18

Parts

Parts – Airbox and Inlet System

Figure 7

Airbox and Inlet SystemREF # PART # DESCRIPTION

1 ZCMU0032 GASKET – REED TO CYLINDER2 ECKG0205 REED VALVE3 ZCMU0031 GASKET – MANIFOLD TO REED4 ECKG0203 INLET MANIFOLD5 HCWF0601 6MM FLAT WASHER6 HCBC0625 M6X25 SOCKET HEAD CAP SCREW7 MCKGHO01 HOSE CLAMP – CARBURETOR TO MANIFOLD8 RACM0002 CARBURETOR 14MM9 FCMU0067 THROTTLE CABLE10 RCCM1301 VELOCITY STACK11 MCKGHO01 HOSE CLAMP – AIR BOOT TO CARBURETOR12 RCMU0403 AIR FILTER WITH BOOT13 RCMU0405 AIR BOX– CM14 HCBF0416 M6X16 FLANGE HEAD BOLT (2 REQ’D)15 RCMU1407 BRACKET – MUD FLAP16 RCMU0406 MUD FLAP – CM

19

Parts – Bars and Controls

Figure 8

Bars and ControlsREF # PART # DESCRIPTION

1 FCMU0066 THROTTLE ASSEMBLY2 FCMU0068 THROTTLE COVER3 TCMU0008 GRIPS (SET OF TWO)4 FCMU0067 THROTTLE CABLE5 FCMU0033 KILL SWITCH ASSEMBLY6 KCMZ0001 M8X50 SOCKET HEAD CAP SCREW (4 REQ’D)7 KCMZ0003 LOWER HANDLE BAR CLAMP (2 REQ’D)8 KCMZ0002 TOP HANDLE BAR CLAMP (2 REQ’D)9 TCMU0019 HANDLEBAR - ALUMINUM

11 BCMU0100 BRAKE LEVER / PERCH ASSEMBLY WITH ADJUSTER13 BCMU0108 FRONT BRAKE CABLE

20

Parts -Carburetor

Figure 9

CarburetorREF. # PART # DESCRIPTION

RCCM0001 COMPLETE CARBURETOR 14MM1 RCMU0305 CARB SLIDE2 RCMU0601 NEEDLE3 RCMU0002 ATOMIZER4 RCMU0092 MAIN JET

5 RCMU0055 PILOT JET

6 CHOKE JET7 RCMU0301 FLOAT8 RCMU0102 RUBBER CABLE CAP SEAL9 RCMU0003 CABLE ADJUSTER11 RCMU0006 TOP CARB SCREW12 RCMU0106 CARB TOP13 ZCMU0007 TOP CARB GASKET

14 RCMU0004 SLIDE SPRING

15 RCMU0205 NEEDLE RETAINER PLATE

16 RCMU0007 NEEDLE CLIP

17 RCMU0204 CHOKE ASS’Y. 2001 CM

20 RCMU0009 FUEL MIXTURE SCREW

21 RCMU0011 IDLE ADJUSTMENT SCREW

25 RCMU0103 FLOAT BOWL GASKET

26 RCMU0107 FLOAT NEEDLE

27 RCMU0012 DIFFUSER28 RCMU0016 FLOAT RETAINER PIN29 RCMU0106 FLOAT BOWL

3031

RCMU0201 BOTTOM FLOAT SCREW

33 RCCM1301 VELOCITY STACKRCCM0314 14MM CARB RESTRICTOR

21

Parts – Coolant System

Figure 10

Coolant SystemREF # PART # DESCRIPTION

1 ECMU0061 RADIATOR WITH CAP2 MCMUHO02 RADIATOR HOSE LEFT3 MCMUCL02 HOSE CLAMP4 ECHA003 MOUNTING BRACKET – RADIATOR BOTTOM5 HCBC0607 M6X50 SOCKET HEAD CAP SCREW6 HCNL0601 6MM LOCK NUT7 MCKGGR00 GROMMET – RADIATOR MOUNTING8 MCMUHO03 RADIATOR HOSE RIGHT

10 ECHA0002 VENT HOSE11 ECHA0109 MOUNTING BRACKET – RADIATOR TOP12 HCBC0660 M6X60 SOCKET HEAD CAP SCREW

22

Parts – Electrical System

Figure 11

Electrical SystemREF # PART # DESCRIPTION

1 IAMU0001 COIL W/SPARK PLUG CAP2 ECMU0065 SPARK PLUG, CHAMPION (8339-1)

2H ECMU0067 OPTIONAL HOTTER PLUG (8332-1)2C ECMU0066 OPTIONAL COLDER PLUG (8904-1)3 FCMU0033 KILL SWITCH ASSEMBLY4 HCBC0516 SCREW, M5 X 16 (2 PER)5 HCNL0601 6MM LOCK NUT6 ECMU1210 BRACKET – COIL MOUNT

31 HCWP0001 WASHER FOR STATOR (3 PER)32 HCBC8312 SOCKET HEAD CS, 8-32X133 HCBC0801 SOCKET HEAD CS, 8-32X 1-1/2 (2 PER)34 HCNS1001 NUT 10MM35 ECKG0042 PULLEY, WATERPUMP CRANK59 ICMU0006 ROTOR60 ICMU0007 STATOR

NOT SHOWN MCKGGR00 GROMMET - STATOR LEADNOT SHOWN ICMU0012 ROTOR SHAFT KEY

23

Parts – Engine – Bottom End and Transmission

Figure 12Engine Bottom End and Transmission

REF # PART # DESCRIPTION1 ECKG0017 CRANKCASE, IGNITION SIDE2 ECMU0020L BEARING, TRANSMISSION PRECISION3 ECKG0004 SNAP RING, WATER PUMP4 ZCKG2001 GASKET, CRANKCASE5 ECMU0103 SECONDARY SHAFT, TRANSMISSION WITH GEAR6 ECMU0017 SEAL, CRANKSHAFT7 ECMU0016 BEARING, CRANKSHAFT8 ECMU0001 BEARING, TRANMISSION SECONDAY SHAFT9 ECMU0038 CRANKSHAFT

10 ECKGBR01 BEARING, TRANSMISSION OUTPUT SHAFT13 HCDP1401 DOWEL, ENGINE CASE ALIGNEMENT14 HCBH0805 M8X12 SCREW15 HCWC0000 COPPER GASKET16 ECMU0104 OUTPUT SHAFT, TRANSMISSION WITH GEAR17 ECMU0020 BEARING, TRANSMISSION PRECISION19 ECKG0018 CRANKCASE, CLUTCH SIDE20 ZCMU0032 GASKET, REED TO CASE21 ECKG0205 REED ASSEMBLY

NOT SHOWN ECKG0205 REED KIT22 ZCMU0031 GASKET, INTAKE TO REED23 ECKG0203 INTAKE MANIFOLD24 HCBC0625 SCREW M6X2525 HCBB0612 M6X12 BUTTON HEAD SCREW - BEARING RETAINER26 HCWF0601 6MM FLAT WASHER

24

Parts –Engine –Clutchand Kick Starter

Figure 13

Engine – Clutch and Kick StarterREF # PART # DESCRIPTION

1 ECMU0206 CLUTCH COVER COMPLETE WITH KICK LEVER 2 ZCMU0030 CLUTCH COVER GASKET3 ECMU0207 KICKSTART GEAR SMALL4 HCBC0608 M6X55 SHCS CLUTCH CVR SCREW LNG (2 REQD) CENTER5 HCBC606 M6X45 SHCS CLUTCH COVER SCREW SHORT (4 REQD)7 ECMUOO37 OIL FILL PLUG8 ZCMU0001 OIL FILL PLUG GASKET9 HCBH0805 M8X12 OIL DRAIN SCREW

10 HCWC0000 COPPER GASKET11 ECMU0202 LEVER – KICK START12 ECMU0205 RUBBER – KICK START LEVER14 ECMU0204 KICK START DUST COVER15 ECMU0403 SPRING – KICK LEVER16 CCMU0031 CLUTCH ARBOR17 CAKG0005 CLUTCH SHOE (SET OF 3)

NOT SHOWN CAKG0004 SET OF 3 CLUTCH SHOES WITH SPRINGS, WASHER & BOLTNOT SHOWN CAKG0002 CLUTCH ASSY W/ ARBOR, SHOES, SPRINGS, WSHR & BOLT

18 CCMU0129 SPRING, CLUTCH (SINGLE PIECE)19 HCWS0801 WASHER, CLUTCH (SINGLE PIECE)

NOT SHOWN CAMU0008 SPRINGS, WASHER, & BOLT (COMPLETE SET FOR 3 SHOES)20 HCBS5603 BOLT, CLUTCH CENTER (SINGLE PIECE)21 ECMU0018 NUT, CLUTCH SPECIAL22 ECMU0033 CLUTCH BASKET NON WELDED WITH BUSHING23 ECMU0003 BUSHING, CLUTCH BASKET24 ECMU0040 SPACER, CLUTCH BASKET (1 - 3 REQD)25 ECMU0131 WATER ELBOW26 ECMU0105 GEAR, PRIMARY TRANSMISSION27 HCNS1202 NUT, 1/2-20 LEFT HAND THREAD28 ECDC0105 ELBOW, CASE VENT29 ECMUSP01 KICK START DOG SPRING (PAPER CLIP)31 HCWB0042 SPRING WASHER

25

Parts – Engine – Ignition and Water Pump

Figure 14Engine – Ignition and Water Pump

REF # PART # DESCRIPTION1 ECKG0001 IGNITION COVER2 ZCKG0101 IGNITION COVER GASKET3 HCBC0802 COVER SCREW, SHCS 802X1-3/44 ECKG0070 WATER PUMP BELT5 ECKG0075 WATER PUMP PULLEY, FAN TYPE - DRIVEN6 ECMU0080 BELT RETAINER7 HCBC1033 PULLEY SCREW, SHCS 10-32X3/48 HCWF0501 FLAT WASHER9 ECKG0072 BEARING, WATER PUMP

10 ECKG0141 SHAFT, WATER PUMP11 ECKG0074 SEAL, WATER PUMP SHAFT12 ECKG0073 IMPELLER, WATER PUMP13 HCBB0001 IMPELLER SCREW, SHCS 10-32X1/214 HCSS8201 RETAINING SCREW, SHCS 8-32X3/815 HCBC0603 CASE SCREW, SHCS M6X3016 HCBC0606 CASE SCREW, SHCS M6X45 (3 REQD)17 HCBC0604 CASE SCREW, SHCS M6X35 (5 REQD)18 HCWP0001 WASHER, STATOR (3 REQD)19 ICMU0007 STATOR20 HCBC0801 STATOR SCREW, SHCS 8-32X1-1/2 (2 REQD)21 HCBC8312 STATOR SCREW, SHCS 8-32X122 ICMU0006 ROTOR23 ECKG0042 WATER PUMP PULLEY, CRANK24 HCNS1001 NUT 10MM25 MCKGGR00 GROMMET26 PCKG0013 SPROCKET, 13T COUNTERSHAFT27 ECKGSR03 SNAP RING, COUNTERSHAFT SPROCKET28 HCWF0503 SPACER – WATER PUMP PULLEY29 ECKGSE01 SEAL, COUNTERSHAFT31 ECKG004 RETAINER, WATER PUMP ASSEMBLY

26

Parts –Engine – Top End

Figure 15

Engine – Top EndREF # PART # DESCRIPTION

1 ECKG0041 CYLINDER2 ZCKG0002 BASE GASKET3 ECMU0043 PISTON KIT5 ECMU0055 PISTON RINGS (2 PER SET)6 ECMUSR00 SNAP RING FOR PISTON (2 REQ'D)7 ECKG0012 WRIST PIN8 ECMU0077 BEARING, WRIST PIN 9 ZCMUOR07 O'RING, EXHAUST FLANGE

10 ECKG0015 EXHAUST FLANGE11 HCBC0602 M6X20, EXHAUST FLANGE SCREW (2 REQ'D)12 HCNS1401 NUT, CYLINDER HEAD 1/4-20 (4 REQ'D)13 HCWF1401 FLAT WASHER, 1/4" (4 REQ'D)14 ECKG0025 CYLINDER HEAD OUTER15 ZCMUOR02 O'RING, CYLINDER HEAD LARGE16 ZCMUOR08 O'RING CYLINDER HEAD SMALL17 ZCMUOR03 O'RING CYLINDER STUD (8 REQ'D)18 ECKG1121 CYLINDER HEAD, INSERT19 ZCMUOR05 O'RING CYLINDER HEAD MEDIUM20 ECMU0008 STUD, CYLINDER

27

Parts – Exhaust System

Figure 16

Exhaust SystemREF # PART # DESCRIPTION

1 XCCM2004 2004 CM EXHAUST PIPE2 ZCMUOR30 HEADER PIPE O-RINGS (2 REQ’D)3 XCMU0005 EXHAUST SPRING - SHORT4 MCMUGR06 PIPE GROMMET MALE5 MCMUGR07 PIPE GROMMET FEMALE6 MCMUSP02 PIPE GROMMET SPACER7 HCWF1478 PIPE GROMMET WASHER8 HCBF0635 M6X35 FLANGE HEAD BOLT

10 XCKG0009 PIPE / SILENCER SEAL11 XCKG0003 SILENCER

NOT SHOWN XCMU0018 SILENCER PACKING12 HCBF0630 M6X30 FLANGE HEAD BOLT13 MCMUGR04 GROMMET – SILENCER MOUNTING (2 REQ’D)

28

Parts – Forks & Triple Clamps

Figure 17

Front Forks and Triple ClampREF # PART # DESCRIPTION

1 KCMZ0029 OUTER FORK LEG – RIGHT (NON BRAKE) SIDENOT SHOWN KCMZ0031 OUTER FORK LEG ASSY – RIGHT WITH SEAL & SWIPER

2 KCMZ0020 OUTER FORK LEG – LEFT (BRAKE) SIDENOT SHOWN KCMZ0021 OUTER FORK LEG ASSY – LEFT WITH SEAL & SWIPER

3 KCMZ0026 INNER FORK LEG – RIGHT (COMPRESSION) SIDE4 KCMZ0027 INNER FORK LEG – LEFT (REBOUND) SIDE5 HCCC0002 CLAMP – BRAKE CABLE6 HCBC0520 M5X20 SOCKET HEAD CAP SCREW7 HCNL0501 5MM LOCK NUT8 HCBF0616 FENDER BOLT, M6X16 FLANGE HEAD (4 REQD)9 KCMZ0025 TRIPLE CLAMP – LOWER WITH STEM

10 HCBC0625 M6X25 SOCKET HEAD CAP SCREW (4 REQD)11 KCMZ0005 TRIPLE CLAMP – UPPER (NO BAR MOUNTS)12 HCBC0806 M8X30 SOCKET HEAD CAP SCREW (2 REQD)13 KCMZ0003 BAR MOUNT – LOWER (2 REQ’D)14 KCMZ0002 BAR MOUNT – UPPER (2 REQ’D)15 KCMZ0001 M8X50 SOCKET HEAD CAP SCREW16 HCNJ0101 STEERING HEAD NUT 1X1417 FCMU0004 STEERING HEAD BEARING (2 REQD)18 FCMU0103 DUST COVER (2 REQD)19 BCMU0007 BRAKE STOP20 HCBH0808 M8X30 BUTTON HEAD SCREW

29

Parts –Forks –LegAssembly

Figure 18

REF # PART # DESCRIPTION4 KCMZ0004 FORK PLUG – BLACK7 KCMZ0007 SNAP RING FOR FORK CAP8 KCMZ0008 INNER FORK CAP - WHITE9 KCMZ0009 O-RING UNDER FORK CAP11 KCMZ0111 PRELOAD SLEEVE12 KCMZ0012 FORK SPRING13 KCMZ0013 SWIPER14 KCMZ0014 SNAP RING15 KCMZ0015 FORK SEAL16 KCMZ0016 WASHER17 KCMZ0017 SEALING RING FOR REBOUND PISTON18 KCMZ0118 PISTON ROD - REBOUND

18A KCMZ0118A PISTON ROD - COMPRESSION19 KCMZ0019 REBOUND SPRING20 KCMZ0020 FORK LEG OUTER LEFT21 KCMZ0021 FORK LEG – 5 PIECE UNIT – LEFT22 HCWC0000 WASHER23 HCBC0806 8 X 30 CS26 KCMZ0026 FORK TUBE – INNER RIGHT27 KCMZ0027 FORK TUBE – INNER LEFT28 KCMZ0028 TOP OUT BUMPER29 KCMZ0029 FORK LEG – OUTER RIGHT31 KCMZ0031 FORK LEG – 5 PIECE UNIT – RIGHT32 HCBC0609 6 X 20 CS

30

Parts – Frame – Engine, Tank, and Pipe Mounts, Brake Snake

Figure 19

Frame – Engine, Tank, and Pipe Mounts, Brake SnakeREF # PART # DESCRIPTION

FAMU0004 FRAME 2004 CM501 HCBH1403 SWINGARM BOLT2 HCNL1402 SWINGARM LOCK NUT (M14X1)3 HCBH0880 M8X80 SOCKET HEAD CAP SCREW4 HCNL0801 8MM LOCKNUT5 MCMUGR06 PIPE GROMMET MALE6 MCMUGR07 PIPE GROMMET FEMALE7 MCMUSP02 PIPE GROMMET SPACER8 HCBF0630 PIPE GROMMET WASHER9 HCHA0003 6MM CLIPNUT

10 BCMU0008 CABLE – BRAKE SNAKE11 BCMU0009 CRIMP – BRAKE SNAKE12 HCBC0645 M6X45 SOCKET HEAD CAP SCREW13 TCHA0004 BUSHING – REAR TANK MOUNTING14 HCHA0003 6MM CLIPNUT15 HCNL0601 6MM LOCKNUT16 TCHA0006 BUSHING – FRONT TANK MOUNT (2 REQ’D)17 HCBF0685 M6X85 SHCS

31

Parts – Frame – Seat, Fender, R Side Panel, Brake Pedal, Silencer & Shock Mounts

Figure 20

Frame – Seat, Fender, Right Side Panel, Brake Pedal, Silencer & Shock MountsREF # PART # DESCRIPTION

FAMU0004 FRAME 2004 CM501 HCBB0630 M6X30 BUTTON HEAD CAP SCREW2 HCHA0003 6MM CLIPNUT3 HCBF0620 M6X20 FLANGE HEAD BOLT4 HCNF0602 6MM NYLOC FLANGE NUT5 HCBF0630 M6X30 FLANGE HEAD BOLT6 MCMUGR04 GROMMET – SILENCER (2 REQ’D)7 HCBF0616 M6X16 FLANGE HEAD BOLT8 HCBB0803 M8X40 BUTTON HEAD SCREW9 HCNL0801 8MM LOCK NUT

10 HCBC1001 M10X45 SOCKET HEAD CAP SCREW

32

Parts - Frame – Radiator, Footpeg, Chain Roller, and Airbox Mounts

Figure 21

Frame – Radiator, Footpeg, Chain Roller, and Airbox MountsREF # PART # DESCRIPTION

FAMU0004 FRAME 2004 CM501 ECHA003 MOUNTING BRACKET – RADIATOR BOTTOM2 HCBC0607 M6X50 SOCKET HEAD CAP SCREW3 HCNL0601 6MM LOCK NUT4 MCKGGR00 GROMMET – RADIATOR MOUNT (2 REQ’D ON BOTTOM, 1 ON TOP BRACKET)5 ECHA0109 MOUNTING BRACKET – RADIATOR TOP6 HCBC0660 M6X60 SOCKET HEAD CAP SCREW7 FCMU0057 CHAIN ROLLER8 HCWF1201 WASHER FLAT, CHAIN ROLLER (2 REQ’D)9 HCCP0002 COTTERPIN 3/32 X 1 (2 REQ’D)

10 TCMU0014 FOOTPEGS (SET OF 2)11 TCMU0102 SPRINGS – FOOTPEG (SET OF 2)12 HCBF0850 M8X50 FLANGE HEAD BOLT13 HCWF5601 FLAT WASHER14 HCNL0801 8MM LOCK NUT15 HCBF0616 M6X16 FLANGE HEAD BOLT

33

Parts – Front Brakes

Figure 22

Front BrakesREF # PART # DESCRIPTION

1 BCMU0300 BRAKE HUB – FRONT2 BCMU0113 BRAKE ARM – FRONT3 BCMU0005 CABLE CLAMP, WASHER & NUT4 BCMU0006 CABLE ADJUSTOR5 BCMU0110 BRAKE SHOE (PAIR)6 BCMU0010 SPRING – BRAKE RETURN7 BCMU0011 PUSH NUT – BRAKE SPRING (2 REQ’D)8 BCMU0007 BRAKE STOP9 HCBH0808 M8X30 BUTTON HEAD SCREW

10 BCMU0100 BRAKE LEVER / PERCH ASSEMBLY WITH ADJUSTER11 BCMU0108 BRAKE CABLE

34

Parts – Front Wheel

Figure 23

Front WheelREF # PART # DESCRIPTION

1 WAMU0300 FRONT WHEEL COMPLETE2 WCMU0250 FRONT TIRE 10X2.50”3 WCMUTU10 TUBE 10”4 WCMU0014 FRONT AXLE5 HCWF1202 WASHER – AXLE6 WCMU0023 FRONT WHEEL SPACER7 WCMU0020 BEARING – WHEEL (2 REQ’D)8 WCMU0004 SPACER – WHEEL FRONT9 BCMU0300 BRAKE HUB – FRONT

10 HCNS1201 NUT - AXLE

35

Parts – Plastic Bodywork & Seat

Figure 24

Plastic and SeatREF # PART # DESCRIPTION

NOT SHOWN TCMU0020 GRAPHIC KIT1 TCHA0107 FRONT FENDER

NOT SHOWN HCBF0616 FENDER BOLT, M6X16 FLANGE HEAD (4 REQD)2 TCMU0005 NUMBER PLATE - FRONT

NOT SHOWN HCBF0620 M6X20 FLANGE HEAD BOLT – FRONT NUMBER PLATE MOUNT3 TCHA0010 RADIATOR SHROUD - RIGHT4 TCHA0011 RADIATOR SHROUD - LEFT5 MCMUBC01 BUNGEE CORD – SHROUD HOLDING6 TCHA0001 FUEL TANK – NOT COMPLETE

NOT SHOWN TCHA0002 CAP – FUEL TANKNOT SHOWN TCHA0003 HOSE – FUEL CAPNOT SHOWN HCSF0620 M6X20 PHILIPS HEAD SCREW – SEAT & SHROUD HOLDNOT SHOWN TCHA0005 SPACER – SEAT & SHROUD HOLDNOT SHOWN TCHA0006 SPACER – FRONT TANK MOUNT (2 REQ’D)NOT SHOWN HCBC0685 M6X85 SHCS – FRONT TANK MOUNTNOT SHOWN HCNL0601 6MM LOCK NUT – FRONT TANK MOUNT BOLTNOT SHOWN HCBC0645 M6X45 SOCKET HEAD CAP SCREWNOT SHOWN TCHA0004 BUSHING – REAR TANK MOUNTING

7 TCMU0038 FUEL PETCOCK8 TCHO0001 SEAT

NOT SHOWN HCBB0630 M6X30 BUTTON HEAD CAP SCREW – SEAT HOLDING9 TCHA0011 NUMBER PLATE – LEFT REAR

NOT SHOWN BCBF0616 M6X16 FLANGE HEAD BOLT – FRONT SECURENOT SHOWN BCBF0620 M6X20 FLANGE HEAD BOLT – FENDER & REAR SECURENOT SHOWN HCNF0602 6MM NYLOC FLANGE NUT

10 TCHA0010 NUMBER PLATE – RIGHT REARNOT SHOWN BCBF0616 M6X16 FLANGE HEAD BOLT – FRONT SECURENOT SHOWN BCBF0620 M6X20 FLANGE HEAD BOLT – FENDER & REAR SECURENOT SHOWN HCNF0602 6MM NYLOC FLANGE NUT

11 TCHA0012 FENDER – REARNOT SHOWN BCBF0616 M6X16 FLANGE HEAD BOLT – FENDER & AIRBOX SECURE

36

Parts – Rear Brake

Figure 25

Rear Brake SystemREF # PART # DESCRIPTION

1 BAMU0301 BRAKE PEDAL2 BCMU0008 CABLE – BRAKE SNAKE3 BCMU0009 CRIMP – BRAKE SNAKE4 HCBB0803 M8X40 BUTTON HEAD SCREW5 HCNL0801 8MM LOCK NUT6 HCBH0602 M6X25 HEX HEAD BOLT (BRAKE STOP ADJUST)7 HCNS0601 6MM NUT8 BCCM0105 BRAKE ROD9 BCMU0111 BRAKE ROD BARREL

10 HCNW0001 BRAKEROD WINGNUT11 BCMU0109 BRAKE HUB - REAR12 BCMU0112 BRAKE ARM – REAR13 BCMU0010 SPRING – BRAKE RETURN14 BCMU0110 BRAKE SHOE (PAIR)15 BCMU0011 PUSH NUT – BRAKE SECURE (2 REQ’D)16 HCCP0001 COTTER PIN - 3/32 X 1/217 HCWF0502 5MM FLAT WASHER

37

Parts – Rear Wheel

Figure 26

Rear WheelREF # PART # DESCRIPTION

1 WACM0100 WHEEL COMPLETE – REAR2 WCMU0275 TIRE – REAR 10X2.75”3 WCMUTU10 TUBE – 10”4 PCMU0137 SPROCKET – 37T5 PCMU0059 RUBBER SPROCKET DAMPERS6 WCMU0016 REAR AXLE7 HCPA0002 AXLE HEAD FIXING PLATE8 WCMU0001 REAR WHEEL SPACER (SPROCKET SIDE)9 WCMU0020 WHEEL BEARING (2 REQ’D)

10 WCMU0003 WHEEL BEARING SPACER - REAR11 BCMU0109 BRAKE HUB - REAR12 WCMU0009 REAR WHEEL SPACER (BRAKE SIDE)13 HCWF1202 WASHER – AXLE14 HCNS1201 NUT – AXLE15 WCMU0008 WHEEL DAMPER PLATE16 HCBH0701 M7X35 HEX HEAD BOLT17 PCCM0001 CHAIN –88 LINKES 42018 PCMU0001 MASTER LINK – 420 CHAIN

38

Parts – Shock

Figure 27

REAR SHOCKREF# PART # DESCRIPTION

1 SACM2004 SHOCK ABSORBER2 SCMUOH05 SPRING – STANDARD (285 lb/in)

SCMUOH04 SPRING – LIGHT (275 lb/in)SCMUOH06 SPRING – HEAVY (295 lb/in)

3 HCBC1001 M10X45 SHCS

39

Parts – Swingarm Assembly

Figure 28

SwingarmREF # PART # DESCRIPTION

GACM2004 SWINGARM ASSEMBLY (CONTAINS ITEMS 1 - 13)1 GAMU0004 SWINGARM2 GCMU0001 SWINGARM BUSHING (SINGLE PIECE)3 GCMU0009 SPACER - PIVOT TUBE4 GCMU0017 CHAIN GUARD5 HCFH0516 M5X16 FLAT HEAD SCREW6 HCWF0501 5MM FLAT WASHER7 HCNL0501 5MM LOCK NUT8 HCBF0620 M6X20 FLANGE HEAD BOLT9 PCKG0000 CHAIN GUIDE - FRONT & BACK

11 PCKG0004 CHAIN GUIDE - BOTTOM SLIDER12 HCBF1401 ¼ X 20 X 1 ½ FLAT HEAD SCREW (2 REQ’D)13 HCNL1401 ¼ X 20 LOCK NUT14 FAMU0005 WHEEL PULL ASSEMBLY15 FCMU0203 WHEEL PULL16 FCMU0202 WHEEL PULL ENDCAP17 HCWF5601 5/16” FLAT WASHER18 HCBH0810 M8X65 HEX HEAD BOLT (FULL THREAD)19 HCBH1403 SWINGARM PIVOT BOLT20 HCNL1402 14MM LOCK NUT21 HCBC1001 M10X45 SOCKET HEAD CAP SCREW