A constantly evolving monitoring and control system that ... · The operating status is monitored...
Transcript of A constantly evolving monitoring and control system that ... · The operating status is monitored...
Providing life cycle solutions that keep plants safe and secure to enable continued operation Our life cycle solutions enable us to provide end-to-end full support to our clients, from their consideration of system introduction, system proposals, system introduction and operation support, through to maintenance and after-sales services, as well as to proposals for improvements and upgrades.
Life cycle support and service system
One-time only improvements are not effective for the continued operation of plants at which the situation is going to change day-to-day. We propose effective improvements that make use of operations support, maintenance and after-sales services that are accumulated on a daily basis.
Life cycle solutions
Automation monitoring and control system
A constantly evolving monitoring and control system that enables inheritance of existing assets
Considerationof system
introduction
System introduction
System proposalImprovement
and upgrade proposal
Operations support
Maintenance and after-sales
services
Scalable system construction adaptable to a wide range of fields
Constantly improving control system provides timely response to site requirements
Highly compatible, reliable and safe upgrades from existing systems
Printed in Japan 2018-3/1.3 FOLS
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, JapanPhone : +81-3-5435-7111
Safety precautions• Before use, please read the “Operation Manuals” and “Specifications” thoroughly or consult us or the sales agent from which you purchased this equipment to ensure it is used correctly.• This system must only be handled and operated by relevant specialists.
Internet address : www.fujielectric.comInformation in this catalog is subject to change without notice.
Europe■Fuji Electric Europe GmbH* ・ Switzerland Branch ・ U.K. Branch ・ France Branch ・ Italy Branch ・ Spain Branch■Fuji N2telligence GmbH■Fuji Electric France S.A.S.*
China / East Asia■Fuji Electric (Zhuhai) Co., Ltd.*■Fuji Electric (Shenzhen) Co., Ltd.*■Fuji Electric FA (Asia) Co., Ltd.■Fuji Electric Hong Kong Co., Ltd.■Hoei Hong Kong Co., Ltd.■Fuji Electric (Changshu) Co., Ltd.*■Wuxi Fuji Electric FA Co., Ltd.*■Fuji Electric (Hangzhou) Software Co., Ltd.
Americas■Fuji Electric Corp. of America ・Virginia Factory* ・Chicago Branch ・Santa Ana Branch ・Fremont Branch■Reliable Turbine Services LLC■Fuji SEMEC Inc.*■Fuji Electric Brazil- Equipamentos de Energia Ltda.
South Asia / Middle East■Fuji Electric India Private Ltd. ・India Factory* ・Ahmedabad Branch ・Pune Branch ・Chandigarh Branch ・Delhi Branch ・Hyderabad Branch ・Bangalore Branch ・Chennai Branch ・Kolkata Branch
Southeast Asia■Fuji Electric (Thailand) Co., Ltd.■Fuji Electric Manufacturing (Thailand) Co., Ltd.*■Fuji Tusco Co., Ltd.*■Fuji Electric (Malaysia) Sdn. Bhd.*■Fuji Electric Asia Pacific Pte. Ltd.■Fuji SMBE Pte. Ltd.*■PT Fuji Electric Indonesia■Fuji Electric Vietnam Co., Ltd.■Fuji CAC Joint Stock Company
■Fuji Electric (China) Co., Ltd. ・ West China Branch ・ South China Branch ・ North China Branch■Shanghai Electric Fuji Electric Power Technology (Wuxi) Co., Ltd.*
■Fuji Electric Dalian Co., Ltd.*■Fuji Electric Motor (Dalian) Co., Ltd.*■Dalian Fuji Bingshan Vending Machine Co., Ltd.*■Dalian Fuji Bingshan Vending Machine Sales Co., Ltd.■Fuji Electric Taiwan Co., Ltd.■Fuji Electric Korea Co., Ltd.■Beijing Rep. Office
■Fuji Electric Philippines, Inc.*■Fuji Electric Co., Ltd. (Myanmar Branch Office)■Rep. Office of Fuji Electric Co., Ltd. (in Cambodia)■Fuji Electric Co., Ltd. Construction Representative Office Indonesia
■Fuji Gemco Private Limited*■Middle East Branch
For details, please visit our sales networks on the Fuji Electric website.www.fujielectric.com/
Japan
* Having manufacturing capabilities
South Asia / Middle East
Southeast Asia
China / East Asia
Head Office
Europe
Americas
Global network
The most up-to-date information is available on the following website. For inquiries and further information, please use the Contact Us link on the website.
www.fujielectric.co.jp/products/micrex_view_focus/
21E1-E-0036b
Providing an open and highly flexible
monitoring and control system.
MICREX-VieW FOCUS is a monitoring and control system that has continued to evolve constantly since it was first made available in 1996 in order to enable plants to achieve optimal operations.This continual evolution makes it possible to construct an open and highly flexible monitoring and control system.In addition, upward compatibility enables clients who have introduced previous FOCUS series systems to upgrade to the latest system while making effective use of their existing assets.
●Applicable fields
●Features
Windows 10 support
Chemicals
Control of batch processes
PetroleumMonitoring and control of shipments at oil depots
GasMonitoring and control of city gas production, gas pipelines
Water treatmentControl of chemical dosing,
sludge removal, etc.
Airports
Control of aircraft refueling
Food and pharmaceuticalsOptimal control of
high-mix low-volume production
Iron and steelControl of combustion furnaces,
electric furnaces
Waste treatmentMonitoring and control of
combustion furnaces
CementControl of raw materials preparation, kilns, etc.
Biomass power generationControl of biomass power
generation equipment
Support for operation in
Windows 10.
Mobile access
Operation is possible on site
using a tablet such as an iPad.
Historian analysis
System improvements are
possible through analysis of
large amounts of collected and
saved historical data.
Multiple languagesupport
Supports the requirements of
multinational operators. Three
languages are available:
Japanese, English and Chinese.
Dual monitor support
Use of dual displays is
supported.
Two-screen displays are
possible with a single PC.
Operations are also accessible
from abroad.
The operating status is
monitored to achieve safe and
secure continuous operation.
Alarm management functions
Safe and secure continuous
operation is enabled by
masking unnecessary alarms
and reducing operator burden.
Batch control
Solves monitoring system
difficulties in batch plants.
Achieves improved productivity
and provides support for
high-mix production.
Support for whitelist security measures
(Option)
Supports whitelist security
software and features
extensive security measures.
Supports a wide variety of
communication buses
Support for 17 kinds of
communication buses is
available.
Remote access functions
New and old controller connectivity
Seamlessly connects to existing
controllers.
Incremental upgrades are
possible.
Interoperable with various packages
MES manufacturing solution
systems, equipment
maintenance management
systems, etc. are available as
options.
Applicable fields 2
Features 3
System configuration example 4
Monitoring and operation functions 6
Control functions and engineering functions 8
System upgrades 10
Specifications list 11
Life cycle support and service system 12
Contents
MICREX-VieW FOCUS can be flexibly configured according to the required scale and application, offering a responsive solution in a wide range of industries and fields.
2
Providing an open and highly flexible
monitoring and control system.
MICREX-VieW FOCUS is a monitoring and control system that has continued to evolve constantly since it was first made available in 1996 in order to enable plants to achieve optimal operations.This continual evolution makes it possible to construct an open and highly flexible monitoring and control system.In addition, upward compatibility enables clients who have introduced previous FOCUS series systems to upgrade to the latest system while making effective use of their existing assets.
●Applicable fields
●Features
Windows 10 support
Chemicals
Control of batch processes
PetroleumMonitoring and control of shipments at oil depots
GasMonitoring and control of city gas production, gas pipelines
Water treatmentControl of chemical dosing,
sludge removal, etc.
Airports
Control of aircraft refueling
Food and pharmaceuticalsOptimal control of
high-mix low-volume production
Iron and steelControl of combustion furnaces,
electric furnaces
Waste treatmentMonitoring and control of
combustion furnaces
CementControl of raw materials preparation, kilns, etc.
Biomass power generationControl of biomass power
generation equipment
Support for operation in
Windows 10.
Mobile access
Operation is possible on site
using a tablet such as an iPad.
Historian analysis
System improvements are
possible through analysis of
large amounts of collected and
saved historical data.
Multiple languagesupport
Supports the requirements of
multinational operators. Three
languages are available:
Japanese, English and Chinese.
Dual monitor support
Use of dual displays is
supported.
Two-screen displays are
possible with a single PC.
Operations are also accessible
from abroad.
The operating status is
monitored to achieve safe and
secure continuous operation.
Alarm management functions
Safe and secure continuous
operation is enabled by
masking unnecessary alarms
and reducing operator burden.
Batch control
Solves monitoring system
difficulties in batch plants.
Achieves improved productivity
and provides support for
high-mix production.
Support for whitelist security measures
(Option)
Supports whitelist security
software and features
extensive security measures.
Supports a wide variety of
communication buses
Support for 17 kinds of
communication buses is
available.
Remote access functions
New and old controller connectivity
Seamlessly connects to existing
controllers.
Incremental upgrades are
possible.
Interoperable with various packages
MES manufacturing solution
systems, equipment
maintenance management
systems, etc. are available as
options.
Applicable fields 2
Features 3
System configuration example 4
Monitoring and operation functions 6
Control functions and engineering functions 8
System upgrades 10
Specifications list 11
Life cycle support and service system 12
Contents
MICREX-VieW FOCUS can be flexibly configured according to the required scale and application, offering a responsive solution in a wide range of industries and fields.
3
MES manufacturing solution systems, equipment maintenance management systems, results data collection and storage systems, and batch systems are available as options.Interoperability with FOCUS enables the use of a wide range of ERP and MES applications. Interoperability with other company’s systems is also possible.
Interoperability withvarious packages Monitoring and control is possible using tablets.
Mobile access
Remote access is possible over various lines such as public lines, IP-VPN lines, LTE lines, etc. A monitoring and operation system can be easily constructed from a remote location.
Remote access
・Standalone (small-scale)Server functions and client functions are available with one HMI station.・Standalone parallel redundancy (medium-scale)
Plant operation can be continued even in the event of a hardware failure by installing two to six HMI stations in parallel.・Server/client configuration (medium-scale)
Up to 20 clients can be added by sharing the server (redundancy also possible) and client functions.・Supervisory configuration (large-scale)
FOCUS systems for each of the lines can be connected over an information LAN and overall monitoring be performed at the supervising HMI station.
HMI configuration types
In addition to special-purpose controllers from the old series to the latest series, new and old programmable logic controllers (PLC) are also supported.Special-purpose controllers:XCS-3000, XCS-3000R, ACS-2000, ACS-250, ICS-2000/APLCs:MICREX-SX, MICREX-JUPITER, MICREX-F
Controllers
With E-SXIO, high-speed control is possible using the E-SX bus.With IPU-II, redundancy of the communication buses, power supplies, and I/O is possible.In addition, the general-purpose I/O modules of MICREX-SX can also be selected.This selection enables users to flexibly choose to match the requirements of their application.Communication bus supports various types of communicationEthernet (EPAP), Ethernet, FL-net, PROFIBUS, DPCS-F, Device-net, AS-i, OPCN-1, LONWORKS, RS-232C, RS-485, Modbus, LE-net, T-link, P/PE-link, E-SX bus, SX bus, etc.
I/O and communication buses
ERP Enterprise ResourcePlanning
HMIHuman Machine Interface
Controllercontroller
I /OInput/Output unit
Communication bus
Field
communication bus
MESManufacturingExecution System
Field
Information LAN
Third-party systemsERP and MES ...
MES manufacturing solution systemsMainGATE and MSPC(option)
Equipment maintenance management systemMaintenance Station(option)
Standalone parallel redundancy configuration
Web configuration
Results data collection and storage systemWonderware Historian(option)
Standalone configuration
Multi-display support (2 displays)
XCS-3000 XCS-3000R
MICREX-SX
MICREX-JUPITER*1
ACS-2000 ICS-2000/AMICREX-F
MICREX-F IO
Various communication buses
SX bus
SX bus
MICREX-IO
MICREX-IO
E-SX bus
E-SXIO IPU-II IPU-I
T-linkEthernet(EPAP)
IPU-IIIPU-II
IPU-I
IPU-I
T-link T-link
Network adapter
Support for redundant controllers, Fieldbus, I/O, power supplies
EthernetFL-netPROFIBUSDevice-netAS-iOPCN-1LONWORKSRS-232C, RS-485ModbusLE-netT-linkP/PE-linkE-SX busSX bus, etc.
Support for redundant control LANs
Parallel redundancy A
MICREX-VieWFOCUS MICREX-VieW
FOCUS
Redundant servers
Parallel redundancy B
Client/server configuration
ClientWeb servers
Supervisory HMI stationMICREX-VieW FOCUS
Overall monitoring
Client
MICREX-VieWFOCUS
Batch systemMICREX-VieW BATCH(Option)
Remote accessMobile access
Firewall
Firewall
System configuration example
Flexible and optimal systems can be
constructed to meet a variety of requirements.
Flexible system construction from small- to large-scale is enabled by compatibility with
standalone configurations, client server configurations, and centralized configurations. This
flexibility makes it possible to introduce MICREX-VieW FOCUS at an optimal scale for the plant.
It is also easy to upgrade and add assets while effectively utilizing existing assets.
Example of MICREX-VieW FOCUS basic configuration
Ethernet(EPAP)
Ethernet(EPAP)
Internet
*1: Redundancy of the control LAN depends on the model.
Wireless LAN access point
Ultrasonic flow meters Electromagnetic flow meters Differential pressure and pressure transmitters Analyzers Temperature sensors Motors Inverters UPS IoT and M2M controllers Touch panels Distribution panels Control panels etc...
4
MES manufacturing solution systems, equipment maintenance management systems, results data collection and storage systems, and batch systems are available as options.Interoperability with FOCUS enables the use of a wide range of ERP and MES applications. Interoperability with other company’s systems is also possible.
Interoperability withvarious packages Monitoring and control is possible using tablets.
Mobile access
Remote access is possible over various lines such as public lines, IP-VPN lines, LTE lines, etc. A monitoring and operation system can be easily constructed from a remote location.
Remote access
・Standalone (small-scale)Server functions and client functions are available with one HMI station.・Standalone parallel redundancy (medium-scale)
Plant operation can be continued even in the event of a hardware failure by installing two to six HMI stations in parallel.・Server/client configuration (medium-scale)
Up to 20 clients can be added by sharing the server (redundancy also possible) and client functions.・Supervisory configuration (large-scale)
FOCUS systems for each of the lines can be connected over an information LAN and overall monitoring be performed at the supervising HMI station.
HMI configuration types
In addition to special-purpose controllers from the old series to the latest series, new and old programmable logic controllers (PLC) are also supported.Special-purpose controllers:XCS-3000, XCS-3000R, ACS-2000, ACS-250, ICS-2000/APLCs:MICREX-SX, MICREX-JUPITER, MICREX-F
Controllers
With E-SXIO, high-speed control is possible using the E-SX bus.With IPU-II, redundancy of the communication buses, power supplies, and I/O is possible.In addition, the general-purpose I/O modules of MICREX-SX can also be selected.This selection enables users to flexibly choose to match the requirements of their application.Communication bus supports various types of communicationEthernet (EPAP), Ethernet, FL-net, PROFIBUS, DPCS-F, Device-net, AS-i, OPCN-1, LONWORKS, RS-232C, RS-485, Modbus, LE-net, T-link, P/PE-link, E-SX bus, SX bus, etc.
I/O and communication buses
ERP Enterprise ResourcePlanning
HMIHuman Machine Interface
Controllercontroller
I /OInput/Output unit
Communication bus
Field
communication bus
MESManufacturingExecution System
Field
Information LAN
Third-party systemsERP and MES ...
MES manufacturing solution systemsMainGATE and MSPC(option)
Equipment maintenance management systemMaintenance Station(option)
Standalone parallel redundancy configuration
Web configuration
Results data collection and storage systemWonderware Historian(option)
Standalone configuration
Multi-display support (2 displays)
XCS-3000 XCS-3000R
MICREX-SX
MICREX-JUPITER*1
ACS-2000 ICS-2000/AMICREX-F
MICREX-F IO
Various communication buses
SX bus
SX bus
MICREX-IO
MICREX-IO
E-SX bus
E-SXIO IPU-II IPU-I
T-linkEthernet(EPAP)
IPU-IIIPU-II
IPU-I
IPU-I
T-link T-link
Network adapter
Support for redundant controllers, Fieldbus, I/O, power supplies
EthernetFL-netPROFIBUSDevice-netAS-iOPCN-1LONWORKSRS-232C, RS-485ModbusLE-netT-linkP/PE-linkE-SX busSX bus, etc.
Support for redundant control LANs
Parallel redundancy A
MICREX-VieWFOCUS MICREX-VieW
FOCUS
Redundant servers
Parallel redundancy B
Client/server configuration
ClientWeb servers
Supervisory HMI stationMICREX-VieW FOCUS
Overall monitoring
Client
MICREX-VieWFOCUS
Batch systemMICREX-VieW BATCH(Option)
Remote accessMobile access
Firewall
Firewall
System configuration example
Flexible and optimal systems can be
constructed to meet a variety of requirements.
Flexible system construction from small- to large-scale is enabled by compatibility with
standalone configurations, client server configurations, and centralized configurations. This
flexibility makes it possible to introduce MICREX-VieW FOCUS at an optimal scale for the plant.
It is also easy to upgrade and add assets while effectively utilizing existing assets.
Example of MICREX-VieW FOCUS basic configuration
Ethernet(EPAP)
Ethernet(EPAP)
Internet
*1: Redundancy of the control LAN depends on the model.
Wireless LAN access point
Ultrasonic flow meters Electromagnetic flow meters Differential pressure and pressure transmitters Analyzers Temperature sensors Motors Inverters UPS IoT and M2M controllers Touch panels Distribution panels Control panels etc...
5
An original monitoring and control screen can be constructed to match plant requirements.
Plant screen
A group of any eight instruments can be displayed.
Group screen
Proportional–integral–derivative (PID) controller parameters can be set here.
Loop screen
Enables trends in up to eight loops to be checked simultaneously.Trend assignments can be changed for each operator.
Trend screen
Enables the history of alarms that occurred in the past to be checked.Enables the currently occurring alarm to be checked in the summary.
Alarm history and alarm summary screen
Enables the past activity and operation history to be checked.
Historical message screen
Automatically save forms, trends, alarms, and operation history. The save destination, such as an external hard disk, and be specified arbitrarily.
Auto save setting window
Enables characters and numerical values to be input without the use of a hardware keyboard.
Soft keyboard window
Enables an indicating instrument to be tagged to prevent operating errors, such as during inspections.
Warning tag window
Enables the memory status of the connected controllers to be checked at once.
Controller memory display screen
Power demand monitoring is a standard feature.
Power demand screen
Enables weather information to be recorded every day.
Weather input screen
Enables a graphical check of the system status.
System condition screen
Various setting value screens are included as standard.
Constant setting and timer value setting screen
Past trend data can be saved in CSV format. Automatic backup is also possible at any time.
Historical data CSV conversion and output screen
Daily, monthly, and annual reports can be created and displayed in Excel format.Excel 2016 compatible
Logging display screen
Enables a graphical check of whether or not an alarm has occurred.
Annunciator screen
Enables arbitrarily timed guidance announcements to be made, such as instructions and notes for operators.
Operator guidance screen
Enables operator authorization to be changed in four steps from master administrator to guest.
Operator level switching window
Masks unnecessary alarms and reduces operator burden.
Alarm management setting window
Enables color printing settings to reduce the consumption of ink, such as by printing a black background as a white background. In addition, enables colors that are difficult to see when printing to be changed then printed.
Color change and print setting window
Alarm areaDisplays the latest alarm.
①
② Operator level
③ Alarm stop
④ Clock functions
⑤ Main menu links
⑥ Bottom menuSwitchable between multiple menus.
Bottom menuFrequently used functions can be called up with one click.
⑦
Forward and back buttonsScreen changes to the previous screen.
⑧
Monitoring and operation functions
Excellent visibility and operability enable timely
and accurate understanding of the situation
Excellent visibility is achieved with full high definition (HD) and dual monitor compatibility.Outstanding operability enables operations to be performed not only on a personal computer but also on a tablet.In addition, the highly versatile and internationally known Wonderware InTouch is used, and a wide array of parts for plant screen construction are installed as standard.Various functions necessary for plant operation, such as power demand, are included as standard.Free format forms can be created using form functions based on Excel 2016.
Main screen① ③②
④
⑤
⑥⑦
⑧
6
An original monitoring and control screen can be constructed to match plant requirements.
Plant screen
A group of any eight instruments can be displayed.
Group screen
Proportional–integral–derivative (PID) controller parameters can be set here.
Loop screen
Enables trends in up to eight loops to be checked simultaneously.Trend assignments can be changed for each operator.
Trend screen
Enables the history of alarms that occurred in the past to be checked.Enables the currently occurring alarm to be checked in the summary.
Alarm history and alarm summary screen
Enables the past activity and operation history to be checked.
Historical message screen
Automatically save forms, trends, alarms, and operation history. The save destination, such as an external hard disk, and be specified arbitrarily.
Auto save setting window
Enables characters and numerical values to be input without the use of a hardware keyboard.
Soft keyboard window
Enables an indicating instrument to be tagged to prevent operating errors, such as during inspections.
Warning tag window
Enables the memory status of the connected controllers to be checked at once.
Controller memory display screen
Power demand monitoring is a standard feature.
Power demand screen
Enables weather information to be recorded every day.
Weather input screen
Enables a graphical check of the system status.
System condition screen
Various setting value screens are included as standard.
Constant setting and timer value setting screen
Past trend data can be saved in CSV format. Automatic backup is also possible at any time.
Historical data CSV conversion and output screen
Daily, monthly, and annual reports can be created and displayed in Excel format.Excel 2016 compatible
Logging display screen
Enables a graphical check of whether or not an alarm has occurred.
Annunciator screen
Enables arbitrarily timed guidance announcements to be made, such as instructions and notes for operators.
Operator guidance screen
Enables operator authorization to be changed in four steps from master administrator to guest.
Operator level switching window
Masks unnecessary alarms and reduces operator burden.
Alarm management setting window
Enables color printing settings to reduce the consumption of ink, such as by printing a black background as a white background. In addition, enables colors that are difficult to see when printing to be changed then printed.
Color change and print setting window
Alarm areaDisplays the latest alarm.
①
② Operator level
③ Alarm stop
④ Clock functions
⑤ Main menu links
⑥ Bottom menuSwitchable between multiple menus.
Bottom menuFrequently used functions can be called up with one click.
⑦
Forward and back buttonsScreen changes to the previous screen.
⑧
Monitoring and operation functions
Excellent visibility and operability enable timely
and accurate understanding of the situation
Excellent visibility is achieved with full high definition (HD) and dual monitor compatibility.Outstanding operability enables operations to be performed not only on a personal computer but also on a tablet.In addition, the highly versatile and internationally known Wonderware InTouch is used, and a wide array of parts for plant screen construction are installed as standard.Various functions necessary for plant operation, such as power demand, are included as standard.Free format forms can be created using form functions based on Excel 2016.
Main screen① ③②
④
⑤
⑥⑦
⑧
7
Legacy network connections
Engineering support tool HEART-BELIEVE-ESPER/SELECT (option)
Control function specifications created using familiar general-purpose OA software such as Excel or Visio can be automatically converted to control station programs. The execution status of the control station on the control function specification can be monitored for easy-to-handle efficient engineering from specification study to design, testing, and post-delivery maintenance.
Machine-less simulation
IEC 61131-3 compliant
The engineering tool of the control station (Expert D 300 win) supports five types of program representations that conform to the IEC 61131-3 international standard (JIS B 3503), enabling an optimal combination to be used for engineering.
The network adapter connects to up to four types of networks, including Fuji Electric legacy networks such as PE-link, T-link, DPCS-F, as well as the open FL-net network. Furthermore, since redundant network adapters can be installed with the control station, a highly reliable system can be constructed.
MICREX-SX general-purpose PLC with high-performance CPU
With a program capacity up to 256 k steps and I/O control of up to 65,536 points, it is possible to construct an optimal system from small to large scale. A 1 ms program scan and I/O refresh are possible. Construction and performance can be distributed with a multi CPU system of up to eight CPUs.
Software for both special-purpose controllers and general- purpose PLCs can be developed in the same engineering environment.
Use of the simulator enables system equipment such as control stations and operator stations to be built and operated on a personal computer.For example, it is possible to check functions that combine control station control functions and screen functions while simulating input and output signals, or check the data of inter-station communication without using actual machines. This enables efficient and high-quality engineering.
Open network connections
Various open networks are supported including Ethernet, LONWORKS, FL-net, Device-net, PROFIBUS-DP and AS-i.
Supported networks
●FL-net Ver. 3 compliant LANs ●PE-link ●T-link (IPU-I, FTU, FTK) ●Ethernet EPAP (IPU-II) ●DPCS-F, etc.
Supported programming languages
●IL (Instruction List) ●LD (Ladder Diagram)
●FBD (Function Block Diagram)SWW ●ST (Structure Text)
●SFC (Sequential Function Chart)
Network adapter
Control functions and engineering functions
Meeting a wide range of requirements through various
combinations of control functions and efficient engineering.
In addition to special-purpose controllers from the old series to the latest series, new and old programmable logic controllers (PLC) are also supported.This capability enables flexible configurations to match the application and scale requirements.And in addition to engineering tools that conform to the IEC 61131-3 international standard, efficient engineering is made possible using machine-less simulation and engineering support tools.
High-performance CPU
Use of a 1 GHz dual-core processor for the CPU enables high-speed control from a minimum cycle of 1 ms. As a result, combined high-speed electrical machinery control and high-performance measurement control can be performed by one unit. Additionally, with the use of a multiprocessor architecture and scheduling technology that can execute network processing and arithmetic processing of application programs in parallel, the controller also features excellent communication performance.
Large-capacity memory
Features a program memory of 512 k steps, a large-capacity data memory of 2,368 k words, and I/O can be connected up to 4,096 words (32 nodes) per control station.
High-reliability CPU
The CPU supports redundancy and enables a high-reliability control station through the use of error-correcting code (ECC) memory and enhanced reliability, availability, and serviceability (RAS) functions.
High-speed LAN
1. Equalization busHigh-speed transfer of large volumes of data has become possible with large-capacity equalization technology and enables equalization of the whole area of application data.2. Network adapter busThis is a high-speed LAN used as a network adapter to connect to Fuji Electric legacy networks and various other networks.3. E-SX busThe E-SX bus is a high-speed I/O network that supports redundancy.
Remote I/O module lineup for various applications
Remote I/O E-SX I/OA high-speed, 100 Mbps E-SX bus is used for the I/O network. There is a wide selection in the module lineup. This module also features high reliability for power supply and I/O network redundancy.
Remote I/O IPU-IIThis is a highly reliable remote I/O module that enables redundancy of not only the power supply and I/O network but also the I/O module itself. In addition, there is a wide array of products in the lineup including multi-point individual isolated analog modules and pulse modules.
Control station
Remote I/O IPU-IIRemote I/O E-SX I/O
Instrumentation flow (Visio) SFC (Excel) Time chart (Excel)
Since the program is automatically generated from the specifications, human errors such as programming mistakes and input mistakes are eliminated. The software is generated as described in the specifications.
MICREX-SX general-purpose PLC
Engineering functions
XCS-3000 and XCS-3000R special-purpose controllers
Automatically generated
PLC / DCSCentralization
Specification sheet control program=
8
Legacy network connections
Engineering support tool HEART-BELIEVE-ESPER/SELECT (option)
Control function specifications created using familiar general-purpose OA software such as Excel or Visio can be automatically converted to control station programs. The execution status of the control station on the control function specification can be monitored for easy-to-handle efficient engineering from specification study to design, testing, and post-delivery maintenance.
Machine-less simulation
IEC 61131-3 compliant
The engineering tool of the control station (Expert D 300 win) supports five types of program representations that conform to the IEC 61131-3 international standard (JIS B 3503), enabling an optimal combination to be used for engineering.
The network adapter connects to up to four types of networks, including Fuji Electric legacy networks such as PE-link, T-link, DPCS-F, as well as the open FL-net network. Furthermore, since redundant network adapters can be installed with the control station, a highly reliable system can be constructed.
MICREX-SX general-purpose PLC with high-performance CPU
With a program capacity up to 256 k steps and I/O control of up to 65,536 points, it is possible to construct an optimal system from small to large scale. A 1 ms program scan and I/O refresh are possible. Construction and performance can be distributed with a multi CPU system of up to eight CPUs.
Software for both special-purpose controllers and general- purpose PLCs can be developed in the same engineering environment.
Use of the simulator enables system equipment such as control stations and operator stations to be built and operated on a personal computer.For example, it is possible to check functions that combine control station control functions and screen functions while simulating input and output signals, or check the data of inter-station communication without using actual machines. This enables efficient and high-quality engineering.
Open network connections
Various open networks are supported including Ethernet, LONWORKS, FL-net, Device-net, PROFIBUS-DP and AS-i.
Supported networks
●FL-net Ver. 3 compliant LANs ●PE-link ●T-link (IPU-I, FTU, FTK) ●Ethernet EPAP (IPU-II) ●DPCS-F, etc.
Supported programming languages
●IL (Instruction List) ●LD (Ladder Diagram)
●FBD (Function Block Diagram)SWW ●ST (Structure Text)
●SFC (Sequential Function Chart)
Network adapter
Control functions and engineering functions
Meeting a wide range of requirements through various
combinations of control functions and efficient engineering.
In addition to special-purpose controllers from the old series to the latest series, new and old programmable logic controllers (PLC) are also supported.This capability enables flexible configurations to match the application and scale requirements.And in addition to engineering tools that conform to the IEC 61131-3 international standard, efficient engineering is made possible using machine-less simulation and engineering support tools.
High-performance CPU
Use of a 1 GHz dual-core processor for the CPU enables high-speed control from a minimum cycle of 1 ms. As a result, combined high-speed electrical machinery control and high-performance measurement control can be performed by one unit. Additionally, with the use of a multiprocessor architecture and scheduling technology that can execute network processing and arithmetic processing of application programs in parallel, the controller also features excellent communication performance.
Large-capacity memory
Features a program memory of 512 k steps, a large-capacity data memory of 2,368 k words, and I/O can be connected up to 4,096 words (32 nodes) per control station.
High-reliability CPU
The CPU supports redundancy and enables a high-reliability control station through the use of error-correcting code (ECC) memory and enhanced reliability, availability, and serviceability (RAS) functions.
High-speed LAN
1. Equalization busHigh-speed transfer of large volumes of data has become possible with large-capacity equalization technology and enables equalization of the whole area of application data.2. Network adapter busThis is a high-speed LAN used as a network adapter to connect to Fuji Electric legacy networks and various other networks.3. E-SX busThe E-SX bus is a high-speed I/O network that supports redundancy.
Remote I/O module lineup for various applications
Remote I/O E-SX I/OA high-speed, 100 Mbps E-SX bus is used for the I/O network. There is a wide selection in the module lineup. This module also features high reliability for power supply and I/O network redundancy.
Remote I/O IPU-IIThis is a highly reliable remote I/O module that enables redundancy of not only the power supply and I/O network but also the I/O module itself. In addition, there is a wide array of products in the lineup including multi-point individual isolated analog modules and pulse modules.
Control station
Remote I/O IPU-IIRemote I/O E-SX I/O
Instrumentation flow (Visio) SFC (Excel) Time chart (Excel)
Since the program is automatically generated from the specifications, human errors such as programming mistakes and input mistakes are eliminated. The software is generated as described in the specifications.
MICREX-SX general-purpose PLC
Engineering functions
XCS-3000 and XCS-3000R special-purpose controllers
Automatically generated
PLC / DCSCentralization
Specification sheet control program=
9
Existing system
HMI upgrade CTL upgrade
New HMIExisting HMI
Existing CTL Existing CTL
Existing I/O Existing I/O New I/O
New CTL
Existing After upgrade
Existing I/O
New CTL
I/O upgrade
HMI: Operator station or database station CTL: Controller I/O: Remote I/O module
New HMI New HMI
System components
Hardware For HCI parallel redundant configuration: HCI maximum 6 unitsFor client/server configuration: Client: maximum 20 units, Server: 1 set (1 single unit or 2 redundant units), Engineering station: 1 unitBody: For HCI parallel redundant configuration / client machine: DOS/V machine, CPU: 2 cores or more, memory: 4 GB or more, hard disk: 60 GB or more Server machine: PC server machine, CPU: 4 cores or more, memory: 8 GB or more, hard disk: 500 GB or moreLCD: 21” or larger (27” or larger is recommended for wide type (16:9 wide)), 1,920 x 1,200 (WUXGA), 1,920 x 1,080 (full HD), 1,680 x 1,050 (WSXGA+), 1,600 x 1,200 (UXGA) Or 1,280 x 1,024 (SXGA). Touch screen can be used.
Software OS : Windows 10 (64 bit version), Windows 7 (32 bit version or 64 bit version) Windows Server 2016/2012 R2/2008 R2 StandardSCADA : Wonderware InTouch 2014 R2 with SP1Support package : Microsoft Office 2016/2013/2010Monitoring and control functions : Total number of TAG points: 61,405 pointsNumber of TAG points usable by application : 40,000 points
Plant menu screen : 20 menus / 1 page x max 5 pagesPlant screen : 100 screensGroup screen : 8 TAGs / 1 page, 2,034 TAGs / 384 pagesLoop screen : 1 TAG / 1 page, 2,034 TAGsTAG menu screen : 96 points (12 groups) / 1 page, 3,072 points (384 groups) / 32 pages
Annunciator screen : 32 points x 64 pages (2,048 points)System condition screen : 1 pageTrend menu screen : 32 menus x 4 pages x 8 pens (1,024 TAG points)Historical trend screen : 8 pens x 128 pages (1,024 TAG points)Historical message screen : 2,000 (20 points x 100 pages)Form menu screen : 20 menus x 4 pages (daily report, monthly report, annual report)Logging display screen : Up to 80 sheets (1,024 TAG points) per daily report, monthly report, annual report, Number of executable processes: maximum 2 sequencesForm save screen : 1 pageWeather input screen : 1 pageHistorical data CSV conversion and output screen : 2 pagesConstant setting screen : 32 points / 1 page, 6,144 points / 192 pagesTimer setting screen : 32 points / 1 page, 6,144 points / 192 pagesOperator guidance screen : 2,000 items *Shared with alarm screenController memory screen : 1 page (8 controllers)Power demand screen : 1 page
: 2,000 alarm events (25 points x 80 pages) *Shared with operator guidance Process alarms: 3 types (critical, major, minor), annunciator alarms: 3 types (critical, major, minor), system alarms: 3 types (critical, major, minor) In addition to the total of 9 types of alarms, alarms can also be grouped by function and equipment.
Alarm event screen and save alarm screen
ControllerMaximum 8 unitsXCS-3000, XCS-3000R I/O: IPU-I (T-link), IPU-II (Ethernet), SX bus I/O, E-SX bus I/OMICREX-JUPITER (NP1PS-117 H), MICREX-SX (SPH300, SPH3000MG), ACS-2000, ACS-250, ICS-2000/A, MICREX-F, etc.
Communication bus
Mobile access compatible terminal
Ethernet (EPAP), Ethernet, FL-net (OPCN-2), PROFIBUS-DP, Device-net, AS-i, OPCN-1, LONWORKS, RS-232C, RS-485, Modbus, LE-net, T-link, P/PE-link, E-SX bus, SX bus, DPCS-F
Windows terminal, Android terminal, iOS terminal (HTML5 or higher)
Inheritance of existing application assets
MICREX-VieW FOCUS specification list
Inheriting the existing system screens and controller application assets enables system upgrades to be performed in a short period of time and with high reliability.
Incremental upgrades
Seamless connection to the existing system enables the HMI stations, controllers, and I/O modules to be upgraded incrementally.
Inheritance of existing hardware assets
With support for special-purpose controllers from the old series to the latest series, as well as new and old PLCs, only the aged HMIs need to be upgraded. And support for existing communication buses and existing I/O modules enables reduced labor for the wiring work and the construction period to be shortened.
Supported controllers
Special-purpose controllers from the old series to the latest
series, as well as new and old PLCs are supported.
●MICREX-F ●MICREX-JUPITER ●MICREX-SX ●ICS-2000/A
●ACS-2000 ●ACS-250 ●XCS-3000 ●XCS-3000R
Op
era
tor
Sta
tio
n
Information LAN and Control LAN
Transmission line form
Cable
Transmission distance
Communication control method
Communication speed
Applicable standard
Star topology
Twisted-pair cable, optical fiber cable
Maximum 100 m (UPT (Cat 5 or higher category cable)) / segment, using a switching hub or optical switching hub when extending the cable.Optical fiber (100BASE-FX): Maximum 2 km / segment
TCP/IP
100 Mbit / sec, 1,000 Mbit / sec
IEEE802.3 (Ethernet)
System upgrades
Capital investment expenses and downtime are
minimized by inheriting existing assets.
Upgrades with minimal cost and time are made possible by inheritance of existing application assets, support for the connection of existing hardware assets, and implementation of incremental upgrades.
The above functions can also be enhanced by customization. Please contact Fuji Electric or your dealer for details.
10
Existing system
HMI upgrade CTL upgrade
New HMIExisting HMI
Existing CTL Existing CTL
Existing I/O Existing I/O New I/O
New CTL
Existing After upgrade
Existing I/O
New CTL
I/O upgrade
HMI: Operator station or database station CTL: Controller I/O: Remote I/O module
New HMI New HMI
System components
Hardware For HCI parallel redundant configuration: HCI maximum 6 unitsFor client/server configuration: Client: maximum 20 units, Server: 1 set (1 single unit or 2 redundant units), Engineering station: 1 unitBody: For HCI parallel redundant configuration / client machine: DOS/V machine, CPU: 2 cores or more, memory: 4 GB or more, hard disk: 60 GB or more Server machine: PC server machine, CPU: 4 cores or more, memory: 8 GB or more, hard disk: 500 GB or moreLCD: 21” or larger (27” or larger is recommended for wide type (16:9 wide)), 1,920 x 1,200 (WUXGA), 1,920 x 1,080 (full HD), 1,680 x 1,050 (WSXGA+), 1,600 x 1,200 (UXGA) Or 1,280 x 1,024 (SXGA). Touch screen can be used.
Software OS : Windows 10 (64 bit version), Windows 7 (32 bit version or 64 bit version) Windows Server 2016/2012 R2/2008 R2 StandardSCADA : Wonderware InTouch 2014 R2 with SP1Support package : Microsoft Office 2016/2013/2010Monitoring and control functions : Total number of TAG points: 61,405 pointsNumber of TAG points usable by application : 40,000 points
Plant menu screen : 20 menus / 1 page x max 5 pagesPlant screen : 100 screensGroup screen : 8 TAGs / 1 page, 2,034 TAGs / 384 pagesLoop screen : 1 TAG / 1 page, 2,034 TAGsTAG menu screen : 96 points (12 groups) / 1 page, 3,072 points (384 groups) / 32 pages
Annunciator screen : 32 points x 64 pages (2,048 points)System condition screen : 1 pageTrend menu screen : 32 menus x 4 pages x 8 pens (1,024 TAG points)Historical trend screen : 8 pens x 128 pages (1,024 TAG points)Historical message screen : 2,000 (20 points x 100 pages)Form menu screen : 20 menus x 4 pages (daily report, monthly report, annual report)Logging display screen : Up to 80 sheets (1,024 TAG points) per daily report, monthly report, annual report, Number of executable processes: maximum 2 sequencesForm save screen : 1 pageWeather input screen : 1 pageHistorical data CSV conversion and output screen : 2 pagesConstant setting screen : 32 points / 1 page, 6,144 points / 192 pagesTimer setting screen : 32 points / 1 page, 6,144 points / 192 pagesOperator guidance screen : 2,000 items *Shared with alarm screenController memory screen : 1 page (8 controllers)Power demand screen : 1 page
: 2,000 alarm events (25 points x 80 pages) *Shared with operator guidance Process alarms: 3 types (critical, major, minor), annunciator alarms: 3 types (critical, major, minor), system alarms: 3 types (critical, major, minor) In addition to the total of 9 types of alarms, alarms can also be grouped by function and equipment.
Alarm event screen and save alarm screen
ControllerMaximum 8 unitsXCS-3000, XCS-3000R I/O: IPU-I (T-link), IPU-II (Ethernet), SX bus I/O, E-SX bus I/OMICREX-JUPITER (NP1PS-117 H), MICREX-SX (SPH300, SPH3000MG), ACS-2000, ACS-250, ICS-2000/A, MICREX-F, etc.
Communication bus
Mobile access compatible terminal
Ethernet (EPAP), Ethernet, FL-net (OPCN-2), PROFIBUS-DP, Device-net, AS-i, OPCN-1, LONWORKS, RS-232C, RS-485, Modbus, LE-net, T-link, P/PE-link, E-SX bus, SX bus, DPCS-F
Windows terminal, Android terminal, iOS terminal (HTML5 or higher)
Inheritance of existing application assets
MICREX-VieW FOCUS specification list
Inheriting the existing system screens and controller application assets enables system upgrades to be performed in a short period of time and with high reliability.
Incremental upgrades
Seamless connection to the existing system enables the HMI stations, controllers, and I/O modules to be upgraded incrementally.
Inheritance of existing hardware assets
With support for special-purpose controllers from the old series to the latest series, as well as new and old PLCs, only the aged HMIs need to be upgraded. And support for existing communication buses and existing I/O modules enables reduced labor for the wiring work and the construction period to be shortened.
Supported controllers
Special-purpose controllers from the old series to the latest
series, as well as new and old PLCs are supported.
●MICREX-F ●MICREX-JUPITER ●MICREX-SX ●ICS-2000/A
●ACS-2000 ●ACS-250 ●XCS-3000 ●XCS-3000R
Op
era
tor
Sta
tio
n
Information LAN and Control LAN
Transmission line form
Cable
Transmission distance
Communication control method
Communication speed
Applicable standard
Star topology
Twisted-pair cable, optical fiber cable
Maximum 100 m (UPT (Cat 5 or higher category cable)) / segment, using a switching hub or optical switching hub when extending the cable.Optical fiber (100BASE-FX): Maximum 2 km / segment
TCP/IP
100 Mbit / sec, 1,000 Mbit / sec
IEEE802.3 (Ethernet)
System upgrades
Capital investment expenses and downtime are
minimized by inheriting existing assets.
Upgrades with minimal cost and time are made possible by inheritance of existing application assets, support for the connection of existing hardware assets, and implementation of incremental upgrades.
The above functions can also be enhanced by customization. Please contact Fuji Electric or your dealer for details.
11
Providing life cycle solutions that keep plants safe and secure to enable continued operation Our life cycle solutions enable us to provide end-to-end full support to our clients, from their consideration of system introduction, system proposals, system introduction and operation support, through to maintenance and after-sales services, as well as to proposals for improvements and upgrades.
Life cycle support and service system
One-time only improvements are not effective for the continued operation of plants at which the situation is going to change day-to-day. We propose effective improvements that make use of operations support, maintenance and after-sales services that are accumulated on a daily basis.
Life cycle solutions
Automation monitoring and control system
A constantly evolving monitoring and control system that enables inheritance of existing assets
Considerationof system
introduction
System introduction
System proposalImprovement
and upgrade proposal
Operations support
Maintenance and after-sales
services
Scalable system construction adaptable to a wide range of fields
Constantly improving control system provides timely response to site requirements
Highly compatible, reliable and safe upgrades from existing systems
Printed in Japan 2018-3/1.3 FOLS
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, JapanPhone : +81-3-5435-7111
Safety precautions• Before use, please read the “Operation Manuals” and “Specifications” thoroughly or consult us or the sales agent from which you purchased this equipment to ensure it is used correctly.• This system must only be handled and operated by relevant specialists.
Internet address : www.fujielectric.comInformation in this catalog is subject to change without notice.
Europe■Fuji Electric Europe GmbH* ・ Switzerland Branch ・ U.K. Branch ・ France Branch ・ Italy Branch ・ Spain Branch■Fuji N2telligence GmbH■Fuji Electric France S.A.S.*
China / East Asia■Fuji Electric (Zhuhai) Co., Ltd.*■Fuji Electric (Shenzhen) Co., Ltd.*■Fuji Electric FA (Asia) Co., Ltd.■Fuji Electric Hong Kong Co., Ltd.■Hoei Hong Kong Co., Ltd.■Fuji Electric (Changshu) Co., Ltd.*■Wuxi Fuji Electric FA Co., Ltd.*■Fuji Electric (Hangzhou) Software Co., Ltd.
Americas■Fuji Electric Corp. of America ・Virginia Factory* ・Chicago Branch ・Santa Ana Branch ・Fremont Branch■Reliable Turbine Services LLC■Fuji SEMEC Inc.*■Fuji Electric Brazil- Equipamentos de Energia Ltda.
South Asia / Middle East■Fuji Electric India Private Ltd. ・India Factory* ・Ahmedabad Branch ・Pune Branch ・Chandigarh Branch ・Delhi Branch ・Hyderabad Branch ・Bangalore Branch ・Chennai Branch ・Kolkata Branch
Southeast Asia■Fuji Electric (Thailand) Co., Ltd.■Fuji Electric Manufacturing (Thailand) Co., Ltd.*■Fuji Tusco Co., Ltd.*■Fuji Electric (Malaysia) Sdn. Bhd.*■Fuji Electric Asia Pacific Pte. Ltd.■Fuji SMBE Pte. Ltd.*■PT Fuji Electric Indonesia■Fuji Electric Vietnam Co., Ltd.■Fuji CAC Joint Stock Company
■Fuji Electric (China) Co., Ltd. ・ West China Branch ・ South China Branch ・ North China Branch■Shanghai Electric Fuji Electric Power Technology (Wuxi) Co., Ltd.*
■Fuji Electric Dalian Co., Ltd.*■Fuji Electric Motor (Dalian) Co., Ltd.*■Dalian Fuji Bingshan Vending Machine Co., Ltd.*■Dalian Fuji Bingshan Vending Machine Sales Co., Ltd.■Fuji Electric Taiwan Co., Ltd.■Fuji Electric Korea Co., Ltd.■Beijing Rep. Office
■Fuji Electric Philippines, Inc.*■Fuji Electric Co., Ltd. (Myanmar Branch Office)■Rep. Office of Fuji Electric Co., Ltd. (in Cambodia)■Fuji Electric Co., Ltd. Construction Representative Office Indonesia
■Fuji Gemco Private Limited*■Middle East Branch
For details, please visit our sales networks on the Fuji Electric website.www.fujielectric.com/
Japan
* Having manufacturing capabilities
South Asia / Middle East
Southeast Asia
China / East Asia
Head Office
Europe
Americas
Global network
The most up-to-date information is available on the following website. For inquiries and further information, please use the Contact Us link on the website.
www.fujielectric.co.jp/products/micrex_view_focus/