A constantly evolving monitoring and control system that ... · The operating status is monitored...

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Automation monitoring and control system A constantly evolving monitoring and control system that enables inheritance of existing assets Scalable system construction adaptable to a wide range of fields Constantly improving control system provides timely response to site requirements Highly compatible, reliable and safe upgrades from existing systems 21E1-E-0036b

Transcript of A constantly evolving monitoring and control system that ... · The operating status is monitored...

Providing life cycle solutions that keep plants safe and secure to enable continued operation Our life cycle solutions enable us to provide end-to-end full support to our clients, from their consideration of system introduction, system proposals, system introduction and operation support, through to maintenance and after-sales services, as well as to proposals for improvements and upgrades.

Life cycle support and service system

One-time only improvements are not effective for the continued operation of plants at which the situation is going to change day-to-day. We propose effective improvements that make use of operations support, maintenance and after-sales services that are accumulated on a daily basis.

Life cycle solutions

Automation monitoring and control system

A constantly evolving monitoring and control system that enables inheritance of existing assets

Considerationof system

introduction

System introduction

System proposalImprovement

and upgrade proposal

Operations support

Maintenance and after-sales

services

Scalable system construction adaptable to a wide range of fields

Constantly improving control system provides timely response to site requirements

Highly compatible, reliable and safe upgrades from existing systems

Printed in Japan 2018-3/1.3 FOLS

Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, JapanPhone : +81-3-5435-7111

Safety precautions• Before use, please read the “Operation Manuals” and “Specifications” thoroughly or consult us or the sales agent from which you purchased this equipment to ensure it is used correctly.• This system must only be handled and operated by relevant specialists.

Internet address : www.fujielectric.comInformation in this catalog is subject to change without notice.

Europe■Fuji Electric Europe GmbH* ・ Switzerland Branch ・ U.K. Branch ・ France Branch ・ Italy Branch ・ Spain Branch■Fuji N2telligence GmbH■Fuji Electric France S.A.S.*

China / East Asia■Fuji Electric (Zhuhai) Co., Ltd.*■Fuji Electric (Shenzhen) Co., Ltd.*■Fuji Electric FA (Asia) Co., Ltd.■Fuji Electric Hong Kong Co., Ltd.■Hoei Hong Kong Co., Ltd.■Fuji Electric (Changshu) Co., Ltd.*■Wuxi Fuji Electric FA Co., Ltd.*■Fuji Electric (Hangzhou) Software Co., Ltd.

Americas■Fuji Electric Corp. of America ・Virginia Factory* ・Chicago Branch ・Santa Ana Branch ・Fremont Branch■Reliable Turbine Services LLC■Fuji SEMEC Inc.*■Fuji Electric Brazil- Equipamentos de Energia  Ltda.

South Asia / Middle East■Fuji Electric India Private Ltd. ・India Factory* ・Ahmedabad Branch ・Pune Branch ・Chandigarh Branch ・Delhi Branch ・Hyderabad Branch ・Bangalore Branch ・Chennai Branch ・Kolkata Branch

Southeast Asia■Fuji Electric (Thailand) Co., Ltd.■Fuji Electric Manufacturing  (Thailand) Co., Ltd.*■Fuji Tusco Co., Ltd.*■Fuji Electric (Malaysia) Sdn. Bhd.*■Fuji Electric Asia Pacific Pte. Ltd.■Fuji SMBE Pte. Ltd.*■PT Fuji Electric Indonesia■Fuji Electric Vietnam Co., Ltd.■Fuji CAC Joint Stock Company

■Fuji Electric (China) Co., Ltd. ・ West China Branch ・ South China Branch ・ North China Branch■Shanghai Electric Fuji Electric Power  Technology (Wuxi) Co., Ltd.*

■Fuji Electric Dalian Co., Ltd.*■Fuji Electric Motor (Dalian) Co., Ltd.*■Dalian Fuji Bingshan Vending Machine Co., Ltd.*■Dalian Fuji Bingshan Vending Machine Sales  Co., Ltd.■Fuji Electric Taiwan Co., Ltd.■Fuji Electric Korea Co., Ltd.■Beijing Rep. Office

■Fuji Electric Philippines, Inc.*■Fuji Electric Co., Ltd.  (Myanmar Branch Office)■Rep. Office of Fuji Electric  Co., Ltd. (in Cambodia)■Fuji Electric Co., Ltd.  Construction Representative  Office Indonesia

■Fuji Gemco Private  Limited*■Middle East Branch

For details, please visit our sales networks on the Fuji Electric website.www.fujielectric.com/

Japan

* Having manufacturing capabilities

South Asia / Middle East

Southeast Asia

China / East Asia

Head Office

Europe

Americas

Global network

The most up-to-date information is available on the following website. For inquiries and further information, please use the Contact Us link on the website.

www.fujielectric.co.jp/products/micrex_view_focus/

21E1-E-0036b

Providing an open and highly flexible

monitoring and control system.

MICREX-VieW FOCUS is a monitoring and control system that has continued to evolve constantly since it was first made available in 1996 in order to enable plants to achieve optimal operations.This continual evolution makes it possible to construct an open and highly flexible monitoring and control system.In addition, upward compatibility enables clients who have introduced previous FOCUS series systems to upgrade to the latest system while making effective use of their existing assets.

●Applicable fields

●Features

Windows 10 support

Chemicals

Control of batch processes

PetroleumMonitoring and control of shipments at oil depots

GasMonitoring and control of city gas production, gas pipelines

Water treatmentControl of chemical dosing,

sludge removal, etc.

Airports

Control of aircraft refueling

Food and pharmaceuticalsOptimal control of

high-mix low-volume production

Iron and steelControl of combustion furnaces,

electric furnaces

Waste treatmentMonitoring and control of

combustion furnaces

CementControl of raw materials preparation, kilns, etc.

Biomass power generationControl of biomass power

generation equipment

Support for operation in

Windows 10.

Mobile access

Operation is possible on site

using a tablet such as an iPad.

Historian analysis

System improvements are

possible through analysis of

large amounts of collected and

saved historical data.

Multiple languagesupport

Supports the requirements of

multinational operators. Three

languages are available:

Japanese, English and Chinese.

Dual monitor support

Use of dual displays is

supported.

Two-screen displays are

possible with a single PC.

Operations are also accessible

from abroad.

The operating status is

monitored to achieve safe and

secure continuous operation.

Alarm management functions

Safe and secure continuous

operation is enabled by

masking unnecessary alarms

and reducing operator burden.

Batch control

Solves monitoring system

difficulties in batch plants.

Achieves improved productivity

and provides support for

high-mix production.

Support for whitelist security measures

(Option)

Supports whitelist security

software and features

extensive security measures.

Supports a wide variety of

communication buses

Support for 17 kinds of

communication buses is

available.

Remote access functions

New and old controller connectivity

Seamlessly connects to existing

controllers.

Incremental upgrades are

possible.

Interoperable with various packages

MES manufacturing solution

systems, equipment

maintenance management

systems, etc. are available as

options.

Applicable fields 2

Features 3

System configuration example 4

Monitoring and operation functions 6

Control functions and engineering functions 8

System upgrades 10

Specifications list 11

Life cycle support and service system 12

Contents

MICREX-VieW FOCUS can be flexibly configured according to the required scale and application, offering a responsive solution in a wide range of industries and fields.

2

Providing an open and highly flexible

monitoring and control system.

MICREX-VieW FOCUS is a monitoring and control system that has continued to evolve constantly since it was first made available in 1996 in order to enable plants to achieve optimal operations.This continual evolution makes it possible to construct an open and highly flexible monitoring and control system.In addition, upward compatibility enables clients who have introduced previous FOCUS series systems to upgrade to the latest system while making effective use of their existing assets.

●Applicable fields

●Features

Windows 10 support

Chemicals

Control of batch processes

PetroleumMonitoring and control of shipments at oil depots

GasMonitoring and control of city gas production, gas pipelines

Water treatmentControl of chemical dosing,

sludge removal, etc.

Airports

Control of aircraft refueling

Food and pharmaceuticalsOptimal control of

high-mix low-volume production

Iron and steelControl of combustion furnaces,

electric furnaces

Waste treatmentMonitoring and control of

combustion furnaces

CementControl of raw materials preparation, kilns, etc.

Biomass power generationControl of biomass power

generation equipment

Support for operation in

Windows 10.

Mobile access

Operation is possible on site

using a tablet such as an iPad.

Historian analysis

System improvements are

possible through analysis of

large amounts of collected and

saved historical data.

Multiple languagesupport

Supports the requirements of

multinational operators. Three

languages are available:

Japanese, English and Chinese.

Dual monitor support

Use of dual displays is

supported.

Two-screen displays are

possible with a single PC.

Operations are also accessible

from abroad.

The operating status is

monitored to achieve safe and

secure continuous operation.

Alarm management functions

Safe and secure continuous

operation is enabled by

masking unnecessary alarms

and reducing operator burden.

Batch control

Solves monitoring system

difficulties in batch plants.

Achieves improved productivity

and provides support for

high-mix production.

Support for whitelist security measures

(Option)

Supports whitelist security

software and features

extensive security measures.

Supports a wide variety of

communication buses

Support for 17 kinds of

communication buses is

available.

Remote access functions

New and old controller connectivity

Seamlessly connects to existing

controllers.

Incremental upgrades are

possible.

Interoperable with various packages

MES manufacturing solution

systems, equipment

maintenance management

systems, etc. are available as

options.

Applicable fields 2

Features 3

System configuration example 4

Monitoring and operation functions 6

Control functions and engineering functions 8

System upgrades 10

Specifications list 11

Life cycle support and service system 12

Contents

MICREX-VieW FOCUS can be flexibly configured according to the required scale and application, offering a responsive solution in a wide range of industries and fields.

3

MES manufacturing solution systems, equipment maintenance management systems, results data collection and storage systems, and batch systems are available as options.Interoperability with FOCUS enables the use of a wide range of ERP and MES applications. Interoperability with other company’s systems is also possible.

Interoperability withvarious packages Monitoring and control is possible using tablets.

Mobile access

Remote access is possible over various lines such as public lines, IP-VPN lines, LTE lines, etc. A monitoring and operation system can be easily constructed from a remote location.

Remote access

・Standalone (small-scale)Server functions and client functions are available with one HMI station.・Standalone parallel redundancy (medium-scale)

Plant operation can be continued even in the event of a hardware failure by installing two to six HMI stations in parallel.・Server/client configuration (medium-scale)

Up to 20 clients can be added by sharing the server (redundancy also possible) and client functions.・Supervisory configuration (large-scale)

FOCUS systems for each of the lines can be connected over an information LAN and overall monitoring be performed at the supervising HMI station.

HMI configuration types

In addition to special-purpose controllers from the old series to the latest series, new and old programmable logic controllers (PLC) are also supported.Special-purpose controllers:XCS-3000, XCS-3000R, ACS-2000, ACS-250, ICS-2000/APLCs:MICREX-SX, MICREX-JUPITER, MICREX-F

Controllers

With E-SXIO, high-speed control is possible using the E-SX bus.With IPU-II, redundancy of the communication buses, power supplies, and I/O is possible.In addition, the general-purpose I/O modules of MICREX-SX can also be selected.This selection enables users to flexibly choose to match the requirements of their application.Communication bus supports various types of communicationEthernet (EPAP), Ethernet, FL-net, PROFIBUS, DPCS-F, Device-net, AS-i, OPCN-1, LONWORKS, RS-232C, RS-485, Modbus, LE-net, T-link, P/PE-link, E-SX bus, SX bus, etc.

I/O and communication buses

ERP Enterprise ResourcePlanning

HMIHuman Machine Interface

Controllercontroller

I /OInput/Output unit

Communication bus

Field

communication bus

MESManufacturingExecution System

Field

Information LAN

Third-party systemsERP and MES ...

MES manufacturing solution systemsMainGATE and MSPC(option)

Equipment maintenance management systemMaintenance Station(option)

Standalone parallel redundancy configuration

Web configuration

Results data collection and storage systemWonderware Historian(option)

Standalone configuration

Multi-display support (2 displays)

XCS-3000 XCS-3000R

MICREX-SX

MICREX-JUPITER*1

ACS-2000 ICS-2000/AMICREX-F

MICREX-F IO

Various communication buses

SX bus

SX bus

MICREX-IO

MICREX-IO

E-SX bus

E-SXIO IPU-II IPU-I

T-linkEthernet(EPAP)

IPU-IIIPU-II

IPU-I

IPU-I

T-link T-link

Network adapter

Support for redundant controllers, Fieldbus, I/O, power supplies

EthernetFL-netPROFIBUSDevice-netAS-iOPCN-1LONWORKSRS-232C, RS-485ModbusLE-netT-linkP/PE-linkE-SX busSX bus, etc.

Support for redundant control LANs

Parallel redundancy A

MICREX-VieWFOCUS MICREX-VieW

FOCUS

Redundant servers

Parallel redundancy B

Client/server configuration

ClientWeb servers

Supervisory HMI stationMICREX-VieW FOCUS

Overall monitoring

Client

MICREX-VieWFOCUS

Batch systemMICREX-VieW BATCH(Option)

Remote accessMobile access

Firewall

Firewall

System configuration example

Flexible and optimal systems can be

constructed to meet a variety of requirements.

Flexible system construction from small- to large-scale is enabled by compatibility with

standalone configurations, client server configurations, and centralized configurations. This

flexibility makes it possible to introduce MICREX-VieW FOCUS at an optimal scale for the plant.

It is also easy to upgrade and add assets while effectively utilizing existing assets.

Example of MICREX-VieW FOCUS basic configuration

Ethernet(EPAP)

Ethernet(EPAP)

Internet

*1: Redundancy of the control LAN depends on the model.

Wireless LAN access point

Ultrasonic flow meters Electromagnetic flow meters Differential pressure and pressure transmitters Analyzers Temperature sensors Motors Inverters UPS IoT and M2M controllers Touch panels Distribution panels Control panels etc...

4

MES manufacturing solution systems, equipment maintenance management systems, results data collection and storage systems, and batch systems are available as options.Interoperability with FOCUS enables the use of a wide range of ERP and MES applications. Interoperability with other company’s systems is also possible.

Interoperability withvarious packages Monitoring and control is possible using tablets.

Mobile access

Remote access is possible over various lines such as public lines, IP-VPN lines, LTE lines, etc. A monitoring and operation system can be easily constructed from a remote location.

Remote access

・Standalone (small-scale)Server functions and client functions are available with one HMI station.・Standalone parallel redundancy (medium-scale)

Plant operation can be continued even in the event of a hardware failure by installing two to six HMI stations in parallel.・Server/client configuration (medium-scale)

Up to 20 clients can be added by sharing the server (redundancy also possible) and client functions.・Supervisory configuration (large-scale)

FOCUS systems for each of the lines can be connected over an information LAN and overall monitoring be performed at the supervising HMI station.

HMI configuration types

In addition to special-purpose controllers from the old series to the latest series, new and old programmable logic controllers (PLC) are also supported.Special-purpose controllers:XCS-3000, XCS-3000R, ACS-2000, ACS-250, ICS-2000/APLCs:MICREX-SX, MICREX-JUPITER, MICREX-F

Controllers

With E-SXIO, high-speed control is possible using the E-SX bus.With IPU-II, redundancy of the communication buses, power supplies, and I/O is possible.In addition, the general-purpose I/O modules of MICREX-SX can also be selected.This selection enables users to flexibly choose to match the requirements of their application.Communication bus supports various types of communicationEthernet (EPAP), Ethernet, FL-net, PROFIBUS, DPCS-F, Device-net, AS-i, OPCN-1, LONWORKS, RS-232C, RS-485, Modbus, LE-net, T-link, P/PE-link, E-SX bus, SX bus, etc.

I/O and communication buses

ERP Enterprise ResourcePlanning

HMIHuman Machine Interface

Controllercontroller

I /OInput/Output unit

Communication bus

Field

communication bus

MESManufacturingExecution System

Field

Information LAN

Third-party systemsERP and MES ...

MES manufacturing solution systemsMainGATE and MSPC(option)

Equipment maintenance management systemMaintenance Station(option)

Standalone parallel redundancy configuration

Web configuration

Results data collection and storage systemWonderware Historian(option)

Standalone configuration

Multi-display support (2 displays)

XCS-3000 XCS-3000R

MICREX-SX

MICREX-JUPITER*1

ACS-2000 ICS-2000/AMICREX-F

MICREX-F IO

Various communication buses

SX bus

SX bus

MICREX-IO

MICREX-IO

E-SX bus

E-SXIO IPU-II IPU-I

T-linkEthernet(EPAP)

IPU-IIIPU-II

IPU-I

IPU-I

T-link T-link

Network adapter

Support for redundant controllers, Fieldbus, I/O, power supplies

EthernetFL-netPROFIBUSDevice-netAS-iOPCN-1LONWORKSRS-232C, RS-485ModbusLE-netT-linkP/PE-linkE-SX busSX bus, etc.

Support for redundant control LANs

Parallel redundancy A

MICREX-VieWFOCUS MICREX-VieW

FOCUS

Redundant servers

Parallel redundancy B

Client/server configuration

ClientWeb servers

Supervisory HMI stationMICREX-VieW FOCUS

Overall monitoring

Client

MICREX-VieWFOCUS

Batch systemMICREX-VieW BATCH(Option)

Remote accessMobile access

Firewall

Firewall

System configuration example

Flexible and optimal systems can be

constructed to meet a variety of requirements.

Flexible system construction from small- to large-scale is enabled by compatibility with

standalone configurations, client server configurations, and centralized configurations. This

flexibility makes it possible to introduce MICREX-VieW FOCUS at an optimal scale for the plant.

It is also easy to upgrade and add assets while effectively utilizing existing assets.

Example of MICREX-VieW FOCUS basic configuration

Ethernet(EPAP)

Ethernet(EPAP)

Internet

*1: Redundancy of the control LAN depends on the model.

Wireless LAN access point

Ultrasonic flow meters Electromagnetic flow meters Differential pressure and pressure transmitters Analyzers Temperature sensors Motors Inverters UPS IoT and M2M controllers Touch panels Distribution panels Control panels etc...

5

An original monitoring and control screen can be constructed to match plant requirements.

Plant screen

A group of any eight instruments can be displayed.

Group screen

Proportional–integral–derivative (PID) controller parameters can be set here.

Loop screen

Enables trends in up to eight loops to be checked simultaneously.Trend assignments can be changed for each operator.

Trend screen

Enables the history of alarms that occurred in the past to be checked.Enables the currently occurring alarm to be checked in the summary.

Alarm history and alarm summary screen

Enables the past activity and operation history to be checked.

Historical message screen

Automatically save forms, trends, alarms, and operation history. The save destination, such as an external hard disk, and be specified arbitrarily.

Auto save setting window

Enables characters and numerical values to be input without the use of a hardware keyboard.

Soft keyboard window

Enables an indicating instrument to be tagged to prevent operating errors, such as during inspections.

Warning tag window

Enables the memory status of the connected controllers to be checked at once.

Controller memory display screen

Power demand monitoring is a standard feature.

Power demand screen

Enables weather information to be recorded every day.

Weather input screen

Enables a graphical check of the system status.

System condition screen

Various setting value screens are included as standard.

Constant setting and timer value setting screen

Past trend data can be saved in CSV format. Automatic backup is also possible at any time.

Historical data CSV conversion and output screen

Daily, monthly, and annual reports can be created and displayed in Excel format.Excel 2016 compatible

Logging display screen

Enables a graphical check of whether or not an alarm has occurred.

Annunciator screen

Enables arbitrarily timed guidance announcements to be made, such as instructions and notes for operators.

Operator guidance screen

Enables operator authorization to be changed in four steps from master administrator to guest.

Operator level switching window

Masks unnecessary alarms and reduces operator burden.

Alarm management setting window

Enables color printing settings to reduce the consumption of ink, such as by printing a black background as a white background. In addition, enables colors that are difficult to see when printing to be changed then printed.

Color change and print setting window

Alarm areaDisplays the latest alarm.

② Operator level

③ Alarm stop

④ Clock functions

⑤ Main menu links

⑥ Bottom menuSwitchable between multiple menus.

Bottom menuFrequently used functions can be called up with one click.

Forward and back buttonsScreen changes to the previous screen.

Monitoring and operation functions

Excellent visibility and operability enable timely

and accurate understanding of the situation

Excellent visibility is achieved with full high definition (HD) and dual monitor compatibility.Outstanding operability enables operations to be performed not only on a personal computer but also on a tablet.In addition, the highly versatile and internationally known Wonderware InTouch is used, and a wide array of parts for plant screen construction are installed as standard.Various functions necessary for plant operation, such as power demand, are included as standard.Free format forms can be created using form functions based on Excel 2016.

Main screen① ③②

⑥⑦

6

An original monitoring and control screen can be constructed to match plant requirements.

Plant screen

A group of any eight instruments can be displayed.

Group screen

Proportional–integral–derivative (PID) controller parameters can be set here.

Loop screen

Enables trends in up to eight loops to be checked simultaneously.Trend assignments can be changed for each operator.

Trend screen

Enables the history of alarms that occurred in the past to be checked.Enables the currently occurring alarm to be checked in the summary.

Alarm history and alarm summary screen

Enables the past activity and operation history to be checked.

Historical message screen

Automatically save forms, trends, alarms, and operation history. The save destination, such as an external hard disk, and be specified arbitrarily.

Auto save setting window

Enables characters and numerical values to be input without the use of a hardware keyboard.

Soft keyboard window

Enables an indicating instrument to be tagged to prevent operating errors, such as during inspections.

Warning tag window

Enables the memory status of the connected controllers to be checked at once.

Controller memory display screen

Power demand monitoring is a standard feature.

Power demand screen

Enables weather information to be recorded every day.

Weather input screen

Enables a graphical check of the system status.

System condition screen

Various setting value screens are included as standard.

Constant setting and timer value setting screen

Past trend data can be saved in CSV format. Automatic backup is also possible at any time.

Historical data CSV conversion and output screen

Daily, monthly, and annual reports can be created and displayed in Excel format.Excel 2016 compatible

Logging display screen

Enables a graphical check of whether or not an alarm has occurred.

Annunciator screen

Enables arbitrarily timed guidance announcements to be made, such as instructions and notes for operators.

Operator guidance screen

Enables operator authorization to be changed in four steps from master administrator to guest.

Operator level switching window

Masks unnecessary alarms and reduces operator burden.

Alarm management setting window

Enables color printing settings to reduce the consumption of ink, such as by printing a black background as a white background. In addition, enables colors that are difficult to see when printing to be changed then printed.

Color change and print setting window

Alarm areaDisplays the latest alarm.

② Operator level

③ Alarm stop

④ Clock functions

⑤ Main menu links

⑥ Bottom menuSwitchable between multiple menus.

Bottom menuFrequently used functions can be called up with one click.

Forward and back buttonsScreen changes to the previous screen.

Monitoring and operation functions

Excellent visibility and operability enable timely

and accurate understanding of the situation

Excellent visibility is achieved with full high definition (HD) and dual monitor compatibility.Outstanding operability enables operations to be performed not only on a personal computer but also on a tablet.In addition, the highly versatile and internationally known Wonderware InTouch is used, and a wide array of parts for plant screen construction are installed as standard.Various functions necessary for plant operation, such as power demand, are included as standard.Free format forms can be created using form functions based on Excel 2016.

Main screen① ③②

⑥⑦

7

Legacy network connections

Engineering support tool HEART-BELIEVE-ESPER/SELECT (option)

Control function specifications created using familiar general-purpose OA software such as Excel or Visio can be automatically converted to control station programs. The execution status of the control station on the control function specification can be monitored for easy-to-handle efficient engineering from specification study to design, testing, and post-delivery maintenance.

Machine-less simulation

IEC 61131-3 compliant

The engineering tool of the control station (Expert D 300 win) supports five types of program representations that conform to the IEC 61131-3 international standard (JIS B 3503), enabling an optimal combination to be used for engineering.

The network adapter connects to up to four types of networks, including Fuji Electric legacy networks such as PE-link, T-link, DPCS-F, as well as the open FL-net network. Furthermore, since redundant network adapters can be installed with the control station, a highly reliable system can be constructed.

MICREX-SX general-purpose PLC with high-performance CPU

With a program capacity up to 256 k steps and I/O control of up to 65,536 points, it is possible to construct an optimal system from small to large scale. A 1 ms program scan and I/O refresh are possible. Construction and performance can be distributed with a multi CPU system of up to eight CPUs.

Software for both special-purpose controllers and general- purpose PLCs can be developed in the same engineering environment.

Use of the simulator enables system equipment such as control stations and operator stations to be built and operated on a personal computer.For example, it is possible to check functions that combine control station control functions and screen functions while simulating input and output signals, or check the data of inter-station communication without using actual machines. This enables efficient and high-quality engineering.

Open network connections

Various open networks are supported including Ethernet, LONWORKS, FL-net, Device-net, PROFIBUS-DP and AS-i.

Supported networks

●FL-net Ver. 3 compliant LANs ●PE-link ●T-link (IPU-I, FTU, FTK) ●Ethernet EPAP (IPU-II) ●DPCS-F, etc.

Supported programming languages

●IL (Instruction List) ●LD (Ladder Diagram)

●FBD (Function Block Diagram)SWW ●ST (Structure Text)

●SFC (Sequential Function Chart)

Network adapter

Control functions and engineering functions

Meeting a wide range of requirements through various

combinations of control functions and efficient engineering.

In addition to special-purpose controllers from the old series to the latest series, new and old programmable logic controllers (PLC) are also supported.This capability enables flexible configurations to match the application and scale requirements.And in addition to engineering tools that conform to the IEC 61131-3 international standard, efficient engineering is made possible using machine-less simulation and engineering support tools.

High-performance CPU

Use of a 1 GHz dual-core processor for the CPU enables high-speed control from a minimum cycle of 1 ms. As a result, combined high-speed electrical machinery control and high-performance measurement control can be performed by one unit. Additionally, with the use of a multiprocessor architecture and scheduling technology that can execute network processing and arithmetic processing of application programs in parallel, the controller also features excellent communication performance.

Large-capacity memory

Features a program memory of 512 k steps, a large-capacity data memory of 2,368 k words, and I/O can be connected up to 4,096 words (32 nodes) per control station.

High-reliability CPU

The CPU supports redundancy and enables a high-reliability control station through the use of error-correcting code (ECC) memory and enhanced reliability, availability, and serviceability (RAS) functions.

High-speed LAN

1. Equalization busHigh-speed transfer of large volumes of data has become possible with large-capacity equalization technology and enables equalization of the whole area of application data.2. Network adapter busThis is a high-speed LAN used as a network adapter to connect to Fuji Electric legacy networks and various other networks.3. E-SX busThe E-SX bus is a high-speed I/O network that supports redundancy.

Remote I/O module lineup for various applications

Remote I/O E-SX I/OA high-speed, 100 Mbps E-SX bus is used for the I/O network. There is a wide selection in the module lineup. This module also features high reliability for power supply and I/O network redundancy.

Remote I/O IPU-IIThis is a highly reliable remote I/O module that enables redundancy of not only the power supply and I/O network but also the I/O module itself. In addition, there is a wide array of products in the lineup including multi-point individual isolated analog modules and pulse modules.

Control station

Remote I/O IPU-IIRemote I/O E-SX I/O

Instrumentation flow (Visio) SFC (Excel) Time chart (Excel)

Since the program is automatically generated from the specifications, human errors such as programming mistakes and input mistakes are eliminated. The software is generated as described in the specifications.

MICREX-SX general-purpose PLC

Engineering functions

XCS-3000 and XCS-3000R special-purpose controllers

Automatically generated

PLC / DCSCentralization

Specification sheet control program=

8

Legacy network connections

Engineering support tool HEART-BELIEVE-ESPER/SELECT (option)

Control function specifications created using familiar general-purpose OA software such as Excel or Visio can be automatically converted to control station programs. The execution status of the control station on the control function specification can be monitored for easy-to-handle efficient engineering from specification study to design, testing, and post-delivery maintenance.

Machine-less simulation

IEC 61131-3 compliant

The engineering tool of the control station (Expert D 300 win) supports five types of program representations that conform to the IEC 61131-3 international standard (JIS B 3503), enabling an optimal combination to be used for engineering.

The network adapter connects to up to four types of networks, including Fuji Electric legacy networks such as PE-link, T-link, DPCS-F, as well as the open FL-net network. Furthermore, since redundant network adapters can be installed with the control station, a highly reliable system can be constructed.

MICREX-SX general-purpose PLC with high-performance CPU

With a program capacity up to 256 k steps and I/O control of up to 65,536 points, it is possible to construct an optimal system from small to large scale. A 1 ms program scan and I/O refresh are possible. Construction and performance can be distributed with a multi CPU system of up to eight CPUs.

Software for both special-purpose controllers and general- purpose PLCs can be developed in the same engineering environment.

Use of the simulator enables system equipment such as control stations and operator stations to be built and operated on a personal computer.For example, it is possible to check functions that combine control station control functions and screen functions while simulating input and output signals, or check the data of inter-station communication without using actual machines. This enables efficient and high-quality engineering.

Open network connections

Various open networks are supported including Ethernet, LONWORKS, FL-net, Device-net, PROFIBUS-DP and AS-i.

Supported networks

●FL-net Ver. 3 compliant LANs ●PE-link ●T-link (IPU-I, FTU, FTK) ●Ethernet EPAP (IPU-II) ●DPCS-F, etc.

Supported programming languages

●IL (Instruction List) ●LD (Ladder Diagram)

●FBD (Function Block Diagram)SWW ●ST (Structure Text)

●SFC (Sequential Function Chart)

Network adapter

Control functions and engineering functions

Meeting a wide range of requirements through various

combinations of control functions and efficient engineering.

In addition to special-purpose controllers from the old series to the latest series, new and old programmable logic controllers (PLC) are also supported.This capability enables flexible configurations to match the application and scale requirements.And in addition to engineering tools that conform to the IEC 61131-3 international standard, efficient engineering is made possible using machine-less simulation and engineering support tools.

High-performance CPU

Use of a 1 GHz dual-core processor for the CPU enables high-speed control from a minimum cycle of 1 ms. As a result, combined high-speed electrical machinery control and high-performance measurement control can be performed by one unit. Additionally, with the use of a multiprocessor architecture and scheduling technology that can execute network processing and arithmetic processing of application programs in parallel, the controller also features excellent communication performance.

Large-capacity memory

Features a program memory of 512 k steps, a large-capacity data memory of 2,368 k words, and I/O can be connected up to 4,096 words (32 nodes) per control station.

High-reliability CPU

The CPU supports redundancy and enables a high-reliability control station through the use of error-correcting code (ECC) memory and enhanced reliability, availability, and serviceability (RAS) functions.

High-speed LAN

1. Equalization busHigh-speed transfer of large volumes of data has become possible with large-capacity equalization technology and enables equalization of the whole area of application data.2. Network adapter busThis is a high-speed LAN used as a network adapter to connect to Fuji Electric legacy networks and various other networks.3. E-SX busThe E-SX bus is a high-speed I/O network that supports redundancy.

Remote I/O module lineup for various applications

Remote I/O E-SX I/OA high-speed, 100 Mbps E-SX bus is used for the I/O network. There is a wide selection in the module lineup. This module also features high reliability for power supply and I/O network redundancy.

Remote I/O IPU-IIThis is a highly reliable remote I/O module that enables redundancy of not only the power supply and I/O network but also the I/O module itself. In addition, there is a wide array of products in the lineup including multi-point individual isolated analog modules and pulse modules.

Control station

Remote I/O IPU-IIRemote I/O E-SX I/O

Instrumentation flow (Visio) SFC (Excel) Time chart (Excel)

Since the program is automatically generated from the specifications, human errors such as programming mistakes and input mistakes are eliminated. The software is generated as described in the specifications.

MICREX-SX general-purpose PLC

Engineering functions

XCS-3000 and XCS-3000R special-purpose controllers

Automatically generated

PLC / DCSCentralization

Specification sheet control program=

9

Existing system

HMI upgrade CTL upgrade

New HMIExisting HMI

Existing CTL Existing CTL

Existing I/O Existing I/O New I/O

New CTL

Existing After upgrade

Existing I/O

New CTL

I/O upgrade

HMI: Operator station or database station CTL: Controller I/O: Remote I/O module

New HMI New HMI

System components

Hardware For HCI parallel redundant configuration: HCI maximum 6 unitsFor client/server configuration: Client: maximum 20 units, Server: 1 set (1 single unit or 2 redundant units), Engineering station: 1 unitBody: For HCI parallel redundant configuration / client machine: DOS/V machine, CPU: 2 cores or more, memory: 4 GB or more, hard disk: 60 GB or more Server machine: PC server machine, CPU: 4 cores or more, memory: 8 GB or more, hard disk: 500 GB or moreLCD: 21” or larger (27” or larger is recommended for wide type (16:9 wide)), 1,920 x 1,200 (WUXGA), 1,920 x 1,080 (full HD), 1,680 x 1,050 (WSXGA+), 1,600 x 1,200 (UXGA) Or 1,280 x 1,024 (SXGA). Touch screen can be used.

Software OS : Windows 10 (64 bit version), Windows 7 (32 bit version or 64 bit version) Windows Server 2016/2012 R2/2008 R2 StandardSCADA : Wonderware InTouch 2014 R2 with SP1Support package : Microsoft Office 2016/2013/2010Monitoring and control functions : Total number of TAG points: 61,405 pointsNumber of TAG points usable by application : 40,000 points

Plant menu screen : 20 menus / 1 page x max 5 pagesPlant screen : 100 screensGroup screen : 8 TAGs / 1 page, 2,034 TAGs / 384 pagesLoop screen : 1 TAG / 1 page, 2,034 TAGsTAG menu screen : 96 points (12 groups) / 1 page, 3,072 points (384 groups) / 32 pages

Annunciator screen : 32 points x 64 pages (2,048 points)System condition screen : 1 pageTrend menu screen : 32 menus x 4 pages x 8 pens (1,024 TAG points)Historical trend screen : 8 pens x 128 pages (1,024 TAG points)Historical message screen : 2,000 (20 points x 100 pages)Form menu screen : 20 menus x 4 pages (daily report, monthly report, annual report)Logging display screen : Up to 80 sheets (1,024 TAG points) per daily report, monthly report, annual report, Number of executable processes: maximum 2 sequencesForm save screen : 1 pageWeather input screen : 1 pageHistorical data CSV conversion and output screen : 2 pagesConstant setting screen : 32 points / 1 page, 6,144 points / 192 pagesTimer setting screen : 32 points / 1 page, 6,144 points / 192 pagesOperator guidance screen : 2,000 items *Shared with alarm screenController memory screen : 1 page (8 controllers)Power demand screen : 1 page

: 2,000 alarm events (25 points x 80 pages) *Shared with operator guidance Process alarms: 3 types (critical, major, minor), annunciator alarms: 3 types (critical, major, minor), system alarms: 3 types (critical, major, minor) In addition to the total of 9 types of alarms, alarms can also be grouped by function and equipment.

Alarm event screen and save alarm screen

ControllerMaximum 8 unitsXCS-3000, XCS-3000R I/O: IPU-I (T-link), IPU-II (Ethernet), SX bus I/O, E-SX bus I/OMICREX-JUPITER (NP1PS-117 H), MICREX-SX (SPH300, SPH3000MG), ACS-2000, ACS-250, ICS-2000/A, MICREX-F, etc.

Communication bus

Mobile access compatible terminal

Ethernet (EPAP), Ethernet, FL-net (OPCN-2), PROFIBUS-DP, Device-net, AS-i, OPCN-1, LONWORKS, RS-232C, RS-485, Modbus, LE-net, T-link, P/PE-link, E-SX bus, SX bus, DPCS-F

Windows terminal, Android terminal, iOS terminal (HTML5 or higher)

Inheritance of existing application assets

MICREX-VieW FOCUS specification list

Inheriting the existing system screens and controller application assets enables system upgrades to be performed in a short period of time and with high reliability.

Incremental upgrades

Seamless connection to the existing system enables the HMI stations, controllers, and I/O modules to be upgraded incrementally.

Inheritance of existing hardware assets

With support for special-purpose controllers from the old series to the latest series, as well as new and old PLCs, only the aged HMIs need to be upgraded. And support for existing communication buses and existing I/O modules enables reduced labor for the wiring work and the construction period to be shortened.

Supported controllers

Special-purpose controllers from the old series to the latest

series, as well as new and old PLCs are supported.

●MICREX-F ●MICREX-JUPITER ●MICREX-SX ●ICS-2000/A

●ACS-2000 ●ACS-250 ●XCS-3000 ●XCS-3000R

Op

era

tor

Sta

tio

n

Information LAN and Control LAN

Transmission line form

Cable

Transmission distance

Communication control method

Communication speed

Applicable standard

Star topology

Twisted-pair cable, optical fiber cable

Maximum 100 m (UPT (Cat 5 or higher category cable)) / segment, using a switching hub or optical switching hub when extending the cable.Optical fiber (100BASE-FX): Maximum 2 km / segment

TCP/IP

100 Mbit / sec, 1,000 Mbit / sec

IEEE802.3 (Ethernet)

System upgrades

Capital investment expenses and downtime are

minimized by inheriting existing assets.

Upgrades with minimal cost and time are made possible by inheritance of existing application assets, support for the connection of existing hardware assets, and implementation of incremental upgrades.

The above functions can also be enhanced by customization. Please contact Fuji Electric or your dealer for details.

10

Existing system

HMI upgrade CTL upgrade

New HMIExisting HMI

Existing CTL Existing CTL

Existing I/O Existing I/O New I/O

New CTL

Existing After upgrade

Existing I/O

New CTL

I/O upgrade

HMI: Operator station or database station CTL: Controller I/O: Remote I/O module

New HMI New HMI

System components

Hardware For HCI parallel redundant configuration: HCI maximum 6 unitsFor client/server configuration: Client: maximum 20 units, Server: 1 set (1 single unit or 2 redundant units), Engineering station: 1 unitBody: For HCI parallel redundant configuration / client machine: DOS/V machine, CPU: 2 cores or more, memory: 4 GB or more, hard disk: 60 GB or more Server machine: PC server machine, CPU: 4 cores or more, memory: 8 GB or more, hard disk: 500 GB or moreLCD: 21” or larger (27” or larger is recommended for wide type (16:9 wide)), 1,920 x 1,200 (WUXGA), 1,920 x 1,080 (full HD), 1,680 x 1,050 (WSXGA+), 1,600 x 1,200 (UXGA) Or 1,280 x 1,024 (SXGA). Touch screen can be used.

Software OS : Windows 10 (64 bit version), Windows 7 (32 bit version or 64 bit version) Windows Server 2016/2012 R2/2008 R2 StandardSCADA : Wonderware InTouch 2014 R2 with SP1Support package : Microsoft Office 2016/2013/2010Monitoring and control functions : Total number of TAG points: 61,405 pointsNumber of TAG points usable by application : 40,000 points

Plant menu screen : 20 menus / 1 page x max 5 pagesPlant screen : 100 screensGroup screen : 8 TAGs / 1 page, 2,034 TAGs / 384 pagesLoop screen : 1 TAG / 1 page, 2,034 TAGsTAG menu screen : 96 points (12 groups) / 1 page, 3,072 points (384 groups) / 32 pages

Annunciator screen : 32 points x 64 pages (2,048 points)System condition screen : 1 pageTrend menu screen : 32 menus x 4 pages x 8 pens (1,024 TAG points)Historical trend screen : 8 pens x 128 pages (1,024 TAG points)Historical message screen : 2,000 (20 points x 100 pages)Form menu screen : 20 menus x 4 pages (daily report, monthly report, annual report)Logging display screen : Up to 80 sheets (1,024 TAG points) per daily report, monthly report, annual report, Number of executable processes: maximum 2 sequencesForm save screen : 1 pageWeather input screen : 1 pageHistorical data CSV conversion and output screen : 2 pagesConstant setting screen : 32 points / 1 page, 6,144 points / 192 pagesTimer setting screen : 32 points / 1 page, 6,144 points / 192 pagesOperator guidance screen : 2,000 items *Shared with alarm screenController memory screen : 1 page (8 controllers)Power demand screen : 1 page

: 2,000 alarm events (25 points x 80 pages) *Shared with operator guidance Process alarms: 3 types (critical, major, minor), annunciator alarms: 3 types (critical, major, minor), system alarms: 3 types (critical, major, minor) In addition to the total of 9 types of alarms, alarms can also be grouped by function and equipment.

Alarm event screen and save alarm screen

ControllerMaximum 8 unitsXCS-3000, XCS-3000R I/O: IPU-I (T-link), IPU-II (Ethernet), SX bus I/O, E-SX bus I/OMICREX-JUPITER (NP1PS-117 H), MICREX-SX (SPH300, SPH3000MG), ACS-2000, ACS-250, ICS-2000/A, MICREX-F, etc.

Communication bus

Mobile access compatible terminal

Ethernet (EPAP), Ethernet, FL-net (OPCN-2), PROFIBUS-DP, Device-net, AS-i, OPCN-1, LONWORKS, RS-232C, RS-485, Modbus, LE-net, T-link, P/PE-link, E-SX bus, SX bus, DPCS-F

Windows terminal, Android terminal, iOS terminal (HTML5 or higher)

Inheritance of existing application assets

MICREX-VieW FOCUS specification list

Inheriting the existing system screens and controller application assets enables system upgrades to be performed in a short period of time and with high reliability.

Incremental upgrades

Seamless connection to the existing system enables the HMI stations, controllers, and I/O modules to be upgraded incrementally.

Inheritance of existing hardware assets

With support for special-purpose controllers from the old series to the latest series, as well as new and old PLCs, only the aged HMIs need to be upgraded. And support for existing communication buses and existing I/O modules enables reduced labor for the wiring work and the construction period to be shortened.

Supported controllers

Special-purpose controllers from the old series to the latest

series, as well as new and old PLCs are supported.

●MICREX-F ●MICREX-JUPITER ●MICREX-SX ●ICS-2000/A

●ACS-2000 ●ACS-250 ●XCS-3000 ●XCS-3000R

Op

era

tor

Sta

tio

n

Information LAN and Control LAN

Transmission line form

Cable

Transmission distance

Communication control method

Communication speed

Applicable standard

Star topology

Twisted-pair cable, optical fiber cable

Maximum 100 m (UPT (Cat 5 or higher category cable)) / segment, using a switching hub or optical switching hub when extending the cable.Optical fiber (100BASE-FX): Maximum 2 km / segment

TCP/IP

100 Mbit / sec, 1,000 Mbit / sec

IEEE802.3 (Ethernet)

System upgrades

Capital investment expenses and downtime are

minimized by inheriting existing assets.

Upgrades with minimal cost and time are made possible by inheritance of existing application assets, support for the connection of existing hardware assets, and implementation of incremental upgrades.

The above functions can also be enhanced by customization. Please contact Fuji Electric or your dealer for details.

11

Providing life cycle solutions that keep plants safe and secure to enable continued operation Our life cycle solutions enable us to provide end-to-end full support to our clients, from their consideration of system introduction, system proposals, system introduction and operation support, through to maintenance and after-sales services, as well as to proposals for improvements and upgrades.

Life cycle support and service system

One-time only improvements are not effective for the continued operation of plants at which the situation is going to change day-to-day. We propose effective improvements that make use of operations support, maintenance and after-sales services that are accumulated on a daily basis.

Life cycle solutions

Automation monitoring and control system

A constantly evolving monitoring and control system that enables inheritance of existing assets

Considerationof system

introduction

System introduction

System proposalImprovement

and upgrade proposal

Operations support

Maintenance and after-sales

services

Scalable system construction adaptable to a wide range of fields

Constantly improving control system provides timely response to site requirements

Highly compatible, reliable and safe upgrades from existing systems

Printed in Japan 2018-3/1.3 FOLS

Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, JapanPhone : +81-3-5435-7111

Safety precautions• Before use, please read the “Operation Manuals” and “Specifications” thoroughly or consult us or the sales agent from which you purchased this equipment to ensure it is used correctly.• This system must only be handled and operated by relevant specialists.

Internet address : www.fujielectric.comInformation in this catalog is subject to change without notice.

Europe■Fuji Electric Europe GmbH* ・ Switzerland Branch ・ U.K. Branch ・ France Branch ・ Italy Branch ・ Spain Branch■Fuji N2telligence GmbH■Fuji Electric France S.A.S.*

China / East Asia■Fuji Electric (Zhuhai) Co., Ltd.*■Fuji Electric (Shenzhen) Co., Ltd.*■Fuji Electric FA (Asia) Co., Ltd.■Fuji Electric Hong Kong Co., Ltd.■Hoei Hong Kong Co., Ltd.■Fuji Electric (Changshu) Co., Ltd.*■Wuxi Fuji Electric FA Co., Ltd.*■Fuji Electric (Hangzhou) Software Co., Ltd.

Americas■Fuji Electric Corp. of America ・Virginia Factory* ・Chicago Branch ・Santa Ana Branch ・Fremont Branch■Reliable Turbine Services LLC■Fuji SEMEC Inc.*■Fuji Electric Brazil- Equipamentos de Energia  Ltda.

South Asia / Middle East■Fuji Electric India Private Ltd. ・India Factory* ・Ahmedabad Branch ・Pune Branch ・Chandigarh Branch ・Delhi Branch ・Hyderabad Branch ・Bangalore Branch ・Chennai Branch ・Kolkata Branch

Southeast Asia■Fuji Electric (Thailand) Co., Ltd.■Fuji Electric Manufacturing  (Thailand) Co., Ltd.*■Fuji Tusco Co., Ltd.*■Fuji Electric (Malaysia) Sdn. Bhd.*■Fuji Electric Asia Pacific Pte. Ltd.■Fuji SMBE Pte. Ltd.*■PT Fuji Electric Indonesia■Fuji Electric Vietnam Co., Ltd.■Fuji CAC Joint Stock Company

■Fuji Electric (China) Co., Ltd. ・ West China Branch ・ South China Branch ・ North China Branch■Shanghai Electric Fuji Electric Power  Technology (Wuxi) Co., Ltd.*

■Fuji Electric Dalian Co., Ltd.*■Fuji Electric Motor (Dalian) Co., Ltd.*■Dalian Fuji Bingshan Vending Machine Co., Ltd.*■Dalian Fuji Bingshan Vending Machine Sales  Co., Ltd.■Fuji Electric Taiwan Co., Ltd.■Fuji Electric Korea Co., Ltd.■Beijing Rep. Office

■Fuji Electric Philippines, Inc.*■Fuji Electric Co., Ltd.  (Myanmar Branch Office)■Rep. Office of Fuji Electric  Co., Ltd. (in Cambodia)■Fuji Electric Co., Ltd.  Construction Representative  Office Indonesia

■Fuji Gemco Private  Limited*■Middle East Branch

For details, please visit our sales networks on the Fuji Electric website.www.fujielectric.com/

Japan

* Having manufacturing capabilities

South Asia / Middle East

Southeast Asia

China / East Asia

Head Office

Europe

Americas

Global network

The most up-to-date information is available on the following website. For inquiries and further information, please use the Contact Us link on the website.

www.fujielectric.co.jp/products/micrex_view_focus/