A Borescope Inspection Is the Most Comprehensive...

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A Borescope Inspection Is the Most Comprehensive Diagnostic Tool Available to Combustion Turbine Operators and Owners Today.

Transcript of A Borescope Inspection Is the Most Comprehensive...

Page 1: A Borescope Inspection Is the Most Comprehensive ...frame-6-users-group.org/.../2006/RShidlerATSBorescopicNDE.pdf · A Borescope Inspection Is the Most Comprehensive Diagnostic Tool

A Borescope InspectionIs the Most Comprehensive

Diagnostic Tool Available to Combustion Turbine Operators

and Owners Today.

Page 2: A Borescope Inspection Is the Most Comprehensive ...frame-6-users-group.org/.../2006/RShidlerATSBorescopicNDE.pdf · A Borescope Inspection Is the Most Comprehensive Diagnostic Tool

Borescope InspectionsAllow For

Condition Based MaintenanceVersus

Hours & Starts Based Maintenance

Page 3: A Borescope Inspection Is the Most Comprehensive ...frame-6-users-group.org/.../2006/RShidlerATSBorescopicNDE.pdf · A Borescope Inspection Is the Most Comprehensive Diagnostic Tool

Condition Based MaintenanceCan Allow You To Extend

Combustion Inspection &

Hot Gas Path Intervals

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Borescope Inspections Ensure That Your Resources Focused on the

Unit(s) that Actually Need Maintenance.

Page 5: A Borescope Inspection Is the Most Comprehensive ...frame-6-users-group.org/.../2006/RShidlerATSBorescopicNDE.pdf · A Borescope Inspection Is the Most Comprehensive Diagnostic Tool

Inlet Guide Vane Cracking on a Frame 5 Compressor.

Page 6: A Borescope Inspection Is the Most Comprehensive ...frame-6-users-group.org/.../2006/RShidlerATSBorescopicNDE.pdf · A Borescope Inspection Is the Most Comprehensive Diagnostic Tool

A Thorough Compressor Inspection Should Include All Stages from the Inlet Guide

Vanes Back to the Stage 11 Rotor Blades at Four Locations.

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7FA Compressor

• Frame 7FA rotor blade tip rub. Blade tip material adhering to the compressor case.

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Compressor

• Stage R-0 trailing edge tip failure.

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7FA Compressor

• This is one of 18 cracked blades that were identified on a Frame 7FA rotor. This rotor had been replaced previously due to a rotor blade failure.

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Compressor

• Stage S-0 Stator Vane with torn metal at the trailing edge. Damage was caused by a stage R-0 tip failure.

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Compressor

• Compressor R-1 blade tip failure.

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Compressor

• This tip failure on a 7EA, stage R-1 blade, caused in excess of $500,000. 00 in collateral damage as it went downsteam.

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Compressor

• Stator vane shim migrating out from between the stator vanes.

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Frame 5 Case Break Hook Fit Inspections.

Page 15: A Borescope Inspection Is the Most Comprehensive ...frame-6-users-group.org/.../2006/RShidlerATSBorescopicNDE.pdf · A Borescope Inspection Is the Most Comprehensive Diagnostic Tool

General view showing a hook fit failure on a frame 5 compressor.

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Severe impact damage on a 7FA stage R-17 rotor blade.

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Severe impact damage on a stage R-17 rotor blade.

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Exit guide vane distress on a frame 7FA compressor.

Page 19: A Borescope Inspection Is the Most Comprehensive ...frame-6-users-group.org/.../2006/RShidlerATSBorescopicNDE.pdf · A Borescope Inspection Is the Most Comprehensive Diagnostic Tool

7FA Exit Guide Vane Distress

• TIL 1315-2R1

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TBC loss in a Combustion Liner.

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Feather Seal Migration.

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This is an improperly seated floating seal at the first stage

nozzle platform.

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Discourager Seal Failure.

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First Stage Nozzle Failure.

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Turbine

• First Stage Nozzle Cracks.

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First Stage Nozzle Damage

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Turbine

• First Stage Nozzle Cracks

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Turbine

• Frame 7FA shroud block TBC missing.

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First Stage Bucket Damage

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First Stage Bucket Damage

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Second Stage Nozzle Crack

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Second Stage Bucket Damage

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Second Stage Bucket Damage

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Honeycomb Seal Damage

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Turbine

• Frame 7FA second stage nozzle discourager seal rubbed through by the second stage buckets.

Page 36: A Borescope Inspection Is the Most Comprehensive ...frame-6-users-group.org/.../2006/RShidlerATSBorescopicNDE.pdf · A Borescope Inspection Is the Most Comprehensive Diagnostic Tool

Turbine

• Second Stage Bucket Angel Wings Have rubbed the discourager seals.

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Third Stage Bucket Damage

Page 38: A Borescope Inspection Is the Most Comprehensive ...frame-6-users-group.org/.../2006/RShidlerATSBorescopicNDE.pdf · A Borescope Inspection Is the Most Comprehensive Diagnostic Tool

This Photograph Shows Tip Shroud Damage on a Third Stage

Bucket.

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A Comprehensive BorescopeReport allows Users to make educated decisions about the

condition of their unit(s).