A-7

INSTRUCTION MANUAL

Jets Order No. 604209Vacuum Toilet System

Part 1: Installation

Hyundai Mipo Dock Yard Co.Ltd.

H-2037

Qty Desciption Part no.1 Vacuum unit / STP 9003999101 Vacuum unit JETS 30MB-D J30MB-D V2 JETS 15MB-D 0290150018 Vibration absorber 0303034002 Pressure switch 0323001002 3-way test valve 3/8" BSP 0343089001 Vacuum gauge 0323002001 3-way test valve 1/4" BSP 0343088001 Ball valve 0353013004 Ball valve DN50 0353192004 Flange w/connecting pipe DN50 029152100

1 Sewage Treatment Plant 900399900

27 Toilet JETS 64 FD/VPC-V vacJ64-FDVPC-

V Vac27 Toilet JETS 64 FD/VPC-V vac. 06420005027 Seat & Cover "Lily" 06960870027 Release button 10010004027 Mounting set 06960640327 Muff straight reduction 034512901

3 Toilet JETS 50 FD/VPC-V vac.J50-FDVPC-

V Vac3 Toilet JETS 50 FD/VPC-V vac. 0636050103 Seat & Cover "Lily" 0696087003 Release button 1001000403 Mounting set 0696064053 Elbow rubber reduction 0345128013 Console, Release button 100100700

Spare Parts:2 Shut-off membrane 0505012002 Lifting membrane 0505008001 Release button 1001000401 Flushing ring 0695106101 FD valve 0541101001 VPC Controller 101100010

Specification Jets Order No. 604209-12

3DATA SHEET NO

ISSUE A

Note: Changes without prior notice

JETS VACUUM ASP.O.Box 14N-6069 Hareid, NorwayTel.: +47 70 03 91 00Fax: +47 70 03 91 01E-mail: [email protected]

Storage and Maintenance Instruction 2163 For Jets vacuumarators, vacuum units, toilets and related equipment

Storage:a) Storage before installation:

Goods to be stored in a cool and dry place. b) From installation on board up to setting to work:

Goods to be protected against dust, grinding, welding and moisture.

c) From setting to work up to handing over the ship:

As for b), especially to be protected against moisture.

Maintenance Instruction during storage: Environmental conditions: Goods to be stored indoor at a dry place.

Visual inspections: Check for visual damage.

Inspection intervals: Upon arrival and before installation.

Maintenance: Not required.

Maintenance Intervals: Not required.

Tools: Not required.

Installation Instructions

4Installation Vacuumarator 2108DATA SHEET NO

ISSUE I



Vacuum unitWhen designing the installation of the vacuum unit, it is important to provide sufficient space for inspection and maintenance. Install shut-off valves (included in Jets supply) according to piping diagram. Each vacuumarator is supplied with vibration dampers. Flexible joints (included in Jets supply) must be used when connecting the vacuumarator`s suction and pressure side.The vacuumarator must be located to avoid head loss on outlet pipe. Height of outlet pipe should be kept at a minimum, preferably less than 2 meters, because increased height of outlet pipe will reduce vacuum capacity of vacuumarator.If increased height is needed, please contact Jets Vacuum Technical Department.

Please notice:For Vacuumarator Jets 15M, 15MB and Jets 15MB-D:To keep sufficient priming of the vacuumarator, outlet pipe should be at least 1 m long in vertical direction.

Rotation of the vacuumaratorsThe correct rotation is indicated with an arrow on the pump housing. The rotation of the pump is always clockwise seen from the motor fan end.Prior to checking the rotation, make sure that the vacuumarator is filled with liquid.Starting up the vacuumarators without liquid will damage the shaft seals.

Sewage treatment plantIf connected to a sewage treatment plant, the discharge pipe(s) from the vacuumarator(s) is connected to the plant. See treatment plant Instruction manual.

Integrated holding tankConnected to an integrated holding tank, connections for vacuumarators must be made according to Technical Manual.Level switches for control of discharge pump(s) must be installed according to drawing in Technical Manual.

Fresh Water SupplyFresh water supply may be connected to the suction chamber on each vacuumarator to flush and clean when neccessary and to fill the vacuumarator with water after service.


5SettingThe pressure switches shall be adjusted to recom-mended setpoints, see table below.See also: Data sheet no. 3105

1. Regulator2. Differential setting disc

Setpoints:Start of pump: - 40 kPa ( % vacuum)Stop of pump: - 55 kPa ( % vacuum)Alarm low vacuum: - 25 kPa ( % vacuum)

Pressure switch 3103DATA SHEET NO

ISSUE D

Note: Changes without prior notice.


Technical dataType: Danfoss RT121 (-1 to 0 bar)Ambient temperature:-40 to +70C.Pressure connection temperature: max. 150C.Enclosure: IP 66 acc. to IEC 529 and DIN 40050.Cable entry: Two Pg 13,5 entries for cable diameters from 5 to 14 mm.Pipe connection: 3/8" RG

SwitchContact loadAlternating current: AC1 (ohmic): 10 A, 380 V AC3 (motor): 4 A, 380 V AC11 (coils): 3 A, 380 VDirect current: 12 W, 220 VEl. connection: Start and stop: Terminal 1 and 4 Alarm low vacuum: Terminal 1 and 2

AdjustmentPressure switch for start/stop1. Remove front cover2. Adjust regulator (1) to - 40 kPa (scale value)3. Adjust rotating differential disc (2) to 2.5 (scale value)4. Start Vacuumarator and observe vacuum gauge.5. At appr. - 45 kPa (% vacuum), switch the start/stop switch to auto position. Vacuumarator will stop.6. Drain air slowly into pipe system by opening ball valve on the pipe manifold. Close valve at - 40kPa ( % vacu-

um.)7. Adjust slowly regulator (1) till vacuumarator starts.

Increase=Clockwise. Decrease=Counterclockwise.8. Adjust rotating differential disc (2) if necessary.

Increase=Clockwise. Decrease=Counterclockwise.9. Repeat 6 through 8 until recommended setpoints are

achieved.

Pressure switch for alarm1. Remove Front cover2. Adjust regulator (1) to - 25 kPa (scale value)3. Adjust rotating differential disc (2) to 1 (scale value)4. Start Vacuumarator and observe vacuum gauge.5. At appr.- 25 kPa (% vacuum), stop the Vacuumarator.6. Drain air slowly into pipe system by opening ball valve on the pipe manifold. 7. Check if the contact shifts at recommended setpoint.8. If necessary adjust regulator (1). Increase=Clockwise. Decrease=Counterclockwise.9. Repeat 4 through 8 until recommended setpoint is achieved.

Pressosta-

ATTENTION:Please note that the mentioned minus kPa in this instruction is only related to the marked scale value plate on the Danfoss RT121 Pressure Switch, and not to kPa standard in general.


31

# N

OT

JE

TS

DE

LIV

ER

Y*

SE

E M

OU

NT

ING

KIT

1 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Mat

eria

l:

PA

RT

AN

D P

IPE

CO

NN

EC

TIO

N

TOIL

ET

JETS

64

FD/V

PC

-V v

ac

Des

crip

tion:

Pro

ject

:

22.1

2.20

06

Wei

ght:

N-6

069

HA

RE

IDT

el.

+47

70 0

3 91

00

Fax

. +47

70

03 9

1 01

E.M

ail p

ost@

jets

.no

WW

W.J

ET

S.N

O06

4200

050

Titl

e:

Par

t no.

:

TM

Rev

.:

3290

9-06

4.id

w

Sca

le:

Dra

win

g no

.:

Des

igne

d by

:

Dat

e:S

ign:

rhu

AO

rigin

al D

raw

ing

22.1

2.20

06rh

u

330340

80

60110

320

280

260

7020

14

33

,5

Spr

ing

0535

3172

0

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Rub

ber

Sle

eve

See

Mou

ntin

g K

it

Wat

er C

onne

ctio

nB

SP

1/2

"

Vac

uum

Bre

aker

See

Mou

ntin

g K

it

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

eS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

FD

Val

ve w

/VP

C, C

ompl

ete

0541

0107

0

Toile

t Sea

t/Cov

erS

ee O

rder

Spe

c.

Por

clai

n JE

TS 6

406

4110

000

Rele

ase

Butt

onSe

e O

rder

Spe

c.

Approximately425mm

Approximately670mm

50Vac

uum

Bre

aker

mus

t be

mou

nted

ver

tical

ly, m

inim

um15

0mm

hig

her

than

Flu

shin

g R

ing.

Par

ts in

Mou

ntin

g K

it (P

art N

o. S

ee O

rder

Spe

c.)

Par

t No.

Des

crip

tion

Qty

0366

0140

0W

ashe

r2

0696

0070

0S

pace

r Sle

eve

203

4505

500

Rub

ber

Sle

eve

103

4506

900

Hos

e C

lip2

0342

3340

1H

ose

Clip

303

4507

310

Vac

uum

bre

aker

103

4503

111

Hos

e1

Flus

hing

Rin

g co

nnec

tion

poin

t

Con

netio

n fo

r Rel

ease

But

ton

Hos

e

Flus

hing

Rin

g06

9510

611

BR

evis

ed T

itle

RH

U15

.01.

2007


32

1 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Mat

eria

l:

PA

RT

AN

D P

IPE

CO

NN

EC

TIO

N

TOIL

ET

JETS

50

FD/V

PC

-V v

ac

Des

crip

tion:

Pro

ject

:

08.0

1.20

07

Wei

ght:

N-6

069

HA

RE

IDT

el.

+47

70 0

3 91

00

Fax

. +47

70

03 9

1 01

E.M

ail p

ost@

jets

.no

WW

W.J

ET

S.N

O06

3605

010

Titl

e:

Par

t no.

:

TM

Rev

.:

3291

2-06

3.id

w

Sca

le:

Dra

win

g no

.:

Des

igne

d by

:

Dat

e:S

ign:

rhu

AO

rigin

al D

raw

ing

08.0

1.20

07rh

u

100

Vac

uum

Bre

aker

mus

t be

mou

nted

ver

tical

ly, m

inim

um15

0mm

hig

her

than

Flu

shin

g R

ing.

Approximately670mm

Vac

uum

Bre

aker

See

Mou

ntin

g K

it

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Toi

let S

eat/C

over

See

Ord

er S

pec.

Por

cela

in J

ET

S 5

006

3602

000

Hos

eS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

FD

Val

ve w

/ VP

C-V

, Com

plet

e05

4101

080

Fas

teni

ng K

it03

6510

203

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Rub

ber

Elb

owS

ee M

ount

ing

Kit

Cov

er06

3602

100

Fas

teni

ng S

leev

e06

9602

201

Rele

ase

Butt

onSe

e O

rder

Spe

c.

Con

nect

ion

for

Rel

ease

But

ton

Hos

e

Par

ts in

Mou

ntin

g K

it (P

art N

o. S

ee O

rder

Spe

c.)

Par

t No.

Des

crip

tion

Qty

0345

0731

0V

acuu

m B

reak

er1

0345

0540

0R

ubbe

r Elb

ow1

0345

0690

0H

ose

Clip

203

4233

401

Hos

e C

lip3

0345

0311

8H

ose

1

For

Con

sole

mou

nti

ng

of

Rel

ease

Bu

tton

, see

det

ail d

raw

ing.

50

Flus

hing

Rin

g co

nnec

tion

poin

t

Flu

shin

g R

ing

0695

1062

0

Wat

er C

onne

ctio

nB

SP

1/2

"

Sea

ling

Rin

g03

7503

800

33,5

BR

evis

ed T

itle

RH

U15

.01.

2007

CR

evis

ed p

art n

umbe

rR

HU

16.0

1.20

07


33

1 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Des

igne

d by

Sig

nD

ate

Che

cked

by

Sca

le

Dra

win

g no

Rev

.P

art n

o.:

Mat

eria

l:W

eigh

t:

Titl

e

Des

crip

tion

Rev

.

N-6

069

HA

RE

IDT

el.

+47

70 0

3 91

00

Fax

. +47

70

03 9

1 01

E.M

ail p

ost@

jets

.no

WW

W.J

ETS

.NO

TM

BA

SE

PLA

TE

FO

R T

OIL

ET

JET

S50

3250

5-06

3.id

w

RoL

17.0

6.20

04

0636

0870

0

1:4

1,75

Kg

FIB

RE

GLA

SS

AO

rigin

al D

raw

ing

RoL

17.0

6.20

04

430

257

212

R60

R10

R10

553619

55


34

A-A

( 1

: 4

)A

-A (

1 :

4 )

1 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Des

igne

d by

Sig

nD

ate

Che

cked

by

Sca

le

Dra

win

g no

Rev

.P

art n

o.:

Mat

eria

l:W

eigh

t:

Titl

e

Des

crip

tion

Rev

.

N-6

069

HA

RE

IDTe

l. +

47 7

0 03

91

00Fa

x. +

47 7

0 03

91

01E

.Mai

l pos

t@je

ts.n

oW

WW

.JE

TS

.NO

TM

BA

SE

PLA

TE

/ TO

ILE

T J

ET

S50

INS

TALL

ATI

ON

ON

FLO

OR

3250

6-06

3.id

w

RoL

23.0

6.20

04

-

%

AO

rigin

al D

raw

ing

RoL

23.0

6.20

04

BC

hang

ed te

xt o

f and

figu

re o

f Woo

d sc

rew

sTo

G03

.06.

2005

100

MIN

IMUM

m

m F

ROM

WAL

L

TOIL

ET

BASE

PLA

TEH

OLE

FO

R TO

ILET

, TO

BE D

RILL

ED O

N S

ITE

FIXI

NG

BOLT

*70

mm

X M

10m

mW

ALL

STEE

L DE

CK

STEE

L DE

CK

TRIM

SUB

STAN

CE

BASE

PLA

TE

TOIL

ET

NUT

AN

D W

ASH

ER*

M10

1302

235

214

5

6023

5

2

1302

11

M10

FIX

ING

BOLT

RECO

MEN

DED

DRIL

L FO

RFI

XIN

G TH

E BA

SE P

LATE

O

N D

ECK

(M=1

:7,5

)

RECO

MEN

DED

BOLT

FIX

ING

ON

DECK

(M=1

:7,5

)

15C

a.*

NO

T JE

TS D

ELI

VE

RY

WO

OD

SC

RE

W O

R S

IMIL

AR

*

MIN

: 50m

m M

ax: 6

0mm

, 5,

5mm

,

NB

! To

be

mou

nted

in th

e sa

me

angl

e as

the

surf

ace

on th

e to

ilet


36


INSTRUCTION MANUAL

Part 2: Operation & Maintenance

Vacuumarator Jets 15MB-D

Front PageContents PageTechnical Information; Principle & Function2104 Principle and Function................................................................................................................12106 Mode of Operation......................................................................................................................22142 Vacuumarator Jets 15MB-D .......................................................................................................33120 El.motor MEZ 7AA 90L-02..........................................................................................................5Data Sheet Vacuum Gauge.................................................................................................................6Operating Instructions3106 Operation...................................................................................................................................73105 Control Cabinet ..........................................................................................................................841021 Vacuum Comparison ................................................................................................................9Maintenance & Repair2123 Maintenance Schedule...............................................................................................................102166 Troubleshooting & Repair Jets 15MB-D .....................................................................................112154 Disassembly Jets 15MB 15MB-D...............................................................................................12Drawings31739-029 Jets 15MB/Jets 15MB-D Part Drawing vacuumarator.......................................................1431754-031 El Motor MEZ 7AA 90S 02 Part Drawing For Jets 15MB ..................................................15Spare Parts InformationJets 15MB-D with Dwg Nos.................................................................................................................16

1Jets Vacuum System: Principle & Function DATA SHEET NO.

ISSUE C


2104

PrincipleJets Vacuum System uses differential air pressure (vacuum) for the transport of sewage from the toilets to the vacuum generating unit (Jets Vacuumarator).From the Vacuumarator the sewage is pumped either to a holding tank or to a sewage vacuum treatment plant (STP).A NR-valve (Non-Return Valve) mounted on the vacuum side of the Vacuumarator, separates the vacuum side from the atmospheric side of the system.Start and stop is controlled by a pressure switch, starting the vacuumarator at appr. 40% vacuum and stopping it at appr. 55 % vacuum. See Data Sheet 3103.

FunctionEach toilet is connected to the discharge pipes via the Jets valve. The valve is open only during the discharge cycle.One or more vacuumarators keep the discharge pipes under vacuum. Start and stop of the vacuumarator is controlled by a pressure switch. A non- return valve incorporated in the vacuumarator closes off the connection to the mains when the vacuumarator comes to a stop.When a toilet is operated, the Jets Vacuum interface valve is activated. Sewage, waste water and air are sucked into the vacuum mains and transported to the vacuumarator.The macerator integrated in the vacuumarator finally pulps the sewage while pumping it to a holding tank or a sewage treatment plant (STP).

Technical Information; Principle & Function

2Jets Vacuumarator DATA SHEET NO.

ISSUE G


2106

The Jets Vacuumarator's main function is to create vacuum in the piping system.The Vacuumarator is a screw pump with liquid ring seal. The principle of operation is a helical rotor running in a cylindrical housing, which together with two end plates forms the pump body. When the Vacuumarator is filled with liquid and started, a liquid ring is created round the rotor. The depth of the liquid ring is governed by the size of the opening in the end plate on the pressure side. This opening is arranged so that the created liquid ring will be touching the rotor hub on one side and the rotor tips on the other. This arrangement creates a series of progressive crescent shaped cavities travelling from suction to pressure side. Air, sewage and water is pulled into those cavities and transported through the vacuumarator.

Suction (Inlet)

Macerator

Liquid ring Rotor

Mode of Operation

The sewage is macerated by the integrated macerator before it enters the pump body.The macerator consists of one rotating knife fixed to the shaft and one stationary knife fixed to the suction chamber.In order to provide sufficient sealing liquid at the time when the Vacuumarator is starting, and thus securing the initial priming of the screw pump, a tank for sealing liquid is mounted on the outlet pipe of the Vacuumarator. This is done for all types of Vacuumarator except for the Vacuumarator Jets 15MB/ 15MB-D, where the 50mm pipe on the outlet pipe functions as a tank for sealing liquid.

Pump Housing

Discharge (Outlet)/ Sealing liquid


3Vacuumarator JETS 15MB-D 2142DATA SHEET NO

ISSUE H

The patented Jets Vacuumarator- creates vacuum- macerates sewage- pumps sewageDesigned for direct connection to any kind of sewage treatment plantOutlet can also be connected to gravity piping or holding tank

Technical Data: Capacity: 15m3/hr Flushing Capacity at 50Hz: 120 flushes/hr Flushing Capacity at 60Hz: 150 flushes/hr Outside Dimensions: 214 x 554 x 332 mm. (W x L x H) (with compensator) Electric Motor: MEZ 7AA 90L-02 Pump Casing Material Bronze RG5 Rotor Housing Material Stainless Steel AISI 316 Pump Rotor Material: Bronze RG10 Pump Knives Material: Stainless Steel AISI 316 Pump Shaft Material: Stainless Steel AISI 316 Connection Inlet: 50 Connection Outlet: 50 Total Weight: 37,6 kg


Part No. Jets 15MB-DVoltage/Frequency Part No.

230-380/50, 255-440/60 029015001690/60 029015004690/50 029015005208/60 029015006415/50 029015007


4

JETS VACUUM ASP.O. Box 14N-6069 Hareid, NorwayTel: +47 70 03 91 00Fax: +47 70 03 91 01E-mail: [email protected]

Vacuumarator JETS 15MB-D 2142DATA SHEET NO

ISSUE HDimensions 15MB-D

Operating Data

50Hz 60HzSpeed (nom.)...........................................2.880 RPM....................3.480 RPMPower Connections (nom.) ......................220 V/380V...................255 V/440 VPower Output (nom.)...............................2,2 kW...........................2,55 kWCurrent Consumption (220V) ..................8,3 ACurrent Consumption (380V) ..................4,8 ACurrent Consumption (255V) .................................. .....................8,1 ACurrent Consumption (440V)) ................................. .....................4,7 APower Factor (nom.)................................0,85...............................0,86For other Voltages:................................. See Data Sheet No. 3120

!"

!"

!

!

!"

!"

!

!

Operating Data


5El.motor for JETS 15MB-D 3120DATA SHEET NO

ISSUE E



Technical data: Type: 7AA 90L-02Outside dimensions: 214 x 422 x 228mm (W x L x H)Number of poles: 2Mounting: Special flange (IEC-72-1)Frame size: 90Enclosure: IP 55Insulation class: FMaterial, housing and feet: AluminiumMaterial, fan cover: AluminiumMaterial, ventilator: Fibre-glass plasticTerminal box: Top mounted, turnable in 90oCable conduit: Threaded holes for 1 x M16 + 1 x M25Cooling: TEFTotal weight: 19,6 kg

Dimensions MEZ 7AA 90L-02

All dimensions in mm

Operating DataVoltage (V) ................. 208 ................ 230 .............. 400 ............ 415 .............. 440 ..............460 .............. 690 ............... 690Frequence (Hz) ......... 60 ................. 50 ............... 50 .............. 50 ............... 60 ............... 60 ............... 50 ................ 60Speed (Rpm) ............ 3.465 ............ 2.871 ........... 2.871 ......... 2.800 .......... 3.465 .......... 3.480 .......... 2.871 ........... 3.465Power (kW) ............... 2,55 .............. 2,2 ............... 2,2 ............. 2,2 .............. 2,55 ............2,55 ............ 2,2 ............... 2,55Main current (Amp) .... 10,1 .............. 8,1 ............... 4,6 ............. 4,6 .............. 4,75 ............4,6 ............... 2,7 ............... 3Efficiency (%) ............. 82 ................. 81 ............... 81 .............. 80 ............... 82 ............... 80 ............... 81 ................ 82Duty ......................... S1 ................. S1 ............... S1 ..............S1 ............... S1 ...............S1 ............... S1 ................ S1j .................................. 0,86 .............. 0,85 ............. 0,85 ........... 0,85 ............ 0,86 ............0,86 ............ 0,85 ............. 0,86Connection ............... D .................. D ................. Y................ Y ................. Y .................Y.................. Y .................. YPart. no. .................... 031151110 ...... 031151100 .... 031151100 ... 031151140 .... 031151100 .... 031151140 .... 031151120 ..... 031151130


6

!"# $ %

& &

' ( )* ' () ' + ), -! .*!/

)0 ! .1!%* 23 %$ ). %, 23# 22!*,(#.* )4 3 +

567 )8 2 *,0 2 )9 :: ('. / ;)% *

7Operating Instructions

DATA SHEET NO.

ISSUE H



Constant Vacuum System

OperatingA Jets Vacuum system is commissioned at yard ac-cording to 501 Control Chart Start-up.The systems operating mode can be selected via switches on control panel (see drawing). On the control panel there is a separate switch for each Vacuumarator. The switch has following posi-tions:

0 - OFF 1 - MANUAL 2 - AUTO

In normal operation the system is set with all Va-cuumarators in the AUTO mode. (switch in pos. 2 - AUTO). In this mode, start and stop of the Vacuu-marator is controlled by the pressure switch.The pressure switch is normally set to start at 40 % vacuum and stop at 55 %. On a system with more than one Vacuumarator the others are usually set to start at a slightly lower vacuum than the first.See also instruction for pressure switches.Setting the switch in pos. 1 - MANUAL, the Va-cuumarator will be running until the switch is set in either pos. 0 - OFF or in pos. 2 - AUTO.

Discharge PumpSome systems are supplied with a pump for dis-charging the content from the holding tank. The operating modes for the discharge pump is chosen via a switch with following functions. 0 - OFF 1 - LOCAL 2 - REMOTE 3 - INTERMIT. or AUTOWhen operating in pos. 1 - LOCAL mode, start and stop is manually operated from cabinet front. If not stopped manually, it will be stopped by low level switch.When operating in pos.2: REMOTE, Same as LOCAL.When operating in pos. 3: INTERMIT., start of the pump is controlled by a timer. Stop is controlled by low level switch.When operating in pos.3 AUTO, start is controlled by high level switch and stop by low level switch.

Vacuumarator used as Discharge Pump Put the 3-way valve(s) and the other valves invol-ved, in discharge position (see pipeline drawing).Put MODE SELECTOR in positionDISCHARGE. Discharge will stop when the tank is empty.Note: Part of the system may not be available during discharge

Operation 3106

8Control Cabinet 3105DATA SHEET NO

ISSUE F



Control cabinetIf the control cabinet is fitted with a main switch (inside cabinet), this must be switched on when in operating mode.See enclosed drawing of front control cabinet for the system in mention.

General functions Constant vacuum:When commissioning a system all functions are preset.Normal operating mode of system is AUTO. In this mode, start and stop of each Vacuumarator is controlled by a pressure switch.Setting of Pressure Switches: See Data Sheet No. 3103On a system with more than one vacuumarator, the second (and third) are normally set to start at a slightly lower vacuum than that of no.1.

AlarmFor control cabinets equipped with alarm run-ning time: Running time should be preset to 10 minutes.See enclosed data sheet for Timing Relays, and El. Diagrams.For control cabinets with alarm low vaccum, to be adjusted according to Data Sheet 3103.

Functions Vacuumarator(Vacuum pump)

0. OFF

1. RUNVacuumarator will run independent of pressure switch.

2. AUT0Normal operation mode.Vacuumarators controlled by pressure switches.

A JETS VACUUMARATOR MUST NEVER BE STARTED OR OPERATED WITHOUT SUFFICIENT SEALING LIQUID

Note: Not applicable when Vacuum Unit is controlled by Sewage Treatment Plant Control Cabinet

Operating Instructions

9Operating Instructions

10

Maintenance schedule 2123DATA SHEET NO.

ISSUE F



Clean main connection pipe for pressure switches by letting in air.

Check possible air leakages in vacuum system: Stop vacuumarators and monitor possible vacuum drop on vacuum gauge.

Check vacuumarators for scale layer.Descaling to be carried out if required.

Reset pressure switches (if needed).

Clean level switches (if installed)

Replace shaft seal Vacuumarator.

Change bearing on electro motors.

For vacuumarators with liquid seal supply to suction housing:

Check water flow of liquid seal supply.Clean line when required.

Clean NR Valve and related hoses for vacuum supply to valvecontroller.

Weekly

Monthly

Yearly

Monthly

Monthly

2 years/6000 hours

2 years/ 6000 hours

Daily

Every 6 months

Vacuum Unit

Toilets/grey water tanks

Maintenance & Repair

11

Troubleshooting & Repair DATA SHEET NO.

ISSUE D2166

MaintenanceJob

Data Sheet No

Drawing No Part No Interval Comments

Clean connection pipe for pressure

switches by letting in air

Piping Diagram Weekly

Reset pressure switches

(*if needed)

3103 Piping Diagram 032300100 Monthly

Check function pressureswitches

3103 032300100 Daily

Replaceshaft seal

Vacuumarator and

El Motor

214231202154

31739-02931774-031

038201500037219240

2 years/6000 hours or if water leakage should

occur during running

See Data Sheet 2154 for disassembly

andassembly of


Change bearings on electric motors

31202154

31774-031 038205910 and 038201710

2 years/6000 hours

See Data Sheet 2154 for disassembly

andassembly of


Vacuumarator type Jets 15MB-D


12


Troubleshooting & Repair DATA SHEET NO.

ISSUE D2166

Vacuumarator type Jets 15MB-D

Additional Information on Maintenance & RepairProblem Causes Action Data Sheet/

Drawing/Part No

Low vacuum Lack of sealing liquid to vacuumarators

Check that Vacuumarator has water during

operation.

2142, 2106

Leaks in vacuum pipes Check for leaks and repair Piping Diagram and Vac Piping

GuideMacerator clogged Remove blockage 31739-029

029150450Clogged pipes Remove blockage Piping Diagram

and Vac Piping Guide

Water leakage from vacuumarator

Defective shaft seals Check and replace shaft seals

31739-02931754-031038201500037219240

Frequent start and stop of vacuumarator

Leaks in vacuum pipes Check for leaks and repair Piping Diagram

Leaks caused by insufficient closing of Flap Valve

(vacuumarator's NR-Valve)

Check Flap Valve and clean surface of valve

31739-029029151010

Overload electric motor Motor protection relay tripped Check causes for overload and repair

El Diagram

Running Time Alarm*(*If installed)

Running time of Vacuumarator has extended preadjusted time

in Time Relay

Check for leakages inpipe system and repair

El Diagram


13

DATA SHEET NO

ISSUE A



Vacuumarator Jets 15MB / Jets 15MB-DWARNING:

- Always disconnect vacuumarator from power source before disassembling.- Obtain information regarding what kind of liquid the pump contains, provide relevant

personal protection.

Disassembly:For disassembling, reference is made to Dwg. 31739-029: Vacuumarator Jets 15MB -15MB-DPart Drawing.Always start disassembling from suction side of the vacuumarator.During disassembling, vacuumarator is to be kept in an upright position (suction chamber on top)

1. Remove suction chamber - part no. 029159320 - by unscrewing 4 pcs Umbraco screw -part no. 036207620. Pull off the suction chamber.Tool: 7mm Umbraco.Remove rotating knife - part no. 029150400 - by unscrewing bolt - part no.036207600.Pull out rotating knife.Tool: 13mm pipe.

2. Unscrew nuts - part no. 03630410 on bolts.Then unscrew bolts-part no.029152400.Tool: 17mm engineers wrench.

3. The following parts may now be pulled off:-End flange - part.No.029150600, rotor housing - part. No. 029150800, rotor - part.no.029150700 and pressure chamber - part. No. 029150900.Tool: Rubber mallet.

4. Remove key - part.no. 021201800.Tool: Pliers.

5. Distance sleeve - part. No. 029151800 and shaft seal - part. No. 38201500may now be pulled off the shaft.

Assembly:

1. Assembling is undertaken in opposite order.2. All parts must be clean.3. Use soap water when assembling shaft seals.4. Always use new o-rings, and carefully ensure that all o-rings are in correct position.5. Before tightening bolts- part no. 029152400, vacuumarator should be placed on a flat

surface, make sure that all four foundament flanges are in contact with the surface.Tighten bolts in cross formation.

6. Before starting vacuumarator again, fill up with water


14

Drawings

15

Drawings

16

File: Jets15MB-D with Drawing Nos.xls

R15MB-D-1 R15MB-D-3

Part number Description Drawing No 1 year use: 3 years use:

038201710 Ball bearing 31774-031 - 1

038205910 Ball bearing 31774-031 - 1

038201500 Mechanical seal 31739-029 1 1

037219240 Shaft seal 31774-031 1 1

037219210 O-ring 31739-029 1 2

037219220 O-ring 31739-029 1 2

037219200 O-ring 31739-029 2 4

037219230 O-ring 31739-029 1 2

037219250 O-ring 31739-029 1 2

020207800 Locating pin 30777 1 1

037302200 Rubber flap 31739-029 1 2

029150310 End cover 31739-029 1 1

029150450 Blade assy., complete 31739-029 - 1

Revised Issue September 2004

SPARE PART KIT FOR VACUUMARATOR

Recommended spare parts, 1 set for each vacuumarator

For vacuumarator type :JETS 15MB-D Kit no.:

Quantity of spares:

27.09.2005

Spare Parts Information

INSTRUCTION MANUAL


Vacuum Toilet Jets 64FD/VPC-V

Front PageContents PageTechnical Information6126 Jets 64FD VPC-V .........................................................................................................................15124 Explanataion FD VPC-V...............................................................................................................3Operation5126 Regulation of water FD VPC-V.....................................................................................................5Maintenance2179 Troubleshooting & Repair FD VPC-V ...........................................................................................6Drawings32880-064 Toilet Jets 64 Part & Pipe Connection FD VPC-V ...............................................................732909-064 Toilet Jets 64 FD VPC-V vac Part & Pipe Connection.........................................................832831-101 VPC-V Controller Internal Parts ..........................................................................................932833-054 FD Valve w/ VPC-V Complete End Piece Connection ........................................................1041448 FD-valve, Part Drawing ..............................................................................................................1141544-034 Water Supply Hose with Ball Valve ....................................................................................12Spare Parts InformationRec Spare Parts Jets 64-69FD VPC-V .................................................................................................13

1 JETS 64FD/VPC-V w/ seat and cover "Lily" 6126DATA SHEET NO

ISSUE B


JETS 64 is a wall model vacuum toilet in a modern design.The toilet is equipped with the JETS FD-Valve- VPC-V controller, vacuum operated, featuring low water consumption, reliable flushing and discharge.

Technical Data:Outside dimensions: ..............................................................................380 x 590 x 475 (W x L x H)Bowl material: .............................................................................................................. Vitreous chinaBowl weight net: .......................................................................................................................18,2 kgTotal weight:............................................................................................................................22,23 kgWater connection:........................................................................................BSP 1/2 male ball valveDischarge outlet: ......................................................................................Outside diameter 50mmSeat & cover:...................................................................................................................................LilyPart no.: ............................................................................................................................... 064100050

Technical Information

2JETS VACUUM ASP.O. Box 14N-6069 Hareid, NorwayTel: +47 70 03 91 00Fax: +47 70 03 91 01E-mail: [email protected]

JETS 64FD/VPC-V w/ seat and cover "Lily" 6126DATA SHEET NO

ISSUE B

Dimensions JETS 64

Operating Data

Flushing time: ................................................................................ Adjustable (5 seconds)Discharge time:.............................................................................. Adjustable ( 2 seconds)Water pressure: .................................................................................2-7 bar ( 200-700 kPa)Operating vacuum: .................................................................................................... 30-50%Water consumption: .......................................................................... Adjustable (1,2 litres)Air consumption: ........................................... Adjustable (Appr. 60 litres at 50% vacuum)

Vacuum Translation Table


3Explanation of FD valve function with VPC-V (Vacuum powered release mechanism)

Normal position:

Jets FD Valve with VPC-V 5124DATA SHEET NO

ISSUE B

Flushing ring hoseFD valveStarting valveControl valve for FD valveNR-valve

1.2.3.4.5.

Release buttonStarting cylinderWater valveAir orifice, main cylinder

6.7.8.9.

FD-valve (2) is in closed position with water in the toilet and vacuum in the pipe system. There is vacuum in the hoses leading to the lower side of piston in starting cylinder (7), the control valve (4) and starting valve (3). By a hole in the starting piston vacuum is led through the hose to the release button (6).The water valve (8) is in closed position.



4Jets FD Valve with VPC-V 5124DATA SHEET NO

ISSUE B


Emptying sequence:

Final sequence:

When the release button (6) is pressed, the valve inside opens and leads at-mospheric air through the hose and into the upper side of starting piston (7). Because of the vacuum on the lower side, the starting piston will be pulled downwards, which in turn will open starting valve (3). The piston will be pulled from resting position in lower position to full open. When the main piston goes upwards, the cam of the water valve (8) will open the valve,

and water is flushed intothe toilet through theflushing ring hose (1).At the same timethe control valve for FDvalve (4) will open, and vacuum will be added above the lifting membrane.This leads to compresssion of the spring,the FD-valve (2)opens, and emptying of thetoilet will begin.

1.

When letting go of the release button (6), spring pressure will close the release button valve. Through the hole in the starting cylinder (7) vacuum on upper and lower side will be equalized.

Because of the spring on the lower side,starting piston will return to normal position, and the starting valve (3)will close. When thepiston in VPC-V controlleris moving towardslower position (after appr. 2 seconds) the control valve forFD-valve (4) will close for vacuumand open for air to the FD-valve(2). Membrane guide is pressed down by spring pressure and the valve closes.Emptying of the toilet iscompleted.Just before the main piston in the VPC-V controller reaches lower position (after appr. 5 seconds), the water valve (8) will close, and the water supply to the toilet is shut off.

1.


5Regulation of water in the toilet bowl 5126



The orifice plug is made of rubber and placed as shown in the picture.

If there is too much water in the toilet bowl after flushing, change to a plug with a bigger orifice.

If there is too little water in the toilet bowl after flushing, change to a plug with a smaller orifice.

A spare set containing 5 orifice plugs of various diameter is attached to the VPC-V controller upon delivery of the toilets.

VPC-V Controller:

Water level in toilet is controlled by diameter of the orifice.

DATA SHEET NO

ISSUE A

Orifice plug

Operation

6Troubleshooting & Repair FD/VPC-V 2179DATA SHEET NO

ISSUE B

Problem Causes Action Drawing/ Part NoNo reaction

or unsufficient flushing when pressing the

release button

No vacuum in discharge pipe line Check vacuum Piping Diagram and Vacuum Gauge

Release button does not open Replace release button

32824-100/100100030 or 32837-100/100100040

Dirt in NR-Valve Clean NR-Valve and related hoses

41937-054/ 32833-054/034536900

Only flushing and no

discharging is taking place

Vacuum is below 30% Check vacuum level and take action for increasing of

vacuum

Piping Diagram and Vacuum Gauge

Leakage in lifting membrane Renew lifting membrane

41448/41504/050500800

Flushing and discharging do

not stop

Valve in release button does not close.

Signal hose between release button and start cylinder is leaking.

Control piston is stuck in upper position

Replace release button.

Check signal hose and connections for

air leakages.Check air orifice

and /or movement of control piston. Eventually clean

orifice and /or cylinder and piston

32824-100/32833-054/41937-054

32831/101101520

Toilet bowl is slowly filled up

with water

Control piston is stuck in middle position

Same action as above

32831-101/1011015200

The normal water level in the toilet bowl

is disappearing

Water is leaking Renew valve sealing flap

32831/101101000

Impurities prevent shut-off membrane from closing

Shut-off membrane to be cleaned

41448/41504/050501200

Press the release button for new

dischargingShut-off membrane is damaged Renew shut-off

membrane41448/41504/050501200

Flushing and dischargingcycles are incorrect

Air orifice is dirty Clean orifice 32831-101/037506420Control valve is leakingFriction in control piston

Renew valve body 32831-101/101101000



Maintenance

7

# N

OT

JE

TS

DE

LIV

ER

Y*

SE

E M

OU

NT

ING

KIT

1 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Mat

eria

l:

PA

RT

AN

D P

IPE

CO

NN

EC

TIO

N

TOIL

ET

JETS

64

FD/V

PC

-V

Des

crip

tion:

Pro

ject

:

15.1

1.20

06

Wei

ght:

N-6

069

HA

RE

IDT

el.

+47

70 0

3 91

00

Fax

. +47

70

03 9

1 01

E.M

ail p

ost@

jets

.no

WW

W.J

ET

S.N

O06

4100

050

Titl

e:

Par

t no.

:

TM

Rev

.:

3288

0-06

4.id

w

Sca

le:

Dra

win

g no

.:

Des

igne

d by

:

Dat

e:S

ign:

RH

U

AO

rigin

al D

raw

ing

15.1

1.20

06R

HU

260

320 110 60490

330

8070

280

14

1803

3,5

Toi

let S

eat/C

over

See

Ord

er S

pec.

Por

cela

in J

ETS

64

0641

1000

0

Flu

shin

g rin

g06

9510

510

Spr

ing

0535

3172

0

FD

Val

ve w

/ VP

C, C

ompl

ete

0541

0107

0

Wat

er C

onne

ctio

nB

SP

1/2

"

Rub

ber

Sle

eve

See

Mou

ntin

g K

it

Par

ts in

Mou

ntin

g K

it (P

art N

o. S

ee O

rder

Spe

c.)

Par

t No.

Des

crip

tion

Qty

0366

0140

0W

ashe

r2

0345

0690

0H

ose

Clip

206

9600

700

Spa

cer

Sle

eve

203

4505

500

Rub

ber S

leev

e1

425 Approximatelymm

670 Approximatelymm

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Rele

ase

Butt

onSe

e O

rder

Spe

c.

Con

nect

ion

for R

elea

se B

utto

n H

ose

Flu

shin

g R

ing

conn

ectio

n P

oint

50Hos

e C

lip03

4233

401

BR

evis

ed T

itle

RH

U15

.01.

2007

Drawings

8

# N

OT

JE

TS

DE

LIV

ER

Y*

SE

E M

OU

NT

ING

KIT

1 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Mat

eria

l:

PA

RT

AN

D P

IPE

CO

NN

EC

TIO

N

TOIL

ET

JETS

64

FD/V

PC

-V v

ac

Des

crip

tion:

Pro

ject

:

22.1

2.20

06

Wei

ght:

N-6

069

HA

RE

IDT

el.

+47

70 0

3 91

00

Fax

. +47

70

03 9

1 01

E.M

ail p

ost@

jets

.no

WW

W.J

ET

S.N

O06

4200

050

Titl

e:

Par

t no.

:

TM

Rev

.:

3290

9-06

4.id

w

Sca

le:

Dra

win

g no

.:

Des

igne

d by

:

Dat

e:S

ign:

rhu

AO

rigin

al D

raw

ing

22.1

2.20

06rh

u

330340

80

60110

320

280

260

7020

14

33

,5

Spr

ing

0535

3172

0

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Rub

ber

Sle

eve

See

Mou

ntin

g K

it

Wat

er C

onne

ctio

nB

SP

1/2

"

Vac

uum

Bre

aker

See

Mou

ntin

g K

it

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

eS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

FD

Val

ve w

/VP

C, C

ompl

ete

0541

0107

0

Toile

t Sea

t/Cov

erS

ee O

rder

Spe

c.

Por

clai

n JE

TS 6

406

4110

000

Rele

ase

Butt

onSe

e O

rder

Spe

c.

Approximately425mm

Approximately670mm

50Vac

uum

Bre

aker

mus

t be

mou

nted

ver

tical

ly, m

inim

um15

0mm

hig

her

than

Flu

shin

g R

ing.

Par

ts in

Mou

ntin

g K

it (P

art N

o. S

ee O

rder

Spe

c.)

Par

t No.

Des

crip

tion

Qty

0366

0140

0W

ashe

r2

0696

0070

0S

pace

r Sle

eve

203

4505

500

Rub

ber

Sle

eve

103

4506

900

Hos

e C

lip2

0342

3340

1H

ose

Clip

303

4507

310

Vac

uum

bre

aker

103

4503

111

Hos

e1

Flus

hing

Rin

g co

nnec

tion

poin

t

Con

netio

n fo

r Rel

ease

But

ton

Hos

e

Flus

hing

Rin

g06

9510

611

BR

evis

ed T

itle

RH

U15

.01.

2007

Drawings

91 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Des

igne

d by

Sig

nD

ate

Sca

le

Dra

win

g no

Par

t no.

:M

ater

ial:

Wei

ght:

Titl

e

Des

crip

tion

Rev

.

N-6

069

HA

RE

IDT

el.

+47

70 0

3 91

00

Fax

. +47

70

03 9

1 01

E.M

ail p

ost@

jets

.no

WW

W.J

ET

S.N

O

TM

VP

C-V

Con

trolle

r

3283

1-10

1.id

w

RoL

06.0

6.20

06

Inte

rnal

Par

ts

1011

0001

0

%

0,75

Kg

Pro

ject

0001

7-10

1P

Cyl

inde

r

Pis

ton

Rin

g

O-R

ing

Con

trol P

isto

n

Yok

e10

1100

500

Spr

ing

1011

0060

0

Con

trol

Val

ve T

op10

1100

700

Scr

ew M

5x16

0365

3170

0

Sta

rt C

ylin

der

Pis

ton

Rin

g

O-R

ing

Sta

rt P

isto

n

Spr

ing

Mem

bran

Sup

port

Mem

bran

e

Mai

n F

aste

ner

Yok

e W

ater

Val

ve10

1100

550

Spr

ing

1011

0060

0

Wat

er V

alve

Top

1011

0170

0

Scr

ew M

5x35

0365

3180

1

Cam

Scr

ew M

2 x

20

Spr

ing

1011

0090

0

Spr

ing

Gui

de10

1100

800

Sea

ling

Fla

p10

1101

000

Sta

rt V

alve

Top

Scr

ew M

6x16

0365

3170

0W

ater

Val

ve B

otto

n10

1101

600

Val

ve H

ousi

ng

Spr

ing

Hos

e03

4502

900

Val

ve H

ousi

ng w

/ Cyl

inde

r10

1101

520

Sta

rt V

alve

1011

0181

0

AO

rigin

al D

raw

ing

RoL

06.0

6.06

Orif

ice-

set

0375

0642

0

Tota

l Rev

isjo

nR

oL21

.08.

2006

BCC

orre

cted

par

t no.

Yok

e W

ater

Val

veR

HU

24.0

1.20

07

Drawings

10

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Designed by

SignDate

Scale

Drawing noPart no.: Material: Weight:

Title

DescriptionRev.

N-6069 HAREIDTel. +47 70 03 91 00Fax. +47 70 03 91 01E.Mail [email protected]

TM FD-Valve with VPC-V, Complete

32833-054.idw

RoL09.06.2006

End Piece Connection

054101070

Project

32832-054PExternal Parts

FD-Valve054110100

Hose w/ Ball Valve034509620

Seal037504200

Hose034501005

T-coupling034502730

Hose034503121

Hose034503100

Hose034503121

T-coupling034502711

NR Valve034536900

Screw M5x10036531600

Washer036515810

Hose034532600

VPC-V Controller101100010

L-coupling034532201

Hose034503112

A Original Drawing RoL09.06.2006

Water Supply

Orifice for adjustment of water level in toilet.

Connection for Release Button.

B Total Revisjon RoL22.08.2006

New Part. No. For VPC Controller RoL14.09.2006C

407

236

227

Revised part no. for Hose RHU20.11.2006D

Revised part number RHU19.12.2006E

Drawings

11

Drawings

12

Material:

Internal Parts

Water Supply Hose With Ball Valve

Description

Project

05.12.2000

Weight:

N-6069 HAREIDTel. +47 70 03 91 00Fax. +47 70 03 91 01E.Mail [email protected] 034509620

Title

Part no.:

TM

Rev.

41544-034.idw

Scale

Drawing no

Designed by

Date Sign

%

RoL

A Original Drawing 05.12.2000 RoL

Ball Valve 1/2"035504000

Filter034512300

Seal037504201

Hose034509610

Water ConnectionBSP 1/2"

Filter Rotated 180 Degrees T.G01.07.2002B

New Seal. New Layout RoL28.08.2006C

Revised Part Name/ Number "Hose" RHU01.11.2006D

Drawings

Revised issue January 2007

1-20 toilets 20-50 toilets 50-200 toilets 200-1500 toilets

RESTFD-V64-69-1

RESTFD-V64-69-2

RESTFD-V64-69-3

RESTFD-V64-69-4

Part number Description Drawing no.:

054110100 FD valve 41454-054 &31751 1 1 2 5101100010 VPC-V Controller 32831-101 1 1 2 5

100100030

Release button. For alternative partno.: Please see spec. in instruction manual. 32824-100 1 1 4 5

034509620Water supply hose w/ball valve 41544-034 & 31751 - - 1 3

034536900 Non return valve 41454-054 - 1 2 4

101101000 Sealing flap, rubber 41531-101 - 1 2 4

101101810 Start valve32831-101 & 32828-101 - - 1 2

050500800 Lifting membrane 41448 - 1 3 6

050501200 Shut-off membrane 41448 - 1 5 10

051501100 Membrane lifter 41448 - 2 10 20

050500700 Spring 41448 - - 1 2

037531100 Seal inlet 41448 1 1 2 10

034512300 Filter, water supply 41544-034 - 1 2 4

Part number Description Drawing no.:068110000 Porcelain, type Jets 69 31752064110000 Porcelain, type Jets 64 31743-064See instruction manual Seat & Cover - - 1 2

034507310Vacuum breaker assy. (Optional) 41347-034 - - 1 2

100100040 Release button 32837-100 1 1 4 5

Porcelain, seat & cover, vacuum breaker and alternative release button:For below parts, please chech the instruction manual for which type the ship has.

SPARE PART KIT FOR VACUUM TOILETS

Valve type: FD / VPC-V

Recommended spare parts - on board spares

For toilet type : Jets 64 or 69

Kit no.:

Total number of toilets

Quantity of spares:

- 1 2

Quantity of spares

-

INSTRUCTION MANUAL


Vacuum Toilet Jets 50FD/VPC-V

Front PageContents PageTechnical Information6127 Jets 50FD VPC-V Lily................................................................................................................. 15124 Explanataion FD VPC-V............................................................................................................. 3Operation5126 Regulation of water FD VPC-V................................................................................................... 5Maintenance2179 Troubleshooting & Repair FD VPC-V ......................................................................................... 6Drawings32915-063 Toilets Jets 50 FD VPC-V Part & Pipe Connection ........................................................... 732912-063 Toilet Jets 50 FD VPC-V vac Part & Pipe Connection....................................................... 832831-101 VPC-V Controller Internal Parts ........................................................................................ 941937-054 FD Valve w/ VPC-V Complete Flange Connection Ext Parts ........................................... 1041504 FD-valve Part Drawing (Jets 50 & 59 FD-VPC) ....................................................................... 1141544-034 Water Supply Hose with Ball Valve .................................................................................. 12Spare Parts InformationRec Spare Jets 50-59-60FD VPC-V.................................................................................................... 13

1 JETS 50FD/VPC-V w/ seat and cover "Lily" 6127DATA SHEET NO

ISSUE B


JETS 50 is a wall model vacuum toilet in a modern design.The toilet is equipped with the JETS FD-Valve- VPC-V controller, vacuum operated, featuring low water consumption, reliable flushing and discharge.

Technical Data:Outside dimensions: ..............................................................................357 x 590 x 470 (W x L x H)Bowl material: .............................................................................................................. Vitreous chinaBowl weight net: .......................................................................................................................17,6 kgTotal weight:............................................................................................................................21,75 kgWater connection:........................................................................................BSP 1/2 male ball valveDischarge outlet: ......................................................................................Outside diameter 50mmSeat & cover:...................................................................................................................................LilyPart no.: ............................................................................................................................... 063604910


2JETS VACUUM ASP.O. Box 14N-6069 Hareid, NorwayTel: +47 70 03 91 00Fax: +47 70 03 91 01E-mail: [email protected]

JETS 50FD/VPC-V w/ seat and cover "Lily" 6127DATA SHEET NO

ISSUE B

Dimensions JETS 50

Operating Data

Flushing time: ................................................................................ Adjustable (5 seconds)Discharge time:.............................................................................. Adjustable ( 2 seconds)Water pressure: .................................................................................2-7 bar ( 200-700 kPa)Operating vacuum: .................................................................................................... 30-50%Water consumption: .......................................................................... Adjustable (1,2 litres)Air consumption: ........................................... Adjustable (Appr. 60 litres at 50% vacuum)

Vacuum Translation Table


3Explanation of FD valve function with VPC-V (Vacuum powered release mechanism)

Normal position:

Jets FD Valve with VPC-V 5124DATA SHEET NO

ISSUE B

Flushing ring hoseFD valveStarting valveControl valve for FD valveNR-valve

1.2.3.4.5.

Release buttonStarting cylinderWater valveAir orifice, main cylinder

6.7.8.9.

FD-valve (2) is in closed position with water in the toilet and vacuum in the pipe system. There is vacuum in the hoses leading to the lower side of piston in starting cylinder (7), the control valve (4) and starting valve (3). By a hole in the starting piston vacuum is led through the hose to the release button (6).The water valve (8) is in closed position.



4Jets FD Valve with VPC-V 5124DATA SHEET NO

ISSUE B


Emptying sequence:

Final sequence:

When the release button (6) is pressed, the valve inside opens and leads at-mospheric air through the hose and into the upper side of starting piston (7). Because of the vacuum on the lower side, the starting piston will be pulled downwards, which in turn will open starting valve (3). The piston will be pulled from resting position in lower position to full open. When the main piston goes upwards, the cam of the water valve (8) will open the valve,

and water is flushed intothe toilet through theflushing ring hose (1).At the same timethe control valve for FDvalve (4) will open, and vacuum will be added above the lifting membrane.This leads to compresssion of the spring,the FD-valve (2)opens, and emptying of thetoilet will begin.

1.

When letting go of the release button (6), spring pressure will close the release button valve. Through the hole in the starting cylinder (7) vacuum on upper and lower side will be equalized.

Because of the spring on the lower side,starting piston will return to normal position, and the starting valve (3)will close. When thepiston in VPC-V controlleris moving towardslower position (after appr. 2 seconds) the control valve forFD-valve (4) will close for vacuumand open for air to the FD-valve(2). Membrane guide is pressed down by spring pressure and the valve closes.Emptying of the toilet iscompleted.Just before the main piston in the VPC-V controller reaches lower position (after appr. 5 seconds), the water valve (8) will close, and the water supply to the toilet is shut off.

1.


5Regulation of water in the toilet bowl 5126



The orifice plug is made of rubber and placed as shown in the picture.

If there is too much water in the toilet bowl after flushing, change to a plug with a bigger orifice.

If there is too little water in the toilet bowl after flushing, change to a plug with a smaller orifice.

A spare set containing 5 orifice plugs of various diameter is attached to the VPC-V controller upon delivery of the toilets.

VPC-V Controller:

Water level in toilet is controlled by diameter of the orifice.

DATA SHEET NO

ISSUE A

Orifice plug

Operation

6Troubleshooting & Repair FD/VPC-V 2179DATA SHEET NO

ISSUE B

Problem Causes Action Drawing/ Part NoNo reaction

or unsufficient flushing when pressing the

release button

No vacuum in discharge pipe line Check vacuum Piping Diagram and Vacuum Gauge

Release button does not open Replace release button

32824-100/100100030 or 32837-100/100100040

Dirt in NR-Valve Clean NR-Valve and related hoses

41937-054/ 32833-054/034536900

Only flushing and no

discharging is taking place

Vacuum is below 30% Check vacuum level and take action for increasing of

vacuum

Piping Diagram and Vacuum Gauge

Leakage in lifting membrane Renew lifting membrane

41448/41504/050500800

Flushing and discharging do

not stop

Valve in release button does not close.

Signal hose between release button and start cylinder is leaking.

Control piston is stuck in upper position

Replace release button.

Check signal hose and connections for

air leakages.Check air orifice

and /or movement of control piston. Eventually clean

orifice and /or cylinder and piston

32824-100/32833-054/41937-054

32831/101101520

Toilet bowl is slowly filled up

with water

Control piston is stuck in middle position

Same action as above

32831-101/1011015200

The normal water level in the toilet bowl

is disappearing

Water is leaking Renew valve sealing flap

32831/101101000

Impurities prevent shut-off membrane from closing

Shut-off membrane to be cleaned

41448/41504/050501200

Press the release button for new

dischargingShut-off membrane is damaged Renew shut-off

membrane41448/41504/050501200

Flushing and dischargingcycles are incorrect

Air orifice is dirty Clean orifice 32831-101/037506420Control valve is leakingFriction in control piston

Renew valve body 32831-101/101101000



Maintenance

71 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Mat

eria

l:

PA

RT

AN

D P

IPE

CO

NN

EC

TIO

N

TOIL

ET

JET

S 5

0, F

D/V

PC

-V

Des

crip

tion:

Pro

ject

:

08.0

1.20

07

Wei

ght:

N-6

069

HA

RE

IDT

el.

+47

70 0

3 91

00

Fax

. +47

70

03 9

1 01

E.M

ail p

ost@

jets

.no

WW

W.J

ET

S.N

O06

3604

910

Titl

e:

Par

t no.

:

TM

Rev

.:

3291

5-06

3.id

w

Sca

le:

Dra

win

g no

.:

Des

igne

d by

:

Dat

e:S

ign:

rhu

AO

rigin

al D

raw

ing

08.0

1.20

07rh

u

Par

ts in

Mou

ntin

g K

it (P

art N

o. S

ee O

rder

Spe

c.)

Par

t No.

Des

crip

tion

Qty

0345

0540

0R

ubbe

r E

lbow

103

4506

900

Hos

e C

lip2

Toi

let S

eat/C

over

See

Ord

er S

pec.

Por

cela

in J

ETS

50

0636

0200

0

Flu

shin

g R

ing

0695

1050

0

Hos

e C

lip03

4233

401 F

aste

ning

Kit

0365

1020

3FD

Val

ve w

/ VP

C-V

, Com

plet

e05

4101

080

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Rub

ber

Elb

owS

ee M

ount

ing

Kit

Cov

er06

3602

100

Fast

enin

g S

leev

e06

9602

201

Approximately670mm

100

For

Con

sole

mou

nti

ng

of R

elea

se B

utt

on, s

ee d

etai

l dra

win

g.

Con

nect

ion

for

Rel

ease

But

ton

Hos

e

Rele

ase

Butt

onSe

e O

rder

Spe

c.

50

Flu

shin

g R

ing

conn

ectio

n po

int

Sea

ling

Rin

g03

7503

800

33,5

Wat

er C

onne

ctio

nB

SP

1/2

"

BR

evis

ed p

art n

ame,

title

RH

U15

.01.

2007

CR

evis

ed p

art n

umbe

rR

HU

16.0

1.20

07

Drawings

81 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Mat

eria

l:

PA

RT

AN

D P

IPE

CO

NN

EC

TIO

N

TOIL

ET

JETS

50

FD/V

PC

-V v

ac

Des

crip

tion:

Pro

ject

:

08.0

1.20

07

Wei

ght:

N-6

069

HA

RE

IDT

el.

+47

70 0

3 91

00

Fax

. +47

70

03 9

1 01

E.M

ail p

ost@

jets

.no

WW

W.J

ET

S.N

O06

3605

010

Titl

e:

Par

t no.

:

TM

Rev

.:

3291

2-06

3.id

w

Sca

le:

Dra

win

g no

.:

Des

igne

d by

:

Dat

e:S

ign:

rhu

AO

rigin

al D

raw

ing

08.0

1.20

07rh

u

100

Vac

uum

Bre

aker

mus

t be

mou

nted

ver

tical

ly, m

inim

um15

0mm

hig

her

than

Flu

shin

g R

ing.

Approximately670mm

Vac

uum

Bre

aker

See

Mou

ntin

g K

it

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Toi

let S

eat/C

over

See

Ord

er S

pec.

Por

cela

in J

ET

S 5

006

3602

000

Hos

eS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

FD

Val

ve w

/ VP

C-V

, Com

plet

e05

4101

080

Fas

teni

ng K

it03

6510

203

Hos

e C

lipS

ee M

ount

ing

Kit

Hos

e C

lipS

ee M

ount

ing

Kit

Rub

ber

Elb

owS

ee M

ount

ing

Kit

Cov

er06

3602

100

Fas

teni

ng S

leev

e06

9602

201

Rele

ase

Butt

onSe

e O

rder

Spe

c.

Con

nect

ion

for

Rel

ease

But

ton

Hos

e

Par

ts in

Mou

ntin

g K

it (P

art N

o. S

ee O

rder

Spe

c.)

Par

t No.

Des

crip

tion

Qty

0345

0731

0V

acuu

m B

reak

er1

0345

0540

0R

ubbe

r Elb

ow1

0345

0690

0H

ose

Clip

203

4233

401

Hos

e C

lip3

0345

0311

8H

ose

1

For

Con

sole

mou

nti

ng

of

Rel

ease

Bu

tton

, see

det

ail d

raw

ing.

50

Flus

hing

Rin

g co

nnec

tion

poin

t

Flu

shin

g R

ing

0695

1062

0

Wat

er C

onne

ctio

nB

SP

1/2

"

Sea

ling

Rin

g03

7503

800

33,5

BR

evis

ed T

itle

RH

U15

.01.

2007

CR

evis

ed p

art n

umbe

rR

HU

16.0

1.20

07

Drawings

91 1

2 2

3 3

4 4

5 5

6 6

AA

BB

CC

DD

Des

igne

d by

Sig

nD

ate

Sca

le

Dra

win

g no

Par

t no.

:M

ater

ial:

Wei

ght:

Titl

e

Des

crip

tion

Rev

.

N-6

069

HA

RE

IDT

el.

+47

70 0

3 91

00

Fax

. +47

70

03 9

1 01

E.M

ail p

ost@

jets

.no

WW

W.J

ET

S.N

O

TM

VP

C-V

Con

trolle

r

3283

1-10

1.id

w

RoL

06.0

6.20

06

Inte

rnal

Par

ts

1011

0001

0

%

0,75

Kg

Pro

ject

0001

7-10

1P

Cyl

inde

r

Pis

ton

Rin

g

Con

trol P

isto

n

Yok

e10

1100

500

Spr

ing

1011

0060

0

Con

trol

Val

ve T

op10

1100

700

Scr

ew M

5x16

0365

3170

0

Sta

rt C

ylin

der

Pis

ton

Rin

g

O-R

ing

Sta

rt P

isto

n

Spr

ing

Mem

bran

Sup

port

Mem

bran

e

Mai

n F

aste

ner

Yok

e W

ater

Val

ve10

1100

550

Spr

ing

1011

0060

0

Wat

er V

alve

Top

1011

0170

0

Scr

ew M

5x35

0365

3180

1

Cam

Scr

ew M

2 x

20

Spr

ing

1011

0090

0

Spr

ing

Gui

de10

1100

800

Sea

ling

Fla

p10

1101

000

Sta

rt V

alve

Top

Scr

ew M

6x16

0365

3170

0W

ater

Val

ve B

otto

n10

1101

600

Val

ve H

ousi

ng

Hos

e03

4502

900

Val

ve H

ousi

ng w

/ Cyl

inde

r10

1101

520

Sta

rt V

alve

1011

0181

0

AO

rigin

al D

raw

ing

RoL

06.0

6.06

Orif

ice-

set

0375

0642

0

Tota

l Rev

isjo

nR

oL21

.08.

2006

BCC

orre

cted

par

t no.

Yok

e W

ater

Val

veR

HU

24.0

1.20

07

Drawings

10

Material:

Flange Connection

FD Valve with VPC-V, Complete

Description:

Project:

27.11.2006

Weight:


Title:

Part no.:

TM

Rev.:

41937-054.idw

Scale:

Drawing no.:

Designed by:

Date: Sign:

rhu

A Original Drawing 27.11.2006 rhu

External Parts

Bracket010100620

Screw M5x10036531600

VPC-V Controller101100010

Hose w/Ball Valve034509620

NR Valve034536900

L-Coupling034532201

T-Coupling034502711

T-Coupling034502730

Hose034503030

FD-Valve054110000

Hose034503030

Hose034503100

Water Supply

Screw M5x10036531600

Washer036515810

Nut036304802

Seal037504200 L-Coupling

034532201

Hose034503120

240230

280

Hose034503100

B Revised connection lines RHU05.01.2007

Connection for Release Button

C Revised hose 034501006 RHU11.01.2007

Hose034501006

Revised part number and name RHU16.01.2007D

Drawings

11

Drawings

12

Material:

Internal Parts

Water Supply Hose With Ball Valve

Description

Project

05.12.2000

Weight:


Title

Part no.:

TM

Rev.

41544-034.idw

Scale

Drawing no

Designed by

Date Sign

%

RoL

A Original Drawing 05.12.2000 RoL

Ball Valve 1/2"035504000

Filter034512300

Seal037504201

Hose034509610

Water ConnectionBSP 1/2"

Filter Rotated 180 Degrees T.G01.07.2002B

New Seal. New Layout RoL28.08.2006C

Revised Part Name/ Number "Hose" RHU01.11.2006D

Drawings

Revised issue January 2007

1-20 toilets 20-50 toilets 50-200 toilets 200-1500 toilets

RESTFD-V32-60-1

RESTFD-V32-60-2

RESTFD-V32-60-3

RESTFD-V32-60-4

Part number Description Drawing no.:

054110000 FD valve, complete 41504 & 41489-054 1 1 2 5101100010 VPC-V Controller 32831-101 1 1 2 3

100100030

Release button. For alternative partno.: Please see spec. in instruction manual. 32824-100 1 1 4 5

034509620Water supply hose w/ball valve 41544-034 & 41489-054 - 1 3

034536900 Non return valve 41489-054 1 2 4

101101000 Sealing flap, rubber 41531-101 1 2 4

101101810 Start valve 32831-101 & 32828-101 - 1 2

050500800 Lifting membrane 41504 1 3 6

050501200 Shut-off membrane 41504 1 5 10

051501100 Membrane lifter 41504 2 10 20

037503800 Seal 31827 1 1 2 10

050500700 Spring 41504 - 1 2

034512300 Filter, water supply 41544-034 1 2 4

Part number Description Drawing no.068110000 Porcelain, type Jets 50 31827064110000 Porcelain, type Jets 59 31822065604100 Porcelain, type Jets 60 32101See instruction manual Seat & Cover 1 2

034507310Vacuum breaker assy. (Optional) 41347-034 1 2

100100040 Release button 32837-100 1 1 4 5

Porcelain, seat & cover, vacuum breaker and alternative release button:For below parts, please chech the instruction manual for which type the ship has.

SPARE PART KIT FOR VACUUM TOILETS

Valve type: FD / VPC-V

Recommended spare parts - on board spares

For toilet type : Jets 50, 59, 32, 60 or Squat Pan

Total number of toilets

Kit no.:

Quantity of spares:

Quantity of spares

- 1 2

27

Vacuum Piping Guide

Vacuum Piping Guide


1

VACUUM PIPING

Vacuum Piping Guide 1Vacuum Piping Guide


1

Guidelines for sewage vacuum pipe installation

Revised Issue March 2005

28

Vacuum Piping Guide


2Front page ________________________ page 1Contents & Introduction______________ page 2/3Description and build-up _____________ page 3Vacuum sewage system layout ________ page 3/4Choice of branches _________________ page 4Sectioning / shut-off of pipes for service _ page 4Challenges regarding different types of ships page 4/5Grey water interface ________________ page 5Vacuum system lay-out ______________ page 6Pipe connections for two decks________ page 7Horizontal pipes____________________ page 7/8/9Joining of pipes with different dimensions page 10Rodding points_____________________ page 11Bends ___________________________ page 11Branches _________________________ page 11Connection to vacuum main branch ____ page 12/13Alignment of pipe to toilet valve _______ page 14Connection to toilet valve ____________ page 14Flexible Hose______________________ page 14Pipe clamps_______________________ page 15Vacuum accumulating tank ___________ page 15Test procedures ___________________ page 16Descaling of vacuum sewage pipelines__ page 16Grey water piping __________________ page 17Grey water interface ________________ page 17Pipe tables________________________ page 18

Introduction

Contents

This manual is dealing with piping for vacuum sewage systems as well as waste water pipes connected to such systems. The vacuum piping must be in accordance with vacuum sewage system transportation principles:The transport proceeds in slugs as a result of difference in pressure in front of and behind this slug.

Fig. 1During the transport through the piping system, the slug is affected by the gravity and will flatten out after a time. For this reason it is necessary to have low points in the piping system where the slug can form again, so that the pressure difference can be re-established.Pipes to be secured by clamps, and cleanouts to be made where convenient.

Vacuum Piping Guide

29

Vacuum Piping Guide


3 Following factors to be considered when dimensioning vacuum pipes: The number of users. The number of vacuum toilets installed. Type of toilet usage (-single person, public).

See also shipyard standards for Vacuum Toilet System:

DVS 34000 in Denmark DIN 0086281 in Germany NS 6073 in Norway SS 78041 in Sweden

Description and build-upA vacuum sewage system uses difference in air pressure for transport of sewage. This difference is created by the Vacuumarator. By means of pressure switches controlling start and stop of the Vacuumarator, a constant vacuum of 40%-55% (-0,40 - -0,55 bar) is maintained in the vacuum pipes.When flushing the toilet, its contents is sucked into the piping system. Consequently transport will continue as long as the toilet valve is open. When the valve closes (after 1,5 -2 seconds) transport will stop. During the discharge period, the distance of transport will vary from 5 to 15 meters, depending on vacuum, dimension of pipe, direction of flow, the numbe

A-7

Documents

Transcript of A-7