A 108 - 99 _QTEWOC05OQ__

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Designation: A 108 – 99 Standard Specification for Steel Bars, Carbon, Cold-Finished, Standard Quality 1 This standard is issued under the fixed designation A 108; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript epsilon (e) indicates an editorial change since the last revision or reapproval. This standard has been approved for use by agencies of the Department of Defense. 1. Scope 1.1 This specification covers standard quality cold-finished carbon steel bars produced to chemical compositions. Standard quality cold-finished bars are suitable for heat treatment, for machining into components, or for use in the as-finished condition as shafting, or in constructional applications, or for other similar purposes (Note 1). Grades of steel are identified by grade numbers or by chemical composition. NOTE 1—A guide for the selection of steel bars is contained in Practice A 400. 1.2 Material furnished under this specification shall con- form to the applicable requirements of the current edition of Specification A 29/A 29M. 1.3 Some end uses may require material superior to standard quality involving one or more of the available designations shown under Supplementary Requirements. Supplementary requirements shall apply only when specified individually by the purchaser. 2. Referenced Documents 2.1 ASTM Standards: A 29/A 29M Specification for Steel Bars, Carbon and Alloy, Hot-Wrought and Cold-Finished, General Require- ments for 2 A 370 Test Methods and Definitions for Mechanical Testing of Steel Products 3 A 400 Practice for Steel Bars, Selection Guide, Composi- tion, and Mechanical Properties 2 A 510 Specification for General Requirements for Wire Rods and Coarse Round Wire, Carbon Steel 3 A 576 Specification for Steel Bars, Carbon, Hot-Wrought, Special Quality 2 E 45 Test Methods for Determining the Inclusion Content of Steel 4 E 527 Practice for Numbering Metals and Alloys (UNS) 5 2.2 Other Documents: SAE J1086 Recommended Practice for Numbering Metals and Alloys (UNS) 6 SAE Handbook 6 Federal Standard 66 C Steel, Chemical Composition and Hardenability 7 AISI Steel Product Manual for Cold Finished Bars 8 3. Terminology 3.1 Definition: 3.1.1 standard quality—cold-finished carbon steel bars pro- duced from special quality hot-wrought carbon steel bars or rods of equivalent quality. 3.1.1.1 Discussion—Bars of standard quality are commonly produced in standard chemical grade compositions or to mechanical property specifications and are subject to product analysis tolerances. 3.1.1.2 Discussion—The available sections and sizes are covered by Specification A 29/A 29M. The bars are normally produced in cut lengths but some small sizes are supplied in coils. The producer should be consulted regarding sections and sizes available in coils. 4. Ordering Information 4.1 Orders for cold-finished bars to this specification should include the following items to adequately describe the material: 4.1.1 Name of material, 4.1.2 ASTM specification number and date of issue, 4.1.3 Chemical composition grade designation or limits, 4.1.4 Silicon, if required, 4.1.5 Additional machinability-enhancing elements (see Footnote D to Table 1), 4.1.6 Condition, 4.1.7 Quality, 4.1.8 Shape (round, hex, square, etc.), size, and length, 1 This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.15 on Bars. Current edition approved March 10, 1999. Published June 1999. Originally published as A 108–26 T. Last previous edition A 108–95. 2 Annual Book of ASTM Standards, Vol 01.05. 3 Annual Book of ASTM Standards, Vol 01.03. 4 Annual Book of ASTM Standards, Vol 03.01. 5 Annual Book of ASTM Standards, Vol 01.01. 6 Available from Society of Automotive Engineers, 400 Commonwealth Drive, Warrendale, PA 15096. 7 Available from the Standardization Documents Order Desk, Bldg. 4, Section D, 700 Robbins Ave., Philadelphia, PA 19111-5094 Attn: NPODS. 8 Available from the American Iron and Steel Institute, 150 East 42nd St., New York, NY 10017. 1 Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States. NOTICE: This standard has either been superceded and replaced by a new version or discontinued. Contact ASTM International (www.astm.org) for the latest information.

Transcript of A 108 - 99 _QTEWOC05OQ__

Page 1: A 108 - 99  _QTEWOC05OQ__

Designation: A 108 – 99

Standard Specification forSteel Bars, Carbon, Cold-Finished, Standard Quality 1

This standard is issued under the fixed designation A 108; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.

This standard has been approved for use by agencies of the Department of Defense.

1. Scope

1.1 This specification covers standard quality cold-finishedcarbon steel bars produced to chemical compositions. Standardquality cold-finished bars are suitable for heat treatment, formachining into components, or for use in the as-finishedcondition as shafting, or in constructional applications, or forother similar purposes (Note 1). Grades of steel are identifiedby grade numbers or by chemical composition.

NOTE 1—A guide for the selection of steel bars is contained in PracticeA 400.

1.2 Material furnished under this specification shall con-form to the applicable requirements of the current edition ofSpecification A 29/A 29M.

1.3 Some end uses may require material superior to standardquality involving one or more of the available designationsshown under Supplementary Requirements. Supplementaryrequirements shall apply only when specified individually bythe purchaser.

2. Referenced Documents

2.1 ASTM Standards:A 29/A 29M Specification for Steel Bars, Carbon and

Alloy, Hot-Wrought and Cold-Finished, General Require-ments for2

A 370 Test Methods and Definitions for Mechanical Testingof Steel Products3

A 400 Practice for Steel Bars, Selection Guide, Composi-tion, and Mechanical Properties2

A 510 Specification for General Requirements for WireRods and Coarse Round Wire, Carbon Steel3

A 576 Specification for Steel Bars, Carbon, Hot-Wrought,Special Quality2

E 45 Test Methods for Determining the Inclusion Contentof Steel4

E 527 Practice for Numbering Metals and Alloys (UNS)5

2.2 Other Documents:SAE J1086 Recommended Practice for Numbering Metals

and Alloys (UNS)6

SAE Handbook6

Federal Standard 66 C Steel, Chemical Composition andHardenability7

AISI Steel Product Manual for Cold Finished Bars8

3. Terminology

3.1 Definition:3.1.1 standard quality—cold-finished carbon steel bars pro-

duced from special quality hot-wrought carbon steel bars orrods of equivalent quality.

3.1.1.1 Discussion—Bars of standard quality are commonlyproduced in standard chemical grade compositions or tomechanical property specifications and are subject to productanalysis tolerances.

3.1.1.2 Discussion—The available sections and sizes arecovered by Specification A 29/A 29M. The bars are normallyproduced in cut lengths but some small sizes are supplied incoils. The producer should be consulted regarding sections andsizes available in coils.

4. Ordering Information

4.1 Orders for cold-finished bars to this specification shouldinclude the following items to adequately describe the material:

4.1.1 Name of material,4.1.2 ASTM specification number and date of issue,4.1.3 Chemical composition grade designation or limits,4.1.4 Silicon, if required,4.1.5 Additional machinability-enhancing elements (see

Footnote D to Table 1),4.1.6 Condition,4.1.7 Quality,4.1.8 Shape (round, hex, square, etc.), size, and length,

1 This specification is under the jurisdiction of ASTM Committee A-1 on Steel,Stainless Steel, and Related Alloys and is the direct responsibility of SubcommitteeA01.15 on Bars.

Current edition approved March 10, 1999. Published June 1999. Originallypublished as A 108–26 T. Last previous edition A 108–95.

2 Annual Book of ASTM Standards, Vol 01.05.3 Annual Book of ASTM Standards, Vol 01.03.4 Annual Book of ASTM Standards, Vol 03.01.

5 Annual Book of ASTM Standards, Vol 01.01.6 Available from Society of Automotive Engineers, 400 Commonwealth Drive,

Warrendale, PA 15096.7 Available from the Standardization Documents Order Desk, Bldg. 4, Section D,

700 Robbins Ave., Philadelphia, PA 19111-5094 Attn: NPODS.8 Available from the American Iron and Steel Institute, 150 East 42nd St., New

York, NY 10017.

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Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

NOTICE: This standard has either been superceded and replaced by a new version or discontinued. Contact ASTM International (www.astm.org) for the latest information.

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4.1.9 Report of heat analysis, if required,4.1.10 End use,4.1.11 Additions to the specification and special or supple-

mentary requirements, if required, and4.1.12 For coiled product, the coil weights, inside diameter

and outside diameter limitations, when required.

NOTE 2—A typical ordering description is as follows: Steel Bar, ASTMA 108, dated _____; SAE 1117; Coarse Grain; Cold Drawn; 6000 lb of1.500-in. diameter by 10.0 to 12.0 ft long; Heat Analysis Required; ScrewMachine Parts.

5. Materials and Manufacture

5.1 Melting Practice—The steel shall be made by one ormore of the following primary processes: open-hearth, basic-oxygen, or electric-furnace. The primary melting may incor-porate separate degassing or refining and may be followed bysecondary melting using electroslag remelting or vacuum-arcremelting. Where secondary melting is employed, the heatshall be defined as all of the ingots remelted from a singleprimary heat.

5.2 Deoxidation:5.2.1 Unless otherwise specified, the steel may be rimmed,

capped, semi-killed, or killed at the manufacturer’s option.5.2.2 When required, the deoxidation practice, including

killed steel, may be specified.

5.3 Discard—Sufficient discard shall be made to ensurefreedom from pipe and undue segregation.

5.4 Redraw Stock—The bars shall be produced from specialquality hot-wrought carbon steel bars (Specification A 576) orfrom hot-wrought rods designated for cold-finished bars(Specification A 510).

5.5 Condition—The bars shall be furnished in one of thefollowing conditions as specified by the purchaser:

5.5.1 Rounds:5.5.1.1 Cold drawn,5.5.1.2 Cold drawn, turned, and polished,5.5.1.3 Cold drawn, ground, and polished,5.5.1.4 Cold drawn, turned, ground, and polished,5.5.1.5 Hot wrought, turned, and polished, or5.5.1.6 Hot wrought, turned, ground, and polished.5.5.2 Squares, Hexagons—Cold drawn.5.5.3 Flats:5.5.3.1 Cold drawn or5.5.3.2 Cold rolled.5.6 Heat Treatment:5.6.1 Unless otherwise specified, the bars shall be furnished

as cold finished except that when the maximum of the carbonrange is over 0.55 % they shall be annealed for cold finishing.

TABLE 1 Composition of Cold-Finished Carbon Steel Bars

NOTE 1—Grade designations and compositions correspond to the respective AISI designations and compositions.

UNS DesignationA Grade Designation Carbon, % Manganese, % Phosphorus, % Sulfur, %

Open-Hearth, Basic-Oxygen, and Electric-Furnace GradesB,C,D

G 10080 1008 0.10 max 0.30–0.50 0.040 max 0.050 maxG 10100 1010 0.08–0.13 0.30–0.60 0.040 max 0.050 maxG 10150 1015 0.13–0.18 0.30–0.60 0.040 max 0.050 maxG 10160 1016 0.13–0.18 0.60–0.90 0.040 max 0.050 maxG 10180 1018 0.15–0.20 0.60–0.90 0.040 max 0.050 maxG 10200 1020 0.18–0.23 0.30–0.60 0.040 max 0.050 maxG 10220 1022 0.18–0.23 0.70–1.00 0.040 max 0.050 maxG 10250 1025 0.22–0.28 0.30–0.60 0.040 max 0.050 maxG 10300 1030 0.28–0.34 0.60–0.90 0.040 max 0.050 maxG 10350 1035 0.32–0.38 0.60–0.90 0.040 max 0.050 maxG 10400 1040 0.37–0.44 0.60–0.90 0.040 max 0.050 maxG 10450 1045 0.43–0.50 0.60–0.90 0.040 max 0.050 maxG 10500 1050 0.48–0.55 0.60–0.90 0.040 max 0.050 maxG 10950 1095 0.90–1.03 0.30–0.50 0.040 max 0.050 max

Open-Hearth, Basic-Oxygen, and Electric-Furnace Free Cutting GradesB,C,D,E

G 11170 1117 0.14–0.20 1.00–1.30 0.040 max 0.08–0.13G 11180 1118 0.14–0.20 1.30–1.60 0.040 max 0.08–0.13G 11370 1137 0.32–0.39 1.35–1.65 0.040 max 0.08–0.13G 11410 1141 0.37–0.45 1.35–1.65 0.040 max 0.08–0.13G 11440 1144 0.40–0.48 1.35–1.65 0.040 max 0.24–0.33G 11510 1151 0.48–0.55 0.70–1.00 0.040 max 0.08–0.13G 12110 1211 0.13 max 0.60–0.90 0.07–0.12 0.10–0.15G 12120 1212 0.13 max 0.70–1.00 0.07–0.12 0.16–0.23G 12130 1213 0.13 max 0.70–1.00 0.07–0.12 0.24–0.33

. . . 12L14F 0.15 max 0.85–1.15 0.04–0.09 0.26–0.35G 12150 1215 0.09 max 0.75–1.05 0.04–0.09 0.26–0.35

A New designations established in accordance with Practice E 527 and SAE J1086.B When silicon is required, the following ranges and limits are commonly specified: 0.10 % max, 0.10–0.20 %, 0.15–0.35 %, or 0.20–0.40 %.C When required, lead is specified as an added element to a standard steel. A range from 0.15–0.35 %, inclusive, is commonly specified. Such a steel is identified by

inserting the letter “L’’ between the second and third numeral of the grade number, for example, 11L17. A cast or heat analysis is not determinable when lead is addedto the ladle stream.

D The elements bismuth, calcium, selenium, or tellurium may be added as agreed upon between purchaser and supplier.E Grades 1211, 1212, 1213, 12L14, and 1215 are not supplied with a specified silicon content.F Lead content shall be 0.15–0.35 %.

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5.6.2 When property characteristics are required that are notavailable for the specified grade as developed in the as-rolledcold-finished condition, the following thermal treatments canbe ordered:

5.6.2.1 Annealed and cold finished,5.6.2.2 Normalized and cold finished,5.6.2.3 Cold drawn and stress relieved, or5.6.2.4 Carbon restoration anneal to overcome surface de-

carburization on cold-drawn bars. (For round bars produced byturning, surface decarburization is removed during the manu-facturing process.)

6. Chemical Composition

6.1 Chemical Composition:6.1.1 The steel shall conform to the chemical composition

limits specified in Table 1 for the grade specified by thepurchaser.

6.1.2 Carbon steels not listed in Table 1 can be specified.Steels may be selected from Specifications A 510 and A 576;Federal Standard 66 C; the SAE Handbook; or the AISI SteelProduct Manual for Carbon Steel Bars.

6.1.3 When a steel cannot be identified by a standard gradenumber in accordance with 6.1.1 and 6.1.2, the limits for eachrequired element may be specified using the chemical rangesshown in the table (Heat Analysis Chemical Ranges and Limitsof Carbon Steel Bars) of Specification A 29/A 29M.

6.1.4 When additional machinability-enhancing elementsare specified in accordance with Footnote D to Table 1, thespecified content of the element or elements shall be agreedupon between purchaser and supplier.

6.2 Heat Analysis—An analysis of each heat shall be madeby the manufacturer to determine the percentages of theelements specified. The analysis shall be made from a testsample preferably taken during the pouring of the heat. Thechemical composition thus determined shall be reported to thepurchaser or his representative when required by the purchaseorder, and shall conform to the specified requirements.

6.3 Product Analysis—A product analysis may be made bythe purchaser. The chemical composition thus determined, as toelements required or restricted, shall conform to the orderedchemical composition subject to the permissible variations onproduct analysis of the table (Permissible Variations for Prod-uct Analysis of Carbon Steel) in Specification A 29/A 29M.

7. Workmanship, Finish, and Appearance

7.1 Workmanship—The bars shall be free of pipe, cracks,and flakes. Within the limits of good manufacturing andinspection practices, the bars shall be free of injurious seams,laps, segregation, or other imperfections which, due to theirnature, degree, or extent, will interfere with the use of thematerial in machining or fabrication of suitable parts.

7.2 Finish:7.2.1 Unless otherwise specified, the bars shall have a

commercial bright smooth surface finish obtained by conven-tional cold-finishing operations such as cold drawing, coldrolling, or turning and polishing.

7.2.2 When required, bars may be specified to be groundand polished, turned and polished, or turned, ground, andpolished.

7.2.3 Bars that are thermal treated after cold finishing mayhave a discolored or oxidized surface.

7.3 Oiling—The bars shall be given a surface coating of oilor other rust inhibitor to protect against rust during shipment.

8. Certification

8.1 Upon request of the purchaser in the contract or order, amanufacturer’s certification that the material was manufacturedand tested in accordance with this specification together with areport of the test results shall be furnished at the time ofshipment. If bismuth, selenium, tellurium, or calcium are addedin accordance with Footnote D of Table 1, the presence of theseadditional elements shall be noted on the certification.

9. Keywords

9.1 carbon steel bars; cold-finished steel bars; steel bars

SUPPLEMENTARY REQUIREMENTS

One or more of the following supplementary requirements shall be applied only when specified bythe purchaser in the inquiry, contract, or order. Details of these supplementary requirements shall beagreed upon in writing by the manufacturer and the purchaser. Supplementary requirements shall inno way negate any requirement of the specification itself.

S1. Cold Working Quality

S1.1 The classification encompasses bars subject to severecold plastic deformation such as, but not limited to, upsetting,heading, forging, forward or backward extrusion.

S1.2 If the type of steel or chemical composition does nothave adequate cold working characteristics, appropriate ther-mal treatments should be specified.

S1.3 When Supplementary Requirement S1 is specified, thebars shall be produced by manufacturing practices and sub-jected to mill tests and inspection and freedom from injurioussurface imperfections to the extent that the bars shall be

suitable for the manufacture of identified parts. The qualityrequirements of individual application vary.

S2. Special Surface Quality

S2.1 Special surface steels are produced with exactingcontrol and appropriate inspection and surface preparation tominimize the frequency and degree of seams and other surfaceimperfections.

S3. Special Internal Soundness Requirement

S3.1 Special internal soundness is relative freedom fromsegregation and porosity, as evaluated by means of a macroetch

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test which is performed on representative billet or bar samples.The test consists of deep etching a cross section in a hot acidsolution and examination to evaluate soundness. An alternativemethod consists of fracturing a billet section and examinationof the fracture to evaluate soundness.

S4. Nonmetallic Inclusion Requirements

S4.1 The nonmetallic inclusion requirement comprises ametallographic examination of longitudinal sections to deter-mine the nature and frequency of the nonmetallic inclusions.Experience indicates that samples taken midway between thecenter and surface of the bloom, billet, slab, or bar are mostrepresentative of the average inclusion content of the lotinvolved. The test specimen is generally heated and quenchedto harden it before being polished to avoid polishing pits. Thespecimen is examined at 100 diameters. Methods for determin-ing the nonmetallic inclusion content of steel are described inTest Methods E 45.

S4.2 For resulfurized steels, much of the sulfur is present assulfide inclusions. For this reason, those steels are not generallyproduced to inclusion rating.

S5. Special Heat-Treating Requirements

S5.1 Special heat treating (hardenability)is a term usedwhen the purchaser specifies as a requirement the ability of asteel to heat treat to specified mechanical property values thatthe purchaser must meet after his heat treatment. Care should

be taken so that the desired mechanical property values arecompatible with the chemical composition, size, and crosssection of the steel.

S5.2 Hardenability band limits have been established for1038H, 1045H, and 1541H as well as other grades that appearin the SAE Handbook.

S6. Grain SizeS6.1 The steel shall conform to either the coarse austenitic

grain size requirement (except as stated in S6.2), or the fineaustenitic grain size requirement of Specification A 29/A 29M.

S6.2 Certain elements, or combinations of elements, such asmanganese, sulfur, and lead tend to produce grain refinementand it is technically inappropriate to ensure coarse grain size asmeasured by the McQuaid-Ehn test on high manganese, highsulfur, and leaded steels such as 1144, 1151, and 11L41.

S7. Restricted Incidental ElementsS7.1 The purchaser may specify maximum requirements for

copper, nickel, chromium, molybdenum, or other elements.

S8. Thermal TreatmentS8.1 When required, the purchaser may specify that the

material be stress relieved, annealed to specified structure,annealed to no specified structure, or normalized.

S9. Mechanical PropertiesS9.1 When required, cold-finished bars can be supplied to

mechanical properties. Mechanical properties shall be deter-mined in accordance with Test Methods and Definitions A 370.

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A 108 – 99

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