9. Rear Wheel

8/9/2019 9. Rear Wheel

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Rear Wheel

Open a new part with model units set to

millimeters.

Go to: File > New > Part

Select the three planes in the feature tree

and make them visible by clicking on the

glasses.

Change the name of the Front Plane

Double click on the Front Plane in the feature tree.

Change the name into: FRONTPLANE REAR WHEEL

Create an axis

Go to: Insert > Reference Geometry > Axis

Select the FRONTPLANE REAR WHEEL and the

Top Plane and select the Two Planes option.

Click OK


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Create a sketch on the FRONTPLANE REAR WHEEL by clicking on the 2D Sketch icon

Draw the sketch as shown in the picture.

Ensure that the construction line starts at the Origin.

Create a revolve

Go to:Insert > Boss/Base > Revolve

Axis of revolution : Select the new Axis1

Click OK

Create a new plane parallel at the Right Plane

Go to: Insert > Reference Geometry > Plane

Select the Right Plane.

Change the Offset Distance into 160 mm.

Ensure that the offset is directed to the middle of Revolve1.

If not, click Reverse direction

Click OK

Double click on the new Plane1 in the feature treeand change the name into MIDPLANE REAR WHEEL.

Create a sketch on the MIDPLANE REAR WHEEL

Draw the circle as shown in the picture.

Create an extrude

Go to: Insert > Boss/Base > Extrude

Direction 1 : Midplane

Change into 150 mm

Click OK


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Create fillets on the edges of the green surface

Select the green surface as shown in the picture.

Go to: Insert > Features > Fillet/Round > 5 mm

Click OK

Select the MIDPLANE REAR WHEEL

and create a new sketch

Draw the spline as shown in the picture.

Use the SolidWorksModel part as reference

file if the 2D sketch is unclear to you

(Extrude-Thin1, Sketch 3).

Create a thin extrude



Change into: 300 mm

Select the Thin Feature option.

Direction: Midplane

Change into: 9 mm

Feature Scope: All bodies

Click OK


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and create a new sketch

Draw the spline as shown in the picture.

Make sure that the spline is constructedout of three points. The midpoint is just

below the upper point of the spline as

shown in the detail.

Detail

Use the SolidWorksModel part as reference

file if the 2D sketch is unclear to you

(Extrude-Thin2, Sketch 4).




Change into: 300 mm


Direction: Midplane

Change into: 9 mm


Click OK


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Make the sketches of Extrude-Thin1 and

Extrude-Thin2 visible

Click on the before Extrude-Thin1 in the feature tree.

Select: Sketch3 > Right mouse click > Show

Repeat this action for Sketch4

The sketches are visible now.


and create a new sketch.

Draw a construction circle with a diameter of 403 mm.

Start a spline at the intersection point between the construction circle and

Sketch3 of Extrude-Thin1. Connect the other side of the spline with Sketch4 ofExtrude-Thin2 as shown in the orange circles in the picture.

Draw the sketch and add the dimensions.




Change into: 300 mm


Direction: Midplane

Change into: 9 mm


Click OK


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Select the MIDPLANE REAR WHEEL and create a new sketch


Start a spline at the intersection point between the construction circle and

Sketch3 of the Extrude-Thin1. Connect the other side of the spline with Sketch4 of

Extrude-Thin2 as shown in the orange circles in the picture.





Change into: 200 mm


Direction: Midplane

Change into: 9 mm


Click OK


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Select the MIDPLANE REAR WHEEL and create a new sketch


Start a spline at the intersection point between the construction circle andSketch3 of Extrude-Thin1. Connect the other side of the spline with Sketch4 of

Extrude-Thin2 as shown in the picture.





Change into: 200 mm


Direction: Midplane

Change into: 9 mm


Click OK


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Create a new sketch on the FRONTPLANE REAR WHEEL


Make sure that the spline is constructed out of

three points. The midpoint is just below the upper pointof the spline as shown in the detail.

Mirror the spline around the vertical construction

line in the middle of the sketch.

Use the SolidWorksModel part as reference fileif the 2D sketch is unclear to you (Cut-Revolve1,

Sketch 8).

You could change the shape of the spline by dragging

at thetangency arrows. Design acurve you like.

Detail

Create a revolved cut

Go to:Insert > Cut > Revolve

Axis of revolution : Select Axis1

Click OK


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Mirror the spoke of the rim

Go to: Insert > Pattern/Mirror > Mirror

Mirror Face/Plane : FRONTPLANE REAR WHEEL

Features to Mirror : Extrude-Thin1, Extrude-Thin2, Extrude-Thin3,

Extrude-Thin4, Extrude-Thin5, Cut-Revolve1

Click OK

Create fillets at the edges of the green surfaces

Select the two green surfaces at the frontand back of the rim as shown in the picture.


Click OK


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Create a circular pattern

Go to: Insert > Pattern/Mirror > Circular Pattern

Pattern Axis : Axis1

Total Angle : 360 deg.

Number of instances : 3

Select the Equal Spacing option.

Features to Pattern : Extrude-Thin1, Extrude-Thin2, Extrude-Thin3,

Extrude-Thin4, Extrude-Thin5, Cut-Revolve1,

Mirror1

Click OK

Select the MIDPLANE REAR WHEEL andcreate a new sketch


Create an extrude



Change into 100 mm

Click OK


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Select the FRONTPLANE REAR WHEEL and create a new sketch


Create a revolve


Axis of revolution : Select Axis1.

Click OK

Select the FRONTPLANE REAR WHEEL and create a new sketch

Draw the sketch in the center of the rim as shown in the picture.

Create another revolve


Axis of revolution : Select Axis1

Click OK


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Create a new plane parallel at the MIDPLANE REAR WHEEL


Select the MIDPLANE REAR WHEEL.


Ensure that the offset is directed outwards.


Click OK

Create a sketch on the new Plane2


Create an extrude


Change into: 7 mm

Ensure that the extrusion is directed outwards.


Click OK


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Create a new sketch at the front

surface of the new Extrude8

Draw the sketch as shown in the

picture.

Start with a vertical construction

line and a circle with a diameter of

8 mm as shown in the detail.

Detail

Create a linear pattern sketch

Go to: Tools > Sketch Tools >

Linear Pattern

Direction 1 : X-axis

Change into: 15 mm

Number : 4

Angle : 230 deg

Entities to Pattern : Select the circle.

Click OK

Create an extruded cut

Go to: Insert > Cut > Extrude

Direction 1 : Up To Next

Click OK


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Features to Pattern : Extrude9

Click OK

Create a new sketch at the front surface of

Extrude3

Draw the sketch as shown in

the picture.



Direction 1 : Up To Next

Click OK

Create fillets at the edges of Extrude10

Select the four green edges as shown in the picture.

Go to: Insert > Features > Fillet/Round

> 5 mm

Click OK


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Total Angle : 360 deg



Features to Pattern : Extrude10, Fillet3

Click OK

Create fillets at the edges of the greensurfaces

Select the two green surfaces at the frontand back of the brake disk as shown in the picture.


Click OK

Create a new plane parallel at Plane2


Select Plane2.

Change the Offset Distance into 3,5 mm.

Ensure that the offset is directed to the

MIDPLANE REAR WHEEL.


Click OK


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Create a new sketch at Plane3


the picture.

Create an extrude



Change into: 30 mm

Click OK

Create chamfers on the edges of the green surface

Select the surface as shown in the picture.

Go to: Insert > Features > Chamfer

Select the Distance - distance option.

Change into: 6 mm

Change into: 20 mm

Select the Select trough faces option.

Select the Tangent propagation option.

Click OK

Repeat this action at the other side of Extrude6


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Create two fillets

Select the edges as shown in the picture.


Click OK

Create fillets on the green edges



Click OK

Change the color of the brake caliper:

Select the features of the brake caliper (Extrude11,

Chamfer1, Chamfer2, Fillet5, Fillet6) > Right click >Feature Properties > Color > Change color > Select the color you like

Create a new sketch on the green surface of Revolve3



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Create an extrude


Direction 1 : Blind (Ensure that the offset is directedoutwards)

Change into: 15 mm

Click OK

Create chamfers on the edges of Extrude12

Select the two green edges as shown in the picture.

Go to: Insert > Features > Chamfer

Select the Angle - distance option.

Change into: 4 mm

Change into: 45 deg

Select the Select trough faces option.

Select the Tangent propagation option.

Click OK

Create a new sketch

at the front of Extrude7

Draw the sketch as shown

in the picture and detail.

Detail


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Direction 1 : Blind

Change : 15 mm

Click OK

Create two fillets at the green edges

Select the two edges as shown in the picture.

Go to: Insert > Features > Fillet/Round > 2,2 mm

Click OK


Go to: Insert > Pattern/Mirror >

Circular Pattern





Features to Pattern : Extrude13, Fillet7

Click OK


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Create a new sketch on the front of Extrude12


Use the SolidWorksModelpart as reference file if the

2D sketch is unclear to you

(Extrude14, Sketch 18).



Direction 1 : Up to next

Click OK


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Create another sketch on the front of Extrude12


Use the SolidWorksModel

part as reference file if the

2D sketch is unclear to you

(Extrude15, Sketch 19).



Direction 1 : Up to next

Click OK


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Create fillets at the green surfaces and edges

Select the green edges and surfaces as shown in the picture.


Click OK







Features to Pattern : Extrude14, Extrude15, Fillet8

Click OK

Select the FRONTPLANE REAR WHEEL and createa new sketch


Create a revolve


Axis of revolution : Select Axis1.

Click OK


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Create fillets at the green edges



Click OK

Create a new plane parallel at the FRONTPLANE REAR WHEEL


Select the FRONTPLANE REAR WHEEL.


Click OK

Create a sketch at the new Plane4


Connect all the dimensions with the

origin.

Create an extruded cut on surface


Direction 1 : Offset from Surface

Face/Plane : Select the pink face

as shown in the picture.

Change into: 6 mm

Click OK


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Create a new sketch on Plane4


the picture.

Connect all the dimensions withthe origin.

Create an extruded cut on

surface



Face/Plane : Select the pink

surface as shown inthe picture.

Change into: 6 mm

Click OK

Create another sketch on Plane4


the picture.

Connect all the dimensions with

the origin.

Create an extruded cut on

surface



Face/Plane : Select the

pink surface

as shown in

the picture.

Change into: 6 mm

Click OK


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Create fillets on the green edges

Select the eight green corner edges as shown in the picture.

Go to: Insert > Features > Fillet/Round > 4mm

Click OK



Pattern Axis : Axis1 or face1 (the green

surface in the picture)

Total Angle : 360 deg



Features to Pattern : Extrude16, Extrude17,

Extrude18, Fillet10

Click OK


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Change the color of the tire:

Select the features of the tire (Revolve4, Fillet9, Extrude16, Extrude17, Extrude18,

Fillet10, CirPattern6) > Right click > Feature Properties > Color > Change color >

Select the color you like

Hide all planes and sketches except:

- FRONTPLANE REAR WHEEL

-

MIDPLANE REAR WHEEL

Save the file with the following name: Rear Wheel

Congratulations, you just finished the Rear Wheel!

9. Rear Wheel

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Transcript of 9. Rear Wheel