9-9021-MUSAP0 - Sheet1 - GYMPART.COM
Transcript of 9-9021-MUSAP0 - Sheet1 - GYMPART.COM
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.03 X.XXX =
UNLESS OTHERWISE SPECIFIED DIMENSIONS
X.XX =
ARE IN INCHES. TOLERANCES ARE:
.010AS NEEDED:
TREADMILL NET WEIGHT: 420 LBS.
MODELA.
3.
SKU
ANGLES
APPLY BOX LABELS (4) WITH THE FOLLOWING INFORMATION 4. 2
B.C. SERIAL NUMBERD.A
7 6 5 4 3 2 189
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4 25 1789 36
E-TR9021, 110V 18A, M, USA, NEMA 5-20
REVSTARTRAC PART NO
FINISH
BAR CODE
Irvine CA 92606
CHECKED TITLE
SCALE: 1:32
N/A
SEE BOM
INITIAL
UNISEN, INC. DBAMATERIAL
A
SHEET SIZE: BAPPROVED
U.O.M.
5/15/08MHKDRAWN
SHEET 1 OF 1
9-9021-MUSAP0DATE
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P/N:VENDOR: INCH
THIRD ANGLE PROJECTION
14410 Myford Road
NOTES:
BOX SIZE:1.WIDTH: 37.50 INCHA.LENGTH: 90.75 INCH.B.HEIGHT: 20.63 INCH.C.
BOXED UNIT GROSS WEIGHT: 450 LBS.2.DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
BDOCUMENT STATUS:
RELEASE
05-21-08 MHK11916PRODUCTION RELEASE
A
BYECODESCRIPTIONDATEREVREVISION HISTORY
ITEM NO. PART NUMBER DESCRIPTION QTY
1 715-3736 ASSY, BASE FRAME, ETR 1
2 715-3739 ASSY, ELEC, 110V, 18A, ETR 1
3 715-3707 ASSY, HANDRAIL, FIG 8, ETR 1
4 715-3734 ASSY, DISPLAY, TOP RAIL, ETR 1
5 050-2070 LABEL, SERIAL, PVS KIT 1
6 220-0278 LINE CORD, 110V, NEMA 5-20 PLUG 1
7 715-3815 ASSY, KIT, PACKAGING, E-TR 1
4.00
.38CENTERED VERTICALLY
ON FACE.
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SEE CROPPED VIEW J
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FOR INSTALLATION
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FOR PLACEMENT.
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SCALE 1 : 4DETAIL E
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0.02
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SEE CROPPED VIEW N
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SCALE 1 : 3DETAIL H
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EREAR TAIL CAP INSTALL ORDER:
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4, 55, 56, 9, 10.
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GAP IS EVEN.
35
TURN
SCREW UNTIL ADJUSTMENT
CROPPED VIEW K
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1.83"2X 3.75
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DETAIL A SCALE 1 : 3
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INSTRUCTIONS.
2
INSTRUCTIONS.
SEE CROPPED VIEW
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SCALE 1 : 4
(EACH PIECE = 2.5")
M FOR AFFIXINGSERIAL LABEL
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SEE CROPPED VIEW K
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.832ft
36
FOR BADGE AFFIXING
DETAIL C
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331.87ft
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.832ft G
(EACH PIECE = 2.5")
1
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SCALE 1 : 3
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(Label Orientation)
DETAIL D
40
62x 1.10
2x .50
BE VISIBLE. REFERENCEONLY.
IN THIS LOCATION. MUST050-2070 CUT AND PLACE
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2
CROPPED VIEW N
8 DETAIL F SCALE 1 : 3
29
6
2x 1.40
SCALE 1 : 4
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DETAIL B
.5ft
12
1POSITION AS SHOWN.
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DETAIL O SCALE 1 : 4
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4CROPPED VIEW J
PEEL AND STICK HERENOTE THE .1 IN. CLEARANCEALL AROUND. 2X.
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CROPPED VIEW M
1.40
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DETAIL G SCALE 3 : 8
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SHEET SIZE: D
SEE BOM
DATE
APPROVED
SJ
14410 Myford Road
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1234567789101112
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NOTICE OF PROPRIETARY INFORMATION
.010INITIAL
.03
FINISH
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
ANGLES
X.XX =
DECIMALS
J
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DRAWN
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THIS DOCUMENT SHALL NOT BE REPRODUCED NOR.05 X.X =
A
ASSY, BASE FRAME, ETR
U.O.M.
SHALL THE INFORMATION CONTAINED HEREIN BE USED
.13
X.XXX =
2
ABY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
X. =
UNLESS OTHERWISE SPECIFIED DIMENSIONS RELEASEARE IN INCHES. TOLERANCES ARE:
THIRD ANGLE PROJECTION
INCHVENDOR: P/N:
DOCUMENT STATUS:
Irvine CA 92606
STARTRAC PART NO
N/A
715-373605/02/08 GTITLE
REV
SHEET 1 OF 1SCALE: 1:20
CHECKED
MATERIAL UNISEN, INC. DBA
NOTES:
Installation load for rivet nuts: 140-3340: 890~1500 lbs; 140-3408: 1860~3030 lbs; 140-3409: 1860~3030 lbs.1.
Set belt tension to 90 10 lbs.2.
Snap inside rail to frame, snap down outside, then slide back to lock with tail cap (715-3848-01/02).3.
Install the tail cap and adjust the screw to make sure the gap even (See Cropped view K).4.
Install the label as shown orientation on Detail D.5.
Torque to 45~50 ft-lbs (540~600 in-lbs.).6.
Remove washer (2X) and screw (2X) after elevation assy. is mounted and bolts torqued.7.
Optional: If roller block is recessed then add shimming washer.8.
Position .019 from deck bumper with deck pushed towards the rear of the treadmill.9.
Clean with isopropyl alcohol then apply rubber strip.10.
Torque to: 50~56 in-lbs.11.
Butt up ends of 010-3106 together.12.
Running belt installation and tensioning:13.
a) Belt rotation is determined by pointing the logo arrows towards the tail roller.
b) Align the short mark of the belt (1/2") with the front edge of the deck.
c) Tighten the roller screws until the other set of belt marks align with the back edge of the deck.
d) If necessary turn roller screws in 1/4 of turn to center the belt.
01-06-10
BY
05-21-08
12321
GM12345CHANGE QTY ON 140-3324; WAS 4 IS .832FT
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ECODESCRIPTIONDATEREV
REVISION HISTORY
A
7349 QTY.1; ADD DETAIL OREMOVE P/N: 020-6288 QTY.1; ADD P/N: 020-7347 QTY.1, 020-
11-11-09F
SJK12288& 715-3879 QTY. 1REMOVE P/N: 120-0460 & 715-3738; ADD P/N: 110-1831 QTY: 4
09-09-09E
SM12076140-3324 QTY. IS:4; WAS:2; GRID I11 AND I1212-17-08D
MHK11999CORRECTED NOTE 3; ADDED NOTE 134; WAS: 2; ADDED NOTE 12; NOTE 9 IS .019; WAS: .190; REMOVE 140-3457; ADD 140-3456, QTY: .5 FT; 010-3106 QTY. IS:
09-03-08C
MHK11940
IS: 9; WAS: 13; 140-3340 QTY IS: 9; WAS: 13WAS: 715-3703-02; 110-3026 QTY IS: 6; WAS: 2; 110-3450 QTY 7208-02; IS: 715-3848-01; WAS: 715-3703-01, IS: 715-3848-02; IS: 020-7300-01; WAS 020-7208-01; IS 020-7300-02; WAS: 020-
07-02-08B
SJ11884RELEASE FOR PRODUCTION
ITEM NO.
PartNo DescriptionRollers and Belts/QTY.
1 010-3106 EXT, RUBBER, CUSHION, PRO TR 4
2 020-6388 BRACKET, DECK STOP 1
3 020-7224 COVER, PLASTIC, TAIL, CENTER, ETR 1
4 020-7234 FRONT CAP ,ETR 1
5 020-7243 SHROUD, MOTOR, ETR 1
6 020-7253 CAP MOTOR SHROUD ,TR 1
7 020-7271 SHIELD, DUST, TR 1
8 020-7300-01 COVER, SIDE RAIL, LEFT 1
9 020-7300-02 COVER, SIDE RAIL, RIGHT 1
10 020-7347 SPACER, SHAFT, ACTUATOR, TREAD 1
11 020-7349 PIN, CLEVIS, 3/8 X 3.25, ZNC PL 1
12 050-1815 LABEL, WARNING, FIRE HAZARD 1
13 050-2070 LABEL, SERIAL 1
14 050-2153 LABEL, STAR TRAC, 9.763 X 2.314 2
15 050-2159 LABEL, CAUTION, PINCH POINTS, TR 2
16 050-2166 LABEL, DECK DIS-ASSEMBLY NOTE 2
17 110-0675 SCREW, 5/16-18X2.5,SHC,AS,BO 2
18 110-1770 NUT, 10-32, KEP 4
19 110-1823 NUT, JAM,1/2-13 x 5/16 THICK 2
20 110-1831 NUT, 3/8-16, KEP 4
21 110-3026 SCREW, 10-24X.50" PPHTCS 6
22 110-3109 SCREW, 10-24X.5, SHCS, W/NY 2
23 110-3415 SCREW, 5/16-18 X 3.5, SHC, HE, AS, FT, ASTM A574 2
24 110-3428 BOLT, 3/8-16, 2.25 X 1, HEX, FLANGED, CS, GR8 4
25 110-3443 SCREW, 10-32, 1.00, PHM, PH, CS, ZINC 2
26 110-3450 SCREW, 10-24X3/4", TRUSS HEAD 9
27 120-0340 WASHER, #10 FLAT, SAE 2
28 120-0341 WASHER, FINISHED#10 3/32 THICK 2
29 120-0490 WASHER, 5/16 FLAT, 1/2" OD, .06 THICK 6
30 120-0496 WASHER, LOCK 5/16 MIN OD 2
31 130-0120 BELT, 260J10 POLY VEE 1
32 130-1708 BELT, RUN, E8/2 O/U3, AS, TXGD1, 20" WIDTH 1
33 140-0715 FOAM, RUBBER, 1/8 X 3/4 X 2-1/2" 1.87ft
34 140-3115 ADHESIVE, CUSHION DECK 0.02
35 140-3200 FEET, 1/2-13 SCREW, 3.0" BASE 2
36 140-3324 FOAM RUBBER, 1/4x3/4x2-1/2" .832ft
37 140-3340 RIVET NUT, #10-24, .130"-.225" SHEET RANGE 9
38 140-3397 BUMP STOP, W/ THREADED STUD 2
39 140-3405 WASHER, HAT, TAIL CAP 2
40 140-3408 RIVET NUT, 5/16-18, PANEL THK., .027~.150 IN. 6
41 140-3409 RIVET NUT, 5/16-18, PANEL THK., .150~.312 IN. 4
42 140-3410 NUT, GROMMET, #10, .03-.197 PANEL THK. 2
43 140-3411 PIN, CLEVIS, 3/8 X 1-5/8 1
44 140-3415 CLIP, CLEVIS PIN, 3/8 2
45 140-3428 GROMMET NECK 6"X2" , OX 1
46 140-3439 SPACER, RUBBER, .19 X .315 X .429 2
47 140-3447-01 SPACER, FOAM, TAIL CAP, LT, ETR 1
48 140-3447-02 SPACER, FOAM, TAIL CAP, RT, ETR 1
49 140-3456 SPACER, 1/2 X 7/16 RUBBER .5ft
50 710-3139 FRAME, PAINTED, ETR SERIES 1
51 715-3196 STOP, DELRIN ROD, TR4000 6
52 715-3583 ASSY, DECK, WAXLESS, PRO TR 1
53 715-3694 ASSY, ROLLER, HEAD, FLAT, 88 MM X 508 MM 1
54 715-3695 ASSY, ROLLER, TAIL, FLAT, 88 MM X 508 M 1
55 715-3848-01 ASSY, TAIL CAP, LT, ETR 1
56 715-3848-02 ASSY, PLASTICS, TAIL CAP, RT, ETR 1
56 715-3879 ASSY, FRAME, ELEVATION, TREAD 1
DOCUMENT STATUS:RELEASE
A
1
REV
APPROVED
BSTARTRAC PART NODATEINITIAL
DRAWN
CHECKED
X.XX =
SHALL THE INFORMATION CONTAINED HEREIN BE USED Irvine CA 92606
MATERIAL
X.XXX = .03AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
NOTES:
3. MATERIAL: CARBON STEEL 2. HEAD STYLE: ROUND HEAD SQUARE NECK
ARE IN INCHES. TOLERANCES ARE:
4. GRADE: GRADE 2
UNLESS OTHERWISE SPECIFIED DIMENSIONS
9. THREAD LENGTH: FULLY THREADED
FINISH FJM 11/20/2000
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SHEET SIZE: A
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SCALE: 1:1
TITLE
FEET, 1/2-13 SCREW, 3.0" BASE
140-3200
B) BOLT SPECIFICATIONS:
8. LENGTH: 2-1/2"
SHEET 1 OF 1
THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
7. THEAD FIT: CLASS 2A 6. THREAD SIZE: 1/2"-13
14410 Myford Road
A) BASE MATERIAL: BLACK 70 SDH NEOPRENE
5. FINISH: ZINC PLATE CLEAR PER ROhS COMPLIANT
UNISEN, INC. DBA
INCHU.O.M.P/N:
BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
1. SCREW TYPE: CARRIAGE BOLT
.010
VENDOR:
DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
ANGLES 2
THIRD ANGLE PROJECTION
2.5" LONG1/2-13 CARRIAGE BOLT
NEOPRENE BASE3.02
1.00
R1.75
2.02
1.50.25
3.00
R
10° 115°
.25
B
REVISIONS
REV. DATE DESCRIPTION ECO # BY
A 3/21/2001 PRODUCTION RELEASE 10591 RKL
B 09-10-08 UPDATE NOTES FOR BOLT SPECIFICATION 12008 SCN
B
DOCUMENT STATUS:RELEASE
ARE IN INCHES. TOLERANCES ARE:
.03
X.XXX =
UNLESS OTHERWISE SPECIFIED DIMENSIONS
X.XX =
COUNTERBORE OF PILLOW BLOCK (P/N: 715-3882).A
7 6 5 4 3 2 189
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ASSY, FRAME, ELEVATION, TREAD
REVSTARTRAC PART NO
FINISHPLASTIC WASHER (P/N: 120-3313) MUST NEST WITHIN
Irvine CA 92606
CHECKED TITLE
SCALE: 1:5
N/A
SEE BOM
INITIAL
UNISEN, INC. DBAMATERIAL
C
SHEET SIZE: B
APPROVED
U.O.M.
09/01/09SJKDRAWN
SHEET 1 OF 1
715-3879DATE
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N/AN/A P/N:VENDOR: INCH
THIRD ANGLE PROJECTION
14410 Myford Road
INSTAILLING THE PILLOW BLOCK.
2
MAKE SURE THE RETAINING RING FACES OUT WHEN 2
NOTES:
.010
ANGLES
1
DECIMALS
X. = .13
X.X = .05
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
C
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DESCRIPTION
C 05-26-10 VW
ECO BY
A 09-09-09 PRODUCTION RELEASE 12288 SJK
B
13284REMOVED P/N: 020-7348 AND P/N: 715-3743 THEN REPLACED P/N: 715-3882; REMOVED NOTE #3; CORRECTED NOTE #2 FOR P/N: 715-3882 WAS 715-3743;
DATEREV
REVISION HISTORY
11-11-09 ADD P/N: 020-7348 QTY.2; ADD NOTE 3 12321 SJK
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 020-7156 AXLE, ELEVATION, MACH, OX TR 2
2 050-1888 LABEL, PATENT NUMBERS, PRO TR 1
3 110-1415 CAP, 1/2 PUSH ON 4
4 120-3313 WASHER, PLASTIC, 1.25 X 1.75 X .125 2
5 130-1694 WHEEL, 4.0" OD X 0.5" BORE 2
6 715-3872 WELDMENT, FRAME, ELEVATION, TREAD 1
7 715-3882 ASSY, PILLOW BLOCK, ELEVATION, TREAD 2
SHOULD BE FREE TO ROTATED BY HAND.
34
REMOVE AFTER ASSEMBLY TO FRAME.
12
2
21
25
TYPE B, WIDE2X WASHER 7/16,
16
24 7
SHOULD BE FREE TO ROTATED BY HAND.SCREW (6~9 IN-LBS). PILLOW BLOCK PLAY PRIOR TO ASSEMBLY. TIGHTEN SCREW & WASHER USED TO REMOVE FREE
2
SCREW (6~9 IN-LBS). PILLOW BLOCK 1
REMOVE AFTER ASSEMBLY TO FRAME.
SCREW & WASHER USED TO REMOVE FREE PLAY PRIOR TO ASSEMBLY. TIGHTEN
C
2X SCREW,5/16-18X0.75, BHCS
DETAIL B SCALE 1 : 2
21
.63
B9.50
7
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SCALE 1 : 4DETAIL A
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BASE FRAME AND NOT SHOWN ON (MOTOR PAN IS THE PART OF THE
THIS ASSY BOM)
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ON BASE FRAME, & NOT SHOWN ON THIS ASSY
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7
DUST SHELD IS PRE-INSTALLED
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SCALE: 1:10
715-3739INITIAL
DRAWN
ASSY, ELEC, 110V, 18A, ETRU.O.M.
DATE
UNISEN, INC. DBA
REV
FINISHTITLE
MATERIAL
SEE BOM
SHEET 1 OF 2
CHECKED
APPROVED
.03
Irvine CA 92606
STARTRAC PART NO
15
SHEET SIZE: C
11/27/07 BN/A
P/N:VENDOR: INCH
MHKTHIRD ANGLE PROJECTION
14410 Myford RoadARE IN INCHES. TOLERANCES ARE:UNLESS OTHERWISE SPECIFIED DIMENSIONS
X.XXX = X.XX =
2ANGLES
.010
DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
B
B
B
B
SCN1326210 WAS: 14715-3588 (1), 715-3674 (1), & 715-3784 (1); CHG QTY OF P/N: 110-3026 IS: REPLACE P/N: 715-3617 (1) FOR 715-3881 (1); REMOVE P/N: 170-0688 (2),
06-04-10B
SJ11884RELEASE FOR PRODUCTION5/21/2008A
BY
5. TIE UP THE MOTOR SENSOR CABLE
4. TORQUE THE FOUR NUTS ON THE MOTOR MOUNT TO 76LB-IN (.55N-M).
3. TORQUE THE FOUR NUTS MOUNTED ON THE BASE FRAME TO 66LB-IN (.5N-M).
MOTOR.
SHALL BE 15~25 MΩ, WHEN CHEKED W/A HANDHELD METER (e.g. FLUKE) AFTER TENSIONING THE
2. INSULATION RESISTANCE BETWEEN INSIDE MOTOR SENSOR MOUNTING SCREW AND MAIN FRAME
1. SEE SHEET #2 FOR WIRING ROUTING DIAGRAM.
NOTES:
ECODESCRIPTIONDATEREV
REVISION HISTORY
ITEM NO. PART NUMBER Desc QTY.
1 020-7198 BRACKET, MOTOR BASE, FIXED, AC, ETR 1
2 020-7286 BRACKET, SWITCH/BREAKER, E-TR/E-TRx 1
3 050-0411 LABEL, GROUND UL/CSA 4
4 110-1516 BOLT, CARRIAGE, 5/16-18 X 1.0 4
5 110-1720 NUT, 4-40 KEP 2
6 110-1870 NUT, 5/16-18 KEPS 9
7 110-3026 SCREW, 10-24X.50" PPHTCS 10
8 110-3076 BOLT, 5/16-18 X 1.75" HHTB 1
9 110-3437 SCREW, #4-40, .5, FHM, PH, AS 2
10 120-0220 WASHER, #10, EXT TOOTH LOCK 4
11 120-3023 WASHER, 5/16 ID, .688 OD 8
12 120-3264 WASHER, SHOULDER, 5/16IDX.15L 4
13 140-0200 TIE STRAP, 5" 1
14 140-3232 CLAMP, WIRE, SADDLE, 1.0" 7
15 140-3234 RIVET, SNAP, .161" HOLE 7
16 140-3268 GASKET, MOTOR PAD, 1.2x.25x7.0 2
17 140-3270 INSULATOR, MOTOR PAD, MYLAR 4
18 140-3451 PLUG, BRACKET, SWITCH/BREAKER, E-TR/E-TRX 1
19 260-0941 MOTOR GEAR, 110VAC, ELEVATION w/ NUT 1
20 440-0257 FILTER, EMI, 250V, 16A 1
21 470-0417 BREAKER, THERMAL, 18A 1
22 715-3412 ASSY, CABLE, AC TO MCB 1
23 715-3457 ASSY CABLE, GROUND WIRE, MCB/CONSOLE 3
24 715-3611 ASSY., BLEEDER, AC MOTOR, PRO TR 1
25 715-3681 ASSY, MOTOR, AC INDUCTION, 115V, OX TR 1
26 715-3801 ASSY, CABLE, NEUTRAL WIRE, E-TR/x 2
27 715-3802 ASSY, CABLE, LINE WIRE, E-TR/x 3
28 715-3881 ASSY, MCB, 110V AC, ACK1U 1
29 740-6083 CONNECTOR, IEC, 60320 C20, 20A, 110V 1
30 740-6116 SWITCH, ON/OFF, TR 1
SHEET SIZE: C
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SCALE: 1:10
715-3739
ASSY, ELEC, 110V, 18A, ETR
UNISEN, INC. DBA
REV
TITLE
SHEET 2 OF 2
5
Irvine CA 92606
STARTRAC PART NO
1
14410 Myford Road
B
EMI FILTER
CABLE TO DISPLAY
POWER FOR PVS OR EMBEDDED
AUX A/C POWER
440-0257
715-3611
MOTOR CABLE
RPM SPEED SENSOR
ACTUATOR CABLE ACTUATOR GROUND WIRE
BLEEDER GROUND WIRE
715-3412MCB POWER CABLE
715-3412GROUND WIRE
715-3457GROUND WIRE
715-3457GROUND WIRE
715-3802LINE WIRE
715-3801NEUTRAL WIRE
715-3801NEUTRAL WIRE
715-3802LINE WIRE
715-3802LINE WIRE
GROUND WIRE715-3457
MOTOR ASSY715-3681
ACTUATOR ASSY260-0941
L1
L1
L2
L2
N L
IEC CONNECTOR740-6083
MCB715-3881
6 5 4
SWITCH740-6116
3 2 1
BREAKER470-04174
REVISIONS
REV DATE DESCRIPTION ECO BY
A 10-17-01 PRODUCTION RELEASE 10698 RKL
B 01-31-02IS: MOLEX 19075-0022, WAS: MOLEX 19075-0020; IS: ASSY, CABLE GRD WIRE, MCB/CONSOLE, WAS: ASSY, CABLE GRD WIRE, MCB.
10759 CT
C 07-02-03 IS: MOLEX 19075-0024; WAS: MOLEX 19075-0022. 11013 RKL
D 01-02-08
ADD NOTE 3: LABEL PACKAGE WITH STAR TRAC PN, REV, AND DATE OF MANUFACTURE, ADD NOTE 4: ALL COMPONENTS USED SHALL BE ROHS COMPLIANT, ADD NOTE 5: UNLESS OTHERWISE INDICATED NO SUBSTITUTIONS ALLOWED WITHOUT WRITTEN STAR TRAC APPROVAL.
11783 ME
E 03-17-10 CHANGED WIRE TYPE DESCRIPTION, UDATE NOTES 13200 SJK
E
DOCUMENT STATUS:RELEASE
A
1
REV
APPROVED
ENONE
STARTRAC PART NODATEINITIAL
DRAWN
CHECKED
MATERIAL
Irvine CA 92606
UNISEN, INC. DBA14410 Myford Road
SHALL THE INFORMATION CONTAINED HEREIN BE USED THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
U.O.M.
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC. .03 X.XXX = X.XX =
SEE NOTES
FINISH FJM 09/04/01
B
C
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D
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A
2345678910
1234567810
SHEET SIZE: A
9
SCALE: 1:1
TITLE
ASSY CABLE, GROUND WIRE, MCB/CONSOLE
715-3457
SHEET 1 OF 1
STAR TRAC APPROVAL.
ARE IN INCHES. TOLERANCES ARE:UNLESS OTHERWISE SPECIFIED DIMENSIONS
1.
4. UNLESS OTHERWISE INDICATED, NO SUBSTITUTIONS ALLOWED WITHOUT WRITTEN
LABEL ASSEMBLY WITH STAR TRAC P/N, REV, AND DATE OF MANUFACTURE
3. ALL COMPONENTS USED SHALL BE ROHS COMPLIANT.
NOTES:
2. LABEL PACKAGE WITH STAR TRAC P/N, REV, AND DATE OF MANUFACTURE.
INCH
APPROXIMATELY AS SHOWN.
.010
VENDOR: N/AP/N:N/A
DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
ANGLES 2
THIRD ANGLE PROJECTION
2
WIRE TYPE: UL 1569, 14 AWG, GRN/YEL, 300V, 105°, .015" PVC INSULATION
MOLEX 19075-0024 AMP 3-520140-2
E
14.0±1
AK11869PRODUCTION RELEASE 04-16-08A
BYECODESCRIPTIONDATEREVREVISION HISTORY
ITEM NO. PART NUMBER DESCRIPTION QTY
1 020-6563 BRACKET, RPM SENSOR, SUPPORT 1
2 020-7128 PULLEY, FLYWHEEL, 180J10 x .875ID 1
3 050-1903 LABEL, WARNING, HIGH VOLTAGE 1
4 110-0180 SCREW, 6-32 X 3/8" HHMS,W/WASH 1
5 110-0580 SCREW, 1/4-20x 1/2" HHCS 1
6 110-3429 SCREW, 8-32 X 1/2", HHW, TAPTITE THD. FORMING, AS, ZP 2
7 120-0420 WASHER, 1/4, SPLIT LOCK 1
8 120-0425 WASHER, FLAT, 1/4 X 7/8 OD X .047 1
9 120-3266 WASHER, #8, SHOULDER, NYLON 2
10 120-3267 WASHER, #8, RETAINER, NYLON 2
11 260-0934 MOTOR, AC INDUCTION, 230V 1
12 560-0069 ASSY, GEAR TOOTH SENSOR, 6 PIN CONN. 1
13 715-3574 ASSY, RPM DISK, 31 SLOT, .625ID 1
113
1
2
31
111
62
92
41
11
12
121
51
71
8
10
2
3
1
.06
.03GAP BETWEEN DISK ANDHALL EFFECT SENSOR.
2.
2. TIGHTEN THE 1/4-20 SCREW (110-0580)..010TIGHTEN THE SET SCREW ON THE RPM ASSY HUB (715-3574)
P/N 715-3574 INSTALLATION:
OF THE MOTOR SHAFT.INSTALL THE RPM ASSY. (715-3574) ALL THE WAY TO THE END
UNLESS OTHERWISE SPECIFIED DIMENSIONS
X.XX =
1.
THIRD ANGLE PROJECTION
ARE IN INCHES. TOLERANCES ARE:
WIRES TO THE MOTOR.A
7 6 5 4 3 2 189
C
D
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4 25 1789 36
ASSY, MOTOR, AC INDUCTION, 115V, OX TR
REVSTARTRAC PART NO.03
3.
Irvine CA 92606
CHECKED TITLE
SCALE: 1:8
NONE
SEE BOM
INITIAL
UNISEN, INC. DBAMATERIAL
A
SHEET SIZE: BAPPROVED
U.O.M.
10/10/07MHKDRAWN
SHEET 1 OF 1
715-3681DATE
F
E
G
H
B
I
C
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D
A
F
P/N:VENDOR: INCH
FINISH X.XXX =
2
3.
USE P/N 140-0200 TO TIGHTEN HALL EFFECT CABLE AND MOTOR
ANGLES
TO 60-66 IN-LBS.
14410 Myford Road
NOTES:
TIGHTEN SET SCREWS JUST TO KEEP PULLEY-FLYWHEEL IN PLACE.1.
DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
DOCUMENT STATUS:RELEASEB
5.5
114
51
CL
131
115
1
3
1
1
1
24
2
SEE DETAIL B
19
112
110
F
F
18
F
111
16
F
F
F
F
F
F
F
FFF
F
DETAIL B SCALE 1 : 47
5F
BDOCUMENT STATUS:
RELEASE
X.XXX =
2
A
7 6 5 4 3 2 189
C
D
E
G
H
I
J
4 25 1789 36
ASSY, HANDRAIL-NECK, ETR
REV
THIRD ANGLE PROJECTION
ANGLES
.03
Irvine CA 92606
CHECKED TITLE
SCALE: 1:24
PER SOP 620-7910-009
SEE BOM
INITIAL
UNISEN, INC. DBAMATERIAL
F
SHEET SIZE: BAPPROVED
U.O.M.
11/26/07AKDRAWN
SHEET 1 OF 1
715-3707DATE
F
E
G
H
B
I
C
J
D
A
F
N/AN/A P/N:VENDOR:
STARTRAC PART NO
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES. TOLERANCES ARE:
X.XX = .010
FINISH
14410 Myford Road
INCH
DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
11900 AK
B
E 05-06-09 BOM: ITEM 6 QTY. IS 4 WAS 3; REMOVED NOTES 2, 3, 4, AND 5; MODIFIED NOTE 1 12164 SJK
F 10-21-09
06-04-08
PRODUCTION RELEASE; REMOVE P/N 050-1888,050-181605-07-08A
BYECODESCRIPTIONDATEREVREVISION HISTORY
11930 MHK
C 08-13-08 REMOVE 240-6846; REMOVE 715-3682
P/N: 140-0210 QTY. IS 5 WAS 4; ADD P/N: 140-0430 QTY.1, 110-3026 QTY.1, 240-6846 QTY.1, 240-6905 QTY.1, 240-6914 QTY.1; UPDATE FINISH NOTE; REMOVE NOTES
12308 SJK
SM12097ADD P/N 140-0210 AND 140-3470; ADD NOTES 3, 4, AND 502-18-09D
MHK11986
ADDED 020-7233; ADDED 050-2083; ADDED 715-3678
ITEM NO. PART NUMBER DESCRIPTION QTY
1 020-7035 WELDMENT, FRONT RAIL, E-TR 1
2 020-7179 RAIL, SIDE, LT 1
3 020-7181 RAIL, SIDE, RIGHT 1
4 020-7233 SEAL, HAND RAIL, ETR 2
5 050-2083 BADGE, PRODUCT, E-TR 1
6 110-3026 SCREW, 10-24X.50" PPHTCS 1
7 140-0210 TIE STRAP, 3.5" 5
8 140-0430 CABLE CLAMP, .5"CURLY CLAMP 1
9 140-3470 TUBE, CONVOLUTED, WIRE MGMT, .75ID 1
10 240-6846 CONNECTOR, 8 PIN, INLINE 1
11 240-6905 COUPLER,"F-TYPE", F/F,W/ NUT & WASHER 1
12 240-6914 ADAPTOR, F TYPE RT ANGLE, M/F 1
13 715-3678 HARNESS, DC SUPPLY, PRO TR 1
14 715-3781 ASSY, CABLE, MAIN INTERFACE, AC 1
15 718-5126 CABLE, COAX, M-M, ST/TBT 1
AK11913PRODUCTION RELEASE05-21-08A
BYECODESCRIPTIONDATE
AK11974020-7069, 120-3307, 715-3637, AND ADD NOTES 3 & 4
ADD 715-3748, 020-7074, 050-2066, 020-7070, 715-3816, 715-3817, and 740-6186
BOM: REMOVE 715-3678, 020-7180, 715-3425,
08-13-08B
REV
REVISION HISTORY
ITEM PART NO. DESCRIPTION Default/QTY.
1 020-7069 REAR TOP - TREAD 1
2 020-7070 REAR BOTTOM - TREAD 1
3 020-7074 CAP,TV BLANK,TR 1
4 050-2066 LABEL,STAR TRAC, 7.42" X 1.78" 1
5 110-3402 SCREW, M4x0.7x19L,PHT,PH,CS,BZ 20
6 120-3307 WASHER, M4, 4.3mm I.D. X 12mm O.D., ISO 7089 6
7 715-3676 HARNESS, DISPLAY GND STRAP, PRO 1
8 715-3748 ASSY, FRONT HANDRAIL, ETR 1
9 715-3788 ASSY, DISP & HOUSING, E-TR 1
B
B
B
B
B
B
B
B
B
1
DOCUMENT STATUS:RELEASE
A
B
D
E
F
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234678910
D
B
F
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A
4 35710 19 8 26
SCALE: 1:4
715-3734INITIAL
DRAWN
ASSY, DISPLAY, TOP RAIL, ETRU.O.M.
DATE
UNISEN, INC. DBA
REV
FINISHTITLE
MATERIALSEE BOM
SHEET 1 OF 1
CHECKED
D) 715-3678 WIRE (4-PRONG CONNECTOR) TO J20 ON 715-3845.03
Irvine CA 92606ARE IN INCHES. TOLERANCES ARE:
APPROVED
C) 715-3817 WIRE TO J25 AND J5 ON 715-3845
NOTES:
2
B) 715-3816 WIRE TO 715-3817
.010 STARTRAC PART NO X.XX =
APPLY 13-17 lb-in/ 1.5-1.9 N-m TORQUE TO SCREWS (110-3402)
5
SHEET SIZE: C
04/02/08 BN/A
N/AP/N:N/AVENDOR: INCH
DMM
2
4
THIRD ANGLE PROJECTION
A) 715-3425 WIRE TO 715-3675 PCB 1. CONNECTIVITY:
ANGLES
TIE WRAP UNUSED CONNECTOR OF 715-3678 TO CROSSBAR OF WELDMENT 020-7180
REF: P/N 715-3678 DC SUPPLY HARNESS IS LOCATED IN P/N 715-3707
X.XXX =
3
UNLESS OTHERWISE SPECIFIED DIMENSIONS 14410 Myford Road
DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
SCALE 1 : 2DETAIL B
LEAVE UNATTACHEDTO J20 ON 715-3845
LED DISPLAY BOARD 2
P/N: 715-3845
J25
J5
J20
P/N: 715-3675
J18
B
520
3
41
31
11
21
81
91
B
66
B
B
B
B
71
B
B
4 B
B
B
A 06-25-08
08-12-09
BY
REVISION HISTORYECODESCRIPTIONDATEREV
P/N: 140-0210 QTY IS 5 WAS 3; ADD P/N: 140-3233 QTY IS 2 12249 SJK
DMM12000REMOVED 140-345708-27-08B
PRODUCTION RELEASE 11950 DMM
C
ITEM PART NO. DESCRIPTION Default/QTY.
1 020-7180 WELDMENT, TOP RAIL, E-TR 1
2 110-3402 SCREW, M4x0.7x19L,PHT,PH,CS,BZ 6
3 140-0210 TIE STRAP, 3.5" 5
4 140-3233 CLAMP, SELF CLOSING, .25" 2
5 715-3425 ASSY, CABLE, SPLITTER HR GRIP 1
6 715-3816 CABLE, STOP SWITCH, E-TR, HOTBAR 1
7 715-3817 CABLE, STOP SWITCH, E-TR TO DISP 1
8 740-6186 HOT BAR, MECH. ASSY, S-TRX 1DOCUMENT STATUS:
RELEASE
DMMTHIRD ANGLE PROJECTION
UNLESS OTHERWISE SPECIFIED DIMENSIONS
.010 X.XX = X.XXX =
2
A
B
D
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234678910
D
B
F
G
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4 35710 19 8 26
SCALE: 1:4
715-3748INITIAL
DRAWN
ASSY, FRONT HANDRAIL, ETR
REV
FINISHTITLE
MATERIALSEE BOM
SHEET 1 OF 1
CHECKEDAPPROVED
14410 Myford RoadARE IN INCHES. TOLERANCES ARE:ANGLES
.03
Irvine CA 92606STARTRAC PART NO
15
U.O.M.
DATE
SHEET SIZE: CP/N:VENDOR:
PER SOP 620-7911-007
N/A INCH
UNISEN, INC. DBA
N/A
04/02/08 C
DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
3
1 4
6
1
4
4
2.
53
1
53
715-3816 TO BE CONNECTED TO 715-3817.
8
2
5
CABLES 715-3425 AND 715-3817 TO BE ROUTED THROUGH 020-7180 AS SPECIFIED BY DASHED LINES.
C
71
2
1
C
8
1
C
1
TIE WRAPS TO BE USED FOR 715-3816 CABLE MANAGEMENT IN LOCATIONS SHOWN (SOP REQUIRED).
2
2
1
4.
3.
AND CONNECTED TO APPROPRIATE TABS ON 740-6186 AS SHOWN.
C
NOTES:
CABLE 715-3425 TO BE ROUTED THROUGH FRONT AND BACK SIDE OF MIRRORED HOLES ON 020-7180 1.
C
61
1
3
2
4
5
1
SJ11884PRODUCTION RELEASE05-21-08A
AK--DOCUMENT RELEASE 12/14/2007X01
BYECODESCRIPTIONDATEREV
REVISION HISTORY
ITEM NO. PART NUMBER Description Default/QTY.
1 110-3444 SCREW,M4XP.7X16L,PHM,PH,CS,ZP 22 740-6096 ASSY, HOTBAR, UPPER SECTION 13 740-6097 ASSY, HOTBAR, LOWER SECTION 14 740-6208 ASSY, RESET SWITCH 15 740-6209 ASSY, STOP BUTTON 16 GB845ST2.9*6.5¦ ¦ SCREW, GB845ST2.9*6.5 27 STDP4005 BRACKET, LIMIT SWITCH, HOT BAR 1B
DOCUMENT STATUS:RELEASE
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
INSTALLATION TORQUE OF THE SCREWS: 15 IN-LB.
A
7 6 5 4 3 2 189
C
D
E
G
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I
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4 25 1789 36
HOT BAR, MECH. ASSY, S-TRX
REVSTARTRAC PART NO
FINISH
1 Irvine CA 92606
CHECKED TITLE
SCALE: 1:5
N/A
SEE BOM
INITIAL
UNISEN, INC. DBAMATERIAL
A
SHEET SIZE: BAPPROVED
U.O.M.
04-15-08SJDRAWN
SHEET 1 OF 1
740-6186DATE
F
E
G
H
B
I
C
J
D
A
F
N/AN/A P/N:VENDOR: MM
THIRD ANGLE PROJECTION
14410 Myford Roadto 2000 > 2000 > 1000
to 1000> 400
to 400> 120
to 120> 30
to 30> 6
to 6> 3 0.5
to 3
0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----
0.2 0.30.1 0.5 1.20.1 0.8 2
0.5 0.80.2 1.2 30.3 2 4
1 1.5----- 2.5 60.5 4 8
NOTES:
WORK
MEDIUM
OF
COARSE
FINE
COARSE
X
VERY
TOLERANCES FOR MEASURE OF LENGTH ARE:
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm. CLASS
NOTICE OF PROPRIETARY INFORMATION
ANGLES = 2
7
BACK VIEW (W/O UPPER SECTION & RESET SWITCH)
6
b. 715-3642 WIRE TO J17 ON 715-3845A
B
C
D
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12345677898910
9 6 210 7 359 18 48 7
I
B
F
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A
U.O.M.
ASSY, DISP & HOUSING, E-TR
DRAWNFINISHINITIAL
UNISEN, INC. DBAMATERIAL
CHECKED
SCALE: 1:3 SHEET 1 OF 1
REV
TITLE
EXX/XX/XXe.d.
.03
Irvine CA 92606
XXX
APPROVED
715-3788f.
ARE IN INCHES. TOLERANCES ARE:
c.
721-0033 WIRE TO J12 ON 715-3845
DOCUMENT STATUS:
X.XXX = X.XX =
UNLESS OTHERWISE SPECIFIED DIMENSIONS
715-3643 WIRE TO J13 ON 715-3845
3.
THIRD ANGLE PROJECTION
INCH
a.
715-3650 RIBBON TO J14 ON 715-3845715-3657 RIBBON TO J7 ON 715-3845
DATE
PER SOP 620-7910-008
STARTRAC PART NO
14410 Myford Road
APPLY PRESSURE FOR AT LEAST 5 SEC. FOR ADHESIVE TO ADHERE TO PLASTIC SHROUD WHEN HR BOARD (715-3864) IS MOUNTED.
RELEASE
N/AP/N:N/A
SEE BOM
SHEET SIZE: DVENDOR:
ANGLES2
.010
NOTES:ALL SCREWS TO BE TORQUED TO: 8-12 LB-IN (0.9-1.4Nm)1.CONNECTIVITY:2.
715-3864 WIRE TO J18 ON 715-3845DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
DMM
121632 (SECTION A); ADDED NOTES: 3 AND 4QTY. IS 25 WAS 26; ADDED DETAIL VIEW C; UPDATED NOTE 1 AND REMOVED 715-3518; ADDED 140-0665 AND 715-3864; 110-3402
05-06-09D
E
SJK
REV
E
11-11-09REMOVE P/N: 140-0665 QTY. 0.083 FT., 715-3676 QTY.1; ADD P/N: 718-5196 QTY.1; MODIFIED NOTE 3 AND FINISH NOTE; REMOVE NOTE 4
12313 SJKE
120273407 WITH 110-3402REMOVED 120-3295, AND 120-3307; REPLACED THREE (3) 110-09-24-08C
AK11951DETAIL BREMOVE P/N 020-7069, 020-7070, 020-7074 ,050-2066; ADD 07/02/08B
AK11900PRODUCTION RELEASE05/07/08A
BYECODESCRIPTIONDATE
E
REVISION HISTORY
ITEM PART NO. DESCRIPTION QTY
1 020-7073 LINING, CUP HOLDER, PRO TR 1
2 020-7096 BRACKET, BLOWER SUPPORT, TR 2
3 020-7124 HEADPHONE JACK COVER-TREAD 1
4 020-7129 SUPPORT,LED,VLAD,TREAD 1
5 110-3170 SCREW, M4x35, PHM,PH, CS,ZI 4
6 110-3402 SCREW, M4x0.7x19L,PHT,PH,CS,BZ 25
7 110-3403 SCREW, M4x0.7x45L,PHT,PH,CS,BO 2
8 110-3404 SCREW, M4x0.7x8L,PHT,PH,CS,BO 5
9 110-3407 SCREW,M4x0.7x6L,PHM,PH,BO 5
10 120-3258 WASHER, M4, TEETH, 0.45THK 5
11 140-3424 TAPE, VELCRO LOOP, DISPLAY, E-TR 2
12 240-6901 TAB, QUICK DISCONNECT, .250 TIN, PAIR 2
13 715-3642 ASSY, FAN W/VENT, LEFT 1
14 715-3643 ASSY, FAN W/VENT, RIGHT 1
15 715-3650 ASY, AIR VENT, TREAD, TV/R 1
16 715-3657 ASSY, CENTER CONSOLE, TR 1
17 715-3731 ASSY, DISP. ELEC, OX LED 1
18 715-3789 ASSY, FRONT SHROUD, E-TR LED 1
19 715-3864 ASSY, WIRELESS HR, POLAR, 92cm L.R. 1
20 718-5196 ASSY, CABLE, WIRELESS HR 1
21 721-0033 ASSY., CONN., FITLINNX/CARDIO 1
9
161
4
2
17 8
7
5
151
2
1181 6
2541
625
105
13
5122 1
13 85 1
14 85
52
22
625
95
105
625
122
211 1
1
625
625
E
C2
211 SCALE 1 : 2
DETAIL B
11
E
6.00
2.17
DETAIL C
20
SCALE 2 : 1
1
1913
J14
J20
J25
J11
J5
J8 J6 J1 J9 J7 J15 J16 J12 J10
P/N 715-3845
J17J13
CONNECTOR DESIGNATIONS ON PCB
J18
44
22
11
31
1
B
B
DETAIL A
REVISIONSREV. DATE DESCRIPTION ECO BY
A 03-07-07 PRODUCTION RELEASE 11558 VC
B 01-04-11 REPLACE P/N: 050-2026 WITH P/N: 050-2202 13469 SJK
ITEM NO. PART NUMBER DESCRIPTION QTY.1 020-7075 FAN VENT BEZEL, TREAD 12 020-7076 FAN VENT LOUVER - TREAD 23 050-2202 KEYPAD, FAN CONTROL, G2 14 140-3394 CLIP, RETAINER, AIR VENT 4
A
1
REV
APPROVEDU.O.M.
BN/A
STARTRAC PART NODATEINITIAL
DRAWN
CHECKED
MATERIAL14410 Myford Road
Irvine CA 92606
UNISEN, INC. DBA
NOTES:CLEAN SURAFCE WITH ISOPROPYL ALCOHOL & LET 1.DRY BEFORE APPLICATION OF KEYPAD.
SEE BOM
FINISH SJK 12/2/06
B
C
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B
A
2345678910
1234567810
SHEET SIZE: A
9
SCALE: 1:2
TITLE
ASSY, AIR VENT, TREAD, TV/R
715-3650
SHEET 1 OF 1
NOTICE OF PROPRIETARY INFORMATION
THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BEUSED BY OR DISCLOSED TO OTHER EXCEPT AS
EXPRESSLY AUTHORIZED BY UNISEN
TOLERANCES UNLESS OTHERWISE SPECIFIED
ANGLES = ± 2FRACTIONS = ± 1/32
X.XXX = ± .010" (0.25MM)X.XX = ± .030" (0.76MM)X.X = ± .050" (1.27MM)X. = ± .125" (3.20MM)
DOCUMENT STATUS:
VENDOR: N/AP/N:N/A INCH
1
32
1
1
1
1
141
N/AP/N:N/A
A
1
REV
APPROVEDU.O.M.
AN/A
STARTRAC PART NODATEINITIAL
DRAWN
VENDOR:
TOLERANCES UNLESS OTHERWISE SPECIFIED
ANGLES = ± 2
CHECKED
SHALL THE INFORMATION CONTAINED HEREIN BE
DRY BEFORE APPLICATION OF KEYPAD AND LABEL.
SEE BOM
FINISH FJM 12-12-06
B
C
D
E
F
G
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G
F
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D
C
B
A
2345678910
1234567810
SHEET SIZE: A
9
SCALE: 1:2
TITLE
ASSY, CENTER CONSOLE, TR
MATERIAL
USED BY OR DISCLOSED TO OTHER EXCEPT AS
Irvine CA 92606
715-3657
SHEET 1 OF 1
FRACTIONS = ± 1/32
UNISEN, INC. DBA
NOTES:
1
EXPRESSLY AUTHORIZED BY UNISEN
14410 Myford Road
CLEAN SURAFCE WITH ISOPROPYL ALCOHOL & LET
THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
X. = ± .125" (3.20MM)
NOTICE OF PROPRIETARY INFORMATION
X.XXX = ± .010" (0.25MM)X.XX = ± .030" (0.76MM)X.X = ± .050" (1.27MM)
MM
DOCUMENT STATUS:RELEASE
11558 VCPRODUCTION RELEASE3/7/2007A
BYECODESCRIPTIONDATEREV.
REVISIONS
ITEM NO. PART NUMBER DESCRIPTION QTY.1 020-7072 CENTER CONSOLE BASIC - TREAD 1
2 050-2030 KEYPAD, CC, TREADMILL, SIMPLE 13 050-2053 LABEL, CC, TREADMILL, NO-ENTR 14 050-2078 LABEL, CAUTION, DISPLAY, VLAD 1
J15 J16
J14
J10
J18
J12
J20
J5
J1 J9 J7
J17
31
18
19
54
32 1
6
.083 ft5
17
11
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DOCUMENT STATUS:RELEASE
A
D
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THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
X. = ± .125" (3.20)
B
REV
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SHEET SIZE: BAPPROVED
U.O.M.
a) 715-3731 RIBBON TO J9 ON 715-715-3845.
AEXPRESSLY AUTHORIZED BY UNISEN
7 6 5 4 3 2 189
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4 25 1789 3
SEE BOM
INITIAL
UNISEN, INC. DBAMATERIAL
BUSED BY OR DISCLOSED TO OTHER EXCEPT AS
Irvine CA 92606
CHECKED TITLE
SCALE: 1:2
SEE NOTES
6N/A
PART NO
FINISH
14410 Myford RoadX.XX = ± .030" (0.76MM)
1. CONNECTIVITY:
ASSY, DISP. ELEC, OX LEDP/N:VENDOR: IN
NOTES:
SHALL THE INFORMATION CONTAINED HEREIN BE
X.X = ± .050" (1.27MM)FRACTIONS = ± 1/32
10/25/07DMMDRAWN
SHEET 1 OF 1
715-3731DATE
TOLERANCES UNLESS OTHERWISE SPECIFIED
F
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NOTICE OF PROPRIETARY INFORMATION
X.XXX = ± .010" (0.25MM) ANGLES = ± 2
N/A
HSK
J8 J6
J13
12283REMOVED P/N 715-3482 (QTY 1)09-02-09B
AK11869PRODUCTION RELEASE 04-16-08A
BYECODESCRIPTIONDATEREV.REVISIONS
ITEM PART NUMBER DESCRIPTION QTY
1 110-3407 SCREW,M4x0.7x6L,PHM,PH,BO 1
2 120-3244 STANDOFF, 1/8" DIA X 3/16" NYLON 3
3 120-3258 WASHER, M4, TEETH, 0.45THK 1
4 120-3315 STANDOFF,M/F,M4X.07,20.0mm L 5
5 140-0665 TAPE, 3/4 DBL STICK .083 ft
6 140-3330 SUPPORT, PLATE, HR CONTACT BOARD 1
7 715-3675 PCBA, SALUTRON 4000, VLAD 1
8 715-3733 ASSY, KEYPAD PLASTIC, OX LED 1
9 715-3845 ASSY, DISP BOARD LED,USB, E-TR 1
1
21
13
2
11
REVISION HISTORYREV DATE DESCRIPTION ECO BY
X01 11-28-07 PROTOTYPE RELEASE --- JRT
A 04-16-08 PRODUCTION RELEASE 11869 AK
ITEM PART NUMBER DESCRIPTION QTY.
1 020-7068 FRONT MAIN - TREAD 1
2 020-7270-500 COVER, DISPLAY, E-TR STD 1
3 050-2114 LOGO, ST BADGE, 2.447” X .580” 1
A
7 6 5 4 3 2 189
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ASSY, FRONT SHROUD, E-TR LED
REVSTARTRAC PART NO
FINISH
.05Irvine CA 92606
CHECKED TITLE
SCALE: 1:3
SEE NOTES
SEE BOM
INITIAL
UNISEN, INC. DBAMATERIAL
A
SHEET SIZE: BAPPROVED
U.O.M.
11-28-07DNDRAWN
SHEET 1 OF 1
715-3789DATE
F
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I
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F
P/N:VENDOR: INCH
THIRD ANGLE PROJECTION
14410 Myford RoadSHALL THE INFORMATION CONTAINED HEREIN BE USED
THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
2
X.XXX =
UNLESS OTHERWISE SPECIFIED DIMENSIONS
ANGLESNOTICE OF PROPRIETARY INFORMATION
X.XX = AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
ARE IN INCHES. TOLERANCES ARE:
.03.010
DECIMALS X. = .13 X.X =
NOTES:
1 SUPPLIER TO ATTACH 020-7270-500 TO 020-7068 VIA HEAT STAKING PROCESS (24 PINS). INSPECT PINS TO ENSURE QUALITY OF HEAT STAKING JOI
2 CLEAN SURFACE W/ ISOPROPYL ALCOHOL AND LET DRY BEFORE APPLICATION OF 050-2114.
DOCUMENT STATUS:RELEASEB
D
D
DNUORG
LARTUEN
ENIL
D
D
G
N L
EPIRTS WOLLEY /W NEERG - DNUORG
NWORB - ENIL
EULB - LARTUEN
5±52
021 02±91C 02306 CEI
02-5 AMEN
EB DLUOHS SGNIKRAMDROC NO DEPMATS RO DEDLOM
KCALB ,TEKCAJ CVP :EPYT ELBAC
A LIATED EES
B LIATED EES
ASC/LU
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ELTIT
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RON DECUDORPER EB TON LLAHS TNEMUCOD SIHT DESU EB NIEREH DENIATNOC NOITAMROFNI EHT LLAHS
YLSSERPXE SA TPECXE REHTO OT DESOLCSID RO YB.CART RATS .A.B.D ,.CNI ,SEIRTSUDNI EROC YB DEZIROHTUA
D
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YY.DD.MM :ETAD D :VER 8720-022
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021
A LIATEDerutcafunaM fo etaD & ,noisiveR ,rebmuN traP
B LIATED
dloB tp-61 worraN lairA
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7 6 5 4 3 2 189
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4 25 1789 36
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daoR drofyM 0144160629 AC enivrI
.M.O.U
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SETON EES
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70/92/10NOITAMROFNI YRATEIRPORP FO ECITON
VER ETAD NOITPIRCSED OCE YB
A 70-80-80 ESAELER NOITCUDORP 50711 MJF
B 80-12-50 GWA41X3 ,SERIW 3 :SI ;QS MM5.1X3 ,SERIW 3 :SAW ;2# ETON ETADPU 91911 MG
C 90-01-60 SDNE HTOB TA SROLOC DNA SERIW YFITNEDI 88121 TC
D 0102/6/21 A LIATED NO VER ETADPU ;EDOC ROLOC & GIFNOC LARTUEN/ENIL ETADPU 16331 NCS
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021 >004 ot
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NOITCEJORP ELGNA DRIHT .mm NI ERA SMID DEIFICEPS ESIWREHTO SSELNU:ERA HTGNEL FO ERUSAEM ROF SECNARELOT
= SELGNA 2
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ABD .CNI ,SEIRTSUDNI EROC
GULP 02-5 AMEN ,V011 ,DROC ENIL
BMN
:SUTATS TNEMUCODESAELER
! NOITUAC! ! NOITUAC!
STLOV 011 NO ESU.YLNO TELTUOTSUM DROC ENIL
HTAENREDNU NUR TONLLIMDAERT
NE OSU ARAP011 ED SENOIXENOC .ETNEMALOS SOITLOV
RERROC EBED ON ELBAC LEANIUQAM AL ED OJABED
DOCUMENT STATUS:RELEASE
X.XX =
A
1
REV
APPROVED
BN/A
STARTRAC PART NODATEINITIAL
DRAWN
INCH
X.XXX =
SHALL THE INFORMATION CONTAINED HEREIN BE USED
CHECKED
PLACE P/N'S 620-7135, 620-7299, 620-7848, 635-4034, 635-4075, AND
ARE IN INCHES. TOLERANCES ARE:
.03BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY
715-3808 IN P/N 050-2091.
SEE BOM
FINISH SAM 05/16/08
B
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2345678910
1234567810
SHEET SIZE: A
9
SCALE: 1:24
TITLE
ASSY, KIT, PACKAGING, E-TR
THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
715-3815
14410 Myford RoadMATERIAL
Irvine CA 92606
1.
U.O.M.N/A
UNLESS OTHERWISE SPECIFIED DIMENSIONS
SHEET 1 OF 1P/N:
AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.
UNISEN, INC. DBA
NOTES:
.010
VENDOR: N/A
DECIMALS X. = .13 X.X = .05
NOTICE OF PROPRIETARY INFORMATION
ANGLES 2
THIRD ANGLE PROJECTION
1
12
81
B
15
1
13
B
REV
PRODUCTION RELEASE
B
SJK12230ADD P/N 050-2091: QTY.1; ADD NOTE 107-08-09B
SAM11912
DATE DESCRIPTION ECO BY
A 05-21-08
REVISION HISTORY
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 050-2091 BAG, PLASTIC, ZIP-LOCK, 9X12, 4 MIL 1
2 050-2168 ASSY, PACKAGING, E-TR 1
3 620-7135 D0C.,WARRANTY,COMMERCIAL 1
4 620-7299 INST, LEVELING/BELT TRACK, PROT (NOT SHOWN) 1
5 620-7848 MANUAL, OWNERS, E-TR REFRESH 1
6 635-4034 DOC, BOOKLET, WAXLESS, RUNING (NOT SHOWN) 1
7 635-4075 PSB, PREVENTIVE MAINT, TREADS (NOT SHOWN) 1
8 715-3808 KIT, TOOLS, INSTALLATION, E-TRe/x 1
P/N 110-3450 QTY WAS:4 IS:7, P/N 120-0490 QTY WAS:14 IS:16, AND P/N 120-0496 QTY P/N 110-0506 QTY WAS:4 IS:5 , P/N 110-3402 QTY WAS:14 IS:16, P/N 110-3416 WAS:12 IS:14,
03-18-09B
SAM11912PRODUCTION RELEASE05-21-08A
APPROVEDECODESCRIPTIONDATE
SJK12211BOM: REMOVED P/N: 140-022006-24-09C
AK12078WAS:14 IS:16; 290-0060 DESCRIPTION WAS "LOG" IS "LONG"
REV.REVISIONS
ITEM PART NUMBER DESCRIPTION QTY
1 050-1874 BAG, PLASTIC, ZIP-LOCK, 6X9, 4 MIL 12 110-0506 SCREW, 1/4-28X3/8 BHSS SS BLKOX 5
3 110-3126 SCREW, 5/16-18x3.0, FULL THD, SHC, HE, CS, ZI, G2 2
4 110-3402 SCREW, M4x0.7x19L,PHT,PH,CS,BZ 165 110-3416 SCREW, 5/16-18 X 1, SHC, HE, AS 146 110-3450 SCREW, 10-24X3/4", TRUSS HEAD 77 120-0490 WASHER, 5/16 FLAT, 1/2" OD, .06 THICK 168 120-0496 WASHER, LOCK 5/16 MIN OD 169 290-0010 SCREWDRIVER,PHILLIPS #2 X 5.0 110 290-0040 HEX L-KEY, 5/32 " 111 290-0060 HEX L-KEY, 1/4" X 5.25" LOG 112 290-0080 SCREWDRIVER,SMALL 113 620-7847 INSTALL, QUICK, E-TR 1
DOCUMENT STATUS:RELEASE
A
1
REV
APPROVED
U.O.M.
C
INCH
N/A
PART NODATEINITIAL
DRAWN
CHECKED
ANGLES = ± 2 Irvine CA 92606MATERIAL
X. = ± .125
1.
REFER TO BOM
FINISH SAM 5-15-08
B
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2345678910
1234567810
SHEET SIZE: A
9
SCALE: N/A
TITLE
KIT, TOOLS, INSTALLATION, E-TRe/x
715-3808
TOLERANCES UNLESS OTHERWISE SPECIFIED14410 Myford RoadUNISEN, INC. DBA
THIS DOCUMENT SHALL NOT BE REPRODUCED NOR
PUT ALL ITEMS INSIDE THE PLASTIC BAG (050-1874).
SHEET 1 OF 1EXPRESSLY AUTHORIZED BY UNISEN
NOTES:
FRACTIONS = ± 1/32
USED BY OR DISCLOSED TO OTHER EXCEPT ASSHALL THE INFORMATION CONTAINED HEREIN BE
NOTICE OF PROPRIETARY INFORMATION
X.XXX = ± .010X.XX = ± .030X.X = ± .050
168
2
14512
1 1
11
101
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113
23 7
16
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5
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416