870 20000e Top Drive Overview RevE

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T E S CO TO P D R I V E S Delivering solutions that add real value, around the world THE DRILLING INNOVATION COMPANY TM

Transcript of 870 20000e Top Drive Overview RevE

Page 1: 870 20000e Top Drive Overview RevE

T E S C O T O p d r i v E SDelivering solutions that add real value, around the world

T h e d r i l l i n g i n n o v a T i o n c o m p a n y T m

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SOUTH AMERICA

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Houston, Texas

Bryan, Texas

Kilgore,Texas

Saginaw, Texas

Conway, Arkansas

Grand Junction, Colorado

Calgary, Alberta

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NORTH AMERICA EUROPE31

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Stavanger, Norway

Bergen, Norway

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Te Puke, New Zealand

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Dubai, United Arab Emerites

Quito, Ecuador

Coca, Ecuador

Bogotá, Colombia

Maracaibo, Venezuela

El Tigre, Venezuela

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Santa Cruz de la Sierra, Bolivia

Talara, Perú

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Technology for Today’s Drillers, TESCO’s Top Drive System

Over a decade ago, Tesco Corporation pioneered a technology that made modern

drilling procedures available to most rigs.

With the ability to bring time and cost efficiencies to any drilling application,

TeSCO’s line of hydraulic and electric Top Drives has proven successful on rigs

worldwide. In every location land-based or offshore, from the frigid arctic to

desert heat, urban locations to remote jungle, anywhere there is a well to be

drilled, a TeSCO Top Drive can improve operations.

With the widest selection and greatest number of exclusive features, TeSCO

Top Drives represent the world standard in sales and rentals.

Selection Like No Other

From the largest offshore or conventional

derrick styles down to small truck-mounted units,

there’s a TeSCO Top Drive to meet your needs.

Hydraulic or electric units are available from 150

ton to 750 ton, 400hp to 1350hp.

Ease Of Installation

packed securely in three standard shipping

containers, TeSCO Top Drives can be transported easily and affordably by

truck, rail or sea. They can also be broken down into smaller modules for

easy delivery by helicopter or as air cargo. Once on location, TeSCO Top

Drives can be installed on most drilling rigs with little or no modification to

the rig.

Ease Of Operation

The TeSCO Top Drive control panel is designed to be easily understood

and operated by the driller. On-site TeSCO technicians are available to

help achieve maximum Top Drive drilling performance. Specially trained

technicians know drilling processes as well as TeSCO’s equipment, and

provide both maintenance and training for the drilling crew. In addition,

advanced factory training is also available.

Versatility At Its Best

In extremely cold climates, a one-piece skid building is available to

enable maintenance and operation of the power unit in temperatures

below minus 40°C. Units have been operated to 56°C with optional high

temperature packages. For offshore platforms or other locations where

space is at a premium, the power unit can be split and stacked with a

TeSCO stacking kit. If ambient noise is a consideration, various soundproof

buildings are available to significantly decrease the sound of diesel powered

hydraulic systems.

Our top drive systems are

easily transported via truck,

ship, helicopter or airplane.

TESCO top drive systems’ innovative de-

sign and worldwide availability of parts

and support services have resulted in

a remarkable record of 99.3% uptime.

Double and triple stands of pipe can

be made up in advance and drilled in,

reducing the number of necessary

connections by 50 percent or more.

C O N N E C T I O N SL E S S

P E R C E N T • U P T I M E

C O N N E C T I O N SL E S S

P E R C E N T • U P T I M E

On-site supervision

and user training ensures

maximum drilling performance.

Understanding the TESCO Difference

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Electric Top Drives

available from 400hp to 1350hp, TeSCO permanent magnet or

aC electric Top Drives are the ideal choice for modern rigs (land or

offshore) with sufficient electric power.

Hydraulic Top Drives

available from 475hp to 1205hp with self-contained aC over

hyraulic or diesel prime movers, these units are the traditional choice

for portable installation or for re-powering older mechanical rigs.

TeSCO rental Top Drives are available from our International Service

Divisions. These units can be economically shipped and quickly

installed in almost any rig worldwide. an experienced TeSCO Top Drive

technician is supplied with every rental unit to ensure the customer

receives maximum benefit from the Top Drive. Both hydraulic and

electric Top Drives are available for sale in new rig construction,

rig upgrades and permanent installations. a selection of models,

combined with accessories, on-site Installation supervision and factory

training ensure that the customer receives real value for their TeSCO

Top Drive investment.

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in the event of a kick, the well can be secured with the double

ball valve.

• Provides a second alternative to traditional “stabbing valve” well control

procedures.

• Driller can shut-in the well without drill floor crew – even while

tripping.

We at TESCO can make your rig more efficient, and a safer

environment to work.

• Automation of the rigs.

• Safety improvements for rig floor crew.

• Elimination of manual tongs to make up connections.

• Quicker connections.

• Ability to close the safety valve remotely at any height in the derrick.

• Possibility to add Stabbing arm.

• With the addition of Power slips, back up tongs are virtually eliminated.

Whether your specific drilling operation calls for directional, horizontal,

underbalanced, air or gas drilling, reaming, running casing, well control,

or fishing, the TeSCO Top Drive can contribute in ways that will save time

and money. Here are some practical examples of what a TeSCO Top Drive is

capable of and what that means to you.

A TESCO Top drive can connect to the drill string at any height in

the derrick and provide simultaneous reciprocation, rotation and

circulation of drilling fluids.

• The ability to ream and backream with full stands.

• Eliminates the need to pick up the kelly to begin circulation and rotation,

thereby decreasing the risk of becoming stuck.

• No need to break stands into singles for reaming.

• No requirement to pump out singles with the resulting hole problems.

The Top drive can rotate the drill string both clockwise and

counter clockwise with highly controlled torque.

• Ability to “rock” the drill string in order to break the static friction while

“slide drilling”. This allows the drilling of extended horizontal sections in

shallow wells.

• Capable of making “on bottom” connections with the drill string,

eliminating the need to re-orient the drill string in “slide drilling”.

• Facilitates free-point and back-off operations during fishing.

double or triple stands of pipe can be made up in advance and

drilled in with the TESCO Top drive, thereby reducing the number

of necessary connections by 50% or more.

• In air or gas drilling, decreases the number of connections and thus the

“blow down” time.

• Decreases the amount of time that the hole is not underbalanced in UBD

operations.

• Allows 20 or 30 meter core barrels to be drilled without a connection,

decreasing the chances of a “jam-off”.

The TESCO Top drive allows for continuous fill up and/or

circulation while running casing.

• Saves time filling casing.

• Allows circulation, rotation, and reciprocation of casing.

• Decreases circulating time and stuck casing risk.

“Link Tilt” and “Extend” robotics assist in casing handling.

• Increases safety and speed when running casing.

• Reduces need for specialized casing running equipment.

Using the Top Drive Practically

TESCO’s Hydraulic Top Drive

operating in Brazil.

Top drives – Types and Models

Hydraulic150 HMI 475250 HMI 475250 HXI 700500 HS 750/1100500 HCI 1205650 HCI 1205

Electric150 eMI 400250 eMI 400350 eXI 600500 eCI 900/1350650 eCI 900/1350750 eCIX 1350

Electric or Hydraulic – The Choice is Yours

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TESCO Electric Top Drives

250 EMI 400 Top Drive

The 250 eMI 400 provides the performance and pipe handling features required for drilling and workover applications. The 250 eMI 400 employs an aC induction motor and drive system. The 250 eMI 400 can be operated from a self-contained generator, or can be connected directly to the rig’s aC Bus. The eMI 400 is also available in a 150 Ton configuration and can be integrated with an existing, dedicated VFD on the rig.

Top drives – Types and Models 250 EMi 400 350 EXi 600 500/650 ECi 900 500/650 ECi 1350 750 ECiX 1350

Rated Capacity 250ton 350ton 500/650ton 500/650ton 750ton

Rated Power 400hp 600hp 900hp 1350hp 1350hp

Hook Weight 13,684lbs. 25,000lbs. 13,000lbs.(not including optional swivel)

13,800lbs(not including optional swivel) 28,000lbs.

Operating Length (including links & elevators) 230in. 237in. 172in.(not including optional swivel)

171in.(not including optional swivel) 307in.

Width 44.5in. 48.5in. 62in. 62in. 64.5in.

Max. Continuous Drill Torque 21,000ft-lb. 30,000ft-lb. 36,700ft-lb. 58,000ft-lb. 58,000ft-lb.

Make-up / Breakout Torque 32,000ft-lb. 45,000ft-lb. 45,000ft-lb./56,000ft-lb. 68,000ft-lb./84,000ft-lb. 68,000ft-lb./84,000ft-lb.

Max Speed 200RPM 220RPM 193RPM 193RPM 193RPM

Quill ID 2.5in. 3.0in. 2.5in. 2.5in. 3.5in.

Quill Connection NC50 NC61 *NC61 *NC61 NC70

750 ECIX 1350 Top Drive The 750 eCIX 1350 top drive system has a rated lifting capacity of 750 tons, making it ideally suited for many off shore applications, yet in the TeSCO tradition, this eCIX is compact enough that it can also be installed on many land rigs where high performance drilling requirements exist. The eCIX Top Drive is designed to be installed on existing guide rail torque arrest systems and utilizes an adaptor dolly, minimizing rig modifications in a retrofit application.

350 EXI 600 Top DriveThe 350 eXI 600 extreme electric top drive system is a compact,full featured, top drive with horizontal drilling in mind for smaller narrow mast drilling rigs. The eXI 600 is also available in a 400 Ton configuration and can be integrated with an existing, dedicated VFD on the rig.

500/650 ECI 900/1350 Top DriveThe eCI top drive system represents a significant advance in electric top drive technology. Traditional induction or brush style DC motors have been replaced with liquid cooled, permanent magnet synchronous motors. Compact enough to fit into any triple mast, the eCI provides the performance and pipe handling features required for medium and deep drilling applications. The modular eCI is available in 900 and 1350hp configurations.

350 EXI

DERRICK

LARGE TRIPLE MAST SMALL

TRIPLE MAST

DOUBLE MAST

SINGLE MAST

WORKOVER MAST

500 / 650 ECI750ECIX

250 EMI

20’ 10’ 8’ 6’ 6’

Approximate Working clearance w/Top Drive Installed

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* NC 50 available with reduced capacity

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TESCO Hydraulic Top Drives

Top drives – Types and Models 250 HMiS 475 250 HXi 700 Top drive 500/650 HS 750/1100 Top drive 500/650 HCi 750/1205 Top drive

Rated Capacity 250ton 250ton 500/650ton 500/650ton

Rated Power 475hp 700hp 750/1100hp 750/1205hp

Hook Weight 8,000lbs. 16,000lbs. 13,300lbs.(not including optional swivel)

19,300lbs./12,300lbs.(with/without optional swivel)

Operating Length (including links & elevators) 173in. 199in. 148in. 172in.(not including optional swivel)

Width 33in. 47.5in. 64in. 47.25n.

Max. Continuous Drill Torque 21,000ft-lb. 24,000ft-lb. 39,400ft-lb. 52,800ft-lb.

Make-up / Breakout Torque 21,000/23,500ft-lbs. 32,000ft-lbs. 39,400/45,042ft-lbs. 52,800/59,400ft-lbs.

Max Speed 170RPM 200RPM 150RPM 210RPM

Quill ID 2.25in. 2.5in. 2.5in 2.5in.

Quill Connection NC40 NC50 *NC61 *NC61

500/650 HS 750/1100 Top Drive

The 500 or 650 HS, the original portable hydraulic top drive drilling

system is reliable and field proven. The HS top drive is rated for

500 or 650 ton casing loads. The ability to drill with stands speeds

oriented directional drilling and air, gas or underbalanced drilling. pipe

handling and robotic features decrease connection time and increase

rig floor safety.

250 HMIS 475 Top Drive

The HMIS top drive system is the most compact offering in the TeSCO

top drive line. Designed to fit into small masts, the HMIS provides the

performance and pipe handling features required for shallow drilling

and workover applications.

250 HXI 700 Top Drive The 250 HXI 700 top drive system is designed for use on offshore and

land based drilling rigs. The 250 HXI 700 provides the performance and

pipe handling features required for drilling and workover applications.

500/650 HCI 750/1205 Top Drive

The 500/650 HCI 750 or 1205hp top drive system is compact enough

to fit into most double and triple masts for land based applications or

offshore derricks, the HCI provides the performance and pipe handling

features required for medium and deep drilling applications. The HCI

top drive is available with an optional integrated swivel or can use the

customer’s swivel. Casing load ratings of 500 or 650 tons are available.

performance (torque and speed) can be customized using optional

gear ratios and power unit selection.

250 HMIX

DERRICK

LARGE TRIPLE MAST SMALL

TRIPLE MAST

DOUBLE MAST

SINGLE MAST

WORKOVER MAST

500 / 650 HS/HCI 250 HMI

20’ 10’ 8’ 6’ 6’

Approximate Working clearance w/Top Drive Installed

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* NC 50 available with reduced capacity

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Torque Track – TESCO’s modular concept torque track is completely

portable and can be adapted to fit different sizes and styles of rigs.

Little or no rig modifications are required to install the Top Drive. For

special rig designs or sizes, adapter pieces are available to allow the

TeSCO Top Drive to fit into almost any rig configuration.

Speed and Torque Ranges – A selection of speed and torque

ranges, gear ratios and other features provide optimization of

available power for a variety of drilling programs

Pipe Handler – TESCO Top Drives include pipe handling features

that make the drilling operation safer, quicker and easier.

Hydraulic Power Operated Elevators – All TESCO Top Drives are

available with remote hydraulic elevators to fit all drill pipe sizes

from 2-7/8” to 5-1/2”.

Extend – TESCO’s extend feature moves the Top Drive out over

the mouse hole allowing connections to be made at eye level,

reducing cross threading and drill pipe damage.

Integrated Swivel – TESCO Top Drive designs provide the option

for an integrated swivel and a one-piece quill. The quill is a dry

spline design that can be removed and replaced without draining

oil from the gearbox. This operation can be performed in the shop,

or if necessary, on the rig floor.

Ball Valve – All TESCO Top Drives are equipped with a dual

ball valve, located below the quill. The upper valve (hydraulically

actuated by the driller) serves as a mud saver valve. The lower

(manually activated) provides redundancy for well control.

Generator Sets – A selection of diesel powered self-contained

generator systems are available for electric Top Drives.

TESCO’S Exclusive Features

TESCO Ultrex™ Lubricants

TeSCO distributes a full line of performance lubricants for oilfield applications.

Ultrex Lubricants are supplied with all TeSCO equipment in gear cases, pump

drives, hydraulic systems, engines, bearings and all friction points. Many

Ultrex Lubricants are 100% synthetic and wont breakdown in extreme

conditions. They meet or exceed all OeM specifications and the TeSCO

standard of excellence. Ultrex provides superior protection from heavy loads,

dirt, dust, water and heat. Its extended drain interval makes it the lubricant of choice for products used in severe

duty applications.

Tesco Corporation RIGSMART™ Wireless Anti-Collision System TESCO exclusive partner for anti-collision system. The RIGSMART™ wireless Top Drive Anti-Collision system is

designed to eliminate collisions between the Top Drive, crown, floor, automatic pipe handlers, the racking board, and the derrick structure.

Aftermarket Sales and ServiceTeSCO’s team of dedicated service and repair technicians commissions new

units and re-certifies working units including top drives, power units and other

TeSCO products. TeSCO maintenance people are among the most well trained

in the business. Through a series of apprenticeship programs, technical training

and practical field experience, the TeSCO team is on the job and ready to work.

They have intimate experience with the operation and capabilities of all TeSCO

equipment making them an invaluable member of your project. Field personnel

provide rig-up and installation services as well as on-site training and Top Drive

supervision. Maintenance contracts are also available. across the street or around the world, TeSCO service people

are available 24/7/365 to meet the needs of your project.

Service Commitment

Our job doesn’t end after delivery of your TeSCO Top Drive. at TeSCO , our commitment to our customers extends

for the life of the product. Our after Sales Service Division has locations in the americas, europe, africa and the

Orient to provide 24-hour support, parts shipment, and advice from specialized technicians.

Delivering solutions that add real value. TeSCO Top Drives represent the world standard in sales and rentals.

Versatility at its best…

A certified TESCO technician is

adding value to operations in

North America by rigging up

TESCO’s Casing Drive System™ to

the 500 Ton HCI 1205HP Top Drive.

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Tesco Corporation is an industry leader in the development and commercialization of drilling technology and services. The Corporation’s mission is to change the way wells are drilled. By reducing drilling risk and increasing operational efficiency, TeSCO generates real value for its customers. TeSCO’s powerful combination of engineering and service excellence is provided by experienced and dedicated field personnel. Coupled with a passion for innovation, TeSCO offers a comprehensive toolbox of proven technologies and delivers superior solutions at the wellbore. With a vision spanning the crown to the bit, from the desert to deepwater, around the world TESCO is THE DRILLING INNOVATION COMPANYTM.

Corporate Headquarters3993 W. Sam Houston Parkway N.Suite 100Houston, Texas 77043 USaTel: 713-359-7000Fax: 713-359-7001

email: [email protected]

TeSCO® is a registered trademark in the United States and Canada. Casing Drive System™, CDS™, Multiple Control Line Running System™ and MCLRS™ are trademarks in the United States and Canada.

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© 2012 Tesco Corporation. all rights reserved.