840D_LIS Lists Sinumerik 840D-Di-810D

762
Lists 11/2003 Edition SINUMERIK 840D/810D/840Di SIMODRIVE 611 digital

description

840D_LIS Lists Sinumerik 840D-Di-810D

Transcript of 840D_LIS Lists Sinumerik 840D-Di-810D

  • Lists 11/2003 Edition

    SINUMERIK 84SIMODRIVE 610D/810D/840Di 1 digital

  • Overview of Functions 1

    Lists of Machine and Setting Data

    2

    Variables 3

    Interface Signals 4

    PLC-Blocks 5

    Appendix: References A

    Index I

    SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital

    Lists

    Valid for

    Controls Software version SINUMERIK 840D 6 SINUMERIK 840DE (export version) 6 SINUMERIK 840D powerline 6 SINUMERIK 840DE powerline (export version) 6 SINUMERIK 840Di 2 SINUMERIK 840DiE (export version) 2 SINUMERIK 810D 3 SINUMERIK 810DE (export version) 3 SINUMERIK 810D powerline 6 SINUMERIK 810DE powerline (export version) 6 SIMODRIVE 611 digital 6

    11.03 Edition

  • SINUMERIK Documentation

    This manual is included in the documentation on CD-ROM (DOCONCD) Edition Order No. Remarks 03.04 6FC5 298-7CA00-0BG0 C Trademarks SIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIK and SIMODRIVE are trademarks of SIEMENS. Other product names used in this documentation may be trademarks which, if used by third parties, could infringe the rights of their owners.

    Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the "Remarks" column. Status codes in the "Remarks" column. A .... New documentation. B .... Unrevised reprint with new Order No. C .... Revised edition with new status.

    If factual changes have been made on a page since the last edition, this is indicated by a new edition coding in the header on that page.

    Edition Order No. Remarks 09.95 6FC5 297-3AB70-0BP0 A 12.95 6FC5 297-3AB70-0BP1 C 03.96 6FC5 297-3AB70-0BP2 C 08.97 6FC5 297-4AB70-0BP0 C 12.97 6FC5 297-4AB70-0BP1 C 12.98 6FC5 297-5AB70-0BP0 C 08.99 6FC5 297-5AB70-0BP1 C 04.00 6FC5 297-5AB70-0BP2 C 10.00 6FC5 297-6AB70-0BP0 C 09.01 6FC5 297-6AB70-0BP1 C 11.02 6FC5 297-6AB70-0BP3 C 11.03 6FC5 297-6AB70-0BP4 C

    Further information is available on the Internet under: http://www.ad.siemens.de/mc This publication was produced with WinWord V8.0 and Designer V 7.0 using the documentation tool AutWinDoc. The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Siemens AG, 2003. All rights reserved

    Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing. We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement. Subject to change without prior notice.

    Order No. 6FC5 297-6AB70-0BP4 Printed in Germany

    Siemens Aktiengesellschaft

  • 11.03 Preface

    Siemens AG, 2003. All rights reserved SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition v

    Preface

    The SINUMERIK documentation is organized in 3 parts:

    General documentation

    User documentation

    Manufacturer/Service documentation

    Further information about SINUMERIK 840D/810D brochures and brochures that are valid for all SINUMERIK controls can be obtained from your local SIEMENS branch office.

    This document is intended for the manufacturers of machine tools incorporating SINUMERIK 840D or SINUMERIK 810D and SIMODRIVE 611D systems.

    If you have any questions, please contact the following hotline:

    A&D Technical Support Phone: +49 (0) 180 5050 - 222

    Fax: +49 (0) 180 5050 - 223

    email: [email protected]

    If you have questions or comments regarding the documentation (suggestions, corrections), please send a fax to the following fax address and email.

    Fax: +49 (0) 9131 98 -2176

    email: [email protected]

    Fax form: See the feedback form at the end of the brochure.

    http://www.ad.siemens.de/sinumerik

    Since 09.2001, the

    SINUMERIK 840D powerline and

    SINUMERIK 840DE powerline

    with improved performance have been available. You can find a listing of available powerline modules in the following hardware description:

    References: /PHD/ , SINUMERIK 840D Configuration Manual

    Documentation structure

    Target group

    Hotline

    SINUMERIK Internet address

    SINUMERIK 840D powerline

  • Preface 11.03

    Siemens AG, 2003. All rights reserved vi SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition

    Since 12.2001, the

    SINUMERIK 810D powerline and

    SINUMERIK 810DE powerline

    with improved performance have been available. You can find a listing of available powerline modules in the following hardware description:

    Literature: /PHC/ , SINUMERIK 810D Configuration Manual

    The software versions stated in the documentation are valid for the SINUMERIK 840D and SINUMERIK 810D controls. The software versions are related to each other, see Table 0-1.

    Table 0-1 Software version correspondences SINUMERIK 840D

    SINUMERIK 810D

    SINUMERIK 810D powerline

    SINUMERIK 840Di

    6.3 (09.01) equals - 6.1 (12.01) 2.1 (07.01) 5.3 (04.00) equals 3.3 (04.00) - 1.1 (07.00) 3.7 (03.97) equals 1.7 (03.97) -

    Project engineers

    Electricians and fitters

    Service and operating personnel

    The 'Lists' manual provides you with a complete overview of the functions, machine data, variables, interface signals, PLC modules and available references. In the short statements regarding the machine data, you can usually find a reference to literature that contains detailed information.

    To help the reader, this guide offers not only a list of contents, but also the following appendices:

    References

    Index

    SINUMERIK 810D powerline

    Statement of software version

    For whom is the manual written?

    Subject-matter of the manual

    Search aids

  • 11.03 Preface

    Siemens AG, 2003. All rights reserved SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition vii

    The following danger and warning notes are used in brochures. Explanation of symbols:

    ! Danger

    Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury or in substantial property damage.

    ! Warning

    Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury or in substantial property damage.

    ! Caution

    Used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.

    Caution

    Used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

    Notice

    Used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state.

    Danger and warning notes

  • Preface 11.03

    Siemens AG, 2003. All rights reserved viii SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition

    ! Important This notice means that attention has to be paid to something of particular importance.

    Note

    This symbol appears in this documentation whenever background information is provided.

    Machine manufacturer

    The symbol displayed here appears in this documentation when the machine manufacturer can influence or change the described functional behavior. Observe the information from the machine manufacturer!

    IBM is a registered trademark of the International Business Corporation. MS-DOS and WINDOWSTM are registered trademarks of the Microsoft Corporation.

    Important notes

    Trademarks

  • 11.03 Contents

    Siemens AG, 2003. All rights reserved SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition ix

    Contents

    1 Overview of Functions.............................................................................................. 1-15

    1.1 SINUMERIK CNC Controls ...........................................................................1-15

    1.2 Positioning Modules ......................................................................................1-55

    2 Machine and Setting Data......................................................................................... 2-63

    2.1 Explanatory notes on the machine and setting data .....................................2-64 2.1.1 General information ................................................................................ 2-64 2.1.2 Handling of machine data ....................................................................... 2-68

    2.2 Drive machine data .......................................................................................2-71

    2.3 Machine data for hydraulics module..............................................................2-142

    2.4 Machine data for operator panel ...................................................................2-156

    2.5 General machine data...................................................................................2-191 2.5.1 System settings ...................................................................................... 2-192 2.5.2 Override switch settings.......................................................................... 2-216 2.5.3 Central drive data.................................................................................... 2-220 2.5.4 System specific memory settings ........................................................... 2-223

    2.6 Channel-specific machine data .....................................................................2-234 2.6.1 Basic channel machine data ................................................................... 2-235 2.6.2 Machine data for digitizing function......................................................... 2-251 2.6.3 Machine data for grinding function.......................................................... 2-253 2.6.4 Channel auxiliary function settings.......................................................... 2-255 2.6.5 Transformation definitions in channel ..................................................... 2-261 2.6.6 Punching and nibbling............................................................................. 2-270 2.6.7 Channel-specific memory settings.......................................................... 2-273

    2.7 Axis-specific machine data............................................................................2-279 2.7.1 Configuration ...................................................................................... 2-280 2.7.2 Encoder matching ................................................................................... 2-284 2.7.3 Closed-loop control ................................................................................. 2-286 2.7.4 Reference point approach....................................................................... 2-294 2.7.5 Spindles ...................................................................................... 2-296 2.7.6 Monitoring functions................................................................................ 2-299 2.7.7 Safety Integrated..................................................................................... 2-302 2.7.8 Travel to fixed stop.................................................................................. 2-310

    2.8 Setting data ...................................................................................................2-316 2.8.1 General setting data................................................................................ 2-316 2.8.2 Channel-specific setting data.................................................................. 2-319 2.8.3 Axis-specific setting data ........................................................................ 2-325

    2.9 Machine data for ManualTurn, ShopMill, ShopTurn......................................2-329

  • Contents 11.03

    Siemens AG, 2003. All rights reserved x SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition

    3 Variables..................................................................................................................... 3-331

    3.1 Introduction....................................................................................................3-334 3.1.2 Module types ...................................................................................... 3-336 3.1.3 Variable types ...................................................................................... 3-339 3.1.4 Data types ...................................................................................... 3-341

    3.2 System data ..................................................................................................3-343 3.2.1 Area N, Mod. Y: Global system data....................................................... 3-343 3.2.2 Area C, Mod. Y: Channel-specific system data ...................................... 3-352 3.2.3 Area N, Mod. PA: Global protection zones ............................................. 3-357 3.2.4 Area C, Mod. PA: Channel-specific protection zones ............................. 3-364 3.2.5 Area N, Mod. YNCFL: NCK instruction groups ....................................... 3-371

    3.3 State data of system......................................................................................3-372 3.3.1 Area N, Mod. S: Global state data .......................................................... 3-372 3.3.2 Area N, Mod. SALA: Alarms: List organized according to time, oldest alarm appears first ....................................................................... 3-389 3.3.3 Area N, Mod. SALAP: Alarms: List organized according to priority ........ 3-391 3.3.4 Area N, Mod. SALAL: Alarms: List organized according to time, most recent alarm appears first .............................................................. 3-393 3.3.5 Area N, Mod. SMA: State data: Machine axes ....................................... 3-395 3.3.6 Area N, Mod. SEMA: State data: Machine axes (extension of SMA) ..... 3-397 3.3.7 Area N, Mod. SSP: State data: Spindle .................................................. 3-416 3.3.8 Area N, Mod. SSP2: State data: Spindle ................................................ 3-419 3.3.9 Area N, Mod. FA: Global NCU active frames ......................................... 3-422 3.3.10 Area N, Mod. FB: Global NCU base frames ........................................... 3-423 3.3.11 Area N, Mod. FU: Global NCU settable frames ...................................... 3-424 3.3.12 Area N, Mod. YFAFL: NCK instruction groups (Fanuc) .......................... 3-425 3.3.13 Area B, Mod. S: Mode-group-specific state data .................................... 3-426

    3.4 State data of channel ....................................................................................3-427 3.4.1 Area C, Mod. M: Channel-specific machine data ................................... 3-427 3.4.2 Area C, Mod. S: Channel-specific status data ........................................ 3-428 3.4.3 Area C, Mod. SINF: Part-program-specific status data .......................... 3-455 3.4.4 Area C, Mod. SPARP: Part program information.................................... 3-458 3.4.5 Area C, Mod. SPARPP: Program pointer in automatic operation........... 3-462 3.4.6 Area C, Mod. SPARPI: Program pointer on interruption......................... 3-465 3.4.7 Area C, Mod. SPARPF: Program pointer for block search ..................... 3-467 3.4.8 Area C, Mod. SSYNAC: Synchronous actions........................................ 3-469 3.4.9 Area C, Mod. SYNACT: Channel-specific synchronous actions............. 3-472 3.4.10 Area C, Mod. SNCF: Active G functions ................................................. 3-473 3.4.11 Area C, Mod. NIB: State data: Nibbling................................................... 3-475 3.4.12 Area C, Mod. FB: Base frame................................................................. 3-477 3.4.13 Area C, Mod. FS: System Frame............................................................ 3-478

    3.5 Axis status data .............................................................................................3-479 3.5.1 Area C, Mod. SMA: State data: Machine axes ....................................... 3-479 3.5.2 Area C, Mod. SEMA: State data: Machine axes (extension of SMA) ..... 3-481 3.5.3 Area C, Mod. SGA: State data: Geometry axes in tool offset memory... 3-500 3.5.4 Area C, Mod. SEGA: State data: Geometry axes in tool offset memory (extension of SGA) ................................................................... 3-503 3.5.5 Area C, Mod. SSP: State data: Spindle .................................................. 3-509 3.5.6 Area C, Mod. SSP2: State data: Spindle ................................................ 3-513 3.5.7 Area C, Mod. FU: User frames ............................................................... 3-517

  • 11.03 Contents

    Siemens AG, 2003. All rights reserved SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition xi

    3.5.8 Area C, Mod. FA: Active user frames ..................................................... 3-519 3.5.9 Area C, Mod. FE: External frames.......................................................... 3-520

    3.6 Drive status data ...........................................................................................3-521 3.6.1 Area H, Mod. S: Drive-specific state data (MSD).................................... 3-521 3.6.2 Area V, Mod. S: Drive-specific status data (FDD) .................................. 3-524

    3.7 Tool and magazine data................................................................................3-526 3.7.1 Area T, Mod. TO: Tool edge data: Offset data ....................................... 3-526 3.7.2 Area T, Mod. TD: Tool data: General data ............................................. 3-529 3.7.3 Area T, Mod. TS: Tool edge data: Monitoring data................................. 3-532 3.7.4 Area T, Mod. TU: Tool data: User-defined data...................................... 3-534 3.7.5 Area T, Mod. TUE: Tool edge data: User-defined data .......................... 3-535 3.7.6 Area T, Mod. TG: Tool data: Grinding-specific data ............................... 3-536 3.7.7 Area T, Mod. TMC: Magazine data: Configuration data ......................... 3-538 3.7.8 Area T, Mod. TMV: Magazine data: Directory......................................... 3-541 3.7.9 Area T, Mod. TM: Magazine data: General data..................................... 3-542 3.7.10 Area T, Mod. TP: Magazine data: Location data .................................... 3-544 3.7.11 Area T, Mod. TPM: Magazine data: Multiple assignment of location data ...................................................................................... 3-546 3.7.12 Area T, Mod. TT: Magazine data: Location types ................................... 3-547 3.7.13 Area T, Mod. TV: Tool data: Directory .................................................... 3-548 3.7.14 Area T, Mod. TF: Parametrizing, return parameters of _N_TMGETT, _N_TSEARC ...................................................................................... 3-550 3.7.15 Area T, Mod. TUM: Tool data: user magazine data................................ 3-558 3.7.16 Area T, Mod. TUP: Tool data: user magatine place data ....................... 3-559 3.7.17 Area T, Mod. TUS: Tool data: user monitoring data ............................... 3-560 3.7.18 Area T, Mod. AD: Adapter data............................................................... 3-561 3.7.19 Area T, Mod. AEV: Working offsets: Directory ....................................... 3-562 3.7.20 Area T, Mod. TC: Toolholder parameters ............................................... 3-565 3.7.21 Area T, Mod. TOE: Edge-related coarse total offsets, setup offsets ...... 3-570 3.7.22 Area T, Mod. TOET: Edge-related coarse total offsets, transformed setup offsets ...................................................................................... 3-571 3.7.23 Area T, Mod. TOS: Edge-related location-dependent fine total offsets ...................................................................................... 3-572 3.7.24 Area T, Mod. TOST: Edge-related location-dependent fine total offsets, transformed ...................................................................................... 3-575 3.7.25 Area T, Mod. TOT: Edge data: Transformed offset data........................ 3-576 3.7.26 Area T, Mod. TAD: Application-specific data .......................................... 3-578 3.7.27 Area T, Mod. TAM: Application-specific magazine data ......................... 3-579 3.7.28 Area T, Mod. TAO: Application-specific cutting edge data ..................... 3-580 3.7.29 Area T, Mod. TAP: Application-specific magazine location data ............ 3-581 3.7.30 Area T, Mod. TAS: Application-specific monitoring data ........................ 3-582

    3.8 Machine and setting data ..............................................................................3-583 3.8.1 Area N, Mod. M: Global machine data.................................................... 3-583 3.8.2 Area A, Mod. M: Axis-specific machine data .......................................... 3-585 3.8.3 Area N, Mod. SE: Global setting data ..................................................... 3-586 3.8.4 Area C, Mod. SE: Channel-specific setting data..................................... 3-587 3.8.5 Area A, Mod. SE: Axis-specific setting data............................................ 3-588

    3.9 Parameters....................................................................................................3-590 3.9.1 Area C, Mod. RP: Arithmetic parameters ............................................... 3-590 3.9.2 Area C, Mod. VSYN: Channel-specific user variables for synchronous actions ...................................................................................... 3-591

  • Contents 11.03

    Siemens AG, 2003. All rights reserved xii SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition

    3.10 Servo ...........................................................................................................3-592 3.10.1 Area N, Mod. SD: Servo data ................................................................. 3-592

    3.11 Diagnostic data............................................................................................3-594 3.11.1 Area N, Mod. DIAGN: Global diagnostic data......................................... 3-594 3.11.2 Area C, Mod. DIAGN: Channel-specific diagnosis data.......................... 3-606 3.11.3 Area N, Mod. ETPD: Data lists for protocolling....................................... 3-608 3.11.4 Area C, Mod. ETP: Types of events ....................................................... 3-609

    3.12 MMC status .................................................................................................3-613 3.12.1 Area M, Mod. S: Internal status data MMC............................................. 3-613

    4 Interface Signals........................................................................................................ 4-615

    4.1 Data modules (DB) of the PLC application interface......................................4-616

    4.2 Signals of the PLC application interface.........................................................4-617 4.2.1 Signals from/to machine control panel, M version .................................. 4-618 4.2.2 Signals from/to machine control panel, T version................................... 4-620 4.2.3 Signals from/to slimline machine control panel....................................... 4-621 4.2.4 Signals from/to handheld unit (HHU) ...................................................... 4-622 4.2.5 Signals from/to handheld programming unit (HPU) ................................ 4-624 4.2.6 PLC messages (DB 2) ............................................................................ 4-625 4.2.7 Signals to NC (DB 10)............................................................................. 4-629 4.2.8 Signals from/to NCK/MMC (DB 10) ........................................................ 4-634 4.2.9 Signals from/to mode group (DB 11) ...................................................... 4-639 4.2.10 Signals for Safety SPL (safe programmable logic) (DB 18).................... 4-641 4.2.11 Signals from/to operator panel (DB 19) .................................................. 4-645 4.2.12 PLC machine data (DB 20) ..................................................................... 4-650 4.2.13 Signals from/to NCK channel (DB 2130) .............................................. 4-651 4.2.14 Signals from/to axis/spindle (PLCNCK) (DB 31DB 61) ..................... 4-669 4.2.15 Interface for loading/unloading magazine (DB 71).................................. 4-677 4.2.16 Interface for spindle as change position (DB 72).................................... 4-678 4.2.17 Interface for circular magazine (DB 73) .................................................. 4-680 4.2.18 Signals to/from ManualTurn, ShopMill, ShopTurn (DB 82)..................... 4-681

    5 PLC-Blocks ................................................................................................................ 5-683

    5.1 Overview of organization blocks....................................................................5-684

    5.2 Overview of function blocks ..........................................................................5-685

    5.3 Assignment of data blocks ............................................................................5-687

    5.4 Assigned timers.............................................................................................5-688

  • 11.03 Contents

    Siemens AG, 2003. All rights reserved SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition xiii

    A Appendix....................................................................................................................A-689

    I Index ............................................................................................................................ I-701

    I.1 Index............................................................................................................... I-701

  • Contents 11.03

    Siemens AG, 2003. All rights reserved xiv SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition

    Notes

  • 11.03 1 Overview of Functions 1.1 SINUMERIK CNC Controls

    Siemens AG, 2003. All rights reserved SINUMERIK 840D/840Di/810D SIMODRIVE 611 digital Lists (LIS) 11.03 Edition 1-15

    1 Overview of Functions

    1.1 SINUMERIK CNC Controls ...........................................................................1-15

    1.2 Positioning Modules ......................................................................................1-55

    Note

    The following overview of functions corresponds to chapter 2 of the catalog NC60 edition 2002 (01.02). More resent versions of this catalog replace the information laid down here. References in the form " see part i " refer to catalog NC 60 part i and not to the chapters of the list manual.

    1.1 SINUMERIK CNC Controls

  • Siemens NC 60 2002 (04.02)1/16

    Overview of FunctionsSINUMERIK CNC Controls

    Overview of Functions

    n Control design/application

    1) Control via analog or PROFIBUS interface.2) Preferred option.3) Via ADI 4 (analog drive interface for 4 axes).4) For positioning tasks via PLC.5) Via 10 V, not PROFIBUS.6) With NCU 572.3/572.4: 0.5 MB.

    7) With NCU 572.3/572.4 and NCU system software31 axes: max. 6 mode groups/6 channels.NCU system software 12 axes: max. 2 mode groups/2 channels.

    8) Maximum configuration of CNC user memory:CCU 1/2/3: 1.5 MBNCU 561.2/571.3/572.3: 1.5 MBNCU 572.4/573.4: 2.5 MB.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Design nSIMATIC S7-300 See Part 5 n n nSIMODRIVE 611 See Part 9 nSINUMERIK PCU See Part 3 n nDrives See Part 9 nSIMODRIVE 611 analog n n

    nSIMODRIVE 611 digital nSIMODRIVE 611 universal 1) n

    2)n n

    nSIMODRIVE 611 universal E (via PROFIBUS) n

    5)n2)

    nn

    SIMODRIVE POSMO A/SI/CD/CA nn

    FM STEPDRIVE (stepper motors) n n

    Mode groups n1 mode group n n n n

    Maximum configuration 1 1 1 nn

    Each additional mode group 6FC5 251 - 0AD00 - 0AA0 nMachining channels n

    1n1

    n1

    nn

    Maximum configuration 1 1 1 n

    Each additional machining channel 6FC5 251 - 0AA07 - 0AA0 nAdditional axis/spindle + channel 6FC5 251 - 0AD08 - 0AA0 nCNC user memory (buffered) for programs and data in MB(810D/840D: max. 0.25 MB allocated to technological cycles of Siemens)

    n0.25

    n0.25

    n0.25

    nnn

    Expansion of CNC memory in 0.5 MB increments 8) 6FC5 251 - 0AD02 - 0AA0 nFree user memory on hard disk PCU 50/PCU 70/MMC 103 for programs and data 1.0 GB

    nn

    Axes/spindles or positioning axes/auxiliary spindles n4

    n4

    n5

    nn

    Maximum configuration (axes) 3 3 4 nn

    Maximum configuration (spindles) 1 1 1+116)

    nn

    Maximum configuration (axes and spindles) 4 4 5 nn

    Configuration per channel(axes incl. spindles)

    41

    41

    51 n

    n

  • 1/17Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    9) With NCU system software 12 axes: 12.10) Second spindle not with MSD motor.11) 4 available soon.12) 6 available soon.13) With CCU 2.14) With Plus system software 12) (precondition: PCU with 500 MHz).

    With Basic and Universal system software: 2.

    15) With Plus system software (precondition: PCU with 500 MHz).With Basic system software: 6With Universal system software: 10.

    16) Rotating tool for turning available soon.17) With limited functionality, see Part 13 "Glossary".18) Discontinued product.19) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 117)

    810DCCU 2

    810DECCU 317)

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 7019)

    840DiPCU 50

    840DiPCU 7019)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.218)

    MMC 10318)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

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    6/5 6 1815)

    1815)

    2 6 31 9)

    31 9)

    31 31 31 31 31 5 2 3 11)

    nn

    1+110)

    2 1815)

    1815)

    2 6 319)

    31 9)

    31 31 31 31 31 1 1+C 2+2C

    nn

    6/5 13) 6 1815)

    1815)

    2 6 31 9)

    31 9)

    31 31 31 31 31 6 5 12)

    n6/5 13)

    1/161

    12 15)12 15)

    12 15)12 15)

    22

    66

    1212

    1212

    1212

    1212

    1212

    1212

    1212

    61

    5/62

    n

  • 1/18 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n Control design/application (continued)

    n Compatible measuring systems

    1) Option: If number of axes + spindles > 5.2) For spindle only.3) SINUMERIK 810D measuring channels and via SIMODRIVE 611 dig-

    ital closed-loop control module.4) Two measuring systems per axis.

    5) Second measuring system for one axis via 2nd axis SIMODRIVE 611 universal or ADI 4.

    6) For analog axes via ADI 4.7) For positioning tasks.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Each additional interpolating axis/spindle 1) 6FC5 251 - 0AA03 - 0AA0 nEach additional positioning axis (axis-spec. feed) or auxiliary spindle (spindle-specific speed) 1)

    6FC5 251 - 0AA04 - 0AA0 nn

    Activation of internal servo drive control 6th axis for positioning tasks 6FC5 451 - 0AF01 - 0AA0 nActivation of internal servo drive control 6th axis for interpolation tasks 6FC5 451 - 0AF02 - 0AA0 nHigher performance in control & drive 6FC5 451 - 0AF04 - 0AA0 nAdditional package: 2nd machining channel and full memory configurationto 1.5 MB

    6FC5 451 - 0AF03 - 0AA0 nn

    Additional package: 4 machining channels and 13 axes 6FC5 251 - 0AD01 - 0AA0 n

    Connection of FM 354 as PLC positioning axis See Part 5 nConnection of FM 353 as PLC positioning axis See Part 5 n

    Max. number 1 4 5n

    Incremental rotary measuring systems with RS 422 (TTL) n2)

    n n2)

    nn

    Linear scale LMS with current signal nvia external pulse shaper electronics n nvia SIMODRIVE 611 digital closed-loop control module nLinear scale LMS with sin/cos 1 VPP nonboard nvia external pulse shaper electronics n nvia SIMODRIVE 611 digital closed-loop control module nvia SIMODRIVE 611 universal angular encoder output n nvia SIMODRIVE 611 universal (linear axis) n n

    nLinear scale LMS with distance-coded reference markers nonboard n

    via SIMODRIVE 611 digital closed-loop control module nvia SIMODRIVE 611 universal closed-loop control module n

    nLinear scale LMS with EnDat nvia SIMODRIVE 611 universal closed-loop control module n nRotary measuring systems with distance-coded reference markers nonboard nvia SIMODRIVE 611 digital closed-loop control module nvia SIMODRIVE 611 universal closed-loop control module n

    nn

  • 1/19Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    8) Not as motor measuring system, only for spindles or rotary axes for direct position sensing.

    9) With CCU 2.10) With Plus system software (precondition: PCU with 500 MHz).

    11) With limited functionality, see Part 13 "Glossary".12) Discontinued product.13) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 111)

    810DCCU 2

    810DECCU 311)

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 7013)

    840DiPCU 50

    840DiPCU 7013)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.212)

    MMC 10312)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n v/ 9) v v v v v vnn

    v/ 9) v v v v v v

    n v n v n v nn

    v

    n v

    10)v

    10) v v

    n n n n n n nn n n n n n n

    n103)

    123)

    364) 5)

    364) 5)

    44)

    124)

    624)

    624)

    nn

    n6)

    n6)

    nn n n n n n n nnn n n n n n n n n n nn nn

    v 7)

    v7)

    n n v7)

    v7)

    v7)

    v7)

    nn n

    n n n n n n nnn

    v7)

    v7)

    n n v7)

    v7)

    v7)

    v7)

    nn nn n n n n n n n n nnn

    v8)

    v8)

    v8)

    v8)

    v8)

    v8)

    n

  • 1/20 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n Compatible measuring systems (continued)

    n CNC functionality: Program functions

    n CNC functionality: Axis functions

    1) Second measuring system for one axis via 2nd axisSIMODRIVE 611 universal.

    2) For analog axes with ADI 4.

    3) For positioning tasks.4) Suitable SSI encoders on request.5) With limited functionality, see Part 13 "Glossary".

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Absolute encoder connection with SSI interface nn

    Absolute encoder connection with EnDat linear/rotary nonboard nvia SIMODRIVE 611 digital closed-loop control module nvia SIMODRIVE 611 universal closed-loop control module n n

    nAbsolute/incremental encoder integrated in 1FT6/1FK nonboard nvia SIMODRIVE 611 digital closed-loop control module nvia SIMODRIVE 611 universal closed-loop control module n n n

    nIncremental encoder with sin/cos 1 Vpp nonboard nvia SIMODRIVE 611 digital closed-loop control module nvia SIMODRIVE 611 universal closed-loop control module n n n

    nResolver integrated in 1FT6/1FK via SIMODRIVE 611 universal closed-loop control module

    n nn

    Preprocessing memory, dynamic (FIFO) n n n nLook Ahead n

    5)n5)

    n5)

    nn

    Program preprocessing 6FC5 251 - 0AC02 - 0AA0 nAxis/spindle replacement nGeometry axes (can be switched over online in CNC program) nFrame concept n nInclined machining with frames n

    Feedrate override from 0 % to 200 % 120 120 n nFeedrate override, axis-specific from 0 % to 200 % n nTraversing range 9 decades n n n nRotary axis, endlessly turning n nMeasuring systems 1 and 2, selectable nVelocity, maximum 300 m/s 12 n n nAcceleration with jerk limitation n n

    Programmable acceleration n n n n

    n

  • 1/21Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    6) With CCU 2.7) Discontinued product.8) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 15)

    810DCCU 2

    810DECCU 35)

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 708)

    840DiPCU 50

    840DiPCU 708)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.27)

    MMC 1037)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    nn

    n2)

    n2)

    n4)

    n4)

    n4)

    nn n n n n n n n n nnn

    v3)

    v3)

    n1)

    n1)

    v3)

    v3)

    v3)

    v3)

    nn n n n n n n n n nnn

    v3)

    v3)

    n n v3)

    v3)

    v3)

    v3)

    nn n n n n n n n n nnn

    v 3)

    v3)

    n n v3)

    v 3)

    v3)

    v 3)

    nn

    v3)

    v3)

    n n v3)

    v3)

    v 3)

    v3)

    n n n n n n n n nnn

    n n n n n n n n

    n /v 6) v v v v v v v

    n /n 6) n n n n n n

    n n n n n n n n nn n n n n n n n nn n n n n n n n

    n n n n n n n n nn n n n n n n n nn n n n n n n n nn n n n n n n n nn n n n n n n n n

    n n n n n n n n

    n n n n n n n n nn n n n n n n nn

  • 1/22 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n CNC functionality: Axis functions (continued)

    n CNC functionality: Spindle functions

    1) Precondition: Technology PC card.2) Not possible with NCU 572.3/572.4.3) SINUMERIK 840DE/840D: The option "Each additional interpolating

    axis/spindle" is included from the 6th axis.For 840DiE/840Di with ADI 4.

    4) Precondition: Link module, see Part 5 "Basic components".5) Value range: 999 999.999.6) SPOS and thread functions only.7) Via ADI 4.8) With CCU 2.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Feed interpolation nSeparate path feed for fillets and chamfers

    Travel to fixed stop 6FC5 255 - 0AB02 - 0AA0 nTravel to fixed stop (without force control) 6FC5 655 - 0AA01 - 0AA0 v nFollow-up mode n n n n

    Pair of synchronized axes (gantry axes)No. max.

    6FC5 255 - 0AB00 - 0AA0 nn

    Coupled-motion axes (TRAIL) nMaster/slave for drives 10) 6FC5 251 - 0AC07 - 0AA0 nAnalog axis 1) 3) 6FC5 251 - 0AC06 - 0AA0 nSetpoint exchange 1) nTangential control 6FC5 251 - 0AB11 - 0AA0 nLimit signals/cam controller 6FC5 251 - 0AB07 - 0AA0 nLink axis 2) 4) 6FC5 251 - 0AD10 - 0AA0 nAxis container 6FC5 251 - 0AE01 - 0AA0 n

    nCross-NCU setpoint coupling 4) 6FC5 251 - 0AF02 - 0AA0 n

    nFast IPO link 4) 6FC5 251 - 0AF03 - 0AA0 n

    13)

    Spindle speed analog n n n n

    Spindle speed digital n nSpindle speed, max. programmable value range:REAL 3.4028 ex 38 (display: 999 999 999.9999)

    n5)

    n5)

    n n

    Spindle override from 0 % to 200 % 120 120 n n5 gear stages n n n nAutomatic gear stage selection n n n nOriented spindle stop n n n nSpindle speed limitation (min. and max.) n n n nConstant cutting rate n n n nSpindle control via PLC (positioning, oscillation) n n

    Switchover to axis mode n6)

    n6)

    n6)

    n

    Synchronize axis on-the-fly nThread run-in and run-out path, programmable n n n n

    Thread cutting with constant or variable pitch n n n nTapping with/without compensating chuck n n n nSynchronous spindle/polygon turning 6FC5 255 - 0AB01 - 0AA0 n

  • 1/23Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    9) With limited functionality, see Part 13 "Glossary".10) As of SW 6.2 in the NCU system software (without technology

    PC card) included as an option11) As of SW 6.2.

    12) Discontinued product.13) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 19)

    810DCCU 2

    810DECCU 39)

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 7013)

    840DiPCU 50

    840DiPCU 7013)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.212)

    MMC 10312)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n n n n n n n n nn n n n n n n n nn v v v v v v v v

    n n n n n n n n

    nn

    v1

    v1

    v3

    v3

    v1

    v3

    v3

    n n n n n n n n nn v 11) v v

    v v

    n v vn v v v v v v vn v v v v v v v vn v vnn

    v v v2)

    v2)

    nn

    v2)

    v2)

    n v v 2) 2)

    n n

    n n n n n n n n nnn

    n n n n n n n n

    n n n n n n n n nn n n n n n n n nn n n n n n n n nn n n n n n n n nn n n n n n n n nn n n n n n n n n

    n n n n n n n n

    nn

    n n n n n n n n

    n n n n n n n n nn n n n n n n n

    n n n n n n n nn n n n n n n n nn /v 8) v v v v v v

    7) 7)

  • 1/24 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n CNC functionality: Interpolations

    n CNC functionality: Transformations

    1) Precondition for SINUMERIK 840DE/840D: Technology PC card.

    2) Contains the "Multi-Axis Interpolation" option.3) Tapping only: Axis + spindle.

    4) For handling only.5) With limited functionality, see Part 13 "Glossary".

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Universal interpolator NURBS(Non-uniform rational B splines)

    n

    Continuous-path mode with programmable rounding clearance nLinear interpolating axes (basic version) 3 3 3 n

    Maximum 3 3 3 nn

    Multi-axis interpolation (> 4 interpolating axes) 6FC5 251 - 0AA16 - 0AA0 nn

    Circle via center and end points n n n n

    Circle via intermediate point n n n nHelical interpolation 2D+1 2D+1 2D+2 nSpline interpolation (A, B and C splines/compressor function) 6FC5 251 - 0AA14 - 0AA0 nPolynomial interpolation 6FC5 251 - 0AA15 - 0AA0 nMaster-value coupling and curve table interpolation 6FC5 251 - 0AD06 - 0AA0 n

    nInvolute interpolation 6FC5 251 - 0AF01 - 0AA0 nElectronic gear EG 6FC5 251 - 0AE00 - 0AA0 n

    nAxial coupling in machine coordinate system (MCS coupling) 1)

    6FC5 251 - 0AD11 - 0AA0 n

    Continue machining on contour (Retrace Support) 1)

    6FC5 251 - 0AE72 - 0AA0 n

    Advanced processing 1 6FC5 251 - 0AF10 - 0AA0 nAdvanced processing 2 6FC5 251 - 0AF11 - 0AA0 n

    Cartesian point-to-point (PTP) travel nTRANSMIT/Peripheral surface transformation 6FC5 251 - 0AB01 - 0AA0 nTRANSMIT/Peripheral surface transformation (SINUMERIK 802D) 6FC5 651 - 0AA02 - 0AA0 v

    9)n

    Inclined axis 6FC5 251 - 0AB06 - 0AA0 nChained transformations (inclined axis TRAANG to TRAORI/Universal milling head/TRANSMIT/TRACYL)

    nn

    5-axis machining package 2) 6FC5 251 - 0AA10 - 0AA0 nHandling transformation package 6FC5 251 - 0AD07 - 0AA0 n

    nGeneric transformation n

    nn

  • 1/25Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    6) With Plus system software (precondition: PCU with 500 MHz).With Basic system software: 6With Universal system software: 10.

    7) With CCU 2.

    8) Discontinued product.9) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 15)

    810DCCU 2

    810DECCU 35)

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 709)

    840DiPCU 50

    840DiPCU 709)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.28)

    MMC 1038)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    nn

    n n n n n n n

    n n n n n n n nn 4 4 4 4 1 4 4 4nn

    4/5 7) 5 4 126)

    2 3)

    4 4 12

    n /v 7)4)

    v v v

    n n n n n n n n

    n n n n n n n n

    n 2D+2 2D+2 2D+2 2D+6 2D+2 2D+2 2D+6n v v v v v v vn v v v v v v vn /v 7) v

    5)v5)

    v v5)

    v5)

    v

    n v v v v v

    n v v v v

    nn

    v v

    nn

    v9)

    v v

    n v v n v v

    n n n n n n n nn v v v v v v vnn

    n v v v v v v vnn

    n n n n n n n

    n vnn

    /v 7) v v v1)

    nn

    n n n n

    n

  • 1/26 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n CNC functionality: Measurement

    n CNC functionality: Technologies

    n CNC functionality: Motion-synchronized actions

    1) Precondition for SINUMERIK 840DE/840D: Technology PC card.

    2) With limited functionality, see Part 13 "Glossary".

    3) Precondition: MCI board extension.4) Precondition: SIMATIC DP ET 200 analog module.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Measurement, Stage 12 sensors (switching) with/without deletion of distance to go

    See Part 4 n5)

    nn

    Measurement, Stage 2(logging of measurement results, measuring functionsfrom synchronized actions, cyclic measurement)

    6FC5 250 - 0AD00 - 0AA0See Part 4

    nnn

    Punching and nibbling functions 6FC5 251 - 0AC00 - 0AA0 nOscillation functions (non-modal, modal and asynchronous) 6FC5 251 - 0AB04 - 0AA0 nSeveral feedrates in one block (e.g. for calipers) nHandwheel override nContour handwheel nElectronic transfer 6FC5 250 - 0AD05 - 0AA0 n

    n

    High-speed CNC inputs/outputs n4 digital inputs/4 digital outputs (onboard) n

    nExpansion via NCU terminal block

    32 digital inputs/32 digital outputs, 8 analog inputs/8 analog outputs

    See Part 5 nnn

    Expansion via SIMATIC S7 I/Os32 digital inputs/32 digital outputs4 analog inputs/4 analog outputs

    nnn

    Synchronized actions (max. 16) and high-speed auxiliary function output nn

    Synchronized actions Stage 2 (up to 255 parallel actionsper channel, technology cycles)

    6FC5 251 - 0AD05 - 0AA0 nn

    Positioning of axes and spindles using synchronized actions(command axes)

    nn

    Analog value control in IPO Cycle(precondition: Analog output)

    nn

    Path-velocity-dependent analog output (laser power control)

    6FC5 251 - 0AC04 - 0AA0 nn

    Laser switching signal, high-speed 1) 6FC5 251 - 0AE74 - 0AA0 nClearance control

    1D in IPO cycle using synchronized actions n

    1D/3D in position control cycle (incl. IPO cycle) 1) 6FC5 251 - 0AC05 - 0AA0 nn

    Evaluation of internal drive variables(precondition for adaptive control)

    6FC5 251 - 0AB17 - 0AA0 nn

    Continuous dressing (parallel dressing, online modification of tool offset)

    nn

  • 1/27Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    5) 1 sensor.6) Discontinued product.

    7) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 12)

    810DCCU 2

    810DECCU 32)

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 707)

    840DiPCU 50

    840DiPCU 707)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.26)

    MMC 1036)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    nn

    n n n3)

    n3)

    n n n n

    nnn

    v2)

    v2)

    v2) 3)

    v3)

    v2)

    v2)

    v2)

    v

    n v v v vn v v v v v v v vn n n n n n n n nn n n n n n n n nn n n n n n n n nnn

    v2)

    v v2)

    v2)

    v

    nnn

    n3)

    n3)

    n n n n

    nnn

    v v v v v v

    nnn

    v v

    nn

    n n n2)

    n n2)

    n2)

    n2)

    n

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    v2)

    v2)

    v2)

    v v2)

    v2)

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    nn

    n n n n n n n n

    nn

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    nn

    v v v4)

    v4)

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    n v v v

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    nn

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    nn

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    v2)

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    v

    nn2)

    n2)

    n2)

    n n2)

    n2)

    n

    7)

  • 1/28 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n CNC functionality: Motion-synchronous actions (continued)

    n Open architecture

    n CNC programming: Language

    1) High-speed CNC inputs/outputs required, see Part 13 "Glossary".2) M function: 1 to 99.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Asynchronous subroutines ASUB 1) nInterrupt routines with rapid retraction from contour 6FC5 251 - 0AA00 - 0AA0 nCross-mode actions (ASUBs and synchronousactions in all operating modes)

    6FC5 251 - 0AD04 - 0AA0 nn

    HMI programming package (subject to OEM agreement) See Part 4 nHMI configuring package (subject to OEM agreement) See Part 4 nOperator interface add-ons (HMI Advanced/HMI Embedded) See Part 4 n

    nOA package NCK (subject to OEM agreement) See Part 5 n

    nOA NCK compile cycles (runtime license) See Part 5 n

    n

    Programming language (DIN 66025 and high-level language extension) n n n n

    Main program call from main program and subroutine n n n nSubroutine levels/interrupt routines, maximum 4/0 4/0 8/0 nNumber of subroutine runs 9999 n n n nNumber of levels for skip blocks (/0 to /...) 1 1 1 n

    Polar coordinates n n1/2/3-point definition n n n nMetric/inch dimensions,switchover by operator input or program

    n n n nn

    Inverse-time feedrate n

    Auxiliary function output n

    via M word, max. programmable value range: INT 231 -1 n2)

    n2)

    nnn

    via H word, max. programmable value range: REAL 3.4028 ex 38 (display: 999 999 999.9999) INT -231 to 231 -1

    nnnn

  • 1/29Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    3) 20 screenforms available.4) Discontinued product.

    5) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 705)

    840DiPCU 50

    840DiPCU 705)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.24)

    MMC 1034)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n n n n n n n n nn v v v v v v v vnn

    v v v v v v v v

    n v v v v v v v vn v v v v v v v vnn

    x x x x x x x x v3)

    v3)

    v3)

    v3)

    v3)

    v3)

    v3)

    v3)

    nn

    v5)

    v

    nn

    v5)

    v

    n n n n n n n n

    n n n n n n n n nn 11/4 11/4 11/4 11/4 11/4 11/4 11/4 11/4 7/4n n n n n n n n n

    8 8 8 8 8 8 8 8

    n n n n n n n nn n n n n n n n nnn

    n n n n n n n n

    n n n n n n n

    nn

    n n n n n n n n

    nn

    n n n n n n n n

    n

  • 1/30 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n CNC programming: Language (continued)

    n CNC programming: Cycles

    1) Precondition: SinDNC (option).2) No management of workpieces.

    3) With different scope of functions.4) With CCU 2.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    CNC high-level language with n

    User variables (configurable) nPredefined user variables (arithmetic parameters),

    configurablen n n n

    nRead/write system variables n Indirect programming n n

    Program jumps and branches n n n nProgram coordination with WAIT, START, INIT n

    Arithmetic and angular functions n n n nComparison operations and logic operations n n n nMacros nControl structures

    (IF-ELSE-ENDIF, WHILE, FOR, REPEAT, LOOP) n

    nCommands to HMI n

    STRING functions nOnline ISO dialect interpreter 6FC5 253 - 0AE00 - 0AA0 n n

    nProgram management nManagement of programs and workpieces in NCK n

    2)n2)

    n2)

    nn

    Management of programs and workpieces on hard disk (HD) n

    Management of programs and workpieces on floppy disk drive nManagement of programs and workpieces on network drive n

    nMax. number of workpieces on NC/NC + HD 100/ 100/ 100/ n

    Templates for workpieces, programs and INI files n

    Job lists nn

    Technological cycles for drilling/milling and turning See Part 4 or 5 n n n nn

    Pocket milling with free contour definition and islands See Part 4 n

    Pocket milling with free contour definition, islands andresidual material removal

    See Part 4 nn

    Extended stock removal functionality with blank definition See Part 4 n

    n

  • 1/31Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    5) Discontinued product.6) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 706)

    840DiPCU 50

    840DiPCU 706)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.25)

    MMC 1035)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n n n n n n n n nnn

    n n n n n n n n

    n n n n n n n n nn n n n n n n n n

    n n n n n n n n

    n /n 4) n n n n n n

    n n n n n n n n nn n n n n n n n nn n n n n n n n nnn

    n n n n n n n n

    x x c c x x x x n n n n

    n n n n n n n n nnn

    v v v v v v v v

    nn

    n n n n n n n n n n n n n n n n

    n x x n n x x x x n n n nn x x c c x x x x n v n v vnn

    x x c c x x x x v1)

    v v1)

    v v

    250/ 250/ 310 310 250/ 250/ 250/ 250/ /310 /310 /310 /310 /310

    x x c c x x x x n n

    nn

    x x c c x x x x n n

    nn

    x x c c x x x x v n v n n3)

    n3)

    n3)

    x x c c x x x v v n n

    nn

    x x c c x x x v v v v

    x x c c x x x v v v n

    n

  • 1/32 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n CNC programming: Cycles (continued)

    n CNC programming: Program support

    n Parameters

    1) Configurable by Siemens.2) In some cases.

    3) With operation display.4) With "Operator Interface Add-Ons", see Installation & Start-up Guide

    HMI/MMC.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Extended stock removal functionality with blank definition andresidual material removal

    See Part 4 nn

    Measuring cycles for drilling/milling and turning See Part 4 nn

    Access protection for cycles n n n nCycles storage separate from CNC user memory 6FC5 251 - 0AF00 - 0AA0 n

    Program editor nText editor with edit functions: Select, copy, delete, ... n n n nEditor with operation display nWrite protection for lines nLine fade-out in display n

    nDouble editor nAutoTurn/AutoTurn Plus See Part 4 nProgram support for geometry inputs nGeometry processor with programming graphics/

    free contour input (contour computer)See Part 4 n

    nScreenforms for 1/2/3-point definitions n n n nProgram support for cycles nScreenforms and static help displays n n n nDynamic programming graphics during programming nExpandable programming support (e.g. customized cycles) 1) 1) 1) n

    n

    Max. number of basic frames 1 1 1 nMax. number of settable offsets 4 4 6 nZero offsets, programmable (frames) 1 1 n nScratching, determine zero offset n n n nZero offsets, external (PLC) nGlobal and local user data nProgram-global user data nDisplay and log system variables (incl. viadisplay configurable online)

    nn

  • 1/33Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    5) With "Customized cycles" function.6) Discontinued product.

    7) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 707)

    840DiPCU 50

    840DiPCU 707)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.26)

    MMC 1036)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    nn

    v v c c v v v v v v v

    nn

    v v v v v2)

    v v v v v v v n2)

    n2)

    n n n n n n n n n n v v v v v

    nn x x n n x x x x n n n n n n n nn x x x x x x x x n n nn x x c c x x x x n n n x x c c x x x x n n n

    3)

    n x x c c x x x x n n n x x x x x x n n nnn

    x x c c x x x x n n n n n v n

    n x x c c x x x x n n n n n nn x x c c x x x x n n n n n n nn x x x x x x x x n n nnn

    x x c c x x x x n4)

    n4)

    n n4)

    n4)

    n4)

    n5)

    n4)

    n 16 16 c c 16 16 16 16 1 16 16 16 1 1 1n 100 100 c c 100 100 100 100 100 100 100 100 100 100 4 100n n n n n n n n nn x x c c x x x x n n n n n n nn n n n n n n n n n n n n n n nn n n c c n n n n n n n n n nn n n c c n n n n n n n n n n nnn

    x x c c x x x x n n

    n

  • 1/34 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n Simulation

    n Operating modes

    1) Toolholder perpendicular to workpiece.2) Single-page broken-line graphics in programmed plane.3) With NCU system software 12 axes: 2.

    4) With PCU 50 dynamic.5) Precondition: Measuring cycles.6) With CCU 2.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Up to n channels can be simulated sequentially n

    Several channels and programs can work sequentially on the same blank

    nn

    Simulation of program X whileprogram Y is executing

    nn

    Drilling/milling 1) nMulti-face 2D view (dynamic) n

    2)nn

    3D view (static) nSimultaneous recording (real-time simulation of current machining operation) See Part 3 or 4 n

    2)nn

    Turning 1) nTravel path simulation without model (broken-line graphics) n

    2)nn

    Programmable blank contour nSimulation in working plane G18 n

    2)nn

    Simulation in working planes G17/G19 nFull/partial cut with circumferential edge, end and peripheral surface,

    milling and drilling operations n

    nCounterspindle n

    3D simulation of finished part (static/dynamic) See Part 4 nn

    Simultaneous recording (real-time simulation of current machining operation) See Part 3 or 4 n2)

    n

    JOG n n n nHandwheel selection n n n n Inch/metric switchover n nSafety Integrated user agreement nManual measurement of zero offset n n n nManual measurement of tool offset n n n nAutomatic tool/workpiece measurement See Part 4 n n

    nReference point approach, automatic/via CNC program n n n nMDA n n n n Input in text editor n n n nSave MDA program n Input screenforms for technology and positioning,

    cycles support n

    n

    See Part 13

  • 1/35Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    7) Only turning.8) Discontinued product.

    9) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 709)

    840DiPCU 50

    840DiPCU 709)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.28)

    MMC 1038)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    nn

    1/2 6) 2 2 2 2 2 103)

    103)

    1 10 1 10 1 1 1

    nx x c c x x x x n n

    nn

    x x c c x x x x n n

    nnn

    x x c c x x x x n n n

    n x x c c x x x x n n n nn

    x x x x x x x x v v v

    nnn

    x x c c x x x x n n n n n7)

    n x x c c x x x x n n n nn

    x x c c x x x x n n n n n n

    n x x c c x x x x n n nnn

    x x c c x x x x n n n

    x x c c x x x x n n n

    nn

    x x x x x x v4)

    nn

    x x x x x x x x n n n v

    n n n n n n n n n n n n n nn n n c c n n n n n n n n n n n c c n n n n n n n n n n nn n n n n n n n n n x x c c x x x x n n n n n n nn x x x x x x x x n n nnn

    n n c c n n n n v5)

    v5)

    n 9)

    n n n n n n n n n n n n n n n n nn n n c c n n n n n n n n nn n n c c n n n n n n n n n n nn n n c c n n n n n n n n n nn

    n n c c n n n n n n n

  • 1/36 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n Operating modes (continued)

    n Tools

    1) Precondition: SinDNC (option).2) Possible to limited extent.

    3) Precondition: Manage network and disk drive on PCU 20 (option).4) Precondition: 5-axis machining package (option).

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Teach-in (SINUMERIK 802S/802C) 6FC5 571 - 0AA01 - 0BF0 v v nTeach-in nTeach positions in MDA buffer nTeach (Record/Playback) nTeach-in with HT 6 n

    Automatic n n n nExecute from network drive or from PC card on PCU 20 See Part 4 n

    nExecute from RS-232 interface n n n nExecute from hard disk nProgram control n n n n

    nProgram editing n n n nOverstore nDRF offset nBlock search with/without calculation n n n nRepos (return to contour) nby operator input/semi-automatic n n n n

    by program nPreset nPreset actual value memory n

    Tool types nTurning n n n nDrilling/milling n n n nGrinding nGroove sawing nTool radius compensations in the plane nwith approach and retract strategies nwith transition circle/ellipse at outside corners n n n nConfigurable intermediate blocks with active tool radius compensation n3D tool radius compensation 6FC5 251 - 0AB13 - 0AA0 nTool change via T No. n n n nToolholder (orientable) nAdvance detection of contour violations n n n nGrinding-specific tool offset with grinding wheel surface speed

    nn

    Tool orientation interpolation 4) n

  • 1/37Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    5) Discontinued product.6) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 706)

    840DiPCU 50

    840DiPCU 706)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.25)

    MMC 1035)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n n n n c c n n n nn n n c c n n n n n n n n n n n n n n n n n n v v v v v v v v n n n n n n n n n n n n n n nnn

    n n c c n n n n v1)

    v3)

    v1)

    v v

    n n n c c n n n n n n n n nn n n c c n n n n n n n nnn

    n n c c n n n n n n n n n n n2)

    n

    n n n c c n n n n n n n n n n nn n n c c n n n n n n n n n n n n c c n n n n n n n n n n n nn n n c c n n n n n n n n n n n/ n

    nn n n n n n n n n n n n n n n nn n n n n n n n n n n n n n n nn n n c c n n n n n n n n n n nn n n c c n n n n n n n n n n n

    nn n n c c n n n n n n n n n n nn n n c c n n n n n n n n n n n nn n n c c n n n n n n n n n n n n c c n n n n n n n n n nn n n n n n n nn n n n n n n nn n n n n n n n

    n v v v v n n n n n

    n n n n n n n n n n n n n n n nn n n n n n n n n n n n n n n n n n n n nnn

    n n n n n n n n n n n

    n n

  • 1/38 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n Tools (continued)

    1) Applies to PCU 50/PCU 70/MMC 103. With PCU 20/MMC 100.2: 250/500.

    2) Discontinued product.

    3) Available soon.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Operation without tool management n n n nTool offset selection via D number without T assignment

    ("flat" D number) n

    nEditing of tool data n n n nTool offset selection via T and D number n n n nData backup via RS-232 interface n n n nNumber of tools/edges in tool list 15/30 15/30 32/64 n

    nn

    Operation with tool management 6FC5 251 - 0AB12 - 0AA0 nSystem displays in standard software nConvenient start-up via system displays nTool list nTool lists (configurable) nNumber of tools/edges in tool list n

    nn

    Unique D number structure nTool offset selection via T and D number nEditing of tool data nEditing of OA data nMagazine list nMagazine list (configurable) nMore than one magazine permitted nMagazine data nEmpty location search and location positioning nConvenient empty location search via softkey nTool loading and unloading nSeveral load/unload points per magazine nTool cabinet and catalog nLoading and unloading via code carrier system nAdapter data nLocation-dependent offsets nSinTDI connection nData backup on hard disk nData backup via RS-232 interface nTool service life and workpiece count 6FC5 651 - 0AA01 - 0AA0 v

    3)nn

    n

  • 1/39Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 703)

    840DiPCU 50

    840DiPCU 703)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.22)

    MMC 1032)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n n n c c n n n n n n n n n n 3)

    nn

    n n c c n n n n n n n n n

    n n n c c n n n n n n n n n n n n n n n n n n n n n nn nnn

    600/1500

    600/1500

    600/1500

    c

    600/1500

    c

    600/1500

    600/1500

    600/1500

    600/1500

    n v v c c v v v v v v v v n nn v v c c v v v v v v v v n nn v v c c v v v v v v n v v v v v v v v v v v v n nn v v v v v v v v v v nnn

    600/1500

    600/1500

    600/1500

    c

    600/1500

    c

    600/1500

    600/1500

    600/1500

    600/1500

    600/1500

    600/1500

    600/1500

    600/1500

    600/1200

    1)

    100/1

    600/1200

    1)

    n v v c c v v v v v v n n n n n n n n n n n n n n nn v v c c v v v v v v v v n nn v v c c v v v v v v v v 3) 3)

    n v v c c v v v v v v v v n nn v v c c v v v v v v n 32 32 32 32 32 32 32 32 32 32 32 32 3 3n v v c c v v v v v v v v n nn v v c c v v v v v v v v n nn v v c c v v v v v v n v v c c v v v v v v v v n nn v v c c v v v v v v n v v c c v v v v v v n v v c c v v v v v v n v v c c v v v v v v n v v c c v v v v v v

    n v v c c v v v v v v

    n v v c c v v v v v v n n

    n v v c c v v v v v v v v n n

    n

  • 1/40 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n Communication

    n IT solutions for machine tools for control system integration

    n Tool identification system

    1) For references for PROFIBUS-DP see Part 12 "Services".2) With PCU 50/PCU 70/MMC 103 module.

    3) Precondition: SinDNC (option).4) With CCU 2.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    RS 232 C serial interface (V.24) n n n n

    Secure data transmission (Z modem) n

    Parallel interface (Centronics) nn

    Floppy disk drive operation See Part 4 nMultipoint interface (MPI) nEthernet connection See Part 4 n

    nI/O interface via PROFIBUS-DP 1)(software option)

    6FC5 252 - 0AD00 - 0AA0 n nn

    Data exchange between machining channels nRapid data exchange between CNC and PLC nData backup on hard disk n

    nData backup on PC card n nPC card as additional program memory (PCU 20) n

    n

    SinDNC: CNC program transfer via network See Part 4 nn

    DNC NT-2000: CNC program archiving See Part 4 nSinTDI: Tool management functions for single machines See Part 4 nSinTDM: Tool management functions for networked machines See Part 4 nSinTDC: Connection of tool identification systems See Part 4 nWinBDE: Acquisition of machine and production data See Part 4 n

    nSinCOM: Data exchange between CNC and host computer See Part 4 nWinTPM: Maintenance and servicing support See Part 4 n@Event See Part 4 nA&D DataManagement: Data management system(precondition: SIMATIC STEP 7)

    See Part 4 nn

    Connection of MOBY E tool identification system See Part 4 nn

  • 1/41Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    5) As of HMI Embedded SW 6.2.Excludes use of remote diagnostics on PC card.(Precondition: network/disk drive management on PCU 20 (option)).

    6) Discontinued product.7) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 707)

    840DiPCU 50

    840Di PCU 707)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.26)

    MMC 1036)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n x x n n x x x x n n n n n n n n

    n x x x x x x x x 7) n 7) 7)

    nn

    x x n n x x x x n n n2)

    n2)

    n2)

    n x x n n x x x x n v n v vn n n n n n n n n n n n n n n n nnn

    x x n n x x x x v3)

    v v3)

    v v

    nn

    /v 4) v n n v v v v

    n /n 4) n n n n n n n

    n n n n n n n n nnn

    x x n n x x x x n n n7) 2)

    n2)

    n2)

    n n n n n n n n n n n n n n nnn

    x x x x x x n5)

    nn

    x x c c x x x x v v v2)

    v2)

    n v v v v v v v v

    n x x c c x x x x v v

    n x x c c x x x x v v n x x c c x x x x v v nn

    x x c c x x x x v v v2)

    v2)

    n x x c c x x x x v v

    n x x x x x x x x v

    n x x x x x x x x v v v vnn

    x x x x x x x x v v

    n v v v v v vn

  • 1/42 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n Operation

    1) Three CCUs on one operator panel. Two operator panels on one CCU.

    2) Third handwheel for operation as contour handwheel.

    3) Precondition: MCI board extension.4) HMI software for PC/PG can be ordered separately.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    OP 015 operator panel fronts, 15" color See Part 3 nOP 012 operator panel fronts, 12.1" color See Part 3 nOP 010/OP 010C/OP 010S operator panel fronts, 10.4" color See Part 3 nPCU for operator panel fronts: 4) See Part 3 nPCU 20 nPCU 50 (with exchangeable hard disk) nPCU 70 (with exchangeable hard disk) n

    nOP 020 operator panel, 5.7" monochrome with CNC full keyboard See Part 5 n n nOperator panel for SINUMERIK 802D, 10.4" monochrome/color See Part 5 n/v nOP 031 slimline operator panel, 9.5" monochrome/10.4" color Discontinued product nOP 032S slimline operator panel, 10.4" color Discontinued product nOP 032 slimline operator panel, 10.4" color Discontinued product nOP 030 slimline operator panel with system software See Part 3 nMMC modules for slimline operator panels: Discontinued product nMMC 100.2 module with operator interface system software Discontinued product nMMC 103 module (with exchangeable hard disk) Discontinued product nFloppy disk drive (3.5"/1.44 MB) See Part 3 nConnection for standard VGA monitor See Catalog KT 61 nConnection for OP7 operator panel See Catalog ST 80 nConnection for OP17 operator panel See Catalog ST 80 nConnection for SIMATIC HMI via PLC nOne operator panel on up to eight NCUs/ Two operator panels on up to four NCUs

    nn

    Control unit management per PCU/MMC (up to 9 PCUs/MMCs on up to 9 NCUs Functionality: Active, passive and exclusion mechanism)

    6FC5 253 - 0AE03 - 0AA0 nnn

    Handheld Terminal SINUMERIK HT 6 See Part 3 nMini handheld unit See Part 3 v v v nHandheld unit type B-MPI See Part 3 nCompatible electronic handwheels See Part 3 2 2 3 n

    nn

  • 1/43Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    5) Discontinued product.6) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 706)

    840DiPCU 50

    840DiPCU 706)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.25)

    MMC 1035)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n x x v v x x x x 6) n 6) 6)

    n x x v v x x x x 6) n n x x v v x x x x n n n n nnn x x x x x x n v v vn x x n n x x x x v v v v vnn

    x x n6)

    n6)

    x x x x v v v v v

    n

    n n x x x x x x n n n n x x x x x x n n n n n n x x x x x x n n n n n n x x x x x x nn x x x x x x n v v n x x x x x x v v v v v v n x x v v x x x x v vn n n n n n n n nn n n n n n n n nn n n n n n n n nn n n n n n n n n

    nn

    n1)

    n1)

    n n n n n n n n

    nnn

    x x x x v v v v v

    n v v v v v v v v n

    n v v v v v vn v v v v v v v v

    nn

    2/32)

    2/32)

    23)

    23)

    2/32)

    2/32)

    2/32)

    2/32)

    n

  • 1/44 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n Operation (continued)

    1) Included in basic package.2) On request.

    3) Other language extensions on request.4) For HT 6/PCU 20/MMC 100.2 on CD-ROM of system software. For

    PCU 50/PCU 70/MMC 103 on hard disk and CD-ROM of system soft-ware.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    19" machine control panel (MCP) with LEDs See Part 3 nOP 032S machine control panel See Part 3 nMachine control panel (MCP) See Part 5 n n v nPushbutton panel See Part 3 n

    CNC keyboard (horizontal/vertical) See Part 5 n1)

    nn

    19" CNC full keyboard See Part 3 nOP 032S CNC full keyboard See Part 3 nPC standard keyboard (MF-II) See Part 3 nOperating software to run on: nMMC 100.2 module Discontinued product nMMC 103 module Discontinued product nPCU 20 See Part 3 nPCU 50 See Part 3 nPCU 70 See Part 3 nPlaintext display of user variables n2D representation of 3D protection zones/working areas nActual-value system for workpiece (grinding) nMenu selection by PLC nCNC program messages n nOnline help for programming,alarms and machine data (expandable)

    nn

    Screen saver nAccess protection on 8 levels n n n nLanguages available in system/selectable online (Ger/Eng) n n n nLanguage extension (Ger, Eng, Fr, Ital, Span) 4) See Part 3 n

    1) 3)n

    1) 3)n

    1) 3)nn

    Language extensions SINUMERIK 802 nStandard Chinese (Traditional), Chinese (Simplified) n

    1)n1)

    n1)

    nn

    Korean n1)

    nn

    Language extensions 2) SINUMERIK 810D/840Di/840DChinese (Traditional), Chinese (Simplified), Czech, Dutch, Finnish, Hungarian, Japanese, Korean, Polish, Portuguese/Brazilian, Russian, Swedish, Turkish,

    See Part 4 nn

    Operator interface with TRANSLINE 2000 HMI software See Part 4 nn

  • 1/45Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    5) Discontinued product.6) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 706)

    840DiPCU 50

    840DiPCU 706)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.25)

    MMC 1035)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n v v v v v v v vn v v v v v v v vn n v v v v v v v vnn

    v6)

    v6)

    v6)

    v6)

    v6)

    v6)

    v6)

    v6)

    n v v v v v v v vn v v v v v v v vn v v v v v v v vnn x x x x x x n n n n x x x x x x v v v v v n x x x x x x n 6) 6) vn x x n n x x x x v v 6) 6) vn x x n n x x x x v v 6) 6) vn n n c c n n n n n n n n n n nn n n c c n n n n n n n n n n n n n n n n n n n n n n x x x x n n n nn n n c c n n n n n n n n n nn

    n n c c n n n n n n

    n n n n n n n n n n n n n n n n nn n n n n n n n n n n n n n n n

    n n n n n n n n n n n n n n n n n

    nn

    x x c c x x x x n n n n n n n n

    nnn

    nn

    nn

    x x c c x x x x v v v v v v v v6)

    n x x c c x x x x vn

  • 1/46 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n Axis monitoring

    n Compensations

    n PLC area

    1) Restricted functionality.2) With restricted functionality, see Part 13 "Glossary".

    3) Precondition: Start-up tool for SIMODRIVE 611 digital(already included in HMI Advanced/MMC 103 system software, for PC/PG as well).

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    Working area limitation n n

    Monitoring limit switchSoftware and hardware limit switches

    n n n nn

    2D/3D protection zones nn

    Contour monitoring n n n nContour monitoring by tunnel function 6FC5 251 - 0AB16 - 0AA0 nPosition monitoring n n nZero speed monitoring n n nClamping monitoring n n n

    Backlash compensation n n n nLeadscrew error compensation n n n nMeasuring system error compensation n n n nElectronic weight compensation 6FC5 255 - 0AC00 - 0AA0 nSag compensation, multi-dimensional 6FC5 251 - 0AB15 - 0AA0 n

    nQuadrant error compensation, static nQuadrant error compensation, dynamic(neural network)

    6FC5 251 - 0AB14 - 0AA0 nn

    Graphic check of quadrant error compensation using circularity test See Part 4 nn

    Temperature compensation 6FC5 251 - 0AA13 - 0AA0 nAutomatic drift compensation for analog speed setpoints n nFeedforward control nVelocity-dependent n nAcceleration-dependent 6FC5 250 - 0AA07 - 0AA0 n

    SIMATIC S7-200 (integrated) n n n n

    SIMATIC S7-300 CPU 314 (integrated) See Catalog ST 70 nn

    SIMATIC S7-300 CPU 314C-2 DP (integrated) See Catalog ST 70 nn

    SIMATIC S7-300 CPU 315-2 DP (integrated) See Catalog ST 70 nn

    Machining time, typically in ms/KA for bit commands 8) 1.8 1.8 0.4 nnn

  • 1/47Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    4) With CCU 1.5) With CCU 2.6) For NCU 572.4/NCU 573.4.7) With NCU 572.3: 0.3.

    8) 1 KA = 1024 statements; equals approximately 3 KB.9) Discontinued product.10) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 12)

    810DCCU 2

    810DECCU 32)

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 7010)

    840DiPCU 50

    840DiPCU 7010)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.29)

    MMC 1039)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    n n n n n n n n nnn

    n n n n n n n n

    nn

    n1)

    n n n n1)

    n1)

    n n

    n n n n n n n n n

    n v v v v vn n n n n n n n nn n n n n n n n nn n n n n n n n n

    n n n n n n n n nn n n n n n n n nn n n n n n n n nn v v v v vnn

    v2)

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    v v2)

    v2)

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    x x x x x x v3)

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    n4)

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    n6)

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    n5)

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    n0.3 0.3 0.3 0.3 0.3 0.3 0.1

    7)0.17)

    n

  • 1/48 Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    n PLC area (continued)

    1) Without CNC variable sector.2) Number = sum of inputs and outputs (not for SINUMERIK 802).3) Included in basic package.

    4) Max. number 64 depending on complexity of slaves.For NCU 572.4/NCU 573.4 max. 32 slaves.

    5) Subroutines.6) With NCU 572.3: 288.

    SINUMERIK 802nvxc

    Basic versionOptionFunction dependent on operating softwarePrecondition: HMI Advanced operating softwareNot possible

    802S 802C 802DPCU210

    Empty field: Function not dependent on operating software Order No.

    PLC user memory in KB, including basic PLC program nnn

    PLC user memory, maximum configuration in KB nn

    PLC user memory expansion in 64 KB increments 6FC5 252 - 0AA03 - 0AA0 nLaddersteps memory configuration 4000 4000 6000 nPLC programming with HiGraph (additional package to STEP 7) See Catalog ST 70 nPLC programming tools See Part 4 n

    3)n3)

    n3)

    nn

    PLC programming tools, sample PLC programs,standard machine data and alarm text editoron toolbox

    n3)

    n3)

    n3)

    nnn

    Toolbox with basic PLC program, standard machine data and CNC variable selector

    See Part 4 n1)

    n1)

    n1)

    nn

    Digital inputs nMaximum 64 64 144 n

    nMaximum with PROFIBUS-DP See Catalogs ST 70/IK PI 144 n

    nDigital outputs nMaximum 64 64 96 nMaximum with PROFIBUS-DP See Catalogs ST 70/IK PI 96 nFlags 1024 1024 3072 n

    nn

    Timers 16 16 40 nCounters 32 32 32 nFB, FC (number per type) 64 5) 64 5) 64 5) n

    nDB n

    nCyclical block n n n nTimed blocks nDevices for PLC programming and program testingwith PG/PC

    See Catalog ST 70 v v v nn

    Number of I/O modules, maximum(central configuration)

    See Part 5 v4

    v4

    nn

    SIMATIC ET 200 distributed I/Os with PROFIBUS-DP See Catalogs ST 70/IK PI nn

    PP 72/48 I/O module See Part 5 n3)

    nnn

  • 1/49Siemens NC 60 2002 (04.02)

    Overview of FunctionsSINUMERIK CNC Controls

    7) With NCU 572.3: 128.8) With NCU 572.3: 649) With CCU 2.

    10) Discontinued product.11) Available soon.

    SINUMERIK 810D/840Di/840D810DECCU 1

    810DCCU 2

    810DECCU 3

    810DCCU 3

    840DiEPCU 50

    840DiEPCU 7011)

    840DiPCU 50

    840DiPCU 7011)

    840DENCU561.2

    840DENCU571.3

    840DENCU572.3/572.4/573.4

    840DNCU572.3/572.4/573.4

    Operating software for 810D/840Di/840D

    MMC 100.210)

    MMC 10310)

    HT 6 HMI Em-bed-ded

    HMI Ad-van-ced

    Shop Mill

    Manual Turn

    Shop Turn

    nnn

    n64/

    96 9)

    n96

    n96

    n96

    n96

    n96

    n96

    n96

    nn