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8220-603 series - DC generators & Alternators, Hybrid ... · Back-up Diesel DC Generator Set...
Transcript of 8220-603 series - DC generators & Alternators, Hybrid ... · Back-up Diesel DC Generator Set...
Back-up Diesel DC Generator Set
8220-603 series Reliability through Simplicity
Available Models:• 8220-603-D-10 Diesel 10 kW, -48 VDC• 8220-603-D-15 Diesel 15 kW -48 VDC
SMALL FOOTPRINT. Polar’s DC generator is considerably smaller in size than an AC generator. You can now backup sites that could not accommodate an AC generator. Smaller also means less cost for space leasing. LONG RESERVE. 48 to 72 hour reserve. Polar’s DC generator can provide long reserve times because of very low fuel consumption. This generator should be the first choice for sites exposed to nat-ural disasters requiring backup for weeks or months at a time (fuel consumption 1.02 gallon per hour).
LOW ACOUSTIC NOISE. <66 dBA @ 7 meters, and low vibration so as not to disturb the local residents or building landlords. Quieter than other generators with lower noise ratings.
LIGHTWEIGHT. Up to 1/3 the weight of a comparable AC genera-tor. Facilitates roof top installations.
CORROSION RESISTANT. All-aluminum enclosure with stainless hardware for low maintenance, and long service life.
RODENT RESISTANT. Small animals can quickly destroy a genera-tor set by gnawing on wires, fuel lines, radiator hoses, etc. Cool-ing air inlets and outlets have perforated aluminum screens to keep small rodents and large insects out. Stainless steel wire braid is placed over fuel and radiator lines for increased reliability and safety.
SUPERCAPACITOR STARTER. Failure to start is the number one problem plaguing generator reliability. Polar’s unique design has replaced the starting battery with a Super Capacitor. Capacitors are more reliable and last longer than batteries (10-15 year life).
LONG LIFE. Controls and wire harnesses are designed to exceed a 20 year life. Higher grade, longer life electrical wire (UL 3173), weather tight connectors, gold plated connector pins on signal cir-cuits. Controls and wire harness are easily replaceable.
ADVANCED MONITORING. Remote diagnostics, control, and mon-itoring. Ethernet and RS232 standard, with optional SNMP.
SIMPLICITY. Transfer switch, rectifier, and starting battery are not required.
Founded in 1979 Polar Power specialized in solar photovoltaic systems, solar air conditioning and refrigeration. We developed and provided photovoltaic charging controls for telecommunications in the 1980s along with DC generators for the military. In 1994 we were first to pro-vide DC generators with remote control and monitoring to the telecom-munications industry.Polar’s success is based on engineering generators to meet the very spe-cific needs of each application. Telecom site optimization is best met with the DC generator technology as the loads and batteries are DC. It makes no sense to install an AC generator and convert the output to DC. The AC generators are designed for a wide range of applications and they are not specifically produced for telecom applications so there are issues with reliability, space, and fuel efficiency. Polar can save you considerable time and cost in permitting, installing, purchasing, and maintaining a backup generator. We reduce CAPEX and OPEX costs while improving backup reliability.
The concepts and features behind Polar’s backup generator for telecommunications include:
Made in USA2 year standard warranty, extended 5-10 year warranty available
Meets EPA Emission RegulationsCA/MA Emissions Compliant
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Intertek 4003706Conforms to UL STD 2200Certified to CSA STD C22.2 No. 100Fuel tank is UL 142 Listed
249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]
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Type Permanent Magnets, NdFeBWeight (lb/kg) 46.5/21Regulation Type Variable engine speed Stator 3 phase/32 poles
Overcurrent Protection (A) 10 kW - 25015 kW - 350
Disconnect Means Pull fuse block, sized for each generator kW
Voltage Range (VDC) 44 to 62Alternator Exhaust Flow (cfm/cmm) 130 to 180 / 3.68 to 5.1
MTBF (hr) 100,000+
8220 ALTERNATOR SPECIFICATIONS
8220 ALTERNATOR FEATURES
Model 88-25-0603Type Weather ProtectiveMaterials Marine Grade Aluminum
Door Hardware Three Point with Padlock Hasp, and Removable Side Panels
Mounting Secure Mounting Tabs
ENCLOSURE
• No mechanical adjustments• Very lightweight • Class 220° C insulation• High quality electrical output • Anodized type III process for aluminum parts• Voltage and current regulation • Nickel plating for steel parts• Up to 94% efficiency • Stator is varnished
COMPARING THE COST OF AC vs DC
AC DCTransfer switch required Yes NoPermitting costs $$ $Shipping to site and installation cost $$ $Site preparation/reinforcing structures $$$ $Ethernet/RS232 remote control and monitoring Extra Standard
PERMITTING IS FACILITATED
• Small engine horsepower• Small 54 gallon diesel fuel tank meets UL 142• DC generator is fully isolated from the utility grid• No transfer switch• Low acoustic noise• Incorporates all requirements made by local Fire Marshals
Model 20-16-0001Storage Rating (Farads) 500Voltage (VDC) 13-14.4Weight (lb/kg) 12.1/5.5Operating Temperature (°C/°F) -40 to 65 / -40 to 149Service Life (year) 10 to 15
STARTER SUPERCAPACITOR SPECIFICATIONS
Model 00-10-0015Input Voltage (VDC) 28.8 to 60Output Voltage (VDC) 14 to 14.4Recharge time from 0 VDC (min) 10Recharge time from 8 VDC (min) 2Weight (lb/kg) 2.2/1
CHARGER SPECIFICATIONS
10 kW 15 kW
Dry Weight (lb/kg) 1106/502 1248/566Dimensions (LxWxH) (in/cm) 32 x 50 x 72 / 81.3 x 127 x 183
WEIGHTS AND DIMENSIONS
SOUND EMISSIONS
Contact us for current sound data.
249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]
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Engine Model Isuzu 3CA1 or Yanmar 3TNV74Cylinders 3 In-lineDisplacement (L) 0.993Bore (in./mm) 2.91/74Stroke (in./mm) 3.03/77Intake Air System Naturally AspiratedEngine HP 18Emissions Compliance EPA and CARB CertifiedVariable RPM 2300 to 2600
ENGINE SPECIFICATIONS: 10 KW DIESEL
Engine Model Yanmar 3TNV88Cylinders 3 In-lineDisplacement (L) 1.642Bore (in./mm) 3.4/88Stroke (in./mm) 3.5/90Intake Air System Naturally AspiratedEngine HP 24Emissions Compliance EPA and CARB CertifiedVariable RPM 1500 to 1850
ENGINE SPECIFICATIONS: 15 KW DIESEL
Oil Filter Type Full flow spin-on canister
Oil Capacity 2.8 L - 3CA1/3TNV746.7 L - 3TNV88
Oil Pressure Switch YesOil Pressure Transducer Optional
ENGINE LUBRICATION SYSTEM
Type Pressurized Aluminum RadiatorWater Pump Belt-driven, Pre-lubed, self-sealingFan Type Electric FansAirflow CFM or M3/hr 1300 or 2200Fan Mode PusherTemperature Switch Yes
ENGINE COOLING SYSTEM
Type DieselFuel Pump Type ElectricalInjector Type MechanicalFuel Filtering Paper element
DIESEL FUEL SYSTEM
10 9 8 7 6 5 4
Output Power (kW)
Rese
rve
Tim
e (h
rs)
15
5362
7082
92105
125
152
UL Rated Capacity (gal/L) 54/204Run Time see table belowTank Alarms YesVisual Gages YesCatch Basin (gal/L) 5/19Listings UL 142 (double wall)
FUEL TANK SPECIFICATIONS
Operating Temperature (°C/°F) -40 to 72 / -40 to 162Operating Humidity % 100Cold Start Aids Glow Plugs
ENVIRONMENTAL
Output (kW) gal/hr L/hr
3CA1/3TNV74
4 0.35 1.325 0.44 1.666 0.53 27 0.615 2.338 0.7 2.659 0.79 2.99
10 0.88 3.333TNV88 15 1.02 3.86
ENGINE FUEL CONSUMPTION
POWER ADJUSTMENT FOR AMBIENT CONDITIONS
Temperature Deration 1% derate for every 5.6 0C (10 0F) above 25 0C (77 0F)Altitude Deration 3% derate for every 300 m (1000 ft) above 91 m (300 ft)
249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]
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operating data
10 kW 15 kWSystem coolant capacity (gal/L) 2.2/8.3Maximum operation air temperature on radiator (°C/°F) 50/122 57/135Maximum ambient temperature (°C/°F) 60/140 60/140
ENGINE COOLING
COMBUSTION REQUIREMENTS
EXHAUST
CONTROLLER FEATURES
WARNING ALARMS
10 kW 15 kW
Flow at rated power (cfm/cmm) 47/1.34 68/1.92
10 kW 15 kW
Exhaust flow at rated output (cfm/cmm) 90/2.55 135/3.82Exhaust temperature at rated output (°C/°F) 480/900
Controller Type..................................................................................................................................................................Supra Model 2504-Line Plain Text LCD Display....................................................................................................Simple user interface for ease of operationEngine Run Hours Indication..........................................................................................................................................................StandardProgrammable Start Delay..............................................................................................................................................................StandardRun/Alarm/Maintenance Logs.......................................................................................................................................................StandardEngine Start Sequence....................................................................................Cyclic cranking: 5 sec on, 45 sec rest (3 attempts maximum)Starter Supercapacitor Charger......................................................................................................................................................StandardAutomatic Voltage Regulation with Over and Under Voltage Protection......................................................................................StandardAutomatic Low Oil Pressure/High Oil Temperature Shutdown......................................................................................................StandardOvercrank/Overspeed....................................................................................................................................................................StandardAutomatic High Engine Temperature Shutdown............................................................................................................................StandardField Upgradeable Firmware..........................................................................................................................................................StandardGlow Plug Delay ............................................................................................................................................Automatic With TemperatureEngine Start Delay..................................................................................................................................................Adjustable, Set at 60 secReturn to Utility Delay............................................................................................................................................Adjustable, Set at 60 secEngine Cool-down...................................................................................................................................................Adjustable, Set at 60 secExerciser.................................................................................................................................................Programmable, weekly/bi-weekly
Low Diesel Fuel Level.....................................................................................................................................................................StandardDiesel Fuel Tank Rapture Basin......................................................................................................................................................StandardLow/High Supercapacitor Voltage.................................................................................................................................................StandardHigh Water Temperature...............................................................................................................................................................StandardLow Oil Pressure............................................................................................................................................................................Standard
CONTACT CLOSURE FOR REMOTE INDICATION (PN 84-12-0640)Shutdown Alarm.............................................................................................................................................................................OptionalWarning Alarm................................................................................................................................................................................OptionalEngine Run......................................................................................................................................................................................OptionalLow Diesel Fuel Level......................................................................................................................................................................OptionalDiesel Fuel Leak..............................................................................................................................................................................OptionalE-Stop Depressed............................................................................................................................................................................OptionalFuel Level Over 90%........................................................................................................................................................................Optional
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249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]
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SIZE B
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ENER
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NO
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AN
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AR
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RD
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CA
. 902
48
CO
MM
ENTS
:
249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]
8220
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ser
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installation layout
TYP
ELEC
TRIC
AL
PEN
ETRA
TION
FRO
NT D
OO
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MO
VED
FOR
CLA
RITY
GRO
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BUS
THI
S A
REA
(NO
T SH
OW
N)
2 NOM
6 N
OM
2.6
NO
M
18.
00 M
IN
6 MIN
6MIN
83
56.
2
28 ISLE AREA
32.
00
39.00
33.
25
4
5
11
3.5
6.4NOM
4 3
5.2
A
SERV
ICE
AC
CES
S
ELEC
TRIC
AL
PEN
ETRA
TION
ARE
A
GA
S FU
EL P
ENET
RATIO
NRE
CO
MM
END
ED A
REA
.
1.50
R0.
25 T
YP
45°
TYP D
ETA
IL A
SCA
LE 1
: 4
BOTT
OM
FRO
NT
SERV
ICE
AC
CES
S
INST
ALL
ATIO
N F
OO
TPRI
NT,
BOTT
OM
VIE
W
D C B AABCD
12
34
56
788
76
54
32
1
THE
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RMA
TION
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NTA
INED
IN T
HIS
DRA
WIN
G IS
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SO
LE P
ROPE
RTY
OF
POLA
R PO
WER
INC
. A
NY
REPR
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N IN
PA
RT O
R A
S A
WHO
LE W
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PRO
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PRO
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DA
TE
TITLE
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SIZE B
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SCA
LE: 1
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SS O
THER
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E SP
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ENC
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NO
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ALE
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WIN
G
FRA
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ALS
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ENER
ATE
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RAW
ING
DO
NO
T M
AN
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R P
OW
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C.
249
E G
AR
DEN
A A
VE,
GA
RD
ENA
CA
. 902
48
CO
MM
ENTS
:
6 of 6
249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]