8220-603 series - DC generators & Alternators, Hybrid ... · Back-up Diesel DC Generator Set...

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Back-up Diesel DC Generator Set 8220-603 series Reliability through Simplicity Available Models: 8220-603-D-10 Diesel 10 kW, -48 VDC 8220-603-D-15 Diesel 15 kW -48 VDC SMALL FOOTPRINT. Polar’s DC generator is considerably smaller in size than an AC generator. You can now backup sites that could not accommodate an AC generator. Smaller also means less cost for space leasing. LONG RESERVE. 48 to 72 hour reserve. Polar’s DC generator can provide long reserve mes because of very low fuel consumpon. This generator should be the first choice for sites exposed to nat- ural disasters requiring backup for weeks or months at a me (fuel consumpon 1.02 gallon per hour). LOW ACOUSTIC NOISE. <66 dBA @ 7 meters, and low vibraon so as not to disturb the local residents or building landlords. Quieter than other generators with lower noise rangs. LIGHTWEIGHT. Up to 1/3 the weight of a comparable AC genera- tor. Facilitates roof top installaons. CORROSION RESISTANT. All-aluminum enclosure with stainless hardware for low maintenance, and long service life. RODENT RESISTANT. Small animals can quickly destroy a genera- tor set by gnawing on wires, fuel lines, radiator hoses, etc. Cool- ing air inlets and outlets have perforated aluminum screens to keep small rodents and large insects out. Stainless steel wire braid is placed over fuel and radiator lines for increased reliability and safety. SUPERCAPACITOR STARTER. Failure to start is the number one problem plaguing generator reliability. Polar’s unique design has replaced the starng baery with a Super Capacitor. Capacitors are more reliable and last longer than baeries (10-15 year life). LONG LIFE. Controls and wire harnesses are designed to exceed a 20 year life. Higher grade, longer life electrical wire (UL 3173), weather ght connectors, gold plated connector pins on signal cir- cuits. Controls and wire harness are easily replaceable. ADVANCED MONITORING. Remote diagnoscs, control, and mon- itoring. Ethernet and RS232 standard, with oponal SNMP. SIMPLICITY. Transfer switch, recfier, and starng baery are not required. Founded in 1979 Polar Power specialized in solar photovoltaic systems, solar air condioning and refrigeraon. We developed and provided photovoltaic charging controls for telecommunicaons in the 1980s along with DC generators for the military. In 1994 we were first to pro- vide DC generators with remote control and monitoring to the telecom- municaons industry. Polar’s success is based on engineering generators to meet the very spe- cific needs of each applicaon.  Telecom site opmizaon is best met with the DC generator technology as the loads and baeries are DC.  It makes no sense to install an AC generator and convert the output to DC. The AC generators are designed for a wide range of applicaons and they are not specifically produced for telecom applicaons so there are issues with reliability, space, and fuel efficiency.  Polar can save you considerable me and cost in perming, installing, purchasing, and maintaining a backup generator. We reduce CAPEX and OPEX costs while improving backup reliability. The concepts and features behind Polar’s backup generator for telecommunications include: Made in USA 2 year standard warranty, extended 5-10 year warranty available Meets EPA Emission Regulaons CA/MA Emissions Compliant 8220-603 series 1 of 6 Intertek 4003706 Conforms to UL STD 2200 Cerfied to CSA STD C22.2 No. 100 Fuel tank is UL 142 Listed 249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]

Transcript of 8220-603 series - DC generators & Alternators, Hybrid ... · Back-up Diesel DC Generator Set...

Page 1: 8220-603 series - DC generators & Alternators, Hybrid ... · Back-up Diesel DC Generator Set 8220-603 series Reliability through Simplicity Available Models: • 8220-603-D-10 Diesel

Back-up Diesel DC Generator Set

8220-603 series Reliability through Simplicity

Available Models:• 8220-603-D-10 Diesel 10 kW, -48 VDC• 8220-603-D-15 Diesel 15 kW -48 VDC

SMALL FOOTPRINT. Polar’s DC generator is considerably smaller in size than an AC generator. You can now backup sites that could not accommodate an AC generator. Smaller also means less cost for space leasing. LONG RESERVE. 48 to 72 hour reserve. Polar’s DC generator can provide long reserve times because of very low fuel consumption. This generator should be the first choice for sites exposed to nat-ural disasters requiring backup for weeks or months at a time (fuel consumption 1.02 gallon per hour).

LOW ACOUSTIC NOISE. <66 dBA @ 7 meters, and low vibration so as not to disturb the local residents or building landlords. Quieter than other generators with lower noise ratings.

LIGHTWEIGHT. Up to 1/3 the weight of a comparable AC genera-tor. Facilitates roof top installations.

CORROSION RESISTANT. All-aluminum enclosure with stainless hardware for low maintenance, and long service life.

RODENT RESISTANT. Small animals can quickly destroy a genera-tor set by gnawing on wires, fuel lines, radiator hoses, etc. Cool-ing air inlets and outlets have perforated aluminum screens to keep small rodents and large insects out. Stainless steel wire braid is placed over fuel and radiator lines for increased reliability and safety.

SUPERCAPACITOR STARTER. Failure to start is the number one problem plaguing generator reliability. Polar’s unique design has replaced the starting battery with a Super Capacitor. Capacitors are more reliable and last longer than batteries (10-15 year life).

LONG LIFE. Controls and wire harnesses are designed to exceed a 20 year life. Higher grade, longer life electrical wire (UL 3173), weather tight connectors, gold plated connector pins on signal cir-cuits. Controls and wire harness are easily replaceable.

ADVANCED MONITORING. Remote diagnostics, control, and mon-itoring. Ethernet and RS232 standard, with optional SNMP.

SIMPLICITY. Transfer switch, rectifier, and starting battery are not required.

Founded in 1979 Polar Power specialized in solar photovoltaic systems, solar air conditioning and refrigeration. We developed and provided photovoltaic charging controls for telecommunications in the 1980s along with DC generators for the military. In 1994 we were first to pro-vide DC generators with remote control and monitoring to the telecom-munications industry.Polar’s success is based on engineering generators to meet the very spe-cific needs of each application.  Telecom site optimization is best met with the DC generator technology as the loads and batteries are DC.  It makes no sense to install an AC generator and convert the output to DC. The AC generators are designed for a wide range of applications and they are not specifically produced for telecom applications so there are issues with reliability, space, and fuel efficiency.  Polar can save you considerable time and cost in permitting, installing, purchasing, and maintaining a backup generator. We reduce CAPEX and OPEX costs while improving backup reliability.

The concepts and features behind Polar’s backup generator for telecommunications include:

Made in USA2 year standard warranty, extended 5-10 year warranty available

Meets EPA Emission RegulationsCA/MA Emissions Compliant

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Intertek 4003706Conforms to UL STD 2200Certified to CSA STD C22.2 No. 100Fuel tank is UL 142 Listed

249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]

Page 2: 8220-603 series - DC generators & Alternators, Hybrid ... · Back-up Diesel DC Generator Set 8220-603 series Reliability through Simplicity Available Models: • 8220-603-D-10 Diesel

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Type Permanent Magnets, NdFeBWeight (lb/kg) 46.5/21Regulation Type Variable engine speed Stator 3 phase/32 poles

Overcurrent Protection (A) 10 kW - 25015 kW - 350

Disconnect Means Pull fuse block, sized for each generator kW

Voltage Range (VDC) 44 to 62Alternator Exhaust Flow (cfm/cmm) 130 to 180 / 3.68 to 5.1

MTBF (hr) 100,000+

8220 ALTERNATOR SPECIFICATIONS

8220 ALTERNATOR FEATURES

Model 88-25-0603Type Weather ProtectiveMaterials Marine Grade Aluminum

Door Hardware Three Point with Padlock Hasp, and Removable Side Panels

Mounting Secure Mounting Tabs

ENCLOSURE

• No mechanical adjustments• Very lightweight • Class 220° C insulation• High quality electrical output • Anodized type III process for aluminum parts• Voltage and current regulation • Nickel plating for steel parts• Up to 94% efficiency • Stator is varnished

COMPARING THE COST OF AC vs DC

AC DCTransfer switch required Yes NoPermitting costs $$ $Shipping to site and installation cost $$ $Site preparation/reinforcing structures $$$ $Ethernet/RS232 remote control and monitoring Extra Standard

PERMITTING IS FACILITATED

• Small engine horsepower• Small 54 gallon diesel fuel tank meets UL 142• DC generator is fully isolated from the utility grid• No transfer switch• Low acoustic noise• Incorporates all requirements made by local Fire Marshals

Model 20-16-0001Storage Rating (Farads) 500Voltage (VDC) 13-14.4Weight (lb/kg) 12.1/5.5Operating Temperature (°C/°F) -40 to 65 / -40 to 149Service Life (year) 10 to 15

STARTER SUPERCAPACITOR SPECIFICATIONS

Model 00-10-0015Input Voltage (VDC) 28.8 to 60Output Voltage (VDC) 14 to 14.4Recharge time from 0 VDC (min) 10Recharge time from 8 VDC (min) 2Weight (lb/kg) 2.2/1

CHARGER SPECIFICATIONS

10 kW 15 kW

Dry Weight (lb/kg) 1106/502 1248/566Dimensions (LxWxH) (in/cm) 32 x 50 x 72 / 81.3 x 127 x 183

WEIGHTS AND DIMENSIONS

SOUND EMISSIONS

Contact us for current sound data.

249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]

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Engine Model Isuzu 3CA1 or Yanmar 3TNV74Cylinders 3 In-lineDisplacement (L) 0.993Bore (in./mm) 2.91/74Stroke (in./mm) 3.03/77Intake Air System Naturally AspiratedEngine HP 18Emissions Compliance EPA and CARB CertifiedVariable RPM 2300 to 2600

ENGINE SPECIFICATIONS: 10 KW DIESEL

Engine Model Yanmar 3TNV88Cylinders 3 In-lineDisplacement (L) 1.642Bore (in./mm) 3.4/88Stroke (in./mm) 3.5/90Intake Air System Naturally AspiratedEngine HP 24Emissions Compliance EPA and CARB CertifiedVariable RPM 1500 to 1850

ENGINE SPECIFICATIONS: 15 KW DIESEL

Oil Filter Type Full flow spin-on canister

Oil Capacity 2.8 L - 3CA1/3TNV746.7 L - 3TNV88

Oil Pressure Switch YesOil Pressure Transducer Optional

ENGINE LUBRICATION SYSTEM

Type Pressurized Aluminum RadiatorWater Pump Belt-driven, Pre-lubed, self-sealingFan Type Electric FansAirflow CFM or M3/hr 1300 or 2200Fan Mode PusherTemperature Switch Yes

ENGINE COOLING SYSTEM

Type DieselFuel Pump Type ElectricalInjector Type MechanicalFuel Filtering Paper element

DIESEL FUEL SYSTEM

10 9 8 7 6 5 4

Output Power (kW)

Rese

rve

Tim

e (h

rs)

15

5362

7082

92105

125

152

UL Rated Capacity (gal/L) 54/204Run Time see table belowTank Alarms YesVisual Gages YesCatch Basin (gal/L) 5/19Listings UL 142 (double wall)

FUEL TANK SPECIFICATIONS

Operating Temperature (°C/°F) -40 to 72 / -40 to 162Operating Humidity % 100Cold Start Aids Glow Plugs

ENVIRONMENTAL

Output (kW) gal/hr L/hr

3CA1/3TNV74

4 0.35 1.325 0.44 1.666 0.53 27 0.615 2.338 0.7 2.659 0.79 2.99

10 0.88 3.333TNV88 15 1.02 3.86

ENGINE FUEL CONSUMPTION

POWER ADJUSTMENT FOR AMBIENT CONDITIONS

Temperature Deration 1% derate for every 5.6 0C (10 0F) above 25 0C (77 0F)Altitude Deration 3% derate for every 300 m (1000 ft) above 91 m (300 ft)

249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]

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operating data

10 kW 15 kWSystem coolant capacity (gal/L) 2.2/8.3Maximum operation air temperature on radiator (°C/°F) 50/122 57/135Maximum ambient temperature (°C/°F) 60/140 60/140

ENGINE COOLING

COMBUSTION REQUIREMENTS

EXHAUST

CONTROLLER FEATURES

WARNING ALARMS

10 kW 15 kW

Flow at rated power (cfm/cmm) 47/1.34 68/1.92

10 kW 15 kW

Exhaust flow at rated output (cfm/cmm) 90/2.55 135/3.82Exhaust temperature at rated output (°C/°F) 480/900

Controller Type..................................................................................................................................................................Supra Model 2504-Line Plain Text LCD Display....................................................................................................Simple user interface for ease of operationEngine Run Hours Indication..........................................................................................................................................................StandardProgrammable Start Delay..............................................................................................................................................................StandardRun/Alarm/Maintenance Logs.......................................................................................................................................................StandardEngine Start Sequence....................................................................................Cyclic cranking: 5 sec on, 45 sec rest (3 attempts maximum)Starter Supercapacitor Charger......................................................................................................................................................StandardAutomatic Voltage Regulation with Over and Under Voltage Protection......................................................................................StandardAutomatic Low Oil Pressure/High Oil Temperature Shutdown......................................................................................................StandardOvercrank/Overspeed....................................................................................................................................................................StandardAutomatic High Engine Temperature Shutdown............................................................................................................................StandardField Upgradeable Firmware..........................................................................................................................................................StandardGlow Plug Delay ............................................................................................................................................Automatic With TemperatureEngine Start Delay..................................................................................................................................................Adjustable, Set at 60 secReturn to Utility Delay............................................................................................................................................Adjustable, Set at 60 secEngine Cool-down...................................................................................................................................................Adjustable, Set at 60 secExerciser.................................................................................................................................................Programmable, weekly/bi-weekly

Low Diesel Fuel Level.....................................................................................................................................................................StandardDiesel Fuel Tank Rapture Basin......................................................................................................................................................StandardLow/High Supercapacitor Voltage.................................................................................................................................................StandardHigh Water Temperature...............................................................................................................................................................StandardLow Oil Pressure............................................................................................................................................................................Standard

CONTACT CLOSURE FOR REMOTE INDICATION (PN 84-12-0640)Shutdown Alarm.............................................................................................................................................................................OptionalWarning Alarm................................................................................................................................................................................OptionalEngine Run......................................................................................................................................................................................OptionalLow Diesel Fuel Level......................................................................................................................................................................OptionalDiesel Fuel Leak..............................................................................................................................................................................OptionalE-Stop Depressed............................................................................................................................................................................OptionalFuel Level Over 90%........................................................................................................................................................................Optional

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249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]

Page 5: 8220-603 series - DC generators & Alternators, Hybrid ... · Back-up Diesel DC Generator Set 8220-603 series Reliability through Simplicity Available Models: • 8220-603-D-10 Diesel

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CA

. 902

48

CO

MM

ENTS

:

249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]

Page 6: 8220-603 series - DC generators & Alternators, Hybrid ... · Back-up Diesel DC Generator Set 8220-603 series Reliability through Simplicity Available Models: • 8220-603-D-10 Diesel

8220

-603

ser

ies

installation layout

TYP

ELEC

TRIC

AL

PEN

ETRA

TION

FRO

NT D

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VED

FOR

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BUS

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S A

REA

(NO

T SH

OW

N)

2 NOM

6 N

OM

2.6

NO

M

18.

00 M

IN

6 MIN

6MIN

83

56.

2

28 ISLE AREA

32.

00

39.00

33.

25

4

5

11

3.5

6.4NOM

4 3

5.2

A

SERV

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A

GA

S FU

EL P

ENET

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NRE

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MM

END

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REA

.

1.50

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YP

45°

TYP D

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IL A

SCA

LE 1

: 4

BOTT

OM

FRO

NT

SERV

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S

INST

ALL

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AR

DEN

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GA

RD

ENA

CA

. 902

48

CO

MM

ENTS

:

6 of 6

249 E. Gardena Blvd, Gardena CA, 90248 | 310.830.9153 | www.polarpower.com | [email protected]