80cc (LT80 2002-2006) Suzuki ATV Parts List

download 80cc (LT80 2002-2006) Suzuki ATV Parts List

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Transcript of 80cc (LT80 2002-2006) Suzuki ATV Parts List

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Gasket Set Gasket, Cylinder Head Gasket, Cylinder Gasket, Clutch Cover Gasket, Gear Box Cover Gasket, Exhaust Pipe Gasket, Oil Pump Gasket, Recoil Starter Gasket (6.2x11x1.2) Gasket (7x15x0.6) Gasket (8.2x14x1) O Ring (d:1.5,id:22.5) O Ring (d:1.5,id:39.7) O Ring (d:3.1,id:84.4)

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LT80K2 (LT80K2 P1)

FIG1

GASKET SETRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 11401-40887 11141-07910 11241-40B10 11482-40B10 11484-29A20 14181-23E00 16731-02300 18299-40B01 09168-06004 09168-07001 09168-08016 09280-22002 09280-41005 09280-85003

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Head, Cylinder Gasket, Cylinder Head Nut Spark Plug (ngk,bpr7hs) Spark Plug (nd,w22fpr) Cylinder Gasket, Cylinder Stud Bolt

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LT80K2 (LT80K2 P1)

FIG2

CYLINDERRef No 1 2 3 4 4 5 6 7 Part No 11111-40B00 11141-07910 08316-10063 09482-00255 09482-00244-111 11210-40B01 11241-40B10 01421-06958

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Suzuki Worldwide Motorcycle-ATVDescription Crankcase Set . Bush . Pin . Bolt . Bolt Cover, Gear Box Gasket, Gear Box Cover Bolt Bolt Pin Magnet, Gear Box Bolt Plug, Oil Level Gasket Hose, Breather (5x8.2x600) Plug, Oil Filler/drain Gasket (8.2x14x1) Bolt, Engine Mounting (l:212) Nut Washer Valve Assy, Reed Screw Insulator, Carburetor O Ring (d:1.5,id:22.5) Screw (6x19)

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LT80K2 (LT80K2 P1)

FIG3

CRANKCASERef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part No 11301-40821 09319-14005 04211-13189 01547-06403 01547-06653 11430-29811 11484-29A20 07120-06253 07120-06303 04211-11169 11393-20E00 01570-06123 09128-06044 09168-06004 09352-50823-600 01550-08163 09168-08016 09103-14021 08319-21148 09160-14027 13150-40B00 02112-06163 13129-40B00 09280-22002 09128-06071

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Cover, Clutch Gasket, Clutch Cover Pin Bolt Bolt Bolt Bolt Gasket (7x15x0.6) Screw, Water Drain (8x12) Gasket Case, Recoil Starter Gasket, Recoil Starter Bolt Bolt Duct, Belt Cooling, In Clip Clip

Page: 4 of 42

LT80K2 (LT80K2 P1)

FIG4

CRANKCASE LEFT COVERRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No 11341-40B01 11482-40B10 04211-13189 07120-06253 07120-06353 07120-06453 01547-06953 09168-07001 09128-08004 09168-08016 18110-40BK0 18299-40B01 09103-06236 01547-06553 17161-40B01 09401-30404 09401-33401

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Piston Ring Set, Piston (std) Ring Set, Piston (os:0.5) Ring Set, Piston (os:1.0) Pin, Piston Circlip Bearing (12x16x16) Crankshaft Assy . Rod, Connecting . Pin, Crank . Crankshaft, Rh . Crankshaft, Lh . Bearing (17x23x14) . Washer Bearing (20x47x14) Bearing (20x47x14) Oil Seal (20x37x8) Gear, Starter (nt:67) Key Piston Set (os:0.5) Piston Set (os:1.0)

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LT80K2 (LT80K2 P1)

FIG5

CRANKSHAFTRef No 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 Part No 12110-40B01-0F0 12140-40B30 12140-40B30-050 12140-40B30-100 12151-35400 09381-12001 09263-12023 12200-40B02 12161-07901 12211-07902 12221-29A00 12261-40B01-0A0 09263-17022 09160-17022 09262-20121 09262-20048 09283-20034 12620-29A11 08341-31039 12100-40B00-050 12100-40B00-100

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Carburetor Assy . Hose, Over Flow (3x5x600) . Gasket . Float . Gasket . Jet, Main (92.5) . Jet, Needle (e-0) . Needle, Jet (3j17-2) . E Ring . Valve, Piston (ca:2.5) . Pin, Float . Plate . Valve Assy, Needle . Plunger Assy . Jet, Pilot (20) . Cap . Adjuster, Cable . Nut . Screw . Gasket . Cap . Hose (3.5x6.5x600) . Clip . Adjuster . Spring . Washer . O Ring . Spring . Screw . Plate . Screw, Drain . Ring . Top Assy Hose, Vacuum (4.5x8.5x240)

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LT80K2 (LT80K2 P1)

FIG6

CARBURETORRef No 1 1a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part No 13200-40B10 09351-30503-600 13258-02100 13250-30D50 13386-04700 09491-92004 09494-00553 13383-46B00 13394-40D00 13551-40B00 13254-20010 13373-46710 13370-03A20 13411-40B00 09492-20008 13681-33010 13577-22600 13661-16600 13601-04148 13382-47010 13697-40B00 09351-35653-600 13698-40B00 13483-16A01 13268-35010 13291-35010 13295-33010 13573-98500 02112-03063 13447-30A00 13247-13A00 13331-40B00 13261-40B00 09355-45855-600

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Suzuki Worldwide Motorcycle-ATVDescription Cleaner Assy, Air . Filter . Filter, Sub . Holder, Filter . Screw . Washer . Tube, Outlet . Clamp . Clamp . Tube, Drain . Clip . Clip Bolt Screw (6x20)

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LT80K2 (LT80K2 P1)

FIG7

AIR CLEANERRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 13700-40B00 13780-40B00 13784-40B00 13791-40B00 02142-05123 13792-13A01 13881-40B00 09402-36306 09402-92207 13870-21308 09401-13417 09401-11413 01570-06123 09136-06009

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Suzuki Worldwide Motorcycle-ATVDescription Starter Assy, Recoil . Spring, Spiral . Reel . Gear . Spring, Return . Washer (10.5x28x1.6) . Spring, Friction . Retainer . Nut . Washer . Rope Assy

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LT80K2 (LT80K2 P1)

FIG8

RECOIL STARTER (OPT)Ref No 1 2 3 4 5 6 7 8 9 10 11 Part No 18100-40B03 18142-40B00 18121-40B01 18131-40B00 18161-40B00 09160-10129 18153-40B00 18151-40B00 18334-40B00 09160-08059 18200-40B00

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Suzuki Worldwide Motorcycle-ATVDescription Gasket, Exhaust Pipe Stud Bolt (green) Nut Body, Muffler Body, Muffler Cushion Spacer (8.5x14x14) Bolt (8x35) Cushion Spacer (8.5x12x17.5) Washer (8.5x28x3.2) Spacer, Muffler Support Cover, Muffler Gasket Nut Plug, Muffler Drain Gasket Plate, Exhaust Pipe

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LT80K2 (LT80K2 P1)

FIG9

MUFFLERRef No 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No 14181-23E00 01421-06163 08361-15063 14310-40B10 14310-40B20 09320-13007 09180-08202 09118-08080 09320-12043 09180-08194 09160-08137 14770-40B00 14780-40B01 09168-06122 08319-31063 09247-12104 09168-12002 14159-40B00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Pump Assy, Oil Gasket, Oil Pump Screw Hose Clip Hose (2x5x600) Clip Clamp, Oil Hose Clamp Gear, Oil Pump Drive Piece, Oil Pump Drive Bearing (8x22x7) Gear, Oil Pump Driven Washer (8x12x1) Thrust Washer (15x20x1)

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LT80K2 (LT80K2 P1)

FIG10

OIL PUMPRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No 16100-40B02 16731-02300 07130-05163 16810-40B00 09401-08411 09352-20503-600 16878-16F00 09403-13306 09404-06429 16320-03A02 16391-03A02 09262-08008 16331-11B00 09181-08111 09181-15111

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Suzuki Worldwide Motorcycle-ATVDescription Fan, Cooling Screw Cover, Cooling Fan Gasket Gasket Plug, Drain Screw Screw (6x25) Cowling, Cylinder Seal Gasket Stud Bolt Bolt Nut Washer Screw Duct, Cylinder Cooling In Duct, Cylinder Cooling Out Clamp Duct, Belt Cooling Out Duct, Cylinder Cooling Out Clamp Ring Clip Clip Clamp Clamp (l:386)

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LT80K2 (LT80K2 P1)

FIG11

COOLING FANRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No 17110-40B00 02112-16123 17121-40B20 17132-40B00 17125-40B00 17124-40B00 02142-06163 02142-06253 17131-40B20 17140-40B00 17132-40B00 01421-06208 01550-06163 08319-31067 08322-01063 03541-04253 17151-40B01 17181-40B01 17155-40B00 17171-40B01 17183-40B00 13826-38300 17182-40B00 09401-30404 09401-33401 09402-82202 09407-38401

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Face, Fixed Drive Face, Movable Drive Plate, Movable Drive Face Damper Roller, Movable Drive Face Cover O Ring (d:3.1,id:84.4) Screw Spacer (16x22x35.3) Spacer (16x22x32.33) Oil Seal (22x30x4) V Belt Nut Washer Washer (14.5x32x3)

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LT80K2 (LT80K2 P1)

FIG12

TRANSMISSION (1)Ref No 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 Part No 21110-40B02 21120-29A02 21431-29A00 21481-29A01 21650-29A20 21122-03A01 09280-85003 02142-05103 09180-16043 09180-16046 09283-22018 27601-40B01 09140-12037 09164-12020 09160-14063

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Counter Shaft (nt:12) Face, Fixed Driven Pin Bearing (12x24x6) Circlip Bearing (15x28x7) Face, Movable Driven Oil Seal (34x41x4) O Ring (d:1.5,id:39.7) Sleeve, Movable Driven Face Spring Housing, Clutch Clutch Assy Nut Hub, Limiter Clutch Stopper, Limiter Clutch Plate, Friction Plate, Pressure Spring Nut Gear, Final Drive (nt:27/14) Thrust Washer (15x28x1) Bearing (15x22x15) Bearing (15x20x18) Bearing (15x20x13) Bearing (15x42x13) Oil Seal (15x25x5) Bearing (15x28x2) Shaft, Drive (nt:19) Gear, Idler Drive No.2 Bush Oil Seal Oil Seal (20x47x12) Bearing (20x47x14) Retainer Screw Sprocket, Engine (nt:10) Chain Assy (did 520vsx36le) Circlip

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LT80K2 (LT80K2 P1)

FIG13

TRANSMISSION (2)Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No 24131-29A03 21210-03A21 09201-06005 09262-12014 08331-41246 09262-15018 21240-40B00 09283-34007 09280-41005 21471-03A11 09440-46005 21220-29A01 21501-03A21 09152-28001 21411-29A01 21412-29A00 21441-29A01 21461-29A01 09164-30003 09140-10035 24271-40B01 09181-15223 09263-15009 09263-15035 09263-15038 09262-15027 09283-15003 09263-15003 24141-40B00 24290-29A01 09301-15002 24142-40B00 09283-20047 09262-20121 24751-40B00 01500-06163 27511-40B10 27600-34A40-036 09380-20009

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Motor Assy, Starting . Armature . Holder Set, Brush .. Spring . Gasket . Gasket . Gear Assy, Pinion . Screw . Screw . Clamp, Lead Wire . Lead Wire . Screw . O Ring Clamp, Lead Wire (l:125)

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LT80K2 (LT80K2 P1)

FIG14

STARTING MOTORRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 31100-40B01 31311-40B01 31130-40B01 31135-03A00 31157-03A00 31158-40B01 31370-40B00 02112-34303 02112-04123 31154-11B00 31142-40B00 02112-34063 31156-02100 09407-14403

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Suzuki Worldwide Motorcycle-ATVDescription Stator Assy . Coil, Lighting . Screw (4x30) . Lock Washer . Coil, Primary . Screw . Lock Washer Rotor Screw Nut Key Clamp

Page: 15 of 42

LT80K2 (LT80K2 P1)

FIG15

MAGNETORef No 1 2 3 4 5 6 7 8 9 10 11 12 Part No 32101-40B00 32120-40B00 09125-04023 08321-01043 32140-40B00 02112-04163 08321-01043 32102-40B00 02142-05123 08316-10103 08341-31039 32371-40B00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Relay, Starting Motor Rectifier Assy Screw (6x10) Unit & Coil Assy, Ignition Screw Cdi Unit Screw Cap, Spark Plug Boot, Spark Plug Cap Seal, High Tension Cord Battery (ytx5l-bs,12v4ah) Cushion, Battery (170x95x3)

Page: 16 of 42

LT80K2 (LT80K2 P1)

FIG16

ELECTRICALRef No 1 2 3 7 8 9 10 11 12 13 14 15 Part No 31800-40B01 32800-40B00 09128-06044 33410-22AV0 02162-06163 32900-40B00 02162-06163 33510-12900 33543-40B00 33542-38B00 33610-40B20 33651-37000

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Harness, Wiring . Boot, Wiring Harness Clamp (l:80) Clamp (l:125) Clamp (l:80) Clamp (l:125) Clamp (l:165) Box Assy, Fuse . Fuse (5a) Switch Assy, Ignition . Mascot, Key Plate, Control Identification Key, Blank (type:c) Key, Blank (type:d) Key, Blank (type:e) Key, Blank (type:f) Switch Assy, Parking Brake Screw Breaker Assy, Circuit Bracket, Circuit

Page: 17 of 42

LT80K2 (LT80K2 P1)

FIG17

WIRING HARNESSRef No 1 2 3 3 4 5 5 6 7 8 9 10 11 11 11 11 12 13 14 15 Part No 36610-40B20 36618-30000 09404-06433 09404-08420 09404-06425 09407-14403 09407-18402 36740-40B00 09481-05101 37110-40B00 37142-19B00 37139-40B03 37146-19B00 37146-19B10 37146-19B20 37146-19B30 37840-40B01 02112-06203 36750-05A00 36751-40B00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Suzuki Worldwide Motorcycle-ATVDescription Frame (black) Bracket, Crankcase (black) Bush Bolt, Crankcase Bracket Nut Cushion, Swing Stop Bolt Washer Holder, Tool . Cap Bolt

Page: 18 of 42

LT80K2 (LT80K2 P1)

FIG18

FRAMERef No 1 2 3 4 5 6 7 8 9 10 11 Part No 41100-40B12-019 41180-40B10-019 09319-14006 09103-14021 08319-21148 09320-10023 01550-10303 09160-14027 41550-40BK0 41552-40BK0 09116-06006

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Suzuki Worldwide Motorcycle-ATVDescription Pedal, Brake Washer Spring, Brake Pedal Return Cotter Pin Handle, Brake Pedal Stopper, Brake Pedal Spring. Brake Pedal Stopper Nut Screw Cap Cable, Rear Brake Bolt Pin, Front Washer Cotter Pin Pin, Rear Nut Clamp

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LT80K2 (LT80K2 P1)

FIG19

BRAKE PEDALRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No 43110-40B00 09160-15049 43182-40B00 04111-30308 43160-40B00 43150-40B00 43192-40B00 08316-20063 02112-06303 09250-08013 58510-40B00 01550-06163 09200-06013 08322-01063 04111-20208 09209-13006 09150-06012 09407-14403

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Bar, Front Footrest (black) Rubber, Front Footrest Stopper, Rubber Bolt Guard, Brush Lh (black) Guard, Brush Rh (black) Bolt Grip, Front (black) Cap Bolt, Lower Spacer Nut Bolt

Page: 20 of 42

LT80K2 (LT80K2 P1)

FIG20

FOOTRESTRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No 43510-40B01-019 43551-40B00 43553-24200 09103-10100 43580-40B10-019 43570-40B10-019 01550-08203 43990-40B30-019 43978-24500 01550-08353 09180-08067 08316-10083 01550-08163

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

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Suzuki Worldwide Motorcycle-ATVDescription Tank, Fuel (black) Cap Assy, Fuel Tank Tube, Inlet Hose, Breather (l:600->60) Bolt, Front Washer Spacer Cushion Bolt, Rear Cock Assy, Fuel . O Ring Screw, Fuel Cock Gasket Hose (l:600->20) Clip Spring

Page: 21 of 42

LT80K2 (LT80K2 P1)

FIG21

FUEL TANK (MODEL K2/K3/K4)Ref No 1 3 4 5 6 7 8 9 10 11 11a 12 13 14 15 16 Part No 44110-40B00-291 44200-19A01 44199-19A00 09352-50823-600 09118-08130 09160-08136 09180-08191 09320-12016 09116-06050 44300-40B00 44348-28070 09128-06065 09168-06026 09352-50823-600 09401-08401 09440-10009

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Tank, Fuel (black) Tape Set, Fuel Tank Tape Set, Fuel Tank Cap Assy, Fuel Tank Tube, Inlet Hose, Breather (l:600->60) Bolt, Front Washer Spacer Cushion Bolt, Rear Cock Assy, Fuel . O Ring Screw, Fuel Cock Gasket Hose (l:600->20) Clip Spring

Page: 22 of 42

LT80K2 (LT80K2 P1)

FIG21A

FUEL TANK (MODEL K5/K6)Ref No 1 2 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No 44110-40B00-291 68110-40B70-NN2 68110-40B70-ANP 44200-19A01 44199-19A00 09352-50823-600 09118-08130 09160-08136 09180-08191 09320-12016 09116-06050 44300-40B00 44348-28070 09128-06065 09168-06026 09352-50823-600 09401-08401 09440-10009

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

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Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Tank, Oil Cap, Oil Tank Gasket Bolt Washer Hose, Breather (l:2000->20)

Page: 23 of 42

LT80K2 (LT80K2 P1)

FIG22

OIL TANKRef No 1 2 3 4 5 6 Part No 44611-40B00 44651-05003 44661-27000 09116-06042 09160-06019 09352-50823-00B

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Bolt, Fender Front Nut, Fender Front Brace, Front Fender (black) Bolt, Fender Brace Screw, Center Cover & Fender Screw, Front Fender Rear Screw, Fender & Brace Nut, Fender & Brace Cover, Fender Center (black) Screw, Center Cover

Page: 24 of 42

LT80K2 (LT80K2 P1)

FIG23

FRONT FENDER (MODEL K2/K3/K4)Ref No 2 3 4 5 6 7 8 9 10 11 Part No 09116-08111 53141-19A00 53210-40B10-019 01550-06123 09136-06062 09136-06004 09136-06022 08319-31067 53118-40B00-291 09136-06004

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Fender, Front (yellow) Fender, Front (red) Bolt, Fender Front Nut, Fender Front Brace, Front Fender (black) Bolt, Fender Brace Screw, Center Cover & Fender Screw, Front Fender Rear Screw, Fender & Brace Nut, Fender & Brace Cover, Fender Center (black) Screw, Center Cover Tape, Center Cover Tape, Center Cover Emblem, "quad Sport" Emblem, "quad Sport"

Page: 25 of 42

LT80K2 (LT80K2 P1)

FIG23A

FRONT FENDER (MODEL K5/K6)Ref No 1 1 2 3 4 5 6 7 8 9 10 11 12 12 14 14 Part No 53111-40B01-YU1 53111-40B01-YT9 09116-08111 53141-19A00 53210-40B10-019 01550-06123 09136-06062 09136-06004 09136-06022 08319-31067 53118-40B00-291 09136-06004 68155-40BF0-NN2 68155-40BF0-ANP 68131-40B20-NT3 68131-40B20-ANS

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Handlebar (black) Pad, Cross Clamp Cable, Front Brake Nut Pin Clamp Clamp Cable Assy, Throttle

Page: 26 of 42

LT80K2 (LT80K2 P1)

FIG24

HANDLEBARRef No 1 2 3 4 5 6 7 7 8 Part No 56110-40B00-291 56172-24500 09407-14407 58110-40B00 09150-06014 09209-11002 09407-14403 09407-11401 58300-40B10

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Grip, Handle (black) Lever Assy, Front Brake . Lever, Front Brake . Bolt, Brake Lever Pivot . Nut . Adjuster, Brake Cable . Nut, Brake Cable Adjuster . Spring, Throttle Lever . Screw . Equalizer, Brake Cable . Spacer (6.2x8.3x6.9) . Bolt . Cap, Throttle Case . Screw . Gasket, Throttle Case . Lever, Throttle . Lever, Throttle Cable . Bolt . Washer . Screw . Nut Switch Assy, Handle Lh . Screw Band, Handle Harness

Page: 27 of 42

LT80K2 (LT80K2 P1)

FIG25

FRONT BRAKE LEVERRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No 57211-19A03-291 57300-40B00 57421-40B00 57431-49110 08319-21063 57441-26010 57442-44400 57159-40B00 02112-06203 57396-40B00 09180-06194 01550-06163 57121-40B00 02112-04103 57157-40B00 57151-40B00 57158-40B00 01550-08123 09168-14015 09125-05066 09140-05006 37400-40B00 02112-05357 09407-12402

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Body, Rear Fender Rh (black) Body, Rear Fender Lh (black) Reinforcement, Rear Fender Cushion Cushion, Guard Bolt, Center Body Washer Bolt Screw Washer Nut Bolt Screw Tool Assy Gauge, Air Band

Page: 28 of 42

LT80K2 (LT80K2 P1)

FIG26

REAR FENDER (MODEL K2/K3)Ref No 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No 63112-40B01-291 63113-40B01-291 63130-40B00 09250-12006 63191-25C00 09116-06009 09169-08036 09116-06010 09136-06081 09160-06084 08319-31067 01550-06163 09136-06004 09800-21026 96200-18A02 09280-70004

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Body, Rear Center (yellow) Body, Rear Center (red) Body, Rear Fender Rh (black) Body, Rear Fender Lh (black) Reinforcement, Rear Fender Cushion Cushion, Guard Bolt, Center Body Washer Bolt Screw Washer Nut Bolt Screw Tool Assy Gauge, Air Band Tape, Rear Fender Rh Tape, Rear Fender Rh Tape, Rear Fender Lh Tape, Rear Fender Lh Emblem, "suzuki" Emblem, "suzuki"

Page: 29 of 42

LT80K2 (LT80K2 P1)

FIG26A

REAR FENDER (MODEL K4)Ref No 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 20 20 Part No 63111-40B01-YU1 63111-40B01-YT9 63112-40B01-291 63113-40B01-291 63130-40B00 09250-12006 63191-25C00 09116-06009 09169-08036 09116-06010 09136-06081 09160-06084 08319-31067 01550-06163 09136-06004 09800-21026 96200-18A02 09280-70004 68175-40B20-LY8 68175-40B20-LY9 68176-40B20-LY8 68176-40B20-LY9 68131-43FA0-GY8 68131-43FA0-LZ3

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Body, Rear Center (yellow) Body, Rear Center (red) Body, Rear Fender Rh (black) Body, Rear Fender Lh (black) Reinforcement, Rear Fender Cushion Cushion, Guard Bolt, Center Body Washer Bolt Screw Washer Nut Bolt Screw Tool Assy Gauge, Air Band Tape, Rear Fender Rh Tape, Rear Fender Rh Tape, Rear Fender Lh Tape, Rear Fender Lh Emblem, "suzuki" Emblem, "suzuki"

Page: 30 of 42

LT80K2 (LT80K2 P1)

FIG26B

REAR FENDER (MODEL K5/K6)Ref No 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 22 22 Part No 63111-40B01-YU1 63111-40B01-YT9 63112-40B01-291 63113-40B01-291 63130-40B00 09250-12006 63191-25C00 09116-06009 09169-08036 09116-06010 09136-06081 09160-06084 08319-31067 01550-06163 09136-06004 09800-21026 96200-18A02 09280-70004 68175-40B30-NT2 68175-40B30-ANR 68176-40B30-NT2 68176-40B30-ANR 68131-43FA0-GY8 68131-43FA0-ANT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Label, General Warning Label, General Warning Label, No Passenger Label, No Passenger Label, Age 12 Label, Age 12 Label, Tire Air Label, Tire Air Washer Rivet

Page: 31 of 42

LT80K2 (LT80K2 P1)

FIG27

LABEL (MODEL K2/K3)Ref No 1 1 2 2 3 3 4 4 5 6 Part No 68921-09F00 68921-09F50 68367-09F00 68367-09F50 68931-40B00 68931-40B50 68332-40B60 68332-40B80 68928-09F00 68929-09F00

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Label, Warning Label, Warning Label, Warning Label, Warning Label, Warning Label, Warning Label, Warning Label, Warning Label, Warning Label, No Passenger Label, No Passenger Label, No Passenger Label, No Passenger Label, No Passenger Label, No Passenger Label, No Passenger Label, No Passenger Label, No Passenger Label, Age 12 Label, Age 12 Label, Age 12 Label, Age 12 Label, Age 12 Label, Age 12 Label, Age 12 Label, Age 12 Label, Age 12 Label, Tire Label, Tire Label, Tire Label, Tire Label, Tire Label, Tire Label, Tire Label, Tire Label, Tire Label, Fuel Washer Rivet Manual, Owner's Manual, Owner's Manual, Owner's Manual, Owner's Manual, Safety Manual, Safety Manual, Safety Manual, Safety Manual, Safety Manual, Safety

Page: 32 of 42

LT80K2 (LT80K2 P1)

FIG27A

LABEL (MODEL K4/K5/K6)Ref No 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 5 6 7 8 8 8 8 9 9 9 9 9 9 Part No 68921-09F00 68921-09F20 68921-09F50 68921-09F70 68921-09F80 68921-09F90 68921-09FA0 68921-09FC0 68366-20B60 68367-09F00 68367-09F20 68367-09F50 68367-09F70 68367-09F80 68367-09F90 68367-09FA0 68367-09FC0 68367-20B60 68931-40B00 68931-40B20 68931-40B50 68931-40B70 68931-40B80 68931-40B90 68931-40BA0 68931-40BC0 68367-04650 68332-40B60 68332-40B70 68332-40B80 68332-40BE0 68332-40BF0 68332-40BG0 68332-40BH0 68332-40BJ0 68332-40BC0 68623-01B00 68928-09F00 68929-09F00 99011-40B69-01S 99011-40B69-01B 99011-40B69-01H 99011-40B69-01K 99014-20660-01L 99014-20660-010 99014-20660-061 99014-20670-01L 99014-20670-010 99014-20670-061

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Seat Set (black) Seat Set (black) . Cushion, Battery . Cushion . Cushion . Cushion . Clamp, Seat .. Spring .. E Ring

Page: 33 of 42

LT80K2 (LT80K2 P1)

FIG28

SEATRef No 1 1 2 3 4 5 6 7 8 Part No 45100-40B20-W56 45100-40B10-W56 94982-29400 09321-08006 09321-10011 09321-10012 45210-40B00 45135-24500 08332-11063

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Shaft, Steering (black) Bush, Steering Lower Dust Seal, Steering Shaft Clip, Dust Seal Holder, Steering Shaft Nut, Steering Shaft Holder Dust Seal, Steering Reinf, Steering Holder Reinf, Steering Holder Bolt (8x60) Cotter Pin Clamp, Handlebar (black) Bolt (8x55) O Ring (id:13.8,dd:2.50) Washer Lock Washer Nut Cotter Pin

Page: 34 of 42

LT80K2 (LT80K2 P1)

FIG29

STEERING SHAFTRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No 51650-40B00-019 51661-40B00 51662-18900 09380-31002 51670-18902 08316-10083 51678-18900 51680-40B00 51681-18900 09103-08085 04111-20208 56211-27200-291 01254-08557 09280-14011 09160-10132 09162-10008 08319-21103 04111-20208

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Tie Rod, Steering Arm, Knuckle Rh . Bush Arm, Knuckle Lh . Bush Rod End (rh Thread) Rod End (lh Thread) Nut, Tie Rod (rh Thread) Nut Nut Lock Washer Nut, Tie Rod (lh Thread) Washer, Rod-end Inner Washer, Rod-end Outer Cotter Pin Cotter Pin Spacer, Kingpin Dust Seal Bolt, Knuckle Arm Nipple, Grease Cap, Grease Nipple

Page: 35 of 42

LT80K2 (LT80K2 P1)

FIG30

KNUCKLE ARMRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No 51281-40B00 51230-40B00 51236-40B00 51240-40B00 51236-40B00 51260-41B01 51270-41B01 09140-10043 08319-31107 08319-21103 09162-10008 09140-10027 09160-10132 09160-10126 04111-20208 04111-20208 51251-40B00 51255-18900 51256-40B00 08351-21008 61442-33310

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Absorber Assy, Front (red) Bolt, Absorber (10x37) Arm, Suspension Rh (black) Arm, Suspension Lh (black) Bush, Arm (10x28.1x28) Bolt, Suspension Arm (10x80) Nut, Suspension Arm

Page: 36 of 42

LT80K2 (LT80K2 P1)

FIG31

SUSPENSION ARMRef No 1 2 3 4 5 6 7 Part No 52100-40B10-37W 09103-10019 52410-40B00-019 52420-40B00-019 09319-10049 09103-10173 08316-20103

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Hub, Front Bearing, Inner (17x40x12) Dust Seal, Front Hub Inner (22x40x6) Bearing, Outer (15x35x11) Dust Seal, Front Hub Outer (20x35x5) Spacer, Front Hub Spacer, Front Axle Washer Nut Cotter Pin Cap, Wheel, Center Rim, Front Wheel (8x5.5at) (silver) Bolt, Front Hub (10x23) Washer, Front Wheel Nut, Front Wheel Tire (at19x7-8) Dunlop Valve Assy, Wheel Tr413

Page: 37 of 42

LT80K2 (LT80K2 P1)

FIG32

FRONT WHEELRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No 54110-40B00 09262-17031 09283-22012 09262-15024 09283-20038 54731-40B00 54741-40B00 08322-01143 08314-40143 04111-30308 54725-18A00 55310-40B00-13L 09119-10051 08322-01103 08316-10103 55100-40B51 43130-78030

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Plate, Brake Anchor Rh Plate, Brake Anchor Lh Bolt, Brake Anchor Panel Shoe Set, Front Brake Spring, Brake Shoe Cam, Front Brake O Ring, (id:9.8,od:1.90) Dust Seal Lever, Brake Cam Bolt, Cam Lever (5x27) Washer, Cam Lever Nut, Cam Lever

Page: 38 of 42

LT80K2 (LT80K2 P1)

FIG33

FRONT BRAKERef No 1 2 3 4 5 6 7 8 9 10 11 12 Part No 54511-40B00 54521-40B00 07120-06103 54400-40810 09443-06029 54441-02301 09280-10016 54124-40B00 54451-40B00 09103-05012 08322-01103 08316-20053

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Case, Chain Bolt, Front (6x16) Washer Bolt, Rear (6x10) Guard, Under (black) Cushion Cushion Bolt, Front (6x12) Bolt, Rear (6x16) Absorber Assy, Rr Shock (red) . Seal, Dust . Collar Bolt, Lower (10x35) Bolt, Upper (10x44)

Page: 39 of 42

LT80K2 (LT80K2 P1)

FIG34

SHOCK ABSORBERRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 61310-40B01 01550-06163 09169-06026 01550-06103 61390-40B00-019 09321-10017 09321-14001 01580-06123 01580-06163 62100-40B10-37W 62226-27A20 62684-40B00 62313-40B00 09103-10049

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Hub, Rear Rim, Rear Wheel (8x5.5at) (silver) Washer Nut Cotter Pin Bolt, Rear Hub Washer Nut Holder, Center Cap Cap, Wheel Center Housing, Axle Bearing Spacer, Bearing Bearing (32x65x17) Seal, Inner (42x65x8.5) Seal, Outer (42x52x9.2) Seal, Lh (42x65x7) Cap, Housing Seal Plate, Housing Rh Plate, Housing Lh Bolt (8x175) Bolt Bolt Washer Nut Nipple, Grease Cap, Grease Nipple Axle, Rear Nut Plate, Muffler Support Bolt Bushing, Absorber (10x25x22) Drum, Rear Brake Shoe Set, Brake Spring, Brake Shoe Pin, Anchor Nut Cover, Brake Drum Gasket, Drum Cover Seal, Drum Inner (42x55x9) Seal, Drum Outer (33x52x9) Screw Cam, Rear Brake O Ring (id:13.8,dd:1.90) Lever, Brake Cam Spacer, Cam Lever Bolt Nut Spring, Cam Lever Return Plate, Indicator Plug Joint Hose (5x8.2x2000) Clamp

Page: 40 of 42

LT80K2 (LT80K2 P1)

FIG35

REAR WHEELRef No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Part No 64110-40B50 55310-40B00-13L 09164-16002 09141-16004 04111-40408 09119-10048 08322-01103 08316-10103 64726-40B00 54725-18A00 64721-40B00 64731-40B00 09262-32007 09283-42016 09286-42001 09283-42015 09250-20003 64770-40B00 64780-40B00 09103-08504 64716-40B00 01550-08203 08322-01083 08319-31087 08351-21008 61442-33310 64711-40B00 09140-28003 64790-40B00 01550-08203 09319-10041 64120-40B00 64400-40810 64430-14600 64231-40B00 08316-10083 64130-40B00 64125-40B00 09282-42001 64729-40B00 02142-06083 64441-40B00 09280-14004 64451-40B00 64454-40B00 01550-06303 08316-10063 64444-40B00 64492-40B00 09250-11002 09364-06004 09352-50823-00B 09407-14403

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Sprocket, Rear (nt:22) Flange, Mounting Nut Washer Tire (at19x7-8) Dunlop Valve Assy, Wheel Tr413

Page: 41 of 42

LT80K2 (LT80K2 P1)

FIG35

REAR WHEELRef No 54 55 56 57 58 59 Part No 64511-40B10 64610-40B00 08319-31087 08322-01083 65100-40B51 43130-78030

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title:

Block No.

Block Title.

Suzuki Worldwide Motorcycle-ATVDescription Suzuki Bond, No.4 Cement, Thread Lock Grease, Super Cement, Thread Lock Super (1342) Cement, Thread Lock Super (1303b) Cement, Thread Lock Super (1333b) Cement, Thread Lock Super (1322) Cement, Thread Lock Super (1324) Paint (black) Paint (black Semi-gloss) Paint (super White) Paint (blight Silver Metallic)

Page: 42 of 42

LT80K2 (LT80K2 P1)

FIG36

OPTIONALRef No 1 2 3 4 4 4 4 4 5 5 5 5 Part No 99000-31030 99000-32040 99000-25030 99000-32050 99000-32030 99000-32020 99000-32110 99000-32120 99000-10109-019 99000-10109-291 99000-10109-14L 99000-10209-13L

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.