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Transcript of 8.0 ton 9.0 ton 10.0 ton 12.0 ton 13.5 ton 15.0 ton 16.0 ton - DP160N Spec She… · 7 models to...
8.0 ton
9.0 ton
10.0 ton
12.0 ton
13.5 ton
15.0 ton
16.0 ton
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7 MODELS TO CHOOSE FROM
MODEL WHEELBASE CAPACITY DIESEL ENGINE (mm) (t/600mm LC)
DP80N 2650 8.0 6M60 - TL
DP90N 2650 9.0 6M60 - TL
DP100N 2800 10.0 6M60 - TL
DP120N 2800 12.0 6M60 - TL
DP135N 2800 13.5 6M60 - TL
DP150N 3100 15.0 6M60 - TL
DP160N 3300 16.0 6M60 - TL
1
ADD POWER TO YOUR BUSINESS
High-performance durability – for measurably
improved productivity. When lift trucks are crucial
to your productivity, you need machines you can
rely on for top capabilities – which is what Cat
Lift Trucks deliver in these diesel-engine powered
lift trucks, with lifting capacities of 8.0 to 16.0 ton.
The commitment to manufacturing quality of Cat Lift
Trucks means that these trucks will tackle the toughest
workloads in the harshest conditions – while providing
operating conditions for drivers that are easier and
safer than ever before, allowing for more effi cient work
over longer periods.
The result? Dramatically enhanced on-site performance
that measurably adds to your bottom-line profi tability.
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2(*conditions apply)
MAJOR BENEFITS FOR
YOUR OPERATION
These Cat® lift trucks have been built with
major operator and owner benefi ts in mind:
Increased operator productivity – including
hydraulic fi ngertip controls (optional) on the
8.0-16.0 ton models, means drivers can work
longer shifts with increased effi ciency
Improved performance – the diesel engines
generate increased output and the trucks
deliver improved gradeability and faster lifting
speeds.
Reduced ownership costs - less downtime
and more uptime, due to easy- maintenance
design, on-board diagnostics, plus long service
intervals of 500 hours (DP80-160N)*.
Enhanced driver safety and comfort
– thanks to lower emissions, decreased noise
levels and improved all-round visibility.
The DP80-160N models also feature the
Presence Detection System (PDS) which
prevents accidental operation of the truck.
NUMEROUS APPLICATIONS
Tough to beat under all working conditions,
however hot or harsh, dry or dusty, Cat
lift trucks are suitable for a wide range of
applications, including:
Lumberyards and saw mills
Paper and pulp
Hardwood and furniture production
Steel/aluminium industries and foundries
Concrete, brick and block industries
Stone, clay and glass
Stevedoring, roll-on/roll-off applications
Multi-pallet applications
General load handling
Short-term rental
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DP80-160N
Modern, stylish and practical, these lift
trucks incorporate advanced ergonomic
design for maximum operating effi ciency,
easy maneuvering in tight areas, plus high
levels of driver comfort and safety. The
compartment has been carefully designed so
that the operator benefi ts from a panoramic
viewpoint and the ergonomic siting of
controls and pedals that are within easy
reach of the adjustable seating position.
The purposeful design of the trucks and curved
styling of the counterweight, with integral lights,
encase machines built for concentrated performance
and effortless productivity.
Masts are mounted over the front axle, on durable
and friction-free rotating points reducing forces
transmitted to the chassis.
The design incorporates rigid mast channels that are
fabricated for increased and reliable performance,
with hydraulic hoses and cables positioned so as not
to obscure the operator’s vision.
Simplex and triplex masts are available on the 8-ton
model, with simplex masts being provided for all
other models.
The Overhead Guard combines maximum protection
for the operator with clear all-round vision through
the angled roof bars, especially when working at
height.
Comprehensive operational safety
features include:
PRESENCE DETECTION SYSTEM (PDS) protects
operator, pedestrians and loads by disengaging drive
and hydraulic functions when the operator leaves
the normal seated operating position
SEATBELT BUZZER sounds when driver returns to
operating position, as a reminder to fasten seatbelt
THE ANTI-RESTART CONTACT SWITCH prevents
damage to starter motor and engine in case operator
restarts engine when already running
BACK-UP BUZZER warns when truck is reversing
PARKING BRAKE ALARM sounds if parking brake
has not been applied
MAST-MOUNTED FLOODLIGHTS
increase safety and productivity in dimly lit areas.
3
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THE OPERATOR’S COMPARTMENT is designed to
surround the driver in comfort and safety with all controls and
pedals positioned to facilitate stress-free operation.
On-off access is smooth and easy from both sides, using the
three-point entry system, consisting of open, wide, non-slip
side-steps and hand-grips on the compartment and seat.
A PRODUCTIVE ENVIRONMENT
A FULL SUSPENSION
SEAT incorporating
forward–backward,
weight adjustments,
bolster support, hip
restraint and seat
belt. Also includes
a seat switch for
operator ‘presence
detection’ and seatbelt
buzzer if not worn.
HYDRAULIC
CONTROL
LEVERS are based on
the same technology as
the fi ngertip controls, but
have longer, wider-
spaced levers.
INSTRUMENTATION
CONSOLE with 12
standard functions
that tilts with the
steering column for
consistent visibility.
AUTOMOTIVE-STYLE
PEDALS are positioned
to reduce fatigue.
Separate brake and
inching pedals facilitate
excellent ramp re-
starting and transmission
engagement.
4
POWER-ASSISTED
STEERING makes
maneuvering the truck
light and easy. While
the steering wheel
itself is tiltable and
can be adjusted to suit
individual preference.
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5
All main components within the fully integrated power train
– engine, transmission and front axle – have been designed
for an excellent match and superior functionality.
In addition, the engine and transmission are fl oating-
mounted within the chassis structure for exceptional
operator comfort, thanks to ultra-low engine noise plus
minimal vibrations and shock.
Powerful and fuel-effi cient diesel
engines
Complying with the latest exhaust emission
standards and EURO level IIIA regulations
(as amended by 2004/26/EC), the 4-stroke,
6-cylinder direct injection 6M60-TL diesel
engine used in the 8-16 ton models uses
high-pressure common rail technology plus
electronic-controlled injection, turbo charger
and intercooler to deliver excellent torque,
minimal noise, low vibration and high levels
of emission control. The positive crankcase
ventilation system separates oil damp from
blow-by gasses thus reducing exhaust
emissions.
High output and torque at low rpms ensures
excellent performance and engine longevity.
In addition, ‘low’ high-idle speed ensures less
noise and engine wear.
Auto-Shift Transmission
Fully automatic 3-speed transmission transmits
power from engine to front axle and auxiliary
systems, whilst a torque converter ensures
smooth control at all times. The transmission
uses constant mesh gears connected to the
shafts via 5 oil-cooled clutch packs. Automatic
gear selection reduces operational costs – and
the on/off inching system ensures improved
functionality and reduced maintenance.
Reduced noise levels
Thanks to improved design and manufacture,
noise levels have been drastically reduced to
make operation more comfortable, ensuring
better productivity over longer working shifts.
Cooling system
The high pressure cooling system circulates
coolant effi ciently around the engine block,
cyclinder head and through the aluminium core
radiator which provides excellent heat transfer.
Braking system
The standard hydraulic drum braking system,
with pneumatic assistance on the 8 to 15 ton
models, provides safe and effective stopping
power. Drums and brake shoes are protected
by plates that shield them from dirt and
debris, reducing maintenance and maintaining
performance.
Powerful oil cooled discs brakes, available
as standard on the 16.0 ton model and as an
option on other models, provide excellent
stopping performance, even in the toughest
applications.
Steering system
The hydrostatic steering system gives the
operator full ‘lock-to-lock’ turning capabilities
at very low speeds and even while stationary.
The rear axle is a sandwich type fabrication
giving maximum durability and is connected to
the chassis via a bushing arrangement which
allows it to pivot through 4 degrees. This gives
excellent maneuverability on rough surfaces
and uneven yards.
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6
DP80-160N
THE POWER TO DELIVER
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7
DP80-160N
EASY SERVICE ACCESS
The DP80-160N range has
been designed for easy
daily checks and servicing,
thanks to a unique range
of on-board servicing and
protection features.
EASY DAILY CHECKS of the coolant,
engine oil, transmission oil, hydraulic oil
and brake oil levels can be monitored
via conveniently located sight gauges,
that require no special tools nor tilting
of the operator compartment.
RAPID TROUBLESHOOTING of
electrical components is achieved via
on-board diagnostics with CAN bus
– and the Truck Fault History feature
stores up to 32 fault codes
SERVICE INTERVALS are an
impressively high 500 hours*,
minimising servicing costs.
WHEN MAINTENANCE IS
REQUIRED (above & right) the tilting
operator compartment on these models
swings open, using a manually operated
hydraulic pump, giving unobstructed
access to internal systems and
decreasing downtime.
(*conditions apply)
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8
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9
DP80-160N
OPTIONS
The range offers several
optional extras so as
to match individual
requirements, including:
A full all-weather cabin with low
noise levels, improved functionality
and features such as full lining and
heating/defrosting/air-conditioning
for exceptional operator comfort.
The large cabin size allows for fi tting
of alternative seats, and there is
generous on-board storage.
STANDARD OPTIONS
All weather cabin
Wide range of
mast heights
Two mast tilt angle
variations
Hydraulic fork positioner
Integral side-shifter
Fingertip Hydraulic Controls (above)
mounted on an adjustable armrest,
allow the operator to control hydraulics
precisely and with minimum effort.
Air intake kit is available for dusty
applications and helps to protect the
engine from debris which could
potentially cause a loss of power or
even damage to the engine.
Oil-cooled disc brakes are available
on the 8-15 ton models (standard on
the 16 ton) giving greater braking
power in heavy duty applications.
Your dealer can supply you with all the
currently available options to precisely
match your application.
DP100N (right)
shown with optional
HYDRAULIC FORK
POSITIONERS
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10
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11
A WEALTH OF DEALER SERVICES
After sales service
Fully equipped service vans, carrying
specialized tooling and carefully
selected stocks of service items, are
on call to ensure the best quality care
for your fl eet.
Manned by well-trained and dedicated
service technicians, using the latest
technical information and genuine Cat
lift truck parts, ensure inspections and
service operations are carried out to
the highest professional standards.
Maintenance programs
Our individually tailored programs
ensure prompt, professional service
while giving our clients accurate
budgeting and full control over
operating expenses.
And timely maintenance, carried out
by trained Cat lift truck technicians
can minimize downtime and extend
equipment life. Your dealer will be
happy to propose a maintenance plan
that’s right for you.
Financing options to suit your
cashfl ow
Your Cat lift truck dealer can offer
a wide range of fi nancing options
including outright purchase, leasing
and rental agreements, to spread
equipment costs over its working life
in the most tax effi cient way.
Fleet management
We can identify, control, and reduce
the cost of materials handling and
re-engineer your fl eet to improve
utilization.
Your Cat lift truck dealer can provide
further benefi ts to your business,
such as service contracts, training
and safety programs, fl eet audits and
application surveys.
Parts operation
We offer the highest parts availability
in the industry full-line, fi rst-pick, and
higher for current production models,
from our centrally based facility
located.
Depend on us
Our whole organization is geared to
providing a seamless and effi cient
service to keep your operation running
smoothly and profi tably.
Wherever you’re located, however tough the work you do, you’ll fi nd a local Cat® lift truck
dealership and customer support service dedicated to answering your needs with integrity and
dedication to customer satisfaction. Operating closely in partnership with your dealership will
ensure your Cat® lift trucks equipment keeps running with optimum effi ciency at all times –
for outstanding results.
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12
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Ast = Wa + x + l6 + aAst = Working aisle width with loada = Safety clearance (200 mm) l6 = Pallet length (800 or 1000 mm)b12 = Pallet width (1200 mm)
1.011.021.031.041.051.061.071.08
2.012.022.03
3.013.023.033.043.053.06
4.014.024.034.044.054.064.074.084.094.104.114.124.134.144.154.164.174.184.194.20
5.015.025.035.045.055.065.07
6.016.026.036.046.05
7.017.027.037.047.05
Characteristics
Manufacturer (abbreviation)Manufacturer’s model designationPower source: (battery, diesel, LP gas, petrol)Operator type: pedestrian, (operator)-standing, -seatedLoad capacityAt load centreLoad distanceWheelbaseWeight
Truck weight, without load / including battery (simplex mast, lowest lift height)Axle loading with maximum load, front/rear (simplex mast, lowest lift height)Axle loading without load, front/rear (simplex mast, lowest lift height)Wheels, Drive Train
Tyre type: V=solid, L=pneumatic, SE=solid pneumatic - front/rearTyre dimensions, frontTyre dimensions, rearNumber of wheels, front/rear (x=driven)Track width (centre of tyres), frontTrack width (centre of tyres), rearDimensions
Mast tilt, forwards/backwardsHeight with mast lowered (see tables)Free lift (see tables)Lift height (see tables)Overall height with mast raisedHeight to top of overhead guardSeat heightTow coupling heightOverall lengthLength to fork face (includes fork thickness)Overall widthFork dimensions (thickness, width, length)Fork carriage to DIN 15 173 A/B/noFork carriage widthGround clearance under mast, with loadGround clearance at centre of wheelbase, with load (forks lowered)Working aisle width with 1000 x1200 mm pallets, crosswiseWorking aisle width with 800 x1200 mm pallets, crosswiseTurning circle radiusMinimum distance between centres of rotationPerformance
Travel speed, with/without loadLifting speed, with/without loadLowering speed, with/without loadRated drawbar pull, with/without loadGradeability, with/without loadAcceleration time (10 metres) with/without loadService brakes (mechanical/hydraulic/electric/pneumatic)IC Engine motors
Manufacturer / TypeRated output B to ISO 1585Rated speed to DIN 70 020Number of cylinders / cubic capacityFuel consumption according to VDI cycleMiscellaneous
Type of drive controlMaximum operating pressure for attachmentsOil fl ow for attachmentsNoise level, mean value at operator’s earTowing coupling design / DIN type, ref.
Q (kg)c (mm)x (mm)y (mm)
kg kg kg
b10 (mm)b11 (mm)
α/β °h1 (mm)h2 (mm)h3 (mm)h4 (mm)h6 (mm)h7 (mm)h10 (mm)l1 (mm)l2 (mm)b1/b2 (mm)s / e / l (mm)
b3 (mm)m1 (mm)m2 (mm)Ast (mm)Ast (mm)Wa (mm)b13 (mm)
km/h m/s m/s N % s
kW rpm cm3 l/h / kg/h
bar l/min dB(A)
Cat Lift TruckDP80N
80006006752650
1174017740 / 2000 5890 / 5850
L9.00-20-12PR9.00-20-12PR
4X / 218201755
15 / 1232751604000532528451800565528540652390
64 / 180 / 1220
18252152305925
-38301535
27 / 310.550 / 0.5700.550 / 0.50085600 / 40700
49 / 31-
6M60-TL1102100
6 / 7545-
181---
DieselSeated
drum / pneum - hydr
Torque converter
no
Cat Lift TruckDP90N
90006007552650
1351020290 / 2220 6685 / 6825
L9.00-20-14PR9.00-20-14PR
4X / 218201755
15 / 123520
04000549028451800565546042402390
72 / 180 / 1220
22102052306105
-39301535
26 / 300.440 / 0.4600.440 / 0.40084800 / 46200
39 / 28-
6M60-TL1102100
6 / 7545-
181---
Cat Lift TruckDP100N
100006007552800
1480022290 / 2510 7450 / 7350
L10.00-20-14PR10.00-20-14PR
4X / 219001965
15 / 123590
04000559029151875695551042952515
72 / 180 / 1220
22102202756165
-39901550
24 / 290.460 / 0.4800.460/0.500
86500 / 5020038 / 30
-
6M60-TL1102100
6 / 7545-
206---
Cat Lift TruckDP120N
120006007652800
1606025190 / 2870 7340 / 8720
L10.00-20-16PR10.00-20-16PR
4X / 219001965
15 / 123590
04000559029151875695559543752515
79 / 180 / 1220
22102202756235
-40501550
23 / 290.460 / 0.4800.460 / 0.50085700 / 49700
33 / 27-
6M60-TL1102100
6 / 7545-
206---
Torque converter
drum / pneum - hydr
DieselSeated
no
DieselSeated
no
drum / pneum - hydr
Torque converter
DieselSeated
no
drum / pneum - hydr
Torque converter
dr
T
Specifi cation
13
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Lower Cost of Ownership• Design improvements have extended the
service intervals to 500* hours, thus reducing the total cost of ownership. * Conditions apply
• Vehicle Control Unit controls various functions and allows easy troubleshooting of electronic components.
• Tiltable operator compartment for unobstructed service and reduction of down time.
Unmatched Productivity• Complete model line up with capacities from 8
- 16 ton at 600 mm load centre
• Diesel engine is stage III A compliant according to directive 97/68/EC, amended by 2004/26/EC, due to the use of common rail technology in combination with turbo charger, intercooler, exhaust gas recirculation and a positive crankcase ventilation for low emissions of harmful exhaust gasses.
• Powerful 6M60-TL engine with high output and torque at low rpm’s to match performance and extend service life.
• High lift speed, drawbar pull and gradeability for excellent productivity.
• The range has a modern N-range family styling, consistent with smaller ranges.
Safety and Ergonomics• Safety seat switch prevents truck operation
when the operator is not seated.
• Low noise levels which increase operator comfort.
• Lever hydraulic control (electric over hydraulic)
• Automotive style pedal layout
• Adjustable steering column for comfortable operation
Useful options• Oil cooled disc brakes optional on the complete
range (std on 16 ton) for lower operational costs in hard applications.
• Advanced fingertip hydraulic controls mounted on an adjustable armrest for optimum load handling precision.
• Optional cabin with excellent functionality including:
1. Full lining, optional heater with defrosting and air conditioning for excellent operator comfort
2. All controls and switches are clustered for improved comfort
3. Cabin has flat windows for easy and cost effective service replacement
4. Optional audio preparation
14
Cat Lift TruckDP135N
13500600795
2800
1770028060 / 3140 7850 / 9850
L12.00-20-18PR12.00-20-18PR
4X / 219051925
15 / 123885
04000593029601915735
575045302600
88 / 180 / 1220
2220260320
6365-
41501550
23 / 300.380 / 0.4000.480 / 0.510
78800 / 5180027 / 26
-
6M60-TL110
21006 / 7545
-
206---
Cat Lift TruckDP150N
15000600795
3100
1805029930 / 3120 8190 / 9860
L12.00-20-18PR12.00-20-18PR
4X / 219051925
15 / 123885
04000593029601915735
605048302600
88 / 180 / 1220
2220260320
6755-
45451805
23 / 300.380 / 0.4000.480 / 0.510
78400 / 5520025 / 27
-
6M60-TL110
21006 / 7545
-
206---
Cat Lift TruckDP160N
160006008053300
1895031720 / 3230 8910 / 10040
L12.00-20-20PR12.00-20-20PR
4X / 219051890
15 / 124035
04000603529601915735626050402635
92 / 180 / 1220
22202603207030
-48051975
22 / 300.350 / 0.3700.440 / 0.470
77900 / 6030023 / 29
-
6M60-TL1102100
6 / 7545-
206---
WDB / pneum - hydrdr
r
DieselSeated
no
drum / pneum - hydr
Torque converter
DieselSeated
no
drum / pneum - hydr
Torque converter
DieselSeated
no
Torque converter
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