8. Anchors HD.pdf

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Throughbolts Throughbolts are a highly effective through fixing for concrete. An anchor designed for various applications where accurate installation and high specification are not critical. Suitable for most fixing, anchoring and holding down applications in concrete. One anchor for…. Different clamping thicknesses Stand off assembly Different embedment depths 1. Drill correct size hole 2. Clean hole thoroughly 3. Hammer anchor through fixture 4. Tighten with torque wrench Simple to install 08 01 - JDS 10/13 Reproduction, even in part, prohibited. Printed in UK. 08 01 08 01 Features Manufactured from 500NM carbon steel. Carbon steel 3 way expansion clip to ensure maximum holding power. Long thread gives the option of shallow embedment therefore avoiding obstructions and reducing drill bit wear. Ample thread relief prevents thread damage during installation. Wide range from M6 to M20 with lengths from 50 to 220mm. All anchors are pre-assembled and are zinc plated steel. Commonly used throughout the construction and allied industries. Market sectors include fabricators, lift engineers, fencing contractors, maintenance departments and all building and construction trades. Excellent for most installations into solid concrete including racking, machinery, crash barriers, seating, stairways, base plates and many other through fix applications.

Transcript of 8. Anchors HD.pdf

Page 1: 8. Anchors HD.pdf

Throughbolts

Throughbolts are a highly effective through fixing for concrete. An anchor designed for various applications where accurate installation and high specification are not critical. Suitable for most fixing, anchoring and holding down applications in concrete.

One anchor for….

Different clamping thicknesses Stand off assembly Different embedment depths

1. Drill correct size hole 2. Clean hole thoroughly 3. Hammer anchor through fixture

4. Tighten with torque wrench

Simple to install

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Features Manufactured from 500NM carbon steel. Carbon steel 3 way expansion clip to ensure maximum holding power. Long thread gives the option of shallow embedment therefore avoiding

obstructions and reducing drill bit wear. Ample thread relief prevents thread damage during installation. Wide range from M6 to M20 with lengths from 50 to 220mm. All anchors are pre-assembled and are zinc plated steel.

Commonly used throughout the construction and allied industries. Market sectors include fabricators, lift engineers, fencing contractors, maintenance departments and all building and construction trades.

Excellent for most installations into solid concrete including racking, machinery, crash barriers, seating, stairways, base plates and many other through fix applications.

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In Concrete 30N/mm²n Standard Embedment Depth

Art. No. Drill Size

mm.

Anchor Length

mm

Max Fixture Thickness

mm

Min hole Depth mm

Thread Dia mm

Embedment Depth mm

Centre Spacing

mm

Edge Distance

mm

0904 50645 6 85 45 35 6 50 120 70 0904 50820 8 65 20 40 8 55 135 85 0904 50835 8 80 35 40 8 55 135 85 0904 50855 8 100 55 40 8 55 135 85 0904 50885 8 130 85 40 8 55 135 85 0904 51008 10 65 8 50 10 65 165 90 0904 51018 10 75 18 50 10 65 165 90 0904 51033 10 90 33 50 10 65 165 90 0904 51063 10 120 63 50 10 65 165 90 0904 51212 12 80 12 65 12 80 200 100 0904 51225 12 100 25 65 12 80 200 100 0904 51245 12 120 45 65 12 80 200 100 0904 51265 12 140 65 65 12 80 200 100 0904 512105 12 180 105 65 12 80 200 100 0904 51613 16 105 12 85 16 110 270 135 0904 51630 16 125 30 85 16 110 270 135 0904 51655 16 150 55 85 16 110 270 135 0904 51680 16 175 80 85 16 110 270 135 0904 52020 20 130 20 100 20 125 310 230 0904 52050 20 160 50 100 20 125 310 230 0904 520105 20 200 110 100 20 125 310 230

Box Qty

100 100 100 50 50 50 50 50 50 25 25 20 25 20 25 20 20 20 20 20 10

Safe Working Load in 30N/mm² Concrete

Art. No. Drill Size mm. S.W.L Tensile Kn S.W.L Shear

Kn Rec. Tightening Torque Nm

0904 506 ** 6 2.7 2.0 7 0904 508 ** 8 4.2 3.3 10 0904 510 ** 10 5.9 6.0 30 0904 512 ** 12 8.8 7.4 35 0904 516 ** 16 14.0 12.5 85 0904 520 ** 20 17.4 15 165

Throughbolts BZP 08

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Passing through assembly. (drill dia. = anchor dia. = thread dia.). Assembly independent of drilled hole depths. Simple fitting procedure: Drill hole, insert anchor, tighten nut. Full load can be applied immediately.

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Throughbolts Zinc Plated

Permits Z-21-12-1091 and Z-21-12-1107 specify the use of quality controlled carbide tipped percussion drill bits in compliance with the specifications of the Institute for Structural Engineering, Berlin. RECA percussion drill bits comply with these requirements and are continuously supervised by the Research and Test Institute for Tools e. V. Remscheid.

*For this size no general building licence exists.

Art. No. Drill Dia Total

Length Max. fixing Thickness

Thread Dia

Min. Hole depth

Torque Nm

Box Qty

0904 18 10 8 75 10 8 65 15 100 0904 110 20 10 95 20 10 70 30 50 0904 110 50 10 125 50 10 70 30 50 0904 112 20 12 115 20 12 90 50 25 0904 112 30 12 125 30 12 90 50 25 0904 112 65 12 160 65 12 90 50 25 0904 112 105 12 200 105 12 90 50 25 0904 116 15* 16 115 15 16 110 100 20 0904 116 30 16 150 30 16 110 100 20 0904 116 60 16 180 60 16 110 100 20 0904 116 80 16 200 80 16 110 100 10 0904 120 60* 20 180 35 20 110 150 10

This is a highly efficient throughbolt with excellent load bearing capacity in non cracked concrete, close anchor spacing and edge distances. Ideal for medium to heavy duty applications. With general building licence, No. Z-21-12-1091 / Z-21-12-1107. Quality controlled by the Institute of Solid Construction at the Institute of Technology, Darmstadt.

Applications: Metal construction, channels, brackets, handrails, cable trays and shelving.

Available in: Carbon steel zinc plated with nut and washer. Stainless steel grade 316 (A4) with nut and washer. Carbon steel hot dip galvanised with nut and washer.

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Throughbolts Stainless Steel Grade 316 (A4)

Throughbolts Hot Dip Galvanised 08

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Art. No. Drill Dia Total

Length Max. fixing Thickness

Thread Dia

Min. Hole depth

Torque Nm

Box Qty

0904 28 15 8 80 15 8 65 15 100 0904 210 15 10 90 15 10 70 30 50 0904 210 30 10 105 30 10 70 30 50 0904 212 05 12 75 5 12 50 50 25 0904 212 15 12 110 15 12 90 50 25 0904 212 30 12 125 30 12 90 50 25 0904 216 15 16 115 15 16 90 110 20 0904 216 30 16 150 30 16 110 100 20

Art. No. Drill Dia Total

Length Max. fixing Thickness

Thread Dia

Min. Hole depth

Torque Nm

Box Qty

0904 48 10 8 75 10 8 65 15 100 0904 48 20 8 85 20 8 65 15 100 0904 410 10 10 60 10 10 60 30 50 0904 410 20 10 95 20 10 70 30 50 0904 410 45 10 120 45 10 70 30 50 0904 412 10 12 95 60 16 110 100 25 0904 412 30 12 125 30 12 90 50 25 0904 416 30 16 150 30 16 90 100 20

An all-steel expansion anchor for simple, fast installation of wire suspended ceilings. The key to the wirehanger’s strength is its unique one-piece wrap around expander whose full 360° hole contact and angled barb guarantee setting reliability. It is split three ways for even stress distribution to the concrete. The deep sleeve and matching deep land on the bolt maximise the expansion area for increased holding power. Zinc plated corrosion protection.

Installation: 1) Drill hole to specified size. 2) Brush and blow out to clean hole. 3) Tap anchor into concrete. 4) Withdraw the anchor to achieve full expansion.

Art. No. Description 6550 100 10 Wirehanger

Wirehangers

Safe Working Load 30N/mm² Concrete Tensile (kN)

1.5

Edge Distance Min ‘E’ (mm) 45 Centre Spacing Min ‘S’ (mm) 60

Structure Thickness Min ‘T’ (mm) 70 Eye Dia. (mm) 6

Hole diameter (mm) 6 Hole depth (mm) 45

Embedment Depth (mm) 40

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Art. No. Thread Stud Length

Max fixt. Thick. mm

A/F Box qty

6502 081 50 M8 70 10 13 50 6502 101 00 M10 85 15 17 25 6502 107 00 M10 130 60 17 25 6502 109 00 M10 160 90 17 25 6502 122 50 M12 120 30 19 10

Art. No. Thread Length Drill Size Box qty 6503 081 40 M8 50 14 50 6503 101 60 M10 60 16 50 6503 122 00 M12 80 20 25 6503 162 50 M16 100 25 10

Shield Only

M6 M8 M10 M12 M16 Drill

Hole Dia mm

12 14 16 20 24

Embed. depth mm

45 50 60 75 95

Min Drill Hole

Depth mm

55 60 70 85 105

Centre Spacing

mm

135 150 180 225 285

Edge Distance

mm

70 75 90 120 145

Min struct. Thick. Mm

90 100 120 150 190

Rec Tight. torque

Nm

5 5 30 45 100

Rec Tensile loads(kN)

1.04 2.21 2.52 3.8 -

Nb Tensile load tests are based upon use of 8.8 strength bolts, in concrete ≥25 N/mm2

Technical Data

Shield Anchors - Stud Type

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Shield Anchors - Bolt Type

The Shield Anchor is a high performance expansion anchor for solid brickwork or concrete.

The loose Bolt Type allows the expanding anchor part to be inserted in the base material. The fixture (base plate etc) can then be moved into position. The hexagon head bolt with washer can be placed through the fixture locating into the shield. The bolt should then be tightened to the recommended torque figures shown below.

The Stud Type allows the anchor to be inserted into the base material leaving the stud protruding. The fixture (base plate etc) can then be placed over the stud. The nut and washer are then replaced securing the fixture. The nut should then be tightened to the recommended torque figures shown below.

Each shield has a spring clip to retain anchor shape and can allow the anchor to be relaxed, removed and re-used. Four segment expansion gives good all round hole contact therefore greater holding power. The Shield Anchor has a fast expanding cone that is shaped to act directly on the segments without deformation for a positive, quick setting. Finish: Zinc plated & Yellow Passivated

Bolt Type Stud Type

Art No. Thread Bolt Length

Max fix thick. mm

A/F Box qty

6501 061 00 M6 50 10 10 100 6501 081 00 M8 60 10 13 50 6501 082 50 M8 75 25 13 50 6501 084 00 M8 90 40 13 25 6501 101 00 M10 70 10 17 25 6501 102 50 M10 85 25 17 25 6501 105 00 M10 110 50 17 25 6501 107 50 M10 135 75 17 25 6501 121 00 M12 90 10 19 10 6501 122 50 M12 105 25 19 10

Shield only

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Drill hole in masonry

Clean hole thoroughly

Insert Hammerset Anchor

Set using setting tool

Insert bolt and tighten

Setting Tool

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Hammerset anchors are a concrete fixing that works as a permanent socket as it is not reliant on continual torque to remain expanded. Hammerset anchors can be set flush or at depth allowing difficult or heavy fixtures to be moved into place over the fixing. Shallow embedment means shorter drilling times and less chance of connecting with reinforcing bars. Matched tapers ensure optimum expansion and four slot design gives excellent all round contact. Permanent female thread means any bolt or threaded bar of the correct diameter can be inserted or removed leaving the anchor undisturbed. Due to it’s independent nature this anchor is particularly suited for many suspension applications. Applications: Suspension pipework, ductwork, sprinkler systems, cable tray, overhead heating and suspended ceilings. Also for securing brackets, base plates, frames used in conjunction with machinery, street furniture, seating racking and numerous other fixtures.

Art. No.

Drill Size mm

Anchor Length

mm

Min. Hole

Depth mm

Thread dia

Embed Depth mm

Internal Thread Length

mm

Centre Spacing

mm

Edge Dist. mm

S.W.L Tensile

kN

S.W.L Shear

kN

Rec Light

Torque Nm

Box Qty

6512 100 80

10 30 30 M8 30 12 75 100 3.2 2.3 9 100

6512 101 00

12 40 40 M10 40 16 100 135 4.9 2.8 17 100

6512 101 20

15 50 50 M12 50 18 125 175 7.3 5.3 30 50

6512 101 60

20 65 65 M16 65 22 165 230 9.8 8.4 75 25

6513 201 00

Setting Tool for M10 Hammerset Anchors

6513 201 20

Setting Tool for M12 Hammerset Anchors

6513 201 60

Setting Tool for M16 Hammerset Anchors

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Sleeve Anchors - Stud Type 08

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Sleeve anchors are an extremely versatile fixing that can be used in a variety of applications and base materials. Two head styles are available - hex bolt head (see page 08 08) and the integral nut combined with fixed serrated washer. The integral nut version is better suited to applications where appearance is not paramount and gives better vibration resistance than the hex bolt variety. Through fixing means that the fixture (base plate, etc) can be moved into it’s precise position and then the anchor can be installed.

Art. No.

Drill Size mm

Anchor Length

mm

Max. Fixt.

Thick. mm

Min Hole

Depth mm

Thread Dia.

Embed Depth mm

Centre Spacing

mm

Edge Dist. mm

S.W.L Tensile

kN

S.W.L Shear

kN

Rec Light

Torque Nm

Box Qty

6517 201 00

10.0 50 10 45 M8 53 140 70 6.5 6.1 35 50

6517 203 50

10.0 77 35 45 M8 53 140 70 6.5 6.1 35 50

6517 206 00

10.0 97 60 45 M8 53 140 70 6.5 6.1 35 25

6517 302 00

12.0 75 20 55 M10 68 180 90 8.1 7.5 55 50

6517 304 50

12.0 99 50 55 M10 68 180 90 8.1 7.5 55 25

6517 307 50

12.0 129 75 55 M10 68 180 90 8.1 7.5 55 25

6517 501 00

16.0 65 15 60 M12 86 225 115 10.6 9.9 85 25

6517 509 00

16.0 147 85 60 M12 86 225 115 10.6 9.9 85 10

A thin walled anchor giving low stress in the base material allowing smaller edge and centre spacing distances. A wide range of diameters and lengths are available to cover many applications. Sleeve anchors are supplied complete thus reducing installation time to a minimum. Particularly suitable for use in solid base materials such as concrete, stone, rock and brickwork. Can also be used with limited suitability in dense concrete blocks, perforated brickwork and light aggregate blocks. Zinc and yellow passivated finish for greater corrosion protection.

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1. Drill correct size hole 2. Clean hole thoroughly 3. Hammer anchor through fixture

4. Tighten with torque wrench

Sleeve Anchors - Hex Bolt Type 08

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Art. No.

Drill Size mm

Anchor Length

mm

Max. Fixt.

Thick. mm

Min. Hole

Depth mm

Thread Dia.

Embed. Depth mm

Centre Spacing

mm

Edge Dist. mm

S.W.L Tensile

kN

S.W.L Shear

kN

Rec Light

Torque Nm

Box Qty

6518 68

8.0 45 10 40 M6 48 125 65 4.3 3.8 15 100

6518 630

8.0 70 35 40 M6 48 125 65 4.3 3.8 15 50

6518 88

10.0 55 10 45 M8 53 140 70 6.5 6.1 35 50

6518 835

10.0 80 35 45 M8 53 140 70 6.5 6.1 35 50

6518 860

10.0 100 60 45 M8 53 140 70 6.5 6.1 35 50

6518 10 16

12.0 65 15 55 M10 68 180 90 8.1 7.5 55 50

6518 10 20

12.0 80 20 55 M10 68 180 90 8.1 7.5 55 50

6518 10 50

12.0 100 50 55 M10 68 180 90 8.1 7.5 55 25

6518 12 45

16.0 120 55 60 M12 86 225 115 10.6 9.9 85 20

The hex bolt head gives a neat finish in applications where minor vibration is not a consideration. Through fixing means that the fixture can be moved into it’s precise position and then the anchor can be installed.

A thin walled anchor giving low stress in the base material allowing smaller edge and centre spacing distances. A wide range of diameters and lengths are available to cover many applications. Sleeve anchors are supplied complete thus reducing installation time to a minimum.

Particularly suitable for use in solid base materials such as concrete, stone, rock and brickwork. Can also be used with limited suitability in dense concrete blocks, perforated brickwork and light aggregate blocks. Zinc and yellow passivated finish for greater corrosion protection.

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The MKT High Load Anchor SZ is a torque controlled expansion anchor system (ETA, Option 1), designed for quick through fastening in cracked and non-cracked concrete. The SZ is BZS shock approved.

Specially machined expansion sleeve and cone provides positive expansion by reduced friction, ensuring maximum grip. Clamping action on fixture provided by the nylon compression ring which also forms a moisture barrier.

Countersunk Head for flush fixing (requires allen type hex key to tighten) and Hex Head are both approved loads and performance data as per ETA-02/0030, Option 1. The design of the High Load Anchor makes it particularly suitable for withstanding vibration and shock loads.

Applications: Medium to heavy duty anchoring of base plates, supports, pallet racks, brackets, railings in cracked and non-cracked concrete.

SZ10 / M6 SZ12 / M8 SZ15 / M10 SZ18 / M12 SZ24 / M16 Tension C20/25 [kN] 7.6 9.5 14.3 16.7 23.8 C30/37 [kN] 7.6 11.6 17.4 20.3 29.0 C40/50 [kN] 7.6 13.4 20.1 23.5 33.6 C50/60 [kN] 7.6 13.8 21.9 25.8 36.9 Shear >=C25/30 [kN] 6.9 11.4 17.1 22.9 40.0 Bending Moments [Nm] 6.9 17.1 34.3 60.0 152.0 Approved loads: total safety factor as per ETAG included. Lower loads apply for reduced anchor spacing, edge distances and

anchorage depths. Further information available on request.

Non-cracked concrete

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MKT Anchors - Countersunk Head

Art. No. Type Drill Ø Max. Fixt. Thickness Anchor Length Thread Head Size Box Qty 0908 008 010 SZ-S 12/10 M8 12mm 10mm 80mm M8 SW 13 50 0908 008 030 SZ-S 12/30 M8 12mm 30mm 100mm M8 SW 13 50 0908 008 050 SZ-S 12/50 M8 12mm 50mm 120mm M8 SW 13 25 0908 010 025 SZ-S 15/25 M10 15mm 25mm 110mm M10 SW 17 25 0908 010 045 SZ-S 15/45 M10 15mm 45mm 130mm M10 SW 17 25 0908 012 040 SZ-S 18/40 M12 18mm 40mm 140mm M12 SW 19 20 0908 016 020 SZ-S24/20 M16 24mm 20mm 140mm M16 SW 24 10 0908 016 050 SZ-S 24/50 M16 24mm 50mm 170mm M16 SW 24 10

Hex Head C/S Head

da1 di1 da2 di2 ha hi SK10 M6 20.0 10.5 11.0 6.5 6.0 4.0 SK12 M8 24.0 13.5 14.0 8.5 7.5 5.0 SK15 M10 30.0 16.5 17.0 10.5 10.5 6.5 SK18 M12 32.0 18.5 19.0 12.5 12.0 7.5

Measures of countersunk head [mm]

Art. No. Type Drill Ø Max. Fixt. Thickness Anchor Length Thread Hex Key Box Qty. 0908 206 010 SZ-SK10/10 M6 10mm 10mm 65mm M6 SW 5 50 0908 206 045 SZ-SK 10/45 M6 10mm 45mm 100mm M6 SW 5 50 0908 208 010 SZ-SK 12/10 M8 12mm 10mm 75mm M8 SW 6 50 0908 208 025 SZ-SK 12/25 M8 12mm 25mm 90mm M8 SW 6 50 0908 208 050 SZ-SK 12/50 M8 12mm 50mm 115mm M8 SW 6 25 0908 210 025 SZ-SK 15/25 M10 15mm 25mm 100mm M10 SW 8 25 0908 210 035 SZ-SK 15/35 M10 15mm 35mm 110mm M10 SW 8 25 0908 212 020 SZ-SK 18/20 M12 18mm 20mm 110mm M12 SW 10 25

MKT Anchors - Hex Head

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The Probrolly is a collapsible metal anchor providing a high strength fixing in a wide range of cavity applications such as plasterboard, hardboard, plywood, hollow brick and block work. The Probrolly’s all steel bright zinc plated construction provides a fire resistant, high strength fixing with added corrosion protection. The Probrolly is quickly set by a special installation tool but can also be set by a standard hand or cordless screwdriver. Once set, the Probrolly becomes a captive fixing allowing the screw to be removed for demounting the fixture many times. Due to its lugged collar it is non-rotational. The Probrolly’s wide range enables fixing in material from 3 - 45mm thickness, allowing a maximum fixing thickness of up to 20mm. The Probrolly is particularly suitable for fixing radiators and wall cupboards to plasterboard. Also for other applications where extra performance is especially important.

Drill to correct size Turn screw to set Probrolly

Remove screw, place through fixture and back into Probrolly then tighten the screw.

Insert Probrolly

Installation Technique

Grip Range

Setting Tool

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Art. No Size Grip Range mm

Hole Size mm Box Qty Minimum Maximum

6606 042 50 M4 x 25 0 5 9 100 6606 044 00 M4 x 40 3 11 9 100 6606 045 00 M4 x 50 16 23 9 100 6606 054 50 M5 x 45 6 13 11 100 6606 056 00 M5 x 60 8 16 11 100 6606 057 00 M5 x 70 15 32 11 100 6606 066 00 M6 x 60 3 13 13 100 6607 000 10 Setting Tool 1

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Suitable for use in cracked and un-cracked concrete. Also for use in brickwork, stone, wood, marble, block and other construction materials. No expansion, allows close to edge fixing and close fixing to fixing spacing. Easy to handle and use, no extra parts. Screw directly in to masonry. Threading system allows for total removal of anchor from substrate. Balancing thread ensures correct alignment of screw. Finish: Zinc and Yellow Passivation. Galvanised—see table for sizes. CE marked sizes are available. POA.

SWL= Safe Working Load *Performance values refer to hexagon and hexagon flange head styles only. More Technical specific information is available on request.

1. Drill hole in substrate, using correct diameter, ensuring the hole is deep enough to accommodate dust caused by threading action.

2. Remove any loose dust from the hole.

3. Screw in the Thunderbolt with a socket wrench. Apply a slight downward pressure to start the self tapping action.

4. Tighten the Thunderbolt until the fixture is in place. If resistance is met, unscrew one turn and re-tighten. Do not over tighten.

5. For optimum performance, a torque wrench should be used. Do not exceed tightening torque shown below.

Installation Procedure

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Performance Values (Concrete C20/25) *

Drill Dia mm 5 6 8 10 12

Embedment Depth mm 25 30 40 50 60

Ultimate Load kN Tension 4.2 8 12 18 26

SWL kN Tension 1 2 3 4.5 6.5

Ultimate Load kN Shear 9 10 24 40 54

SWL kN Shear 2 2.5 6 10 13.5

Normal Edge distance (mm) Tension n/a 60 60 80 90

Normal Edge distance (mm) Tension n/a 80 90 120 140

16

80

40

8

n/a

n/a

100

n/a

Normal Spacing (mm) Tension n/a 100 120 170 200 220

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Type Art. No.

Y P Art. No.

Galvanised

Size. mm D x L

Box Qty.

Max Fixture Thick.

Torx / Spanner

Size

Drill dia mm

Min Embed depth mm

Min over drill depth

mm

Countersunk Torx

0195 16 50 6 x 50 100 20 TX30 6 30 10

0195 16 75 6 x 75 100 45 TX30 6 30 10

0195 16 100 6 x 100 100 55 TX30 6 45 10

0195 16 130 6 x 130 100 85 TX30 6 45 10

0195 16 150 6 x 150 100 105 TX30 6 45 10

Hexagon Flange

0195 25 30 5 x 30 200 5 A/F8 5 25 10

0195 25 50 5 x 50 100 25 A/F8 5 25 10

0195 26 50 6 x 50 100 20 A/F10 6 30 10

0195 26 75 6 x 75 100 45 A/F10 6 30 10

0195 26 100 6 x 100 100 55 A/F10 6 45 10

0195 26 150 6 x 150 100 105 A/F10 6 45 10

Hexagon

0195 38 60 0195 58 60 8 x 60 100 20 A/F15 8 40 15

0195 38 75 8 x 75 100 35 A/F15 8 40 15

0195 38 100 0195 58 100 8 x 100 100 60 A/F15 8 40 15

0195 38 130 8 x 130 50 90 A/F15 8 40 15

0195 38 150 0195 58 150 8 x 150 50 110 A/F 15 8 40 15

0195 31 060 0195 510 60 10 x 60 50 10 A/F17 10 50 20

0195 31 075 10 x 75 50 25 A/F17 10 50 20

0195 310 100 0195 510 100 10 x 100 50 50 A/F17 10 50 20

0195 310 130 10 x 130 25 80 A/F17 10 50 20

0195 310 150 0195 510 150 10 x 150 25 100 A/F17 10 50 20

0195 312 75 12 x 75 50 15 A/F19 12 60 25

0195 312 100 0195 512 100 12 x 100 50 40 A/F19 12 60 25

0195 312 130 12 x 130 25 70 A/F19 12 60 25

0195 312 150 0195 512 150 12 x 150 20 90 A/F19 12 60 25

0195 312 200 0195 512 200 12 x 200 20 140 A/F19 12 60 25

0195 316 100 16 x 100 10 20 A/F27 16 80 32

0195 316 150 16 x 150 10 70 A/F27 16 80 32

0195 316 200 16 x 200 10 120 A/F27 16 80 32

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Rechem polyester resin system is designed for anchoring studs, re-bars, etc to most masonry base materials whether solid or hollow. The two parts are stored separately in the cartridge and mixed together in the nozzle on application. This ensures a good flow and an even mix between the aggregate base and the hardener. Rechem resin gives high tensile strengths when cured and it also allows fittings to be placed closer to edges and each other. Rechem is suitable for vibrating loads and is also resistant to dynamic loads. Rechem is completely universal and can be used with any size stud or bar.

Art. No. Product Unit Qty Carton Qty 0912 995 380ml Cartridges c/w Nozzle 1 12

6522 309 20 Spare Nozzles 1 - 6522 309 30 Sleeves 15 x 85mm (for M12) 10 - 6522 309 35 Sleeves 20 x 85mm (for M16) 10 - 6522 309 45 Metal Contractors Resin Dispensing Gun 1 - 6522 309 60 Extension Tube 250mm x 8mm O/D 1 - 6522 309 70 Blow Out Pump HP1 1 -

Installation instructions Preparation : Drill hole to required diameter and depth according to table. Clean hole thoroughly and remove all dust. Application: Select appropriate nozzle, screw into cartridge. Squeeze material out of gun until an even colour is achieved. Apply to hole, working from the base out (half fill). Insert the bolt into the resin, rotating to fully coat the surface. Wipe away excess material. Once resin has cured, fixture may be attached and nut tightened. Curing: This is variable depending on temperature e.g. 20°C cures in 2 hours or at 10°C cures in 3 hours. (See 08 18 for other curing characteristics).

RECA Rapid Resin Injection System 08

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Rechem can be used with remedial wall ties, brick ties, studs, sockets and reinforcing bars. Rechem can be used directly in solid base materials and in hollow substrates by using sleeves. Ideal for all general fixing, anchoring and holding down applications. Especially suitable for industrial machinery, canning plants, crash barriers, bumpstops, fans, pumps, stairways, balustrades and hand rails. For quantities per hole, pullout values and cure times please refer to pages 08 14.

Page 14: 8. Anchors HD.pdf

Rechem STF can be used with remedial wall ties, brick ties, studs, sockets & reinforcing bars.

Rechem STF can be used directly in solid base materials or in hollow materials with sleeves.

Ideal for all general fixing, anchoring and holding down applications.

Especially suitable for industrial machinery, canning plants, crash barriers, bumpstops, fans, pumps, stairways, balustrades & hand rails.

Art. No. Product Unit Qty Carton Qty 0912 380 380ml STF Cartridges c/w Nozzle 1 10

6522 309 20 Spare Mixer Nozzles 1 20 6522 309 45 Contractors Dispensing Gun 1 1 6522 309 70 Large Blow Out Pump 1 1

Rechem STF has an extremely mild odour, high flash point and no flammability assigned to it, offering the advantage of being able to be used in confined areas where strong odours could cause problems.

The two parts are stored separately in the cartridge and mixed together in the nozzle on application. This ensures a good flow & an even mix between the aggregate base & the hardener.

Rechem STF resin gives high tensile strengths when cured. Rechem STF also allows fixings to be placed closer to edges & each other.

Rechem STF is suitable for vibrating loads & is also resistant to dynamic loads. Rechem STF is completely universal as it can be used in most masonry base

materials, either hollow or solid, with any size stud or bar.

Anchor Size mm

Hole Diameter mm

Hole Depth mm

Tension (kN) Ultimate Pull Out

Fixings Per Cartridge (2/3 fill)

8 10 80 21.5 86 10 12 90 28.0 53 12 14 110 30.0 32 16 18 125 69.0 17 20 22 170 75.0 8 24 26 210 101.0 5 30 32 280 171.0 2

FAST SETTING TIMES - TYPICALLY @ 20°C; GEL TIME 6 MINUTES, FULL CURE 1 HOUR

Tension Figures quoted are tested in accordance with B.S. 5080 PART 1 in approximately 30 N/mm2 concrete. The ultimate pull out strength is varied by: 1 The strength of both the substrate and bar/stud 2 The length of the resin bond to bar 3 Hole preparation and cleanliness 4 Anchor separation Safety factors should be considered depending on the strength and nature of the substrate. Due to the inconsistent nature of hollow blocks and bricks tension figures may vary. Site testing should be carried out where necessary to establish particular suitability. In order to achieve maximum performance the distance between the centres of the anchors should be a minimum of 2.0 x the embedment depth, and 1.25 x the embedment depth for the minimum distance from edges.

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Sleeves

Perforated, grey nylon sleeves for greater performance in hollow or poor base materials. Two sizes of sleeve that come complete with collars for overhead use. Collars also ensure that studs are kept central in normal use.

Larger size of 20mm x 85mm for use with 16mm chemical studs or M16 studding. Smaller size of 15mm x 85mm for use with 12mm chemical studs or M12 studding.

Installation should be carried out in the normal manner but hollow sleeves must be at least half filled. Smaller chemical studs or studding may be used but greater quantities of resin are needed to fill the sleeve void, collars should also be used on these occasions.

Spare Mixing Nozzles

KM 10 mixing nozzles ensure RECA Resin injection is as cost effective as possible. Due to the fact the resin mixes in the nozzle, RECA injection cartridges can be re-used.

After the last hole is completed simply remove the nozzle, wipe away any excess resin from the cartridge and replace end caps. To re-use (within shelf life) simply connect a new nozzle and use as normal.

Care should be taken that the nozzle is firmly attached but not over tightened as this restricts flow and can lead to an incorrect mix.

Prokem Injection System 08

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Technical Information - Curing Characteristics

The above have been determined by the following methods: 1. WORKING LIFE: Time for a mass of 100g applied at a thickness of 3mm to reach initial gel point. 2. SET POINT: Time for said mass to reach 75% of final Barcol hardness (resistant to thumbnail). 3. CURE TIME: Time to reach final hardness and stabilise. 4. FINAL TENSIONING: Time to reach optimal cure level. 5. All tests were carried out at continuous temperatures. Increase or decrease of ambient

temperatures from the figures stated above will cause variation in the rate and completion of the cure.

Art. No. Description 6522 309 20 Prokem System Nozzles 6522 309 30 Prokem System 15 x 85mm Sleeve 6522 309 35 Prokem System 20 x 85mm Sleeve 6522 309 60 Prokem System 250mm x 8mm O/D Extension Tube

Temperature Working Time Set Time Cure Time 5OC 12 mins 1 hour 30 mins 4 hours 10OC 9 mins 60 mins 3 hours 15OC 6 mins 40 mins 2 hour 30 mins 20OC 5 mins 30 mins 2 hours

Final Time 36 hours 24 hours 18 hours 16 hours

30OC 3 mins 18 mins 1 hour 10 hours 40OC 2 mins 12 mins 40 mins 8 hours

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Art. No. Description Max. Fixing Thickness (mm) Overall Length (mm) Box Qty 6522 100 80 Stud M8 20 110 10 6522 101 00 Stud M10 30 130 10 6522 101 20 Stud M12 35 160 10 6522 101 60 Stud M16 45 190 10 6522 102 00 Stud M20 60 260 5 6522 102 40 Stud M24 55 300 5

Zinc Studs (c/w nuts, washers and setting tool)

Art. No. Description Drill Diameter

mm Hole

Depth mm Box Qty

Approved loads in concrete ≥ C20/25 (kN)

6522 200 80 Capsule M8 10 80 10 4.0 6522 201 00 Capsule M10 12 90 10 7.0 6522 201 20 Capsule M12 14 110 10 10.0 6522 201 60 Capsule M16 18 125 10 15.0 6522 202 00 Capsule M20 25 170 6 27.0 6522 202 40 Capsule M24 28 210 6 37.0

Stainless Steel A2 Studs (c/w nuts, washers and setting tool)

Art. No. Description Max Fixing

Thickness mm Overall

Length mm Box Qty.

6522 110 80 Stud M8 20 110 10 6522 111 00 Stud M10 30 130 10 6522 111 20 Stud M12 35 160 10 6522 111 60 Stud M16 45 190 10 6522 112 00 Stud M20 60 260 5 6522 112 40 Stud M24 55 300 5

Concrete Temp.

Curing time

over 20° C 10 min

10°C- 20°C 20 min

0°C - 10°C 1 hour

The combination of resin anchor capsules, threaded studs and the coarseness of hammer drilled holes produces a fixing generally stronger than the base material. This stress free fixing allows close to edge fixings or anchor groups with small spacings. Chemical anchors are also an excellent option for applications that involve shock or vibration loads.

1. Drill hole to the correct length and diameter. 2. Clean hole completely by brushing and blowing. 3. Insert capsule into cleaned hole. 4. Drive stud into capsule, chisel end first, stud should be mounted in a 3 jaw chuck hammer drill, on

rotary hammer. Zinc studs come complete with hexagon drive bar to allow simple application. 5. Ensure the stud is set into capsule up to setting mark. 6. Carefully release setting tool and allow full curing time before

tightening or applying any load.

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Capsules

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No styrene - can be used in confined spaces where strong odours pose problems. Fast curing - just 30 minutes waiting time at 20°C. High strength - fixings are generally stronger than the base material. Easy to use - convenient silicone size 300ml cartridge that fits in a standard

skeleton gun. Versatile - can be used for holding studs, starter bars or reinforcing bars in to

most solid or hollow masonry base materials. Practical - can be used for anchoring applications close to

edges or closely grouped fixings. Also beneficial for fixings subjected to vibration or shock loads.

Art. No. 0912 300

Temperature Gel Time (Minutes) (°C) (°F)

5 41 12 50 10 50 9 45 15 59 6 35 20 68 5 30 25 77 3 30

Minimum Loading Times (Minutes)

For best results use manual operation, skeleton gun for cartridges up to 310ml size. Art. No. 1732 900 40

Size mm Hole Diameter mm Hole Depth mm Tension (kN) SWL Fixings per unit 300ml 8 10 80 5.3 64

10 12 90 7.0 40 12 14 110 7.5 24 16 18 125 17.2 12 20 22 170 18.7 6 24 26 210 25.2 2 30 32 280 42.7 1

Tension figures based on 30N/mm² concrete. Safe Working Load (SWL) includes safety factor of 4:1.

Blow out pumps and brushes to clean the holes. Art. No. 6522 309 Art. No. 0914 100

Nylon sleeves for use in hollow materials. Art. No. 6522 309

Accessories for CHUBPAC300 STF Mortar

Studs, nuts & washers in zinc & stainless. Art. No. 6522*

1 metre wire mesh sleeves in zinc for hollow applications. Art. No. 0912 600

1 shot - 2 part chemical anchor cartridge that fits in a standard skeleton gun!

Chubpac300 Chemical Mortar 08

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Spare Mixer Nozzles Art. No. 6522 309 20

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Rechem Epoxy Acrylate Resin is a high performance anchoring system for fixing studs, re-bars, etc to most masonry base materials whether solid or hollow. The two parts are stored separately in the cartridge and mixed together in the nozzle on application. This ensures a good flow & an even mix between the aggregate base & the hardener.

Typical gel and curing time* Typical Performance Data

Figures are based on M12 fixings, Full cure is achieved after 24hrs *Increase 50% for damp holes.

Epoxy Acyrlate is a superior chemical resin: Ideal for use in in damp or wet substrates. Improved loading performance. Greater chemical and corrosive performance. Reduced shrinkage. Cartridge size 380ml. Suitable for standard nozzles and

guns.

Application examples: Ideal for remedial work, fixing helical bars. Stainless steel handrails fixed into a marble base. Fixing a floodlight tower to a concrete base. Fixings in central reservation motorway barriers.

Art. No. 0912 400

RECA Epoxy Acrylate Resin 08

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Size

Hole Diameter

(mm)

Hole Depth (mm)

Recommended Load (kN)

Tension Shear M8 10 80 5.8 5.8 M10 12 90 9.0 8.9 M12 14 110 14.1 13.2 M16 18 125 20.7 23.9 M20 24 170 29.4 38.2 M24 28 210 34.9 54.7

Tension figures based on 25N/mm²(C20/25)

Temp. (°C)

Gel Time (mins)

Minimum Loading Time (mins)

25 3 35 15 6 35 5 12 50 -5 50 90

Wire Mesh Sleeves Used for hollow applications. Prevents resin escaping in voids. They are more durable and more malleable than nylon sleeves. Available in 12, 16 and 22mm. Can be cut to size.

Resin Accessories

Art. No. Description Box Qty 0912 600 121 12mm x 1mtr (M6/M8) 5 0912 600 161 16mm x 1mtr (M6/M8/M10) 5 0912 600 221 22mm x 1mtr (M12/M16) 1

Page 19: 8. Anchors HD.pdf

Art. No. Description Box Qty 6522 309 70 Large 0.6 litre Blow out pump 1

09127 Small ‘Puffer’ pump 143ml 1 0914 100 10 Wire Brush Holders-Steel For Hole size 10mm 1 0914 100 12 Wire Brush Holders-Steel For Hole size 12mm 1 0914 100 16 Wire Brush Holders-Steel For Hole size 16mm 1 0914 100 20 Wire Brush Holders-Steel For Hole size 20mm 1 0914 100 24 Wire Brush Holders-Steel For Hole size 24mm 1

0911 118 T Handle Wire Brush Hole Cleaner - Nylon 1 6522 309 45 Contractors Dispensing Gun (resin) 1

Large 0.6 Litre Blow Out Pump

Small ‘Puffer’ Pump 143ml

Contractors Gun

Heavy duty pump to remove dust and debris from newly drilled holes.

Smaller version of the 0.6 litre pump, used to get into smaller holes and remove any dust and debris.

Contractors resin dispenser. Strong robust gun. Metal mechanism. Metal cradle.

Wire Brush Hole Cleaners

A wire brush to remove the material which is left after drilling the hole Steel Wire - Ideal for concrete Nylon wire - Ideal for masonry

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Page 20: 8. Anchors HD.pdf

A 2 part concrete repair system & anchoring system, with extremely high strength in compression and tension making it ideally suitable for anchoring large bolts, starter bars, machinery installation and ground repair.

Typical Gel & Curing Times*

* Full cure is achieved after 24 hours. **Below 5oC the product will naturally become more viscous.

Once mixed the formula can be poured into the predrilled hole, or repair area, and has self levelling properties. This makes it ideal for shuttering and bedding in of deep posts.

Made from 58% recycled materials. Excellent structural characteristics, stronger than cured

concrete. Pre-mixed aggregate and hardener components allow

for fast and safe mixing.

Working time at different ambient oC for 100g of mass mixed product.

Technical Data

Coverage: 0.8m2 @ 5mm thickness per 5kg Chemistry: Polyester Resin Mixed Density: 1.55kg/ltr at 25oC mixed Layer Thickness: Minimum thickness 5mm application. Layers above 30mm build up in stages, observing the relevant gel time between stages.

GP Polyester Pourable Resin

08 20 08 20

Can be used as a structural repair compound for:

Repairs to large cracks in concrete that require self levelling characteristics and hard to reach areas. Bedding in of coping stones, concrete units, steel, concrete or wooden posts. Anchoring of threaded steel bolts into solid surfaces.

Art. No. Colour Size Shelf Life 0912 500 Grey 5KG (3.2ltr) 12 Months

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Temp °C 5 10 20 25 30 35

Typical Gel time(mins) 55 40 18 12 8 6

Min Load time (mins) 240 180 120 90 60 50

Anchor Installation Resistance Loads

Rod Class 5.8

Drill Diameter

Embedment Depth

Standard Edge

Distance

Standard Anchor

Distance Torque Characteristic

Concrete C20/25

Concrete C20/25

mm mm mm mm Nm Tensile KN

Tensile KN

Shear KN

M12 14 110 110 220 40 22.7 7.6 13.4 M16 18 140 140 280 60 38.5 12.8 24.9 M20 24 180 180 360 100 61.9 20.6 39.2 M24 28 220 220 440 150 90.7 30.2 52.3

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Rechem Injection System

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Anchor Size mm Hole Diameter mm Hole Depth mm Tension kN Fixings per unit 2/3 full 8 10 80 5.9 90 10 12 90 6.4 56 12 14 110 10.8 34 16 18 125 13.4 18 20 22 150 14.5 10

Technical Information

Concrete Blocks 63 N/mm2

Tension figures quoted above are tested in accordance with BS5080 Part 1 in 63n/mm2 concrete blocks (12 x 12 x 12 inches). In all cases for 16mm and 20mm anchors, failure of the concrete block was observed before the anchor dislodged.

Anchor Size mm Hole Diameter mm Hole Depth mm Tension kN Shear kN Fixings per unit 2/3 full 8 10 80 3.9 2.9 115 10 12 90 4.9 4.5 72 12 14 110 8.5 6.6 43 16 18 125 14.0 12.0 23 20 22 150 18.4 18.0 15 24 26 160 18.4 24.0 8

Solid Concrete 30 N/mm2

Anchor Size mm Hole Diameter mm Hole Depth mm Tension kN Shear kN Fixings per unit 2/3 full 8 10 80 2.4 3.0 88 10 12 90 2.9 4.0 54 12 14 110 2.9 5.0 32

Hollow Bricks

Anchor Size mm Hole Diameter mm Hole Depth mm Tension kN Shear kN Fixings per unit 2/3 full 8 10 80 1.2 1.5 88 10 12 90 1.3 1.9 54 12 14 110 1.5 1.9 32

Hollow Concrete Blocks

Torque Measurements

The above charts are intended as a guide only and to confirm suitability. For accurate loading levels and usage rates a practical site trial is recommended. Due to the varying strengths of substrates based on hollow bricks and hollow blocks the figures are given in good faith but a full site trial for each different applications is strongly recommended. All tension and shear figures are shown including a safety factor of 4:1.

Usage figures allow for the amount to fill a mixer nozzle but no further wastage or substrate being porous in any way.

Anchor Size mm Hole Diameter mm Hole Depth mm Maximum Tightening Torque Preload Developed 8 10 80 10NM 7kN 10 12 90 21NM 12kN 12 14 110 30NM 14kN 16 18 125 60NM 21kN 20 22 150 110NM 31kN