8 & 110 BENCH GGRINDER - Berkshire eSUPPLY · • Wear protective hair covering to contain long...
Transcript of 8 & 110 BENCH GGRINDER - Berkshire eSUPPLY · • Wear protective hair covering to contain long...
ooppeerraattiinngg mmaannuuaall && ppaarrttss lliisstt 8822008822 && 8822110022
88″″ && 1100″″
BBEENNCCHH GGRRIINNDDEERR
Read carefully and follow all safety rules and operating instructions before first use of this product.
16713.29-1102
DDEESSCCRRIIPPTTIIOONN
Palmgren Bench Grinders are equipped with a totally enclosed ballbearing motor. Armature assembly is dynamically balanced forsmooth operation. Motor housing is compact so long pieces ofwork can press against both wheels without touching the motorframe. Removable wheel guards allow for easy changing of wheels.Two-way tool rests are adjustable for wheel wear and angle grind-ing. Grinders come complete with spark guards, safety eyeshieldsand dust collection hose.
UUNNPPAACCKKIINNGG
Check for shipping damage. If damage has occurred, a claim mustbe filed with the carrier immediately. Check for completeness.Immediately report missing parts to dealer.
SPECIFICATIONS
82082-8” Bench Grinder
Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3/4
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220/440Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2/1.1Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ThreeRPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3450Rotation (viewed from left side) . . . . . . . . . . . . . . . . . . . . . . . .ClockwiseWheel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8”Wheel bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5/8”
82102-10” Bench Grinder
Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220/440Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3/1.65Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ThreeRPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1725Rotation (viewed from left side) . . . . . . . . . . . . . . . . . . . . . . . .ClockwiseWheel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10”Wheel bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1”
SSAAFFEETTYY RRUULLEESS
WARNING: For your own safety, read operating instructions man-ual before operating tool.
BE PREPARED FOR JOB• Wear proper apparel. Do not wear loose clothing, gloves, neck-
ties, rings, bracelets or other jewelry which may get caught inmoving parts of machine.
• Wear protective hair covering to contain long hair.
• Wear safety shoes with non-slip soles.
• Wear safety glasses complying with United States ANSI Z87.1.Everyday glasses have only impact resistant lenses. They areNOT safety glasses.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools whentired, intoxicated or when taking medications that causedrowsiness.
PREPARE WORK AREA FOR JOB• Keep work area clean. Cluttered work areas and work benches
invite accidents.
• Do not use power tools in dangerous environments. Do not usepower tools in damp or wet locations. Do not expose powertools to rain.
• Work area should be properly lighted.
• Proper electrical plug should be plugged directly into properlygrounded, three-prong receptacle.
• Extension cords should have a grounding prong and the threewires of the extension cord should be of the correct gauge.
• Keep visitors at a safe distance from work area.
• Keep children out of the workplace. Make workshop childproof.Use padlocks, master switches or remove switch keys to pre-vent any unintentional use of power tools.
TOOL SHOULD BE MAINTAINED• Always unplug tool prior to inspection.
• Consult manual for specific maintaining and adjusting proce-dures.
• Keep tool clean for safest operation.
• Remove adjusting tools. Form habit of checking to see thatadjusting tools are removed before turning machine on.
• Keep all parts in working order. Check to determine that theguard or other parts will operate properly and perform theirintended function.
• Check for damaged parts. Check for alignment of moving parts,binding of moving parts, breakage of parts, mounting and anyother condition that may affect a tool’s operation.
• A guard or other part that is damaged should be properlyrepaired or replaced. Do not perform makeshift repairs. (Usethe parts list to order replacement parts.)
KNOW HOW TO USE TOOL• Use right tool for job. Do not force tool or attachment to do a
job for which it was not designed.
• Disconnect tool from power when changing accessories suchas grinding wheels, buffing wheels and the like.
• Avoid accidental start-up. Make sure that the switch is in the offposition before plugging in.
• Do not force tool. It will work most efficiently at the rate forwhich it was designed.
• Keep hands away from moving parts and grinding surfaces.
• Never leave a tool running unattended. Turn the power off anddo not leave tool until it comes to a complete stop.
• Do not overreach. Keep proper footing and balance.
• Never stand on tool. Serious injury could occur if tool is tippedover.
• Know your tool. Learn the tool’s operation, application and spe-cific limitations.
• Use recommended accessories. Understand and obey all safetyinstructions supplied with accessories. The use of improperaccessories may cause risk of injury to persons.
• Do not over tighten wheel nut. Replace cracked wheel immedi-ately. Use only flanges supplied with the grinder.
• Adjust distance between wheel and tool rest to maintain 1/16” orless gap.
• Handle the workpiece correctly. Whenever possible, use toolrest to support workpiece during grinding operation. Turn tooloff if it jams.
• Always use guards and eyeshields.
• Clean grinding dust from beneath tool frequently.
2
Palmgren Operating Manual & Parts List 82082 & 82102
3
AASSSSEEMMBBLLYY
Parts to be fastened to the unit should be located and accountedfor (See List and Figure 1).
IMPORTANT: Do not attempt assembly if parts are missing. Usethis manual to order replacement parts.
A 5/16-18 x 1¼” Carriage bolt, 2 each
B Tool rest bracket, 2 each
C *3/8” Flat washer, 4 each
D *3/8”-16 Hex nut, 2 each
E Tool rest, 2 each
F 5/16” Flat washer, 2 each
G 5/16”-18 Hex nut, 2 each
H *3/8-16 x 1¼” Hex bolt, 4 each
I Knob, 2 each
J Spark guard, 2 each
K Eyeshield, 2 each
L Lower eyeshield bracket, 2 each
M Upper eyeshield bracket, 2 each (left and right)
N #10-24 x 3/8” Pan head screw, 4 each
O 6-1.0 x 12mm Flange screw, 2 each
P 6mm Flat washer, 2 each
Q *3/8”-16 Wing nut, 2 each
R Dust collector hose (not shown)
NOTE: Parts marked with an asterisk (*) are mounted to thegrinder at the factory.
TOOL REST ASSEMBLY
• Slide 5/16-18 x 1¼” carriage bolt (A) into square hole in tool restbracket (B). Slide carriage bolt with bracket into hole on insideof tool rest (E) as shown in Figure 1. Slide 5/16” flat washer (F) and5/16”-18 hex nut (G) onto carriage bolt. Tighten nut finger tight.
• Remove 3/8” wing nut (Q) and flat washer (C) from 3/8-16 x 1¼”hex bolt (H) mounted to bottom front of left wheel guard.
• Slide slot in tool rest bracket over 3/8” bolt. Replace flat washerand wing nut. Position tool rest so that distance between toolrest and grinding wheel is less than 1/16”. Secure all nuts and bolts.
• Mount right tool rest in a similar manner.
EYESHIELD ASSEMBLY
• Remove 3/8” hex nut (D) and 3/8” flat washer (C) from 3/8-16 x 1¼”hex bolt (H) mounted to top front of left wheel guard.
• Slide slot in spark guard (J) over hex bolt and replace washerand hex nut.
• Remove pan head screws (N) from eyeshield assembly. Mountleft upper eyeshield bracket (M) to eyeshield using pan headscrews and lower eyeshield bracket.
NOTE: Left upper eyeshield bracket is stamped “L” for identification.
• Slide 6-1.0 x 12mm flange screw (O) and 6mm flat washer (P)through left upper eyeshield bracket (M) and through hole attop of left spark guard (J) and secure with knob (I).
• Locate eyeshield in desired position for protecting operatorand secure all nuts and bolts.
• Mount right eyeshield assembly in a similar manner.
DUST COLLECTOR HOSE
• A dust collector hose has been provided with grinder. Slidehoses onto sides of T-connector and flanges. Mount the hoseby sliding the flanges at each end over the exhaust ports onthe left and right wheel guards. Attach 2½” shop vacuum hoseto collector hose. Be sure hose is mounted securely.
DANGER: Be sure to empty shop vacuum of all flammable materi-al (flammable liquids and vapors, paper, wood, plastic, etc.) beforeconnecting vacuum to grinder. Hot sparks from grinder may igniteflammable materials in shop vacuum.
IINNSSTTAALLLLAATTIIOONN
MOUNT GRINDER• Mount grinder to a solid horizontal surface (hardware not pro-
vided). If mounted to metal pedestal, align mounting holeswith corresponding holes in pedestal. Insert a 1/4-20 x 1¼” hexhead bolt with flat washer through base of grinder. From bot-tom of pedestal, place a 1/4” flat washer and 1/4”-20 hex nut ontothe bolt. Tighten only until space between grinder base andpedestal is 1/8” (base should be flush for 82102). Using secondnut on each bolt, jam tighten against the first to prevent loos-ening by vibration.
• To mount grinder to wooden bench top, use 1/4 x 1¼” woodscrews with flat washers beneath heads. Tighten screws untilspace between grinder base and bench top is 1/8” (base shouldbe flush for 82102).
GROUNDING INSTRUCTIONSWARNING: Improper connection of equipment grounding con-ductor can result in the risk of electrical shock. Equipment shouldbe grounded while in use to protect operator from electrical shock.
• Check with a qualified electrician if grounding instructions arenot understood or if in doubt as to whether the tool is properlygrounded.
• Inspect tool cords periodically, and, if damaged, have themrepaired by an authorized service facility.
• Green (or green and yellow) conductor in the cord is thegrounding wire. Never connect the green (or green and yellow)wire to a live terminal.
• Many cover plate screws, water pipes and outlet boxes are notproperly grounded. To ensure a proper ground, the groundingmeans must be tested by a qualified electrician.
EXTENSION CORDS• The use of any extension cord will cause some drop in voltage
and loss of power.
• Wires of the extension cord must be of sufficient size to carrythe current and maintain adequate voltage.
Palmgren Operating Manual & Parts List 82082 & 82102
Figure 1 – Left Tool Rest and Eyeshield Assembly
J
G
MN
OP Q
C
C
B
D
EF
A
L
I
K
H
4
INSTALLATION (CONTINUED)• Running the unit on voltages which are not within ±10% of the
specified voltage may cause overheating and motor burn-out.
• Use the table to determine the minimum wire size (A.W.G.)extension cord.
• If the extension cord is worn, cut or damaged in any way,replace it immediately.
EXTENSION CORD LENGTH for Model 82082
Wire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.W.G.Up to 25 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18NOTE: Using extension cords over 25 ft. long is not recommended.
EXTENSION CORD LENGTH for Model 82102
Wire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.W.G.Up to 25 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16NOTE: Using extension cords over 25 ft. long is not recommended.
ELECTRICAL CONNECTIONSWARNING: All electrical connections must be performed by aqualified electrician. Make sure tool is off and disconnected frompower source while motor is mounted, connected, reconnected oranytime wiring is inspected.
• Grinder is prewired at the factory for 220 volt, 3-phase operation. See Figure 2 for wiring diagram.
• Grinder can be wired for 440 volt, 3-phase operation.See Figure 2 for wiring diagram for 440 volt.
• Test grinder to be sure grinding wheels rotate downwardtoward tool rests. Switch any two leads to reverse rotation if needed.
OOPPEERRAATTIIOONN
WARNING: Always wear safety glasses complying with UnitedStates ANSI Z87.1 (shown on package) before commencing powertool operation.
• Keep a steady, moderate pressure on the work and keep itmoving at an even pace for smooth grinding.
• Pressing too hard overheats the motor and prematurely wearsdown the grinding wheels.
• Note the original bevel angle on the item to be sharpened andtry to maintain that angle. Sharpening a cutting edge requiresremoving burrs from edge.
• Deburring edge is done best by using the grinder to pull burrfrom edge across the bevel angle.
• The grinding wheel should rotate into object being sharpened.
• Dip work into a coolant regularly to prevent overheating.Overheating can weaken metals.
MMAAIINNTTEENNAANNCCEE
• As wheels wear, tool rests should be positioned closer to theface of the wheels.
• The gap between the wheel and the tool rest should not begreater than 1/16”. When the wheels are worn to the extent thatthe 1/16” maximum gap cannot be maintained, the wheelsshould be replaced.
• Replacement wheels should have a minimum rated speed of atleast 3600 RPM for 82082 and 1800 RPM for 82102.
• Maximum wheel diameter for 82082 is 8”, and 10” for 82102.
• To loosen nuts holding the wheels, disconnect power and pusha wood wedge between the tool rest and the wheel to keepthe shaft from turning. The threads on the right side of thegrinder (facing unit) are right hand; threads on the left side areleft hand. Tighten nuts securely before operating the grinder.
• For grinding efficiency, wheels should be dressed periodically,especially if they become clogged from grinding soft metals.
Palmgren Operating Manual & Parts List 82082 & 82102
Figure 2 – Wiring Diagram
VOLTAGE CHANGE DIAGRAM
DISCONNECT FROM SUPPLY CIRCUIT BEFORE OPENING
220 VOLTS 440 VOLTS
4
1
7 8
2 3
9
65 4
1
7 8
2 3
9
65
5
SYMPTOM
Grinder won’t start
Excessive vibration
Motor overheating
Fuses are being blown or circuit breakers are being tripped
Motor does not develop proper torque
POSSIBLE CAUSE(S)
1. Blown line fuse or tripped circuit breaker
2. Low line voltage
3. Material wedged between wheel and guard
4. Defective switch
1. Improper mounting of grinder or accessories
2. Grinding wheel out of balance
3. Improper wheel mounting
1. Excess pressure required to grind material
2. Grinding on side of wheel
3. Motor not turning freely (without power)
1. Overloading due to binding
2. Defective plug
3. Defective cord
4. Defective switch
5. Motor wired for different line voltage
6. Faulty internal wiring
1. Motor wired for different line voltage
CORRECTIVE ACTION
1. If fuse is blown, replace with fuse of proper size. If breaker tripped, reset it
2. Check power supply for voltage and correct as needed
3. Turn grinder off and remove material
4. Replace switch
1. Remount
2. Dress wheels or replace wheels
3. Remount wheels, but rotate one wheel90º with respect to its previous position.Other wheel should remain in its originalposition
1. Dress wheel or replace wheel with one ofproper grit
2. Grind only on face of wheel
3. Clean around wheels and shaft and/orreplace bearings
1. Clean around wheels and shaft and/orreplace bearings
2. Replace plug
3. Replace cord
4. Replace switch
5. Rewire motor as per wiring diagram,(See Installation, Page 4)
6. Contact your Palmgren distributor
1. Rewire motor as per wiring diagram,(See Installation, Page 4)
TTRROOUUBBLLEESSHHOOOOTTIINNGG
Palmgren Operating Manual & Parts List 82082 & 82102
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175 /16
”Fla
t Was
her
*2
185 /16
”-18
Hex
Nu
t*
2
19K
no
b16
714.
002
20#1
0-24
x 3 /8”
Pan
Hea
d S
crew
*4
21U
pp
er E
yesh
ield
Bra
cket
(lef
t)00
284.
011
22U
pp
er E
yesh
ield
Bra
cket
(rig
ht)
0028
2.01
1
23Ey
esh
ield
0028
1.00
2
24Lo
wer
Eye
shie
ld B
rack
et00
280.
002
25W
hee
l Gu
ard
(lef
t)16
912.
091
26W
avy
Was
her
1662
0.00
1
275 /16
-18
x 5 /8”
Hex
hea
d b
olt
*6
281 /4-
20 x
2”F
lan
ge
Scre
w*
8
Ref
.P
art
No.
Des
crip
tio
nN
um
ber
Qty
.
29En
dsh
ield
1691
3.09
2
30B
eari
ng
620
6ZZ
0029
7.00
2
31M
oto
r fa
n01
639.
001
32A
rmat
ure
1689
7.00
1
33St
ato
r w
ith
Ho
usi
ng
1689
8.09
1
34G
rom
met
1691
6.00
2
35Li
ne
Co
rd08
186.
001
36St
rain
Rel
ief
0160
1.00
1
37#1
0-24
x 3 /8”
Flan
ge
Scre
w*
3
38B
ase
1691
7.09
1
39Sw
itch
0010
0.00
1
40#1
0 Se
rrat
ed W
ash
er*
1
415 /16
”Lo
ck W
ash
er*
10
425 /16
”-18
Hex
Nu
t *
4
431 /4”
Flat
Was
her
*2
44B
ase
Cov
er16
919.
001
45#1
0-24
x 1 /4”
Flan
ge
Scre
w*
9
46Sw
itch
Pla
te08
099.
001
47D
ust
Co
llect
or
Ho
se08
070.
021
486-
1.0
x 12
mm
Fla
ng
e Sc
rew
1666
8.00
2
47W
hee
l Gu
ard
(rig
ht)
1671
5.09
1
486-
1.0
x 12
mm
Fla
ng
e Sc
rew
1666
8.00
2
49W
hee
l Gu
ard
(rig
ht)
1671
5.09
1
501”
-8 H
ex N
ut
(RH
th
read
)00
110.
001
513 /8”
-16
Win
g N
ut
*2
∆O
per
ato
rs M
anu
al16
713.
191
Rec
om
men
ded
Acc
esso
ries
∆C
ast
Iro
n T
oo
l Sta
nd
7010
11
RREE
PPLLAA
CCEE
MMEE
NNTT PP
AARR
TTSS
LLIISS
TT FF
OORR
1100
”BB
EENN
CCHH
GGRR
IINNDD
EERR
WWAARRRRAANNTTYY
FULL TWO YEAR WARRANTY ON PALMGREN BENCH GRINDER
If within two full years from the date of purchase, this Palmgren Bench Grinder fails due to a defect in material or workmanship, Palmgren will repair it free of charge.
To order parts for a non-warranty repair, please contact your preferred Palmgren distributor. To obtain the names of Palmgrendistributors or to arrange warranty return, please call Palmgren Steel Products directly at (800) 621-6145.
This warranty gives you specific legal rights and you may have other rights which vary from state to state.
Palmgren Steel Products, Inc., 914 N. Kilbourn Avenue, Chicago, IL 60651-3426
Palmgren Operating Manual & Parts List 82082 & 82102