79965000 Afs Functions in Detail

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  • SAP APPAREL AND FOOTWEAR(SAP AFS)

    SAP Functions in Detail

  • Copyright 2002 SAP AG. All rights reserved.

    No part of this publication may be reproduced or transmittedin any form or for any purpose without the express permissionof SAP AG. The information contained herein may be changedwithout prior notice.

    Some software products marketed by SAP AG and itsdistributors contain proprietary software components of other software vendors.

    Microsoft, WINDOWS, NT, EXCEL, Word, PowerPoint

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    ORACLE is a registered trademark of ORACLE Corporation.

    UNIX, X/Open, OSF/1, and Motif are registered trademarksof the Open Group.

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    JAVASCRIPT is a registered trademark of Sun Microsystems,Inc., used under license for technology invented and imple-mented by Netscape.

    MarketSet and Enterprise Buyer are jointly owned trademarksof SAP AG and Commerce One.

    SAP, SAP Logo, R/2, R/3, mySAP.com, and other SAP productsand services mentioned herein as well as their respective logosare trademarks or registered trademarks of SAP AG in Ger-many and in several other countries all over the world. Allother product and service names mentioned are the trade-marks of their respective companies.

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  • SAP Apparel and Footwear (SAP AFS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    Characteristics of the Apparel and Footwear Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Globalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Product Life Cycles and Seasonality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Pressure on Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Increase in Customer Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Multiple Distribution Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Information Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    Key Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Style/Color/Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Style/Color/Size Master Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Seasonal Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    Generic Key Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Integration of Logistics and Financial Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Fine-Tuning Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Multi-Company, Multilingual, Multicurrency Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Foreign Trade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Triangle Processing Intercompany Transactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    Order Management and Fulfillment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Sales Order Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Standard and AFS Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 EDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Internet and Intranet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mySAPTM Customer Relationship Management for the Apparel and Footwear Industry . . . . . 19 Fast Order Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Credit Card Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Reference Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Mass Order Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Multi-Store Orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Mark For Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Rush Orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Assortments and Prepacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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    CONTENTS

  • Sales Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Availability Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Credit Limit Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Price Flexibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Special Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Value-Added Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Bulk Order Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    Order Scheduling and Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Order Scheduling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Allocation of Customer Orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Allocation Preview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Allocation against Quantity Contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

    Shipping and Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Delivery Creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Shipping Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Shipping and Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

    Billing Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Billing Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    SAP AFS Logistics Information System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Logistics Information System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    mySAP Business Intelligence for the Apparel and Footwear Industry . . . . . . . . . . . . . . . . . . . . . . 28mySAP Business Intelligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Data Warehousing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Reporting and Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Business Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

    Sourcing, Inventories, and Supplier Relations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Procurement Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

    Purchase Requisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Source Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Political Restrictions and Quotas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Vendor Capacity Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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  • Request for Quotation (RFQ) and Quotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Purchase Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35MultiLevel Contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Inventory Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Stock Transfer and Transfer Posting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

    Logistical Invoice Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Special Business Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Subcontracting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Vendor Collaboration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Third-Party Order Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Procurement of Consignment Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

    Warehouse Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

    Production and Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Sales and Operations Planning (SOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Demand Planning with SAP APO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Production Demand Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Pre-sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

    Materials Requirements Planning (MRP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Bill of Materials (BOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Material Requirements Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Parallel Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Automatic Planning Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Evaluation of Planning Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

    Capacity Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Production Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Apparel and Footwear Specifics in the Production Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Combined Orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

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  • Product Controlling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Split Valuation with AFS Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Split Valuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Valuation of SKUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Grouping with Valuation Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    Product Costing for AFS Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Product Costing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Costing of Valuation Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Product Characteristic-Dependent Quantity Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Cost Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Special Production Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    Cost Object Controlling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Make-to-Stock Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Variance Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Customer Make-to-Order Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

    Profitability Analysis for AFS Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Apparel and Footwear Specific Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Profitability Analysis at Product Characteristic Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

    Customer Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55SAP AFS Quality Assurance Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

    Future Focus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

    Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

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  • SAP Apparel and Footwear (SAP AFS) is the SAP e-businesssolution for the apparel and footwear industry. SAP AFS wasdeveloped in collaboration with renowned industry leaders toaddress the particular requirements of the apparel and foot-wear industry. The development of the solution was mainlyfocused on illustrating industry-specific processes based on theSAP e-business platform mySAP.com, a family of solutions andservices that empowers employees, customers, and businesspartners to collaborate successfully anywhere, anytime.

    SAP AFS enables you to benefit from the latest SAP technologyand infrastructure enhancements. It is the obvious choice forcompanies operating in the apparel and footwear sector.

    This document consists of two parts: Characteristics of the apparel and footwear industry and a

    discussion of the issues facing executives in the entire logis-tical supply chain.

    Key capabilities of SAP AFS.

    7

    SAP APPAREL AND FOOTWEAR (SAP AFS)

  • The apparel and footwear business is highly demanding, forc-ing companies to contend with constant challenges in a globalbusiness environment: there is relentless pressure on price,cost, and lead times. Trends are created overnight, and theindustry has to rapidly adjust. Contract domestic and offshoreproduction combined with global procurement processes cre-ate complex value chains that can be inefficient and difficult tomonitor. Fashions often change quickly and without warning.In the apparel and footwear industry, companies must copewith seasonal fluctuation, proliferation of design variations,scant information about volatile demand that results in fore-cast uncertainty, stock shortages, and costly markdowns.

    Apparel and footwear companies today are increasingly assum-ing the role of coordinator for both internal and intercompanyprocesses as their core competencies shift away from produc-tion and steadily move toward planning, controlling, andmonitoring textiles in the value chain.

    Multilevel division of labor and outsourcing have long beencommon practice in this industry. In the past, companiesachieved their greatest cost-cutting potential by optimizingtheir production processes. However, the production of cloth-ing and shoes can only be automated to a certain degree, caus-ing the savings potential by these means to quickly reach itslimit. The next step was to transfer production to low-wagecountries, which in turn meant sacrificing high quality andtransparency in the production process. Having productionsites spread out around the globe has made supervision andmonitoring of the production process more difficult, thetransport routes longer and more expensive, and meetingconfirmed delivery dates a perpetual challenge.

    Areas such as product development, raw material and finishedgoods requirements planning, production planning, coordina-tion and control, transport optimization and monitoring, andquality assurance are taking on more and more importanceand therefore tend to remain at headquarters. As a result, theinformation flow and collaboration among partners in the tex-tile supply chain (logistics service providers, textile manufac-turers, contractors, agents, and so on) are increasingly morecritical to the success of apparel and footwear companies. Fun-damental changes and restructuring are taking place in theapparel and footwear market.

    9

    CHARACTERISTICS OF THE APPAREL AND FOOTWEAR INDUSTRY

  • ?GlobalizationDomestic as well as foreign company-owned and contractmanufacturing have brought an increase in international trad-ing; as a result, business is now transacted in many differentcountries with various cultures and currencies. This has givenrise to software solutions and information technology thatsupport enterprises in their ability to move goods and informa-tion expediently and reliably across any distance.

    The increasing threat of cheap imports and tougher com-petition have forced companies to adopt a more flexibleapproach to their manufacturing capabilities. This includes theintegration of global sourcing and contract manufacturing aspart of a comprehensive sourcing strategy. This strategy has tosupport a variety of capabilities such as in-house production atdomestic or foreign sites, contract manufacturing at domesticor foreign sites, or a combination thereof.

    As manufacturing does not always take place in the same coun-try as the final customer, additional requirements regarding cus-toms and quotas are involved, and country of origin restrictionsmay arise. Sourcing entails both internal and external considera-tions. It becomes necessary to track production in order to planor confirm exact product delivery dates and quantities.

    The improvement in logistics capability and the increasingdemand for textile products in the less traditional apparel andfootwear consumer markets (such as China, the Far East, India,and Eastern Europe) have led to a truly global marketplace. It iscritical for companies wanting to capture and service thisdemand to be able to operate in all corners of the world. Com-panies can best profit from this potentially huge market if theyare able to transact business efficiently on an internationalscale, internally as well as externally. They also have to managethe vagaries of fluctuating exchange rates.

    10

    Figure 1: Decision Support for Global Sourcing

    Vendor Performance

    WHICH QUALITY

    Tooling Amortization

    Production Complexity

    Production Capacity Shortest ETD

    Factory Status

    PURCHASE ORDERVendorProductPriceQuantityDelivery Dateetc.

    WHICH PRICE

    WHERE

    WHAT

    PURCHASING

    VENDOR VENDOR VENDOR VENDOR OUTSOURCE INTERNAL

    Lowest FOB Costs

    Lowest Landed Costs

    Enterprise Demand

    ??

  • Product Life Cycles and SeasonalitySeasonality influences the entire product life cyle. It impactsplanning styles, the procurement of raw materials, warehous-ing capacities, production, delivery, and the orchestration ofselling and marketing activities. Product development cyclesare shortening and overlapping as customers demand shortertime-to-market cycles. The need for reacting flexibly andpromptly to market trends and changing consumer needs hasresulted in a proliferation of design variations. The issue ofstyle/color/size and other product characteristics affect theentire supply chain. Only investment in new, advanced tech-nologies can facilitate the handling of large numbers of stylesand stock keeping units (SKUs) and the storage of potentiallylarge volumes of data.

    The product structure of apparel and footwear companiesvaries from one to several levels. Not only style, but also color,size and other dimensions need to be stored including theinformation relevant for the respective level. In addition, theseasonality of the products leads to short life cycles and multi-ple new styles on a regular basis. In some cases, variations of the same product such as different grades of quality orcountries of origin require additional stock segregation andvaluation. The number of stock keeping units (SKUs) thatneeds to be stored can therefore be very large.

    Continued investment in new technology is essential for stay-ing ahead of competitors, especially when it comes to designcapability. This includes investment in sophisticated computer-aided-design (CAD) systems as well as technological innova-tions in the use of fabrics and fibers. In this way, a company canmanufacture products whose design sets them apart fromcheaper imports.

    11

    TYPE OF SHOE

    STYLE

    COLOR (WAY)

    SIZE

    Running

    Style 4711

    WHT/RED/GRNWHT/RED/BLK

    W-8 R-8 N-8 W-9 R-9 N-9 ... ... ...

    Basketball

    Style 4712

    WHT/BLU/BLK

    Figure 2: Product Structure: SKU Style/Color/Size

  • Apparel and footwear companies promote a variety of productgroups. Each of these groups may reflect some of the followingaspects: They can be restricted to certain sales channels. They can be offered through sales programs, deals, or

    promotions to encourage future business. They can provide opportunities for cross-selling. They can entail sales commission or licensing charges

    due to a third party, the retailer, or the manufacturer.

    Standard designs and carryovers remain in the production linefrom season to season with possible minor changes to color ordetail. Fashion products are sold for a particular season and canhave a very short lifetime with new products entering the mar-ketplace four or more times a year. Standard designs and fash-ion products can be merchandised as a collection or assort-

    ment, packaged in different combinations, or sold separately.A fashion company may also supply store fixtures and point ofsale materials. Special items might be produced solely for a spe-cific customer. This can involve tailoring an existing product,creating totally new designs, or supplying private labels. Acces-sories such as hats, gloves, belts, and bags may each use uniquesize scales (often different from country to country), stockingand ordering policies.

    The seasonality of the apparel and footwear business meansthat fashion items are highly perishable. Certain items must be available for corresponding seasons or events, with specialneeds to mark down or move inventory that will soon be outof season. Price lists, reports, and inventory displays must beavailable by seasons or events rather than the usual calendarperiods.

    12

    RELATES PRODUCT, SIZES, AND PRICES TO SEASONS

    Region: North AmericaSeason:SpringValid: March to May

    Region: AustraliaSeason:SpringValid: October to January

    Figure 3: Seasonality A Business Parameter

  • Pressure on CostsIncreases in raw material and labor costs that go hand in handwith retailers demanding high-quality, low-priced goods, speed,and quality of service must be addressed as follows: Raw material prices became an issue in the mid-1990s when

    the price of cotton started to rise significantly, having beenon a downward trend at the beginning of the decade. Largerapparel and footwear companies have the option of reducingcosts for raw materials by putting pressure on textile manu-facturers due to the size of their orders. The smaller com-panies, however, have to compensate by reducing labor costs.The highest labor costs are concentrated in assembly phases,especially in the sewing room. Traditionally, apparel manu-facturers focused on minimizing direct labor costs by imple-menting the bundle system. The increase in inventory costsand risks has also made production throughput times moreimportant. If assembly cycle times are reduced, the inventorylevel has to meet the immediate replenishment demanddecreases.

    With consumers looking for bargains, retailers were not, inthe past, inclined to accept increased costs. Suppliers there-fore had to explore other ways of maintaining margins. Thisled them to reconsider their business activities, pursue morecost-effective manufacturing, and develop innovative prod-uct ideas.

    Increase in Customer Service RequirementsCustomer service has become a very important issue due tocomplex and demanding customer requirements and dimin-ishing customer loyalty. Consumers today are more educatedand conscious of what they buy so that their expectations arerising steadily. Apparel and footwear companies are thereforeputting their efforts into creating strong brands and focusingon marketing: Changing practices in the retail industry are shifting more

    responsibility to upstream manufacturers, who in turn areseeking stronger partnerships with their suppliers. In orderto meet customer service requirements both in terms oforder fulfillment and on-time delivery, a high degree ofshared information supported by advanced systems integra-tion, flexible manufacturing strategies, and more efficientplanning systems are necessary.

    Cycle times for satisfying customer orders can range frompriority delivery within 24 hours to bulk and single delivery,or vendor-managed inventory with just-in-time replenish-ment to seasonal planning months in advance. In addition,apparel and footwear suppliers must invest in technology topackage, label, route, and move the floor-ready merchandiserapidly from the production site directly to the retailer(direct shipments).

    13

    TransferTransferTransferTransfer

    FlexibleManufacturing

    SharedInformation

    SophisticatedOrder

    Allocation

    SophisticatedPlanning andForecasting

    Point of Sales,Vendor-Managed

    Inventory

    Vendor Manufacturing Distribution Retail Outlet Consumer

    SystemsIntegration

    More and MoreDemands

    Figure 4: Enabling Core Business Processes and Meeting Customer Service Requirements

  • Retailers are demanding more and more services includingdrop and cross-dock shipments, vendor managed inventory(VMI), rapid replenishment, exchanging information on thecurrent status of ordered products, boxing, and bar coding.Apparel and footwear suppliers are under pressure to fulfillretailers orders flexibly, rapidly, precisely, and efficiently.They are forced to keep more finished goods in stock, riskingover-inventories or to innovating production processes toreduce that risk.

    Multiple Distribution ChannelsMultiple distribution channels exist that are typical for sales inthe apparel and footwear industry, which all require differentprocessing. Different practices, methods of transportation,distribution systems, pricing conditions, and policies may apply to each of these channels. Distribution channels can includecompany-owned retail stores, retail franchises, and shop-in-shop, but the most common channels of distribution includewholesale, retail stores, mass merchandisers, departmentstores, specialty retailers, distributors, and licensees. Con-sumers can purchase in a variety of ways such as by catalog, the Internet, electronic kiosks, direct mail, and telemarketing.

    Information TechnologyInformation technology advancements significantly improvetrade throughout the world by enabling the electronic process-ing of customer orders in real time, even over long distances.

    Companies, partners, and customers are using the Internet toa greater extent to conduct business-to-business processes suchas sourcing, demand planning, replenishment, and collabora-tive design, marketing, and selling products.

    Successful performance in the apparel and footwear businessincludes quick response to retailer replenishment requests,achieving a high level of order completeness, short lead timesfor new products and a quick go-to market. However, this doesnot necessarily provide a direct financial return. Financialperformance is not only affected by increases in labor and rawmaterial costs, inefficient sourcing, punishment for late deliv-eries, and a lack of transparency regarding contract manufac-turers. It is also affected by the risk of holding high inventoriesof finished goods or work-in-process inventories that go alongwith planning insecurities. The resulting greater need formark-downs and write-offs reduces profits.

    To thrive in this fiercely competitive environment and toaddress the continuing problem of effectiveness across theapparel and footwear supply chain, well-advised companiesdevelop strong relationships with vendors, retailers, partners,and consumers. By collaborating with one another andexchanging real-time information, apparel and footwear com-panies are able to minimize competition whilst maximizingtheir opportunity for identifying and fulfilling customer needs.

    SAP AFS is the SAP e-business solution that helps you managethe transition from traditional enterprise-centric businessprocesses to adaptive supply chain networks. With SAP AFS,suppliers, manufacturers, distributors, and customers all worktogether towards a common goal.

    14

  • 15

    Figure 5: Multiple Channels of Distribution

    CONSUMER

    CONSUMER DEMAND

    CUSTOMER DEMAND

    Internet buying

    Shop-in-shop

    Catalogue

    Direct

    Franchisees

    DECISIONS

    Practices,Policies, andProcedures

    PricingConditions

    DistributionSystem

    Method ofTransportation

    CUSTOMER

    Telesales

    Wholesale

    EDI

    DEMANDPLANNING

  • SAP Apparel and Footwear is the best-of-breed e-business solu-tion for the apparel and footwear industry. It not only address-es the logistical needs of apparel and footwear companiesworldwide (such as sales and distribution, materials manage-ment, and production planning and execution). It also seam-lessly integrates financials, controlling, and all supply chainelements to guarantee your management and staff up-to-dateinformation at the push of a button anywhere, anytime.

    This document presents in detail the following key capabilitiesspecific to SAP AFS: Style/color/size Generic key capabilities Order management and fulfillment

    Sales order processing Sales capabilities Order scheduling and allocation Shipping and transportation Billing capabilities SAP AFS Logistics Information System

    Sourcing, inventories, and supplier Relations Overview Purchase rrequisition Source allocation Request for quotation, quotation, and purchase order Multi-level contracts Inventory management Invoice verification Special business processes Warehouse management

    Production planning Production planning and control Sales and operations planning Production demand management Material requirements planning (MRP) Bill of materials (BOM) and routing Capacity planning production orders and combined

    orders

    Product controlling Overview Split valuation with AFS materials Product costing of AFS products Cost object controlling Profitability analysis for AFS products

    STYLE/COLOR/SIZE

    Style/Color/Size Master Data SAP AFS has enhanced standard SAP R/3 data structures tofacilitate the handling of potentially very large volumes of data.These enhancements derive largely from the size and seasonalrequirements of the industry and relate to the building of prod-uct levels based on style/color/size as used throughout thelogistical cycle.

    A grid has been developed to support these specific enhance-ments and safeguard high levels of performance. This toolensures that as styles change from season to season, the enor-mous number of stock keeping units (SKUs) can still be main-tained quickly and easily. Copy and referencing functions alsosupport volume changes due to seasonal influences. The prod-uct characteristics are represented as AFS dimensions. Dimen-sions can be flagged as being relevant to certain applications inSAP AFS (for example, for material requirements planning,seasons, or pricing) and thereby increase the flexibility of gridprocessing. Dimensions are individually definable for everycustomer and product.

    CategoriesIn addition to grid dimensions, you can further specify productcharacteristics by categories. Categories provide an additionallayer of detail, allowing you to segregate levels of quality, cus-tomer segments, country of origin, and so on. The SAP AFSmanagement of categories has been further enhanced so thatcategory fields can be flagged as being relevant to certain appli-cations in SAP AFS (for example, for planned requirementsconsumption, bill of material maintenance, or sales status). Itis therefore no longer mandatory to maintain all the possiblecombinations of valid categories.

    16

    KEY CAPABILITIES

  • 17

    Figure 6: Style/Color/Size Master Data in Product Grid Format and Grid Processing

    Valid Sizes for Color BLACK

    Dimension 1: Color

    Dimension 2: Waist

    Dimension 3: Inseam

  • Seasonal ProcessingThe apparel and footwear industry is a highly seasonal businessthat calls for tight control over product sales and delivery avail-ability. SAP AFS features a season function to define and con-trol seasonal delivery periods and handle specific order periodshonoring season-related deadlines. This means you have fullcontrol over customer orders, articles, and time frames withinorder processing. Pricing can be carried-out depending on spe-cial events and seasons. For example, during an end-of-seasonsale, you can decrease the price for an article depending onhow sales progress. Furthermore, you can define delivery pro-grams for seasons, collections, and themes and assign thedelivery program a delivery date.

    GENERIC KEY CAPABILITIES

    Integration of Logistics and Financial ApplicationsStandard logistics and financial applications are integrated withSAP AFS. Logistical business processes automatically lead tocorresponding real-time postings in accounting. For example,as a result of a direct shipment request from a customer insales, a purchase requisition is handed to the purchasing depart-ment. Customer-relevant data is then transferred to the pur-chase order. Purchased products can then be shipped directlyto the customer. As soon as an incoming vendor invoice isreceived, it is automatically visible in the accounts payabledepartment.

    Fine-Tuning TechniquesCustomizing can be used to adapt the system to suit the indi-vidual operating needs of your company. By fine-tuning ordertypes for example, systems can be quickly matched to ever-changing business demands without affecting turnover figures.Constant change is the norm. With SAP AFS, you can definenew business processes and adapt existing ones as and whenneeded, and not just during initial implementation.

    Multi-Company, Multilingual, Multicurrency ProcessingDespite multi-company, multilingual, and multicurrency salesorder processing, international business must still be able toplace orders in only one language. Business transactions withpartners in other countries can be converted automaticallyinto other languages and currencies. Each partner is able toprocess transactions in the appropriate local language andlocal currency, thus simplifying cross-border trading and sup-porting a global market. The same applies to country-specificsize scales.

    Foreign TradeThe global nature of the apparel and footwear industry alsoinvolves continuous changes in foreign trade and customs reg-ulations, which can be formidable obstacles for any organiza-tion operating internationally. These affect the entire supplychain from raw materials to finished goods, from inventory tofinancial accounting. The foreign trade capabilities of SAPovercome such barriers and include support for EDI interfacesfor foreign trade information, flexible management of exportlicenses, automatic declarations to authorities, and representa-tion of preference agreements. SAP ensures that internationalborders are not trade barriers.

    Triangle Processing Intercompany TransactionsLarge international companies transact business with severaldifferent companies and in numerous countries. It is thereforeimportant to introduce processes to support such transactions.In triangle processing, an order is taken by one country for acustomer, owned by a second country, and delivered by a third.The second country invoices the customer and pays commis-sion to the country in which the order was placed. Grid pro-cessing in SAP AFS caters specially to all of these requirements.

    18

  • SALES ORDER PROCESSING

    Standard and AFS MaterialsSAP Apparel and Footwear offers a variety of order entry meth-ods and screens, which have been developed together with ourcustomers. All order screens in SAP AFS can be used to orderboth non-sized and style/color/size materials, regardless ofwhether orders are entered manually or received through EDIor the Internet.

    Internet and IntranetInternet and intranet application components provide appareland footwear companies with a variety of ready-to-use andhighly configurable business-to-business, consumer-to-busi-ness, and intranet applications. Such applications are specifi-cally designed for business transactions and not just for infor-mation access. Standard Business Application ProgrammingInterfaces (BAPIs) have been amended to satisfy the SAP AFSstyle/color/size requirements. The ability to share and exchangeinformation with suppliers and buyers in real time throughthe Internet allows companies to implement integrated globalsupply chain management.

    mySAPTM Customer Relationship Management for the Apparel and Footwear Industry In response to ever increasing profit pressures, organizationshave become more efficient, driving costs out of their opera-tions. Furthermore, they have also focused on the quality oftheir products and services, such that quality is no longer asgreat a distinguishing factor among different companies.

    The result of these efforts is that price and quality have con-verged, shifting the focus of corporate efforts to the customer.Organizations have recognized that they must therefore pro-vide more value in different forms to their customers, and settheir key corporate goal to achieve customer value leader-ship. To accomplish this goal, organizations must create a cus-tomer-centric e-business by making the customer the center ofall their activities.

    mySAPTM Customer Relations Management (mySAPTM CRM)connects customers to the knowledge, people, and processes ofa company's entire value network, creating customer valueleadership through: Superior customer relationships Innovative customer-focused products and services Excellent customer-centric processes

    19

    ORDER MANAGEMENT AND FULFILLMENT

    Figure 7: Sales Order Cycle

    InventorySourcing

    EDIElectronic data interchange (EDI) plays a critical role in sales,since business information must be transferred as quickly aspossible. EDI accelerates and integrates sales operations, ensur-ing that data transmitted electronically is immediately availableto SAP AFS users and applications. In particular, EDI translatescustomer information into AFS system information, such asdimensions, and can even trigger a workflow process. Forexample, a workflow event could be automatically initiated fora sales order on the basis of an invalid article number, credithold, or other user-defined criteria. An added benefit is thatwork activities can be prompted by the system, should excep-tion messages need to be processed, and users are otherwise freeto concentrate on their regular activities.

    Sales OrderProcessing

    Payment

    Invoicing

    Delivery

  • Tele-SalesOrder 1

    EDISales

    Order 2

    InternetSales

    Order 3

    Mobile Sales

    Order 4

    FaxedSales

    Order 5

    mySAP CRM includes capabilities that are interwoven withinthe entire customer interaction cycle. These capabilities arediscussed in detail below.

    The mySAP CRM Interaction Center facilitates inbound andoutbound communications mainly in the areas of telesales,telemarketing, and service. With SAP AFS 3.0, apparel andfootwear companies can utilize the mySAP CRM InteractionCenter. Interactions can be blended across all remote channelsincluding telephone, Web, chat, and e-mail. Customer con-tacts are tracked, monitored, and enhanced for multichannelcommunication.

    Inbound calls from your customers (for example, retailers)enable you to automatically identify the customer through thecalling phone number. All relevant customer information isavailable for your call-center agent at a glance. After identifyingyour customers needs, you can branch to any SAP AFS trans-action without keying in redundant information, such as thecustomer number. With mySAP CRM for the Apparel and

    Footwear Industry, you can take advantage of solid expertiseSAP has in customer relationship management.

    The customer care and help desk supports all types of ques-tions, complaints, and returns, with escalation and workflowprocessing plus many other activities.

    In the near future, e-selling, e-services, and mobile sales will beavailable for apparel and footwear companies. E-selling pro-vides comprehensive capabilities for selling apparel and footweararticles through the Internet, while creating a new, strategicsales channel. It covers all phases of the sales cycle, sophisticat-ed product selection, multimedia product catalogs, advancedpersonalization, convenient shopping-basket management,secure transactions, complete order status checking, as well assupporting payment processing and fulfillment. IntelligentWeb analyses and a flexible Web design based on state-of-the-art technology top off the solution. E-service offers your cus-tomers (retailer and end-consumers), prospects, and businesspartners access to specific information (such as product cata-logs, content, and pricing) and self-service functions (such asorder entry and tracking requests) through the Internet.

    20

    Telesales

    SPECIAL FEATURES: Fast and user friendly Customer product grids No repetition of style numbers Subtotals Hierarchical overview Copy quantities Customer service reason codes

    EDISales

    InternetSales

    Mobile Sales

    FaxedSales

    SAP AFS

    KEYED AUTOMATIC KEYED

    Figure 8: Multiple Methods of Order Entry

    Order 1 Order 2 Order 3 Order 4 Order 5

  • Furthermore, there are plans to support mySAP CRM FieldSales. That means you can deliver key customer and prospectinformation to your sales personnel in the field. This facilitatesthe planning and maintenance of sales activities (such asappointments, visits, and calls), and provides activity reports.This also includes capabilities to create clearance sales and takeorders. With mySAP CRM Mobile Sales, your field sales forcewill be supported using mostly autonomous mobile devices.

    Fast Order EntryScreens designed specifically for SAP AFS have helped speed up manual order entry. Status data such as Sales area and Customer ship-to are displayed on each screen. You are notrestricted to using the SAP AFS fast order entry screens; youcan create your own screens to suit your individual require-ments. This can be particularly useful in a telesales environ-ment.

    Credit Card ProcessingThe system automates credit card processing by prompting forcredit card details (such as number, expiration date, and so on)and auto-dialing for authorization. On receipt of authorization,it captures the details needed for later settlement.

    Reference CapabilitiesCross-reference capabilities allow appropriate product num-bers to be found based on different criteria, such as customerproduct number, UPC/EAN codes (Universal Product Code/International Article Number), or by referencing a discontin-ued product to a new product. Appropriate products may alsobe determined from a list based on pack-code selection rules.For example, a customer may not want articles with couponsto be included in the packaging of any product. The appropri-ate pack codes can be filtered out of a selection list before thesystem performs the substitution.

    Mass Order Management The apparel and footwear industry has many customers andtherefore a large volume of orders. As a result, when yourcustomer service department is compelled to make a generalchange affecting many orders, considerable time and effort isinvolved.

    Two tools are available with SAP AFS to assist productivity: Stock display/mass order display a where-used inquiry on

    stock consumed/required by orders Mass document change enables users to select many orders

    and change certain agreed fields in a single process

    For fast changes to schedule lines in sales orders, SAP AFSenables you to enter data and change entries for selected itemsor schedule lines.

    21

    Figure 9: Mass Order Management

    Customer

    Requesteddelivery dateMaterial

    SELECTION SCREEN

    1475

    Requested styleFrom:To:

    CHANGE SCREEN

    14761475

    Executeselection

    Sel Order Customer PO No Material Qty Rq Dlv

    SELECTION FOUND LIST

    EE

    E

    543556610851

    1000113146003299

    47355

    41899AB_12

    1475147514751475

    10181250

    12/06/0015/06/0015/06/0020/06/00

    Execute changeCUSTOMER

    ORDERS

    UPDATEREPORT

  • Multi-Store OrdersTo service key accounts with multiple outlets or stores usingthe best possible method, SAP AFS features a new order typeknown as the multi-store order. This method allows users toaccept orders for multiple locations but treat them as a singlelogistical component. Many stores transmit articles, deliveryquantities, and dates for many stores simultaneously. Ordermaintenance and allocation can be carried out either for eachindividual store or the whole group of stores together. Deliverycan be made directly to the stores or a customer distributioncenter. When delivery is made to a customer distribution cen-ter, articles can be labeled mark for onward delivery to a spe-cific store to facilitate easy cross-docking for the distributioncenter. The system proposes which stores delivery should bemade to on the basis of a predefined customer store hierarchy.A critical marker indicates stores with high delivery priority,due to store openings, fashion shows, or other reasons.

    In stock shortage situations, the system can determine thequantities to be distributed to the individual stores by means of distribution rules. For instance, using equal distribution, thesystem assigns an equal quantity of pieces to all stores, whereaswith the first-in, first-out (FIFO) logic, the system takes thedelivery priority into account and may disregard stores with alow priority.

    Mark For FeatureSAP AFS mark for information helps direct deliveries to par-ticular points within a customer organization. This feature isoften used when a large retail chain requests an order to beshipped to a distribution center and marked for a store ordepartment for cross-docking. Mark for information such asdepartment names and details can be automatically copiedinto the sales orders as a new partner function. Customer-runloading points information may also be copied from the cus-tomer master record.

    Rush OrdersSAP AFS is equipped to handle rush orders if stock needs to beshipped immediately. Sales order entry, allocation, and deliverycreation are all carried out at the same time, so that the ordercan be given to picking without delay.

    Assortments and PrepacksAssortments and prepacks can be defined using the SAP AFSbill of material (BOM) structure. Assortments are a group offinished goods, whose pricing and processing are done not as aunit, but at the level of the individual components. For exam-ple, an assortment could be a golfing outfit consisting of tengolf balls, a golf shirt, and golf pants. The assortment can con-sist of non-sized and sized products. Sizes for the finishedgoods, if needed, are specified per item in the assortment dur-ing the order-taking process. The system may adjust the quan-tities for each component of the assortments in case of stockshortage so that they are always based on complete combina-tions.

    Prepacks are again logical combinations of finished goods;however the pricing and processing of prepacks are performedfor the unit and not on the basis of their individual compo-nents. Prepacks have a single size associated with them. Forinstance, a golfing outfit medium consists of ten golf balls,golf shirt (medium), and golf pants (waist 32, length 33).

    If you want to combine colors and sizes of one article, such asshoes, in a particular quantity, you can use a quantity distribu-tion profile instead of using an assortment or prepack. Thisway, the system automatically inserts the respective quantitiesfor the grid values. Using a factor, you can also increase thesequantities accordingly. Once you have defined a quantity distri-bution profile, you can use it again for other products.

    22

  • Other SAP AFS features in Sales Order Processing include thefollowing: Threshold dates for order cancellation: Some apparel and

    footwear customers carry over unfulfilled sales order require-ments into their next purchase order. In this case, a newcancellation date can be entered on a sales order to establishthe last date on which an order can be delivered. If thescheduled delivery date is later than the cancellation date,the order can be canceled using the mass document changefeature, or rejected from allocation.

    Item independence: SAP AFS enables you to treat each itemin a sales order as a separate order.

    Cross-divisional sales: Even different product families (forexample, divisions such as shoes, apparel, and accessories)can be handled within the same sales order.

    Customer service reason codes: Should customers decide tochange the terms of an order, customer sales representativescan enter a reason code. Time, user, change, and reason arethen recorded and always accessible.

    SALES CAPABILITIES

    Availability CheckingThe SAP AFS available-to-promise (ATP) check is an optionalfeature to determine whether or not the quantities and deliv-ery dates requested by a customer can be met. When an orderis entered, the check verifies whether sufficient stock is avail-able to fulfill the order. If the order cannot be shipped rightaway, the availability check determines in real time when suffi-cient stock will be available and proposes a delivery date for thefuture. The system can be configured to perform a check basedon physically available stock or against planned receipts.Replenishment lead times can also be taken into account.

    To optimize procurement and production, ATP may only bechecked within the SKU-level horizon. Beyond this horizon amore global check is carried out at product/style level to see ifthere is enough time to specify exact size distribution in a laterstage of procurement.

    The fill rate risplay enables order-taking staff to inform cus-tomers immediately of fill-rate options based on availabledelivery dates and quantities. By drawing the customers atten-tion to the order cancellation date if exceeded, staff can suggestthat orders be put back to achieve a better fill rate. A warningor error is displayed if an order no longer falls within a givenseason.

    23

    Figure 10: Example of Proposed User Fill-Rate Information

    14751475

    1475

    Jan. 01Jan. 15

    Jan. 30

    5025

    25

    5075

    25

    014

    30

    150%175%

    100%

    33%50%

    67%

    Material ScheduledDeliveryDate

    ScheduledQuantity

    CumulativeOrderQuantity

    Day afterRequiredDeliveryDate

    Line %Complete

    Order %Complete

    This enables companies to make decisions during sales orderprocessing based on real-time information about potentialdelivery bottlenecks. It helps to complete business processes onschedule and, at the same time, promotes greater customer sat-isfaction.

    With back order orocessing, SAP AFS also offers a report to list allsales orders that have only been partially delivered or not deliv-ered at all. Using the rescheduling tool, you may execute the ATPagain upon goods receipt and have the system adjust the deliv-ery dates.

  • Credit Limit CheckSAP AFS features a variety of flexible options for credit check-ing, such as credit rating data, planning level, open limit, andopen items. You can set credit limit checks at any point in thesales cycle between order receipt and actual shipping. A totallimit and/or limits for specific credit control areas may bedefined for a given customer. There are also customizableoptions for system response when credit limits have beenexceeded. SAP AFS also features an additional credit check atthe time of order allocation.

    Price FlexibilitySAP AFS incorporates strengths such as pricing flexibility and apricing functionality specifically designed for the needs of theapparel and footwear industry: Pricing at different levels: by style, color, size, category,

    and so on Seasonal pricing by reference to the season tables Two-date pricing to motivate customers to keep to defined

    order and delivery windows Price maintenance optimization by creating grid value

    groups, which reduces the effort involved in maintainingpricing records

    Associated taxes by size where a material is priced by size(such as tax exemption for childrens shoes)

    Royalty agreements built into pricing

    Special Operations SAP AFS allows items to be marked for special processing. Forexample, an article can be marked to indicate that a genericproduct such as a polo shirt or overalls is to be customized bythe addition of embroidery, badging, cresting, or striping, thusmaking it exclusive to that customer.

    Value-Added ServicesMany retailers require services, usually done in the distributioncenter, which change or improve the appearance of their goodsbefore accepting delivery. Such services (such as packing, tick-eting, hanging, hemming, and so on) ensure that goods can beput on display immediately upon arrival. A new value-addedservice (VAS) database has been developed for SAP AFS, whichrecords these requirements and incorporates them for theparticular customer at the time of order entry or delivery.Alternatively, such requirements can be entered manually. Ifdesired, these services can influence the sales price accordingly.

    Bulk Order ProcessingSAP AFS allows entry of a customers promise-to-buy. The source of the promise-to-buy may be an internal order-generating system, such as a vendor-managed inventory, whereit is not immediately necessary to know the ship-to points ordelivery quantities. At a future date, the customer sends actualorders and instructions with ship-to points and quantities.These quantities are offset against promise to buy quantities.It is therefore possible to compare the customers expectedtake-up with the actual take-up at any stage in the orderprocess.

    ORDER SCHEDULING AND ALLOCATION

    Order SchedulingOrder scheduling is an optional process in which order linesare automatically grouped or split into deliveries that suit thecustomer and manufacturer. This guarantees optimal deliv-eries and the highest of customer satisfaction. It takes specificcustomer and global business rules into account in order tocalculate optimal delivery schedules.

    Order scheduling is parameter driven. Applicable rules and the sequence in which they are applied can be customized. The order scheduling architecture is designed to enable theaddition of new user and customer rules. A typical example of order scheduling is: all order lines that are scheduled to beshipped within a few days of each other are grouped on oneshipping date to make an efficient delivery.

    24

  • Allocation of Customer OrdersTremendous improvements in customer service are achievedthrough the use of customer order allocation (allocation run).SAP AFS can be user-configured to sequence certain customerorders so that they are given preference when stock is allocat-ed. The orders are then only released for shipping when theorder meets customer or business rules on order fulfillmentand/or available credit. This way, you only make deliveries youknow the customer will accept and pay for and you can avoidpotentially costly charge backs. You can specify checks toensure the deliveries contain enough core sizes (heart sizes)and not just fringe sizes. In the case of stock shortage, you candecide how you allocate stock to orders. For example, by fillingorders up to their agreed minimum release quantities, you canincrease the number of acceptable deliveries, and thereforeincrease customer satisfaction.

    Depending on your business requirements, you may give highpriorities to the orders of important customers and distributethe remaining stock equally among the other customers, ratherthan not being able to fulfill a sales order at all.

    The system may check a customers credit limit upon alloca-tion and either exclude the customer from further allocationcompletely or exclude the sales order items that exceed thecredit limit.

    With SAP AFS, your customer service department can concen-trate on managing the exceptions for example, by callingcustomers and releasing agreed orders using the managementtool. Alternatively, the order exceptions can automaticallyenter subsequent allocation runs to accumulate more stock

    25

    Figure 11: Sales Order Process Flow

    ARun FunctionsSAP AFSOptional Process

    WMS Warehouse Management System(external system)

    GI Goods Issue

    OrderEntry Invoice

    ATPCheck

    SaveOrder

    AllocationRun

    DeliveryCreation

    DeliveryChanges/Post GI

    AllocateRushOrder

    ManagementTool WMS

    OrderScheduling

    AllocationPreview

    Selection Grouping Sorting Allocation Release

    Check Back-orders

  • until the release rules are met, or you can use the Manage-ment Tool to de-allocate the stock for allocation to otherorders. By setting the allocation run to reject or report ordersthat are close to or past the cancellation date, you furtherenhance delivery acceptance.

    The allocation run can operate on your orders in simulationmode, and you can save the simulation results. Then, you canexamine the results to determine the optimum order alloca-tion settings (such as customer allocation priority), thus maxi-mizing customer satisfaction.

    Allocation PreviewThe allocation run can also run in preview mode with futureplanned receipts instead of stock. Allocation preview deter-mines which orders can be delivered and when, should the

    ATP (available to promise) situation change. It can also takeinto account which release rules and customer delivery priori-ties you would normally use in your allocation process. Forexample, the purchase order delivery date for sales orders takensix months in advance may change. The customer can beinformed of the shift in dates or the change in expected deliv-ery quantities. In preview mode, the results are saved in detailfor reporting. This means you can see from a complete orderperspective how purchase orders that are late or whose quan-tity has changed impact your orders. You can also see whichcustomer orders would therefore be late or have problems beingdelivered because, for example, their release rules cannot be met.

    Concepts for fixed allocation against future goods receipts areunder review, and this functionality is to be included soon inthe SAP AFS Allocation Run.

    26

    CUSTOMERSALES ORDER #

    Product

    Price

    Quality

    Style/Color/Size

    CUSTOMERPARAMETERS

    Customer Type

    Partial Shipment

    Fill Percentage

    Core Sizes

    Order/Delivery Dates

    ORDER RELEASEPRIORITY

    Customer Order 5

    Customer Order 3

    Customer Order 2

    Customer Order 1

    Customer Order 4

    PR

    IOR

    ITIZ

    ATI

    ON

    Improved Customer Responsiveness

    Order Release Planning

    CUSTOMERDELIVERIES

    Figure 12: Allocation Run Process Flow

  • Allocation against Quantity ContractsThe allocation run may also take quantity contracts signedwith customers into account. For allocated contracts, the sys-tem automatically assigns incoming goods receipts to opencontract release orders to ensure smooth and on-time delivery.The benefit of order allocation is that available stock is opti-mally distributed among customer orders. Customer ordersare fixed and released to the shipping department, whichdenotes the end of the order allocation process. You can runpreview, simulation, and allocation online or in the back-ground.

    SHIPPING AND TRANSPORTATION

    Delivery CreationSAP AFS provides flexible options for creating delivery notes(for example, by mode of transport, carrier, date, route, and soon). This is the first step to trigger the actual picking of thegoods.

    Shipping CapabilitiesSAP AFS enhances shipping capabilities by integrating gridvalue settings, as well as introducing and transmitting value-added services (VAS) to a warehouse through standardizedinterface.

    Shipping and TransportationShipping and transportation management in SAP AFS tightlyintegrates materials management and financial accounting.Consequently, up-to-date shipping information is always avail-able. The shipping module provides comprehensive supportfor foreign trade processing, deadline monitoring of shipmentsin process, and flexible delivery processing. Picking, packing,loading, and flexible shipping output are also supported.

    27

    Figure 13: Enhancement of Transportation Tracking and Real-Time ATP Check

    WILL A DELIVERY ON MONDAY BE SOON ENOUGH FOR YOU?

    FORECAST,DISTRIBUTIONPLANNING,PER MARKET

    PRODUCTION,DETAILED SCHEDULING,PLANT LEVEL

  • BILLING CAPABILITIES

    Billing FacilitiesSAP AFS provides best-of-breed billing and pricing capabilities.The material grid structure is reflected in the billing documentso that sizes and associated prices/taxes can also be displayed.

    Other highlights of the billing capabilities include: Automatic invoice creation using data from the sales order

    and delivery notes to accelerate processing A full set of billing services to process invoices, credit and

    debit memos, and rebates The ability to reference original invoice data in credit and

    debit memos, which saves time and simplifies communica-tions

    The real-time integration of billing functions with financialaccounting to ensure fast and accurate accounting records

    Integrated credit card authorization and billing

    Billing information is also transferred to profitability account-ing for immediate analysis.

    SAP AFS LOGISTICS INFORMATION SYSTEM

    Logistics Information SystemThe Logistics Information System is a flexible tool for collect-ing, compressing, and evaluating data (information) fromother applications. The central elements form self-definedinformation structures, which in turn can be filled with cus-tomer-specific data using various tools. The information sys-tems have been enhanced to allow analysis and reporting rightdown to size level. As a consequence, other areas of your com-pany can also access sales information at the required level. Forexample, production planning and control can break downplanning requirement data to a lower level, such as size.

    Although the Internet has changed the way business is carriedout today, interpreting information and translating it intoaction remains critical to the success of a company. With mySAPTM Business Intelligence (mySAPTM BI), SAP offers inte-grated, fully Web-enabled capabilities for enterprise perform-ance management.

    mySAP BUSINESS INTELLIGENCE FOR THE APPAREL

    AND FOOTWEAR INDUSTRY

    mySAP Business IntelligenceInterpreting information is critical to the success of companiesin the apparel and footwear industry. mySAP Business Intelli-gence (mySAP BI) combines data warehousing with compre-hensive analyses delivered through an enterprise portal. WithmySAP BI, you can measure the effectiveness of business opera-tions and take immediate corrective action when needed toensure continuous improvement.

    mySAP BI enables apparel and footwear companies to accessthe vast supply of information available in the Internet econ-omy, and rapidly turn it into real knowledge on which to basedecisions and actions. SAP offers an innovative and sophisti-cated solution that helps apparel and footwear companiesimplement industry-leading measurement technologies.

    mySAP BI offers apparel and footwear companies access to bothinternal and external information resources, including datafrom business partners. It also enables them to take advantageof leading industry-specific and cross-industry benchmarks,providing a framework for key performance metrics and opti-mizing operations. Analytical applications give you controlover supply chains, customer relationships, and other enter-prise activities. This lets you streamline operations, reducecosts, and promote a strong customer orientation. In fact,mySAP BI promotes a closed-loop approach to managing cor-porate information. It comprises the most comprehensive setof solutions to gather information, turn that information intoknowledge, and navigate the business successfully anywhere,anytime.

    Data WarehousingData warehousing delivers a common view of enterprise data,enables analysis and interpretation of integrated, consistentinformation, and empowers organizations to turn insight intoaction. The tools and technologies used for designing and man-aging a data warehouse enable the extraction, integration, and

    28

  • transformation of data from multiple sources to support deci-sion-making processes in the enterprise. The data warehouseinfrastructure serves both as a collector and provider of dataand information (for instance, by populating data marts andthe Operational data store (ODS)). mySAP BI comes with a

    pre-configured, extendable metadata repository to ensure inte-grated, consistent, and accurate data. It provides users with abetter understanding of the information they are analyzing,and enables the integration of different applications and toolswithin an enterprise.

    29

    Figure 14: Data Warehousing

    XML ODBC

    PSA ODSMaster Data

    API

    ENTERPRISE PORTAL

    BUSINESS EXPLORER

    Web Reporting and Publishing

    Third-Party Tools

    MultidimensionalAnalysis

    ADMINISTRATOR WORKBENCH

    SAP BW SERVER

    MonitoringScheduling Administration

    OLAP PROCESSOR

    METADATA MANAGER DATA MANAGER

    STAGING ENGINE

    Metadata Repository

    BAPI FILE XML

    EXTRACTION, TRANSFORMATION, AND LOADING

    Interfaces

    Feeding Services Extraction Engine DB Connect ETL Tools

    Data Source SAP Applications Non-SAP Applications

    SAP BW File Data Provider

  • Reporting and AnalysisReporting and analysis provides decision-support tools such asquery, reporting, and multidimensional online analytical pro-cessing (OLAP) analyses for collaborative decision making.Users can access data on different levels (detailed or summa-rized), and share and analyze business information within theirWeb browser (PC or mobile). mySAP BI contains tools forquery design, Web application design, and data visualization.These tools allow users to create analytical applications, repre-sent data graphically, visualize relationships between businessinformation and spatial information (geographical analyses),and easily build comprehensive information cockpits that userscan access through an enterprise portal. mySAP BI includespredefined templates for OLAP queries, and formatted reportsenabling users to easily define new ones: Winners and losers Sales per style, color and size, product group, and so on Sales per country, region, sales representative, key account,

    and so on Returns statistics

    Order fulfillment statistics ABC analysis Seasons/collections/themes Supplier loyalty Invoice verification Inventory management (material movements, material

    revaluation) Stock statistics Material consumption statistics Target and actual comparisons: Production quantities,

    delivery dates, scrap, and so on

    Business Content mySAP BI is shipped with information models, and the entiredata flow in business content is pre-configured. The modelscontain predefined templates for reports and analyses withcorresponding technical definitions, such as extraction andtransformation rules or data models such as InfoCubes,queries, or Web applications.

    30

    Figure 15: Comprehensive Business Content

    CUSTOMER-SPECIFICBUSINESS CONTENT

    BEST PRACTICE MODELS

    INDUSTRY-SPECIFIC BUSINESS CONTENT

    (APPAREL AND FOOTWEAR-SPECIFIC CONTENT)

    GENERAL BUSINESS CONTENT

    Financial Accounting Accounts receivable Accounts payable Special ledger General ledger

    Controlling Profitability accounting Cost accounting Overhead cost controlling Profit-center accounting

    Logistics Sales and distribution Purchasing Inventory management Warehouse management Manufacturing

    Human Resources Personnel management Time management Payroll

  • With mySAP BI's data warehousing component, SAP BusinessInformation Warehouse (SAP BW 3.0B), SAP has, for the firsttime, delivered business content tailored to the needs andrequirements of the apparel and footwear industry. SAP BW3.0B includes extraction routines and information models thatcan transform data from materials management, sales and dis-tribution, production planning, and more into real informa-tion and knowledge. mySAP BI for the Apparel and Footwear

    Industry delivers content enabling you to run analyses andreports right down to SKU level (dimensions and categories).Therefore, SAP AFS has introduced the concept of elementaryfields. Elementary fields contain information about materialcharacteristics such as color, size, or quality. These fields can bemapped with grid dimensions, category fields, and additionalmaterial master fields.

    31

    Figure 16: The Elementary Field Concept

    SAP BUSINESS INFORMATION WAREHOUSE

    MATERIAL SIZE COLOR QUALITY COUNTRY SALES VALUE

    T-Shirt 4711 XL BLK 1st DE 10.00 USD

    T-Shirt 4711 L Red 1st DE 15.00 USD

    Shoes 0815 44 BLK 2nd US 25.00 USD

    Coat 666 56 BLK DE 15.00 USD

    . . . . . . . . . . . . . . . . . .

    SAP R/3

    MATERIAL SALES VALUE

    T-Shirt 4711 10.00 USD

    T-Shirt 4711 15.00 USD

    Shoes 0815 25.00 USD

    Coat 666 15.00 USD

    . . .

    GRID VALUE

    XL BLK

    L Red

    BLK 44

    56 BLK

    . . .

    CATEGORY

    1st DE

    1st DE

    US narrow

    DE

    . . . . . .

    EXTRACTION

    WHAT IS THE SALES VALUEOF ALL MATERIALSIN COLOR BLACK?

    WHAT IS THE SALES VALUE OF ALLMATERIALS WE MANUFACTURED

    IN GERMANY?

  • SAP delivers a best practice set of elementary fields: size, color,country, stock quality, and required quality. The range ofelementary fields can be easily extended to meet your specificrequirements. SAP AFS content includes the following objectsto gain information from other mySAP.com business applica-tions: Data extraction: AFS extractors, AFS DataSources,

    AFS transfer rules, and AFS InfoSources Data storage and enrichment/movement: AFS update rules

    and AFS InfoCubes

    Data retrieval and presentation: AFS queries, AFS work-books, and AFS Roles

    The predefined data models can be extended very easily with-out modification. The apparel and footwear-specific contentenables you to implement an information system out-of-the-box. You can also very easily perform ad hoc querying by usingdrag-and-drop characteristics and key figures. Furthermore,you can integrate the business content into mySAPTM Enter-prise Portal for convenient user access anytime, anywhere.

    32

    Figure 17: Extraction of AFS-Specific Data into SAP BW

    SAP BUSINESS INFORMATION WAREHOUSE

    COLOR SIZE QUALITY COUNTRY

    BLK 3132 1st EU

    BLK 3132 1st EU

    BLK 31 32 1st EU

    BAPI

    TRANSFER STRUCTURE

    TRANSFER STRUCTURE

    MAPPING

    INFOCUBE INFOCUBE INFOCUBE

    LIS

    INFO-OBJECTS FORELEMENTARYFIELD

    ELEMENTARYFIELDS

    CHARACTER-ISTICS

    DATASOURCE

    BLK3132 1stEUCOMMUNICATION STRUCTURE SKUs

    DATASOURCE

    REPLICATION

    Color Waist Length Quality Country

    GRID VALUE CATEGORY

    SAP AFS

  • OVERVIEW

    Procurement CycleSAP AFS covers industry-specific raw material and componentprocurement processes, sourcing of finished products, inven-tory management, subcontracting, and invoice verification.The SAP AFS procurement cycle is illustrated in the diagrambelow.

    The great advantage of procurement using SAP AFS is that allroutine jobs, from purchase requisition creation through pur-chase order generation, can take place automatically withoutany significant help from the purchasing department. Theyneed only intervene in exceptional cases.

    Because purchasing, warehousing, accounting, and otherdepartments all have access to the same data, no additionaleffort is necessary for creating and processing purchase orders.You can generate all documents with reference to the dataavailable in the system. In this way, time and effort as well asdata entry errors are kept to a minimum.

    The integration of style/color/size and category definitions tomeet the requirements of the apparel and footwear industryhas enhanced materials management processes and capabilities.

    PURCHASE REQUISITION

    The purchase requisition is a request to the purchasing depart-ment to procure a certain amount of materials or services by a particular date. Purchase requisitions are created manually bythe department making the request, or generated automati-cally by material requirements planning (MRP). The process-ing of purchase requisitions has been extended to includedimensions and categories. You can distribute the purchaserequisition quantity by percentage across dimensions. Thedistribution can be based on historical data or definable stan-dard distributions.

    Using SAP AFS source allocation, you can find and assign themost suitable vendors for a requested material to the purchaserequisition. Once a supply source has been assigned, the pur-chase requisition can be marked for request for quotation(RFQ) processing.

    SOURCE ALLOCATION

    As a result of todays trend towards globalization, the impor-tance of procurement has increased. A module for optimumvendor selection has been developed for SAP AFS. This is anoptimized tool you can use to evaluate the most effectivechannels for procurement. During a source allocation run,

    33

    SOURCING, INVENTORIES, AND SUPPLIER RELATIONS

    Figure 18: SAP AFS Procurement Cycle

    PROCUREMENT

    Determination ofRequirements

    Determine Sourceof Supply/

    Source Allocation

    VendorSelection

    OrderProcessing

    Purchase OrderMonitoring

    GoodsReceipt

    InvoiceVerification

    Handling ofPayments

    1

    2

    3

    45

    6

    7

    8

  • various suggestions for procurement are generated, proposingthe most suitable vendor. This can be either an internal pro-duction site or an external vendor. The source allocation setsfixed parameters to determine the ideal vendor, and facilitatesthe addition of company-specific parameters by the customer.The vendor determined is then assigned to the appropriatepurchase requisition.

    Political Restrictions and QuotasPolitical restrictions on foreign trade play a special role in theapparel and footwear industry. During vendor selection, SAPAFS takes the import restrictions stipulated by the governmentor by your companys policies into consideration. You canchoose to completely exclude certain countries and companiesfrom your possible vendors or regulate the delivery quantity ofcertain vendor countries by setting a quota arrangement. Ifyou restrict the import quantity of certain products or productgroups, vendors from the specified countries will no longer be

    considered by the system if their delivery quantities surpassyour limit. In order that two production sites within one com-pany do not exhaust the quota at the same time, only a portionof the total quota for a particular product or product group isallocated to each site. The total quota and the portion con-sumed by the order are displayed in a list.

    Vendor Capacity PlanningIn business practice, you may source the same product fromseveral vendors. You agree with each vendor on the quantitythat they are able to supply. Vendor capacities can be deter-mined in different ways, such as according to vendor andmaterial or material group. The capacity is defined as basiccapacity, overload capacity, and maximum capacity. If a vendorhas reached the maximum capacity for a particular material or material group, the user is informed accordingly. Thus theuser can optimize capacity distribution for internal and exter-nal production across all vendors.

    34

    Total Capacity 100,000 hoursOverload Capacity 10,000 hoursPer Period

    VENDORSTOTAL CAPACITY

    ELEMENTARYFIELDS

    LEVEL 0

    LEVEL 1

    LEVEL 2

    LEVEL 3

    VENDOR 1000

    Tooling CapacityTooling Set A50,000 hours

    Total CapacityTooling Set B80,000 hours

    Model CapacityModel A

    50,000 hours

    Model CapacityModel B

    20,000 hours

    Material80 black

    1 pair = 2 hours

    Material70 white

    1 pair = 5 hours

    TOTAL CAPACITY Overload Capacity Consumed Capacity Consumption

    Overload Capacity

    CAPACITYBY PRODUCT

    Figure 19: Source Allocation Vendor Capacity

  • Further user-defined criteria for source allocation are: Vendor rating: The user can specify and weight the main

    criteria for evaluating a vendor. Factory status: User-defined partner status for a vendor Complexity factor: Evaluation criterion for the quality of

    production that indicates how well the vendor is able to pro-duce a product with complex production phases.

    Amortization costs for tools: For equipment supported bythe company

    Smallest FOB (free on board): Costs excluding dispatch costs Smallest landed costs: Costs including dispatch costs Estimated time of arrival (ETA): Quickest possible delivery

    REQUEST FOR QUOTATION (RFQ) AND QUOTATION

    A request for quotation (RFQ) is sent to various vendors askingthem to submit a quotation. The quotation contains a vendorsprices and conditions for the materials needed. Data from thequotations received is maintained with the respective requestfor quotation. The request for quotation and quotation aretherefore seen as one.

    In addition, the request for quotation and quotation containinformation at dimension and category level. Quantities can be automatically distributed among dimensions and categories.Prices can be defined using the SAP condition technique atSKU level. Using a price comparison list, you can carry out aquotation comparison at the SKU level to establish the bestquotation.

    PURCHASE ORDER

    You can automatically generate purchase orders from the listof purchase requisitions to be processed by the buyer, and towhich a source of supply has been allocated. If the vendor for amaterial is already fixed, you can create the purchase ordersstraight away without first creating a purchase requisition.

    Order quantity entry for various items in the purchase ordercan be created at dimension and category level. Distributionprofile features and rounding functions are also available in thepurchase order.

    If certain dimensions of a material cannot be supplied or deliv-ered by a particular vendor, the system allows you to define a purchase grid with the valid dimensions for this material/vendor relationship. These are automatically taken into con-sideration in the purchase order.

    MULTILEVEL CONTRACTS

    It is quite common in the apparel and footwear industry todraw up long-term purchase agreements with external ven-dors, who deliver materials or supply services under certainconditions. SAP AFS can process these agreements without yethaving to define precise information at material or SKU level.Using these functions, the customer can issue a purchaseagreement for an undefined quantity for a future date. Withthe approach of the scheduled delivery date, the contract takeson a more concrete form as a new scheduling agreement tothe original contract. Additional information is determined,such as raw material color. Exact quantities and destination areconfirmed when the delivery date is established. By using thisfunction, your company has greater flexibility when planningthe purchase of materials and can react more quickly tochanges in the market.

    35

  • INVENTORY MANAGEMENT

    Inventory Management with SAP AFS offers you the following: Management of on-hand stock based on quantity and value Planning all stock movements Inventory movement processing

    In the inventory management system, the exact physical stockis always displayed using real-time processing for all cases inwhich stock has changed and the resulting inventory has beenupdated. Users can view the current stock situation of a mate-rial any time. Whenever there is a change to the stock, the datais immediately updated and made available to upstream anddownstream departments. Stock value is also updated when agoods movement is posted, and value updates are triggered in

    other business applications, such as G/L accounting. Singleitems are generated for any account assignment objectsinvolved.

    The amounts posted are created automatically by the systembased on data from the purchase order and material masterrecord. Consequently, when creating a goods movement youonly have to enter the quantity to be moved. During goodsmovement, documents are created that form the basis for thequantity and value updates and (at the same time) record themovement. All relevant features in inventory management(such as goods receipt to purchase order, reservations, goodsissue, transfer posting, and stock transfer) have been enhancedto show data at SKU level. The stock requirements list, allgoods movement documents, and the most important evalua-tions include information at SKU level.

    36

    Figure 20: Multilevel Contracts Logistic Background

    December January April July October

    PRODUCTION PLANNING VENDOR

    ROUGHPLANNING

    Target Quantity: 100,000 piecesMaterial Group: T-ShirtsMaterial AMaterial BValidity Period: July 1st December 1st

    LEVEL 1

    Material AQuantity: 7,000 piecesValidity Period: July 1st

    September 1st

    LEVEL 2

    Material A-Size: 38 LQuantity: 1,500 piecesValidity Period: July 1st

    August 1st

    LEVEL 3

    DETAILEDPLANNING

    MANUFACTURINGPROCUREMENT OFRAW MATERIAL

    Validity Period ofLEVEL 3Contract

    Validity Period ofLEVEL 2Contract

    Validity Period ofLEVEL 1Contract

    Release Order

    CREATION DATE

  • InventoryWhen balancing stock accounts, a company must carry out a physical inventory count of warehouse stock at least onceevery fiscal year. Various procedures can be used. The SAP system supports the following inventory procedures: Periodic inventory Continuous inventory Cycle counting Inventory