7415 xMade in Germany

fluid sensors and diagnostic

systems

bus, identification

and control systems

position sensors

and objectrecognition

7415 xMade in Germany

2010

Dual inductive feedback sensors forvalves and actuators.

Straightforward fit to standard actuators.

Compact, weatherproof andlow maintenance.

Optional back wiring option for localsolenoid control.

Versions for network, hazardous areaand conventional wiring.

Valve sensors

In industrial processes where liquids, air or gases are used valves are needed fordosing and control. There is a wide variety of valve types; butterfly or ball valvesbeing the most common quarter-turn types.

These valves are seldom operated manually. Pneumatic valve actuators are normallyused for mechanical positioning. The valve position must be monitored electroni-cally.

Mechanical switches are still often used for position feedback on the actuator shaft.For other solutions several proximity sensors are used together with a switch targetfor position detection. Disadvantage: Mounting is mechanically complex. Duringswitch mounting the signal wires can be reversed when they are connected in thetop-mounted junction box. Where there are temperature fluctuations condensinghumidity leads to corrosion and thus malfunction.

Operating principle

An innovative design eliminates the disadvantages of these conventional solutions. In1992 ifm electronic developed a standard which is now used by many leading actua-tor manufacturers. A round switch target, known as a “puck”, with two metalscrews offset by 90° is mounted on the actuator shaft. The screws are located at adifferent height. A compact dual proximity switch (type IND) with two integral sen-sors detects the upper or lower metal screw depending on the valve position andthus the two switch positions.

Due to the simple construction the system operates safely with no wear at all. It isvirtually resistant to external influence and meets the protection rating IP 67. Undercertain conditions the unit can even be self-cleaning. The sensors are also resistant tomechanical stress such as vibration and shock.

Special design AS-i (T5)

An extended design is the series T5. In addition to the inductive dual sensor, the unitprovides an integrated connection for the solenoid valve. The connection to thecontrol unit is made via a two-wire AS-i cable. The asset: Up to 30 other units can beconnected to this line and separately controlled via the AS-i master.

Feedback: Monitoringof pneumatic and

manual valves mustbe possible.

Valve sensors

2www.ifm.com

Sensors for industrial applications

Type Dimensions

[mm]

Sensingrange[mm]

Material Ub

[V]

Protection fAC / DC

[Hz]

IloadAC / DC

[mA]

Draw-ingno.

Orderno.

Cable 2 m · Output function · DC PNP · Wiring diagram no. 1

40 x 26 x 26 4 nf PBT 10...36 IP67 1300 250 1 IN5251

Cable 6 m · Output function · DC PNP · Wiring diagram no. 1

40 x 26 x 26 4 nf PC (polycarbonate) 10...36 IP67 1300 250 1 IN5304

Cable 10 m · Output function · DC PNP · Wiring diagram no. 1

40 x 26 x 26 4 nf PBT 10...36 IP67 1300 250 1 IN5323

Cable 2 m · Output function · AC/DC · Wiring diagram no. 2

40 x 26 x 40 4 nf PBT 20...250 IP67 25 / 50 350 / 100 2 IN0110*

M12 connector · Output function · DC PNP/NPN · Wiring diagram no. 13

40 x 26 x 26 4 nf PBT 10...36 IP67 1300 250 3 IN5224

M12 connector · Output function · DC PNP/NPN · Wiring diagram no. 3

40 x 26 x 47 4 nf PBT 10...36 IP67 250 250 4 IN5331

M12 connector · Output function · DC PNP · Wiring diagram no. 4

40 x 26 x 26 4 nf PBT 10...36 IP67 1300 250 3 IN5225

40 x 26 x 47 4 nf PBT 10...36 IP67 1300 250 4 IN5327

M18 connector · Output function · DC PNP · Wiring diagram no. 4

40 x 26 x 26 4 nf PBT 10...36 IP67 1300 250 5 IN5285

M18 connector · Output function · AC/DC · Wiring diagram no. 5

40 x 26 x 40 4 nf PBT 20...250 IP67 25 / 50 350 / 100 6 IN0108*

Rd 24 x 1/8 connector 6 pins · Output function · DC PNP

40 x 26 x 60 4 nf PBT 10...36 IP67 1300 250 7 IN5334

Valve sensors

3www.ifm.com

Type Dimensions

[mm]

Sensingrange[mm]

Material Ub

[V]

Protection fAC / DC

[Hz]

IloadAC / DC

[mA]

Draw-ingno.

Orderno.

Terminals · Output function · DC PNP · Wiring diagram no. 14

33 x 60 x 92 4 nf PA (polyamide) 10...30 IP67 500 100 8 IN5409

f = flush / nf = non flush

* Note for AC and AC/DC units

Miniature fuse to IEC60127-2 sheet 1, ≤ 2 A (fast acting). Recommendation: check the unit for reliable function after a shortcircuit.

Sensors for industrial applications, AS-i system

Type Dimensions

[mm]

Sensingrange[mm]

Material Ub

[V]

Protection fAC / DC

[Hz]

IloadAC / DC

[mA]

Draw-ingno.

Orderno.

For connection to AS-i flat cable IP 67 · 1 x 2 inputs · Wiring diagram no. 6

55 x 60 x 35 4 nf PBT (Pocan) 26.5...31.6 IP67 – – 9 AC2315

M12 connector · Output function transistor PNP · 2 inputs / 1 output

55 x 60 x 35 4 nf PBT (Pocan) 26.5...31.6 IP67 – – 10 AC2316

For connection to AS-i flat cable IP 67 · Output function transistor PNP · 2 inputs / 2 outputs

55 x 60 x 35 4 nf PBT (Pocan) 26.5...31.6 IP67 – – 10 AC2317

f = flush / nf = non flush

Sensors with ATEX approval 1G/2G and 1D

Type Dimensions

[mm]

Sensingrange[mm]

Material Unom.at 1 KΩ

[V]

Ub

[V]

Internalcapacit.

[nF]

Internalinductance

[μH]

f

[Hz]

Draw-ingno.

Orderno.

M12 connector · Output function 2 x normally closed · Connection to certified intrinsically safe circuits with the max. values U = 15 V / I = 50 mA / P = 120 mW · Wiring diagram no. 7

40 x 26 x 26 4 nf PBT 8.2 DC 7.5...15 DC 140 130 1800 11 NN5008

Cable 2 m · Output function 2 x normally closed · Connection to certified intrinsically safe circuits with the max. values U = 15 V / I = 50 mA / P = 120 mW · Wiring diagram no. 8

40 x 26 x 26 4 nf PBT 8.2 DC 7.5...15 DC 140 130 1800 1 NN5009

Cable 10 m · Output function 2 x normally closed · Connection to certified intrinsically safe circuits with the max. values U = 15 V / I = 50 mA / P = 120 mW · Wiring diagram no. 8

40 x 26 x 26 4 nf PBT 8.2 DC 7.5...15 DC 140 140 1800 1 NN5011

Valve sensors

4www.ifm.com

Type Dimensions

[mm]

Sensingrange[mm]

Material Unom.at 1 KΩ

[V]

Ub

[V]

Internalcapacit.

[nF]

Internalinductance

[μH]

f

[Hz]

Draw-ingno.

Orderno.

M18 connector · Output function 2 x normally closed · Connection to certified intrinsically safe circuits with the max. values U = 15 V / I = 50 mA / P = 120 mW · Wiring diagram no. 9

40 x 26 x 26 4 nf PBT 8.2 DC 7.5...15 DC 140 130 1800 5 NN5013

Rd 24 x 1/8 connector 6 pins · Output function 2 x normally closed · Connection to certified intrinsically safe circuits with the max. values U = 15 V / I = 50 mA / P = 120 mW

40 x 26 x 60 4 nf PBT 8.2 DC – 150 150 250 7 N95001

40 x 26 x 60 4 nf PBT 8.2 DC – 100 150 1300 7 N95002

f = flush / nf = non flush

Sensors with ATEX approval 3D and / or 3G

Type Dimensions

[mm]

Sensingrange[mm]

Material Ub

[V]

Protection fAC / DC

[Hz]

IloadAC / DC

[mA]

Draw-ingno.

Orderno.

M12 connector · Output function transistor PNP · 2 inputs / 2 outputs

55 x 60 x 35 4 nf PBT (Pocan) 26.5...31.6 IP5X – – 10 AC317A

M12 connector · Output function transistor PNP · 2 inputs / 1 output

55 x 60 x 35 4 nf PBT (Pocan) 26.5...31.6 IP5X – – 10 AC316A

55 x 60 x 35 4 PBT (Pocan) 26.5...31.6 IP67 – – 12 AC326A

M12 connector · 1 x 2 inputs · Wiring diagram no. 6

55 x 60 x 35 4 nf PBT (Pocan) 26.5...31.6 IP5X – – 9 AC315A

M12 connector · Output function · DC PNP · Wiring diagram no. 4

40 x 26 x 47 4 PBT 10...30 IP67 1300 100 13 IN507A

Cable 2 m · Output function · DC PNP · Wiring diagram no. 1

40 x 26 x 26 4 nf PBT (Pocan) 10...30 IP67 1300 100 1 IN508A

M12 connector · Output function · DC PNP · Wiring diagram no. 4

40 x 26 x 47 4 nf PBT (Pocan) 10...30 IP67 1300 100 4 IN509A

f = flush / nf = non flush

Valve sensors

5www.ifm.com

Sensors for rising stem valves

Type Dimensions

[mm]

Sensingrange[mm]

Material Ub

[V]

Protection fAC / DC

[Hz]

IloadAC / DC

[mA]

Draw-ingno.

Orderno.

Cable 2 m · Output function 1...5 V analogue · DC · Wiring diagram no. 10

67.5 x 43 x 110 0...80 PA 18...36 IP65 / IP67 – – 14 IX5002

Cable 2 m · Output function 3 x normally open · DC PNP · Wiring diagram no. 11

67.5 x 43 x 110 0...80 PA 18...36 IP65 / IP67 – 100 15 IX5006

Cable with connector 0.3 m · Output function 3 x normally open · DC PNP · Wiring diagram no. 12

65 x 52 x 110 0...80 PA 18...36 IP65 / IP67 – 100 16 IX5010

· Wiring diagram no. 12

65 x 43 x 110 – – – – – – 17 ZZ0214

Accessories

Type Description Orderno.

Spacer · 10 mm · for compensation between target pucks and dual sensor IND · Housing materials: PBT E10579

Spacer · 3 mm · for compensation between target pucks and dual sensor IND · Housing materials: PBT E10584

Spacer · 5 mm · for compensation between target pucks and dual sensor IND · Housing materials: PBT E10585

Target puck · Ø 53 mm · Adjustable between 0° and 360° · Housing materials: Target puck: PVC / screws: high-grade stainless steel E10661

Mounting kit for limit position feedback · tyco 792E-100 · for Keystone actuators E11243

Mounting adapter · for Kieselmann seat valves · accessory for IX · Housing materials: adapter: PA / Target: stainless steel 1.4404 E12123

reinforcement bracket · for type IND · Housing materials: stainless steel 316Ti / 1.4571 E11310

Mounting adapter · for Alfa Laval valves · accessory for IX · Housing materials: adapter: PA / Target: stainless steel 316L / 1.4404 E11900

Valve sensors

6www.ifm.com

Type Description Orderno.

Mounting adapter · for Südmo valves · accessory for IX · Housing materials: adapter: PA / Target: stainless steel 316L / 1.4404 E11989

Mounting adapter · for Georg Fischer diaphragm valve Diastar with mounting kit M12 · accessory for IX · Housing materials: adapter:POM / Target: stainless steel

E12009

Mounting adapter · for Georg Fischer diaphragm valve Diastar with mounting kit M16 · accessory for IX · Housing materials: adapter:POM / Target: stainless steel

E12010

Mounting adapter · IX / Ø 30 mm · for Gemü actuators with mounting kit · accessory for IX · Housing materials: adapter: POM /Target: stainless steel

E12042

Mounting adapter · IX / Ø 45 mm · for Gemü actuators with mounting kit · accessory for IX · Housing materials: adapter: POM /Target: stainless steel

E12043

Target puck · Ø 53 mm · 6 possible switching flag positions · with drain holes · Housing materials: Target puck: PA 6 / screws: high-grade stainless steel

E17105

Target puck · Ø 53 mm · Housing materials: Target puck: PBT / screws: high-grade stainless steel E17118

Target puck · Ø 65 mm · Housing materials: Target puck: PVC / screws: high-grade stainless steel E17148

Target puck · Ø 55 mm · Inverted function · Housing materials: Target puck: PVC / screws: high-grade stainless steel / Metal ring:stainless steel

E17205

direction indicator black · 12 x 4.8 · For target puck · Housing materials: POM E17295

direction indicator yellow · 12 x 4.8 · For target puck · Housing materials: POM E17296

Target puck · Ø 53 mm · Housing materials: Target puck: PA 6 / screws: V2A E17320

Target puck · Ø 53 mm · Housing colour: black · 8 possible switching flag positions · Housing materials: Target puck: PA 6 / screws:V2A

E17321

Target puck · Ø 53 mm · Housing colour: blue · 8 possible switching flag positions · Housing materials: Target puck: PA 6 / screws:V2A

E17322

Valve sensors

7www.ifm.com

Type Description Orderno.

Target puck · Ø 53 mm · Housing colour: red · 8 possible switching flag positions · Housing materials: Target puck: PA 6 / screws:V2A

E17323

Target puck · Ø 65 mm · Housing colour: black · 8 possible switching flag positions · Housing materials: Target puck: PA 6 / screws:V2A

E17324

Target puck · Ø 65 mm · Housing colour: blue · 8 possible switching flag positions · Housing materials: Target puck: PA 6 / screws:V2A

E17325

Target puck · Ø 65 mm · Housing colour: red · 8 possible switching flag positions · Housing materials: Target puck: PA 6 / screws:V2A

E17326

Target puck · Ø 65 mm · Housing materials: Target puck: PA 6 / screws: V2A E17327

Target puck · Ø 102 · Housing materials: Target puck: PA 6 / screws: V2A E17328

Target puck · Ø 102 · Housing colour: black · 8 possible switching flag positions · Housing materials: Target puck: PA 6 / screws: V2A E17329

Target puck · Ø 102 · Housing colour: blue · 8 possible switching flag positions · Housing materials: Target puck: PA 6 / screws: V2A E17330

Target puck · Ø 102 · Housing colour: red · 8 possible switching flag positions · Housing materials: Target puck: PA 6 / screws: V2A E17331

protective housing · Accessory for valve sensors · for type IND · Housing materials: stainless steel E11984

Wiring diagrams

1

L

L+BK

WH

BN

BUWH:BK: A1

A2

2

BN

BU

L+L1

LN

WHL+L1

BK

LNBU:

BK: A1A2

3

L

L+

L+

L

2 WH

1 BN

4 BK

3 BU

4

L

L+

3 BU

2 WH

4 BK

1 BN

2:4: A1

A2

5

L+L1

LNL+L1

LN

1

2

4

33:4: A1

A2

6

AS-i+1

3 AS-i

7

Out 1

3 BU

2 WH

4 BK

1 BN L+ 1

L+ 2

Out 2

1

1: connection to NAMUR-amplifier

Valve sensors

8www.ifm.com

Wiring diagrams

8

Out 1BK

BU

WH

BN L+ 1

L+ 2

Out 21

1: connection to NAMUR-amplifier

9

Out 24 BK

2 BU

3 WH

1 BN L+ 1

L+ 2

Out 1

1

1: connection to NAMUR-amplifier

10

BN

BK

BU

L+

L

11

GY

WH

BK

BN

BU L

L+

12

L+

L

1

5

4

2

3

13

L

L+

L+

L

2:1: A1

A2

2 WH

1 BN

4 BK

3 BUL

L+

L+

L

3:4: A1

A2

2 WH

1 BN

4 BK

3 BU

NPNPNP

14

L

L+2

4

1

34:2:

A2A1

6

7IN 2

IN 1

8Out 1

Out 2

5

Scale drawings

1

40

2613

9LED

A1

A2 6,5

LED

8,54 26

4,5

5,5

30

2

40

2613

9LED

A1

A2 6,5

LED

8,54 40

4,5

5,5

30

3

40

2613

M12

x1

8,526

4,5

5,5

30

40

9LED

A1

A2 6,5

LED

4

40

2613

9LED

A1

A2 6,5

LED

8,526

4,5

5,5

30

47

M12

x1

Valve sensors

9www.ifm.com

Scale drawings

540

2613

9LED

A1

A2 6,5

LED

8,526

4,55,

530

49

M18

x1

6

40

2613

9LED

A1

A2 6,5

LED

8,540

4,5

5,5

30M18

x1

67

7

M12

x1

4055

60

Rd24x1 8

78

30 2635

1

1: field connection

8

33

92

6,3

18,8

60

7,5

5,5

3060

1: sensor 1, 2: sensor 2, 3: LED OUT 1, 4: LED OUT 2

9

2635

LEDM12 x1

4055

LEDLED

60

13 12

1: sensor 1, 2: sensor 2

10

2635

LEDM12 x1M

12x1

4055

LEDLED60

13 12

1: sensor 1, 2: sensor 2

11

40

2613

9LED

A1

A2 6,5

LED

M12

x1

8,526

4,5

5,5

30

40

Valve sensors

10www.ifm.com

Scale drawings

12

M12

x1

M12 x1

4055

LED

LED

60

132

105

30

42

M5

13

3050,7

106 34,65,5

8,5 1

M12

x1

8,526

4,5

5,5

30

47

1: protective housing

14

66,

225

99,6

110

1480 87

,5

2634,838

43

LED

67,5

1: Measuring range, 2: Max. spindle stroke , 3: Initial value of themeasuring range (zero point)

15

66,

225

99,6

110

1480 87

,5

2634,838

43

LED

67,5

1: Measuring distance, 2: Max. spindle stroke , 3: Initial value of themeasuring range (zero point)

16

67,5

2634,838

6,2

6

25

14

3

43

3 LED 4

88,6

8099,6

110

1: Measuring distance, 2: Max. spindle stroke , 3: Initial value of themeasuring range (zero point) , 4: Programming buttons

Valve sensors

11www.ifm.com

Scale drawings

17

2

2530

,6

1419

10

24

65

83,5

110

99,6

26

80 88,6

34,838

6,2

4,5

26,5 15

,5

1

46,5

88

27

1: Valve sensor IX5010, 2: Mounting adapter E11900

Valve sensors

12www.ifm.com

Valve sensors

13

www.ifm.com