7/21/06CliniSense Corporation1 Stephen E. Zweig, Ph.D. CEO, CliniSense Corp. Advances in drug...
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Transcript of 7/21/06CliniSense Corporation1 Stephen E. Zweig, Ph.D. CEO, CliniSense Corp. Advances in drug...
7/21/06 CliniSense Corporation 1
Stephen E. Zweig, Ph.D.Stephen E. Zweig, Ph.D.
CEO, CliniSense Corp.CEO, CliniSense Corp.
Advances in drug stability Advances in drug stability monitoringmonitoring
7/21/06 CliniSense Corporation 2
A chain is as strong as the weakest A chain is as strong as the weakest linklink
Problems can potentially occur at any time during storage, causing “hidden damage”
Manufacturer’s responsibility doesn’t just stop on initial delivery – it continues until the product is actually used!
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Where hidden problems can Where hidden problems can occuroccur
Initial shipment: between different storage sites, each with separate temperature recorders
In the health care facility– Receiving– Transport to one or more storage sites– Transport to point of care site– Transport to patient– Time delay before administration– Patient mishandling of drug delivery devices
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Biotherapeutics are delicate Biotherapeutics are delicate drugsdrugs Much larger and more
complex than traditional pharmaceuticals
Composed of unstable proteins with a precise structure
Easily damaged by unfavorable temperature history during storage
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Even insulin has temperature Even insulin has temperature problemsproblems
Insulin is a very temperature stable biotherapeutic
A graph of storage life vs temperature shows a “saw tooth” peak
The product dies at both temperature extremes
Insulin Shelf-life
0.1
1
10
100
1000
-20 0 20 40 60
Temperature (C)
Mon
ths
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Effect of temperature storage Effect of temperature storage extremesextremes
< 0o C
Freezing Protein denaturation Formation of aggregates Loss of functional activity Formation of potentially
hazardous immunogenic byproducts
> 8o C
Chemical side reactions Protein denaturation Formation of aggregates Loss of functional
activity Formation of potentially
hazardous immunogenic byproducts
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Smart packaging vs dumb Smart packaging vs dumb packagingpackaging
Smart packaging can guard against human errors in handling, and accidental temperature abuse.
Is traditional dumb packaging simply a relic from an earlier era? Does it pass modern failure modes analysis?
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An ideal storage monitor:An ideal storage monitor:
Accurate and effortless to read
Show remaining life
(gas gauge-like display)
Outs thermal history record upon request
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Previous time-temperature Previous time-temperature monitorsmonitors
Chemical indicators are not flexible or accurate
Electronic temperature loggers are accurate, but don’t show shelf-life.
Temperature alarms only show extreme “out of bounds” conditions
Chemical
Electronic
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LifeTrack™ TechnologyLifeTrack™ Technology
Monitors and analyzes temperature history
Custom programmed to exactly match the sensitivity curve of any pharmaceutical
Instantly shows all types of temperature abuse
LifeTrack RFID
LifeTrack technology demonstrator
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The stability bank algorithmThe stability bank algorithm
Small # of withdrawals per hour
High # of withdrawals per hourStability bank
"B"
Low temperature
High temperature
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Stability calculation exampleStability calculation example
B = 165984B = 165984 – – ΣΣ P(temperature) P(temperature)
Stability points per hour
1
10
100
1,000
10,000
100,000
1,000,000
-20 0 20 40 60Temperature (C)
Poi
nts
Insulin Shelf-life
0.1
1
10
100
1000
-20 0 20 40 60
Temperature (C)
Mon
ths
0
time
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Sample LifeTrack profilesSample LifeTrack profiles
Each different stability profile produces a different P(temp) function
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Evaluating LifeTrack technologyEvaluating LifeTrack technology
Is our stability data adequate?
Customers like?
FDA requirements?
How can I do a quick feasibility test?
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LifeTrack Technology LifeTrack Technology DemonstratorDemonstrator
+/- goodbad display
Lifetimebar
InfraredLED
Batterydoor
Programming& expansionPort
Battery(3 yr life)
Thermistor
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Inside the unitInside the unit
Low-cost electronics Simple construction Designed for high
production volumes Digital watch
example– Modules cost < $1.00– Ultimate costs in
$2.00 to $3.00 range
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LifeTrack Demonstrator DisplayLifeTrack Demonstrator Display
Shows “+” when product is good, “-” when product has expired
Lifetime indicator bars decrease as the lifetime is used up
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Programming a unitProgramming a unit
Enter the stability data into an Excel spreadsheet model
Transfer parameters to LifeTrack program
Load LifeTrack program into LifeTrack device
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Demonstrator Data OutputDemonstrator Data Output
Downloads temperature statistical data via IR cable to an RS232 port
Only one bit needed to tell good/not good, additional bits tell you how and why
Highly compatible with the limited data transmitted by RFID tags
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Data output example: Data output example: The entire relevant history record in only 150 The entire relevant history record in only 150
bytesbytes
Statistics
Product Name Generic Biotherapeutic name
Product ID ABCDE123456789
Status Expired
Security code OK
Hours elapsed 130
Hours since expired 30
Avg. PreExp temp 5.85 oC
Standard deviation 4.72 oC
Avg. PostExp temp 25 oC
Standard dev 0 oC
0
5
10
15
20
25
30
-100 -80 -60 -40 -20 0
History before expiration (hours)
Tem
pera
ture
Material: Biotherapeutic ID: 12345678
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Using LifeTrack TechnologyUsing LifeTrack Technology
• Provide biotherapeutic stability data for multiple temperatures (e.g < 0, 4-8o C, 25o C, etc.)
• CliniSense will generate one or more provisional algorithms, request approval, and return flash programmed LifeTrack technology demonstrator units for evaluation within a few days
• CliniSense will work with you to embed this technology into your preferred drug delivery device or other type platform, license as needed
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Smart biotherapeutic packagingSmart biotherapeutic packaging
LifeTrack detects deteriorated product
Can be embedded into drug delivery devices
Accurate and easily customized
LifeTrack RFID
LifeTrack technology demonstrator
Drug delivery devices
LifeTrackLifeTrackTM TM TechnologyTechnology
Detects all types of improper storage
LifeTrack RFID
LifeTrack technology demonstrator
Injection pens
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Recent publicationsRecent publications
Zweig SE: Advances in vaccine stability monitoring technology, Vaccine, 2006 (in press)
Zweig SE: 21st century electronics for 21st century drugs, Drug Delivery Reports, Spring/Summer 2006
Zweig SE: From Smart Tags to Brilliant Tags: Advances in Drug Stability Monitoring, BioPharm International, November 2005, 36-44.
Zweig SE: Technologies for monitoring IVD stability, IVD Technology 10(5) 59-63, June 2004
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Recent patentsRecent patents
Patent 6,950,028, Electronic Time-Temperature Indicator
Patent 7,096,090, Electronic time-temperature indicator and logger (basis for PCT filings)
Patent application 10/747,926 (pending) Method and device to reduce therapeutic protein immunogenicity
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For more informationFor more information
CliniSense website (www.clinisense.com) has many examples
Demo units available
Feel free to call (408) 348-1495 and ask questions