70 Trim-Interior.pdf
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Transcript of 70 Trim-Interior.pdf
TRIM-INTERIOR
70 Trim-Interior
GENERAL 70-1
CENTER CONSOLE 70-2
Center console assembly 70-2Center console extension 70-3Front center armrest, removing 70-4Armrest lid, removing 70-4Front ashtray, removing 70-5Rear ashtray, removing 70-5Rear cupholder, removing and installing 70-6
INTERIOR EQUIPMENT 70-6
Front cup holder, removing 70-6Glovebox, removing 70-7Glovebox lock cylinder, removing 70-7Automatic dimming mirror 70-8Interior mirror, removing and installing 70-8Interior mirror retaining plate, installing 70-9Interior mirror with rain sensor,
removing and installing 70-10Roof handle, removing 70-10Sun visors, removing 70-11
PASSENGER COMPARTMENT TRIM 70-11
A-pillar upper trim, removing 70-11A-pillar lower trim, removing 70-13B-pillar upper trim, removing
(through 04/2001) 70-13B-pillar upper trim, removing
(from OS/2001) 70-14B-pillar lower trim, removing 70-14C-pillar trim (Golf), removing 70-15C-pillar trim (Golf), installing 70-16C-pillar trim (Jetta), removing 70-17C-pillar trim (Jetta), installing 70-18C-pillar trim (Jetta wagon), removing 70-18D-pillar upper trim (Jetta wagon), removing .. 70-19Driver's door panel, removing and installing .. 70-19
Passenger door panel,removing and installing 70-21
Front door window triangular trim(with speaker), removing 70-22
Inner wheel housing trim, removing 70-22Parcel shelf trim (Jetta), removing 70-23Rear door panel, removing and installing 70-23Rear side trim (2-door Golf), removing 70-24Steering column lower trim, removing 70-24Sill panel trim (4-door), removing 70-25Sill panel trim (2-door), removing 70-25
LUGGAGE COMPARTMENT TRIM 70-26
Luggage compartment cover support (Golf) .. 70-26Luggage compartment floor covering (Golf),
(removing) 70-27Rear lid lower trim (Golf), removing 70-27Rear lid upper trim (Golf), removing 70-28Rear lid trim (Jetta), removing 70-28Rear lid trim (Jetta wagon), removing 70-30Rear lock carrier trim (Golf), removing 70-30Rear lock carrier trim (Jetta), removing 70-30Rear lock carrier trim (Jetta wagon), removing 70-31Right-side luggage compartment trim (Golf),
removing 70-31Right-side luggage compartment trim (Jetta),
removing 70-32Right-side luggage compartment trim
(Jetta wagon), removing 70-32Roof end strip (Golf, Jetta wagon), removing .70-32
INSTRUMENT PANEL 70-33
Instrument panel, removing and installing 70-33
HEADLINER 70-40
Headliner, removing and installing 70-40
QUALITY REVIEW 70-42
GENERAL
This repair group covers interior equipment and trim panels,including center console and instrument panel removal. Forinterior lights and accessories see 96 Lights, Accessories-Interior.
GENERAL
70-2 TRIM-INTERIOR
CENTER CONSOLE 4 567
Center console assembly
1. Instrument panel
2. Center console• It is not necessary to remove
shifter trim plate on vehicleswith automatic transmission before removing center console.Automatic shift lever knob willneed to be removed, see 37Automatic Transmission
• Removing:Unclip cover caps (item 10) andremove screws(item 11)Unclip shifter boot (item 8) andpull upPullout ashtray insert (item 7)and remove screw (item 5)Slide ashtray forward, close lidand pullout (arrow) until it ispossible to disconnect cigarettelighter connector (item 6)Remove screws (item 3) andpull center console upward overshift lever to remove
3. Screws
• Qty. 2
4. Ashtray
5. Screw
6. Cigarette lighter
7. Ashtray insert
8. Shifter boot
9. Center console extension
10. Screw cover
• Qty. 2
11. Screw
• Qty. 2
12. Mounting bracket
CENTER CONSOLE
N68-0174
WARNING-• Disconnect battery ground (GND) strap from battery negative (-) terminal before working on anycomponents of the electrical system.
• Be sure to have radio anti-theft code on hand before disconnecting battery
• Disconnecting the negative (-) battery cable mayerase fault codes and basic settings in the enginemanagement and automatic transmission controlmodules. Some driveability problems may be noticed until the system re-adapts to operating conditions. OBD /I readiness codes, which may berequired for emissions testing, may also beerased.
TRIM-INTERIOR 70-3
Center console extension
1. Center console 1 2 3 4 5 62. Cover caps
3. Screws
• Qty. 2
4. Center console extension• It is not necessary to remove
shifter trim plate on vehicleswith automatic transmission be-fore removing center console.
• Removing:If equipped, remove centerarmrest, see Front center arm-rest, removingRemove rear ashtray, see Rearashtray, removing
• Center console extension, re-moving (continued):Remove rear cupholder, seeRear cupholder, removingand installingPry off cover caps (item 2)Remove screws (item 3) andpull up parking brakeRelease extension from centerconsolePull up front of extension (ar-row A), guide rear over centerarmrest support and pull con-nector off fuel fill flap switch(item 5)Pull center console extensionoff forward over parking brakelever (item 7)
5. Fuel flap switch
6. Screws
7. Parking brake lever
N68-0178
CENTER CONSOLE
70-4 TRIM-INTERIOR
Front center armrest, removing
~ Unclip trim (3) from center console (1).
- Remove bolt (2) and remove armrest.
- When installing tighten bolt to 18 Nm (13 ft-Ib).
A----'
CENTER CONSOLE
\\B
M68-00381~
Armrest lid, removing
~ Open armrest lid (1) and hold armrest lid firmly.
- Press armrest lid base (A) with right hand in direction oflower arrow and with left hand move armrest lid top end(B) in direction of upper arrow until lid has been releasedfrom arm rest.
1
---5
TRIM-INTERIOR 70-5
Front ashtray, removing
Switch ignition off.
~ Pullout ashtray insert (4) and remove bolt (2) frombracket (6).
Slide ashtray (5) forward, close and pull out (arrow) farenough until cigarette lighter connector (3) can be disconnected.
- Pullout ashtray (5) from center console (1).
I N68-0176 IRear ashtray, removing
~ Storage compartment and lid (3 and 4) are not installedon vehicles with center armrest.
Remove cover caps (7).
Release ashtray at and right locking lugs (11).
CENTER CONSOLE
70-6 TRIM-INTERIOR
8I N68-0177 I
INTERIOR EQUIPMENT
Rear cupholder,removing and installing
- Remove rear ashtray.
~ Press down retaining hooks (9) and pull cupholder outfrom center console (1).
- To install, guide cupholder into center console until retaining hooks (10) meet retaining lugs (2).
- Bend up retaining hooks (9) slightly.
- Install ashtray (6).
INTERIOR EQUIPMENT
Front cup holder, removing
~ Fold up trim panel (1) for front cup holder.
- Press retaining clips (2 and 3) at sides of cup holder assembly with flat tip screwdriver and unclip.
- Pull out cup holder.
TRIM-INTERIOR 70-7
Glovebox, removing
~ Carefully pry off right side instrument panel cover (1) atmounting clips (2).
Remove center console as described earlier.
2 I N70-0427
~ Remove retaining screws (arrows) and glovebox (1).Screw (2) is located underneath center console.
NOTE-Glovebox mounting screw (2) secures the glovebox tocarrier and is located behind center console.
Disconnect harness connector for glove box light.
Glovebox lock cylinder, removing
I N68-0263 I
Protect glovebox release button and glovebox face fromdamage by covering with tape. Wrap tips of channel lockpliers with adhesive tape.
~ Insert ignition key (1) into lock cylinder (2).
Using pliers, push lock cylinder out of button (3) in direction of arrow.
When installing, press lock cylinder into button openinguntil it engages audibly.
INTERIOR EQUIPMENT
70-8 TRIM-INTERIOR
Automatic dimming interior mirror
4
3
'-----'"---8
',--------"'11
'/-~------;j_/
The automatic interior mirror darkens when the driver is"blinded" from behind. It consists of a mirror element andtwo photo sensors. The electronic circuitry recognizeslight incidence for the front and rear through the photosensors. If the light incidence is greater from the rear thanfrom the front the circuitry applies voltage to the conductive coating. An increase in voltage darkens the electrolyte and less of the light incidence is reflected to thedriver's eye.
~ The automatic dimming function can be checked byswitching on the ignition, covering the front photo sensor(3) and shining a flashlight at the rear photo sensor (item2). The mirror should darken if reverse gear is not engaged.
NOTE-When selecting reverse gear the dimming function ofthe mirror is switched off enabling the mirror to be effectively used to back up the vehicle (i.e. from a darkgarage).
2
I N68-0247 I
1. Mirror2. Rear photo sensor3. Front photo sensor4. Electronic circuitry
5. Glass pane6. Electrolyte coating7. Silver reflective coating8. Conductive coating
I N68-0117 I
Interior mirror, removing and installing
~ Rotate mirror (1) downward (arrow) and counter-clockwise to release it from retaining plate. (spring clip in mirror base).
NOTE-• In cold weather, warm the windshield first by running
the defroster on high for a few minutes.
• To aid in removal, rotate mirror counter-clockwise asyou pull it down.
INTERIOR EQUIPMENT
TRIM-INTERIOR 70-9
IV68-0390 I
~ To install, place mirror (1) on mount and rotate clockwise(arrow) until locking spring clicks into place.
Interior mirror retaining plate, installing
If the mirror retaining plate separates from the windshieldit must be re-attached using Volkswagen glass-metal adhesive kit (part no. 0 000 703 A1) or equivalent.
Remove retaining plate from mirror base.
Remove PUR adhesive from retaining plate with wirebrush.
Grind off three spacer protrusions on bonding surfaceusing sandpaper (360/400 grit) on flat surface.
NOTE-Keep sanded surface clean and free of grease.
~ Scrape PUR adhesive material and primer from windshield down to ceramic layer using glass scraper (1) withblade (2).
WARNING-00 not damage ceramic coating. Scratches will remain permanently visible.
Clean bonding area with adhesive remover (VW part no.o 002 000 10) or cleaning solution (VW part no. 0 009401 04). Allow cleaner to dry at least 10 minutes.
NOTE-Volkswagen part numbers are given for reference onlyAlways consult with your Volkswagen Parts Department or aftermarket parts specialist for the latest partsinformation.
Cut nylon mesh fabric to exactly the size of mirror retaining plate.
INTERIOR EQUIPMENT
70-10 TRIM-INTERIOR
- Apply adhesive evenly and smoothly to retaining plate.
WARNING-Wear hand protection (rubber gloves) when working with adhesive.
- Apply nylon mesh fabric to adhesive on retaining plate.
- Apply adhesive to exposed surface of nylon mesh.
- Within 30 seconds of applying adhesive to nylon mesh,press retaining plate firmly (do not use force) againstwindshield. Hold in place for 15 seconds.
- Remove excess adhesive with a cloth.
- Wait at least 15 minutes before installing mirror onto retaining plate.
Interior mirror with rain sensor, removing and installing
~ Pry left and right side trim covers (1 and 5) on neck ofmirror apart.
Pull out wiring harness connector (3) and disconnect.
Pull mirror base (4) and mirror (6) down off windshield indirection of arrow.
- Install in reverse order of removal.
1 2 3 6 I N68-0197
I N68-0141 I
INTERIOR EQUIPMENT
Roof handle, removing
~ Fold handle (1) down.
Pry covers up (2) with screwdriver. Remove mountingscrews (3) and handle.
TRIM-INTERIOR 70-11
I N68-0154 I
I N70-0279 I
Sun visors, removing
~ Release sun visor from inner mount (2).
Pry off outer mount cover cap and remove screw.
Swing sun visor outer mount (4) down from roof and separate harness connector (3)
Pry off inner mount cover cap and remove screw andmount.
NOTE-The center sun visor (above interior mirror) can be removed by folding it down and removing the self-tappingmounting screws from roof frame.
PASSENGER COMPARTMENT TRIM
Details of the passenger compartment interior trim panels are shown below. Unless otherwise noted, installationis the reverse of removal.
NOTE-It is advisable to use a special non-marring trim removal tool (plastic bone) to pry various trim panels out without damaging paint or other adjacent panels.
A-pillar upper trim, removing
Vehicles without side curtain airbags
~ Pull door inner seal off A-pillar.
Starting at top, unclip trim from A-pillar. Lift up to remove.
NOTE-Vehicles with side curtain airbags, see below.
Before installing trim, check clips on A-pillar and replaceas necessary.
After installing trim, make sure door seal is seated correctly.
1. Trim2. A-pillar3. Clips
4. Windshield5. Door inner seal
PASSENGER COMPARTMENT TRIM
70-12 TRIM-INTERIOR
/I N70-0615 I
A-pillar upper trim, removingVehicles with side curtain airbags
~ Pull inner door seal (1) off A-pillar.
Position release tool T10078 at transition of inside rooflining and trim panel of A-pillar.
- The distance (distance a) from the windshield to middleof tool must be approximately 22 mm (0.866 in.).
Pull release tool back (arrow B) which will remove lowerpart of steel clip (2).
Unclip trim (1) starting at top from A-pillar and remove.
I N70-0617 I
PASSENGER COMPARTMENT TRIM
A-pillar upper trim, installingVehicles with side curtain airbags
~ Steel safety clips (1 and 3) MUST be replaced every timeA-pillar trim panel is removed on a vehicle with side curtain protection.
NOTE-Steel clips and upper A-pillar trim parts can no longerbe ordered separately from Volkswagen parts department.
Push steel clip (1) in direction of arrow A to first detent(2) of A-pillar trim panel.
Insert steel clip (3) into the mount.
Push steel clip (1) in direction of arrow B into second detent (4).
1
TRIM-INTERIOR 70-13
A-pillar lower trim, removing
Remove hood release lever (as applicable for driver'sside). See 55 Hoods and Lids.
~ Unclip top of trim (1) first, then unclip from sill (3). Trim issecured to body with two panel clips (4).
NOTE-It may be necessary to remove side panel of dashboardand glovebox to access top part of A-pillar lower trim.
B-pillar upper trim, removing(through 04/2001)
Pull inner door seal off B-pillar.
Pry off seatbelt relay cover, remove retaining bolt andseatbelt relay.
Release lower B-pillar trim at top.
~ Pry B-pillar trim off at sides and then in center.
Before installing upper B-pillar trim check condition of retaining clips and replace as necessary.
1. B-pillar upper trim2. B-pillar lower trim3. Securing clips4. Sill5. Molded headliner
I N70-0282 I6. Cover cap7. Belt relay8. Bolt (40 Nm (30 tt-Ib)9. Seatbelt10. B-pillar
PASSENGER COMPARTMENT TRIM
70-14 TRIM-INTERIOR
I N70-0702 I
B-pillar upper trim, removing(from 05/2001)
~ Pry of cover cap (1).
Remove bolt (2) and belt relay (3).
With a small screwdriver unclip the airbag emblem (4).
Remove screw (5).
Release upper area from lower trim panel (arrow A).
Release B-pillar upper trim (6) from B-pillar (7) first atsides and then in the middle.
NOTE-The steel clip cannot be removed without damaging theclip.
1. Cover cap2. Bolt (40 Nm (30 ft-lbj)3. Belt relay4. Airbag emblem5. Screw
6. B-pillar upper trim7. B-pillar8. Securing clip9. Steel clip
2
I N70-0283 I
B-pillar lower trim, removing
Pry lower B-pillar trim off at sides and then in center.
~ Pull lower B-pillar trim upwards to release locking hooksfrom sill panel trim.
- Before installing lower B-pillar trim check condition of retaining clips and replace as necessary.
NOTE-The steel clip cannot be removed without damaging theclip.
1. B-pillar upper trim2. B-pillar lower trim3. Securing clips4. Locking hook
5. Sill6. Sill panel trim7. B-pillar
PASSENGER COMPARTMENT TRIM
TRIM-INTERIOR
C-pillar trim (Golf), removing
70-15
2
6
3
4
Vehicles without side airbags
Remove seatbelt relay by prying off trim cover and removing mounting bolt.
Remove luggage compartment cover support as described later.
~ Unclip plugs (8) from C-pillar.
Remove lower trim (7) from over C-pillar.
Remove speed nuts (3) from studs.
7
I N70-0288 I
NOTE-Speed nuts are located near wheel housing flange andare covered by C-pillar trim.
Remove seal around trim panel at door opening.
Unclip trim from C-pillar.
1. C-pillar trim2. Securing clips (5)3. Speed nuts (2)4. Wheel housing
8-
1. Cover cap for belt2. Hex head screw
• 40 Nm (30 ft-Ib)3. Spring washer4. Spacer
5. Studs (2)6. Belt relay7. Lower trim8. Plugs
5. Belt relay6. Spring nut7. Spring nut8. Steel clip9. C-pillar trim
N70-0659
Vehicles with side airbags
Remove support for luggage compartment cover.
Remove close-out molding.
~ Unclip cover cap (1) remove hex head screw (2).
Remove belt relay (5), spring washer (3) and spacer (4).
Remove spring nuts (6) and (7).
Remove the trim (9) in area of rear lid.
Continue as described below using special tool T10078to release trim panel from C-pillar.
PASSENGER COMPARTMENT TRIM
70-16 TRIM-INTERIOR
I N70-0660 I
continued for vehicles with side airbags
~ Use release tool T10078 at transition of inside trim panel(2) of C-pillar (3).
Push tool T10078 in direction of dashed arrow A, until itengages in the clip (1) with an audible click.
Pull tool back in direction of arrow B to remove clip.
Remove trim panel (2) from C-pillar (3).
Remove steel clips from body with channel lock pliersand discard.
NOTE-The steel clip cannot be removed without damaging theclip. Steel clips rnust be replaced after each removal.
C-pillar trim (Golf), installing
Vehicles with side airbags
NOTE-• For safety reasons, steel clips and upper C-pillar trim
must be replaced every time trim panel of C-pillar isremoved on a vehicle with side curtain airbags.
• Steel clips and upper C-pillar trim parts can no longerbe ordered separately for vehicles with side curtainprotection parts catalog.
~ Push steel clip (1) in direction of arrow A to first detent(2) of C-pillar trim panel.
I N70-0662
PASSENGER COMPARTMENT TRIM
!
Insert steel clip (3) into mount.
Push steel clip (1) in direction of arrow B to second detent (4).
Continued for all vehicles
Mount trim panel to C-pillar and secure trim with lowerspring nuts.
Install seat belt relay in reverse of removal.
Tightening torque
• Seat belt relay to C-pillar 40 Nm (30 ft-Ib)
TRIM-INTERIOR 70-17
1
J.".,.:..,,~, .-_ ..~
I N70-0520 I
C-pillar trim (Jetta), removing
~ Remove seatbelt relay by prying off belt relay cover (2)and removing mounting bolt (3).
Remove washer (4) and spacer (5) from behind belt relay.
Remove parcel shelf trim as described later.
Remove seal around trim panel at door opening.
Unclip trim from C-pillar.
Install in reverse order of removal for vehicles withoutside curtain protection.
1. Belt relay2. Belt relay cover3. Bolt
• 40 Nm (30 ft-Ib)
4. Washer5. Spacer
I N70-0623 I
Vehicles with side airbags
~ Position release tool T10078 at transition of inside rooflining and trim panel of C-pillar.
- The distance from windshield to middle of tool must beabout 66 mm dimension (a).
Slide release tool T10078 between inside roof lining andtrim panel of C-pillar until it engages (arrow A).
Pull tool back (arrow B), to remove lower part of steelclip (2).
Unclip trim panel from C-pillar.
Remove steel clips from body with channel lock pliersand discard.
NOTE-The steel clip cannot be removed without damaging theclip. Steel clips must be replaced after each removal.
PASSENGER COMPARTMENT TRIM
70-18 TRIM-INTERIOR
C-pillar trim (Jetta), installing
I N70-0618 I
Vehicles with side airbags
NOTE-• For safety reasons, steel clips and upper C-pillar trim
must be replaced every time trim panel of C-pillar isremoved on a vehicle with side curtain airbags.
• Steel clips and upper C-pillar trim parts can no longerbe ordered separately for vehicles with side curtainprotection parts catalog.
Push steel clip (1) in direction of arrow A to first detent(2) of C-pillar trim panel.
Insert steel clip (3) into mount.
Push steel clip (1) in direction of arrow 8 to second detent (4).
Mount trim panel to C-pillar and install door seal.
C-pillar trim, removing(Jetta wagon from 05/2001)
I N70-0703 I
Vehicles with side airbags
~ Pry off cover cap (1).
Remove bolt (2) and take off relay (3).
Unclip airbag emblem (4) using a small screwdriver.
Remove bolt (5).
Unclip trim (6) from C-pillar.
Install in reverse order of removal.
NOTE-• For safety reasons, the steel clips must be replaced
each time the C-pillar trim panel is removed and installed again.
• Steel clips and C-pillar trim parts can no longer be ordered separately for vehicles with side curtain protection from Volkswagen parts department.
PASSENGER COMPARTMENT TRIM
TRIM-INTERIOR 70-19
I N70-0571
D-pillar upper trim (Jetta wagon),removing
~ Unclip close-out molding at rear of headliner.
Remove bolt (1).
Unclip trim (2) and pullout and up away with steel clips(3) from mounting sleeve (4).
NOTE-• Before installing trim (2) check clips (3) and mounting
sleeves (4) for and replace if necessary.
• Steel clips and upper o-pillar trim parts can no longerbe ordered separately from the Volkswagen parts department.
Driver's door panel, removing andinstalling
NOTE-Removing and installing driver's door panel for vehicleswith manual windows is the same as the removing andinstalling passenger side door panel as described later.
Disconnect battery ground (GND) strap from batterynegative (-) terminal. See the Cautions at the beginningof this repair group regarding battery disconnection.
NOTE-Be sure to have the anti-theft radio code on hand before disconnecting the battery.
~ Use a screwdriver with a thin blade to carefully pry innertrim piece (1) out of electric window control panel (2) toward door.
Unclip window control panel from door panel and lift upwards.
NOTE-00 not grasp in grip depression (where inner trim was)when pulling off grip recess as a strut is secured to doortrim underneath.
PASSENGER COMPARTMENT TRIM
70-20 TRIM-INTERIOR
N70-0271
\\ \
~ Unclip window control panel (2) at rear, lift upward andrelease locking lug (3) by pressing in direction of arrow.
~ Remove door panel mounting screws (arrows) and prydoor panel (1) away from door with VW special tool 3392,or equivalent.
- Disconnect harness connectors from door panel switches.
~ Unclip cable guide (1) with screwdriver (2), removebracket (3) in direction of arrow and unhook cable hook(4).
CDID-------~-=------...../..y:y::y::;:=:;:---
a
N70-0423 '"-1-
PASSENGER COMPARTMENT TRIM
TRIM-INTERIOR 70-21
~ Install door panel in reverse order of removal, noting thefollowing:
• Remove window slot seal (1) from door panel and insert (in direction of arrow) into window slot before installing door panel.
• Check door trim clips before installing door panel andreplace if necessary.
• After connecting battery, check vehicle equipment (radio, clock, electric windows).
• If ECM is subjected to low voltage with ignition on, DTCmemory and readiness code must be checked usingVAG scan tool 1551/5051, or equivalent.
Passenger door panel, removing andinstalling
1
2
3
rI N70-0274 I
NOTE-Removing and installing driver's door panel for vehicleswith manual windows is the same as removing and installing passenger side door panel as described below.
Disconnect battery ground (GND) strap from batterynegative (-) terminal. See the Cautions at the beginningof this repair group regarding battery disconnection.
NOTE-Be sure to have the anti-theft radio code on handbefore disconnecting the battery.
~ Pry out door grab handle trim (1) with screwdriver (2).
~ Remove door panel mounting screws (arrows) and unclip panel (1) from door using Volkswagen special tool3392 or equivalent. Lift door panel upwards and out ofwindow slot.
PASSENGER COMPARTMENT TRIM
70-22 TRIM-INTERIOR
o
1
CDID
2
0JlD
CDID
I N70-0422 I==
I N70-0276 i
..;;;;( Unclip cable guide (1) with screwdriver (2), removebracket (3) in direction of arrow and unhook cable hook(4).
Disconnect harness connectors from door panel switches.
Installation is the reverse of removal, noting the following:
• Pull window slot seal off door panel and insert into window slot before installing panel as shown earlier.
• Check door trim clips before installing door panel andreplace if necessary.
• After connecting battery, check vehicle equipment (radio, clock, electric windows).
Front door window triangular trim(with speaker), removing
Remove door panel as described above.
Separate speaker harness connector in door.
..;;;;( Remove mounting screw (1) and pull off trim in directionof arrows A and B.
Pull speaker off at top and separate from door.
Inner wheel housing trim, removing
Remove parcel shelf trim (Jetta only).
PASSENGER COMPARTMENT TRIM
Fold seat cushion and backrest forward.
Unscrew press button (1) at bottom of inner wheel housing trim .
..;;;;( For Jetta sedan only, remove plug (2) at top of wheelhousing trim using Volkswagen 3392 removal pliers orequivalent.
Unclip trim panel from retaining clips and remove.
3 4
TRIM-INTERIOR 70-23
Parcel shelf trim (Jetta), removing
I N70-0522 I
(
)
N70-0274 I
I N70-0292
Fold rear seat backrest forward.
~ Separate harness connector (1) for center mountedbrake light (2).
Unclip and remove parcel shelf (3).
Check trim clips (4) before installing and replace if necessary.
Rear door panel,removing and installing
Disconnect battery ground (GND) strap from batterynegative (-) terminal. See Cautions at the beginning ofthis repair group regarding battery disconnection.
NOTE-Be sure to have the anti-theft radio code on hand before disconnecting the battery
Pry out door grab handle trim (1) with screwdriver (2).
~ Remove door panel mounting screws (arrows) and unclip panel at sides with Volkswagen 3392 assembly pliers, or equivalent.
Lift door trim upward off window slot.
Unclip cable guide from door latch with screwdriver, pullcable out from retainer and unhook cable hook.
Disconnect harness connectors from door panel switches.
PASSENGER COMPARTMENT TRIM
70-24 TRIM-INTERIOR
2 3 4 5 6 7
Installation is reverse of removal, noting the following:
• Pull window slot seal (1) off door panel and insert intowindow slot before installing panel.
• Check door trim clips before installing door panel andreplace if necessary.
• After connecting battery, check vehicle equipment (radio, clock, electric windows).
NOTE-If ECM is subjected to low voltage with ignition on, orcmemory and readiness code must be checked usingVAG scan tool 1551/5051, or equivalent.
Rear side trim (2-door Golf), removing
Remove rear seat and backrest, see 72 Seats.
Unclip side panel trim from B-pillar and speaker bracket.
Pull up side panel slightly and separate harness connector for speaker (if applicable).
Pull panel away at arrow A and lift up (arrow B).
Installation is reverse of removal, noting the following:
• Check door trim clips before installing door panel andreplace if necessary.
• Clip for body flange (4) secures the side panel trim tothe wheel housing body flange.
1. B-pillar2. Speaker bracket3. Clip (3)
I N70-0490 I4. Clip for body flange5. Body flange6. Speaker7. Side panel trim
I N70-0439 I
PASSENGER COMPARTMENT TRIM
Steering column lower trim, removing
-( Remove lower mounting screws (1) for trim panel (2) directly underneath steering column and unclip top of trim.
Remove mounting screws (3) for trim panel (4) to theright of steering column and unclip panel from top.
TRIM-INTERIOR 70-25
3
Sill panel trim (4-door), removing
Fold rear seat bottom and backrest forward.
Remove A-pillar, B-pillar, and inner wheel housing trimas described earlier.
~ Unclip sill panel on left and right sides of B-pillar by pulling upward. Remove sill panel by pulling toward centerof car.
1. Sill panel trim2. Press button3. Securing clips4. Clips (5)
I N68-0163 I
5. Cover (behind seatbelt)6. Door inner seal7. A-pillar trim8. Sill9. Carpet
31~C'./ '.---' .. , l __ i:
L;/ ·1(Trr:;\ (lUI ~ ~ 6
J..
Sill panel trim (2-door), removing
Remove rear seat cushion and backrest, see 72 Seats .
Remove rear side trim as described earlier.
Remove press button at rear of sill panel trim.
Remove sill panel mounting screws.
Starting at the front, unclip sill panel from lower A-pillarand remove.
1. Sill panel trim2. A-pillar lower trim3. Carpet4. Clips (5)5. Sill
I N68-0198 I
6. Door inner seal7. Spreader nut (3)8. Press button9. Threaded stud10. Screw (3)
PASSENGER COMPARTMENT TRIM
70-26 TRIM-INTERIOR
LUGGAGECOMPARTMENT TRIM
Luggage compartmentcover support (Golf)
1. Support
• Removing:Remove screw (5)Unclip lock carrier trim from Cpillar and pullout clips (10)Remove screw (6)Unclip support (1) upwards,starting at rearPull support (1) out of wheelhousing (8), including lockingpin (7)
2. C-pillar trim
3. Locking lug on C-pillar trim
4. Locking hook on support
5. Screw
6. Screw
7. Locking pin
8. Wheel housing
9. Seat belt
10. Clips
11. Luggage compartment trim
PASSENGER COMPARTMENT TRIM
N70-0287
TRIM-INTERIOR 70-27
Luggage compartment floor covering(Golf), removing
- Fold rear seat cushion and backrest forward.
""ii( Pull luggage compartment floor covering (1) out towardrear (arrows) with rear seat backrest (2) folded forward.
Rear lid lower trim (Golf), removing
Remove two mounting screws from bottom of rear lidlower trim.
- Remove side straps for parcel tray from upper trim.
""ii( Unclip trim from rear lid and from upper trim at sides.
1. Lower trim panel2. Rear lid3. Screws (2)
4
4. Panel nuts (2)5. Clips (10)6. Upper tri m
4 2I N70-0285 I
PASSENGER COMPARTMENT TRIM
70-28 TRIM-INTERIOR
Rear lid upper trim (Golf), removing
N70-0775
-----------=- ====-=--==-------~-----~
1 I N70-0370 I
Remove rear lid lower trim as described above.
~ Remove left and right side spreader pins (1) from rearshelf bracket (2).
Use VW special tool T10039/1 wedge, or similar, to prytrim away from rear lid at sides (arrow A).
- Use VW special tool T10039 lever, or similar, to pry trimat upper edge (arrow B).
NOTE-Before installing rear lid upper trim, check securingclips for damage and replace if necessary.
Rear lid trim (Jetta), removing
Open rear lid and remove emergency warning triangles(3) from rear lid trim, if applicable, by opening locking device (2) and folding open retainer (1) that holds trianglesin place.
----- >::--- -=:------ ----------------------
PASSENGER COMPARTMENT TRIM
I N70-0371 I
~ Remove retaining screws (bottom arrows) and lockingdevice (1) by sliding upward and out (top arrow).
TRIM-INTERIOR 70-29
83
I N70-0525 I
I M70-0062 :
~ Remove retaining screws (1) for rear lid trim (2) and release trim in area of handle molding and remove.
Installation is the reverse of removal. Check condition ofspreader nuts in rear lid and replace as necessary.
Vehicles with trunk escape handle(from 06/01 production)
~ On vehicles with trunk escape handles, release clip (6)and disconnect bowden cable (arrow).
Remove trim panel as described above.
- To continue with removal of trunk escape handle, carefully pry off clamping washers (1) and handle retainingframe (2) from backside of trim panel.
Remove handle support (4) from rear lid trim.
Release escape handle (5) from handle support (4).
Installation is the reverse of removal. Check condition ofspreader nuts in rear lid and replace as necessary.
PASSENGER COMPARTMENT TRIM
70-30 TRIM-INTERIOR
I N70-0569 I
Rear lid trim (Jetta wagon), removing
~ Remove mounting screws (2) from inside rear lid handles.
Unclip lower trim (1) from lid at bottom.
Unclip lower trim (1) at sides from upper trim (5).
Unclip upper trim (5) first at sides out of clips (7). Thenunclip at upper area.
NOTE-Before installing, check clips (3) and (7) for damageand replace if necessary.
Rear lock carrier trim (Golf), removing
~ Open rear hatch and release rear lock carrier trim (1)from cross panel (2) at top first (arrows A) and then atbottom (arrow B).
Pull lock carrier trim upward off cross panel.
3I N70-0289 I
I N70-0524 I
PASSENGER COMPARTMENT TRIM
Rear lock carrier trim (Jetta), removing
~ Open trunk and release rear lock carrier trim (1) fromlock carrier (2) at top first (arrows A) and then at bottom(arrow B).
Pull lock carrier trim upward off lock carrier.
TRIM-INTERIOR 70-31
4
2
2
B
~A
I N70-0568 I
3
I N70-0526 I
Rear lock carrier trim (Jetta wagon),removing
~ Open trunk and release rear lock carrier trim
Release lower section of lock carrier cover (1) from crosspanel (2) in direction of arrow A.
Pull lock carrier -1- off cross panel -2- -arrow B-.
Install in reverse order of removal.
NOTE-Check clips (3) before assembling and replace as necessary.
Right-side luggage compartment trim(Golf), removing
Remove right rear seat backrest, see 72 Seats.
Remove inner wheel housing trim as described earlier.
Remove rear lock carrier trim as described above.
Remove tie down hook mounting screws and tie downhooks.
~ Pullout three trim panel retaining plugs. Remove mounting screws (1), tie down hook (2), pull out three plugs (3),remove panel and disconnect harness connector for 12Vaccessory socket (5).
Remove trim panel and disconnect harness connectorfor 12 V accesso ry socket.
PASSENGER COMPARTMENT TRIM
70-32
1 2
2
TRIM-INTERIOR
3
5 4
I N70-0523 I
I N70-0574 I
Right-side luggage compartment trim(Jetta), removing
Remove rear seat backrest, see 72 Seats.
Remove inner wheel housing trim as described earlier.
Remove rear lock carrier trim as described above.
Remove tie down hook mounting screws (1) and tiedown hooks (2).
Pull out three trim panel retaining plugs (3).
Remove trim panel and disconnect harness connectorfor 12 V accessory socket (5).
Right-side luggage compartment trim(Jetta wagon), removing
Lift right-hand seat cushion up forwards.
Remove right-hand seat backrest.
Remove wheel housing trim.
Remove rear lock carrier cover.
~ Unscrew bolts (1) and take off tie-down hook (2).
Unscrew bolts (3) and take off tie-down mount (4).
Remove bolt (5).
Release luggage compartment trim (6) and separateconnections for lighting and 12 V socket if installed.
Install in reverse order of removal.
I N70-0567 I
PASSENGER COMPARTMENT TRIM
NOTE-• Before installing check clips and replace as neces
sary.
• The luggage compartment trim panel on the left-handside contains a 12V socket and luggage compartmentlight. When removing the trim panel be sure to disconnect battery ground (-) strap.
Roof end strip (Golf, Jetta wagon),removing
~ Open tailgate and remove roof end strip (1) downwardout of mounts in roof cross member.
TRIM-INTERIOR
INSTRUMENT PANEL
70-33
N70-0555 I
Instrument panel, removing andinstalling
WARNING-• Disconnect the battery Ground strap (GND) fromnegative (-) battery terminal before working onthe electrical system.
• Disconnecting the negative (-) battery cable mayerase fault codes and basic settings in the enginemanagement and automatic transmission controlmodules. Some driveability problems may be noticed until the system re-adapts to operating conditions. OBD /I readiness codes, which may berequired for emissions testing, may also beerased. Convenience electronics (alarm system,interior light control, power locks, mirrors, andwindows) may need to be re-set using a VAG155115051 or equivalent scan tool.
NOTE-• Be sure to have the anti-theft radio code on hand be
fore disconnecting the battery.
• Removal of the instrument panel requires removingthe radio. Volkswagen special tool 3316 is necessaryfor removing the factory radio.
Remove steering wheel and driver's airbag unit as described in 48 Steering and 69 Seatbelts, Airbags.
Remove center console as described earlier.
~ Remove screws (arrows) holding upper steering columnswitch trim (1) in place and remove trim.
~ Remove screws (arrows) and height adjustment handlemounting screws (3 and 4) and handle (2). Remove lower steering column switch trim (1).
Remove steering column height adjustment handle andrelease (pull down) height adjustment lever. Removelower steering column switch trim.
INSTRUMENT PANEL
70-34 TRIM-INTERIOR
1
I N70-0424 I
~ Remove bolt (arrow) behind steering column switch assembly.
Disconnect harness connectors from steering columnswitch assembly.
Remove steering column switch assembly (1).
INSTRUMENT PANEL
I N70-0550 i
~ Unclip and remove left and right-side instrument paneltrim pieces with a screwdriver.
TRIM-INTERIOR 70-35
N70-0552 1--
<liiiii( Remove mounting screws (arrows) above and belowfuse panel.
- Remove steering column lower trim as shown earlier.
<liiiii( Slide Volkswagen radio release special tools 3316 intoslots until they engage.
Pull radio out of instrument panel using grip rings of release tools and disconnect harness connectors on backof radio.
NOTE-• 00 not push the radio release tool 3316 to the side or
tilt it.
• Press the locating tabs on the side of the radio inwardto remove the release tools.
• 00 not install radio with release tools in place.
For vehicles without radio, remove radio block-off trim.
Vehicles with manual AlC system
<liiiii( Use VW special trim removal tool 3370, or equivalenttool with hooked end to remove trim for manual AlC system.
- Remove mounting screws for cable operated heatingand AlC control unit and press control unit with cables attached into instrument panel.
Vehicles with Climatronic AlC system
Carefully pry out trim panel around Climatronic controlhead using a small screwdriver or plastic trim pry tool.See 87 Air Conditioning.
INSTRUMENT PANEL
70-36 TRIM-INTERIOR
I
---------------)
INSTRUMENT PANEL
~ Remove mounting screws (arrows) and Climatroniccontrol unit (1).
Continued for all vehicles
~ Remove mounting screws (arrows) and radio/climatecontrol unit carrier (1) from center of dash.
- Unclip data link connector from under driver's side of instrument panel.
TRIM-INTERIOR 70-37
T 10034
I N70-0557 I
Use a flat screwdriver to pry out seat heater switches.Disconnect harness connectors.
Use VW special assembly tool T10034 to unclip ESPswitch (1), hazard light switch (2) and rear window defroster switch (3) from center vent housing in direction ofupper arrow. Disconnect harness connectors fromswitches.
WARNING-Due to high spring tension, do not use screwdriverto remove switches for ESP, hazard lights and rearwindow defroster.
Disconnect harness connector for air outlet indicator (inset arrow).
~ Press in headlight switch (1), turn toward right and remove. Disconnect harness connectors from switch.
Remove screw (2) and remove driver's side air outletfrom instrument panel.
Disconnect harness connector for dimmer switch (3).
Jetta and Jetta wagon models
Disconnect harness connector for driver's side air outletindicator light (4) as applicable.
INSTRUMENT PANEL
70-38 TRIM-INTERIOR
I N70-0443 I
I N70-0426 I
INSTRUMENT PANEL
Continued for all vehicles
..;;;;( Disconnect harness connector for passenger side airbag.
WARNING-Electrostatic charges may result in involuntary deployment of airbag. Therefore, mechanic must beelectrostatically discharged before disconnectingignition- and Ground (GND) wires. This is done e.g.by briefly grasping chassis or door striker.
..;;;;( Remove mounting screws (arrows) and reinforcementplate (1) from below steering column.
Remove glovebox as described earlier, see Glovebox,removing.
..;;;;( Remove mounting screws (arrows) and footwell trimpanel (1).
NOTE-Footwell trim panel may also be secured with clips rather than screws.
I N70-0445 I
I N70-0566 I
TRIM-INTERIOR 70-39
~ Remove mounting screws (arrows) in bottom of instrument cluster (1). Lower cluster slightly and pull out frominstrument panel (2). Disconnect harness connectors onback of cluster and remove.
Vehicles with Climatronic AlC system
~ Unclip temperature sensor (1) (Climatronic) from top ofinstrument panel and separate harness connector (2).
Jetta and Jetta wagon models
~ Disconnect harness connector for air outlet indicator (arrow).
INSTRUMENT PANEL
70-40 TRIM-INTERIOR
Continued for all vehicles
Remove instrument panel mounting screws (arrows).
I N70-0549 I
HEADLINER
Remove instrument panel from crossmember (2).
Install instrument panel in reverse order of removal, noting the following:
• Always replace steering wheel mounting bolt when installing steering wheel.
• After connecting battery check operation of vehicleequipment (radio, clock, power windows).
• After connecting battery, readiness code for the ECMwill need to be re-set using VAG 1551/5051 scan toolor equivalent.
• If airbag malfunction indicator lamp (MIL) signals amalfunction after installing instrument panel, the Diagnostic Trouble Code (DTC) memory must be erasedand checked again with VAG 1551/5051 scan tool orequivalent.
HEADLINER
Headliner, removing and installing
WARNING-• Disconnect the battery Ground strap (GND) fromnegative (-) battery terminal before working onthe electrical system.
• Disconnecting the negative (-) battery cable mayerase fault codes and basic settings in the enginemanagement and automatic transmission controlmodules. Some driveability problems may be noticed until the system re-adapts to operating conditions. OBo II readiness codes, which may berequired for emissions testing, may also beerased. Convenience electronics (alarm system,interior light control, power locks, mirrors, andwindows) may need to be re-set using a VAG155115051 or equivalent scan tool.
NOTE-Be sure to have the anti-theft radio code on hand before disconnecting the battery.
Remove the following trim panels and components asshown previously:
• Upper A-pillar• Upper B-pillar• Upper C-pillar• Upper D-pillar (Golf and Jetta wagon models)• Roof end strip (Golf and Jetta wagon models)• Sun visors• Grab handles (roof)• Upper door inner seals
TRIM-INTERIOR 70-41
~
4 ~~,'/ ~5
NOTE-Sunroof equipped vehicle shown at left. Removal ofdomelight lens and mounting screws is the same forsunroof and non-sunroof equipped vehicles.
Remove interior lights in headliner and disconnect harness connectors. See 96 Lights, Accessories-Interior.
Remove sunroof switch and disconnect harness connector. See 96 Lights, Accessories-Interior
Jetta wagon models
<iiiil( Unclip caps (1 and 6), remove bolts (2 and 7) and frontand rear lifting eyelets (3 and 8).
<iiiil( Remove front interior light lens by pulling and mountingscrews underneath domelight lens (arrows).
3
I N70-0575 I
HEADLINER
70-42 TRIM-INTERIOR
2Unclip cover cap for sunroof drive (1), as applicable.
I N70-0284 I
QUALITY REVIEW
Slide molded headliner (2) toward rear and pull down atfront (arrow A). Then slide molded headliner (2) towardfront and lower (arrow B).
Golf and Jetta wagon models
Remove molded headliner through rear lid out of vehicle.
Jetta models
Fold passenger seat backrest down and remove moldedheadliner through rear door.
Install in reverse order of removal.
~ QUALITY REVIEW
When you have finished working under the hood andaround other areas of the vehicle, it is advisable to take amoment to quality check or review your work. This helpsto insure that the operation or repair has been completedproperly with all affected systems functioning within normal parameters. These may include the following:
• Ensure that all cable ties and clamps that were removed as part of the repair are replaced.
• Ensure that all fasteners and hardware were replacedand torqued as specified.
• Make sure that all other components involved in the repair are positioned correctly, properly torqued and function properly.
• Make sure that all tools, shop cloths, fender covers andprotective tapes are removed.
• Clean grease and fingerprints from painted surfaces,steering wheel, upholstery and shifter.
• Make sure that seatbelt and airbag warning lights function correctly.
• Unlock anti-theft radio and reset the clock.