INSTRUCTION MANUAL7 “ WET TILE/STONE SAW WITH LASER AND STAND

PLEASE KEEP THISMANUAL FOR

FUTURE REFERENCE

CAUTION: Read, understand, and follow all safety rules and instructions before using this tool. These safety instructions should be followed at all times. Failure to follow these safety instructions could result in injury to you or to others. Also, failure to read and follow these instructions may cause damage to your equipment.

87VA87VA CALL CUSTOMER SERVICE (TOLL FREE) 1-877-845-3363

2. 3.

1 YEAR LIMITED WARRANTY

If within one year from date of purchase, this Tile Doctor product fails due to a defect in materials or workmanship, call the Ser-vice Center at 1-877-845-3363. Please have a copy of the original receipt for all warranty claims. This warranty excludes inciden-tal or consequential damages and failures due to misuse, abuse or normal wear and tear. This warranty gives you specific rights, and you may also have other rights, which vary, from state to state. Please call 1-877-845-3363 for details.

TABLE OF CONTENTS

SECTION PAGE

Warranty, Technical specifications……………..………………2

General safety instructions…………………………..…………2

Specific safety instructions ……………….....…………………5

Saw features………………………………………………..……6

Unpacking major components……………..……………..……7

Unpacking accessories…………………………………..…..…7

Assembly……………………………………………….…..........8

Operation………………………………………………..….…..11

Maintenance…………………………………………….....…..13

Trouble shooting………………………………......……….…..14

Exploded drawing and parts list……………………….….…..15

TECHNICAL SPECIFICATIONS

7 “ WET TILE/STONE SAW WITH LASER AND STAND

Power supply ...................................................... 120V ~, 60Hz

Motor capacity ...................................................................... 8A

No-load speed ......................................................... 7000 RPM

Diamond blade size ............................ 7 ” X 5/64” X 5/8”(Bore)

Maximum depth of cut at 0° ............................................ 2-1/4”

Maximum depth of cut at 45° .............................................. 1”

Tilting range .....................................................................0°,45°

Size of water tray ........................ 28-3/8” X 18-1/2 ” X 3-15/16”

Maximum rip cut ................................................................... 22”

Maximum square tile of diagonal cut ...................................16”

GENERAL SAFETY INSTRUCTIONS

WARNING: Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

Safety is a combination of using common sense, staying alert, and knowing how your tile saw works. Read this manual to understand this tile saw and how to use it safely.

SAFETY SYMBOLS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations that accompany them deserve your careful attention and understanding. The safety warnings DO NOT, by themselves, eliminate any danger. They are no substitutes for proper accident-prevention measures.

DANGER: Someone will be seriously injured or killed if the safety information is not followed.

WARNING: Someone could be seriously injured or killed if the safety information is not followed.

CAUTION: Someone may be injured if the safety

information is not followed.

DAMAGE PREVENTION AND INFORMATION

MESSAGES

These inform the user of import information and/or instructions that could lead to equipment or other property damage if they are not followed. Each message is preceded by the word”NOTE,” as in the example below:

NOTE: Equipment and/or property damage may result if these instructions are not followed.

WORK-AREA SAFETY

• KEEP THE WORK AREA CLEAN AND WELL LIT. Cluttered benches and dark areas invite accidents.

• DON’T USE IN A DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations or expose them to rain. Don’t operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks, which may ignite the dust or fumes.

• OPERATE THE TOOL IN WELL-VENTILATED AREAS, and provide proper dust removal. Dust generated from some materials can be hazardous to your health. Use dust-collection systems whenever possible.

• KEEP CHILDREN AND BYSTANDERS AWAY. All visitors should be kept a safe distance away from the work area.

• USE THE RIGHT TOOL. Don’t force a tool or attachment to do a job for which it was not designed.

• MAKE THE WORKSHOP CHILD-PROOF with padlocks, master switches, or by removing starter keys.

ELECTRICAL SAFETY

WARNING! To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with wet hands.

• VOLTAGE: Before plugging in the tool, make sure that the outlet voltage is within the voltage marked on the tool’s data plate.

• DO NOT USE “AC ONLY” RATED TOOLS WITH A DC POWER SUPPLY.

• DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS. Water entering a power tool will increase the risk of electric shock.

• If operating the power tool in damp locations is unavoidable, always use a Ground Fault Circuit Interrupter to supply power to your tool. Always wear electrician's rubber gloves and footwear in damp conditions.

• DO NOT ABUSE THE CORD. Never use the cord to carry the tools or to pull the plug from the outlet. Keep the cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

• USE THE PROPER EXTENSION CORD.

Extension Cords

Use only extension cords that are intended for out door use. These extension cords are identified by a marking “Acceptable for use with outdoor appliances, store indoors while not in use.”

Use only extension cords having an electrical rating equal to or greater than the rating of the product. Do not use damaged extension cords. Examine the extension cord before using, and replace it if it is damaged. Do not abuse extension cords, and do not yank on any cord to dis connect it. Keep the cord away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord.

• Make sure that your extension cord is in good condition.

• When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An Undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

• Table 1 shows the correct size to use depending on cord length and ampere rating. If in doubt, use the next heavier gauge: the smaller the gauge number, the heavier the cord.

• When operating a power tool outdoors, ALWAYS use

an outdoor extension cord marked “W-A” or “W.” These cords are rated for outdoor use and reduce the risk of electric shock.

• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.

Table 1

Ampere rating

Volts Total length of cord in feet

120 V~

25ft. 50ft. 100ft. 150ft.

A. W. G.

0~6 18 16 16 14

6~10 18 16 14 12

10~12 16 16 14 12

12~16 14 12 not recommended

Ground Instruction

All grounded, cord-connected tools:

• In the event of a malfunction or breakdown, grounding provides a path of least resistance for the electric current to reduce the risk of electrical shock. This tool has an electric cord with an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• Do not modify the plug provided with this tool. If it will not fit the outlet, have a properly grounded outlet installed by a qualified electrician.

• Improper connection of the equip ment-grounding conductor can result in electric shock. The wire covered with green insulation is the equipment-grounding conductor. If repair or replacement of the elec tric cord or plug is necessary, do not connect the green wire to a live terminal.

• Check with a qualified electrician or service personnel if you do not completely understand the grounding instruc-tions, or if there is a question as to whether the tool is properly grounded. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.

• Repair or replace a damaged or worn cord immediately.

Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 Volts:

• This tool is intended for use on a circuit with a grounded outlet (B, Fig. A). The tool has a grounding plug (A, Fig. A).

• A temporary adapter (D, Fig. A) may be used to connect this plug to a 2-pole receptacle (C, Fig. A), if a properly

Fig. A

(B)

(A)

(C)

(D)

Grounding Pin

Adaptor

Grounding Means

Adaptor Is Not Permitted In Canada

Metal Screw

Cover Of Grounded Outlet Box

4. 5.

grounded outlet is not available. The green-colored tab extending from the adapter must be connected to a per-manent ground, such as a properly grounded outlet box. The temporary adapter should be used only until a quali-fied electrician can install a properly grounded outlet.

Permanently connected tools

This tool can be permanently connected to a grounded, metal, wiring system or to a system that has an equipment-grounding conductor.

Ground-fault circuit interrupter (GFCI) protection should be provided on the circuit or outlet to be used for the tile saw. Receptacles are available having built-in GFCI protection and may be used for this measure of safety.

PERSONAL SAFETY

WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power-tool operation, always wear safety goggles or safety glasses with side shields, and a full-face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with shields. Always use eye protection, which is marked to comply with ANSI Z87.1

• STAY ALERT, WATCH WHAT YOU ARE DOING, and USE COMMON SENSE when operating a power tool.

• DO NOT use the tool while tired or under the influence of drugs, alcohol, or medication.

• WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry. Pull back and secure long hair. Non-slip footwear is recommended.

• KEEP YOUR HAIR, CLOTHING, AND GLOVES AWAY FROM MOVING PARTS.

• REMOVE ADJUSTING KEYS OR WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.

• ALWAYS USE SAFETY GLASSES. Everyday glasses may have impact-resistant lenses, but they are NOT safety glasses.

• USE A DUST OR FACE MASK, if the operation is dusty.

• WEAR HEARING PROTECTION to help prevent hearing loss.

• NEVER TOUCH THE PINS OF THE ELECTRICAL PLUG while inserting it into or removing it from an electrical socket.

• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped, or if the cutting tool is unintentionally contacted.

TOOL SAFETY

• KEEP ALL GUARDS IN PLACE and in working order.

• AVOID ACCIDENTAL STARTING. Be sure the switch is in the “Off” position before plugging the tool into an electrical outlet.

FORESIGHT IS BETTERTHAN NO SIGHT

WEAR YOUR

SAFETY GLASSES

• DO NOT CARRY TOOLS WITH YOUR FINGER ON THE SWITCH.

• DO NOT OVER REACH. Keep proper footing and balance at all times.

• DO NOT FORCE THE TOOL. Use the correct tool and blade for your application. The correct tool and blade will do the job better and more safely when used at the rate for which it is designed.

• DO NOT USE TOOL IF THE SWITCH DOES NOT TURN IT “ON” OR “OFF.” Any tool that cannot be controlled with the switch is dangerous and must be repaired.

• DISCONNECT THE TOOL before servicing, when changing accessories (such as cutting blades), or storing the tool.

• STORE IDLE TOOLS OUT OF THE REACH OF CHILDREN and other untrained people.

• NEVER LEAVE THE TOOL RUNNING UNATTENDED; turn the power off. Don’t leave the tool until it comes to a complete stop.

• ALWAYS MAINTAIN TOOLS WITH CARE. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control. Follow all instructions for lubricating and changing accessories.

• CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

• USE RECOMMENDED ACCESSORIES. Consult the product manual for recommended accessories. The use of improper accessories may increase the risk of personal injury.

SERVICE SAFETY

• If any part of this we-tile/stone saw is missing or should break, bend, or fail in any way; or should any electrical component fail to perform properly: ALWAYS shut off the power switch and remove the plug from the power source, and have the missing, damaged, or failed part replaced BEFORE resuming operation.

• When servicing a tool, ALWAYS use only identical replacement parts. Follow instructions in the Maintenance Section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.

SPECIFIC SAFETY INSTRUCTIONSFOR WET TILE/STONE SAW

SAFETY INSTRUCTIONS FOR WET TILE/STONE SAW

WARNING: BE SURE to read and understand all instruction in this manual before using this Wet Tile/Stone Saw with Laser Guide and Stand. Failure to follow all instructions may result in electric shock, fire and/or serious personal injury

WARNING: To reduce the risk of mistakes that could cause serious, permanent injury, do not plug the tile saw into an electrical receptacle until the following steps have been satisfactorily completed:

• Completely assemble the saw (See “Assembly” section).

• Learn the use and function of the ON-OFF switch, blade guard, laser-adjustment-knob, overload protector, spindle lock, depth-stop-adjustment knob, depth-adjustment knob, bevel-cut-adjustment knob, universal guide etc. (See “Getting to Know Your Tile Saw” section).

• Review and understand all safety instructions and operating procedures in this manual.

• Review the maintenance methods for this saw (See “Maintaining Your Saw” section).

• Never put your fingers or hands in the path of the saw blade or other cutting tool.

• Never reach behind the cutting tool with either hand for any reason. Do not reach behind the blade to hold down the work piece, support the work piece, remove scraps, or for any other reason.

• Never use a hand position where a sudden slip could cause the fingers or the hand to move into a saw blade.

• Find and read all the warning labels found on the tool (shown below).

The labels on your tool may include the following symbols.

V.................................... Volts

A.................................... Amperes

Hz.................................. Hertz

W................................... Watts

min................................ Minutes

~.................................... Alternating current

no .................................. No-load speed

RPM.............................. Revolutions or Strokes per minute

................................. Indicates danger, warning or caution. It means attention! Your safety is involved.

WARNING! Use of this tool can generate dust-containing chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending upon how often do this type of work. To reduce your exposure to these chemicals:

• Work in a well-ventilated area.

• Work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water.

Allowing dust to get into your mouth or eyes or to lie on the skin may promote absorption of harmful chemicals.Use of accessories that are not recommended for use with this tool may create hazardous conditions.

• DIRECTION OF FEED: Always feed work into the blade against the rotational direction of the blade.

• LET THE BLADE COME TO A COMPLETE STOP before removing any jammed or off-cut material from around the blade area.”

• POSITION OF TILE SAW: To avoid the possibility of the appliance plug or receptacle getting wet, position the tile saw to one side of a wall-mounted receptacle. The user should arrange a “drip loop” in the cord connecting the saw to a receptacle. (Fig. B)

Fig. B Tile Saw

Power Supply Cord

Drip Loop

Water Tray

Tile Saw Support

Esta bomba no se ha investigado para el uso en la piscina ni áreas marinas.

Utilice sólo con agua dulce.PRECAUCION

1.

2.

3.

CAUTIONLASER RADIATION-

DO NOT STARE INTO BEAM

AVOID EXPOSURE--Laser radiation isemitted through this aperture

Wavelength:635nm

Complies with 21 CFR 1040.10 and 1040.11

Max output: 2.5mWClass IIIa Laser Product

RADIACION LASER-NO MIRE FIJAMENTE EL RAYO LÁSER

EVITE LA EXPOSICION-RADIACION LASER.EVITE EXPOSICION DIRECTA DE LOS OJOS

6. 7.

The “drip loop” is a section of the cord that hangs below the level of the receptacle or below the connector, if an exten-sion cord is used, to keep the water that travels along the cord from coming into contact with the receptacle. (Fig. B)

If the plug or receptacle does get wet, DON’T unplug the cord. Disconnect the fuse or circuit breaker that supplies power to the tool. Then unplug the tool and examine the receptacle for water. Do not use the receptacle until it is completely dry.

SAFETY INSTRUCTIONS FOR LASER

This saw has a built-in laser light. The laser is class IIIa and emits output power of a maximum

2.5mW and 635nm wavelengths. The laser doesn’t normally present an optical hazard.

CAUTION: The following label is on your saw. It indicates where the laser light is emitted by the saw.

CAUTION: Avoid exposure. Laser radiation is emitted through this aperture.

CAUTION: The use of controls or adjustments or the performance of procedures other than those directed in this manual may result in hazardous radiation exposure.

WARNING: Laser radiation Avoid direct eye exposure. Do not stare into the beam. Turn the laser on only when the tool is operated.

WARNING: Be sure to read and understand all instructions. Always follow the following safety rules when using this saw:

• NEVER aim the beam at any person or at any object other than the work piece.

• DO NOT look directly into the laser-beam output aperture during operation. The laser beam can be harmful to the eyes.

• ALWAYS keep the laser out of the reach of children. The laser on the saw is not a toy.

• Using optical instruments with this product will increase eye hazard.

DON’T ATTEMPT TO REPAIR OR DISASSEMBLE the laser. If unqualified persons attempt to repair this product, serious injury may result. Any repair required on this laser product should be performed by authorized service-center personnel.

SAW FEATURES 1. Stand handle

2. Water tray

3. Worktable

4. Table locking knob (Fig. 38)

5. Blade

6. Right-laser-beam adjustment knob (Fig. 35, Fig. 37)

7. Blade guard

8. Pump plug receptacle (Fig. 19)

9. Blade-guard wing nut (Fig. 21)

10. Anti-splash rubber guard

11. Water hose

12. Cutting-depth-adjustment knob (Fig. 11, Fig.48)

13. Motor/upper arm assembly (Fig. 10, Fig. 11)

14. 0°,45°bevel-cut adjustment knob (Fig. 47)

15. On/Off switch

16. Laser-battery-compartment release button (Fig. 32)

17. Laser-battery compartment (Fig.33)

18. Laser on/off switch

19. Left-laser-beam-adjustment knob (Fig. 35,Fig. 37)

20. Blade-guard locking knob (Fig. 20)

21. Lubrication port (Fig. 50)

22. Water pump

23. Lower arm assembly (Fig. 8, Fig. 9)

24. Parallel/angle guide

25. Spindle-lock button (Fig. 26)

WARNING! The use of any accessory or attachment or performance of any operation with this tool other than those recommend in this instruction manual may present a risk personal injury.

UNPACKING MAJOR COMPONENTS

The contents of the carton are as follows:

Motor/upper arm assembly (Includes blade guard and water hose)

1 set

Frame assembly and table(Includes slip bar)

1 set

Lower arm assembly 1 pc

Instruction manual 1 set

Accessories (see below) 1 set

UNPACKING ACCESSORIES

1. Telescoping, foldable stand (Fig. 1, Fig. 2)

1 PC

2. Parallel/angle guide (Fig. 44, Fig. 42)

1 PC

3. Saw blade 1 PC

4. Water pump (Fig. 5) 1 PC

5. Lower arm assembly bolts with spring washers (Fig. 9)

2 sets

6. Water tray 1 PC

7. Blade wrench (Fig. 27) 1 PC

8. Anti-splash rubber guard (Includes locking wing nut and washer) (Fig. 31)

1 set

9. Lubricant (Fig. 50) 1 PC

10. Cutting-depth-adjustment Knob (Fig. 11, Fig. 48)

1 PC

11. Lower-arm-assembly Hex wrench (Fig. .9)

1 PC

12. Lower-arm-assembly cap (Fig.12)

1 PC

8

9

10

11

1

2

4

35

6

7

1514

16

17

18

19

20

212422

12

13

23

25

CAUTIONLASER RADIATION-

DO NOT STARE INTO BEAM

AVOID EXPOSURE--Laser radiation isemitted through this aperture

Wavelength:635nm

Complies with 21 CFR 1040.10 and 1040.11

Max output: 2.5mWClass IIIa Laser Product

RADIACION LASER-NO MIRE FIJAMENTE EL RAYO LÁSER

EVITE LA EXPOSICION-RADIACION LASER.EVITE EXPOSICION DIRECTA DE LOS OJOS

8. 9.

INSTALL THE WATER PUMP 1. Attach the water pump in

the indent the tray wall, as shown in Fig. 5.

2. Place the water pump power cord in the bottom of the water tray as shown in Fig. 5.

Note:The four suction cups on the water pump should be attached to the side of the water tray.

INSTALL THE FRAME ASSEMBLY AND TABLE 1. Align the water tray and the frame assembly and table

so that the plug hole in the water tray is on the same side as the water drain opening in the frame assembly.

2. Place the frame assembly and table into the water tray (Fig. 6.).

3. Locate the water plug on the frame and insert the water plug into the drain hole (Fig. 7).

INSTALL THE MOTOR AND ARM ASSEMBLY 1. Place the lower-arm assembly onto the frame assembly

(Fig. 8).

2. Insert the bolts with the spring washers (supplied) into the lower-arm assembly and thread them into the table frame. The Lower-arm-assembly hex wrench supplied can be used to assist in this process.

3. Firmly tighten both bolts (Fig. 9).

Fig. 1

Brake

Fig. 2

Ensure that you have checked the contents in the carton with the Major Components and Accessories lists before discarding carton or packing materials.

REPLACEMENT BLADESWe recommend the use of genuine Tile Doctor replacement blades. Specify Cat. No.: HF180H Blade size: 7” x 5/64” x 5/8” Arbor size: 5/8”

A 7” blade may be used as a replacement.

ASSEMBLY

WARNING! For your own safety and protection, do not attempt to operate this tile saw until it is completely assembled and all components and accessories are properly installed according to this instruction manual. Read and understand the capability of the tile saw and the hazards associated with its operation.

WARNING! To avoid injury from unexpected starting or electrical shock, the tool must remain unplugged whenever your are performing an assembly, adjustments or changing accessories.

WARNING! Read all instructions prior to use. Failure to follow the safety rules listed in this manual and other basic safety precautions may result in serious personal injury.

SET UP THE STAND1. Pull one stand leg out of its sleeve, and then pull the

other stand leg out of its sleeve (Fig. 1).

2. Unfold the stand fully and make sure that it is firmly seated (Fig. 2).

INSTALL THE WATER TRAY1. Align the water tray on the stand as shown in Fig. 3: the

tray cutout and the stand wheels are on the same side.

2. The water tray will snap into place inside the four pins on the stand.

3. Make sure that the water tray is securely seated in the stand (Fig. 4).

Fig. 3

Cutout

Fig. 4

Cutout

Fig. 5

Fig. 6 Fig. 7

Fig. 8 Fig. 9

4. Slide the motor/upper-arm assembly onto the arm-assembly shaft. The motor must be tilted down towards the water tray to insure that the motor/upper-arm assembly can slide fully into place (Fig. 10).

5. Make sure that the motor/upper arm assembly fits snug with the lower-arm assembly and that you are unable to see the arm-assembly shaft.

6. Rotate the motor to the vertical position and secure the motor/upper-arm assembly to the lower-arm assembly with the depth-adjustment knob (Fig. 11).

7. Fit the lower-arm-assembly cap supplied onto the lower-arm assembly (Fig. 12).

INSTALL THE WATER HOSE 1. Locate the water hose attached to the motor/upper arm

assembly. Route the water hose from the back of the blade guard (where it is permanently affixed) to the water pump, as illustrated by the thick black line in Fig. 13

2. Clips are located on the motor/upper-arm assembly and lower-arm assembly to secure the water hose (Fig. 14, Fig. 15).

3. Insert the water hose through the hole on the lower-arm assembly (Fig. 16), and then insert the water hose into the pump’s intake hole (Fig. 17).

4. Route the pump’s electrical cord through the clip on the back of the lower-arm assembly and plug it into the shorter of the two electrical cords attached to the motor (Fig. 18, Fig. 19).

INSTALL THE BLADE1. Loosen the wing nut on the blade guard (Fig. 21).

2. Loosen the locking knob on the front inside area of the blade guard to release the blade guard (Fig. 20).

Fig. 13Clips for water hose of pump

Pump

Fig. 12a Fig. 12b

Fig. 10 Fig. 11

Fig. 14 Fig. 15

Fig. 16 Fig. 17

Fig. 18 Fig. 19

Fig. 20 Fig. 21

10. 11.

3. Lift up the blade guard, and then tighten the wing nut (Fig. 22).

4. Remove the motor-shaft nut and the outer flange. Only the inner flange should remain on the blade shaft (Fig. 23).

5. Fit the blade supplied onto the motor shaft (Fig. 24).

Caution: Make sure that the arrow on the blade points in the same direction as the arrow marked on the blade guard.

6. Replace the outer flange and the motor-shaft nut (Fig. 25).

7. Press the spindle-lock button while tightening the motor-shaft nut on the motor shaft with the wrench supplied until the motor-shaft nut is screwed securely (Fig. 26, Fig. 27).

8. Lower the blade guard and tighten the wing nut and the locking knobs.

WARNING: To reduce the risk of injury, use only accessories rated at least 8000rpm.

ADJUST THE WORKTABLENOTE: It’s unnecessary to adjust the worktable before use, because the positions of the worktable and the blade are adjusted properly in the factory. If adjustment becomes necessary, follow the worktable adjustment instructions below.

1. Push the worktable until one “∆” mark is under the blade.

2. Use a hex wrench(not provide) to loosen the two nuts(M8 socket hexagon screw) (the other nut is at the other end of the slip bar) to adjust the slip bar until the blade is vertically aligned with the “∆” mark (Fig. 28, Fig. 29).

3. Push the worktable until another “∆” mark is under the blade. Use a wrench to loosen the two nuts to adjust

Fig. 22 Fig. 23

Fig. 24 Fig. 25

Fig. 26 Fig. 27

the slip bar until the blade is vertically aligned with the “∆” mark (Fig. 30).

4. Follow steps 1 and 3 to adjust the worktable three times.

NOTE: Be sure to adjust the worktable following steps 1 and 3 three times or more to ensure that the worktable is adjusted in the best position.

INSTALL THE ANTI-SPLASH RUBBER GUARD Fit the rubber guard in place and tighten it with the wing nut and washer supplied (Fig. 31).

INSTALL THE LASER BATTERIES1. Press the gray button

to release the battery compartment on the back blade guard (Fig. 32).

2. Install two AAA batteries (not supplied) in the compartment.

3. Push the battery compartment back into the blade guard (Fig. 33).

Fig. 30

Fig. 31

Fig. 32 Fig. 33

WARNING ON BLADE

OPERATION

FILLING THE WATER TRAY WARNING! Lack of cooling water may damage the

saw blade. Never turn on the machine without enough water in the tray or without plugging in the water pump.

To insure proper operation, check to make sure that the pump is always fully immersed in the water tray.

SWITCH ON AND OFFConnect the unit to a power source with the correct voltage and frequency (120V, 60Hz).

1. To start the motor, turn the switch knob to the “ON” position.

2. To stop the motor, turn the switch knob to the “OFF” position.

NOTE: Providing the pump’s plug is inserted into the pump plug receptacle on the motor (see Figs 18 and 19), the pump will be turned on when the motor is turned on.

SAFETY FEATURE ON SWITCHPull out the switch knob (the yellow part) after the switch has been set at the “OFF” position. This safety feature prevents accidentally starting the machine.

CALIBRATING THE LASER LINE1. Press the laser switch

button to turn on the laser, press the button again to turn off the laser. ALWAYS shut off the laser light when you are finished cutting (Fig. 35).

2. Position the laser beam across the two “∆” marks engraved in the slot of the

Fig. 34

worktable and the table fence by adjusting one or both knobs on the sides of blade guard. (Fig. 35, Fig. 36).

3. If the laser line will not line up with the two “∆” marks. follow the instructions that follow under Adjusting the Angle and/or Alignment of the Laser.

ADJUSTING THE ANGLE AND/OR ALIGNMENT OF THE LASER1. To adjust the alignment of the laser, turn the knob on

the left of the blade guard. Set the laser beam to align with the “∆” marked on the slot on the table fence.

2. To adjust the angle of the laser beam, turn the knob on the right side of the blade guard. Set laser beam to align with the “∆” marked on the slot of the worktable.

3. For best result knobs should be adjusted simultaneously.

EXTENDING THE TABLE 1. When the knob is on

the position A, both the worktable and table fence are locked and cannot move on the slip bar (Fig. 39).

2. When the knob is on the position B, the table fence is locked, but it can move on the slip bar with worktable.(Fig. 39).

3. When the knob is on the position C, both the worktable and table fence are unlocked and they can move on the slip bar (Fig. 39).

Fig. 35

" "markFig. 36 “∆” mark

Blade guard

Right adjustment(ANGLE).

Leftadjustmentknob(ALIGNMENT).Laser beam

Laser (insideblade guard)

knob

" " " "

Fig. 37

knob

Fig. 38

A( )

B( ) C( )

Fig. 39

Fig. 28 Fig. 29

Nut

12. 13.

PULLING THE TABLE FENCEPut the locking knob on Position C (Fig. 39), and then pull the table fence out (Fig. 40).

CUTTING OPERATIONWARNING! Turn the switch knob to the “OFF” position when adjusting the motor.

WARNING! Do not attempt to cut very small pieces. Avoid awkward hand positions where a sudden slip could cause your hand or finger to come in contact with the diamond blade. When cutting any material, make sure that it is fully supported. Hold workpiece firmly. Do not force the material into the blade.

CAUTION! Make sure that the cutting-depth-adjustment knob and the bevel-cut-adjustment knob are tightened before operating the saw.

PARALLEL CUT1. Loosen the knob on the

parallel/angle guide,

2. Using the window in parallel/angle guide and scale rules on the table surface for reference, adjust the parallel/angle guide to the desired distance from the blade as indicated in the window in the guide.

3. Tighten the knob (Fig. 41).

4. Ensure that the angle arrow on the parallel/angle guide points to 0° (Fig. 45).

Left-side alignment:

1. Align the appropriate measurement on the scale on the table with indicator above the window on the parallel/angle guide. For example, in Fig. 42, the indicator points to “3” on the scale; the width between blade and left edge of tile is 3 inch.

2. Position and press the tile firmly against the parallel/angle guide and move the table evenly with two hands during cutting. Do not force the work piece or move the table too quickly (Fig. 43).

Fig. 40

Fig. 41

Right-side alignment:

1. The parallel/angle guide cannot be used for right-side alignment, but the scale of the table fence may be used to measure on the right side of the workpiece.

2. At this side, the zero scale is the “∆” mark.

3. The distance between the blade and the right edge of the workpiece is marked “L” in Fig. 44.

FLAT 0°~ 45°ANGLE CUT1. Loosen the knob on the parallel/angle guide.

2. Adjust the parallel/angle guide to the desired angle and tighten the knob (Fig. 45).

3. Using the parallel/angle guide to align the material for angle cutting, position and press the tile firmly with two hands

4. Move the table evenly with two hands during cutting. Do not force the work piece or move the table too quickly(Fig. 46).

45° BEVEL CUT1. Loosen the bevel-cut adjustment knob and adjust the

angle from 0°to 45°.

2. Tighten the knob before cutting.

3. Position and press the tile firmly with two hands during cutting (Fig. 47).

4. Move the table evenly with two hands during cutting. Do not force the work piece or move the table too quickly

38

Fig. 42a

38

Fig. 42b

Fig. 43

Fig. 44a Fig. 44b

Zero Scale

Right Edge of Workpiece

Fig. 45 Fig. 46

Fig. 47

CUTTING DEPTH ADJUSTMENT1. Loosen the cutting-depth-

adjustment knob (Fig. 48)

2. Raise the cutting head to the height desired.

3. Retighten the cutting-depth adjustment knob.

MAKING A PLUNGE CUT1. Loosen the cutting-depth-

adjustment knob.

2. Raise the saw to the full, upright position.

3. Align the tile under the saw blade by moving the table to the desired position (Fig49)

4. Plunge the saw into the material. Do not force the saw or move the saw too quickly into the material.

CHANGING THE BLADEWhen the blade is worn out, it should be changed. Please follow the procedure illustrated in previously in Blade Installation.

HOW TO USE LUBRICANT SUPPLIEDWhen the movement of the table is not smooth, a small amount lubricant may be injected.

1. Loosen the cap on the lubrication port.

2. Cut the end of the injection tube attached to the bottle of lubricant.

3. Inject a small amount of lubricant into the bar cylinder under the table (Fig. 50).

4. Replace the lubrication port cap.

MAINTENANCE

CAUTION! For your safety, turn off the switch and unplug saw from the power source before performing any maintenance or cleaning. If the power cord becomes damaged in anyway, replace it immediately with the approved cord. When cleaning the saw, do not expose the motor to direct water. If excessive water is introduced into the motor, electric shock and/or damage to the motor can occur.

Do not service the electric motor’s internal components yourself. Contact an authorized service center.

Never use water or any other chemical liquids to cleaning the electrical parts of the machine.

Use a soft cloth to clean the water and dust on the machine.

Keep the ventilation slots of the motor clean to prevent overheating of the motor

Periodic maintenance of your tile saw allows for long

Fig. 48

Fig. 49

Fig. 50

life and trouble-free operation. The cutting residue that the saw generates could be considerable. A cleaning, lubrication, and maintenance schedule should be maintained.

As a common sense and preventative maintenance practice, follow these recommended steps:

• Clean the entire saw with fresh water after each use.

• Pump clean/fresh water for 1 minute through the water pump and blade guard assembly to safeguard against slurry build-up and clogging.

• Keep the slip bar lubricated.

• If the table is not sliding easily, inject the lubricant into the bar cylinder under the table (Fig. 50).

• Inspect the diamond blade for it’s overall integrity. Check the rim for wear or damage.

MOTOR REPLACEMENT

WARNING! Disconnect the plug from the power source before performing any assembly, adjustment, or repair to avoid possible injury.

Remove the motor unit from the accessory pack and remove the hex nut and two flanges on the motor shaft.

Replacement Procedure:

1. Loosen the 0°-45°bevel-cut-adjustment knob and swing the support plate of the motor unit 0°to 45°(Fig. 51a).

2. Raise the blade guard to its highest position by loosening the locking knob.

3. Loosen the 4 mounting screws and remove the motor.

4. Insert the new motor unit into the support plate in the direction shown by the arrow in Fig. 51a.

5. Attach the motor unit with the four screws supplied.

6. The screws shall be screwed into the gear box of the motor unit through the support plate and firmly tightened with a screwdriver (Fig. 51b.)

NOTE: After motor replacement, a slight misalignment may have occurred. Check the following settings and adjust, if necessary, prior to using the saw.

Fig. 51a

Fig. 51b

14. 15.

TROUBLE SHOOTING

WARNING! For your safety, turn “ON/OFF” switch OFF and unplug the saw from the power source before performing any troubleshooting procedures.

1. The motor is too hot:

• Turn off the machine and let it cool down to room temperature.

• Check and clean the ventilation.

• If the above recommendations do not work, please call the Service Center at 1-877-845-3363.

2. Motor stops turning:

• Verify that all electrical connections are secure.

• Check that the power-source voltage is 120V.

• Verify that the switch is on the “ON” position.

• Contact Consumer Services at 1-877-845-3363 if the one of above steps does not solve the problem.

3. The pump cannot inject water:

• The water in the tray is not deep enough.

• The water hose is loose or has come off.

• The pump electrical cord is not firmly connected to the receptacle.

• The filter foam in inlet of the pump is too dirty.

4. Laser line projection is hard to see:

• The work area is too brightly lit.

• Batteries are weak.

• Check that if any dust or water drop is on the glass cover at the laser aperture.

5. Laser does not work:

• The laser switch is not in turned on.

• Batteries are depleted.

6. The movement of whole table and table fence is not smooth:

• Remove the mud or tile debris on the table and bars.

• Inject a little lubricant into the lubricant injection intake and spread some on the bars of table fence.

7. The blade is not aligned with the mark “∆”

• Refer to the ADJUST THE WORKTABLE section, and adjust follow step 1 through 3.

CLEANING THE PUMPRemove the front plate and the impeller, and use a small brush or stream of water to clean up any debris.

CAUTION: The pump shaft cannot be removed.

WARNING! If the water from the pump is reduced or has stopped, replace the pump or have it repaired by the qualified personnel.

WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known [to the State California] to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

EXPLODED DRAWING (NOT INCLUDING STAND)

16.

PARTS LIST FOR WTS950LN(NOT INCLUDING STAND)

KEY NO

PART NO. DESCRIPTION QTY KEY NO

PART NO. DESCRIPTION QTY

1 6108001 Stopper for slip bar 2 26 6111046A Knob 2

2 6108055A Table fence 1 27 6108027A Wing nut 1

3 6108003 Spring pin 2 28 6108028A Anti-splash rubber guard 1

4 6108056 worktable 1 29 6108029 Washer 5

5 6108049A Right laser beam adjustment knob 1 30 6108030 Wing nut M8 1

6 6108058A Water tray 1 31 6108031 Nut 2

7 6108007 Water pump 1 32 6108032 Flange 2

8 6108008 Tie-in 1 33 6108033A Blade 7”×5/64”×5/8” 1

9 6108009 Water plug 1 34 6108059 Support plate 1

10 6108010 Chain for water plug 1 35 6108035 Tie-in 1

11 6108011A Steel frame 1 36 6108036 Spring 1

12 6108012 Bolt 2 37 6111015 Water hose 1

13 6108013 Spring washer 7 38 6108038A Battery compartment 1

14 6108014 Square flat washer 2 39 6108039 “O” ring 1

15 6108015 Lower arm assembly cap 1 40 6108040 AAA battery (not supplied) 2

16 6108016 Slip bar 1 41 6108041A Left laser beam adjustment knob 1

17 6108017A Lower arm assembly 1 42 6108042A Guard 1

18 6108018 Screw 3 43 6108043A Blade wrench 1

19 6108019 Clip 3 44 6108044 Lower arm assembly hex wrench 1

20 6108020 Spring washer 2 45 6108045 Lubricant 1

21 6108021 Lower arm assembly Bolt 2 46 6108046A Parallel/angle guide 1

22 6108022A Cutting depth adjustment knob 1 47 6108047A Guide knob 2

23 6108023 Bolt 1 48 6108048 Nut M6 3

24 6108024 Swivel pin 2 49 6108034 Motor unit 1

25 6108025A Upper arm assembly 1 50 6108050 Washer 1