6's training manual
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Transcript of 6's training manual
![Page 1: 6's training manual](https://reader036.fdocuments.net/reader036/viewer/2022082212/55c66875bb61eb674f8b4658/html5/thumbnails/1.jpg)
5S+1S = 6S 5S+1S = 6S 5S+1S = 6S 5S+1S = 6S
IT’S EASYIT’S EASYIT’S EASYIT’S EASYIT’S EASYIT’S EASYIT’S EASYIT’S EASYSangatSangatSangatSangat MudahMudahMudahMudah
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After this training you will be able to:After this training you will be able to:SetelahSetelah pelatihanpelatihan iniini, , AndaAnda akanakan mampumampu ::
�� Describe the importance of 6SDescribe the importance of 6S�� MengetahuiMengetahui pentingnyapentingnya 6S6S
��Explain each of 6S elementExplain each of 6S element�� MenjelaskanMenjelaskansetiapsetiapelemenelemendaridari 6S 6S tersebuttersebut�� MenjelaskanMenjelaskansetiapsetiapelemenelemendaridari 6S 6S tersebuttersebut
��Put 6S into practice at your work placePut 6S into practice at your work place�� MembawaMembawa 6S 6S keke dalamdalampraktekpraktek kerjakerja di di lapanganlapangan
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Life without 6S HidupHidupHidupHidup TanpaTanpaTanpaTanpa 6S6S6S6S
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Life without 6S HidupHidupHidupHidup TanpaTanpaTanpaTanpa 6S6S6S6S
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Life without 6S HidupHidupHidupHidup TanpaTanpaTanpaTanpa 6S6S6S6S
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Life without 6S HidupHidupHidupHidup TanpaTanpaTanpaTanpa 6S6S6S6S
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What are 6S ?What are 6S ?
ApaApaApaApaApaApaApaApa 6S6S6S6S6S6S6S6SApaApaApaApaApaApaApaApa 6S6S6S6S6S6S6S6S
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Seiri (Sort) PEMILAHANPEMILAHANPEMILAHANPEMILAHAN
Seiton (Arrange) PENATAANPENATAANPENATAANPENATAAN
Seiso (Clean Up) PEMBERSIHANPEMBERSIHANPEMBERSIHANPEMBERSIHAN
Seiketsu (Maintain) PEMANTAPANPEMANTAPANPEMANTAPANPEMANTAPAN
Shitsuke (Cultivate) PEMBIASAAN
Safety KESELAMATAN
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SSSSeirieirieirieiri (Sort(Sort(Sort(Sort) PEMILAHANPEMILAHANPEMILAHANPEMILAHANTake out unnecessary items & keep what is needed/Mengeluarkan apa yang
tidak diperlukan & menyimpan apa yang diperlukan
SSSSeiton eiton eiton eiton (Arrange) (Arrange) (Arrange) (Arrange) PENATAANPENATAANPENATAANPENATAANArrange necessary items in proper order/
Menata apa yang diperlukan sesuai dengan urutan yang tepat
SSSSeiso eiso eiso eiso (Clean Up) (Clean Up) (Clean Up) (Clean Up) PEMBERSIHANPEMBERSIHANPEMBERSIHANPEMBERSIHANClean up your workplace completely/
Membersihkan tempat kerja sepenuhnyaMembersihkan tempat kerja sepenuhnya
SSSSeiketsu eiketsu eiketsu eiketsu (Maintain) (Maintain) (Maintain) (Maintain) PEMANTAPANPEMANTAPANPEMANTAPANPEMANTAPANMaintain a high standard of housekeeping/
Mempertahan kebersihan pada standar yang tinggi
SSSShitsuke hitsuke hitsuke hitsuke (Cultivate(Cultivate(Cultivate(Cultivate) PEMBIASAANTrain people to follow goo d housekeeping independently/ Melatih diri untuk terbiasa mengikuti kebersihan yang baik
Safety KESELAMATANThink Safety at all times/ Berpikir keselamatan setiap waktu
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Essentially to organize a work space forefficiency and effectiveness by identifyingand storing the items used, maintainingthe area and items, standardize themethods and sustaining the standards.
Pentingnya untuk mengorganisir lingkunganPentingnya untuk mengorganisir lingkungankerja yang efisien dan efektif dengan memilahdan menyimpan barang yang digunakan,menjaga area dan barang-barang, menerapkancara tsb dan meneruskan menjadi kebiasaan.
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Seiri (Sort) SortirSortirSortirSortirSeparateSeparate whatwhat isis neededneeded fromfrom whatwhat isis notnot neededneeded..KeepKeep onlyonly whatwhat isis neededneeded andand removeremove allall unnecessaryunnecessaryitemsitems.. TheThe firstfirst ““S”focusS”focus onon eliminatingeliminating unnecessaryunnecessaryitemsitems fromfrom thethe workplaceworkplace..
SortingSorting isis anan excellentexcellent wayway toto freefree upup valuablevaluable floorfloorspacespace andand eliminateeliminate suchsuch thingsthings likelike scrapscrap andand excessexcessrawraw materialsmaterials..rawraw materialsmaterials..
MemilahMemilah barangbarang yangyang bergunaberguna didi antaraantara yangyang tidaktidak..SimpanSimpan hanyahanya barangbarang yangyang bergunaberguna.. “S”“S” pertamapertamainiini adalahadalah fokusfokus padapada barangbarang berdasarkanberdasarkankegunaannyakegunaannya didi areaarea kerjakerja..
MemilahMemilah adalahadalah caracara terbaikterbaik untukuntuk membuatmembuat areaareamenjadimenjadi bersihbersih dandan lapanglapang dengandengan membuangmembuangbarangbarang yangyang tidaktidak bergunaberguna..
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Before Sebelum After Sesudah
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Before Sebelum After Sesudah
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Seiton (Arrange) MenyusunMenyusunMenyusunMenyusunArrangeArrange neededneeded itemsitems soso theythey areare easyeasy toto findfind andand useuse.. LabelLabel itemsitems sosotheirtheir storagestorage sitessites areare easilyeasily understoodunderstood byby anyoneanyone..
“A“A placeplace forfor everythingeverything andand everythingeverything inin itsits place”place”..
TheThe 22ndnd “S”“S” focusfocus onon organizeorganize andand effectiveeffective storagestorage methodsmethods..
DailyDaily followfollow upup cleaningcleaning isis necessarynecessary inin orderorder toto sustainsustain thisthisimprovementimprovement.. WorkersWorkers taketake pridepride inin aa cleanclean andand clutterclutter freefree workwork areaareaandand itit willwill helphelp createcreate ownershipownership inin thethe equipmentequipment andand facilityfacility..
SusunSusun barangbarang yangyang bergunaberguna dandan beriberi tandatanda dengandengan labellabel agaragarSusunSusun barangbarang yangyang bergunaberguna dandan beriberi tandatanda dengandengan labellabel agaragarmudahmudah dicaridicari dandan dikenalidikenali..
““SatuSatu tempattempat untukuntuk semuasemua,, dandan semuanyasemuanya adaada padapada satusatu tempattempat””
SS yangyang keduakedua iniini fokusfokus padapada mengorganisirmengorganisir caracara penyimpananpenyimpanan yangyangefektifefektif..
PembersihanPembersihan setiapsetiap harihari sangatsangat perluperlu supayasupaya perubahanperubahan iniini bisabisaterjagaterjaga.. PekerjaPekerja akanakan lebihlebih nyamannyaman dengandengan areaarea kerjakerja yangyang bersihbersihdandan rapirapi dengandengan menjagamenjaga alatalat--alatalat dandan fasilitasfasilitas yangyang adaada didilingkunganlingkungan kerjakerja..
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Before Sebelum After Sesudah
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Seiso (Clean Up) MembersihkanMembersihkanMembersihkanMembersihkan
RemoveRemove dirt,dirt, mess,mess, clutterclutter andand dustdust fromfrom thetheworkplaceworkplace.. KeepKeep everythingeverything cleanclean andand tidytidy..
BersihkanBersihkan kotorankotoran,, sampahsampah,, dandan debudebu didi areaareakerjakerja.. JagaJagaselaluselalukebersihankebersihandandan kerapiankerapiankerjakerja.. JagaJagaselaluselalukebersihankebersihandandan kerapiankerapian
“Clean & Shiny
““““BersihBersihBersihBersih dandandandan MengkilapMengkilapMengkilapMengkilap
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Before Sebelum After Sesudah
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Before Sebelum After Sesudah
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Seiketsu (Maintain) MenjagaMenjagaMenjagaMenjagaMaintainMaintain andand standardizestandardize bestbest practicepractice inin youryourworkwork areaareaMakeMake suresure thatthat orderlinessorderliness andand cleanlinesscleanliness arearebeingbeing maintainedmaintained andand incorporatedincorporated intointoeverydayeverydayactivitiesactivities..everydayeverydayactivitiesactivities..
PertahankanPertahankan dandan terapkanterapkan praktekpraktek tersebuttersebut didiareaarea kerjakerja AndaAnda
PastikanPastikan kebersihankebersihan dandan kerapiankerapian terlaksanaterlaksana didiaktivitasaktivitas kerjakerja AndaAnda..
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Shitsuke (Cultivate) MenanamkanMenanamkanMenanamkanMenanamkan////MenumbuhkanMenumbuhkanMenumbuhkanMenumbuhkan
• Making a habit of properly maintainingcorrect procedures and continuouslyimproving workplace conditions.
• Maintain & Continue improve the 4S.
• Jadikan sebagai kebiasaan yang baik danterus memperbaiki kondisi area kerja
• Mempertahankan dan meneruskan inti dari 4S
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Safety Keselamatan
•Think Safety•BepikirlahKeselamatan
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Before Sebelum After Sesudah
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• 6S is a simple concept with powerful results.
• The more we do 6S the better the work environmentbecomes : cleaner, safer, more organized, the work iseasier, less confusion and less stress.
• Use the 5S at work, at home and at play, the more youuse it the easier it becomes.
• 6S adalah konsep yang mudah dengan hasil yanghebat.
• Lebih sering kita terapkan 6S, semakin baiklingkungan kerja kita seperti : lebih bersih, lebihaman, lebih teratur, lebih mudah, sedikit kelirudan berkurangnya stres.
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6’S Committee Responsibility
• Build 6’S practice & expectation into everyone’s dailywork
• To set strong implementation of 6’S
• Ensurethat6’S understoodby theoperators• Ensurethat6’S understoodby theoperators
• Every committee must audit their area every 2nd week ofthe month.
• Implement continuous improvement (Kaizen)
• Ensure that operators are wearing the proper attirebefore start of operations for safety reasons
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6’S Committee Responsibility
• Attend regular 6’S meeting every 2nd day of the month
• Report the 6’S status of his/her area
• Conduct 6’S Monthly audit based on the scheduled
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Operators Responsibility
TanggungJawabOperator
• Check and clean his/her workplace on a daily basis:
• Periksa dan membersihkan area kerjanya setiap hari
� Assigned machines
� Mesin masing-masing� Mesin masing-masing
� Sewing Machine Table
� Meja Mesin, Meja Kerja & etc dll
� Tools (scissors, tweezers & etc)
� Peralatan cutting seperti Gunting, Pinset, dll
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Operators Responsibility
TanggungJawabOperator• Ensure that machines and work area are free fromdust,
fabric fiber, thread & unnecessary items.• Pastikan mesin dan area kerja telah bebas dari debu, kotoran
kain dan benang, dan barang yang tidak diperlukan
• Reportfor anyabnormalityduringoperations• Reportfor anyabnormalityduringoperations• Laporkan segala kejanggalan atau masalah kerja pada saat
jamkerja
• Initiates continuous improvement (KAIZEN)• Tanamkan inisiatif perkembangan diri
• Operators are wearing close shoes for safety purposes• Operator diharuskan mengenakan sepatu demi keselamatan
diri
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• Remind operators to clean his/her workplace on a dailybasis
• Mengingatkan operator untuk membersihkan area kerjamereka setiap hari
• Ensurethat equipment,machinesand fixtures are kept clean,
Leaders/Helpers ResponsibilityTanggung Jawab Leader / Helper
• Ensurethat equipment,machinesand fixtures are kept clean,free fromleakage, defect, oil, cobwebs, rust dust, fabric fiber,thread, properly labeled and unnecessary items beforeoperations.
• Memastikan peralatan dan mesin terjaga bersih, bebas darikebocoran, debu, minyak, karatan, dan sisa kain dan benangsebelummulai bekerja
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Leaders/Helpers ResponsibilityTanggung Jawab Leader / Helper
• Report for any machines malfunction
• Laporkan jika terdapat kerusakan mesin
• Ensure that all received fabric & accessories are distributed,sorted and arrange accordingly to specific location/area.
• Pastikan semua bahan dan asesoris telah dibagikan, disortir,dan diatur sesuai dengan bagian masing-masing
• Return excess accessories to Warehouse fromtime to time oras need arises
• Kembalikan aksesoris yang berlebihan ke Store setiapselesai di produksi
• Clean & arrange working table• Bersihkan dan susun meja kerja
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Leaders/Helpers ResponsibilityTanggung Jawab Leader / Helper
• Initiates continuous improvement (Kaizen)
• Tanamkan inisiatif perkembangan diri
• Check & monitor operators on the proper attire before startof operationsfor safetyreasonsof operationsfor safetyreasons
• Periksa dan pantau pakaian operator apakah sudah rapidan layak, sebelumbekerja demi keselamatan diri.
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• Monitor production line on a daily basis to ensure that6’S is being implemented.
• Pantau line masing-masing setiap hari untuk memastikan 5Stelah diterapkan
Supervisors ResponsibilityTanggung Jawab Supervisor
• Initiates continuous improvements (KAIZEN)
• Tanamkan inisiatif perkembangan diri
• Report for any machines malfunction.
• Laporkan jika terdapat kerusakan mesin
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Supervisors ResponsibilityTanggung Jawab Supervisor
• Ensure that all received fabric & accessories aredistributed, sorted and arrange accordingly to specificlocation/area.
• Pastikan semua bahan dan asesoris telah dibagikan, disortir,dan diatur sesuai dengan bagian masing-masing
• Ensurethat excessaccessoriesarereturnto Warehouse• Ensurethat excessaccessoriesarereturnto Warehousefrom time to time or as need arises.
• Kembalikan aksesoris yang berlebihan ke Store setiapselesai di produksi
• Check and ensure that Leaders working table are freefrom dust, tidy, organize & well arrange accordingly.
• Periksa dan pastikan meja kerja Leader telah bebas daridebu, rapi, dan tertata baik.
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Supervisors ResponsibilityTanggung Jawab Supervisor
• Ensure that all equipment, machines and fixtures arekept clean, free fromleakage/oil, dust, cobwebs, stainand rust and properly labeled
• Memastikan peralatan dan mesin terjaga bersih, bebas darikebocoran, debu, minyak, karatan, dan sisa kain dan benangsebelummulaibekerjasebelummulaibekerja
• Production line is free fromany obstruction that cancause danger to operator.
• Memastikan line telah bebas dari gangguan yang bisamembahayakan operator
• Ensure that operators are wearing the proper attirebefore start of operations
• Pastikan operator mengenakan pakaian yang benar sebelummemulai bekerja
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End of Presentation