670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted...

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PARTS MANUAL RAPID-ROLL ® DOOR PARTS MANUAL Models 670 975-A OLD NORCROSS ROAD LAWRENCEVILLE, GA 30045 (770) 338-5000 TEL (770) 338-5034 FAX (877) 925-2468 TOLL FREE VERSION JULY 2006

Transcript of 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted...

Page 1: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

PARTS MANUAL

RAPID-ROLL®DOOR PARTS MANUAL

Models 670

975-A OLD NORCROSS ROAD

LAWRENCEVILLE, GA 30045

(770) 338-5000 TEL

(770) 338-5034 FAX

(877) 925-2468 TOLL FREE VERSION JULY 2006

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Part # 670016-0000 Version 4/23/2010 2

TABLE OF CONTENTS

TABLE OF CONTENTS

STATEMENT OF WARRANTY RAPID ROLL®

MODEL 670 ............. ERROR! BOOKMARK NOT

DEFINED. SAFETY PRACTICES ............................................................................................................................... 4

MODEL 670 PARTS LIST ........................................................................................................................ 6

MODEL 670 PARTS LIST .......................................................................................................................... 8

MODEL 670 PARTS LIST ........................................................................................................................ 10

MODEL 670 PARTS LIST-BONFIGLIOLI DRIVE UNIT ........................................................................ 12

MODEL 670 HARDWARE-BONFIGLIOLI DRIVE UNIT ....................................................................... 14

BONFIGLIOLI MOTOR REPLACEMENT PARTS .................................................................................. 16

MODEL 670 NOMA DRIVE - ENCODER ......................................................................................... 18

MODEL 670 OVITOR W/ SIZE 5 OPERATOR ................................................................................. 20

MODEL 670 OVITOR SIZE 8 ............................................................................................................. 23

MODEL 670 PARTS LIST ................................................................................................................... 26

MODEL 670 – CSE ASSEMBLY ............................................................................................................ 28

MODEL 670 – CSE ASSEMBLY KIT .................................................................................................... 30

MODEL 670 – FIXED END BRACKETS .............................................................................................. 32

MODEL 670 – IRS ENDBRACKETS ..................................................................................................... 34

MODEL 670 – SRD END BRACKETS ............................................................................................... 37

MODEL 670 – TOP ROLL ASSEMBLY ................................................................................................ 39

MODEL 670 – SIDE FRAME ASSEMBLY ........................................................................................... 41

MODEL 670 – SIDE FRAME ASSEMBLY –CON’T ...... ERROR! BOOKMARK NOT DEFINED.

MODEL 670 – STRAPPED WINDBAR ................................................................................................. 44

MODELS 570 & 670 PARTS LIST, COVERS ....................................................................................... 46

MODEL 670 LEROY TO OVITOR GEARBOX .................................................................................... 48

MODEL 670 – OVITOR DISENGAGEMENT .................................................................................... 50

DISENGAGEMENT PARTS LIST FOR NOMADRIVE GEARBOX -STANDARD ........................... 52

DISENGAGEMENT PARTS LIST FOR NOMADRIVE GEARBOX -THRU-WALL........................... 52

DISENGAGEMENT PARTS LIST FOR BONFIGLIOLI ...................................................................... 53

STANDARD OR THRU-WALL ................................................................................................................. 53

WARNING

DO NOT INSTALL, OPERATE, OR SERVICE THIS PRODUCT UNLESS YOU

HAVE READ AND UNDERSTAND THE SAFETY PRACTICES, WARNINGS,

INSTALLATION, AND MAINTENANCE INSTRUCTIONS CONTAINED IN THIS

MANUAL.

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Part # 670016-0000 Version 4/23/2010 3

STATEMENT OF WARRANT

UltraFabric, RapidRoll 230, RapidRoll 355, RapidRoll 670 High Speed Doors

ONE-YEAR WARRANTY ON MECHANICAL AND ELECTRICAL COMPONENTS

Albany Door Systems warrants to the original owner of the door that the mechanical and electrical components will be free from defects in material and workmanship for a period of one (1) year from the date of shipment. Vinyl fabric material, mesh screen material and transparent (PVC) polyvinyl chloride material is warranted for one (1) year. Two (2) ply panel material is warranted for two (2) years and three (3) ply panel material is warranted for three (3) years.

Only defects brought to the attention of Albany Door Systems during the warranty period will be covered by this

warranty.

Albany Door Systems will replace component parts covered by this warranty, which are found to be defective upon inspection by an Albany Door Systems representative. Installation or use of parts other than those authorized by Albany Door Systems will void this warranty.

PARTS AND ASSEMBLIES sold separately by Albany Door Systems that fail due to defects in material or workmanship within ninety (90) days from the date of shipment will be replaced under warranty provided installation has been carried out in accordance with all Albany Door Systems procedures. This warranty is limited to providing a

replacement part only. This warranty does not cover freight, special charges, or any costs associated with the installation of the replacement part.

This warranty covers material failure under normal wear conditions; it does not cover damage caused by collision or other abuse of the product. Adjustments made to the control panel or to the mechanical operation of the door without the authorization of Albany Door Systems will void this warranty. Any changes made to product configuration

without the express written approval from Albany Door Systems may null and void this warranty.

Albany Door Systems’ obligations under this warranty are limited to repairing or replacing the defective part including labor and Albany Door Systems shall not be responsible for any other losses or damages due to the

operation of any door or parts covered by this warranty. Warranty parts will be shipped regular ground freight at the expense of Albany Door Systems.

This warranty shall be void in its entirety if the failure of any product shall be caused by any installation, operation, or maintenance of the product which does not conform with the requirements set forth by the seller in the applicable product manuals or is in the result of any cause other than a defect in the material or workmanship of the product.

No other oral or written representations made by Albany Door Systems or its agents are a part of this warranty unless specifically set forth in writing by an authorized Albany Door Systems official.

THE ABOVE SET FORTH WARRANTY IS SELLER'S SOLE WARRANTY. SELLER MAKES NO OTHER WARRANTY

OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED; AND ALL IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESTATED

OBLIGATION ARE HEREBY DISCLAIMED BY SELLER AND EXCLUDED FROM THIS AGREEMENT.

Albany Door Systems - A Company of Albany International Corp. All Rights Reserved

1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30045

262-268-9885 or 877-925-2468

v4202010

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Part # 670016-0000 Version 4/23/2010 4

SAFETY PRACTICES

WARNING

THOROUGHLY READ THESE SAFETY PRACTICES PRIOR TO INSTALLING,

OPERATING, OR SERVICING A HIGH-SPEED, RAPID ROLL® DOOR. FAILURE

TO FOLLOW THESE SAFETY PRACTICES MAY RESULT IN PROPERTY

DAMAGE, PERSONNEL BODILY INJURY, OR DEATH.

1. Do not operate a Rapid Roll® Door while you are under the influence of drugs or alcohol.

2. Do not use the door if any parts appear to be broken or damaged.

3. Stay clear of the door while it is operating.

4. Keep hands and feet clear of the door at all times.

5. Do not drive through the door opening unless door is completely open.

6. Maintain a clear door opening at all times. Keep the door opening free of any obstructions.

7. Remove power at the fused disconnect during all electrical or mechanical service. OSHA requires a

disconnect to be properly tagged and locked out during all maintenance or service of equipment.

8. All electrical troubleshooting or service must be performed by a qualified electrician or service

person and must meet all applicable local, state, federal, international, and other governing agency

codes.

9. USE EXTREME CAUTION when it is necessary to service the control panel while it is energized.

10. If you have any questions, please contact your local Albany service provider for assistance.

Otherwise contact Albany International at 1-877-925-2468 for information on your local distributor.

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Part # 670016-0000 Version 4/23/2010 5

PARTS LIST

Drawing 670-3100

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Part # 670016-0000 Version 4/23/2010 6

PARTS LIST

MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 See Motor Section 1

2 SIZE 5 GEAR REDUCER, RH 00-9000-27 1 Clutch part not included

SIZE 5 GEAR REDUCER, LH 00-9001-27 1 See drive assembly page

SIZE 8 GEAR REDUCER, RH 00-9064-27 1 for additional items that

SIZE 8 GEAR REDUCER, LH 00-9065-27 1 may be required

3 MOTOR MOUNTING BRK, SIZE 5 67-4814-90 1

MOTOR MOUNTING BRK, SIZE 8 96-4813-87 1

MOTOR MOUNTING BRK, SIZE 8 T=1/4" 67-4813-94 1 Heavy Duty

4 COUPLING W/INSERT - SIZE 5 96-3680-88 1

COUPLING W/INSERT - SIZE 8 96-3689-83 1

5 COUPLING INSERT - SIZE 5 96-3671-89 1

COUPLING INSERT - SIZE 8 96-3691-97 1

6 BEARING FLANGE 96-4714-87 4

BEARING, 1.25" W/COLLAR 67-4713-90 2 Ovitor drive only

7 AXLE BEARING BRACKET/RH 67-4726-88 1

8 AXLE BEARING BRACKET/LH 67-4727-88 1

9 STUB AXLE, DRIVE SIDE 67-3612-89 1 Ovitor drive only

10 STUB AXLE, NON DRIVE SIDE 67-3602-89 1

11 CABLE DRUM, CONICAL RH 96-3474-96 1 REPL PREV 96-3474-86

12 CABLE DRUM, CONICAL LH 96-3475-96 1 REPL PREV 96-3475-86

13 COMPLETE DRUM ROLL NPN 1 SEE DWG #670-3006 &

PARTS LIST

14 COMPLETE WIDTH GAUGE ASSEMBLY NPN 1 SEE DWG #670-3006 &

PARTS LIST

15 TOP BRUSH SEAL 67-7611-90 Per ft DOOR WIDTH

16 LOCKING PIN STEEL 67-4103-85 4

17 TOP PULLEY BRACKET, RH 67-4604-88 ** 1 See notes

TOP PULLEY BRACKET, LH 67-4605-88 ** 1 See notes

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Part # 670016-0000 Version 4/23/2010 7

PARTS LIST

Drawing 670-3100

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Part # 670016-0000 Version 4/23/2010 8

PARTS LIST

MODEL 670 PARTS LIST Refer to Drawing 670-0005 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

18 CABLE PULLEY C/W BRG K320-0004 6 replaces previously used

96-2210-XX

19 INTERMEDIATE PULLEY BRK 96-2410-80 2

20 HINGE 67-4112-91 6

21 SIDE FRAME SEAL (BRUSH) 93-4115-90 4 Includes aluminum retainer

22 Part of item 21

23 Part of item 21

24 SIDE FRAME COVER, COMPLETE 2 SEE DWG #670-3005

25 SIDE FRAME W/O COVER 2 SEE DWG #670-3005

26 STEEL CABLE, 16M

DOOR HGT <8'10" 96-1740-79 2

STEEL CABLE, 18M

HGT 8'10" - 10'6" 96-1750-79 2

STEEL CABLE, 20M

HGT 10'6" - 14'9" 96-1760-79 2

STEEL CABLE, 22M

HGT 14'9" - 18' 96-1770-79 2

STEEL CABLE, 29M

HGT 18' - 21'4" 96-1779-79 2

STEEL CABLE, 32M

HGT > 21’4” 96-1800-79 2

27 STEEL SPRING, 23" 96-2496-84 2

STEEL SPRING, 38" 96-2500-79 2

STEEL SPRING, 53" 96-2510-79 2

STEEL SPRING, 80" 96-2520-79 2

28 ENDBRACKET, LH,

INCLUDES WEAR PAD K310-0005 * 2

29 ENDBRACKET, RH,

INCLUDES WEARPAD K310-0004 * 2

30 SAFETY EDGE RUBBER PROFILE 96-1220-87 1 SOLD BY THE FOOT

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Part # 670016-0000 Version 4/23/2010 9

PARTS LIST

Drawing 670-3100

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Part # 670016-0000 Version 4/23/2010 10

PARTS LIST

MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

27 STEEL SPRING, 23" 96-2496-84 2

STEEL SPRING, 38" 96-2500-79 2

STEEL SPRING, 53" 96-2510-79 2

STEEL SPRING, 80" 96-2520-79 2

STEEL SPRING, 63” HD 50-2516-87 2

STEEL SPRING, 63” HD 50-2521-87 2

28 ENDBRACKET, LH,

INCLUDES WEAR PAD K310-0005 * 2 Std fixed beam

29 ENDBRACKET, RH,

INCLUDES WEARPAD K310-0004 * 2 Std fixed beam

30 SAFETY EDGE RUBBER PROFILE 96-1220-87 1 SOLD BY THE FOOT

31 PNEUMATIC EDGE REPAIR KIT K310-0021 2

32 SAFETY EDGE YELLOW FABRIC 96-1412-91 1 SOLD BY THE FOOT

33 ALUMINUM PROFILE 96-1110-99 * 2 SOLD BY THE FOOT

34 PRESSURE SWITCH 96-6000-79 1

35 PLASTIC TUBE FOR SAFETY EDGE 96-1308-83 2'

36 RETRACTILE CABLE 96-6100-83 * 1 NON IRS DOOR

37 ROLLTEX DOOR FABRIC 1 Contact factory w/ door

serial number

FABRIC CUT SIZE = (DW + 11") x (DH + 36")

* See following lists for different style bottom beams which may require different parts then suggested

on this page.

** These item will not work for a 670 door equipped with Limited SRD or Rapid Reset options. It will

require a 570 top pulley bracket part # 57-4605-96 LH & 57-4604-96 RH

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Part # 670016-0000 Version 4/23/2010 11

BONFIGLIOLI MOTOR & GEARBOX

Drawing 8410T0001-M1

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Part # 670016-0000 Version 4/23/2010 12

BONFIGLIOLI MOTOR & GEARBOX

MODEL 670 PARTS LIST-BONFIGLIOLI DRIVE

UNIT Refer to Drawing 8410T0001-M1 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 Motor bracket 4521R0034 1

2 Motor bracket reinforcement 4521R0036 1

3 Torque arm 4521R0776 1

4 Vibration damper 5004R0041 1 or 2 2 only used on large doors.

5 Limit switch assembly, 4 switches 4906027 1 Used with limit drive only

6 Guard limit switch chain 4906R0015 2

Used with limit drive only

7 Sprocket, limit switch drive 4521R0206 1

Used with limit drive only

8 Limit Chain #40 5105R0036 1

Used with limit drive only

9

ADS Drive 2 spd 220V, 1.1KW, 18.6

ADS Drive 2 spd 480V, 1.1KW, 18.6

ADS Drive 2 spd 600V, 1.1KW, 18.6

ADS Drive 1 spd 600V, 1.1KW, 18.6

ADS Drive 1 spd 220/480V, 1.1KW, 18.6

6601R0004

6601R0003

6601R0076

6601R0078

6601R0065

1

Used with limit drive only

10 Bracket limit switch 4521R0775 1

Used with limit drive only

11 Sprocket, limit switch box

Set Screw M4X6

4521R0448

HDWR 1

Used with limit drive only

12 Stubaxle drive side bonfig

1.25” 4521T0001 1

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Part # 670016-0000 Version 4/23/2010 13

BONFIGLIOLI MOTOR & GEARBOX

Drawing 8410T0001-HDWR

Page 14: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 14

BONFIGLIOLI MOTOR & GEARBOX

MODEL 670 HARDWARE-BONFIGLIOLI DRIVE

UNIT Refer to Drawing 8410T0001-HDWR unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1

WASHER, LOCK, M8

4

WASHER, FLAT, M8 8

BOLT, SHCS, M8 X 25 4

NUT, HEX, M8 4

2 NUT, HEX, M8

BOLT, SHCS, M8 X 16

4

4

3 BOLT, HEX HD M10X30 2

4 BOLT, HEX HEAD, M12 X 50 1 OR 2 2 only used on large doors.

5 BOLT, HEX HEAD, M8 X 10 1

Used with limit drive only

6 BOLT, FILLISTER HEAD, M5 X 10 3

Used with limit drive only

7

NUT, HEX, M6

2

Used with limit drive only BOLT, HEX HEAD, M6 X 12 2

WASHER, FLAT, M6 2

8 WASHER, TAB, M8 1

Used with limit drive only

9 BOLT, HEX HEAD, M8 X 50 1

Used with limit drive only

10 KEY, M8 X 7 X 70mm, DRIVE SHAFT 1

11 KEY, M8 X 7 X 12mm,

for LIMIT SPROCKET 1 Used with limit drive only

Page 15: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 15

BONFIGLIOLI MOTOR & GEARBOX

Drawing 8410T0001-M2

Page 16: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 16

BONFIGLIOLI MOTOR & GEARBOX

BONFIGLIOLI MOTOR REPLACEMENT PARTS Refer to Drawing 8410T0001-M2 and 230-BFG-MTR unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

13 PROXIMITY ENCODER 4905R0019 1

COMPLETE ENCODER KIT W/ 35’CABLE 8110T0006

14 ENCODER ATTACHMENT PLATE 4721R0108 1

15 PLATE DISENGAGEMENT NPN 1

16 SPRING DISENGAGEMENT 4802R0004 1

17 HEX HEAD SCREW, M5 X 35

2

WASHER, FLAT, M5 2

18 BRAKE, 180VDC, 15NM FOR

BONFIGLIOLI 6622R0018 1

19 FAN, SMALL 66210004 1

20 COVER, FAN, SMALL, BONFIG. MOTOR 6621T0001 1

ENCODER CABLE, SHIELDED, ORANGE

35’ LONG 980072-8521 1 NOT SHOWN

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Part # 670016-0000 Version 4/23/2010 17

NOMA DRIVE - ENCODER

Drawing 670-5000

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Part # 670016-0000 Version 4/23/2010 18

NOMA DRIVE - ENCODER

MODEL 670 Noma Drive - Encoder Refer to Drawing 670-5000 unless Noted

ITEM ITEM DESCRIPTIPON PART # QTY NOTE(S)

The following components reflect parts used on the Allstar Drive System.

Item numbers reflect location on drawing 670-5000.

1 COMPLETE DRIVE UNIT, 1.1 KW 96-9312-XX 1

2 TORQUE BRACKET ASSY 96-4826-92 1

3 TORQUE BRKT VIBRATION DAMPER 96-4830-91 1

6 BEARING, 30MM W/COLLAR 96-4713-87 2

5 STUBAXLE, SPLINED (DRIVE SIDE) 96-3623-92 1

STUBAXLE, NON DRIVE, 30MM 67-3602-87 1 NOT SHOWN

4 BOLT, SHCS M10 X 100MM NPN 1 used to attach drive unit to

torque brkt vibration damper

BRAKE ASSEMBLY 03-0132-25 1 NOT SHOWN

OPTICAL ENCODER CARD 03-0067-25 NOT SHOWN

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Part # 670016-0000 Version 4/23/2010 19

SIZE 5 OPERATOR

Drawing CAM-1000

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Part # 670016-0000 Version 4/23/2010 20

SIZE 5 OPERATOR

MODEL 670 Ovitor w/ Size 5 Operator Refer to Drawing Ovitor Size 5 W/Disengagement Operator Unless noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 DISENGAGEMENT BAR W/SAFETY SW 00-0036-25

2 BEARING FLANGE ASSEMBLY 00-0620-25

3 OUTPUT SHAFT ASSEMBLY 00-0621-25

4 GEARHOUSE ASSEMBLY 00-0622025

5 SUSPENSION FLANGE ASSEMBLY 00-0623-25

6 BEARING COVER ASSEMBLY 00-0624-25

7 INPUT SHAFT ASSEMBLY 00-0625-25

8 COMPRESSION SPRING 00-0464-25

9 MIDFLANGE ASSY ( ONE SPEED MTR) 00-0626-25

10 MIDFLANGE ASSY (TWO SPEED MTR) 00-0627-25

11 CLUTCH PRESSURE PLATE 00-1083-25

12 FRICTION LINING 00-0481-25

13 CLUTCH PLATE (ONE SPEED MTR) 00-0084-25

14 CLUTCH PLATE (TWO SPEED MTR) 00-0086-25

15 SPACER (ONE SPEED MOTOR) 00-0403-25

16 BRAKE LINING WITH COVER 00-0903-25

17 BRAKE MOTOR, MJ744 208-240VAC 00-0742-27

BRAKE MOTOR, MJ744 440-500 VAC 00-0743-27

BRAKE MOTOR, MJ744 550-600VAC 00-0745-27

18 MOTOR, MDJ762, 440-500 VAC 01-7621-90

MOTOR, MDJ762, 550-600 VAC 01-7623-90

MOTOR, MDJ762, 208-240 VAC 01-7625-90

( Continued on next page )

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Part # 670016-0000 Version 4/23/2010 21

SIZE 5 OPERATOR

Additional Sz 5 operator parts not shown

GASKET/OIL SEAL SET, SIZE 5 00-0630-25

CLIP SET, SIZE 5 00-0631-25

BEARING SET, SIZE 5 00-0632-25

BRAKE DISC (ROTOR) MJ744 MOTOR 00-0904-25

BRAKE DISC (ROTOR), MDJ76 MOTOR 00-0905-25

REAR BEARING SHIELD, MJ744 00-0906-25 Brake cap screws onto

this item

PIN, DISK FOR BRAKE DISC 00-0908-25

SIZE 5 GEAR REDUCER, RH 00-9000-27 Requires item 10 if 2

speed motor is used

SIZE 5 GEAR REDUCER, LH 00-9001-27 Requires item 10 if 2

speed motor is used

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Part # 670016-0000 Version 4/23/2010 22

SIZE 8 OPERATOR

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Part # 670016-0000 Version 4/23/2010 23

SIZE 8 OPERATOR

MODEL 670 Ovitor Size 8 Refer to Drawing Ovitor Size 8 Operator W/Disengagement Unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 DISENGAGEMENT BAR W/SAFETY

SW 00-0037-25

2 BEARING FLANGE ASSEMBLY 00-0600-25

3 OUTPUT SHAFT ASSY (1:16.5) 00-0601-25

OUTPUT SHAFT ASSY (1:26.5) 00-0614-25

OUTPUT SHAFT ASSY (1:33) 00-0615-25

OUTPUT SHAFT ASSY (1:18) 00-0616-25

4 GEARHOUSE ASSEMBLY 00-0602-25

5 SUSPENSION FLANGE ASSEMBLY 00-0603-25

6 BEARING COVE ASSEMBLY 00-0604-25

7 INPUT SHAFT ASSEMBLY (1:16.5) 00-0605-25

INPUT SHAFT ASSEMBLY (1:26.5) 00-0617-25

INPUT SHAFT ASSEMBLY (1:33) 00-0618-25

INPUT SHAFT ASSEMBLY (1:18 00-0619-25

8 MIDFLANGE ASSEMBLY 00-0606-25

9 COMPRESSION SPRING 00-0464-25

COMPRESSION BAR 3.74” 00-2471-25 NOT SHOWN

10 CLUTCH PRESSURE PLATE 00-1083-25

11 FRICTION LINING 00-0481-25

12 CLUCTH PLATE (MOTOR SIDE) 00-0086-25

13 BRAKE LINING W/COVER 00-0903-25

14 MOTOR, MJ763 208-240 VAC 01-7635-90

MOTOR, MJ763 440-500 VAC 01-7631-90

MOTOR, MJ763 500-600 VAC 01-7633-90

15 MOTOR, MDJ762 208-240 VAC 01-7625-90

MOTOR, MDJ762 440-500 VAC 01-7621-90

MOTOR, MDJ762 500-600 VAC 01-7623-90

( Continued on next page )

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Part # 670016-0000 Version 4/23/2010 24

SIZE 8 OPERATOR

Additional Size 8 operator parts not shown

GASKET/OIL SEAL SET, SIZE 8 00-0635-25

CLIP SET, SIZE 8 00-0636-25

BEARING SET, SIZE 8 00-0637-25

BRAKE DISC (ROTOR), “76” SERIES 00-0905-25

REAR BEARING SHEILD, “76” SERIES 00-0901-25 Brake cap screws onto this

item

PIN, BRAKE DISC 00-0908-25

SIZE 8 GEAR REDUCER, RH 00-9064-27

SIZE 8 GEAR REDUCER, LH 00-9065-27

Page 25: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 25

CAM BOX

Drawing CAM-1000

Page 26: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 26

CAM BOX

MODEL 670 PARTS LIST Refer to Drawing CAM-1000 unless Noted

For Size 5 & 8 Gearboxes

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 LIMIT SWITCH COVER ASSEMBLY 00-0610-25 1

2 LIMIT SWITCH BOX ASSEMBLY 00-0611-25 1

3 LIMIT SWITCH CAM SHAFT ASSBLY 00-2941-25 1

4 LIMT ADJUSTMENT ROD 00-0436-25 1

5 MICRO SWITCHES (3) W/BRK 00-4733-25 1

6 SAFETY SWITCH TERM. BLOCK ASSY 00-0612-25 1

7 SAFETY MICRO SWITCH W/BRK 00-0613-25 1

COMPLETE CAM BOX ASSEMBLY 00-0640-25 1

INDIVIDUAL LIMIT MICRO SWITCH 00-0473-25 PART OF ITEM 5

Page 27: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 27

BOTTOM BEAM

Drawing 670-3201

Page 28: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 28

BOTTOM BEAM

MODEL 670 – CSE Assembly Refer to Drawing 670-3201 and 670-2001 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 1/4" FLAT WASHER NPN 8

2 1/4-20 X 1 SHCS NPN 8

3 WEAR PAD, CSE 67-1502-91 4 INCL W/ITEMS 19 AND

20.

4 10-24 X 3/8" FHS NPN 8

5 GUIDE, CSE 96-1575-93 2

6 GUIDE BAR, CSE 96-1574-93 2

7 1/4-20 X 3/4" HXHD NPN 2 Part of item #6, order 96-

1574-93

8 GUIDE BAR CABLE BRACKET 67-1576-93 2

9 GUIDE BAR CABLE TUBE 67-1577-93 2

10 1/4-20 NYLOCK NUT NPN 4

11 RUBBER BUMPER N/A N/A Part of item #6, order 96-

1574-93

12 1/4-20 X 2" FHSCS NPN 2

13 1/4-20 X 1-1/4" FHSCS NPN 2

14 PHOTOCELL HOLDER & SPACER 67-1554-91 2

15 C.S.E. PHOTOCELL 96-6410-93 1

16 RUBBER STOPPER NPN 2

17 1/4-20 X 1/2" HXHD NPN 4

18 U-BOLT WIRE ROPE CLIP NPN 4

19 END BRACKET, LH K310-0005 2

20 END BRACKET, RH K310-0004 2

21 RUBBER PROFILE 96-1220-87 1 U/M = FT

22 YELLOW SAFETY EDGE FABRIC 96-1412-91 1 U/M = FT

23 ALUMINUM PROFILE 96-1110-99 2 U/M = FT

24 SPACER, RUBBER NPN 2

Page 29: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 29

BOTTOM BEAM

Drawing 670-2001

Page 30: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 30

BOTTOM BEAM

MODEL 670 – CSE Assembly Kit Refer to Drawing 670-3201 and 670-2001 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

Note: When ordering a complete bottom beam assembly, include the Rapid Roll Door serial number.

When the door serial number is not available, or is a Kelley RT800/1000, provide the actual width between

the side frames and the drive side location. A complete Bottom Beam Assembly (see Kit numbers below),

comes assembled and includes the aluminum profile (#23), rubber profile (#21), yellow safety edge

fabric(#22), clear tube for pressure switch, bottom beam endbrackets (#19 & #20), and attachment

hardware.

Bottom beam assemblies DO NOT include pressure switch, coil cord or CSE assembly.

Bottom Beam Kit Part Numbers: (Fixed Bottom Beam)

up to 126” wide K65-1010-10

> 126” wide ** K65-1010-20

** some doors greater than 16' wide will require the 6.5" aluminum profile, additional charges will apply.

The C.S.E. components (items 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 16, & 17 on dwg 670-3201, and items A, B,

& C on dwg 670-2001) are included in the following Kits. These kits are ordered by the door hgt and do

not include the endbrackets or photocell.

C.S.E. Replacement Kit, up to 10' h K65-1111-10

C.S.E. Replacement Kit, up to 20' h K65-1111-20

C.S.E. Replacement Kit, up to 26' h K65-1111-26

THE FOLLOWING ITEMS ARE SHOWN ON DWG 670-2001

A MALE IGUS CHAIN CLIP NPN 2

B FEMALE IGUS CHAIN CLIP NPN 2

C CABLE CHAIN, IGUS 67-1566-93 2 Per/ft EACH PC CUT

(DH/2 + 1.5')

D GROMMET NPN 2

Page 31: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 31

BOTTOM BEAM

Drawing 670-3200

Page 32: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 32

BOTTOM BEAM

MODEL 670 – Fixed End Brackets Refer to Drawing 670-3200 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 ALUMINUM PROFILE 96-1110-99 2 DW - 1.5"

2 1/4-28 X 1 SHCS NPN 8

3 1/4" WASHER NPN 8

4 SAFETY EDGE YELLOW FABRIC 96-1412-91 1 DW + 8"

5 RUBBER SAFETY EDGE PROFILE 96-1220-87 1 DW - 1.75"

6 WEAR PAD, CSE 67-1502-91 4 INCL W/ITEMS 8 & 9

7 10-24 X 3/8" FHS NPN 8 INCL W/ITEMS 8 & 9

8 END BRACKET, RH W/ WEAR PADS K310-0004 2 REPLACES 67-1558-91

9 END BRACKET, LH W/ WEAR PADS K310-0005 2 REPLACES 67-1559-91

10 U-BOLT WIRE ROPE CLIP NPN 4

11 10-24 X 3/4" SHCS NPN A/R

12 10-24 X 2" SHCS NPN A/R

13 10-24 NYLOCK NUT NPN A/R

14 AIR TUBE FOR PRESSURE SWITCH 96-1308-83 2

PNEUMATIC EDGE REPAIR KIT K310-0021 1 Kit includes 2 plugs, clear

tube, and fitting w/ glue

COMPLETE BOTTOM BEAM ASSY K65-1010-10

K65-1010-20

WIDTH UP TO 126”

WIDTH 126” – 252”

PRESSURE SWITCH, BIRCHER 96-6000-79 ** 1 NOT SHOWN

RETRACTILE CABLE, 2C/18 96-6100-83 ** 1 NOT SHOWN

** THESE ITEMS ARE NOT INCLUDED IN THE BOTTOM BEAM ASSEMBLY

ALWAYS PROVIDE INFO BELOW WHEN ORDERING.

1. DOOR SERIAL NUMBER

2. IF DOOR SERIAL NUMBER IS NOT AVAILABLE, PROVIDE THE ACTUAL RAPID ROLL

DOOR OPENING (BETWEEN FRAMES) AND DRIVE SIDE LOCATION.

"DW" STANDS FOR DOOR WIDTH (MEASUREMENT BETWEEN SIDE FRAMES).

Page 33: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 33

BOTTOM BEAM

Drawing 670-3202

Page 34: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 34

BOTTOM BEAM

MODEL 670 – IRS Endbrackets Refer to Drawing 670-3202 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 10-24 X 3/8" FHS 8 PART OF ITEM 13

2 TANG ASSEMBLY, IRS 67-1533-90 2

3 ALUMINUM PROFILE 96-1110-99 2 DW - 4.75"

4 1/4" FLAT WASHER 8

5 1/4-28 X 1" SHCS 8

6 REINFORCEMENT BAR, IRS 67-1536-90 1 DW - 16.75"

7 SAFETY EDGE RUBBER PROFILE 96-1220-87 1 DW - 5"

PNEUMATIC EDGE REPAIR KIT K310-0021 2 Kit includes 2 plugs, clear

tube, and fitting w/ glue

8 SAFETY EDGE YELLOW FABRIC 96-1412-91 1 W + 6"

9 IRS SAFETY PLATE 2

10 SAFETY PLATE BRASS KNURL NUT 2

11 10-24 X 3/4" SHCS 2

12 IRS WEARPAD, LH FRONT 67-1543-91 2 PART OF ITEM 13

13 ENDBRACKET, IRS K310-0003 2

14 IRS WEARPAD, RH FRONT 67-1542-91 2 PART OF ITEM 13

COMPLETE IRS BOTTOM BEAM ASSY K67-1010-12 * 1 UP TO 144” WIDE

COMPLETE IRS BOTTOM BEAM ASSY K67-1010-16 * 1 144” – 192” DUAL KILL

SWITCHES

( CONTINUED ON NEXT PAGE )

Page 35: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 35

BOTTOM BEAM

SOME ADDITIONAL ITEMS NOT SHOWN THAT ARE SPECIFIC TO

THE IRS BOTTOM BEAM

A RETRACTILE CABLE, 4', 18/4C 96-6102-90 1

B KILL SWITCH MOUNTING PLATE 67-1538-90 1

C LIMIT SWITCH BODY 00-9201-25 1

D LIMIT SWITCH HEAD (WHISKER) 00-9202-25 1

E PPRESSURE SWITCH, BIRCHER 96-6000-79 1

* Both bottom beam assemblies are complete and include the pressure switch and retractile cable.

ALWAYS PROVIDE INFO BELOW WHEN ORDERING.

1. DOOR SERIAL NUMBER

2. IF DOOR SERIAL NUMBER IS NOT AVAILABLE, PROVIDE THE ACTUAL RAPID ROLL

DOOR OPENING (BETWEEN FRAMES) AND DRIVE SIDE LOCATION.

"DW" STANDS FOR DOOR WIDTH (MEASUREMENT BETWEEN SIDE FRAMES).

Page 36: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 36

SIDE FRAME ASSEMBLY

Drawing 570-3200

10

12 11

1

2

3 4

5

6 7

8

9

Page 37: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 37

SIDE FRAME ASSEMBLY

MODEL 670 –LIMITED SRD End Brackets Refer to Drawing 570-3200 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 STEEL DOOR CABLE 2 Refer back to drwg # 670-

3100 for cable

2 ALLEN SCREWS (PART OF #3) 4

3 CABLE CLAMP, 570 96-1515-95 2

4 CABLE CLAMP BLOCK, RH 96-1600-95 2

5 ALUMINUM PROFILE, 4.25" 96-1110-99 2 DW - 3.25" EA

6 WASHER, 1/4" 8

7 HEX NUT, 1/4-28 4

8 SAFETY EDGE RUBBER 96-1220-87 1 DW - 3.5"

9 SAFETY EDGE YELLOW FABRIC 96-1412-91 1 DW + 2"

10 BOLT, 1/4-28 X 3.25" 4

11 CABLE CLAMP BLOCK, LH 96-1601-95 2

12 SET SCREW (PART OF #3) 2

ITEMS NOT SHOWN ON DWG 570-3200

A BOTTOM BEAM ASSY, LIMITED SRD K65-1013-13 1 ** Complete assembly

B PNEUMATIC EDGE REPAIR KIT K310-0021 1 Kit includes 2 plugs, clear

tube, and fitting w/ glue

C KILL SWITCH MOUNTING PLATE 67-1538-90 2

D LIMIT SWITCH BODY 00-9201-25 2

E LIMIT SWITCH HEAD 00-9202-25 2

F RETRACTILE CABLE, 4 wire 96-6102-90 1

G PRESSURE SWITCH, BIRCHER 96-6100-79 1

** ALWAYS PROVIDE INFO BELOW WHEN ORDERING.

1. DOOR SERIAL NUMBER

2. IF DOOR SERIAL NUMBER IS NOT AVAILABLE, PROVIDE THE ACTUAL RAPID ROLL

DOOR OPENING (BETWEEN FRAMES) AND DRIVE SIDE LOCATION.

"DW" STANDS FOR DOOR WIDTH (MEASUREMENT BETWEEN SIDE FRAMES).

Page 38: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 38

SIDE FRAME ASSEMBLY

Drawing 670-3006

14

1

2 3

4

5

6

13

12

7

11 10 9

Page 39: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 39

SIDE FRAME ASSEMBLY

MODEL 670 – Top Roll Assembly Refer to Drawing 670-3006 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 BOLT, HEX HEAD 3/8-16 X 2" 8

2 AXLE BEARING BRAKCET, RH 67-4726-88 1

3 STUB AXLE, DRIVE SIDE 67-3612-89

4521T0001 1

For Ovitor gearbox

For Bonfiglioli gearbox

4 CABLE DRUM, RH 96-3474-96 1 PREV P/N 96-3474-86

5 DRUM ROLL ASSEMBLY, CONS. OF: NPN 1

DRUM ROLL TUBE 96-3399-99 1 DW + 15.563"

DRUM ROLL ENDBOSS 67-3661-87 2

6 CABLE DRUM, LH 96-3475-96 1 PREV P/N 96-3475-86

7 STUBAXLE, NON DRIVE SIDE 67-3602-89 1

8 AXLE BEARING BRACKET, LH 67-4727-88 1

9 BEARING, 1.25" W/COLLAR 67-4713-90 2

10 WASHER FLAT, 5/16" 6

11 BOLT-HEX HEAD, 5/16-18X3/4" 6

12 WASHER, LOCK 5/16" 6

13 BEARING FLANGE 96-4714-87 4

14 WIDTH GAUGE ASSEM. CONS. OF: NPN

WIDTH GAUGE STEEL TUBE 96-4220-79 1 DW - .5"

WIDTH GAUGE ENDPIECE 67-4406-87 2

15 BRUSH SEAL 67-7611-90 1 DW

Page 40: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 40

SIDE FRAME ASSEMBLY

12

3

15

14

13

12

4

5

6

7

8

16

9

11

10

Drawing 670-3005

Page 41: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 41

SIDE FRAME ASSEMBLY

MODEL 670 – Side Frame Assembly Refer to Drawing 670-3005 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 BOLT, HEX HEAD 3/8-16 X 2-1/2" 2

2 BOLT, SERR., FLANGE HEX HD 3/8-16X1 8

3 TOP CLAMPING PLATE 67-4140-85 2

4 TOP PULLEY BRACKET, RH

TOP PULLEY BRACKET, LH

67-4604-88

67-4605-88 1

5 NUT, NYLON 3/8-16 12

6 WASHER, FLAT, 3/8" 12

7 SIDE FRAME W/C-CHANNEL 135" RH

SIDE FRAME W/C-CHANNEL 135" LH

67-4248-35

67-4249-35 1

SIDE FRAME W/C-CHANNEL 192" RH

SIDE FRAME W/C-CHANNEL 192" LH

67-4248-92

67-4249-92 1

SIDE FRAME W/C-CHANNEL 216" RH

SIDE FRAME W/C-CHANNEL 216" LH

67-4248-98

67-4249-98 1

SIDE FRAME W/C-CHANNEL 300" RH

SIDE FRAME W/C-CHANNEL 300" LH

67-4248-30

67-4249-30 1

7A SIDE FRAME COVER W/C-CHANNEL, 135" 67-4102-35 2

SIDE FRAME COVER W/C-CHANNEL, 192" 67-4102-92 2

SIDE FRAME COVER W/C-CHANNEL, 216" 67-4102-98 2

SIDE FRAME COVER W/C-CHANNEL, 300" 67-4102-30 2

8 STEEL TENSION CABLE 2 Refer back to drwg #

670-3100 for cable

9 INTERMEDIATE PULLEY BRACKET 96-2410-80 2 PULLEY NOT INCL.

10 BOTTOM PLATE, RH 67-4500-85 1

BOTTOM PLATE, LH 67-4501-85 1

11 STEEL HINGE 67-4112-91 DEPENDANT ON

DOOR HGT FOR QTY

NOTES:

1. Item 7 and 7a on previous page are component blanks. These do not inlcude brush seal, hinges,

bottom plates, top plates, lock pins, lock pin tubes, painting, or final assembly. Assembly/Kit part

numbers are shown below. When ordering, please provide the door serial number.

( CONTINUED ON NEXT PAGE )

Page 42: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 42

SIDE FRAME ASSEMBLY

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

12 STEEL SPRING, 23" 96-2496-84 2

STEEL SPRING, 38" 96-2500-79 2

STEEL SPRING, 53" 96-2510-79 2

STEEL SPRING, 63" 50-2516-87 2 Heavy Duty

STEEL SPRING, 80" 96-2520-79 2

STEEL SPRING, 83" 50-2521-87 2 Heavy Duty

13 CABLE PULLEY C/W BRG K320-0004 6

14 BOLT, FHSCS #8-32 X 1/2" QTY DEPENDS ON DOOR

HGT

15 NUT, NYLON - #8-32 48 QTY DEPENDS ON DOOR

HGT

16 BRUSH SEAL 93-4115-90 2 INCLUDED WITH KITS

SHOWN BELOW

SIDE FRAME COVER ASSEMBLIES

A SIDE FRAME COVER ASSY,

UP TO 10' H K67-4102-XX

SPECIFY

LEFT OR RIGHT HAND

B SIDE FRAME COVER ASSY,

UP TO 15' H K67-4103-XX

SPECIFY

LEFT OR RIGHT HAND

C SIDE FRAME COVER ASSY,

UP TO 17' H K67-4104-XX

SPECIFY

LEFT OR RIGHT HAND

D SIDE FRAME COVER ASSY,

UP TO 26' H K67-4105-XX

SPECIFY

LEFT OR RIGHT HAND

SIDE FRAME ASSEMBLIES WITHOUT COVERS

A SIDE FRAME ASSY, RH, UP TO 10' H K67-4248-10

B SIDE FRAME ASSY, LH, UP TO 10' H K67-4249-10

C SIDE FRAME ASSY, RH, UP TO 15' H K67-4248-15

D SIDE FRAME ASSY, LH, UP TO 15' H K67-4249-15

E SIDE FRAME ASSY, RH, UP TO 17' H K67-4248-17

F SIDE FRAME ASSY, LH, UP TO 17' H K67-4249-17

G SIDE FRAME ASSY, RH, UP TO 26' H K67-4248-26

H SIDE FRAME ASSY, LH, UP TO 26' H K67-4249-26

Page 43: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 43

STRAPPED WINDBARS

Drawing 670-3600

Page 44: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 44

STRAPPED WINDBARS

MODEL 670 – Strapped Windbar Refer to Drawing 670-3600 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 LH FRONT STRAP BRACKET (SHOWN) 67-5261-87 1

RH FRONT STRAP BRACKET 67-5260-87 1 NOT SHOWN

2 WINDBAR STRAP ATT. BLOCK 67-5262-85 4

3 WINDBAR STRAP 96-5270-79 4 EACH PC CUT @ DH + 8'

4 WINDBAR PLUG W/BEARING 2-1/2" 67-5247-96 * 2

5 WINDBAR TUBE 67-5210-00 1 DW - 1.5"

6 ATTACHMENT HARDWARE,

INCLUDES N/A

BOLT, HEX HEAD 1/4-20 X 3/4 6

BOLT, SHCS #10-32 X 3/4 8

7 RIVET, 3/16" X .500/.625 STEEL 4 NOT SHOWN, USED TO

ATTACH STRAPS

* The one piece white plastic windbar plug has been replaced effective 6/1/01. This is a direct

replacement for that part.

PARTS SHOWN ABOVE ARE FOR A FRONT WINDBAR SYSTEM. THE REAR WINDBAR

SYSTEM WILL HAVE THE SAME COMPONENTS WITH THE EXCEPTION OF THE RH AND

LH FRONT STRAP BRACKETS, AND SIX (6) HEX HEAD 1/4-20 X 3/4 BOLTS.

"DW" STANDS FOR DOOR WIDTH (MEASUREMENT BETWEEN SIDE FRAMES).

"DH" STANDS FOR ORDERED DOOR HGT.

Page 45: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 45

FULL ROLL COVER

2

1

6

3

4

5

Drawing 670-3610

Page 46: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 46

FULL ROLL COVER

MODELS 570 & 670 FULL ROLL COVERS Refer to Drawing 670-3610 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1

FULL ROLL COVER TOP, 163" 67-4990-00

1

DW + 43"

FULL ROLL COVER TOP, 211" 67-4991-00 DW + 43"

FULL ROLL COVER TOP, 235" 67-4992-00 DW + 43"

FULL ROLL COVER TOP, 300" 67-4993-00 DW + 43"

2 FULL ROLL COVER ATTACHMENT

BRACKET 4521T0132 2

3 FULL ROLL COVER END PLATE, RH

FULL ROLL COVER END PLATE, LH

23-4988-00

23-4987-00 1

4

FRONT COVER, 163" 67-4995-00

1

DW + 43"

FRONT COVER, 211" 67-4996-00 DW + 43"

FRONT COVER, 235" 67-4997-00 DW + 43"

FRONT COVER, 300" 67-4998-00 DW + 43"

5 MOTOR COVER, OLD STYLE 67-4986-93 1 For use w/ Ovitor motor

only

MOTOR COVER, STD 67-4985-91 1

6 MOTOR COVER BRACKET 18-0106-97 1

SCREW, HEX HEAD CAP 5/16”-18 X 1” 14

Attaching #2 to bearing brkt

& attaching #4 to #2 (4ea)

& attaching #5 to #4 (4ea)

NUT, HEX, 5/15”-18 4 Attaching #4 to #2

WASHER, FLAT 5/16” 8 Attaching #4 to #2

WASHER, LOCK 5/16” 8 Attaching #4 to #2

SCREW, TEK, #12 X ¾” ~16 Attaching #1 to #4 and

attaching #3 to #4 & #1.

1. The items shown above replace the previously used single piece full roll covers.

2. Items 1, 2, 3, and 4 are ordered when requesting a full roll cover (or replacement).

3. Items 2 and 4 are ordered when requesting a front roll cover (or replacement)

4. Items 5 and 6 can only be installed with the Full Roll Cover.

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Part # 670016-0000 Version 4/23/2010 47

LEROY SOMER TO OVITOR

Drawing 670-4010

1

7

8

9

2

3

6

5

4

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Part # 670016-0000 Version 4/23/2010 48

LEROY SOMER TO OVITOR

MODEL 670 Leroy Somer motor to Ovitor Gearbox Refer to Drawing 670-4010 unless Noted

Leroy Somer Motor to Ovitor Gear Box

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 SIZE 8 GEAR REDUCER, RH 00-9064-27 1

1 SIZE 8 GEAR REDUCER, LH 00-9065-27 1

2 CLUTCH PRESSURE PLATE, GB SIDE 00-1088-25 1

3 FRICTION LINING 75mm X 127mm 00-0484-25 1

4 CLUTCH PLATE, MOTOR SIDE 00-1086-27 1

5 MOTOR SPACER 00-0033-25 1

6 ADAPTOR FLANGE, 56C 00-0032-27 1

7 LEROY SOMER MOTOR, 230-460 VAC 6620T0016 1

May require additional parts

for brake control if replacing

an older motor w/ a SO4

rectifier.

7 LEROY SOMER MOTOR, 575 VAC 6620T0017 1

8 ADAPTOR FLANGE SHCS N/A 4

9 GEARBOX TO MOTOR SHCS N/A 4

MISC GASKET/OIL SEAL KIT SET, SIZE 8 00-0635-25

MISC CLIP SET, SIZE 8 00-0636-25

MISC BEARING SET, SIZE 8 00-0637-25

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Part # 670016-0000 Version 4/23/2010 49

DRIVE DISENGAGEMENT

Drawing 670-2130

Page 50: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 50

DRIVE DISENGAGEMENT

MODEL 670 – Ovitor Disengagement Refer to Drawing 670-2130 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

Option Code 320 - Manual Disengagement System

1 Disengagement Handle 00-9351-87 1

2 Cable w/PVC 00-9301-01 1 DOOR HGT

5 Attachment Hardware (U-bolt Wire Rope) npn 1

Option Code 330 - Manual Disengagement (Through Wall)

1 Disengagement Handle 00-9351-87 2

2 Cable w/PVC 00-9301-01 2 One pc @ Door Hgt, and

One pc @ Door Hgt x 2

3 Pulley Plate, Manual Disengagement 00-9350-87 1

4 Cable Pulley c/w Brg K320-0004 1

5 Attachment Hardware (U-bolt Wire Rope) npn 1

Page 51: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 51

DRIVE DISENGAGEMENT

Drawing 670-2140

Drawing 670-2150

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Part # 670016-0000 Version 4/23/2010 52

DRIVE DISENGAGEMENT

DISENGAGEMENT PARTS LIST FOR NOMADRIVE GEARBOX -

STANDARD Refer to Drawing 670-2140 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 U-BOLT WIRE CLIPS 00-9351-87 2

2 Cable w/PVC 00-9301-01 1 DOOR HGT

3 DICONNECT LEVER ASSEMBLY 96-7713-92 1

DISENGAGEMENT PARTS LIST FOR NOMADRIVE GEARBOX -

THRU-WALL Refer to Drawing 670-2150 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 U-BOLT WIRE ROPE CLIPS 2

2 CABLE W/PVC 00-9301-01 1 DOOR HGT

3 DISCONNECT LEVER ASSEMBLY 96-7713-92 1

4 CABLE PULLEY W/BRG K320-0004 2

5 PULLEY PLATE, MANUAL DISENG. 00-9350-87 2

Page 53: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 53

BONFIGLIOLI DISENGAGEMENT

DISENGAGEMENT PARTS LIST FOR BONFIGLIOLI

STANDARD OR THRU-WALL Refer to Drawing 8220050 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 ASSEMBLY, DISENGAGEMENT 8220050 1 or 2 OPTIONAL

The manual disengagement lever assembly allows the drive unit brake to be released remotely. Two

lever assemblies may be installed on the motor. The flexible cables of the assemblies allow them to be

mounted at various positions on the same side of the wall as the drive unit or remotely on the opposite

side of a wall.

DRAWING 8220050

Note: Assembly part number =

8220050

(does not include items 3 or 4

which are part of the motor)

1.Disengagement Handle

2. Cable, flexible with sheath.

3. Motor Brake Release

Lever. (See Figure6 for

desired movement of lever

for release action.)

4. Washer.

5. Mounting Bolts

Page 54: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 54

PARTS REQUEST

Request for Parts Quote from Albany Door Systems Fax to: 770-338-5034

Contact: Ship to address: (if different)

Company: Contact:

Phone: Company:

Fax: Street:

Street: City:

City: State:

State: Zip:

Zip Code:

Door Serial Number:

Purchase Order Number:

Parts that need to be quoted by the Parts Department

Quantity Part Number

Quoted Price

(to be filled ONLY by

Albany Doors Parts

Dept.)

ALL QUOTES VALID FOR 30 (THIRTY) DAYS

Page 55: 670 PARTS MANUAL - Loading Docks · MODEL 670 PARTS LIST Refer to Drawing 670-3100 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 See Motor Section 1 2 SIZE 5 GEAR REDUCER,

Part # 670016-0000 Version 4/23/2010 55

PARTS REQUEST

DOCUMENT TITLE 670 Parts Manual DOCUMENT NUMBER 670016-0000 VERSION DATE 4/23/2010

DOOR MODEL(S) 670 ELECTRONIC FILE 670016-0000.DOC

ASSEMBLY Parts Manual REPLACES N/A

ORIGINATOR Davey Riley MANAGER

APPROVAL/DATE