Tiptopwinding ·  · 2016-08-09SFS-EN 61439-3:2012 According to internal measures and quality...

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Tiptopwinding Windingmachine Instruction manual Read the instruction carefully before using the machine.

Transcript of Tiptopwinding ·  · 2016-08-09SFS-EN 61439-3:2012 According to internal measures and quality...

TiptopwindingWindingmachineInstructionmanual

Readtheinstructioncarefullybeforeusingthemachine.

List of details

Front view Rear view

Front view without cower

1 Start 12 Gearbox 2 Emergency stop 13 Camshaft twine 3 Motor protection switchs 14 Feeder bar 4 Fuse 15 Thread tightening roller 5 Timer 16 Axle 6 Safety switch 17 Holes 7 Coverbox screws 18 Slots 8 V-belt adjustment nut 19 Tension bar 9 Grease holes 2 pieces 20 Reel slot 10 Oil holes 4 pieces 21 Washer 11 V-belt 22 Nut M10

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TiptopwindingWindingmachine;warnings,instructionsandserviceWarnings:

-Thesafetyswitch(6)mustbesettotheoffpositionwhenthemachineisnotinuse

-Alwaysunplugthemachinebeforedoinganyservicingwork.

-Neverallownon-authorizedusersnearthemachine.

Instructions:

-Place10conesofplastictwineunderthemachineandthreadthetwinethroughtheholesattherearofthemachine(17).

-Liftandremovethetensionbar(19)attherearofthemachine.

-Threadthetwinethroughtheslots(18),throughthetwinetighteningroller(15)andthroughthetwinefeederbar(14).

-Replacethetensionbar(19).

-Slide10emptyreelsontheaxle(16),pushthetwineintheslot(20)ofeachreel.Placethewasher(21)attheendoftheaxle,thenfastenusinganM10nut(22).(NOTE!IfusingaCordlessDrillwitha17mmsocketwrench,don’tscrewtootightly).Spintheaxle1-2rotationstomakesurethatthetwinesarecorrectlypositioned.

-Setthesafetyswitch(6)totheonposition.

-Youcanonlystartthemachinewhenthesafetycover(?)isdown.Ifthemachinedoesn’tstart,checkthepositionoftheemergencystop(2);thestopmustbeturnedclockwisetorelease,ifithasbeenactivated.

-Thelengthofthetwinehasbeensetto54m.Thiscanbechangedusingthetimer(5)ifneeded.

Service:

-Daily:removeanyplasticdustusingavacuumcleaner.(Note!Plasticdustisnotgoodforhealth,andmaydamagethetwinetighteningroller(15).

-Weekly:dropsomeoilintothefourholes(10)ofthetwinefeederbar(14)

-Monthly:presssomeVaselinetothetwobearingsoftheaxel(9)(Note!Liftoffthecoverbox(?)beforedoingthis).AtthesamecheckthetensionoftheV-belt(11).

-AdjustmentoftheV-belt:loosenthetwonutsonthemotoradjustmentbase(behindthemotor)NotethatthesenutsareNOTshowninthepictures!Next,loosentheV-beltadjustmentnut(8).Pushthemotordownuntilyouhavetherighttensiononthebelt,(thebeltshouldstretchabout5mmwhenthemiddleofthebeltispushedwithafinger).TightentheV-beltadjustmentnut.Tightenthetwonutsonthemotoradjustmentbase.

Tiptopreel;anewrollforgrowingcucumbersusingahigh-wiresystem.

Thehigh-wiresystemisthemostcommonmethodusedintheNordiccountriesforgrowingcucumbers.Formanyyears,themostcommonvariationofthismethodhasbeentousea25x25mmsquareprofilesteelpipeastheupperbarwithpermanenttreadrollsattached.

Byrotatingthispipetheentirerowcanbelowered,orevenallrowsatonetime,whichisextremelyfastcomparedtothethreadhooksusedearlier.However,thedrawbackwiththismethodisthatsincesomeplantsgrowslower,thetopscanbeofdifferentheights.Thisinturndecreasestheharvestsincealltheplantswon’treceivethesameamountoflight.Inaddition,differencesintopheightsmakethemaintenanceworkslower.

Forthisreason,anewrollhasbeendevelopedtoeliminatethisdisadvantage.Withthisroll,itispossibletoeasilyandquicklyeventhetopstothesameheight,forexampleonceaweekoreverytwoweeks;withonehandsimplypressthelockonthespringandwiththeotherhandrotatetherollupordownasrequired.TheTiptopreelrollconsistsoftwoparts;therollitself,whichismadeofUV-protectedAPSplastic,andthelockspring.Therollsareeasytoassemblewheninstallingthethreads.

EachTiptopreelrollisdeliveredreadywindingwithplasticthread,1200m/kgholds75m,whichisenoughforapprox.5-6cucumberpopulations.Therollwon’tbreakevenaftermanytimesofuse.

Rollsarepackedintoboxesof200pcs.Onepalletholds5,000rollswithsprings.

Tiptopreel;anewrollforgrowingcucumbersusingahigh-wiresystem.

Tipsforusers:

Installation:Setthespringintotherolltothesidewithcogsandsetittotheaxlespringalwayssameside;itiseasierdotopslevelingwhenyoudon’tneedtowatchwhichsidespringis.

Topsleveling:setasomeindicatortothetrolleysonheightofaveragetopslevel,andadjustthetopsofthewholerowatsamelevel.Doitfirsttimewhenplantlowertofirsttimeandafterthatoneortwoweeksinterval.

EC-DECLARATIONOFCONFORMITYManufacturer’sname: NyystinPuutarhaAddress: Metsäkyläntie643 66330HakkoherebydeclarethattheproductProduct: WindingmachineType: S10 Serialnumber:10 confirmstothefollowingECdirectives:MachineryDirective(MD),2006/42/EYLowVoltageDirective(LVD),2006/95/EYReferencesofstandardand/ortechnicalspecificationsappliedforthisdeclarationofconformity,orpartsthereof:MD: SFS-ENISO12100:2010 LVD: SFS-EN61439-1:2011SFS-EN61439-2:2011 SFS-EN61439-3:2012AccordingtointernalmeasuresandqualitycontrolthattheproductconformsatalltimestotherequirementsofthecurrentDirectivesandtherelevantstandards.

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