60KW TWISTER
description
Transcript of 60KW TWISTER
60KW TWISTER
Laser
Especially in Mild Steel 9mm-25mm plate cutting, 60KW TWISTER improves PRODUCTIVITY and PRECISION drastically.
Plasma
TWISTER
Gas Cutting(Multi Torches)
SS400 t9 - t25
ADVANTAGE OF 60KW TWISTERP
reci
sio
nH
igh
Lo
w
ProductivityLow High
Confidential
Other technology
60KW Twister UnitLinear Guide &
High Solid Carriage
Twister GasHigh Current
Electrode
NEW TECHNOLOGY Confidential
・ Torch Oil Jet・ Quick Piercing・ Auto Gas Control・ Arc Marker・ Gas Flow Pattern・ Quick Arc Change
・ Spatter Shield・ Fumes Elimination Room by Damper・ Light Sensor・ Cantilever Frame・ Technology Table・ Life Manager
・ Quick Arc Change ・
・ High Power Unit ・
4 . Lower Running Cost
6 . Easy Operation
5 . Clean & Safety Work Environment
Improved Production
Costs
Improved Production
Costs
・ Auto Gas Control Main Gas Flow ・ Twister Gas Flow ・ ・ Arc Marker ・
・ Life Manager ・ ・ Technology Table ・
・ Torch Oil Jet ・
・ Push & Pull Fume Collecting System ・
2 . Improved Productivity
・ Twister Gas ・
・ Cantilever Frame ・
・ Spatter Shield ・
・ Quick Piercing ・
・ Linear Guide ・
・ Gas Flow Pattern ・ ・ High Current Electrode ・
・ Light Sensor ・
・ Lightweight Carriage ・
・ High Traverse Speed ・
・ Fumes Elimination Room by Damper ・
FEATURE AND OPERATIONAL EFFECTConfidential
FEATURE MERIT
1 . Widened Cutting Range
3 . Improved Cutting Accuracy & Quality
Improved OrderResponse Capability
Improved OrderResponse Capability
EFFECT
0
1000
2000
3000
4000
5000
5 10 15 20 25 30 35
Mild Steel (mm)
Cu
ttin
g S
pee
d (
mm
/min
)
More than 28mm, difficult to cut by Laser Cutting in stable quality.
TWISTER 30KW
Gas Cutting
WIDENED CUTTING RANGE
60KW High Power Twister Unit widens cutting range up to 36mm thickness and achievesTWISTER cutting quality up to 28mm thickness
Confidential
・ Quick Arc Change ・
・ High Power Unit ・
4 . Lower Running Cost
6 . Easy Operation
5 . Clean & Safety Work Environment
Improved Production
Costs
Improved Production
Costs
・ Auto Gas Control Main Gas Flow ・ Twister Gas Flow ・ ・ Arc Marker ・
・ Life Manager ・ ・ Technology Table ・
・ Torch Oil Jet ・
・ Push & Pull Fume Collecting System ・
2 . Improved Productivity
・ Twister Gas ・
・ Cantilever Frame ・
・ Spatter Shield ・
・ Quick Piercing ・
・ Linear Guide ・
・ Gas Flow Pattern ・ ・ High Current Electrode ・
・ Light Sensor ・
・ Lightweight Carriage ・
・ High Traverse Speed ・
・ Fumes Elimination Room by Damper ・
FEATURE AND OPERATIONAL EFFECTConfidential
FEATURE MERIT
1 . Widened Cutting Range
3 . Improved Cutting Accuracy & Quality
Improved OrderResponse Capability
Improved OrderResponse Capability
EFFECT
2500
1800
1500
12001000
3000
0
1000
2000
3000
t16㎜ t19㎜ 25t ㎜ 28t ㎜ 32t ㎜ 36t ㎜
Cu
ttin
g S
pe
ed
(m
m/m
in)
Gas
6kW
Las
er
More than 28mm, impossible to Laser cutting in stable
60K
W T
WIS
TE
R
IMPROVED RODUCTIVITY
Drastic improvement in cutting speed, thanks to High Power Unit (60KW)High speed cutting, 2 times faster than 6kW Laser *5 to 10 times faster than Gas Cutting
Confidential
Arc
Ultra-Velocity“TWISTER” Gas
Gas
Sp
eed
“TWISTER” Gas
Cutting Speed
TWISTER
High Speed & Vertical
Only cutting speed results in bevel
IMPROVED PRODUCTIVITYConfidential
“TWISTER” Ultra Velocity Gas achieves High Speed & High Precision Cutting
Conventional Assist Gas
Spray Nozzle
KPCL 300A TWISTER 60KW
IMPROVED PRODUCTIVITYConfidential
Unique technology; TORCH OIL JETSpray non-spatter liquid in gas flow.Adjustment for spray nozzle is unnecessary
Spatter prevention device is PATENTED
0 2 4 6 8 10 12 14Total Time (sec)
Torch moving
13.5 sec
4.5 sec
KPCL300A
TWISTER60KW
IMPROVED PRODUCTIVITY
Thanks to QUICK PIERCING, far reduced total piercing time
Reduce air-cut time
Torch moving
Initial height sensing
Touch sensingGas flowNon spatter jet
PiercingNon spatterspray
Gas Flow
Total one piercing time
-65%
Confidential
KPCL 300A TWISTER 60KW
18 m/min 20 m/min
18
m/m
in 40
m/m
in
25.5 m/min
44.7 m/min
1.8 Time Faster
IMPROVED PRODUCTIVITYConfidential
Thanks to speed up of Traverse Speed
Reduce air-cut time
・ Quick Arc Change ・
・ High Power Unit ・
4 . Lower Running Cost
6 . Easy Operation
5 . Clean & Safety Work Environment
Improved Production
Costs
Improved Production
Costs
・ Auto Gas Control Main Gas Flow ・ Twister Gas Flow ・ ・ Arc Marker ・
・ Life Manager ・ ・ Technology Table ・
・ Torch Oil Jet ・
・ Push & Pull Fume Collecting System ・
2 . Improved Productivity
・ Twister Gas ・
・ Cantilever Frame ・
・ Spatter Shield ・
・ Quick Piercing ・
・ Linear Guide ・
・ Gas Flow Pattern ・ ・ High Current Electrode ・
・ Light Sensor ・
・ Lightweight Carriage ・
・ High Traverse Speed ・
・ Fumes Elimination Room by Damper ・
FEATURE AND OPERATIONAL EFFECTConfidential
FEATURE MERIT
1 . Widened Cutting Range
3 . Improved Cutting Accuracy & Quality
Improved OrderResponse Capability
Improved OrderResponse Capability
EFFECT
Thanks to Linear Guide, High Solid Carriage,High Cutting Quality & Accuracy achieved
Gantry Type
Rail
High Solid Carriage・ Pitching
・ Yawing
Y axis: 2 Linear Guide
Dual driving system causes
IMPROVED CUTTING QUALITY & ACCURACY
Confidential
X axis: 2 Linear Guide
TWISTER TFPL Series
Gantry Type
TWISTER 60KW
Enable cutting accuracy to keep for a long time.
Mount heavy Plasma Unit orLaser Oscillator on Y axis Carriage⇒ Results in early abrasion of driving system
*TFPL 30KW Series mount Lightweight Unit on Y axis carriage
Un
it
Lightweight &High SolidCarriage
Dismount 60KW Twister Unitfrom Y axis Carriage
IMPROVED CUTTING QUALITY & ACCURACY
Confidential
Thanks to dismounting 60KW Twister Unit,Lightweight Y axis Carriage achieved.
Optimized driving balance of Y axis carriageachieves High Quality & Accuracy Cutting.
Center of Gravity is located on the center of rack & pinion on X axis
Center of Gravity
Linear Guide
High Solid Y axis Carriage
Rack
IMPROVED CUTTING QUALITY & ACCURACY
Confidential
Thanks to High Solid Carriage, the accuracy of of locus and roundness of small hole at highspeed cutting, improved
Gantry Type TFPL Series
Response time 0.3 sec
Cu
ttin
g S
pee
d
In case of 16mm cutting (F=1,000mm/min)
IMPROVED CUTTING QUALITY & ACCURACY
Confidential
Response time 0.1 sec
Cu
ttin
g S
pee
d
The arc mode has been optimized by MAIN GAS FLOW CONTROL. Improves cutting quality of holes(Roundness)
KPCL 300A TWISTER
IMPROVED CUTTING QUALITY & ACCURACY
Confidential
Reduces finish by drilling, reamer
Mai
n G
as
Flo
w
Hole Outline
Arc mode is modified tomatch configuration
Mai
n G
as
Flo
w
Hole Outline
KPCL 300A TWISTER 60KW
IMPROVED CUTTING QUALITY & ACCURACY
Confidential
TWISTER GAS eliminates dross
Reduces finish process Patent No.2689310 No.2997224
Ultra High Velocity Gas
Dross
Assist GasArc
LESS DROSS( Small hole with dross )
ULTRA HIGH SPEED TWISTER GAS
Arc
SS t6 ~ t25
IMPROVED CUTTING QUALITY & ACCURACY
Confidential
Thanks to ARC MARKER, enable to take Marking and Punching in cutting process
Positioning for drilling Punching⇒Positioning for welding, bending Marking⇒
Patent No.2641043
Marking
Punching
・ Quick Arc Change ・
・ High Power Unit ・
4 . Lower Running Cost
6 . Easy Operation
5 . Clean & Safety Work Environment
Improved Production
Costs
Improved Production
Costs
・ Auto Gas Control Main Gas Flow ・ Twister Gas Flow ・ ・ Arc Marker ・
・ Life Manager ・ ・ Technology Table ・
・ Torch Oil Jet ・
・ Push & Pull Fume Collecting System ・
2 . Improved Productivity
・ Twister Gas ・
・ Cantilever Frame ・
・ Spatter Shield ・
・ Quick Piercing ・
・ Linear Guide ・
・ Gas Flow Pattern ・ ・ High Current Electrode ・
・ Light Sensor ・
・ Lightweight Carriage ・
・ High Traverse Speed ・
・ Fumes Elimination Room by Damper ・
FEATURE AND OPERATIONAL EFFECTConfidential
FEATURE MERIT
1 . Widened Cutting Range
3 . Improved Cutting Accuracy & Quality
Improved OrderResponse Capability
Improved OrderResponse Capability
EFFECT
By optimizing tip shape and inside for cooling of Electrode results in improved Long Life of Consumables
0
1
2
3
Acc
um
ula
ted
Arc
Tim
e (H
)
Output Currant 220A
KPCL 300A TWISTER 60KWSection of Electrode
OptimizedInside
Optimized
Hafnium
Coolant
LOWER RUNNING COSTConfidential
The life of Electrode, two times longer than ever
The current overshootshortens Nozzle life
Time
Oxygen
Start Cutting Finish
Oxygen+
Nitrogen
KPCL 300A TWISTER 60 KW
AirAir
LOWER RUNNING COST
Thanks to MAIN GAS FLOW PATTER, QUICK ARCCHANGE, the heat shock on ignition has been curbed
The life of TIPS, 1.5 - 2 times longer than ever
Confidential
Mai
n
Gas
Pla
sma
Cu
rren
t
Start Cutting Finish Time
Mai
n
Gas
Start Cutting FinishTime
TW
IST
ER
Cu
rren
t
Start Cutting Finish Time
・ Quick Arc Change ・
・ High Power Unit ・
4 . Lower Running Cost
6 . Easy Operation
5 . Clean & Safety Work Environment
Improved Production
Costs
Improved Production
Costs
・ Auto Gas Control Main Gas Flow ・ Twister Gas Flow ・ ・ Arc Marker ・
・ Life Manager ・ ・ Technology Table ・
・ Torch Oil Jet ・
・ Push & Pull Fume Collecting System ・
2 . Improved Productivity
・ Twister Gas ・
・ Cantilever Frame ・
・ Spatter Shield ・
・ Quick Piercing ・
・ Linear Guide ・
・ Gas Flow Pattern ・ ・ High Current Electrode ・
・ Light Sensor ・
・ Lightweight Carriage ・
・ High Traverse Speed ・
・ Fumes Elimination Room by Damper ・
FEATURE AND OPERATIONAL EFFECTConfidential
FEATURE MERIT
1 . Widened Cutting Range
3 . Improved Cutting Accuracy & Quality
Improved OrderResponse Capability
Improved OrderResponse Capability
EFFECT
KPCL 300A TWISTER
CLEAN & SAFETY WORK ENVIRONMENTConfidential
SPATTER SHIELD COVER has greatly curbed
spatter splash during piercing
Clean working environment
Spatter Shield Cover
KPCL 300A
Thanks to Push & Pull Fumes Collecting System,prevent blowing up of Fumes.
Pushingby Fan
By Twister Original
Dust Collector
Dust Collector
Pulling
TFPL Series
CLEAN & SAFETY WORK ENVIRONMENTConfidential
Clean working environment
Thanks to Fumes Elimination Room by Damperand Twister Original Dust Collector (2 set),prevent blowing up of Fumes.
Twister Original
Dust Collector
Fumes Elimination Room by Damper
Twister Original
Dust Collector
CLEAN & SAFETY WORK ENVIRONMENTConfidential
Clean working environment
The machine shall be stopped when interrupting Light Sensor and colliding with Tape Switch during cutting operation.
Light Sensor
Tape Switch
CLEAN & SAFETY WORK ENVIRONMENTConfidential
・ Quick Arc Change ・
・ High Power Unit ・
4 . Lower Running Cost
6 . Easy Operation
5 . Clean & Safety Work Environment
Improved Production
Costs
Improved Production
Costs
・ Auto Gas Control Main Gas Flow ・ Twister Gas Flow ・ ・ Arc Marker ・
・ Life Manager ・ ・ Technology Table ・
・ Torch Oil Jet ・
・ Push & Pull Fume Collecting System ・
2 . Improved Productivity
・ Twister Gas ・
・ Cantilever Frame ・
・ Spatter Shield ・
・ Quick Piercing ・
・ Linear Guide ・
・ Gas Flow Pattern ・ ・ High Current Electrode ・
・ Light Sensor ・
・ Lightweight Carriage ・
・ High Traverse Speed ・
・ Fumes Elimination Room by Damper ・
FEATURE AND OPERATIONAL EFFECTConfidential
FEATURE MERIT
1 . Widened Cutting Range
3 . Improved Cutting Accuracy & Quality
Improved OrderResponse Capability
Improved OrderResponse Capability
EFFECT
Cantilever Flame enables operator to take easy of access to cutting table
Easy of access for mounting material sheet, picking work, dismounting scrap
3 access
Gantry Frame TFPL Series
And difficult ofof access, becauseof Rails
1 access
EASY OPERATIONConfidential
① ② ③ ④
⑤ ⑥
⑦
材料選択
画面 材質 板厚 ノス ル゙ カ ズ 上昇量 速度 ト ゥ゙エル ノン(㎜) (㎜) sec( ) ス ハ ッ゚タ
A 21 SS400 12.0 1.7 1 5.0 5000 1.0 有効A 22 SS400 16.0 1.7 1 7.0 5000 1.5 有効A 23 SS400 19.0 1.7 1 8.0 5000 1.5 有効A 24 SS400 22.0 1.7 1 10.0 5000 1.5 有効A 25 SS400 25.0 1.7 1 12.0 5000 2.0 有効A 26 SS400 28.0 1.7 1 12.0 5000 2.0 有効A 27A 28A 29A 30
No画面 . A 25:材質 SS400:板厚 25.0:ノス ル゙ 径 1.7:
A 21 T0 T1 T2 T3 電流 220 220 220 220速度 1500 1200 1000 1000切断高さ 4.0 4.0 4.0 4.0高さ 2.5 2.5 2.5 2.5補正番号 17 18 18 19ア シ ス ト流量 30 30 25 20メインカ ズ 0.65 0.65 0.65 0.65混合窒素 5 5 5 5
KPCL 300A TWISTER
EASY OPERATIONConfidential
Optimal work conditions automatically set by TECHNOLOGY TABLETroublesome adjustment is unnecessary
・ GAS Flow ①②③④ Pressure ⑤⑥ Type ⑦
・ CURRENT・ CUT SPEED・ CUT HEIGHT・ PIERCE HEIGHT・ OFFSET・ PILOT CURRENT ⑧
Adjustment8 places
WithoutAdjustment
EASY OPERATIONConfidential
LIFE MANAGER manages consumables life
Easy to make a decision for replacement
LIFE MANAGER DISPLAY
Size of Nozzle : 0 . 6 0 . 8 1 . 1 1 . 3 1 . 7 2 . 2 Rate of Usage :
0 25 50 75 100 125 ********************************** 50%
Arc Time : 0001h 13m 18s Piercing Time : 148 TimesReset Time : 04/07/11 12 : 34 : 56Alarm : Invalid Valid ( 100% )
*************
Note: Manages the life of Electrode & Nozzle only
BENEFIT OF TFPL 60KW
In comparison with 6KW Laser & Gas Cutting
NESTED PARTS FOR SIMULATION
6,100 mm
2,45
0 m
m
Total Parts No.: 73Total Cutting Length : 137.6m
Confidential
Thickness Yield Weight
6 mm 705 kg9 mm 1,057kg
12 mm 1,409kg16 mm 1,879kg19 mm 2,231kg22 mm 2,583kg25 mm 2,936kg28 mm 3,288kg
0
1000
2000
3000
4000
5000
5 10 15 20 25 30 35
Mild Steel (mm)
Cu
ttin
g S
pee
d (
mm
/min
)
More than 28mm, difficult to cut by Laser Cutting in stable quality.
TWISTER 30KW
Gas Cutting
WIDENED CUTTING RANGE
60KW High Power Twister Unit widens cutting range up to 36mm thickness and achievesTWISTER cutting quality up to 28mm thickness
Confidential
PRODUTION TIME PER 1 SHEET: 19mm
1610
20
20
429
144
105
16
10
10
10
20
0
60
120
180
240
300
Gas Cutting 6KW Laser TWISTER 60KW
Pro
du
cti
on
Tim
e (
min
)
PreheatingPiercing
CuttingF330
Setting
Air Cutting
Picking, Dismounting
CuttingF1200
577
188
CuttingF1500: 150A
120
143
417
82% Reduction
43% Reduction
Piercing
In case of 200AF2600, 63minTotal 78 min
Confidential
5,537
1,7031,643
77
395
49
1,142
57423
2,876
1,160
7,651
163
1,174102
1,648
72
325
521 1,699
0
2,500
5,000
7,500
10,000
12,500
Gas Cutting 6KW Laser TWISTER 60KW
Ru
nn
ing
Co
st
(JP
Y)
RUNNING COST PER 1 SHEET: 19mm
Electricity at cutting
Electricity at air cut
Gas
Consumables
Oxygen / Nitrogen
11,914
In comparison with Laser
58% Reduction
4,870
11,532
ConsumablesNozzle life
600 piercing time
Maintenancecharge
Precondition: 1)Machine operating rate 75% 2) Gas cutting by single torch
Fuel Gas
Electricity at idling
Confidential
PRODUCTION TIME PER 1 TON
6.3
5.4
4.74.3
4.03.5
3.7
9.5
1.71.7 1.7
1.4 1.4
1.61.52.0
0.71.1 1.2
0.9 0.8 0.9 0.70.6
0
2
4
6
8
10
6 9 12 16 19 22 25 28
Thickness(mm)
Pro
du
ctio
n T
ime
(ho
ur)
Ga
s C
utt
ing
6K
W L
as
er
TW
IST
ER
Confidential
PRODUCTION COST PER 1 TON
45.3
23.425.6
21.319.8 18.7
30.2
17.6
12.3 12.614.2
10.612.5 12.3
10.6 11.1
6.35.3
7.1 7.15.8 5.6 5.8 6.1
0
10
20
30
40
50
6 9 12 16 19 22 25 28Thickness (mm)
Pro
du
ctio
n C
ost
(JP
Y 1
,000
)
Precondition: 1) Production Cost = Running Cost + Operator Charge (Cutting, Setting, Dismounting) 2) Machine operating rate 75% 3) Gas Cutting by single torch
Confidential
Ga
s C
utt
ing
6K
W L
as
er
TW
IST
ER
BENEFIT
GasCutting
6KWLaser
60KWTWISTER
Benefit
Material Weight ton 100Production Time hour 466 148 82 -66
Material Cost 50 JPY/kg 5,000Cutting Cost 354 444 261 -183
Total Cutting Cost 5,354 5,444 5,261 Operator Charge 3 JPY 1000/h 1,397 444 245 -199
Production Cost 6,751 5,888 5,506 -382
Sales 75 JPY/kg 7,500 7,500 7,500 4,095
Profit per Month 749 1,612 1,994 382
Profit per Year 8,990 19,347 23,929 4,583
Initial Investment 80,000 50,000 -30,000
Return on Investment Year 4.1 2.1Reduction of Investment: JPY30 millionAdditional Annual Profit: JPY4.6 million TOTAL BENEFIT: JPY34.6 million
100 ton / month
vs 6KW Laser
Confidential
Thickness(mm) 6 9 12 16 19 22 25
0% 5% 10% 25% 25% 20% 15%Material Weight (ton) 0 5 10 25 25 20 15Cutting Sheet 0.0 5.0 7.0 13.0 11.0 8.0 5.0
PRECONDITION
UtilityElectricity 20 JPY/kW・H
Gas TWISTER Oxygen / Nitrogen
200 JPY/m3 7m3 Cylinder
Liquid O2 for Laser 150 JPY/m3 Est. JPY180/kg
Laser Gas 25,000 JPY/7m3
MaintenanceTWISTER Maintenance 600,000 JPY/Year Filter of Dust Collector, Crossbar of Table
NozzleElectrode
18002800
JPY/PC.t6:700 t9:650t12:700 t16:650 t19:600 t22,25:200
Shielding Cap 2,000 JPY/PC. Life is x 4 times than Nozzle & Electrode
Ring 1,200 JPY/PC.Life is x 10 times than Nozzle &Electrode.
5KW Laser Maintenance 1,500,000 JPY/Year
Consumption Electricity (Main body with Dust Collector)6KW Laser Cutting 90 kW
Idling 44 kW
TWISTER Cutting 36/51/57/67 kW 6,9㎜/12㎜/16,19㎜/22,25㎜
Idling 6.2 kW
Operator CostUnit Charge 3,000 JPY/H
Life fluctuatesaccording to each
customer