60D MT R11 - Lift Tek · Page 5 2000 PSI Main Lift Cylinder For PIDS 60D-MT-001 Through 60D-MT-166...

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-6195

Manual Number:245199 R11

This manual contains standard production ProductIdentification Numbers.

Special Engineered Options not included.

60D MTTriple MastFull Freelift

For PIDS 60D-MT-001 Through Present

P ARTS MANUAL

FOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330

09/29/10 245199 R11

About This Manual

Introduction

LIFT-TEK / ELECAR

CUSTOMER SERVICE

7040 S HWY 11WESTMINSTER, S.C. 29693

TELEPHONE: (888) 946-3330FAX: (864) 647-6195

This manual shows the parts breakdown for the mast product ID numbers. Locate the productID number stamped on the left hand side outer upright (SEE BELOW). This number must beused when ordering replacement parts for this product.

Ordering Parts

Customers - Parts and service literature is available through authorized lift truck dealers. Toplace an order, contact the lift truck dealer of your choice.

Lift Truck Dealers - To order parts and service literature contact:

60D-MT-XYZ

PRODUCT I.D. NUMBER

XXX-XX-XXX

MA2380.epsEXAMPLE

XXX-XX-XXXX

245199 R11 09/29/10

ContentsCover .................................................................................................................................................................................... 1Introduction ........................................................................................................................................................................... 2Safety Decals ....................................................................................................................................................................... 32000 PSI Main Lift Cylinder .................................................................................................................................................. 42600 PSI Main Lift Cylinder .................................................................................................................................................. 82000 PSI Free Lift Cylinder ................................................................................................................................................. 162600 PSI Free Lift Cylinder ................................................................................................................................................. 20Weldments.......................................................................................................................................................................... 26Hoist Chains and Free Lift Hose ......................................................................................................................................... 29Lowering Control Valve ....................................................................................................................................................... 30Load Backrest .................................................................................................................................................................... 314 Roller Carriages............................................................................................................................................................... 326 Roller Carriages............................................................................................................................................................... 35Low Pressure Internal Hose Reeving ................................................................................................................................. 38Recommended Replacement Parts .................................................................................................................................... 50

Safety Decals

MA2550.eps

3

5

6

7

8

1

4

2

17

16

18

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10

11

23

14

15

19

21

20

22

12 13

2000 PSI Main Lift Cylinder

2000 PSI Main Lift CylinderFor PIDS 60D-MT-001 Through 60D-MT-166

LOW PRESSURE

LOW PRESSURE

LOW PRESSURE

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

QTY 2 QTY 2 QTY 2

REF D REF D REF D

56 581906 81 580845 106 58138157 580546 82 580848 107 58138258 580548 83 580851 108 58138559 580550 84 580854 109 58138660 580553 85 580857 110 58138961 580556 86 580860 111 58139062 580559 87 580863 112 58139363 580562 88 580865 113 58139464 580565 89 580867 114 58140065 580568 90 580869 115 58140266 580571 91 580871 116 58140467 580574 92 580872 117 58140668 580577 93 580881 118 58140869 580580 94 580884 119 58141070 580583 95 580887 120 58141371 580586 96 580890 121 58141672 580589 97 580893 122 58141973 580592 98 580896 123 58142274 580824 99 580899 124 58142675 580827 100 580902 126 ------76 580830 101 580905 128 ------77 580833 102 581423 129 ------78 580836 103 581427 134 ------79 580839 104 58143380 580840 105 581378

OCL - Outer Channel Length

OCL (IN)

LPML-4

OCL (IN)

OCL (IN)

Item # QTY Part # Description Item # QTY Part # Description1 1 N/A Shell Assembly 13 2 4850 Capscrew2 1 N/A Plunger 14 1 559906 Pull-In Wire3 1 3129 Snap Ring 15 1 560492 Piston4 1 * Plunger Wiper 16 1 * Nylon Ring5 1 558522 Retainer 17 1 * Piston Seal6 1 * Plunger Seal 18 1 * Wear Ring7 1 * Backup Ring 19 1 X Check Valve8 1 * O-Ring 20 1 X O-Ring9 1 562427 Fuse Piston 21 1 X Washer

10 1 562425 Spring 22 1 X Retainer Ring11 1 262426 Spring Guide 23 1 684036 Fitting12 2 622729 Seal

LPML-5

* - Included in Seal Kit P/N 560352. X - Included in Check Valve Kit P/N 563904.

5

8

2

1

4

6

13

7

3

14

19

16

17

18

12

15

20

21

22

10

9

11

MA0860.eps

StampedCylinder AssemblyPart Number


Item # QTY Part # Description Item # QTY Part # Description1 1 N/A Shell Assembly 12 1 684036 Fitting2 1 N/A Plunger 13 1 3129 Snap Ring3 1 N/A Spacer 14 1 * , + Pull Wire4 1 * Plunger Wiper 15 1 + Piston5 1 562630 Retainer 16 1 * Nylon Ring6 1 * Plunger Seal 17 1 * Piston Seal7 1 * Backup Ring 18 1 * , + Wear Ring8 1 * O-Ring 19 1 X Check Valve9 1 562851 Fuse Piston 20 1 X O-Ring

10 1 562847 Spring 21 1 X Washer11 1 562848 Spring Guide 22 1 X Retainer Ring

X - Included in Check Valve Kit P/N 656920.

LPML-2

* - Included in Seal Kit P/N 562591.

+ - Included in Piston Service Kit P/N 561245.

LOW PRESSURE

LOW PRESSURE

LOW PRESSURE

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

QTY 2 QTY 2 QTY 2

REF D REF D REF D

56 581906 81 580845 106 58307757 580546 82 580848 107 58307858 580548 83 580851 108 58308159 580550 84 580854 109 58308260 580553 85 580857 110 58308561 580556 86 580860 111 58308662 580559 87 580863 112 58308963 580562 88 580865 113 58309064 580565 89 580867 114 58309565 580568 90 580869 115 58309666 580571 91 580871 116 58309767 580574 92 580872 117 58309868 580577 93 580881 118 58309969 580580 94 580884 119 58303470 580583 95 580887 120 58310171 580586 96 580890 121 58310272 580589 97 583065 122 58310373 580592 98 583066 123 58310474 580824 99 583067 124 58310575 580827 100 583067 126 ------76 580830 101 583069 128 ------77 580833 102 583071 129 ------78 580836 103 583072 134 ------79 580839 104 58307380 580840 105 583074


OCL (IN)

LPML-1

OCL (IN)

OCL (IN)

2000 PSI Main Lift CylinderFor PIDS 60D-MT-167 Through Present

5

6

7

8

2

1

4

3

9

10

11

19

14

15

16

18

17

MA2551.eps

12 13


Item QTY Part # Description Item QTY Part # Description1 1 N/A Shell Assembly 11 1 562426 Spring Guide2 1 N/A Plunger 12 2 622729 Seal3 1 3129 Snap Ring 13 2 4850 Capscrew4 1 * Wiper 14 1 +, 559906 Pull Wire5 1 558522 Retainer 15 1 560492 Piston6 1 * Rod Seal 16 1 * Nylon Ring7 1 * Backup Ring 17 1 * Piston Seal8 1 * O-Ring 18 1 * , + Wear Ring9 1 562427 Fuse Piston 19 1 684036 Fitting

10 1 562425 Fuse Spring

+ - Included in Piston Service Kit P/N 561244.

HPML-6

* - Included in Seal Kit P/N 560351.

2600 PSI Main Lift CylinderFor PIDS 60D-MT-001 Through 60D-MT166

HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

QTY 2 QTY 2 QTY 2

REF D REF D REF D

56 581838 81 580755 106 58126457 580687 82 580758 107 58126558 580688 83 580759 108 58126859 580690 84 580762 109 58126960 580692 85 580766 110 58127261 580695 86 580767 111 58127362 580698 87 580770 112 58127663 580701 88 580774 113 58127764 580704 89 580775 114 58128365 580707 90 580778 115 58128566 580710 91 580782 116 58128767 580713 92 580783 117 58128968 580716 93 580793 118 58129169 580719 94 580796 119 58129370 580722 95 580799 120 58129671 580725 96 580802 121 58129972 582673 97 580805 122 58130273 580731 98 580808 123 58130574 580734 99 580811 124 58130875 580737 100 580814 126 ------76 580740 101 580817 128 ------77 580743 102 581258 129 ------78 580746 103 581259 134 ------79 580749 104 58126080 580752 105 581261

HPML-4

OCL (IN)

OCL (IN)


OCL (IN)

5

6

7

8

4

9

10

11

12

13

14

16

15

MA0862.eps

3

1

2

17

18


For PIDS 60D-MT-167 Through 60D-MT-880

Item QTY Part # Description Item QTY Part # Description1 1 N/A Shell Assembly 10 1 562847 Fuse Spring2 1 N/A Plunger 11 1 562848 Spring Guide3 1 N/A Spacer 12 1 * , + Pull Wire4 1 * Wiper 13 1 + Piston5 1 562630 Retainer 14 1 * Nylon Ring6 1 * U-Cup Rod Seal 15 1 * Piston Seal7 1 * Backup Ring 16 1 * , + Wear Ring8 1 * O-Ring 17 1 684036 Fitting9 1 563782 Fuse Piston 18 2 3129 Snap Ring

* - Included in Seal Kit P/N 562591.+ - Included in Piston Kit P/N 561244.

HPML-2


HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

QTY 2 QTY 2 QTY 2

REF D REF D REF D

56 581838 81 580755 106 58301157 580687 82 580758 107 58301258 580688 83 580759 108 58301559 580690 84 580762 109 58301660 580692 85 580766 110 58301961 580695 86 580767 111 58302062 580698 87 580770 112 58302363 580701 88 580774 113 58302464 580704 89 580775 114 58302965 580707 90 580778 115 58303066 580710 91 580782 116 58303167 580713 92 580783 117 58303268 580716 93 580793 118 58303369 580719 94 580796 119 58303470 580722 95 580799 120 58303571 580725 96 580802 121 58303672 582673 97 582999 122 58303773 580731 98 583000 123 58303874 580734 99 583001 124 58303975 580737 100 583002 126 ------76 580740 101 583003 128 ------77 580743 102 583005 129 ------78 580746 103 583006 134 ------79 580749 104 58300780 580752 105 583008


HPML-5

OCL (IN)

OCL (IN)

OCL (IN)

5

6

7

8

4

9

10

11

12

13

14

16

15

MA0862.eps

3

1

2

17

18


HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

QTY 2 QTY 2 QTY 2

REF D REF D REF D

56 581838 81 580755 106 58301157 580687 82 580758 107 58301258 580688 83 580759 108 58301559 580690 84 580762 109 58301660 580692 85 580766 110 58301961 580695 86 580767 111 58302062 580698 87 580770 112 58302363 580701 88 580774 113 58302464 580704 89 580775 114 58372965 580707 90 580778 115 58373066 580710 91 580782 116 58373167 580713 92 580783 117 58373268 580716 93 580793 118 58373369 580719 94 580796 119 58373470 580722 95 580799 120 58373571 580725 96 580802 121 58373672 582673 97 224207 122 58373773 580731 98 224208 123 58373874 580734 99 583001 124 58373975 580737 100 583002 126 ------76 580740 101 583003 128 ------77 580743 102 583005 129 ------78 580746 103 583006 134 ------79 580749 104 58300780 580752 105 583008


OCL (IN)

HPML-1

OCL (IN)

OCL (IN)

Item QTY Part # Description Item QTY Part # Description1 1 N/A Shell Assembly 10 1 562847 Fuse Spring2 1 N/A Plunger 11 1 562848 Spring Guide3 1 N/A Spacer 12 1 * , + Pull Wire4 1 * Wiper 13 1 + Piston5 1 562630 Retainer 14 1 * Nylon Ring6 1 * U-Cup Rod Seal 15 1 * Piston Seal7 1 * Backup Ring 16 1 * , + Wear Ring8 1 * O-Ring 17 1 684036 Fitting9 1 563782 Fuse Piston 18 2 3129 Snap Ring

* - Included in Seal Kit P/N 562591.+ - Included in Piston Kit P/N 561244.

HPML-2

2600 PSI Main Lift CylinderFor PIDS 60D-MT-881 Through 60D-MT-3260


8

16

11

1

5

12

10

17

6

4

7

15

2

9

14 13 3

MA3300.eps

2600 PSI Main Lift CylinderFor PIDS 60D-MT-3261 Through Present

HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

QTY 2 QTY 2 QTY 2

56 1006749 81 1006774 106 100679857 1006750 82 1006775 107 100679958 1006751 83 1006776 108 100680059 1006752 84 1006777 109 100680160 1006753 85 1006778 110 100680261 1006754 86 1006779 111 100680362 1006755 87 1006780 112 100680463 1006756 88 1006781 113 100680564 1006757 89 1006782 114 100680665 1006758 90 1006783 115 100680766 1006759 91 1006784 116 100680867 1006760 92 1006617 117 100680968 1006761 93 1006785 118 100681069 1006762 94 1006786 119 100681170 1006763 95 1006787 120 100681271 1006764 96 1006788 121 100681372 1006765 97 1006789 122 100681473 1006766 98 1006790 123 100681574 1006767 99 1006791 124 100681675 1006768 100 1006792 126 ------76 1006769 101 1006793 128 ------77 1006770 102 1006794 129 ------78 1006771 103 1006795 134 ------79 1006772 104 100679680 1006773 105 1006797

OCL (IN)


HPML-8

OCL (IN) OCL (IN)

Item QTY Part # Description Item QTY Part # Description1 1 * , ~ Backup Ring 10 1 N/A Rod2 1 @ Cushion Sleeve 11 1 * , ~ Rod Seal3 1 ^ Fuse Piston 12 1 N/A Shell Assembly4 1 * Nylon Ring 13 1 ^ Spring5 1 * , ~ O-Ring 14 1 ^ Spring Guide6 1 N/A Piston 15 1 * Wear Ring7 1 * Piston Seal 16 1 * , ~ Wiper8 1 ~ Retainer 17 1 N/A Wire Ring9 1 @ Retaining Ring

- Included in Fuse Valve Kit P/N 3110435@ - This is a non-servicable item and connot be replaced - DO NOT REMOVE.

HPML-8

* - Included in Seal Kit P/N 3113129.~ - Included in Retainer Kit P/N 3107009-SUB.

4

5

16

17

20

21

19

3

6

7

8

10

9

18

11

12

22

13MA0861.eps

1

14

15

2


2000 PSI Free Lift Cylinder

LPFL-5Item # QTY Part # Description Item # QTY Part # Description

1 1 N/A Shell Assembly 12 1 560465 Spring Guide2 1 N/A Plunger 13 1 769018 Roll Pin3 1 3133 Snap Ring 14 1 * , + Pull Wire4 1 * Plunger Wiper 15 1 + Piston5 1 559983 Retainer 16 1 * Nylon Ring6 1 * Plunger Seal 17 1 * Piston Seal7 1 * Backup Ring 18 1 X Check Valve8 1 * O-Ring 19 1 X O-Ring9 1 * , + Wear Ring 20 1 X Washer

10 1 560470 Fuse Piston 21 1 X Retainer Ring11 1 560824 Spring 22 1 642649 Fitting

* - Included in Seal Kit P/N 560350.+ - Included in Piston Kit P/N 561243.X - Included in Check Valve Kit 563904.

2000 PSI Free Lift CylinderFor PIDS 60D-MT-001 Through 60D-MT-166

LOW PRESSURE

LOW PRESSURE

LOW PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 1

REF E REF E REF E

56 581903 81 580960 106 58119057 580912 82 580962 107 58119258 580914 83 580964 108 58119459 580916 84 580966 109 58119660 580918 85 580968 110 58119861 580920 86 580970 111 58120062 580922 87 580972 112 58120263 580924 88 580974 113 58120464 580926 89 580976 114 58120665 580928 90 580978 115 58120866 580930 91 580980 116 58121067 580932 92 580982 117 58121268 580934 93 580984 118 58121469 580936 94 580986 119 58121670 580938 95 580988 120 58121871 580940 96 580990 121 58122072 580942 97 580992 122 58122273 580944 98 580994 123 58122474 580946 99 580996 124 58122675 580948 100 580998 126 ------76 580950 101 581000 128 ------77 580952 102 581182 129 ------78 580954 103 581184 134 ------79 580956 104 58118680 580958 105 581188


OCL (IN)

LPFL-4

OCL (IN)

OCL (IN)

4

5

16

17

20

21

19

3

6

7

8

10

9

18

11

12

22

13MA0861.eps

1

14

15

2



Item # QTY Part # Description Item # QTY Part # Description1 1 N/A Shell Assembly 12 1 564107 Spring Guide2 1 N/A Plunger 13 1 769018 Roll Pin3 1 3133 Snap Ring 14 1 * , + Pull Wire4 1 * Plunger Wiper 15 1 + Piston5 1 559983 Retainer 16 1 * Nylon Ring6 1 * Plunger Seal 17 1 * Piston Seal7 1 * Backup Ring 18 1 X Check Valve8 1 * O-Ring 19 1 X O-Ring9 1 * , + Wear Ring 20 1 X Washer

10 1 222630 Fuse Piston 21 1 X Retainer Ring11 1 222629 Spring 22 1 642649 Fitting

* - Included in Seal Kit P/N 560350.+ - Included in Piston Kit P/N 561243.X - Included in Check Valve Kit P/N 1003161.

LPFL-3

LOW PRESSURE

LOW PRESSURE

LOW PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 1

REF E REF E REF E

56 582780 81 582830 106 58288057 582782 82 582832 107 58288258 582784 83 582834 108 58288459 582786 84 582836 109 58288660 582788 85 582838 110 58288861 582790 86 582840 111 58289062 582792 87 582842 112 58289263 582794 88 582844 113 58289464 582796 89 582846 114 58289665 582798 90 582848 115 58289866 582800 91 582850 116 58290067 582802 92 582852 117 58290268 582804 93 582854 118 58290469 582806 94 582856 119 58290670 582808 95 582858 120 58290871 582810 96 582860 121 58291072 582812 97 582862 122 58291273 582814 98 582864 123 58291474 582816 99 582866 124 58291675 582818 100 582868 126 ------76 582820 101 582870 128 ------77 582822 102 582872 129 ------78 582824 103 582874 134 ------79 582826 104 58287680 582828 105 582878


LPFL-1

OCL (IN)

OCL (IN)

OCL (IN)

2000 PSI Free Lift CylinderFor PIDS 60D-MT-167 Through Present

5

2

6

1

15

17

19

9

14

4

7

8

16

18

13

3

11

10

12MA0863.eps

20

21

22


HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 1

REF E REF E REF E

56 581901 81 580643 106 58111557 580595 82 580645 107 58111758 580597 83 580647 108 58111959 580599 84 580649 109 58112160 580601 85 580651 110 58112361 580603 86 580653 111 58112562 580605 87 580655 112 58112763 580607 88 580657 113 58112964 580609 89 580659 114 58113165 580611 90 580661 115 58113366 580613 91 580663 116 58113567 580615 92 580665 117 58113768 580617 93 580667 118 58113969 580619 94 580669 119 58114170 580621 95 580671 120 58114371 580623 96 580673 121 58114572 580625 97 580675 122 58114773 580627 98 580677 123 58114974 580629 99 580679 124 58108475 580631 100 580681 126 -76 580633 101 581663 128 -77 580635 102 581108 129 -78 580637 103 581109 134 -79 580639 104 58111180 580641 105 581113

OCL (in)

HPFL-3

OCL - Outer channel Length

OCL (in)

OCL (in)


Item QTY Part # Description Item QTY Part # Description1 1 N/A Shell Assembly 12 1 560465 Spring Guide2 1 N/A Plunger 13 1 X Washer3 1 X Snap Ring 14 1 * , + Pull Wire4 1 * Rod Wiper 15 1 X Piston5 1 559982 Retainer 16 1 * Backup Ring6 1 * Rod Seal 17 1 * Piston Seal7 1 * Backup Ring 18 1 X Check Valve8 1 * O-Ring 19 1 X O-Ring9 1 * , + Wear Ring 20 1 642649 Fitting

10 1 560470 Fuse Piston 21 1 3133 Snap Ring11 1 560824 Fuse Spring 22 1 769018 Roll Pin

HPFL-4

+ - Included in Seal Kit P/N 561242.* - Included in Piston Kit P/N 560349.

X - Included in check valve kit P/N 563904.

5

2

6

1

15

17

19

9

14

4

7

8

16

18

13

3

11

10

12MA0863.eps

20

21

22



HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 1

REF E REF E REF E

56 562642 81 562691 106 56274157 584644 82 562693 107 56274358 562645 83 562695 108 56274559 562647 84 562697 109 56274760 562649 85 562699 110 56274961 562651 86 562701 111 56275162 562653 87 562703 112 56275363 562655 88 562705 113 56275564 562657 89 562707 114 56275765 562659 90 562709 115 56275966 562661 91 562711 116 56276167 562663 92 562713 117 56276368 562665 93 562715 118 56276569 562667 94 562717 119 56276770 562669 95 562719 120 56276971 562671 96 562721 121 56277172 562673 97 562723 122 56277373 562675 98 562725 123 56277574 562677 99 562727 124 56277775 562679 100 562729 126 -76 562681 101 562731 128 -77 562683 102 562733 129 -78 562685 103 562735 134 -79 562687 104 56273780 562689 105 562739

OCL (in)

HPFL-5


OCL (in)

OCL (in)

HPFL-2Item QTY Part # Description Item QTY Part # Description

1 1 N/A Shell Assembly 12 1 564107 Spring Guide2 1 N/A Plunger 13 1 X Washer3 1 X Snap Ring 14 1 * , + Pull Wire4 1 * Rod Wiper 15 1 + Piston5 1 559982 Retainer 16 1 * Backup Ring6 1 * Rod Seal 17 1 * Piston Seal7 1 * Backup Ring 18 1 X Check Valve8 1 * O-Ring 19 1 X O-Ring9 1 * , + Wear Ring 20 1 642649 Fitting

10 1 560470 Fuse Piston 21 1 3133 Snap Ring11 1 564108 Fuse Spring 22 1 769018 Roll Pin

* - Included in Seal Kit P/N 560349+ - Included in Piston Kit P/N 561242X - Included in check valve kit P/N 563904.


MA2977.eps

41718 15

3

2

6

10

217

20

16

19

9

23

13

8

1

14

22

12

5

11

2600 PSI Free Lift CylinderFor PIDS 60D-MT-3261 Through Present

HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 1

56 1006823 81 1006848 106 100687357 1006824 82 1006849 107 100687458 1006825 83 1006850 108 100687559 1006826 84 1006851 109 100687660 1006827 85 1006852 110 100687761 1006828 86 1006853 111 100687862 1006829 87 1006854 112 100687963 1006830 88 1006855 113 100688064 1006831 89 1006856 114 100688165 1006832 90 1006857 115 100688266 1006833 91 1006858 116 100688367 1006834 92 1006859 117 100688468 1006835 93 1006860 118 100688569 1006836 94 1006861 119 100688670 1006837 95 1006862 120 100688771 1006838 96 1006863 121 100688872 1006839 97 1006864 122 100688973 1006840 98 1006865 123 100689074 1006841 99 1006866 124 100689175 1006842 100 1006867 126 -76 1006843 101 1006868 128 -77 1006844 102 1006869 129 -78 1006845 103 1006870 134 -79 1006846 104 100687180 1006847 105 1006872

OCL (in)


HPFL-6

OCL (in) OCL (in)

HPFL-7Item # QTY Part # Description Item # QTY Part # Description

1 1 * Back-Up Ring 13 1 N/A Rod2 1 X Check Valve 14 1 * Rod Seal3 1 * , X Circlip 15 1 769018 Roll Pin4 1 564107 Spring Guide 16 1 N/A Shell5 1 3133 Snap Ring 17 1 564108 Spring6 2 * Nylon Ring 18 1 3104903 Fuse Piston7 1 * , X O-Ring 19 1 N/A Stand Tube8 1 * O-Ring 20 1 X Washer9 1 N/A Piston 21 1 * Wear Ring10 1 * Piston Seal 22 1 * Wiper11 1 611299 Fitting 23 1 @ Pull-In Wire12 1 3106469 Retainer

* - Included in Cylinder Service Kit 3106465.X - Included in Check Valve Kit 563904.@ - This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.

For PIDS 60D-MT-001 Through PresentWeldments

10

12

13

B

1

1411

2

1517

18

4

1

16

21

3

Chain AnchorsRef X, Y, Z

*denotes hidden part

32

31

35

33

3034

1

A

4

325 31

*X 30

MA2560.eps

2

3

6789

D

34

38

33

37

31

*Y30

24

31

*Z30

33

34

2

32

2120

2719

C

12

29

32

33

34

1

22

23

28

36

E

26

25

Weldment Common PartsREF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

A 1 n Outer Upright 18 1 683822 Lockwasher B 1 n Intermediate Upright 19 1 3133 Snap Ring C 1 n Inner Upright 20 4 206323 Lockwasher, M6D 1 n Mainlift Cylinder 21 4 206321 Capscrew, M6X16 LGE 1 n Free Lift Cylinder 22 4 1 200869 FL Cylinder Band1 * 631881 Shim 23 4 2 201558 Capscrew2 8 662145 Load Roller 24 4 2 786881 Locknut3 25 1 605948 Swivel elbow, 450

4 26 1 642649 Elbow, 900

5 2 3129 Snap Ring 27 2 207482 Bracket6 * 200524 Shim 28 1 207475 Crosshead7 * 200525 Shim 29 2 3140 Snap Ring 8 * 205085 Shim 31 12 6508 Cotter Pin9 * 205086 Shim 32 6 684305 Pin

10 2 683820 Capscrew 33 6 200007 Jam Nut11 6 683826 Lockwasher 34 6 200006 Full Nut12 4 660051 Chain Sheave 2 201435 Chain Anchor, Ref X13 1 683802 Pin Assembly 2 680242 Chain Anchor, Ref Y14 1 683799 Pin Assembly 2 683817 Chain Anchor, Ref Z15 1 683793 FL Hose Sheave 36 2 1 683832 Insert HI- PRESSURE ONLY16 1 683821 Capscrew 37 2 2 202396 Bumper HI-LIFT ONLY17 1 683794 Washer 38 2 2 201895 Clamp HI-LIFT ONLY

3 1 212588 Wear Plug Kit

3 - One Kit per Mast.

35

n - See Specific Charts for Part Numbers.* - Quantity will vary.

1 - Hi-Pressure only 2600 PSI.

2 - Hi-Lift only OCL above 102".

4 - Included in FL Cylinder Band Kit p/n 208742.

REF A REF A REF B REF C REF A REF A REF B REF C

56 684129 202473 684130 200656 93 683438 202510 683483 20069357 683402 202474 683447 200657 94 683439 202511 683484 20069458 683403 202475 683448 200658 95 683440 202512 683485 20069559 683404 202476 683449 200659 96 683441 202513 683486 20069660 683405 202477 683450 200660 97 683442 202514 683487 20069761 683406 202478 683451 200661 98 683443 202515 683488 20069862 683407 202479 683452 200662 99 683444 202516 683489 20069963 683408 202480 683453 200663 100 683445 202517 683490 20070064 683409 202481 683454 200664 101 683446 202518 683491 20070165 683410 202482 683455 200665 102 688078 202634 687878 20070266 683411 202483 683456 200666 103 688079 202548 687879 20070367 683412 202484 683457 200667 104 688080 202549 687880 20070468 683413 202485 683458 200668 105 688081 202550 687881 20070569 683414 202486 683459 200669 106 688082 202551 687882 20070670 683415 202487 683460 200670 107 688083 202552 687883 20070771 683416 202488 683461 200671 108 688084 202635 687884 20070872 683417 202489 683462 200672 109 688085 202553 687885 20070973 683418 202490 683463 200673 110 688086 202554 687886 20071074 683419 202491 683464 200674 111 688087 202555 687887 20071175 683420 202492 683465 200675 112 688088 202556 687888 20071276 683421 202493 683466 200676 113 688089 202557 687889 20071377 683422 202494 683467 200677 114 688090 202558 687890 20071478 683423 202495 683468 200678 115 688091 202636 687891 20071579 683424 202496 683469 200679 116 688092 202559 687892 20071680 683425 202497 683470 200680 117 688093 202560 687893 20071781 683426 202498 683471 200681 118 688094 202561 687894 20071882 683427 202499 683472 200682 119 688095 202562 687895 20071983 683428 202500 683473 200683 120 688096 202563 687896 20072084 683429 202501 683474 200684 121 688097 202564 687897 20072185 683430 202502 683475 200685 122 688098 202637 687898 20072286 683431 202503 683476 200686 123 688099 202565 687899 20072387 683432 202504 683477 200687 124 688100 202566 687900 20072488 683433 202505 683478 200688 126 688101 212007 212008 21200989 683434 202506 683479 200689 128 688102 206789 205598 20559990 683435 202507 683480 200690 129 688103 209272 209273 20927491 683436 202508 683481 200691 134 688104 206790 204876 20487792 683437 202509 683482 200692

WLD-3-1

1OUTER UPRIGHT

1 - For PIDs 60D-MT-001 thru 60D-MT-453 for reference only. Order weldement part number in next column.

1OUTER UPRIGHT


OCL (IN)

OUTER UPRIGHT

INTERMEDIATE UPRIGHT

INNER UPRIGHT

QTY 1

OCL (IN)

OUTER UPRIGHT

INTERMEDIATE UPRIGHT

INNER UPRIGHT

QTY 1

Hoist Chains

Free Lift Hose

3

MA2340.eps

2

MA0170.eps

1

Hoist Chains and Free Lift Hose

MAIN LIFT CHAIN REF

#1

FREE LIFT CHAIN REF

#2

FREE LIFT HOSE REF

#3

MAIN LIFT CHAIN REF

#1

FREE LIFT CHAIN REF

#2

FREE LIFT HOSE

REF #3

QTY 1 QTY 1

56 683976 683954 683537 92 678800 683987 20011257 683976 683954 200089 93 678800 683979 20011358 683977 683954 200090 94 678775 683979 20011459 683978 683955 200091 95 683998 681429 20011560 683978 683956 200092 96 683998 683980 20011661 683979 683956 200093 97 683999 683980 68357662 681429 683957 200094 98 684000 683981 68357763 681429 680458 200095 99 684000 683982 68357864 683980 680458 200096 100 684001 683982 68357965 683981 683959 200097 101 678837 681430 68358066 683981 683960 200098 102 678837 683993 68358167 683982 683960 200099 103 678777 683993 68702368 681430 683961 200100 104 688157 683994 68702469 681430 681428 200101 105 688157 683995 68702570 678770 681428 200102 106 683958 683995 68702671 683984 683976 200103 107 678838 678800 20011772 683984 683977 200104 108 678838 678775 20011873 683985 683977 683553 109 678781 678775 20011974 680459 683978 683554 110 688158 683998 20012075 680459 678979 683555 111 688158 683999 20012176 678771 678979 683556 112 688159 683999 20012277 683987 681429 683557 113 683962 684000 20012378 683987 683980 683558 114 683962 684001 20012479 683988 683980 683559 115 678839 684001 20012580 678796 683981 683560 116 678779 678837 20016181 678796 683982 683561 117 678779 678777 20012682 683990 683982 683562 118 683983 678777 20012783 678797 681430 683563 119 678840 688157 20012884 678797 678770 683564 120 678840 683958 20012985 683992 678770 200105 121 678783 683958 20013086 681431 683984 200106 122 683986 678838 20013187 681431 683985 200107 123 683986 678781 20013288 683993 683985 200108 124 678841 678781 20013389 683994 680459 200109 129 683989 678839 20927590 683994 678771 200110 132 678787 683983 22146591 683995 678771 200111


CHN_HOSE-1

QTY 2

OCL (in)

QTY 2

OCL (in)


1

3

2

Lowering Control Valve

REF QTY PART# DESCRIPTION

*200630 2000 PSI Lowering Control Valve, 8 GPM*684812 2000 PSI Lowering Control Valve, 24 GPM*684810 2600 PSI Lowering Control Valve, 17 GPM

2 1 684152 Valve Body

200629 2000 PSI Valve Cartridge, 8 GPM684154 2000 PSI Valve Cartridge, 24 GPM684210 2600 PSI Valve Cartridge, 17 GPM

LCV2port

* - Valve Assembly consists of 1 - Valve Body and 1 - Valve Cartridge.

Valve Assembly

Valve Body

Valve Cartridge

Lowering Control Valve

1

3 1

Load Backrest1

32

Backrest-2.eps

LBR-2 All

REF QTY PART # DESCRIPTION684784 *Backrest, 37" x 36"684785 *Backrest, 37" x 48"226831 *Backrest, 37" x 54"684786 *Backrest, 37" x 60"684787 *Backrest, 41" x 36"684788 *Backrest, 41" x 48"684789 *Backrest, 41" x 60"362796 *Backrest, 41" x 72"246396 *Backrest, 43.3" x 48"684790 *Backrest, 49" x 36"684791 *Backrest, 49" x 48"684792 *Backrest, 49" x 60"226825 *Backrest, 51" x 48"231212 *Backrest, 53" x 30"231260 *Backrest, 53" x 36"357671 *Backrest, 53" x 48"249220 *Backrest, 55.3" x 48"235370 *Backrest, 60" x 48"684793 *Backrest, 61" x 36"226834 *Backrest, 61" x 40"684794 *Backrest, 61" x 48"684795 *Backrest, 61" x 60"226828 *Backrest, 62" x 48"225576 *Backrest, 72" x 48"

2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16

Class III Load Backrests

1 1

* - Item 1 includes items 2 and 3.

Other Backrest sizes are available, contact Lift Technologies for details.

4 Roller Carriages

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

Carriage drawing is for reference only, specific carriage may look different.

4

1

9

67

8

10

MA0442.eps5

1112

23

13

REF QTY Part # Description REF QTY Part # Description683874 37" Cushion Carriage Weldment 2 1 4 206174 Capscrew683875 41" Cushion Carriage Weldment 3 1 4 684660 Lockwasher684329 49" Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assembly684330 61" Cushion Carriage Weldment 5 2 6518 Cotter Pin683880 37" Pneumatic Carriage Weldment 6 2 678667 Pin683881 41" Pneumatic Carriage Weldment 7 4 6508 Cotter Pin683882 49" Pneumatic Carriage Weldment 8 2 683817 Chain Anchor683883 61" Pneumatic Carriage Weldment 9 1 *24 631881 Shim

10 1 4 662145 Roller Assembly11 2 200007 Nut, Hex Jam12 2 200006 Nut, Hex full13 1 219400 Forkstop Kit

Common Parts

1 - Included in Roller Kit p/n 219485.* - Quantity as needed.

CARR-3

1 1

60D 4 Roller Carriages


4 Roller Carriages



23

4

1211

109

8

57

6 MA2329.eps

13

1

REF QTY Part # Description REF QTY Part # Description200727 37" Cushion Carriage Weldment 2 1 4 206174 Capscrew200728 41" Cushion Carriage Weldment 3 1 4 684660 Lockwasher200731 49" Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assembly200732 61" Cushion Carriage Weldment 5 2 6518 Cotter Pin200737 37" Pneumatic Carriage Weldment 6 2 200006 Nut, Hex full200738 41" Pneumatic Carriage Weldment 7 2 200007 Nut, Hex Jam200739 49" Pneumatic Carriage Weldment 8 2 680242 Chain Anchor200740 61" Pneumatic Carriage Weldment 9 4 6508 Cotter Pin

10 2 678667 Pin11 1 *24 631881 Shim12 1 4 662145 Roller Assembly13 1 219400 Forkstop Kit

Common Parts


CARR-1

1 1



4 Roller Carriages




1

23

4

109

67

8

5 1112 MA0337.eps

13

REF QTY Part # Description REF QTY Part # Description208684 37" Cushion Carriage Weldment 2 1 4 206174 Capscrew208685 41" Cushion Carriage Weldment 3 1 4 684660 Lockwasher208688 37" Pneumatic Carriage Weldment 4 1 4 683819 Thrust Roller Assembly208689 41" Pneumatic Carriage Weldment 5 2 6518 Cotter Pin

6 2 678667 Pin7 4 6508 Cotter Pin8 2 680242 Chain Anchor9 1 *24 631881 Shim10 1 4 662145 Roller Assembly11 2 200007 Nut, Hex Jam12 2 200006 Nut, Hex full13 1 219400 Forkstop Kit

Common Parts


CARR-4

1 1



23

4

MA0441.eps

1

12

9

67

8

513

14

119

10

15

REF QTY Part # Description REF QTY Part # Description684191 37" Cushion Carriage Weldment 2 1 4 206174 Capscrew684192 41" Cushion Carriage Weldment 3 1 4 684660 Lockwasher684343 49" Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assembly684344 61" Cushion Carriage Weldment 5 2 6518 Cotter Pin684197 37" Pneumatic Carriage Weldment 6 2 678667 Pin684198 41" Pneumatic Carriage Weldment 7 2 6508 Cotter Pin684199 49" Pneumatic Carriage Weldment 8 2 683817 Chain Anchor684200 61" Pneumatic Carriage Weldment 9 1 *24 631881 Shim

10 1 6 662145 Roller Assembly11 1 2 658378 Retainer12 1 4 680218 Capscrew13 2 200007 Jam Nut14 2 200006 Full Nut15 2 219400 Fork Stop Kit

Common Parts


CARR-2

1 1


6 Roller Carriages



6 Roller Carriages




REF QTY Part # Description REF QTY Part # Description200743 37" Cushion Carriage Weldment 2 1 4 206174 Capscrew 200744 41" Cushion Carriage Weldment 3 1 4 684660 Lockwasher200747 49" Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assembly200748 61" Cushion Carriage Weldment 5 2 6518 Cotter Pin200753 37" Pneumatic Carriage Weldment 6 2 678667 Pin200754 41" Pneumatic Carriage Weldment 7 4 6508 Cotter Pin200755 49" Pneumatic Carriage Weldment 8 2 683817 Chain Anchor200755 61" Pneumatic Carriage Weldment 9 1 *24 631881 Shim

10 1 4 662145 Roller Assembly11 1 2 658378 Retainer Plate12 1 4 680218 Capscrew 13 2 200007 Nut, Hex Jam14 2 200006 Nut, Hex full15 1 2 660050 Roller Assembly16 1 219400 Fork Stop Kit

Common Parts


CARR-5

1 1


1

23

4 10

67

8

5 1314 MA0375.eps

1112

9

15

16

1

23

4 10

67

8

513

14

MA0338.eps

1112

9

15

REF QTY Part # Description REF QTY Part # Description208692 37" Cushion Carriage Weldment 2 1 4 206174 Capscrew 246636 38" Cushion Carriage Weldment 3 1 4 684660 Lockwasher208693 41" Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assembly246393 43.3" Cushion Carriage Weldment 5 2 6518 Cotter Pin208696 49" Cushion Carriage Weldment 6 2 678667 Pin208697 61" Cushion Carriage Weldment 7 4 6508 Cotter Pin222599 62" Cushion Carriage Weldment 8 2 683817 Chain Anchor385981 72" Cushion Carriage Weldment 9 1 *24 631881 Shim208702 37" Pneumatic Carriage Weldment 10 1 4 662145 Roller Assembly208703 41" Pneumatic Carriage Weldment 11 1 2 658378 Retainer Plate232311 47.2" Pneumatic Carriage Weldment 12 1 4 680218 Capscrew 208704 49" Pneumatic Carriage Weldment 13 2 200007 Nut, Hex Jam219603 51" Pneumatic Carriage Weldment 14 2 200006 Nut, Hex full376051 53" Pneumatic Carriage Weldment 15 1 2 660050 Roller Assembly249216 55.3" Pneumatic Carriage Weldment 16 1 219400 Fork Stop Kit235367 60" Pneumatic Carriage Weldment208705 61" Pneumatic Carriage Weldment373267 72" Pneumatic Carriage Weldment

1 - Included in Roller Kit p/n 219484.

60D 6 Roller Carriages Common Parts

* - Quantity as needed.

CARR-6

1 1

6 Roller Carriages




Low Pressure Internal Hose Reeving

MA0383.eps

5

891

6

54

152

3

142

34

6

12

13

1011

7

16

Note: Double IHR is shown. Single is installed on only on one side.

For PIDS 60D-MT-001 Through Present Low Pressure MastsFor PIDs 60D-MT-001 Through 60D-MT-614 High Pressure Masts

Note:For 60D-MT-001 Through 60D-MT-166High Pressure Units, crosshead conversionkit p/n 209699 must be ordered for newinstallations.

Low Pressure Internal Hose Reeving

SINGLE DOUBLE SINGLE DOUBLE

3549 Layout Drawing 9 2 4 684649 Capscrew, M10x251 2 4 * Hose 10 1 2 2680 Fitting, 6-62 2 4 677267 Hose Sheave 11 1 2 2453 Fitting, 6-63 2 4 684657 Shaft 12 1 2 683919 Bracket4 2 4 683822 Lockwasher, M12 13 1 2 786882 Nut, M105 2 4 684650 Capscrew, M12x60 14 1 2 201669 Washer6 3 6 2375 Fitting, 6-6 15 1 2 206035 Hose guard7 1 2 684658 Bracket 16 4 8 8812 Cap8 1 2 683826 Lockwasher, M10

PART #

* - See Chart Below.~ - For field installations - field kit p/n 206041 is required.

IHR-5

DESCRIPTION

IHR COMMON PARTSCOMMON PARTS GROUP: PART # 206038

QTYREF

PART #

DESCRIPTION REFQTY

IHR KIT IHR KIT IHR KIT IHR KIT IHR KIT IHR KIT

QTY 1 QTY 1 QTY 1 QTY 1 QTY 1 QTY 1

56 688416 3550-2875 688504 3550-2920 80 688440 3550-4650 688528 3550-4700 104 688464 3550-6454 688552 3550-6510

57 688417 3550-2945 688505 3550-2980 81 688441 3550-4725 688529 3550-4775 105 688465 3550-6529 688553 3550-6580

58 688418 3550-3005 688506 3550-3055 82 688442 3550-4800 688530 3550-4850 106 688466 3550-6604 688554 3550-6655

59 688419 3550-3080 688507 3550-3130 83 688443 3550-4875 688531 3550-4925 107 688467 3550-6679 688555 3550-6730

60 688420 3550-3155 688508 3550-3205 84 688444 3550-4950 688532 3550-5000 108 688468 3550-6753 688556 3550-6805

61 688421 3550-3230 688509 3550-3280 85 688445 3550-5025 688533 3550-5075 109 688469 3550-6828 688557 3550-6880

62 688422 3550-3305 688510 3550-3355 86 688446 3550-5100 688534 3550-5150 110 688470 3550-6903 688558 3550-6955

63 688423 3550-3380 688511 3550-3430 87 688447 3550-5175 688535 3550-5225 111 688471 3550-6978 688559 3550-7030

64 688424 3550-3455 688512 3550-3505 88 688448 3550-5250 688536 3550-5300 112 688472 3550-7053 688560 3550-7105

65 688425 3550-3530 688513 3550-3580 89 688449 3550-5340 688537 3550-5385 113 688473 3550-7127 688561 3550-7180

66 688426 3550-3605 688514 3550-3655 90 688450 3550-5407 688538 3550-5460 114 688474 3550-7202 688562 3550-7255

67 688427 3550-3680 688515 3550-3730 91 688451 3550-5482 688539 3550-5535 115 688475 3550-7277 688563 3550-7330

68 688428 3550-3750 688516 3550-3800 92 688452 3550-5557 688540 3550-5610 116 688476 3550-7352 688564 3550-7405

69 688429 3550-3830 688517 3550-3875 93 688453 3550-5632 688541 3550-5685 117 688477 3550-7426 688565 3550-7480

70 688430 3550-3905 688518 3550-3950 94 688454 3550-5706 688542 3550-5760 118 688478 3550-7501 688566 3550-7555

71 688431 3550-3980 688519 3550-4025 95 688455 3550-5781 688543 3550-5835 119 688479 3550-7576 688567 3550-7630

72 688432 3550-4050 688520 3550-4100 96 688456 3550-5856 688544 3550-5910 120 688480 3550-7651 688568 3550-7705

73 688433 3550-4125 688521 3550-4175 97 688457 3550-5931 688545 3550-5985 121 688481 3550-7726 688569 3550-7780

74 688434 3550-4200 688522 3550-4250 98 688458 3550-6006 688546 3550-6055 122 688482 3550-7800 688570 3550-7855

75 688435 3550-4275 688523 3550-4350 99 688459 3550-6080 688547 3550-6135 123 688483 3550-7875 688484 3550-7930

76 688436 3550-4350 688524 3550-4400 100 688460 3550-6155 688548 3550-6210 124 688484 3550-7950 688485 3550-7983

77 688437 3550-4425 688525 3550-4475 101 688461 3550-6230 688549 3550-6285 132 221416 3550-8305

78 688438 3550-4500 688526 3550-4550 102 688462 3550-6305 688550 3550-6355

79 688439 3550-4575 688527 3550-4625 103 688463 3550-6379 688551 3550-6435

OCL

PNEUMATICCUSHION


PNEUMATICPNEUMATIC

OCL

CUSHION CUSHION

IHR-6

HOSE HOSE

HOSE QUANTITY: SINGLE IHR - 2 DOUBLE IHR - 4

HOSE HOSE HOSE HOSE

IHR KIT and HOSE PART NUMBERS

OCL

High Pressure Internal Hose ReevingSingle Function

For PIDs 60D-MT-615 Through 60D-MT1506

MA0367.eps

2717

26

2225

1011

11

10

20

24

2119

18

23

2627

42 3

5 6

8

15

10

1114

13 7

810

12

1110

98

7

16

1

28

Common items.

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

2 2 207484 Hose Sheave3 2 207493 Shaft4 2 201669 Washer5 2 683822 Lockwasher, M126 2 206174 Capscrew, M12x1,75x45-8.87 3 2375 Fitting, 6-68 6 684649 Capscrew, M10x1,5x25-8.89 2 683919 Bracket10 9 683826 Lockwasher, M1011 7 787381 Nut, M1012 2 684658 Bracket13 1 2680 Fitting, 6-614 1 2453 Fitting, 6-615 1 207486 Bracket

Ref: S-4004.


For PIDs 60D-MT-615 Through 60D-MT1506ITEMS LISTED BELOW ARE FOR REPLACEMENT PARTS ORDERING ONLY.

FOR COMPLETE KITS OR HOSES, ORDER PART NUMBERS LISTED ON PAGE 43.

16 1 673417 Segment17 1 207483 Chain Guard18 2 208681 Capscrew, M10x1,5x45-8.819 1 206320 Capscrew, M10x1,5x65-8.820 2 207481 Guard21 2 207490 Tire22 4 207488 Tire23 1 207478 Chain Guard24 2 208675 Shaft25 4 207489 Shaft26 4 206321 Capscrew, M6x1x16-8.827 4 206323 Lockwasher, M628 2 207495 Clip


13

B

14

-

MA0518.eps

11

17

16

15

18

1912

23

2021

227

11

12

11

10

16

15

9

16

7

34

5

6

1

2

AA

8

25

For PIDs 60D-MT1507 Through Present

Notes:1. Items “A” are originally installed on the mast and should be reused.2. Items 1 though 8 can be orderedin kit p/n 215999.

For Single to DoubleIHR conversion usehardware conversion kitp/n 209734. IHR hosesmust be ordered separately.


REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

10066 Layout Drawing 13 1 673417 Segment1 1 215998 IHR Bracket 14 2 207495 IHR Clip2 1 207483 Chain Guard 15 4 786882 Nut, M103 2 215558 IHR Sheave 16 2 681238 Lockwasher, M104 2 210173 Stubshaft, single func. 17 1 207486 Bracket5 2 215556 IHR & Chain Guard 18 1 2453 Bulkhead Union 90 deg6 1 768414 Capscrew, M12x65 long 19 1 2680 Fitting7 1 683822 Lockwasher, M12 20 2 207484 Sheave8 1 205979 Nut, M12 21 2 207493 Shaft9 2 684658 IHR Bracket 22 2 201669 Washer, 0.5ID, 1.5OD10 2 683919 Bracket 23 2 206174 Capscrew, M12x4511 6 684649 Capscrew, Hex head 24 1 208756 Installation Instructions12 3 2375 Fitting, Bulkhead Union 25 2 2645 Cap

HIGH PRESSURE SINGLE IHR COMMON PARTSCOMMON PARTS GROUP: PART # 218478

IHR-1

IHR KIT HOSE IHR KIT HOSE IHR KIT HOSE IHR KIT HOSE IHR KIT HOSE IHR KIT HOSE

QTY 1 QTY 2 QTY 1 QTY 2 QTY 1 QTY 2 QTY 1 QTY 2 QTY 1 QTY 2 QTY 1 QTY 2

56 218575 3550-2945 218576 3550-3005 81 218625 3550-4800 218626 3550-4850 106 218675 3550-6660 218676 3550-6712

57 218577 3550-3025 218578 3550-3070 82 218627 3550-4875 218628 3550-4925 107 218677 3550-6730 218678 3550-6787

58 218579 3550-3095 218580 35503130 83 218629 3550-4950 218630 3550-5000 108 218679 3550-6805 218680 3550-6861

59 218581 3550-3155 218582 3550-3205 84 218631 3550-5025 218632 3550-5075 109 218681 3550-6880 218682 3550-6936

60 218583 3550-3230 218584 3550-3280 85 218633 3550-5100 218634 3550-5150 110 218683 3550-6955 218684 3550-7011

61 218585 3550-3305 218586 3550-3355 86 218635 3550-5175 218636 3550-5225 111 218685 3550-7030 218686 3550-7085

62 218587 3550-3389 218588 3550-3430 87 218637 3550-5250 218638 3550-5300 112 218687 3550-7105 218688 3550-7160

63 218589 3550-3455 218590 3550-3505 88 218639 3550-5325 218640 3550-5375 113 218689 3550-7180 218690 3550-7235

64 218591 3550-3530 218592 3550-3580 89 218641 3550-5400 218642 3550-5450 114 218691 3550-7255 218692 3550-7310

65 218593 3550-3605 218594 3550-3655 90 218643 3550-5466 218644 3550-5516 115 218693 3550-7330 218694 3550-7385

66 218595 3550-3680 218596 3550-3730 91 218645 3550-5535 218646 3550-5590 116 218695 3550-7405 218696 3550-7459

67 218597 3550-3755 218598 3550-3805 92 218647 3550-5610 218648 3550-5665 117 218697 3550-7480 218698 3550-7534

68 218599 3550-3830 218600 3550-3880 93 218649 3550-5685 218650 3550-5740 118 218699 3550-7555 218700 3550-7609

69 218601 3550-3900 218602 3550-3950 94 218651 3550-5760 218652 3550-5815 119 218701 3550-7630 218702 3550-7684

70 218603 3550-3980 218604 3550-4025 95 218653 3550-5835 218654 3550-5889 120 218703 3550-7705 218704 3550-7759

71 218605 3550-4055 218606 3550-4100 96 218655 3550-5910 218656 3550-5964 121 218705 3550-7780 218706 3550-7833

72 218607 3550-4130 218608 3550-4175 97 218657 3550-5985 218658 3550-6039 122 218707 3550-7855 218708 3550-7908

73 218609 3550-4200 218610 3550-4250 98 218659 3550-6060 218660 3550-6114 123 218709 3550-7930 218710 3550-7983

74 218611 3550-4275 218612 3550-4325 99 218661 3550-6135 218662 3550-6189 124 218711 3550-8005 218712 3550-8058

75 218613 3550-4350 218614 3550-4400 100 218663 3550-6210 218664 3550-6263 126 218713 3550-8155 218714 3550-8150

76 218615 3550-4425 218616 3550-4475 101 218665 3550-6285 218666 3550-6338 128 220456 3550-8305 ----- -----

77 218617 3550-4500 218618 3550-4550 102 218667 3550-6360 218668 3550-6413 129 220813 3550-8380 ----- -----

78 218619 3550-4575 218620 3550-4625 103 218669 3550-6435 218670 3550-6488 134 231689 3550-8755 ----- -----

79 218621 3550-4650 218622 3550-4700 104 218671 3550-6510 218672 3550-6562

80 218623 3550-4725 218624 3550-4775 105 218673 3550-6586 218674 3550-6637

OCL

PNEUMATIC


CUSHION

IHR-2

HIGH PRESSURE SINGLE IHR KIT and HOSE PART NUMBERS

OCL

PNEUMATICPNEUMATIC

OCL

CUSHION CUSHION

High Pressure Internal Hose ReevingDouble Function

For PIDs 60D-MT-615 Through 60D-MT1506

MA0366.eps

2829

30 531

1110

2522

1727

26

11

10

2021

2419

18

23

2726

3

32 4

5 6

78

9

1011

12

108

16

B

C

8

15

14 10

11 137

13

714


3 2 684657 Shaft4 2 683794 Spacer5 2 683822 Lockwasher, M126 2 202407 Capscrew, M12x1,75x45-8.87 6 2375 Fitting, 6-68 6 684649 Capscrew, M10x1,5x25-8.89 2 683919 Bracket10 9 683826 Lockwasher, M1011 7 787381 Nut, M1012 2 684658 Bracket13 2 2680 Fitting, 6-614 2 2453 Fitting, 6-615 1 207486 Bracket16 1 673417 Segment17 1 207483 Chain Guard

18 2 208681 Capscrew, M10x1,5x45-8.819 1 206320 Capscrew, M10x1,5x65-8.820 2 207481 Guard21 2 207490 Tire22 4 207488 Tire23 1 207478 Chain Guard24 2 208675 Shaft25 4 207489 Shaft26 4 206321 Capscrew, M6x1x16-8-827 4 206323 Lockwasher, M628 2 207493 Shaft29 2 207484 Hose Sheave30 2 207494 Hose Guard31 2 206174 Capscrew, M12x1,5x45-8.832 2 677267 Hose Sheave

Common items.

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

Ref: S-4005.

For PIDs 60D-MT-615 Through 60D-MT1506ITEMS LISTED BELOW ARE FOR REPLACEMENT PARTS ORDERING ONLY

FOR COMPLETE KITS OR HOSES, ORDER PART NUMBERS LISTED ON PAGE 47.


MA0580.eps

23

13

19

15

17

15

20

2119

1822

1622

721

2425

117

16

15

14

19

18

7

34

5

6

1

2

AA

8

910

712

11

26

26

2626

B

C


Notes:1. Items “A” are originally installed on the mast and should be reused.

High Pressure Internal Hose ReevingDouble Function (Continued on Next Page)


S-10067 Layout Drawing 14 2 683919 Bracket1 1 215998 IHR Bracket 15 6 684649 Capscrew, Hex Head2 1 207483 Chain Guard 16 6 2375 Fitting, Bulkhead Union3 2 215558 IHR Sheave 17 1 673417 Segment4 2 210173 Stubshart, Single Func. 18 4 786882 Nut, M105 2 215556 IHR & Chain Guard 19 4 681238 Lockwasher, M106 1 768414 Capscrew, M12x65 long 20 1 207486 Bracket7 4 683622 Lockwasher, M12 21 2 2453 Bulkhead Union, 90 deg8 1 205979 Nut, M12 22 2 2680 Fitting9 2 207493 Shaft 23 2 202407 Capscrew, M12x6010 2 207484 Sheave 24 2 684657 Shaft11 4 201669 Washer, 0.5ID 1.5OD 25 2 677267 IHR Sheave12 2 206174 Capscrew, M12x45 26 4 2645 Nut, #6 cap13 2 684658 IHR Bracket 27 1 208756 Installation Instructions

HIGH PRESSURE DOUBLE IHR COMMON PARTSCOMMON PARTS GROUP: PART # 218479

IHR-3

Continued on page 49.

REF B REF C REF B REF C REF B REF C REF B REF C

QTY 1 QTY 1 QTY 1 QTY 1

56 218714 3550-2945 3550-2801 218715 3550-3005 3550-2851 74 218750 3550-4275 3550-4125 218751 3550-4325 3550-4175

57 218716 3550-3025 3550-2875 218717 3550-3070 3550-2920 75 218752 3550-4350 3550-4200 218753 3550-4400 3550-4250

58 218718 3550-3095 3550-2945 218719 3550-3130 3550-2980 76 218754 3550-4425 3550-4275 218755 3550-4475 3550-4325

59 218720 3550-3155 3550-3005 218721 3550-3205 3550-3055 77 218756 3550-4500 3550-4350 218757 3550-4550 3550-4400

60 218722 3550-3230 3550-3080 218723 3550-3280 3550-3130 78 218758 3550-4575 3550-4425 218759 3550-4625 3550-4475

61 218724 3550-3305 3550-3155 218725 3550-3355 3550-3205 79 218760 3550-4650 3550-4500 218761 3550-4700 3550-4550

62 218726 3550-3389 3550-3230 218727 3550-3430 3550-3280 80 218762 3550-4725 3550-4575 218763 3550-4775 3550-4625

63 218728 3550-3455 3550-3305 218729 3550-3505 3550-3355 81 218764 3550-4800 3550-4650 218765 3550-4850 3550-4700

64 218730 3550-3530 3550-3380 218731 3550-3580 3550-3430 82 218766 3550-4875 3550-4725 218767 3550-4925 3550-4775

65 218732 3550-3605 3550-3455 218733 3550-3655 3550-3505 83 218768 3550-4950 3550-4800 218769 3550-5000 3550-7875

66 218734 3550-3680 3550-3530 218735 3550-3730 3550-3580 84 218770 3550-5025 3550-4875 218771 3550-5075 3550-4925

67 218736 3550-3755 3550-3605 218737 3550-3805 3550-3655 85 218772 3550-5100 3550-4950 218773 3550-5150 3550-5000

68 218738 3550-3830 3550-3680 218739 3550-3880 3550-3730 86 218774 3550-5175 3550-5025 218775 3550-5225 3550-5075

69 218740 3550-3900 3550-3750 218741 3550-3950 3550-3800 87 218776 3550-5250 3550-5100 218777 3550-5300 3550-5150

70 218742 3550-3980 3550-3830 218743 3550-4025 3550-3875 88 218778 3550-5325 3550-5175 218779 3550-5375 3550-5225

71 218744 3550-4055 3550-3905 218745 3550-4100 3550-3950 89 218780 3550-5400 3550-5250 218781 3550-5450 3550-5300

72 218746 3550-4130 3550-3980 218747 3550-4175 3550-4025 90 218782 3550-5466 3550-5316 218783 3550-5516 3550-5366

73 218748 3550-4200 3550-4050 218749 3550-4250 3550-4100 91 218784 3550-5535 3550-5385 218785 3550-5590 3550-5440

IHR-4-1

HOSE

QTY 2

HOSE

PNEUMATIC

HIGH PRESSURE DOUBLE IHR HOSE PART NUMBERS

OCL (IN)

IHR KIT

QTY 2

IHR KIT IHR KIT

QTY 2

CUSHION CUSHION PNEUMATIC

HOSE HOSEIHR KIT


OCL (IN)

QTY 2

High Pressure Internal Hose ReevingDouble Function (Continued)

MA0580.eps

23

13

19

15

17

15

20

2119

1822

1622

721

2425

117

16

15

14

19

18

7

34

5

6

1

2

AA

8

910

712

11

26

26

2626

B

C


Notes:1. Items “A” are originally installed on the mast and should be reused.



S-10067 Layout Drawing 14 2 683919 Bracket1 1 215998 IHR Bracket 15 6 684649 Capscrew, Hex Head2 1 207483 Chain Guard 16 6 2375 Fitting, Bulkhead Union3 2 215558 IHR Sheave 17 1 673417 Segment4 2 210173 Stubshart, Single Func. 18 4 786882 Nut, M105 2 215556 IHR & Chain Guard 19 4 681238 Lockwasher, M106 1 768414 Capscrew, M12x65 long 20 1 207486 Bracket7 4 683622 Lockwasher, M12 21 2 2453 Bulkhead Union, 90 deg8 1 205979 Nut, M12 22 2 2680 Fitting9 2 207493 Shaft 23 2 202407 Capscrew, M12x6010 2 207484 Sheave 24 2 684657 Shaft11 4 201669 Washer, 0.5ID 1.5OD 25 2 677267 IHR Sheave12 2 206174 Capscrew, M12x45 26 4 2645 Nut, #6 cap13 2 684658 IHR Bracket 27 1 208756 Installation Instructions

HIGH PRESSURE DOUBLE IHR COMMON PARTSCOMMON PARTS GROUP: PART # 218479

IHR-3

REF B REF C REF B REF C REF B REF C REF B REF C

QTY 1 QTY 1 QTY 1 QTY 1

92 218786 3550-5610 3550-5460 218787 3550-5665 3550-5515 110 218822 3550-6955 3550-6805 218823 3550-7011 3550-6861

93 218788 3550-5685 3550-5535 218789 3550-5740 3550-5590 111 218824 3550-7030 3550-6880 218825 3550-7085 3550-6936

94 218790 3550-5760 3550-5610 218791 3550-5815 3550-5665 112 218826 3550-7105 3550-6955 218827 3550-7160 3550-7011

95 218792 3550-5835 3550-5685 218793 3550-5889 3550-5740 113 218828 3550-7180 3550-7030 218829 3550-7235 3550-7085

96 218794 3550-5910 3550-5760 218795 3550-5964 3550-5815 114 218830 3550-7255 3550-7105 218831 3550-7310 3550-7160

97 218796 3550-5985 3550-5835 218797 3550-6039 3550-5889 115 218832 3550-7330 3550-7180 218833 3550-7385 3550-7235

98 218798 3550-6060 3550-5910 218799 3550-6114 3550-5964 116 218834 3550-7405 3550-7255 218835 3550-7459 3550-7310

99 218800 3550-6135 3550-5985 218801 3550-6189 3550-6039 117 218836 3550-7480 3550-7330 218837 3550-7534 3550-7385

100 218802 3550-6210 3550-6060 218803 3550-6263 3550-6114 118 218838 3550-7555 3550-7405 218839 3550-7609 3550-7459

101 218804 3550-6285 3550-6135 218805 3550-6338 3550-6188 119 218840 3550-7630 3550-7480 218841 3550-7684 3550-7534

102 218806 3550-6360 3550-6210 218807 3550-6413 3550-6263 120 218842 3550-7705 3550-7555 218843 3550-7759 3550-7609

103 218808 3550-6435 3550-6285 218809 3550-6488 3550-6338 121 218844 3550-7780 3550-7630 218845 3550-7833 3550-7694

104 218810 3550-6510 3550-6360 218811 3550-6562 3550-6412 122 218846 3550-7855 3550-7705 218847 3550-7908 3550-7759

105 218812 3550-6586 3550-6435 218813 3550-6637 3550-6487 123 218848 3550-7930 3550-7780 218849 3550-7983 3550-7833

106 218814 3550-6660 3550-6510 218815 3550-6712 3550-6562 124 218850 3550-8005 3550-7855 218851 3550-8058 3550-7908

107 218816 3550-6730 3550-6586 218817 3550-6787 3550-6637 128 231688 3550-8305 3550-8155 ----- ----- -----

108 218818 3550-6805 3550-6655 218819 3550-6861 3550-6712 134 223015 3550-8755 3550-8605 ----- ----- -----

109 218820 3550-6880 3550-6730 218821 3550-6936 3550-6786

CUSHION

QTY 2


IHR-4-2

HIGH PRESSURE DOUBLE IHR HOSE PART NUMBERS

OCL (IN)

PNEUMATIC

HOSE

QTY 2

HOSE

QTY 2

IHR KIT IHR KIT IHR KIT IHR KIT

OCL (IN)

CUSHION PNEUMATIC

HOSE HOSE

QTY 2

1-5 6-19 20-50MAIN LIFT CYLINDERS

n Main Lift Cylinder Assemblyn Seal Kit 2 4 8n Check Valve Kit 2 4 8

FREE LIFT CYLINDERSn Free Lift Cylinder Assembly n Seal Kit 2 4 8n Check Valve Kit 2 4 8

INTERNAL REEVINGn Hose R.H. and L. H. 2 4 8

2375 Fitting 1 2 4215558 IHR Sheave, Single IHR 1 2 4677267 IHR Sheave, Double IHR 2 4 8207484 Sheave, Single IHR 1 2 4209623 Sheave, Double IHR 2 4 8

UPRIGHTS6508 Cotter Pin 8 16 32

201435 Chain Anchor 1 2 4680242 Chain Anchor 1 2 4683817 Chain Anchor 1 2 4200007 Jam Nut 2 2 2200006 Nut 2 2 26518 Cotter Pin 4 8 16

631881 Shim, .03 in. 16 32 64662145 Roller 12 24 48212588 Wear Plug Service Kit 2 4 8

CROSSHEAD660051 Chain Sheave 4 8 163133 Retainer Clip 4 8 16

CARRIAGE AND CHAINSn Free Lift Chains

683819 Carriage Side Thrust Roller 4 8 16n Main Lift Chains 2 4 8

662145 Carriage Roller 4 8 16660050 Roller 8 16 32683817 Chain Anchor 1 2 46518 Cotter Pin 4 8 16

678667 Chain Pin 8 8 166508 Cotter Pin 8 16 32

200007 Jam Nut 2 2 2200006 Nut 2 2 2

n - See Specific Charts for Part Numbers.

60D MT MastMASTS SERVICED

PART # DESCRIPTION

Recommended Replacement Parts

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

Pag

e #

SE

RIA

L N

UM

BE

RP

UR

CH

AS

E

OR

DE

RD

AT

E

Manual Change Summary

R5 - Add legacy data.

R6 - Add date, create new illustration for page 4, remove LPML-2 from page 4 and add LPML-5 page 5 - reformat LPML-4,reformat LPML-2 on page 6 and move to page 7, reformat LPML-1 on page 7, remove piston kit - add bleed screwand seal, piston and pull-in wire part numbers to components chart on page 8 and move to page 9, reformat HPML-4 on page 9, move components chart on page 11 to page 12 and reformat,reformat HPML-5 p/n 583011 was583001 page 11, Reformat HPML-1 p/n 583011 was 583001 page 13 - 166” OCL was 583730, move componentschart on page 12 to page 13 and reformat, change pid range from 60D-MT880 through Present to 60D-MT-881through present on page 13, Move LPFL-5 from page 14 to page 15 and reformat, reformat LPFL-4 on page 15Move components chart from page 16 to page 17 and reformat - add check valve kit, reformat LPFL-1 on page 17,move HPFL-2 from page 18 to page 19 and reformat - add item 21 and 22 to chart - correct item 20 part number andcallout, reformat HPFL-3 on page 19, move HPFL-2 from page 20 to page 21 and reformat - add item 21 and 22 tochart - correct item 20 part number and callout, reformat HPFL-5 on page 21, move hoist chain and FL hose chartsand illustrations from page 22 and 23 to page 24 and 25, change balloon callout on hoist chain illustration to matchchart pages 24 and 25, move low pressure IHR from pages 44 and 45 to pages 34 and 35, add “and hoses” to noteon pages 35 and 39, change PID range on pages 36,37,40 and 41 was “For PIDs 60D-MT-613....”, add hose refer-ences to double IHR illustrations and charts. 01/27/04

R7 - Add roller kits to carriage charts, revise weldment illustration to show correct FL Band and add FL Band kit to chart.02/02/04

R8 - 10/13/04Revise Common Parts list on page 30.

R9 - 02/28/05Add item 28 to common parts list on page 23.

R10 - 04/25/07Revise Freelift Chain p/n for 81 and 82 OALs on chart CHN_HOSE-1 page 25 - was 678982.

R11 - 09/29/10Add mainlift cylinders on pages 14 and 15.Add freelift cylinders on pages 24 and 25.

Lift -Tek Elecar Srl29015 Castel. San. Giovanni (PC)Via G. GalileiItaly

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Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: (864) 647-1119Fax: (864) 647-5406Toll Free: (888) 946-3330 - North America OnlyWebsite: www.lift-tekelecar.com

Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: [email protected]

60D MT R11 - Lift Tek · Page 5 2000 PSI Main Lift Cylinder For PIDS 60D-MT-001 Through 60D-MT-166...

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Transcript of 60D MT R11 - Lift Tek · Page 5 2000 PSI Main Lift Cylinder For PIDS 60D-MT-001 Through 60D-MT-166...