6 - Sealing and Soundproofing

8/6/2019 6 - Sealing and Soundproofing

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Renault s.a.s 2008

"The repair methods given by the manufacturer in this document are based on the technical

specifications current when it was prepared.

The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."

All copyrights reserved by Renault.

The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault.

JULY2008 Edition Anglaise

X95

6 Sealing and soundproofing

65A OPENING ELEMENT SEALING

66A WINDOW SEALING

68A SOUNDPROOFING


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MEGANE III - Section 6

Contents

Page

MEGANE III- Section 6ContentsPage

65A OPENING ELEMENT SEALING

Door sealing film: Removal -Refitting 65A-1

Sunroof seal: Removal -Refitting 65A-4

66A WINDOW SEALING

Front side door glass runchannel: Removal - Refitting 66A-1

Front door side exteriorweather strip: Removal -Refitting 66A-3

Glass run channel in rearside door: Removal -Refitting 66A-4

68A SOUNDPROOFING

Centre floor sidesoundproofing: Removal -Refitting 68A-1

Centre floor rear

soundproofing: Removal -Refitting 68A-3


3/1565A-1

OPENING ELEMENT SEALING

Door sealing film: Removal - Refitting 65AREMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the front side door trim (see Front side

door trim: Removal - Refitting) (72A, Side openingelements trim) or the rear side door trim (see Rearside door trim: Removal - Refitting) (72A, Sideopening elements trim).

II - OPERATION FOR REMOVAL OF PARTCONCERNED

Front door

Rear door

a Start removing the upper section of the door sealing

film (1) .

134167

137317


4/1565A-2


Door sealing film: Removal - Refitting 65Aa Carefully remove the mastic bead from the door box

section around the edges of the door sealing film.

REFITTING

I - REFITTING PREPARATION OPERATION

a parts always to be replaced: Door sealing film(60,03,02,10).

II - REFITTING OPERATION FOR PARTCONCERNED

Front door

Rear door

a Remove the paper protecting the door sealing filmmastic bead.

a Offer up the door sealing film without forcing it, brin-ging it into contact with the areas shown (2) .

Note:

If the mastic bead offers too much resistance,use a hot air gun set to approximately 100C andheld approximately 20 cm away from the doorsealing film to ease its removal.

Note:

Remove the adhesive residue from the door boxsection by applying wide masking tape over thebonding area. Pull gently on the masking tape toremove any adhesive residue.

Clean the door box section using a lint-free clothsoaked in HEPTANE (see Vehicle: Parts andconsumables for repair) (04B, Consumables -Products).

WARNING

The door must be clean (free of dust, grease,anti-adhesive products), with no trace of impuri-ties and no condensation. The area of the innerdoor panel where the film is applied must bepainted completely.

Adhesive surfaces should be at a minimum tem-perature of 15 in order for the film to adhere pro-perly to the door.

134167

137317

Note:

Do not touch the mastic bead.


5/1565A-3


Door sealing film: Removal - Refitting 65Aa Position the door sealing film correctly around the

outside edge without applying any pressure.

a Firmly attach the door sealing film around its entireedge.

III - FINAL OPERATION

a Carry out a sealing test (see Technical Note0653A).

a Refit the front side door trim (see Front side doortrim: Removal - Refitting) (72A, Side opening ele-ments trim) or the rear side door trim (see Rear sidedoor trim: Removal - Refitting) (72A, Side openingelements trim).


6/1565A-4


Sunroof seal: Removal - Refitting

B95, and PANORAMIC SUNROOF

65A

REMOVAL


aRemove the mobile sunroof panel (see Sunroofmoving panel: Removal - Refitting) (52A, Non-side opening element mechanisms).


a Remove the sunroof seal (1) .

REFITTING


a Always replace the sunroof seal.

a Clean the bonding area with HEPTANE (see Vehi-cle: Parts and ingredients for the repairwork)(04B, Consumables - Products).


a Position the sunroof seal joint at the rear central sec-tion (2) .

a Bond the sunroof seal using SPECIAL ADHESIVEFOR WINDOWS (see Vehicle: Parts and ingre-dients for the repairwork) (04B, Consumables -Products).


a Refit the mobile sunroof panel (see Sunroof mo-

ving panel: Removal - Refitting) (52A, Non-sideopening element mechanisms).

137487

137487


7/1566A-1

WINDOW SEALING

Front side door glass run channel: Removal - Refitting 66AREMOVAL


a Remove:

- the door mirror (see Door mirror: Removal - Re-fitting) (56A, Exterior equipment),

- the front side door trim (see Front side door trim:Removal - Refitting) (71A, Side opening elementstrim),

- the door sealing film (see 65A, Opening elementsealing, Door sealing film: Removal - Refitting,page 65A-1) ,

- the front side door sliding window (see Slidingwindow in front side door: Removal - Refitting)

(54A, Windows),- the front side door pillar exterior trim (see Frontside door pillar exterior trim Removal - Refit-ting) (55A, Exterior protections).


a Detach the front side door glass run channel (1) .

a Detach the front side door glass run channel at (2) ,(3) and (4) .

a Remove the front side door glass run channel.

REFITTING

I - REFITTING OPERATION FOR PARTCONCERNED

a Fit the glass run channel, starting with the rear uppersection (4).

a Refit the front side door pillar exterior trim (see Frontside door pillar exterior trim Removal - Refitting)(55A, Exterior protection).

a Fit the centre (3)front (2)and rear sections (1)of theglass run channel.

II - FINAL OPERATION

a Refit:

- the front side door sliding window (see Slidingwindow in front side door: Removal - Refitting)(54A, Windows),

- the door sealing film (see 65A, Opening elementsealing, Door sealing film: Removal - Refitting,page 65A-1) ,

- the front side door trim (see Front side door trim:

Removal - Refitting) (71A, Side opening elementstrim),

- the door mirror (see Door mirror: Removal - Re-fitting) (56A, Exterior equipment).

137382

134129


8/1566A-2

WINDOW SEALING

Front side door glass run channel: Removal - Refitting 66Aa Carry out a function test.


9/1566A-3

WINDOW SEALING

Front door side exterior weather strip: Removal - Refitting 66A

REFITTING


a Lower the front side sliding door window.


a Carefully remove the front side exterior door wea-therstrip (1) using the (Car. 1363).

REFITTING


a Index the front side exterior door weatherstrip.


a Refit the front side door exterior weatherstrip.

a Check that the front side exterior door weatherstripis correctly aligned.


a Raise the front side sliding door window.

Essential special toolingEssential special too-lingEssential special tooling

Car. 1363 Set of trim removal levers.

134168


10/1566A-4

WINDOW SEALING

Glass run channel in rear side door: Removal - Refitting

B95

66A

REMOVAL


aLower the rear side sliding door window to the lowposition.

a Remove:

- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),

- the sealing film (see 65A, Opening element sea-ling, Door sealing film: Removal - Refitting,page 65A-1) ,

- the rear side door interior weatherstrip.

a Wind the rear side door sliding window down to thebottom of the door box section (see Sliding windowin rear side door: Removal - Refitting) (54A, Win-dows).

a Remove:

- partially the rear side door glass run channel (1) ,

- partially the exterior weatherstrip (2) .

a Remove the rear side door pillar exterior trim (seeRear side door pillar exterior trim Removal - Re-

fitting) (55A, Exterior equipment).


a Detach the rear side door glass run channel at (3) .

a Remove the rear side door glass run channel -fixed window - exterior weatherstrip assembly.

137390

134169

137379


11/1566A-5

WINDOW SEALING

Glass run channel in rear side door: Removal - Refitting

B95

66A

REFITTING


a Refit the rear side door glass run channel - fixedwindow - exterior weatherstrip assembly.

a Fit the rear side door glass run channel at (4) .

a Position the sections of the rear side glass run chan-

nel inside the door box section.

a Fit the rear section of the rear side door glass runchannel


a Refit:

- the rear side door pillar exterior trim (see Rear side

door pillar exterior trim Removal - Refitting)(55A, Exterior equipment),

- the rear side door sliding window at the bottom ofthe door box section (see Sliding window in rearside door: Removal - Refitting) (54A, Windows),

- the rear side door interior weatherstrip,

- the exterior weatherstrip (2).

- the sealing film (see 65A, Opening element sea-ling, Door sealing film: Removal - Refitting,page 65A-1) ,

- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim).

a Carry out a function test.

137379


12/1568A-1

SOUNDPROOFING

Centre floor side soundproofing: Removal - Refitting

B95 or D95

68A

REMOVAL


a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).

a Remove:

- the complete front seats (see Complete frontseat: Removal - Refitting) (75A, Front seat fra-mes and runners),

- the centre console (see Centre console: Removal- Refitting) (57A, Interior equipment),

- the single unit rear bench seat base (see Singleunit rear bench seat: Removal - Refitting) (76A,

Rear seat frames and runners),

- the 1/3 and 2/3 rear bench seat base (see 1/3 and2/3 rear bench seat:Removal - Refitting) (76A,Rear seat frames and runners),

- the floor storage compartment and flap (see Floor

flap and storage: Removal - Refitting) (57A, Inte-rior equipment).

a Remove:

- the front door sill lining (see Front door sill lining:Removal - Refitting) (71A, Body internal trim),

- the rear inner sill trim (see Rear door sill lining:Removal - Refitting) (71A, Body internal trim),

- the rear inner sill upper trim (see Rear door sill up-per lining: Removal - Refitting) (71A, Body inter-nal trim),

- the B-pillar lower trim (see B-pillar lower trim: Re-moval - Refitting) (71A, Body internal trim).

a Remove:

- the door sill lining (see Door sill lining: Removal -

Refitting) (71A, Body internal trim),

- the rear panel trim (see Rear panel trim: Removal- Refitting) (71A, Body internal trim).

a Remove the floor carpet (see Floor carpet: Remo-val - Refitting) (71A, Body internal trim).


a Remove clip (1) .

a Remove the air duct .

a Remove the clips (2) .

a Remove the centre floor side soundproofing.

B95

D95

136657

136655


13/1568A-2

SOUNDPROOFING

Centre floor side soundproofing: Removal - Refitting

B95 or D95

68A

REFITTING


a Refit:

- the centre floor side soundproofing,

- the clips (2),

- the air duct,

- the clip (1).


a Refit the floor carpet (see Floor carpet: Removal -

Refitting) (71A, Body internal trim).

a Refit:

- the rear panel trim (see Rear panel trim: Removal- Refitting) (71A, Body internal trim),

- the door sill lining (see Door sill lining: Removal -Refitting) (71A, Body internal trim).

a Refit:

- the B-pillar lower trim (see B-pillar lower trim: Re-moval - Refitting) (71A, Body internal trim),



- the front sill panel trim (see Front door sill lining:Removal - Refitting) (71A, Body internal trim).

a Refit:

- the floor storage compartment and flap (see Floorflap and storage: Removal - Refitting) (57A, Inte-

rior equipment),- the 1/3 and 2/3 rear bench seat base (see 1/3 and2/3 rear bench seat:Removal - Refitting) (76A,Rear seat frames and runners),

- the single unit rear bench seat base (see Singleunit rear bench seat: Removal - Refitting) (76A,Rear seat frames and runners),

- the centre console (see Centre console: Removal

- Refitting) (57A, Interior equipment),

- the complete front seats (see Complete frontseat: Removal - Refitting) (75A, Front seat fra-mes and runners).

a Connect the battery (see Battery: Removal - Refit-ting) (80A, Battery).

D95

B95


14/1568A-3

SOUNDPROOFING

Centre floor rear soundproofing: Removal - Refitting

B95 or D95

68A

REMOVAL


a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).

a Remove:

- the complete front seats (see Complete frontseat: Removal - Refitting) (75A, Front seat fra-mes and runners),


- the single unit rear bench seat base (see Singleunit rear bench seat: Removal - Refitting) (76A,

Rear seat frames and runners),

- the 1/3 and 2/3 rear bench seat base (see 1/3 and2/3 rear bench seat:Removal - Refitting) (76A,Rear seat frames and runners),

- the floor storage compartment and flap (see Floor

flap and storage: Removal - Refitting) (57A, Inte-rior equipment).

a Remove:

- the front door sill lining (see Front door sill lining:Removal - Refitting) (71A, Body internal trim),



- the B-pillar lower trim (see B-pillar lower trim: Re-moval - Refitting) (71A, Body internal trim).

a Remove:

- the door sill lining (see Door sill lining: Removal -

Refitting) (71A, Body internal trim),

- the rear panel trim (see Rear panel trim: Removal- Refitting) (71A, Body internal trim).

a Remove the floor carpet (see Floor carpet: Remo-val - Refitting) (71A, Body internal trim).


a Remove the rear floor soundproofing.

REFITTING


a Refit the rear floor soundproofing.


a Refit the floor carpet (see Floor carpet: Removal -Refitting) (71A, Body internal trim).

a Refit:

- the rear panel trim (see Rear panel trim: Removal- Refitting) (71A, Body internal trim),

- the door sill lining (see Door sill lining: Removal -Refitting) (71A, Body internal trim).

a Refit:

- the B-pillar lower trim (see B-pillar lower trim: Re-moval - Refitting) (71A, Body internal trim),



- the front sill panel trim (see Front door sill lining:Removal - Refitting) (71A, Body internal trim).

a Refit:

- the floor storage compartment and flap (see Floorflap and storage: Removal - Refitting) (57A, Inte-rior equipment),

- the 1/3 and 2/3 rear bench seat base (see 1/3 and2/3 rear bench seat:Removal - Refitting) (76A,

Rear seat frames and runners),- the single unit rear bench seat base (see Single

unit rear bench seat: Removal - Refitting) (76A,Rear seat frames and runners),

B95

D95

D95

B95


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SOUNDPROOFING

Centre floor rear soundproofing: Removal - Refitting

B95 or D95

68A


- the complete front seats (see Complete frontseat: Removal - Refitting) (75A, Front seat fra-

mes and runners).

a Connect the battery (see Battery: Removal - Refit-ting) (80A, Battery).

6 - Sealing and Soundproofing

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