6. Plm Standards - A Key Enabler for European Aerospace Industries

PHENIX –SSC 18/11/09 EADS

EADS Product Lifecycle Management (PLM)

HARMONIZATION PROGRAM

PLM Standards – a key enabler for

European Aerospace Industries

Plm

Harmonization for

ENhanced

Integration and

eXcellence

Thomas DrehmelChairman EADS SSC

EADS- Eurocopter - PHENIX

PLM Harmonization for ENhanced Integration & eXcellencePLM Harmonization for ENhanced Integration & eXcellence

PHENIX –STD TF 18/09/08 EADS 2

Content

• Industrial Context

• Outsourcing Strategy

• Evolution of the Supply Chain

• 3D as Master

• PLM as key enabler

• eBusiness Standards

• eBusiness Standards

• How eBusiness standards interacts with PLM

• Benefit for PLM and Business

• EADS Standardisation activities

• Phenix Program

• The Strategic Standardisation Committee SSC

• Lotar – Long Term Archiving

• Light Viewing Standards Policy

• Harmonization of STEP AP 214 & AP 203 ed2

• Summary


The new role of the OEM –

System Integrator

OEM

Tier 1

Tier n

20-30% 70-80%

Value Chain

• Pressure for Risk sharingand serialized launch ofnew products leads tooutsourcing of 70-80%of the value chain

• Not only Build to Print butalso Engineering isincreasingly outsourced

• Tier 1 takes oversignificant responsibilitiesfor the product in all lifecycle phases

• Tier 1 will manage moreand moresubcontracting, evenmore (in numbers) thanthe OEM


The evolution of the supply chain

Su

pp

lier

1S

up

plie

r1

Su

pp

lier

2S

up

plie

r2

Su

pp

lier

3S

up

plie

r3

Su

pp

lier

nS

up

plie

rn

OEMOEM OEMOEM

Tier 1

Tier 2

Tier 3

OEMOEM

Tier 1

Tier 2

Tier 3

M2

M1

M3

The worldwide collaboration network changed drastically in the last decades

• the role of the suppliers and their involvement in the Product Life Cycle haschanged (more design outsourcing, more cross enterprise engineering, …)

• the OEM and entire supply chain has to manage the complexity ofcommunication in a heterogeneous environment


• The 3D geometry is a key driver formultidisciplinary and concurrentinternal/external engineering.

• 3D GD&T/PMI will replace the classical 2Ddrawing set.

• Integrated Technology Processes(Composite, Electrical, …) are based onthe 3D information chain.

• Even document based informationbecomes model based (ex. requirementdata base instead of specificationdocument)

Long Term Retentions becomes a newchallenge.

Role of 3D Master Data in Aerospace Product

Development

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PPS

Mu

ltidis

cip

linary

Mu

ltidis

cip

linary

En

gin

eerin

g

Noise / VibrationCFDFEMEMC

…

Sim

ula

tion

/V

irtualiza

tion


Tier n

Product Life Cycle Management

Prerequisite to master our business

Feasibility Conc.Design

DetailedDesign

Production Service

Tier 1

Customer

PLM federates the three axis in theProduct Life Cycle while enabling :

• E2E Processes leading toIntegrated Configuration Management

• Multidisciplinary Integration(System Engineering, Mechatronic)

• Extended Enterprise Capabilities

What enables PLM to fulfil this mission?

Services

Software Design

Electrical Design

Mechanical Design

Standards enable the data/information flow


What are eBusiness Standards

eBusiness Standards impact our PLM environment on the following levels

• Data Model Standards (ex. STEP AP 214)

• Process related Standards (ex. CMII, CMMI, …)

• Data Formats (ex. XML, JT, U3D, …)

• Service related Standards (OMG PLM Services, …)

Stru

ctu

re

Master Product Definition

ExternalizedWork

Package

Produ ction& Assembly

ExternalizedWork

Package

ManufacturingEngineering

ExternalizedWork

Package

DetailedDesign

Sales &Marketing

Finances Procurement

ProductionCustomerSupport


IntegratedTechnological

Process

Mechanical DesignEx : CATIA

Mechanical S imulationtools

Ex : NASTRAN

MPDVault

StandardProcesses

Ele

ctric

al

Integra tedTechnologica l

Process

Electri cal DesignE x : See XP

Electrical Simu lationEx : See XP

SystemEngineering

RequirementsManagementEx : DOORS

System SimulationEx : Simulink

ProgramManagement

Milestones &DeliverablesEx : OPX2

KPI’sEx : Cognition

ProgramManagement

Milestones &DeliverablesEx : OPX2

KPI’sEx : Cognition

ExternalizedITP

Design

Simulation

Wire harness designEx : Catia

Manufactur ing En gineeringEx : DELMIA

Ex: Teamcenter, Windchill or Enovia

System engineeringsupport

Ex : Procelerate

So

ftwa

re


Process

Development environmentEx : Clearcase

Software configurationmanagementEx :Rational

Ex: SAP (ERP)

SIEBEL (CRM)

…

DMU TIM Extended Enterprise

Engineering Support

Engineering Activities

Electrical Design

…

System Design

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PPS

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DDPDDPDDP

FPS/SBS

Processes

Formats

Services

InformationData

Model

… to model, exchange, share, visualise,

control quality and long term archiving

of product data.


How eBusiness standards interact with PLM

Tool /

Format

form_feature

FF1/2/3

kinematics

K1toleran ce

T1/2surface_condition

C1form_

feature

FF1/2/3

kinematics

K1toleran ce

T1/2surface_condition

C1

classificationS6

classificationS6

process_planS8

process_planS8

process_planS8spe ci fi ca tio n_

control

S7spe ci fi ca tio n_control

S7spe ci fi ca tio n_control

S7

work_management

S5work_management

S5

item_defi nit ion_structure

S3item_defi nit ion_structure

S3

effectivityS4

effectivityS4

exte rn al_references

E1exte rn al_

references

E1PR1i tem_prop erty

PR1i tem_prop erty

CSGG7

B-repG4/5

surfaceG3/8

3D _wireframe

G2/MD1

2D_ge ometryG1

S2elemen t_structure

CSGG7

B-repG4/5

surfaceG3/8

3D _wireframe

G2/MD1

2D_ge ometryG1

S2elemen t_structure

drawing/presentation

P1/2/3/D1

expli cit_draugh tin g

D1/P2

a ssociati ve _a nnotati on

D2


P1/2/3/D1


D1/P2


D2


P1/2/3/D1


D1/P2


D2

ve rsion

product_managem ent_data

S1

item (pa rt)

definition

i tem (tool )S1S1

S1

S1

ve rsion

product_managem ent_data

S1

item (pa rt)

definition

i tem (tool )S1S1

S1

S1

Str

uctu

re

Master Product Definition

Externalized

WorkPackage

Productio n& Asse mbly

ExternalizedWork

Package

M anufa cturingEngineering

Externalized

WorkPackage

De ta iledDesign

Sales &Marketing

Finances Procurement




Proc es s

M echanica l DesignEx : CAT IA

Mechanica l Simulat iontoo ls

Ex : NASTRAN

MPDVault

StandardProcesses

Ele

ctric

al

IntegratedTechnol ogic al

Proces s

Electrical De signEx : See XP

Electrical Simula tio nEx : See XP

SystemEngineering

RequirementsManagementEx : DOORS

System Simul ationEx : Simulink

ProgramManagement

Mil es tones &DeliverablesEx : OPX2

KPI’ sEx : Cogniti on

ProgramManagement

Mil es tones &DeliverablesEx : OPX2

KPI’ sEx : Cogniti on

Externaliz edITP

Design

Simu lat ion

Wire harness designEx : Catia

Manuf acturing EngineeringEx : DELM IA

Ex: Teamcenter, Windchill or Enovia

System engineeri ngsupport

Ex : Procelerate

So

ftw

are

I ntegratedTec hnological

Process

De velopment e nvironmentEx : Clea rca se

So ftware conf igura tio nmanage me nt

Ex : Ra tio nal

Ex: SAP (ERP)

SIEBEL (CRM)

Business Object

Model

Information

Model Standard

• Information Data Models, Services and used formats are closely linkedto our tool environment and the business, represented by the BusinessObject Model.

• Product Data Interoperability is based on standardised representationof the product data.

DATAEXCHANGE

Data

Customer

Services


Scope of eBusiness Standards

eBusiness Standards are applicable to:

• all PLM related disciplines (ConfigurationManagement, Mechanical Engineering – CAD, …) andtheir interfaces (exchange of configured data)

• product data interoperability with customers, partnerand suppliers

• all product life cycle phases (from feasibility todisposal)


Benefits for PLM and Business

Benefits related to eBusiness Standards

– enable exchange and collaboration in a worldwideheterogeneous environment

– enable multidisciplinary collaboration

– supports E2E processes

– enhanced use of product data through data modelsand data integration (instead of isolated documents)

– facilitate the use of COST tools

– facilitate migration scenarios

– assure compliance to legislation (ex. Long TermArchiving)


EADS PHENIX

Mission statement:

Reach excellence and

agility

Act as a unified

worldwide Extended

Enterprise

Lead to cost and time

reduction in product

development

Ensure product maturity

at delivery

TOOLS

PROCESSES

SKILLS & HR

Efforts are concentrated on:

STANDARDSSTANDARDS


Coordination of the relationswith external standardizationassociations (PLM Standards),

authorities and with toolproviders

The management of EADSPLM Standards

The coordination acrossthe BUs (incl. IW) of PLM

Standardisation activities

Definition and the validationof policies for EADS PLM

Interoperability Standards

EADS Strategic Standardisation Committee

Main Mission

EADS PLM Interoperability Standards internal governance organisation

EADSSSC


EADS projects on PLM Standards

EADS PLM standardsArchitecture Framework

project

EADS VPM STEP Interface project

EADS LOTAR project

EADS ISO 3D light Visualization project

EADS PDM policy project

EADS PLM standards for SOA project

EADS CAD 3D Composite Interop. project

EADS CAD 3D MechanicaI Interop. (3D with GD&T) project

EADS CAD 3D Electrical Harness Interop. project

EADSPLM interoperability

R&D projectsRTG 9.2


ModularStandard

EN9300use of

ISO 10303STEP

ModularStandard

EN9300use of

ISO 10303STEP

EADS LOTAR Standard

Life of CAD System: 10 yearsLife of CAD System: 10 years

Time between CAD Versions: 6 monthsTime between CAD Versions: 6 months

Life of Computer: 3 yearsLife of Computer: 3 years

Life of Operating System: 18 monthsLife of Operating System: 18 months

Life of aerospace Product: 70 years +Life of aerospace Product: 70 years +

time

Long TermArchiving System

3D GeometricModel

for LT preservation

2000

2030

3D GeometricModel

3D PMIessential information

are preservedin STEP open formatwith the associated

Validation Properties

Informationsemantic integrity

is controlled,based on

Validation¨Propertiesand associated tolerances

For Support in operation,Product Liability,Certification

3D Models

with PMI

Life Time

exspectations


3D Light Viewing Standards Policy

Heavy viewer

(Catia DMUNav)

Light viewer

DMU for ALL-Designers

-Managers

-Engineers

-Program

-Industrialisation

-Support

-etc

Light viewing EADS standardisation activities:

For what purpose ?

• Use cases / test cases: not only visualisation & analysis

• Management of consistency of STEP AP’s and 3D Light Viewing Standards

Which one to chose ?

• Competition between U3D/JT/3DXML and proprietary formats

• Support from the industries, the software suppliers, the standardisation groups, themarket

How to deploy them ?

• Provide use cases / test cases

• Proof of concepts, tests and deployment


European Aerospace& Automotive

Aerospace &Automotive

American Aerospace

Harmonization STEP AP 214 and AP 203STEP AP 242 – Specification Controlled Model Based 3D Design

STEPAP 203ed2

complianceModular

STEPAP 242

PLCSAP 239

- Data exchange- Long Term Archiving- SOA Services

Benefits:

• One Standard to be supported by tools higherpressure on CAD/PLM providers, more COTS

• Common evolution of standards, shared efforts

• Highest interoperability (common use in aerospace &automotive)

STEPAP 214STEP

AP 214

- 3D Model Based Design (incl. PMI)- Supplier Data Exchange- Long Term Archiving- Data Sharing on SOA basis- Engineering Visualisation- Other usage

- Design to Engineering Analysis- Design to Manufacturing Data Exchange- Design to NC Planning- Design to Inspection planning

PDES, Inc.


Summary

• Without a highly integrated PLM environment it will not be possible

anymore to develop complex products and to master the global

supply chain.

• Information and product data will be increasingly modelled and less

drawing/documents based.

Electronic data needs to be managed (release and LTA) along

the life cycle

• eBusiness standards are key enablers for PLM to manage

exchange, sharing, visualisation, quality control and long term

archiving.

• EADS is actively working on eBusiness open standards.

• EADS started cooperation's (ASD SSG) to develop and deploy

eBusiness standards in Europe and worldwide.

PLM Standards – a key enabler for European Aerospace

Industries


Thank You

for your attention!

Any questions ?

6. Plm Standards - A Key Enabler for European Aerospace Industries

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