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Transcript of 6 - Chikara Nakagawa(Taika)_26 TOCPA_Japan_19 May 2016_JP
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26th International Conference of theTOC Practitioners Alliance - TOCPAwww.tocpractice.com 19-20 May 2016 !"#"o#a $apan
TOC
Competitive edge that no competitorscan imitate, gained by TOC
19 th May, 2016
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 2
Chikara Nakagawa
20012007
2013
TOC 2011SDBR MTA
MTA TOC
Chikara Nakagawa is Managing Director of Taika Industy Co., Ltd,who had worked for HR Department of IBM Japan.
In 2007, joined to Taika Industry, Coil Center business and Polishing Stainless Steel business.
In 2011, he implemented SDBR and MTA into Coil Center business,with support from Juntos, and achieved great results.
Currently, he is working for implementing MTA into Polishing business as well, and seeking further growth through using TOC.
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CS SS
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• –
• – CS – SS –
– –
• –
– 1000 × 2000 ,1219 × 2438•
– –
–
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 8
CS SS
20%
V
80%
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 9
%&'(
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 10
CS SS
SDBR
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 11
2010 2011 2012
10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2
SDBR/
1
2
1
SDBR /
SDBR2
2
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 12
• –
–
• – –
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 13
•
• SS /
•
•
• –
•
•
– – – “ ”
•
–
–
…
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 14
&)*
C
&
*'
A
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 15
?
WO
LT
WO
?
WO – Work Or !r"
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 16
+ %&'(
• TOC 2 – – SDBR (Simplified Drum Buffer Rope) – – MTA (Make to Availability)
• SDBR
–
– – –
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 17
%&'(
○○ ○○○○○○
(PB)
“ ”
“ ” 3
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 18
%&'(
•
–
– 4.8 1.5~2 ; 60-70%
• – SS SS
…
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 20
%tep1
CS SS
SS CCR
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 21
%tep2
SS
•
•
•
7%
50%
8%
20%
2%4%
10%
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 23
CS 1000mm × 2000 1219mm × 2438
CS SS
①
②SS
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 24
%tep2
SS SSCS SS
C%
%%
%%
wo
C%
wo
wo
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500 × 500 8
1000$$
2000$$
CS SS
1000$$
500$$
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 26
• –
– CS
• –
– SS•
–
–
SSCS SS
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%%
CS C%
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%tep
• 1 CSCS SS
• TOC
TOC• CS
⇒
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 30
%tep
• 2 CS –
–
• 3 –
⇒
⇒
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 31
%tep
• SS CS
•
•
– SDBR
– CSCS
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 33
2011 2012 2013
/
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 34
%%
2 0 1 1 / 1
2 0 1 1 / 3
2 0 1 1 / 5
2 0 1 1 / 7
2 0 1 1 / 9
2 0 1 1 / 1 1
2 0 1 2 / 1
2 0 1 2 / 3
2 0 1 2 / 5
2 0 1 2 / 7
2 0 1 2 / 9
2 0 1 2 / 1 1
2 0 1 3 / 1
2 0 1 3 / 3
2 0 1 3 / 5
2 0 1 3 / 7
2 0 1 3 / 9
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 35
• CS – CS
– CS
MTA
• – CS SS
• –
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•
– CSCS
•
– 40 2 3
– CS
•
– TOC
–
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 37
%&'(
•
• TOC1
• TOC
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 38
MTA
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 39
CS SS
MTA
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 40
• CS
•
• “ ”
•
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 41
MTA
2013 2014
8 9 10 11 12 1 2 3
MTA• MTA•• WO
•
•
1
MTA
2 ×2
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• WO•
• MTA
• DBM
•
10 wee#s
WO – Work Or !r"
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 42
?
WO WO
MTA
WO
?
WO – Work Or !r"
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 43
MTA
R -. 3"WO
R -. 1 "
R -. 2"WO
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("le1
• 3
–
– –
+ Tar/et e el
3 1/3 1/3
WO WO WO WO
0-33%
34-66%67-99%
WO
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("le2
O
O
O
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("le + &'M
• •
•
0
10
20
30
40
50
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Physical Inventory Green Buffer Red Buffer Yellow Buffer
10
0
10
20
30
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50
60
70
80
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1/3
1/3
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 47
• MTA 2 – 100% – 30 18 40% – –
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MTA
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26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 49
MTA
•
• MTA
•