5s at Toyota1

8/8/2019 5s at Toyota1

1/16

Toyota Plant in Japan


2/16

Production mix in the plant


3/16

Assembling with

white gloves.

Easy access totools

Visual alarm thatindicates problems.


4/16

Training material used to explain the process and teach people.


5/16

5S Chairs below table to savespace.


6/16

Device to cleat foot. Before come in the production hall,

everybody must clean the foot


7/16

In the office area, the chairs stays besides and are used only for resting.People work in stand up position (the aim is genba approach). The

furniture were elevate. All of them with wheel to facilitate moving..


8/16

5S identification in chairs has the same identification in table, to indicates the rightposition of the chairs. It could look like excess, but its to show the 5S culture. Thats a

meeting room of company direction.


9/16

5S all material identified and in its place. In the furniture, the wheels to facilitatemoving.


10/16

5S. A training material folder to organize all procedures and OPLs. Most of them aremade manually.


11/16

5S


12/16

Floor identification. Which colour has a meaning, Very clear floor.


13/16

Board filled by hand. Checklist (beside) is also, made manually.


14/16

Skill matrix


15/16

Even here you find 5S.


16/16

Interest: They are already making plans for the car of the future. (for only 1 person)

5s at Toyota1

Documents

Transcript of 5s at Toyota1