5R110W Transmission V3d Final 2003
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Transcript of 5R110W Transmission V3d Final 2003
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5R110W Transmission
5R110W Transmission
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5R110W ~ Transmission5R110W ~ Transmission
Technical OverviewDiagnosisService & Maintenance
Technical OverviewDiagnosisService & Maintenance
Presented by:Don Cofer&Greg Schorey
Presented by:Don Cofer&Greg Schorey
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5R110W ~ Transmission5R110W ~ Transmission
ContentContent
• Shift pattern • Electronic controls
Solenoid & solenoid bodyRanger sensorTFT ~ Transmission Fluid TemperatureSpeed sensors
• Shift pattern • Electronic controls
Solenoid & solenoid bodyRanger sensorTFT ~ Transmission Fluid TemperatureSpeed sensors
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5R110W ~ Transmission5R110W ~ Transmission
ContentContent
Tow Haul/Grade Braking DTC ~ Flash codes & OBDII codes Filters, Fluid & Maintenance Q & A
Tow Haul/Grade Braking DTC ~ Flash codes & OBDII codes Filters, Fluid & Maintenance Q & A
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Shift PatternsShift Patterns
6 Forward ratiosCold shift strategy 1>2>3>4>6 (skips 5th)Normal strategy 1>2>3>5>6 (skips 4th)
6 Forward ratiosCold shift strategy 1>2>3>4>6 (skips 5th)Normal strategy 1>2>3>5>6 (skips 4th)
Gear Ratio
First 3.114 to 1
Second 2.218 to 1
Third 1.545 to 1
Fourth 1.096 to 1
Fifth 1 to 1
Sixth 0.712 to 1
Reverse 2.88 to 1
Cold shift strategy used when TFT is below 5°FCold shift strategy used when TFT is below 5°F
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Electronic ControlsElectronic Controls
Electronic ControlsElectronic Controls
• Solenoid control of line pressure• Solenoid control of torque converter lock-up• Direct solenoid control of clutches
• Solenoid control of line pressure• Solenoid control of torque converter lock-up• Direct solenoid control of clutches
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PC-ATCC SSPC-ASSPC-B
SSPC-C
SSPC-D
SSPC-E
SSPC = Shift Solenoid Pressure ControlSSPC = Shift Solenoid Pressure Control
Electronic ControlsElectronic Controls
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3 Different Solenoid3 Different Solenoid
• PC-A (controls line pressure) Part# 6050784C1
• SSPC-A, SSPC-D Part# 6050795C1
• TCC, SSPC-B, SSPC-C, SSPC-EPart# 6050796C1
• PC-A (controls line pressure) Part# 6050784C1
• SSPC-A, SSPC-D Part# 6050795C1
• TCC, SSPC-B, SSPC-C, SSPC-EPart# 6050796C1
Part # are on tips cardPart # are on tips card
Electronic ControlsElectronic Controls
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Solenoid Regulates PressureSolenoid Regulates Pressure
• Electrical• Electrical
Electronic ControlsElectronic Controls
• Hydraulic• Hydraulic
37S07T0 Day 3Service Training
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PC-A
TCC SSPC-ASSPC-B
SSPC-C
SSPC-D
SSPC-E
PC-A
Line
Pressure
TCC
Torque
Converter
SSPC-A
Coast
Clutch
SSPC-B
Overdrive
Clutch
SSPC-C
Intermediate
Clutch
SSPC-D
Direct
Clutch
SSPC-E
Low/Rev
Clutch
Electronic ControlsElectronic Controls
37S07T0 Day 3Service Training
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SSPC-ASSPC-B
SSPC-C
SSPC-D
SSPC-E
PC-A
Line
Pressure
TCC
Torque
Converter
SSPC-A
Coast
Clutch
SSPC-B
Overdrive
Clutch
SSPC-C
Intermediate
Clutch
SSPC-D
Direct
Clutch
SSPC-E
Low/Rev
Clutch
Control StrategiesControl Strategies
• Adaptive
• Failure
• Defaults to 5th Gear
• Adaptive
• Failure
• Defaults to 5th Gear
Electronic ControlsElectronic Controls
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SSPC-E
TCC, SSPC-B, SSPC-C, SSPC-E Part# 6050796C1
TCC, SSPC-B, SSPC-C, SSPC-E Part# 6050796C1
All flat end solenoids are the same part #.All flat end solenoids are the same part #.
Electronic ControlsElectronic Controls
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TCC, SSPC-B, SSPC-C, SSPC-E Part# 6050796C1
TCC, SSPC-B, SSPC-C, SSPC-E Part# 6050796C1
For intermittent concerns can be swappedFor intermittent concerns can be swapped
Electronic ControlsElectronic Controls
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SSPC-D
SSPC-A, SSPC-D Part# 6050795C1
SSPC-A, SSPC-D Part# 6050795C1
Non-flat end SSPC are the same part #.Non-flat end SSPC are the same part #.
Electronic ControlsElectronic Controls
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PC-APC-A
PC-A can not be swapped & requires harness removalPC-A can not be swapped & requires harness removal
Electronic ControlsElectronic Controls
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Requires solenoid body removal ~ case O-ringRequires solenoid body removal ~ case O-ring
Harness, Solenoid Control ~ part # 6050783C1Harness, Solenoid Control ~ part # 6050783C1
Electronic ControlsElectronic Controls
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Caution, it can fail out!Caution, it can fail out!
Manual Valve ~ part # 6050962C1Manual Valve ~ part # 6050962C1
Electronic ControlsElectronic Controls
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Solenoids are keyedSolenoids are keyed
Electronic ControlsElectronic Controls
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Protect against excessive line pressureProtect against excessive line pressure
Line Pressure Blow-off ValveSolenoid Body ~ part # 6050735C1Line Pressure Blow-off ValveSolenoid Body ~ part # 6050735C1
Electronic ControlsElectronic Controls
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TR-P ~ Ranger Sensor ~ part # 6050905C1TR-P ~ Ranger Sensor ~ part # 6050905C1
Calibrated unit Non-adjustable.Calibrated unit Non-adjustable.
Do not loosen or remove screwsDo not loosen or remove screws
• Mounted inside transmission
• Pulse width signal
• Mounted inside transmission
• Pulse width signal
Electronic ControlsElectronic Controls
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TFT ~ Transmission Temperature Sensor part # 6050786C1
TFT ~ Transmission Temperature Sensor part # 6050786C1
Serviced separately.Serviced separately.
Electronic ControlsElectronic Controls
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Operation monitored by speed sensors Operation monitored by speed sensors
Dual Sensor• Turbine Shaft• Intermediate shaft
Dual Sensor• Turbine Shaft• Intermediate shaft
Electronic ControlsElectronic Controls
Speed SensorsSpeed Sensors
Operation monitored by speed sensorsOperation monitored by speed sensors
Output ShaftOutput Shaft
Electronic ControlsElectronic Controls
Speed SensorsSpeed Sensors
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Tow Haul/Grade BrakingTow Haul/Grade Braking
Assist the driver when towing or carrying heavy loads. Assist the driver when towing or carrying heavy loads.
Electronic ControlsElectronic Controls24
DiagnosisDiagnosis
DTCs ~ Diagnostic Trouble CodesDTCs ~ Diagnostic Trouble Codes
• Flash Codes• OBDII Codes• Flash Codes• OBDII Codes
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DiagnosisDiagnosis
DTCs ~ Flash Codes DTCs ~ Flash Codes
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DiagnosisDiagnosis
DTCs ~ Flash Codes DTCs ~ Flash Codes
FlashCode
OBDII
Code
Component Description
111 system pass
No codes found
113 P0706 TR-P Sensor
TR-P sensor frequency fault detected
114 P0707 TR-P Sensor
TR-P sensor circuit duty cycle low input
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DiagnosisDiagnosis
DTCs ~ OBDIIDTCs ~ OBDII
FlashCode
OBDII
Code
Component Description
111 system pass
No codes found
113 P0706 TR-P Sensor
TR-P sensor frequency fault detected
114 P0707 TR-P Sensor
TR-P sensor circuit duty cycle low input
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DiagnosisDiagnosis
Hydraulic DiagnosisHydraulic Diagnosis
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Fluid & Filters & MaintenanceFluid & Filters & Maintenance
Service & MaintenanceService & Maintenance
Oil change interval is 30,000 miles or 800 hours Oil change interval is 30,000 miles or 800 hours
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FiltersFilters
Remote Filter ~ part # 6011358C1Remote Filter ~ part # 6011358C1
Service & MaintenanceService & Maintenance
Filter serviced at 30,000 miles or 800 hoursFilter serviced at 30,000 miles or 800 hours
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FiltersFilters
In-line Filter ~ Installed in the return cooler lineIn-line Filter ~ Installed in the return cooler line
Service & MaintenanceService & Maintenance
Added when unit is replaced or overhauledAdded when unit is replaced or overhauled
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FluidFluid
• Mercon SP part # 258958C1 - Quarts part # CXT6LSP12 – Liter
• Mercon SP part # 258958C1 - Quarts part # CXT6LSP12 – Liter
Service & MaintenanceService & Maintenance
Misconception about shipping of CX fluidMisconception about shipping of CX fluid
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Fluid Fluid
Service & MaintenanceService & Maintenance
• Mercon SP part # 258958C1 - Quarts part # CXT6LSP12 – Liter
• Mercon SP part # 258958C1 - Quarts part # CXT6LSP12 – Liter
Misconception about shipping of CX fluidMisconception about shipping of CX fluid
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QuestionsQuestions35
QuestionsQuestions
Other ResourcesOther Resources
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QuestionsQuestions
Other ResourcesOther Resources
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5R110W ~ Transmission5R110W ~ Transmission
Technical OverviewDiagnosisService & Maintenance
Technical OverviewDiagnosisService & Maintenance
Presented by:Don Cofer&Greg Schorey
Presented by:Don Cofer&Greg Schorey
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5R110W Transmission
5R110W Transmission
Presented by:Don Cofer&Greg Schorey
Presented by:Don Cofer&Greg Schorey