PROJ ECT N C-560 MINERA CHINALCO PERU S.A. TOROMOCHO PROJECT Equipment Specifi cation 210-TS-M-051 Cone Crushers Aker Solutions Metals, Inc.Owner Approval: 2550 N. Dragoon St. Suite 150 Tucson, Arizona 85745Date: REVDATEBYCHKAPPROVALDESCRIPTION A08-Feb-07WTBLISSUED FOR INTERNAL REVIEW B18-Apr-08 WTWT LN ISSUED FOR CLIENT APPROVAL C23-Apr-08WTGH/LNISSUED FOR BID D 30-May-08 AB BL GH/LN REVISED AND RE-ISSUED FOR BID 018-May-09RGMLAIISSUED FOR PURCHASE 102-J un-09RGMLMD / FARE ISSUED FOR PURCHASE 203-J un-09DCFEMAIHRE ISSUED FOR PURCHASE 315-J un-09RGMMLCMDH / FAVRE ISSUED FOR PURCHASE Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 2 of 20 INDEX PAGE 1SCOPE............................................................................................................................3 2WORK EXCLUDED.........................................................................................................5 3CODES AND STANDARDS............................................................................................ 5 4OPERATING AND DESIGN CONDITIONS..................................................................... 5 5EQUIPMENT DESCRIPTION.......................................................................................... 6 6INSTRUMENTATION AND CONTROLS......................................................................... 8 7ASSEMBLY AND TESTING............................................................................................ 9 8TECHNICAL PERFORMANCE GUARANTEE REQUIREMENTS................................. 13 9LIST OF ATTACHMENTS............................................................................................. 14 Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 3 of 20 1SCOPE Vendorshallfurnishtwo(2)completeandoperationalconecrushers,includingall necessaryaccessoriesfortheToromochoProjectlocatedincentralPeru,but specifically exclude work listed in Section 2. Vendorshallfurnishdrawings,dataanddescriptiveinformationinthedetailand quantityrequiredbythisspecification,VDRS(VendorDocumentRequirement Schedule) Form ENG-44, Drawing and Data Requirements and Appendix M. 1.1WORK INCLUDED TheVendor'sscopeofsupplyshallinclude,butisnotlimitedto, itemsinthe following list: ItemQty.Equipment No.Description 12210-CR-001 / 002PEBBLECRUSHERS,heavydutyshort head cone type, open bottom discharge; completewithmainframe,mainshaft, mantle,bowl,eccentric,pinionshaft assembly, countershaft assembly, direct coupledorv-beltdrivewithjackshaft, driveguard(s),standardpartsand accessories. 1A 2210-CR-001-M 210-CR-002-M MAIN DRIVE MOTORS AND BASES for Item 1. 2 2210-LU-008 / 009AUTOMATICLUBRICATIONSYSTEMS withtwopumps,twooilheatersand two air oil coolers for Item 1. 2A 4210-PP-040-M 210-PP-041-M 210-PP-042-M 210-PP-043-M LUBESYSTEMPUMPMOTORSfor Item 2, included in 210-LU-008 LUBESYSTEMPUMPMOTORSfor Item 2, included in 210-LU-009. 3 2210-HP-003 / 004HYDRAULIC SETTING AND CLEARING SYSTEMS with pumps for Item 1. 3A 2210-PP-044-M 210-HP-045-M HYDRAULICSETTINGPUMP MOTORS for Item 3, included in 210-HP-003. HYDRAULICSETTINGPUMP MOTORS for Item 3, included in 210-HP-004. 3 3 3 3 Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 4 of 20 ItemQty.Equipment No.Description ALotFIELD SERVICES of qualified personnel forsupervisionoferection, commissioning,testing,training,and startup. BLotSPECIALTOOLSLIST,as recommendedforinstallation,operation, and maintenance (including pricing). CLotSTART-UPANDCOMMISSIONING SPAREPARTSLIST(includingpricing and availability). Vendorshall complete theRecommendedSparePartsList attached with Appendix M, Installation, Operation and Maintenance Manuals.DLotONEYEAROPERATINGSPARE PARTSLIST(includingpricingand availability).Vendorshallcompletethe RecommendedSparePartsList attached with Appendix M, Installation, Operation and Maintenance Manuals. ELotINSTALLATION,OPERATION,AND MAINTENANCEMANUALS,drawings andotherdataasrequiredinthe VendorDocumentRequirement Schedule(VDRS)andasdefinedin Appendix M FLotSUPPLIERSPOLICYforemployeesite assignmentconditions,i.e.,hours worked/day,hoursworked/week, maximumconsecutivedaysworked, others. 1.2ERECTION Competentpersonnelmayberequiredtoaidtheconstructioncontractorin erecting this equipment.This personnel would be in a supervisory capacity and would only be requested to direct work to be done and offer advice on erection proceduresforthisequipment,andcertifythatequipmentisinstalledin accordancewiththemanufacturersrecommendedproceduresandisinan operable condition.All required tools, equipment and erection personnel will be supplied by others. Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 5 of 20 1.3ALTERNATE QUOTATIONS AlternatequotationswillbeconsideredintheeventtheBidderisnotin agreement with any portion of this specification.However, Bidder must submit a basic quotation completely in accordance with all terms and conditions set forth herein.Alternateswillbeconsideredonlyasseparateitemsandmustbe submitted in the same form called for herein. 2WORK EXCLUDED Material unloading and storage Foundation and anchor bolts Erection labor and materials Electrical wiring and conduits external to crusher and auxiliary systems Feed and discharge chutes or boxes Piping external to the crusher and auxiliary systems Lubricants and hydraulic fluids Service platforms, walkways, stairs, ladders, etc. 3CODES AND STANDARDS Designshallcomplywithallstandardsandcodesstatedinthisandattached specifications(seeAppendixA),MSHA(MineSafetyandHealthAdministration) standards,OSHA (Occupational Safety andHealth Administration) standards, andall local laws, ordinances and regulations. In the event of difference between codes and/or standards, the most stringent code or standard shall apply.Whenever reference is made in an Equipment Specification to a specificcodeorstandard,itshallbeunderstoodthatthelatesteditionofsuch reference, as of the date of proposal, shall govern. 4OPERATING AND DESIGN CONDITIONS Site data and general engineering requirements are specified in Appendix A, Standard Technical and Site Data 000-OT-M-001. Operating and design conditions and requirements are specified in the attachment titled Data Sheet A, Operating and Design Conditions. Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 6 of 20 Theequipmentwillbeinstalledoutdoors.Theplantsiteislocatedatelevations between approximately 4540 m and 5000 m above mean sea level.Equipment shall be de-rated, as appropriate, for continuous operation at these elevations. Thecrushersshallbedesignedforaminimum25yearslifeexpectancy,basedon continuous operation (24 hours per day, 7 days per week). ThecrusherswillbefedwithSAGMillScreensoversizeandwilldischargevia recirculating conveyor back to the SAG Mill. Thevendorisstronglyadvisedtopayspecialattentiontothesiteshigh altitude (5000m.a.s.l)effectonelectricalequipment.Thereducedcooling/dielectric capabilitiesoftheairatsitesaltitudeadverselyaffectoperatingtemperatures, insulation,continuouscurrent,operatingvoltage,spacingbetweencomponents and BIL. 5EQUIPMENT DESCRIPTION 5.1GENERAL Theequipmentshallbemanufacturer'sstandardsizeandheavy-dutydesign suitablefortheconditionsspecified.Crusherrotationshallbemanufacturer's standard. CrushersshallbeequippedwithVendor'srecommendeddustsealsfor protection of moving parts against wear and abrasion. Theselectedequipmentsuppliersshallreporttothesinglemotor manufacturer,withtheequipmentrequiredbrakehorsepowerwithoutde-rated factors. 5.2MATERIALS OF CONSTRUCTION Crusher main frame and bowl shall be cast steel. The Vendor shall beresponsible for the abrasion resistance of the equipment and shall include abrasion resistant linings wherever necessary.Wear surfaces shallbeprotectedwithreplaceablewearplatesorcastingsofhighabrasion resistance alloy. The bevel gears and pinions shall be of cast or forged steel, with cut teeth. Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 7 of 20 Allmaterialsofconstructionforthisequipment,componentsandaccessories shallbenewandofatypeandgradesuitable for theduty andrequirements indicated in this document. 5.3COMPONENTS V-beltdrive(ifapplicable)shallbefurnishedbytheVendor,completewith jackshaft,belts,guard, sheaves, and taper-lock sheave hubs as selected and recommended by the Vendor for the specified service (see Appendix A). If crusher drive is direct, the countershaft shall be direct-coupled to the jackshaft bymeansofaflexiblecoupling,installedonthecountershaftandsuitably protectedtoavoiddamagetoexposedpartsduringtransit,storageandfield assembly. 5.4CRUSHER ADJUSTMENT AND RELEASE Crushers shall be furnished with hydraulic setting adjustment systems, complete with hydraulic power units, motors and hydraulic hoses. Crushers shall be equipped with hydraulic tramp release and clearing systems to allow clearing of a plugged crusher.The systems shall allow for relieving the crusherbowlassembliesfromtheirnormalcrushingpositionstopasstramp material, then returning crushers to their original setting. 5.5LUBRICATION Thecrushersshallbeprovidedwithindependent,automatic,packaged lubricationsystems,completewithreservoirs,heatingandairoilcooling systems, pump(s), pump motor(s), filters, valves, instrumentation, controls and all accessories required to insure adequate lubrication.Conduit and wiring shall bebroughttoterminal blocks in a junction box for external connections to be made by others.External piping terminals shall be mounted on a rigid frame. 5.6ELECTRICAL REQUIREMENTS AND MOTORS Electrical design, components and accessories shall be in compliance with the requirementsofAppendixAandAkerSolutionsspecification000-GD-E-010, Package Equipment Electrical Motors shall be in accordance with Aker Solutions Specifications 000-TS-E-014,LowVoltageMotorsor000-TS-E-013,MediumVoltageInduction Motors. Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 8 of 20 Allequipmentshallbeshippedwiththedrive(s),includingmotor(s), properly installed and tested. AllmotorsfortheToromochoProj ectwillbeboughtfromasinglemotor manufacturer.Selectedequipmentsupplierswillbedirectedtopurchase theirmotorsfromthissinglemotormanufacturer.Allmotorsshallbe specifiedtodeveloptheirpowerrateat5,000m.a.s.l.andtheToromocho SingleMotorManufacturer(TSMM)willdesignthemotorsaccordinglyto work at the site conditions. Apricelist(Doc.No.000-EL-E-002)identifyingtheTSMMwillbeprovided by AkerSolutions toall selected equipment vendors and shall be used for establishing individual motor prices. MotorsshallbeinaccordancewiththeAkerSolutionsElectrical specifications000-TS-E-014;LowVoltageMotors,and000-TS-E-013; Medium Voltage Motors. Allequipmentshallbeshippedwiththedrive(s),includingmotor(s), properly installed and tested. 6INSTRUMENTATION AND CONTROLS 6.1Crushersshallbefurnishedcompletewithallcontrolsandinstrumentation, including control panel(s), required to control and monitor the status or condition oftheequipment.Allsystemsrequiringprotectionshallbeprovidedwith sensorydevicestoinitiatealarmsand,whenrequired,provideautomatic shutdown of the system. Control system design, components and accessories shall be in compliance with the requirements of Appendix A and Aker Solutions General Specification 000-GD-I-011, Package Equipment Instrumentation. 6.2Instrumentationandcontrolsfurnishedshallinclude,butnotbelimitedtothe following: Lube oil supply line flow indication and low flow alarm switch Lube oil supply line pressure indicator and low pressure alarm switch. Lubeoilfiltersdifferentialpressureindicationandhighdifferential pressure alarm Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 9 of 20 Lubeoil returnlinetemperatureindicationandhightemperaturealarm switch Cooling water low flow alarm switch (if applicable) Cooling water temperature indications (if applicable) Hydraulic setting and clearing system controls including a control panel completewithelectricdrivesstart/stopcontrols,settingcontroller, remote/local select switch, and necessary hydraulic safety system. Automaticcrusherregulationcontrolsystemtooptimizepowerdraw, includingacontrol panelcomplete with feed rate controls, input power monitoringandcontrols,remote/localselectswitchandnecessary controls and/or monitoring for feed level, lube oil temperature, hydraulic pressure and closed side setting adjustment. 6.3All alarm sensors shall be fully adjustable over their full operating ranges. 6.4InadditiontotheaboveandotherVendorsstandardsystemcontrols,the equipment shall also be provided with the following items to allow remote control and/or monitoring by equipment provided by others. All controller input/output shall be isolated and shall be able to accept a remote setpoint signal of 4-20 mA dc. All measured variables shall be made available as isolated 4-20 mA dc signals. Allstatusandalarmsignalsshallbemadeavailableasisolateddry contact closures rated minimum 5 A @ 120 V ac. Allstart/stoporon/offpush-buttonsorswitchesshallbewiredina manner that will make incorporation of remote controls readily possible. AllsignalcircuitsshallbewiredtoVendorsuppliedterminalstripsto permit field wiring by others. 6.5Allinstrumentsandcontrolsshallbeweatherproofanddust-tightorshallbe mounted in a IP66 or NEMA Type 4X enclosure or equivalent. 7ASSEMBLY AND TESTING 7.1PAINTING All shop fabricated structural steel and miscellaneous iron, exposed surfaces of plateworkandshop-fabricatedmachineryguardsshallbeshop-paintedin accordance with Aker Solutions General Specification 000-GC-S-012, Painting Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 10 of 20 andProtectiveCoatings.Howeveranythingrequiringsafetycolors(i.e. guards, handrails, kickplates, ladders, cages, etc.), shall be shop finish painted in the appropriate color in accordance with Aker Solutions General Specification 000-GC-S-012, Painting and Protective Coatings.Stainless steel surfaces shall not be painted. Standard manufactured equipment (i.e. motors, gear reducers, couplings, etc.) shallbecleaned,prepared,primedandfinishpaintedinaccordancewith SystemP1orManufacturersstandardchemicalresistantsystem,unless otherwise specified. Vendor shall provide sufficient finish coat paint for field touch-up. All air cooled heat exchanger coils (i.e. oil coolers, radiators, etc.) shall have a factoryappliedcorrosionresistant,dippedandbakedphenoliccoatingon copper and aluminum surfaces.Equipment ratings shall take into account any reductioninheattransfercapacityduetothecoating.Anyotherexposed copper and aluminum surfaces shall have a suitable corrosion resistant coating. 7.2TESTING AND INSPECTION InspectionduringfabricationwillbetheresponsibilityoftheVendor.Owner and/orAkerSolutionsreservetherighttoentertheVendorsfacilityorany subcontractors facility, at any time, assuming reasonable notice, for verification ofwork.Aker Solutions shall have the right to reject any and all materials or order the rework of any and all parts and components not meeting specification requirements, at no cost to Aker Solutions or the Owner. The Vendor shall provide Aker Solutions with all inspection records, laboratory certificatesandanyotherdocumentationdeemedbyAkerSolutionstobe requiredforverificationofmaterialsusedorworkdone.Suchdatashallbe deliveredfromtimetotimeasrequestedbyAkerSolutionsandshall,in addition, be delivered to Aker Solutions as part of a bound inspection record at the time each completed piece of equipment is delivered ex-works. Thefailureofmaterialsorworkmanshiptomeettherequirementsofthe specificationshallbecauseforrejection.Suchmaterialorworksorejected shall not result in any additional cost to Aker Solutions or the Owner. TheVendorshallproduceascheduleshowingthecompleteplanfor manufacturing and testing.In addition, the Vendor shall give Aker Solutions two weeksnoticeofthefollowingeventssothatAkerSolutionsmaydispatchits inspector: 1)Ultrasonic testing of castings. Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 11 of 20 2)Visual and dye penetrant inspection of castings. 3)Running tests. 7.3ASSEMBLY All equipmentshall beassembled and all critical dimensions and fits checked and tested by the Vendor to the extent feasible. Prior to disassembly and shipping, all components that must be disassembled for shipment shall be permanently match marked.Vendor shall submit a record sketch or drawing showing all match marking to Aker Solutions.Items requiring precisionalignmentandlocationshallbeprovidedwithaminimumoftwo(2) dowel pins or fitted bolts to ensure proper alignment in the field. Sub-assemblies, preferably, shall be as large as transportation and/or erection facilitieswillpermit.VendorshallreviewtherequirementsofAppendixT, Transport Constraints to ensure compliance. 7.4PREPARATION FOR SHIPMENT TheVendorshalladequatelyprepareallcomponentsforexportshipment, recognizingtherequirementsforinlandtransport,stevedorehandling,and marine transport. The Vendor shall take into consideration the requirements of Appendix T, Transport Constraints. All openings in the equipment shall be sealed to exclude foreign matter during shipment.Flangesshallbeprovidedwithwoodencoversboltedinplacein order to protect the flange face. Allmachinedsurfacesshallbecoatedtoprotectagainstcorrosionduring shipment or outside storage at the jobsite.Exposed machined surfaces shall, in addition,becoveredwithaprotectivewoodorcompositecovertoprotect againstphysicaldamage.Plasticsheetsorothersimilar materialsshall keep the cover from contacting the coated surface. The shipment of loose, individual components shall be avoided. Componentsshallbeboxedtothegreatestextentpossible.Materialsinside boxes shall be securely braced to prevent movement.Large components shall be individually secured to the sleepers under the box. Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 12 of 20 Items shall be furnished with lifting lugs, if necessary, for crane handling.Lifting lugsshallbepositionedtogivemaximumbalancewithanevenweight distribution and minimize handling hazards.Each lug shall be designed to carry a minimum of twice the lifting load.The gross weight of the lift shall be stenciled or painted in aconspicuous location andidentified as the gross lifting weight.Lugs shall be painted yellow. All appropriate lifting lugs shall be fitted by the Vendor. All components shall bemarked with destination, weights, etc. as well as with special handling instructions.Each box shall be clearly marked as to contents and numbered asto assembly sequence.All boxes must show the purchase ordernumber,itemnumbersandequipmentnumber(s).TheVendorshall providepackinglistsforallboxes,enclosingonelistinsideeachboxand securelyfasteningonelisttotheoutsideofeachbox.Onecopyofthe Installation Manual shall be included in the box with the equipment at the time of shipment. 7.5TAGGING REQUIREMENTS All instruments, whether mounted on the equipment or shipped loose, shall have a stamped 316 stainless steel tag firmly attached by stainless steel wire.Refer to General Specification 000-GD-I-011 for tag details. All equipment shall have apermanent stamped 316 stainless steel nameplate attachedthatcontainsallpertinentidentificationandsizeinformation. IdentificationshownshallincludeAkerSolutions/OwnerPurchaseOrder Number and Equipment Number (Tag No.). 7.6FIELD ASSEMBLY AND TESTING The Vendor shall provide a detailed erection specification manual including all drawings and other documents needed for erection.The Bidder shall specify as partoftheproposalthesupervisorypersonnelproposedforsupervisionof equipment erection and all costs associated with such personnel.The Bidder shall also include an estimate of other skilled and unskilled manhours required for erection. Aftercompletionoferectionoftheequipment,butbeforecommissioningand testing, the Vendor shall provide a certificate of Field Assembly Inspection to the Owner. Minimum 4 Hours ofclassroom operator training prior to field training shall be provided. FollowingissuanceofthecertificateofFieldAssemblyInspection,andata timingagreeabletobothOwnerandVendor,a2weektrialrunshallbe Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 13 of 20 performedunderthesupervisionoftheVendor.Duringthetrialrun,the Vendors representative shall train the operating personnel of the Owner. Whentheplantisinnormaloperatingcondition,andthetimingisagain agreeable to both Owner and Vendor, an operating test-run shall be performed.Thelengthofthistestrunshallbe2weeksrunning24hoursperdayin production use.The performance guarantee test run will be carried out after the operating test-run (see Section 8). 8TECHNICAL PERFORMANCE GUARANTEE REQUIREMENTS 8.1PERFORMANCE GUARANTEES A performance guarantee test run shall be carried out under the supervision of theVendorspersonnel.Thelengthofthetestrunwillbe24hoursandthe Vendor shall guarantee that the equipment is capable of continuous operation in accordancewiththedesignvaluesgiveninSection4,andDataSheetA, Operating and Design Conditions. Bidder shall specify performance guarantees when operating under the design casedetailedinSection4,andDataSheetA,OperatingandDesign Conditions. Thedescriptionandproceduredetailsoftheperformanceguaranteetest-run shall be provided bythe Vendor andapproved by theOwner prior to carrying out the test-run. Allinstrumentsandmeasuringdevicesrequiredforthetest-runshallbe provided by Owner. Vendor shall provide a list of the devices for test run. Vendorshallreviewequipmentlayoutdrawingsandadviselocationofany necessary test stations and other facilities. Operating personnel for the performance guarantee test run will be provided by the Owner.All other costs associated with the test run as well as the costs of any modifications required to achieve the performance guarantee values shall be borne by the Vendor. Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 14 of 20 9LIST OF ATTACHMENTS The following documents are a part of this specification: Data Sheet A: Operating and Design Conditions Data Sheet B: Information Required from Vendor 210-MS-M-051: Motor Specification Sheets 210-VR-M-051: Form ENG 44, Drawing and Data Requirements Vendor Document Requirement Schedule (VDRS) 210-VQ-M-051: Vendor Quality Plan with Attachments A and B 000-OT-M-001: Appendix A, Standard Technical and Site Data 000-OT-M-002: Appendix M, Installation, Operation & Maintenance Manuals 000-GD-E-021: Appendix F, De-rating of Motors for Altitude and Temperature 000-RP-R-001 Appendix T - Transport Constraints Aker Solutions General Specifications: 000-GC-S-012: General Specification, Painting and Protective Coatings 000-GD-E-010: Package Equipment Electrical 000-GD-I-011: Package Equipment Instrumentation Aker Solutions Electrical Equipment Specifications: 000-TS-E-013: Medium Voltage Induction Motors 000-TS-E-014: Low Voltage Motors Aker Solutions Drawings: 210-FS-T-001, SAG Mill Area Flow Sheet 210-FS-T-002, Pebble Crushing Area Flow Sheet Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 15 of 20 DATA SHEET A OPERATING AND DESIGN CONDITIONS Page 1 of 1 Equipment Name: Cone CrushersEquipment No.:210-CR-001 / 002 Notes to the Specification Originator Specification Originator/Process Engineer is to specify all applicable data in the right hand column as completely as possible. Feed- DescriptionOversized Copper Sulphide Ore from SAG Mill - Characteristics - Operating rate, Nom. (dry basis), t/h525 per each crusher - Operating rate, Design, (dry basis), t/h640 per each crusher - Temperature, CAmbient - Bulk density range Packed, kg/m1,770Loose, kg/m 1,600 - Abrasion indexNot Available - Crushability (work index)Not Available- Moisture, % by weight10 - Specific gravity (dry solids)2.95 - Maximum lump size, mm152 - Size distribution (calculated), mm>15 to 75 Product - size distribution - P80, mm13- bulk density range, kg/mNot Available Feed fromPebble Crusher Feeder via Chute Crushing CircuitSAG Mill / Cone Crushers Mechanical availability, %80 LocationOutdoor DutyContinuous 24 hr/d, 7 d/wk Note:1 t =1 tonne =1,000 kg Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 16 of 20 DATA SHEET B INFORMATION REQUIRED FROM VENDOR Page 1 of 5 Equipment Name:Cone Crushers Equipment No.:210-CR-001 / 002 Notes to the Bidder Bidder is requested to confirm the data filled in the right hand column and fill in any blank lines as completely as possible. Do not change description in left hand column or modify units of measure. Number required / operating / standby2 / 2 / 0 VendorFLSmidth-Excel ManufacturerFLSmidth-Excel Model No.XL1100 Manufacturer LocationPekin, Illinois, USA Crusher - TypeCone Crusher - Crushing head diameter, mm2280 mm - Feed opening diameter, mm1690 mm - Drive type V-Belt with Self-Tensioning J ackshaft Assembly Performance at various C.S.S.Design / Maximum / Minimum - Closed side setting, mm131233 - Open side feed opening, mm150 mm - Eccentric throw, mm122 mm (Head Throw) - Capacity, dry t/h640 550 605 - Gyrations per minute215 305 - Pinion shaft speed, r/min588 288 836 - Pinion shaft power required, kW - Percent product plus C.S.S.P80 =13 mm at 13 mm C.S.S. Main Shaft Assembly - MaterialASTM A608; Class MH; Forged Steel - Length, bott. to top of shaft / feed plate, mm1910 mm - Diameter of eccentric, mm700 mm Inner/1000 Outside - Crushing head materialASTM A148 grade 90/80 - Vertical range of adjustment (if any), mm133 mm (Cleareance Stroke) Mantle - MaterialManganese - Maximum thickness, mm154 mm - Type and quantity of backing materialEpoxy 10.9 kits =0.0606 cu. meters Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 17 of 20 DATA SHEET B INFORMATION REQUIRED FROM VENDOR Page 2 of 5 Equipment Name:Cone Crushers Equipment No.:210-CR-001 / 002 Notes to the Bidder Bidder is requested to confirm the data filled in the right hand column and fill in any blank lines as completely as possible. Do not change description in left hand column or modify units of measure. Eccentric - Diameter of outer eccentric bearing, mm700 mm - Bearing materialLeaded Bronze - Bearing and seal description:N/A - Lubrication description:Oil (See Quotation) Main Frame - MaterialASTM A148 grade 90/60 - Top diameter, mm4060 mm - Base dimensions, mm3950 mm Bowl - Recommended bowl type (fine, medium, coarse) SH-Medium - Bowl materialASTM A148 grade 90/60 - Recommended liner typeSH-Medium - Liner materialManganese - Maximum thickness of liner, mm152 mm - Type and quantity of backing materialEpoxy 40.5 kits =0.2253 cu. meters - Range of vertical adjustment (if any), mm133 mm (Clearance Stroke) - Weight of bowl and liner, kgSH-Bowl Assembly =19,627 kg SH-Bowl Liner =4,700 kg Internal Drive Assembly - Type of gearsSpiral Bevel - ManufacturerOverton - Pinion material and hardnessAISI 4320 Forged Alloy Steel 615-722 BHN - Pinion, number of teeth,/pitch diameter, mm19 / 19.9 mm - Gear, material / hardnessAISI 4320 Forged Alloy Steel 560-722 BHN - Gear, number of teeth / pitch diameter, mm52/19.9 mm - Face width, mm267 mm - Pinion shaft material / minimum diameter, mmAISI 1045/200 mm Nominal Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 18 of 20 DATA SHEET B INFORMATION REQUIRED FROM VENDOR Page 3 of 5 Equipment Name:Cone Crushers Equipment No.:210-CR-001 / 002 Notes to the Bidder Bidder is requested to confirm the data filled in the right hand column and fill in any blank lines as completely as possible. Do not change description in left hand column or modify units of measure. - Maximum input power allowable @ countershaft, kW - Oil and dust seal description:T&U Labyrinth Countershaft Box Blower Hydraulic Setting and Clearing System - ManufacturerPrice Engineering - Operating pressure, kPa (gage)20,670 kPa - No. of hydraulic rams16 - Motor kW / r/min37 kW - Description:Submersible Gear Tramp Iron Release Mechanism - Description:Hydraulic Tramp Release System (See Quotation) Automatic Crusher Regulation Control System - DescriptionAutomation Option (See Quotation) Lubrication System - ManufacturerPrice Engineering - Oil flow, m3/h46 - Working pressure, kPa (gage)204-448 - Cooling water required, m3/h at CVaries on Ambient Temperature - Heat to be dissipated, kJ /hVaries on Ambient Temperature - Lube pump motor kW / r/min / V-ph-Hz37.3 kW / 1800 / 380-3-60 - Immersion heater - kW / V-ph-Hz6 kW / 380-3-60 - Lube oil cooler- Number required / type - Manufacturer Norman Equipment Company - ModelYoung 1-pass Oil Cooler (3100 D) - Tube materialBy customer (See DWG RXL 1050-0004) Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 19 of 20 DATA SHEET B INFORMATION REQUIRED FROM VENDOR Page 4 of 5 Equipment Name:Cone Crushers Equipment No.:210-CR-001 / 002 Notes to the Bidder Bidder is requested to confirm the data filled in the right hand column and fill in any blank lines as completely as possible. Do not change description in left hand column or modify units of measure. - Net area, m2LATER - Fan motors kW / r/min / V-ph-Hz15 kW / 1160 / 380-3-60 Main Drive Motor - Manufacturer / Model No.HOLDToshiba or Equal / Later - Nameplate kW / r/min / V-ph-Hz746 / 1200 / 4000-3-60 - Torque Design - Full load torque, N-mLater - Starting torque, % of full load125% - Breakdown torque, % of full load200% - Allowable WK2 of load, kg-m2LATER Direct DriveFrom Motor to J ackshaft - Couplings - ManufacturerHD Falk Coupling - Size80 R10 - TypeWrap Flex J ackshaft - Diameter, mm177.8 mm - Length, mm1498.6 mm V-belt Drive - ManufacturerACS (J ackshaft Assembly) - Drive sheave diameter, mmTBD By Customer at Later Date - Driven sheave diameter, mm1016 mm - Speed ratioTBD By Customer at Later Date - Center to center distance, mmTBD - Number of belts / size16 8 V - Service factor (nameplate kW) PaintingPlease see Paint Specifications 3 Project C-560 Technical Specification 210-TS-M-051 Cone Crushers Rev.3 P:\SCL_05_Eng_Doc\05_Mec\03_Technical_Specifications\03_Issued\210-TS-M-051 Cone Crushers\Rev_3\560-210-TS-M-051_3.doc 20 of 20 DATA SHEET B INFORMATION REQUIRED FROM VENDOR Page 5 of 5 Shipping and Handling Data - Cone crusher, kg (each unit)153.370 kg - Complete hydraulic positioning system, kg1043 kg (Dry) - Complete lubrication system, kg 1930 kg (Dry) - Total shipping weight, kg (each unit)153,370 kg - Heaviest item to be handled in erection:(identify and give weight, kg) 53,980 Mainframe Assembly - Heaviest items to be handled in maintenance:(identify and give weight, kg) 33,410 kg Bowl Assembly - Total operating weight, kg (each unit)162,410 kg - Shipping volume, m x m x m216,037 m3 P:\SCL_05_ENG_DOC\05_MEC\03_TECHNICAL_SPECIFICATIONS\03_ISSUED\210-TS-M-051 CONE CRUSHERS\REV_3\560-210-VQ-M-051_3.DOC SUPPLIER QUALITY PROGRAM VENDORQUAL I TYPL AN( VQP)QUA L I TYSURVEI L L ANCEL EVELEnter:0, 1, 2, 3, or 4 DOCUMENT NO.: 210-VQ-M-051EPR / PO NUMBER: 210-TS-M-051 PROJECT: TOROMOCHO PROJECT DETAIL ENGINEERINGEQUIP. DESCRIPTION: Cone Crushers Quality Program to be used:XAker SolutionsXVendor Other (ISO, ASQ, etc.): ITEM NO.ITEM *HOLD POINT *WIT-NESSINSP.VERIFYCERTREQ'D FINAL DOCSACCEPTANCE CRITERIA INSPECTOR INITIAL&DATE ACCEPTANCEREMARKS 1.Material Test Reportsx 2.Certificates of Compliancex 3.Test Pieces 4.Heat Treatment 5.Weld Proceduresx AWS D1.1 minimum 6.Welder Qualificationsx AWS D1.1 minimum 7.NDT Operator Qualificationsx 8.RadiographyxASTM E94 9.Ultrasonicsx 10.Dye Penetrant/Mag. ParticlexASTM E165/ASTM E709 11.Prototype Tests 12.Trial Assemb. Match Markingx210-TS-M-051, Sec. 7.3 13.Functional Testx 14.Performance Testx 15.Running Test 16.Proof Load Test 17.Pressure/Leak Test 18.Balancing 19.Continuity/Megger Test 20.M & TE Calibrations 21.Paint Thickness Testx210-TS-M-051, Sec. 7.1 22.Visual Inspectionx 23.Drawing DimensionsxApproved Vendor DWGs 24.Packingx 25.Tagging/Markingx210-TS-M-051, Sec. 7.5 26.Release for Shipmentx *Cont act Aker Soluti ons prior t o proceeding with it ems designated as Wit ness or Hold Poi nts. Aker Sol utions Engineer to witness Test Numbers ______________________________ Supplier Quality Program Requirements are defi ned in Attachment ASupplier Quality Surveill ance Instructions are defined in Attachment BRevisionDatePrepared byApproved by Reviewed by InspectionRemarks 101-J une-09RGMLMD / FA 216-J une-09DCFEM 315-J une-09RGMMLCMDH / FAV 3