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Transcript of 5500 , 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 to February 28, 2007 -...
SERVICE MANUAL
SERVICE MANUAL SECTION
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Model: 5500iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 5600iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 5900iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 9200iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 9400iStart Date: 12/01/2005 End Date: 02/28/2007
Model: 9900iStart Date: 12/01/2005 End Date: 02/28/2007
S08316
11/03/2006
S08316Copyright©11/03/2006 International Truck and Engine Corporation
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
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Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1. CIRCUIT IDENTIFICATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.2. CIRCUIT IDENTIFICATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.5. SCHEMATIC SYMBOLS, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82.1. START FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82.2. ACCESSORY, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92.3. BATTERY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102.4. BATTERY, B2, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112.5. BATTERY, B2 (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122.6. 3+1 BATTERY SYSTEM, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132.7. GROUND ADAPTER COMPOSITE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142.8. GROUND STUD COMPOSITE, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152.9. GROUND STUD COMPOSITE, P. 9.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162.10. IGNITION, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .203.3. W/I6 HEUI ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5. . . . . . . . . . . . . . . . . . . . . .23
4. ENGINE SYSTEMS (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1. . . . . . . . . . . . . . . . . . .244.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . .254.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3. . . . . . . . . . . . . . . . .264.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284.6. CUMMINS ISM , ISX — ENGINE CONTROLS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304.8. I6 HEUI — CRUISE CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314.9. I6 HEUI — ENGINE BRAKE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324.10. I6 HEUI — ENGINE CONTROLS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334.11. I6 HEUI — MODULE POWER AND GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12. . . . . . . . . . . .354.13. I6 HEUI — SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . .36
5. FANS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .375.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16 W/ AND
N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
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5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3.. . . . . . . . . . . . .39
6. GAUGES AND SYSTEMS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .406.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .406.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . . . . . . . . . . . . .416.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .426.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .436.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .446.6. FUEL LEVEL GAUGE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .456.7. PYROMETER GAUGE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .466.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .476.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .486.10. VOLTMETER GAUGE, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .496.11. ETHER START, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .506.12. MANIFOLD PRESSURE GAUGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
7. WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .527.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .527.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .537.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .547.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .557.5. LOW FUEL LEVEL WARNING LIGHT, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .567.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . .577.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .587.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
8. CAB ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .608.1. CIGAR LIGHTER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .608.2. CLOCK, P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .618.3. ELECTRIC WINDOW — RIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .628.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .638.5. DEFROSTER FAN(S), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .648.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . .658.7. HORN, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .668.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .678.9. RIGHT MOTORIZED MIRROR, P. 9.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .688.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .698.11. POWER SOURCE (CB), P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .708.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .718.13. RADIO-CAB, SPEAKERS, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .728.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .738.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .748.16. INTERVISION DISPLAY, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .758.17. EATON VORAD — COLLISION AVOIDANCE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .768.18. EATON VORAD — COLLISION AVOIDANCE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .778.19. TEMPERATURE/COMPASS DISPLAY, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .788.20. ROAD RELAY IV, P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .798.21. HEATED SEAT — DRIVER, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .808.22. HEATED SEAT — PASSENGER, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
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9.1. AIR DRYER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .829.2. ABS/ATC (BENDIX), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .839.3. ABS/ATC (BENDIX) (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .849.4. ABS/ATC (BENDIX) (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .859.5. ABS/ATC (WABCO), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .869.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .879.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .889.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . . . . . . .899.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9. . . . . . . . . . . . . .909.10. TWO SPEED AXLE WIRING, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .919.11. TRUCK BODY CONNECTION, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .929.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12. . . . . . . . . . . . . . . . . . . .939.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED W/5000, P.
13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .949.14. MERITOR G SERIES TRANSMISSION, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .959.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .969.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . .979.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17. . . . . . . . . . . . . . . . . . . . . .989.18. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .999.19. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . .1009.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1019.21. ABS6/ATC BENDIX AIR, P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1029.22. ABS6/ATC BENDIX AIR, P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1039.23. ABS6/ATC BENDIX AIR, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1049.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1059.25. EATON AUTOSHIFT 3, P. 25.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1069.26. EATON AUTOSHIFT 3, P. 26.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1079.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1089.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11010.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11010.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11110.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11210.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11310.5. BUNK SPEAKERS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11410.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11510.7. POWER SOURCE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11610.8. REFRIGERATOR WIRING, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11710.9. TV/VCR WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11810.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11910.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12010.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12110.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13. . . . . . . . . . . . . . . . . . . . . . . .122
11. LIGHT SYSTEMS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12311.1. BACK-UP LIGHTS, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12311.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .12411.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12511.4. WORK LIGHT N/SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12611.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . .12711.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .12811.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
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11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13011.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13111.10. HEADLIGHTS, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13211.11. PANEL LIGHTS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13311.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13411.13. SPOTLIGHT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13511.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . .13611.15. WORK LIGHT W/SLEEPER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
12. HEATER AND AIR CONDITIONER (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13812.1. AIR CONDITIONER — CAB, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13812.2. HEATER — CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13912.3. HEATER — BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14012.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . .14112.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . .14212.6. LOWERED HEATER BOX, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14312.7. AUX HEATER, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14412.8. APU SYSTEM: DISTRIBUTION BOX, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14512.9. APU SYSTEM: DISTRIBUTION BOX, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14612.10. APU SYSTEM, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14813.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14813.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14913.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15013.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15113.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15213.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15313.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15413.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15513.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 9. . . . . . . . . . . . .15613.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 10.. . . . . . . . . .15713.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15813.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15913.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65), P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . .16013.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94), P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . .16113.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15. . . . . . . . . .16213.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16. . . . . . . . . . . . . . . . . . . . . . . . .16313.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148), P.
17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16413.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162), P. 18. . . . . . . . . . . . . . . . . . .16513.19. CONNECTOR COMPOSITES (165), (166), (167), (170), (171), (180), P. 19. . . . . . . . . . . . . . . . . . .16613.20. CONNECTOR COMPOSITE (190), P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16713.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216), P. 21. . . .16813.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16913.23. CONNECTOR COMPOSITES (227), (228), (229), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17013.24. CONNECTOR COMPOSITES (230), (231), (236), (241), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17113.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . .17213.26. CONNECTOR COMPOSITES (252), (260), (267), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17313.27. CONNECTOR COMPOSITES (268), (273), (275), (278), (282), (289), P. 27. . . . . . . . . . . . . . . . . . .17413.28. CONNECTOR COMPOSITES (290), (291), (292), (293), (294), (296), P. 28. . . . . . . . . . . . . . . . . . .17513.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29. . . . . . . . . . . . .17613.30. CONNECTOR COMPOSITES (316), (318), (320), (321), (322), (323), P. 30. . . . . . . . . . . . . . . . . . .177
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13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31. . . . . . . . . . .17813.32. CONNECTOR COMPOSITES (355), (360), (363), (379), (393), (396), P. 32. . . . . . . . . . . . . . . . . . .17913.33. CONNECTOR COMPOSITES (400), (402), (403), (404), (406), (409), P. 33. . . . . . . . . . . . . . . . . . .18013.34. CONNECTOR COMPOSITES (417), (420), (421), P. 34.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18113.35. CONNECTOR COMPOSITES (422), (423), (424), (425), (426), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . .18213.36. CONNECTOR COMPOSITES (427), (428), (429), (430), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18313.37. CONNECTOR COMPOSITES (433), (434), (435), P. 37.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18413.38. CONNECTOR COMPOSITES (436), (437), (440), (441), (442), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . .18513.39. CONNECTOR COMPOSITES (453), (454), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18613.40. CONNECTOR COMPOSITES (455), (456), (460), (462), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18713.41. CONNECTOR COMPOSITES (462), (463), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18813.42. CONNECTOR COMPOSITES (463), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18913.43. CONNECTOR COMPOSITES (464), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19013.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000), P. 44. . . . . . . . . . . . . . . . .19113.45. CONNECTOR COMPOSITES (474), (480), (481), (482), (483), (489), P. 45. . . . . . . . . . . . . . . . . . .19213.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501), P. 46. . .19313.47. CONNECTOR COMPOSITES (502), (503), (504), (506), P. 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19413.48. CONNECTOR COMPOSITES (509), (511), (512), (513), (514), (515), P. 48. . . . . . . . . . . . . . . . . . .19513.49. CONNECTOR COMPOSITES (517), (520), (521), (522), (523), (524), (525), (526), P. 49. . .19613.50. CONNECTOR COMPOSITES (528), (529), (530), (531), (550), (560), (562), (574), P. 50. . .19713.51. CONNECTOR COMPOSITES (575), (576), (577), (578), (579), (582), P. 51. . . . . . . . . . . . . . . . . . .19813.52. CONNECTOR COMPOSITES (584), (585), (587), P. 52.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19913.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53. . . . . . . . . . . . . . . . . . . . . . . . .20013.54. CONNECTOR COMPOSITES (603), (604), (605), (606), (607), (610), (611), P. 54. . . . . . . . . . .20113.55. CONNECTOR COMPOSITES (612), (613), (640), (642), (643), (659), P. 55. . . . . . . . . . . . . . . . . . .20213.56. CONNECTOR COMPOSITES (662), (675), (676), (690), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20313.57. CONNECTOR COMPOSITES (720), (753), (755), (766), (767), (768), P. 57. . . . . . . . . . . . . . . . . . .20413.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789), P.
58.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20513.59. CONNECTOR COMPOSITES (791), (823), (851), (854), (884), (885), (887), P. 59. . . . . . . . . . .20613.60. CONNECTOR COMPOSITES (904), (905), (906), P. 60.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20713.61. CONNECTOR COMPOSITES (907), (909), (912), (913), (914), (915), (916), (918), P. 61. . .20813.62. CONNECTOR COMPOSITES (922), (923), (925), P. 62.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20913.63. CONNECTOR COMPOSITES (926), (930), (935), (936), (937), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . .21013.64. CONNECTOR COMPOSITES (938), (939), (940), (941), (942), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . .21113.65. CONNECTOR COMPOSITES (955), (956), (962), (963), (992), (993), (994), P. 65. . . . . . . . . . .21213.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034), P. 66. . . . . . . . . . . . . . . . . . . . . . . .21313.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044), P. 67. . . . . . . . . .21413.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . .21513.69. CONNECTOR COMPOSITES (1049), (1050), (1051), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21613.70. CONNECTOR COMPOSITES (1053), (1054), (1056), (1057), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . .21713.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F),
P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21813.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72. . . . . . . . . . . . . . . . .21913.73. CONNECTOR COMPOSITES (1097), (1098), (1099), (1108), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . .22013.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126), P. 74. . . . . . . . . . . . . . . . . . . .22113.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135), P. 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . .22213.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141), P. 76. . . . . . . . . . . . . . . . . . . .22313.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170), P. 77. . . . . . . . . . .22413.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND J4, P.
78.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22513.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225), P.
79.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
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vi 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80. . . . . . . . . .22713.81. CONNECTOR COMPOSITES (1241), (1243), (1244), (1258), (1260), (1261), P. 81. . . . . . . . . .22813.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279), P. 82. . . . . . . . . . . . . . . . . . .22913.83. LEFT BLANK INTENTIONALLY, P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23013.84. CONNECTOR COMPOSITE (1285), P. 84.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23113.85. CONNECTOR COMPOSITES (1286), (1287), (1288), (1289), (1290), P. 85. . . . . . . . . . . . . . . . . . .23213.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86. . . . . . . .23313.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL), P.
87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23413.88. CONNECTOR COMPOSITES (1321), (1322), (1323), (1324), (1327), (1328), P. 88. . . . . . . . . .23513.89. CONNECTOR COMPOSITES (1331), (1332), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23613.90. CONNECTOR COMPOSITES (1348), (1349), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23713.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
14. POWER DISTRIBUTION LAYOUT (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23914.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .23914.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24014.3. RELAY LOCATION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24114.4. PRO SLEEPER FUSE INDEX, P. 4.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
1
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)1.1. CIRCUIT IDENTIFICATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
P52600M
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
29JUL98 01
INSTRUCTIONS AND CHARTS FOR ALL MODELSRROEPKE
AE08-52011
CHAPTER 1
ADDED DESC AT 38 & 41. A 55093FJKP 4MAR02
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CIRCUITNUMBER
DESCRIPTION - COLOR
GENERATOR - CHARGE - RED
GROUND - WHITE
BATTERY FEED - RED
STARTER CONTROL - PINK
ENGINE SHUT-OFF - GRAY
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
ETHER START - TAN
ENGINE COOLING - TAN
ENGINE BRAKE GRAY
VOLTMETER - TAN
INSTRUMENT FEED - TAN
ENGINE WATER TEMPERATURE - TAN
ENGINE OIL TEMPERATURE - TAN
TRANSMISSION OIL TEMPERATURE - TAN
AXLE OIL TEMPERATURE - TAN
WATER LEVEL - TAN
ENGINE OIL PRESSURE - TAN
FUEL LEVEL - TAN
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
LOW AIR PRESSURE WARNING - GRAY
POWER DIVIDER LOCK (PDL) - GRAY
SPEEDOMETER - GRAY
TACHOMETER - GRAY
HEADLIGHT - HIGH BEAM - YELLOW
TURN SIGNAL - ORANGE
CLEARANCE AND IDENTIFICATION LIGHTS - BROWN58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
PANEL LIGHTS - DARK BLUE
COURTESY AND DOME LIGHTS - DARK BLUE
AUXILIARY LIGHTS - YELLOW
5TH WHEEL/WORK LIGHT - ORANGE
DAYTIME RUNNING LIGHTS - YELLOW
TAIL LIGHTS - BROWN
STOP LIGHTS - ORANGE
BACK-UP LIGHTS - ORANGE
CIRCUITNUMBER
DESCRIPTION - COLOR
IGNITION FEED - PINK
KEY SWITCH FEED - RED
AIR DRYER - GRAY
LIGHT SWITCH FEED - YELLOW
DIMMER SWITCH - YELLOW
HEADLIGHT - LOW BEAM - YELLOW
TURN SIGNAL LIGHTS - LEFT - ORANGE
TURN SIGNAL LIGHTS - RIGHT - ORANGE
TRAILER AUXILIARY - ORANGE
PYROMETER - TAN
DIFFERENTIAL LOCK - GRAY
PARKING/MARKER LIGHTS - BROWN
HAZZARD LIGHTS - ORANGE
ALTERNATOR - RESISTANCE - RED
ACCESSORY FEED - LIGHT BLUE
FRONT AXLE - GRAY
FUEL PUMP - TANGENERATOR - FIELD - LIGHT BLUE
GLOW PLUG/PRE-HEATER - PINK
AMMETER - TAN
ENGINE OIL LEVEL - TAN
PARK BRAKE WARNING - GRAY
ANTI-THEFT WARNING - LIGHT GREEN
POWER TAKE-OFF WARNING - GRAY
AIR SUSPENSION - GRAY
LICENSE PLATE LIGHT - BROWN
OUTSIDE AIR TEMP/COMPASS - TAN
HEATED SEAT - LIGHT GREEN
Figure 1 Circuit Identification Chart, page 1
S08316
2 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
1.2. CIRCUIT IDENTIFICATION CHART, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
P52600M 29JUL98 02
INSTRUCTIONS AND CHARTS FOR ALL MODELSRROEPKEGSC2 ADDED CIR 73 DESC
AE08-52011
CHAPTER 1
A P53583SJPM 10DEC01
ADDED SEAT BELTS. B 55093FJKP 4MAR02
73
74
75
76
77
78
79
80
81
82
83
84
85
86
CIRCUITNUMBER
DESCRIPTION - COLOR
HEATER BLOWER MOTOR - LIGHT GREEN
87
88
89
90
91
92
93
94
95
96
97
98
99
CIRCUITNUMBER
DESCRIPTION - COLOR
AIR CONDITIONER - LIGHT GREEN
MIRRORS - HEATED * MOTORIZED - LIGHT GREEN
POWER WINDOW - LIGHT GREEN
CIGAR LIGHTER - LIGHT GREEN
HORN - ELECTRIC - GRAY
RADIO - ENTERTAINMENT - LIGHT GREEN
WINDSHIELD WASHER - GRAY
CLOCK/HOURMETER - LIGHT GREEN
DATA LINK AND DIAGNOSTICS - BLACK
AXLE SHIFT CONTROL - TAN
THROTTLE POSITION SENSOR - VIOLET
CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
AUXILIARY FAN - LIGHT GREEN
POWER DOOR LOCKS - LIGHT GREEN
WINDSHIELD WIPERS - GRAY
TRANSMISSION (ELECTRONIC) - TAN
ANTILOCK BRAKES - GRAY
EXHAUST EMISSION - TAN
SNOW PLOW LIGHTS - YELLOW
* NOTE:
NOT ALL CIRCUITS MAY BE USED.
COLORS ABOVE ARE NEW STD COLORS FOR MAJOR HARNESSES.
INTERCOMMUNICATIONS - VIOLET
HYDRAULIC BRAKE PUMP - GRAY
COLLISION AVOIDANCE SYSTEM - LIGHT BLUE
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
SEAT BELTS - LIGHT GREEN
Figure 2 Circuit Identification Chart, page 2
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
3
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
Figure 3 Circuit Diagram Instructions, page 3
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4 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4
Figure 4 Circuit Diagram Instructions, page 4
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
5
1.5. SCHEMATIC SYMBOLS, P. 5
Figure 5 Schematic Symbols
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6 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
1.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6
Figure 6 Relay Pinout, Function Data and Sealed Relay
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
7
1.7. LAMP BULB CHART, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
RROEPKE
LAMP BULB CHART
29JUL98 07
INSTRUCTIONS AND CHARTS FOR ALL MODELS
P52600M AE08-52011
CHAPTER 1
A 55093FADDED & EDITED SLPR ITEMS JKP 4MAR02
BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER
2 CANDLEPOWER.......................... 57AIR RESTRICTION GAUGE..............................
BACK-UP LIGHTS.....................................
CIGAR LIGHTER......................................
CLOCK - ANALOG.....................................
COURTESY LIGHT.....................................
DOME LIGHT.........................................
FOG LIGHT..........................................
HEADLIGHTS
HIGH/LOW BEAMS..............................
HIGH BEAM INDICATOR...............................
INSTRUMENT CLUSTER
ILLUMINATION LIGHT.............................
WARNING LIGHT.................................
READING LIGHT......................................
SIDE TURN SIGNAL - 9200/9400/9900..................
32 CANDLEPOWER.........................
1 CANDLEPOWER..........................
2 WATTS............................
21 CANDLEPOWER.........................
21 CANDLEPOWER.........................
100 WATTS..............................
32/3 CANDLEPOWER.......................
65/35 WATTS............................
3 CANDLEPOWER..........................
0.5 CANDLEPOWER........................
1 CANDLEPOWER..........................
0.5 CANDLEPOWER........................
15 CANDLEPOWER.........................
1156
1455
VDO-600 802
1142
1142
4921-1
3157
6053
168
37
161
37
1003
3157
SLEEPER
DOME LIGHT......................................... 15 WATTS............................... F15T8-CW
FRONT TURN SIGNAL
9200/9400/9900 INCANDESCENT
SPEEDOMETER....................................... 161
9200/9400/9900.....................................
HEATER AND AIR CONDITIONER CONTROLS................
SPOTLIGHT..........................................
STOP-TAIL-TURN SIGNAL..............................
1 CANDLEPOWER..........................
30 WATTS...............................
32/3 CANDLEPOWER.......................
4405
1157
LUGGAGE COMPARTMENT LIGHT..........................
READING LIGHT......................................
12 CANDLEPOWER.........................
12 CANDLEPOWER.........................
211-2
912
EXTERIOR MIRROR LIGHT.............................. 2 CANDLEPOWER.......................... 1895
HIGH/LOW BEAM............................... 65/35 WATTS............................ H5054
HALOGEN (OPTIONAL)
CLEARANCE/IDENTIFICATION LIGHTS - SMALL............
CLEARANCE/IDENTIFICATION LIGHTS - LARGE............
2 CANDLEPOWER..........................
4 CANDLEPOWER..........................
194
904
TACHOMETER......................................... 1 CANDLEPOWER.......................... 161
TURN SIGNAL INDICATOR............................. 0.5 CANDLEPOWER........................ 37
WORK LIGHT......................................... 35 WATTS............................... 4411
32/3 CANDLEPOWER.......................
OVERHEAD CABINET LIGHT.............................
TV/VCR & MICROWAVE CABINET LIGHT...................
12 CANDLEPOWER.........................
12 CANDLEPOWER......................... 211-2
211-2
Figure 7 Lamp Bulb Chart
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8 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)2.1. START FEED, P. 1
Figure 8 Start Feed
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9
2.2. ACCESSORY, P. 2
Figure 9 Accessory
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10 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
2.3. BATTERY, P. 3
Figure 10 Battery, B1
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
11
2.4. BATTERY, B2, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12V POWER DISTRIBUTION - BATTERY
12FEB99 AE08-52502 04
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 2
P52739ESEB//ADDED 14BW A
RMVD 14N, ADDED 14AX. 55093FBJKP 4MAR02
14BW6RD
14X10RD
7510LT GN
F1-A 30A
77T14LT GN
F1-B 10ATO A/C CONTROL RELAY
14Z10RD
14H6RD
14B10RD
6810BN
5018YL
14D10RD
50A18YL
5114YL
F3-C 30A
F3-D 10A
F8-A 10A
F8-B 25A
TO CAB & TRAILER TAIL RELAY
TO HEADLIGHT SWITCH
TO HEADLIGHT SWITCH
58D12BN
14E10RD
F3-A 20ATO TRAILER MARKER RELAY
7012OR
F3-B 20A
TO HEADLIGHT RELAY
TO STOP LIGHT SWITCH
(CH 12,PG 2)
(CH 12,PG 1)
(CH 11,PG 2)
(CH 11,PG 2)
(CH 11,PG 9)
(CH 11,PG 9)
(CH 11,PG 9)
(CH 11,PG 14)
14M10RD XXX
XXX
14T10RD
65A14OR
6318DK BL
F6-A 20A
F6-B 10A
F2-A 15A
F2-B 10A
14AX18RD
B2BATTERYADAPTER
(498)
TO OWNER/OPERATOR OPTION
TO OWNER/OPERATOR OPTION
TO WORK LIGHT
TO REFRIGERATOR FUSE
TO DOME & COURTESY LIGHTS
14A
H10R
D
8414LT GN TO CAB CIGAR LIGHTER
EXTRA FUSES PROVIDEDFOR OWNER/OPERATORCONNECTION
**
**
**
(CH 11,PG 15)
(CH 8,PG 1)
(CH 11,PG 5)
(CH 10,PG 8)
86K14LT GN
(CH 8,PG 11)
14AA14RD TO POWER SOURCE
F5-D 20A
63P16DK BL
14Y14RD
F1-D 15ATO SPOTLIGHT & READINGLIGHTS (CH 11,PG 5,13)
B2BATTERY
STUD
14AR10RD
F10-A 30A *14AS10RD TO OWNER/OPERATOR SPARE
SWITCH W/FUSE (CH 8,PG 14)
FUSE LOCATIONS VARY -CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
*
(CH 12,PG 2)TO HEATER CONTROL RELAY75A
14LT GN
F1-C20A
BA
BA
TO HIGH SPEED RELAY
TYPE 1 ONLY
TYPE 1 ONLY
97DL14VT (CH 4,PG 3,6,10,14)
TO DATA LINK
14W6RD
Figure 11 Battery, B2
S08316
12 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
2.5. BATTERY, B2 (CONT.), P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
12V POWER DISTRIBUTION - BATTERY
AE08-52502 05
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 2
55093FAADDED O/H CABINET LTS TO
F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.
JKP 4MAR02
FUSE LOCATIONS VARY -CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
*
TO SLEEPER POWER SOURCE
F10-C 20A14AW10RD
14AK6RD
*14AY12RD
(CH 10,PG 7)
TO AUX BUNK BLOWER RELAY
F10-B 15A*(CH 12,PG 3)
F10-A 30A14AU10RD
75AW10LT GN TO SLEEPER BLOWER RELAYS
(CH 12,PG 3)
*
F8-D 20A14AP14RD
63AA14DK BL TO SLEEPER LIGHTS/LUGGAGE
COMPARTMENT LIGHTS(CH 10,PG 4,6)
B2BATTERY
STUD
14AV10RD
14AX10RD TO AUX CIRCULATION FAN
*(CH 10,PG 1-3)
F10-D 30A
75AX14LT GN
TO TV/VCR WIRING(CH 10,PG 9)
TO OVERHEAD CABINET LIGHTS(CH 10,PG 10)
Figure 12 Battery, B2 (cont.)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13
2.6. 3+1 BATTERY SYSTEM, P. 6
Figure 13 3+1 Battery System
S08316
14 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
2.7. GROUND ADAPTER COMPOSITE, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00EDL2
12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE
07AE08-52502P50317A
CHAPTER 2
12FEB99
5000/9100/9200/9400/9900REVISED 11-GBC &
11-GBD. ADDED 38-G & 38-GB.
A 55093FJKP 4MAR02
*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
11-GA12WH
11-GC10WH
11-GX18WH
RIGHT MOTORIZED MIRROR
GROUNDADAPTER
(453)
GROUNDADAPTER
(456)
11-GE12WH
11-GAW14WH
13-GAD18WH
94-G16WH
11-GAC14WH
AIR DRYER RELAY
ABS RELAYS
FOG LIGHT RELAY & SWITCH
GROUNDADAPTER
(455)
11-GY10WH
11-GBC12WH
11-GAV18WH
AUXILIARY BUNK BLOWER RELAY& SLEEPER OPTIONS
CLOCK
GROUNDADAPTER
(454)
11-GB8WH
11-GD8WH
11-GI10WH
11-G8WH
GNDSTUD
25-G18WH PYROMETER CONTROL MODULE
(CH 8,PG 9)
(CH 9,PG 1)
(CH 9,PG 2,5)
(CH 11,PG 8)
(CH 12,PG 3 ; CH 10,PG 6-10)
(CH 8,PG 2 CH 11,PG 11)
(CH 6,PG 7)
(LEFTDASH
PANEL)
(RIGHTDASH
PANEL)
11-G
A6W
H
TO ENGGND
(CH 3,PG 1-4)
GNDSTUD
RIGHT WINDOW SWITCH & RELAY(CH 8,PG 3)
G1
G4
G3
G2
11-GAD18WH
SLEEPER OPTIONS(CH 10,PG 1-4)
11-GBD12WH
ABS TRAILER RELAY13-GCP
14WH
11-GAE18WH
(CH 8,PG 8)RIGHT POWER MIRROR
(CH 9,PG 8)11-GZ18WH LEFT POWER MIRROR
(CH 8,PG 8)
11-GT18WH
62-GL18WH
62-GN18WH
62-GK18WH
62-GJ18WH
11-GR14WH
62-GQ18WH
62-GR18WH
DATA LINK 6-WAY(CH 4,PG 3,6,10,14)
CRUISE ON/OFF SWITCH(CH 4,PG 1,4,8)
CRUISE SET/RESUME SWITCH(CH 4,PG 1,4,8)
ENG BRAKE ON/OFF(CH 4,PG 2,5,9)
ENG BRAKE SELECT
INC/DEC IDLE DIAG(CH 4,PG 10,14)
DIAG ON/OFF(CH 4,PG 14)
(CH 4,PG 2,5,9)CUMMINS & DET.
CUMMINS ONLY
DEIS. ONLY
38-G18WH DRIVER HEATED SEAT
(CH 8,PG 21)38-GB18WH PASSENGER HEATED SEAT
(CH 8,PG 22)
Figure 14 Ground Adapter Composite
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
15
2.8. GROUND STUD COMPOSITE, P. 8
Figure 15 Ground Stud Composite
S08316
16 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
2.9. GROUND STUD COMPOSITE, P. 9
Figure 16 Ground Stud Composite
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
17
2.10. IGNITION, P. 10
Figure 17 Ignition
S08316
18 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CHAPTER 2
12FEB99
12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER
COMPOSITE
P50317A
U00EDL2 5000/9100/9200/9400/9900
AE08-52502 11A 55093FADDED CIR 62X & 86-GKJKP 4MAR02
11-GF10WH
GNDSTUD
62-GC18WH
62-GB18WH
62-GD18WH
L4PANEL
LTS GNDADAPTER
(506)
LEFT SIDE CLUSTER
RIGHT SIDE CLUSTER
SPEEDO/TACH MODULE
(CH 11,PG 11)
(CH 11,PG 11)
(CH 11,PG 11)
PANELLIGHT
SWITCH(425)
AC
B
D
F
L1PANEL
LTS FEEDADAPTER
(503)
(LEFTDASH
PANEL)
11-GD8WH
62-GAS18WH
62-GAR16WH
HEADLIGHT SWITCH
TRAILER LIGHTS SWITCH(CH 11,PG 9)
(CH 11,PG 2)
11-GK16WH
11-GT18WH CRUISE/DIAGNOSTIC/ENG
BRAKE SWITCHES
62-GAY18WH ETHER START SWITCH
(CH 6,PG 11)
11-G
P12W
H
62-G
W18W
H
11-G
S16W
H
(CH 11,PG 11)
62B18DK BL
SPEEDO/TACH MODULE62C
18DK BL LEFT SIDE CLUSTER
WIPER SWITCH(CH 8,PG 6)
(CH 11,PG 11)
62D18DK BL
62AG16DK BL
RIGHT SIDE CLUSTER(CH 11,PG 11)
62T16DK BL CIGAR LIGHTER LIGHT
(CH 11,PG 11)
62
W16
DK
BL
62W
16D
K B
L
62A
16D
K B
L62
A1
6D
K B
L
62
16D
K B
L
(CH 11,PG 11)
HEADLIGHT SWITCH62AP
16DK BL DOME LIGHT SWITCH
TRAILER LIGHTS SWITCH(CH 11,PG 2)
(CH 11,PG 9)
62AS16DK BL
62AR16DK BL
HEATER CONTROL PANEL LIGHT(CH 11,PG 11)
62P16DK BL
62S
16D
K B
L
62AQ16DK BL CLOCK
(CH 8,PG 3)
62AL16DK BL
(CH 11,PG 11)
(CH 11,PG 8)
RIGHT WINDOW SWITCH
FOG LIGHT SWITCH62AN16DK BL
62M
16
DK
BL
(CH 4,PG 1,2,4-6,8-10,12-14)
62AV16DK BL
ETHER START SWITCH(CH 8,PG 9)
62AY16DK BL
62AW16DK BL
CRUISE/DIAGNOSTIC/ENGBRAKE SWITCHES
RT MOTO MIRRORS SW
L2PANEL
LTS FEEDADAPTER
(504)
62A
E16D
K B
L
62AB16DK BL GAUGE PANEL LIGHT
(CH 11,PG 11)
62-GAB18WH GAUGE PANEL LIGHT
(CH 11,PG 11)
62-GH18WH SPARE SWITCH N/FUSE
(CH 8,PG 14)
11-GAL18WH SPARE SWITCH W/FUSE
(CH 8,PG 14)
62H16DK BL SPARE SWITCH N/FUSE
(CH 8,PG 14)
62U16DK BL SPARE SWITCH W/FUSE
(CH 8,PG 14)
(CH 4,PG 1,2,4-6,8-10,12-14)
62BP16DK BL
BUNK CONTROL PNL SWITCH(CH 10,PG 3,8,9)
62M16DK BL
ENGINE FAN OVERRIDE SWITCH(CH 5,PG 3,4)
(CH 6,PG 11)
REFRIGERATOR SWITCH(CH 10,PG 6)
62X16DK BL
REFRIGERATOR SWITCH(CH 10,PG 6)
86-GK18WH
Figure 18 Panel Lights Adapter Composite
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
19
3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3)3.1. W/CAT AND CUMMINS ENGINES, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
26JUL01
CHARGING AND CRANKING (12V)W/CAT AND CUMMINS ENGINES
AE08-54038 01
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 3
S
M
B
+
17
C 0
8PK
B
M
S
- -
BATTERIES
STARTERMAGNETICSWITCH
CRANKINGMOTORSOLENOID
2/O BK
11-GS02BK
FRAMEGROUND
ENGINEGROUND
11-GA06WH
CABJ4 GROUND
2-G04WH
4/0 BK
+- -
4/0 BK
(2) 12GA, BLFUSIBLE LINKS
06B
K
06B
K
4/0 BK
06B
K
06B
K
+- -
+- -
06B
K
06B
K 01B
K
FRAMEGROUND
4/0
BK
17B
16
PK
(2)
17B
14P
K
CRANKING MOTOR
FROM SENSORGROUND SPLICE(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH 12,PG 1)
11-GU12WH
B
G
B1BATTERY
STUD
STARTFEED
ADAPTER(509)
1402RD
204RD
1402RD
204RD
2-G
04W
H
14A
02R
D14A
02R
D
150AMEGAFUSE
ALTERNATOR
11-G12WH
TO ECMPOWERCONN
W/CAT(CH 4,PG 2)
14B
12
RD
14
A1
2R
D
TO ECMPOWERCONN
(CH 4,PG 2,7)
15A
15A
14
D1
2R
D
14
C12
RD
11-G12WH
FROM ECMGROUNDW/ISX,ISM(CH 4,PG 7)
Figure 19 W/Cat and Cummins Engines
S08316
20 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
26JUL01
12V CRANKING SYSTEM W/OVERCRANK PROTECTIONW/CAT AND CUMMINS
AE08-54038 02
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 3
S
M
B
17C
8PK
B
M
S
STARTERMAGNETICSWITCH
CRANKINGMOTORSOLENOID
TO ALTERNATOR(CH 3,PG 1)
17
D1
8P
K
17
D1
8P
K
FL
12B
L
FL
12B
L
17-G18WH
17-G
18W
H11-G
U1
2W
H
CRANKINGMOTOR
FOR REMAINDER OFCRANK MOTOR SOLENOIDAND CRANK MOTOR WIRINGSEE CHARGING & CRANKINGSECTION.
(275) 17D 18PK
17B
16
PK
(2)
17B
14P
K
STARTFEED
ADAPTER(509)
ENGINEGROUND
B1BATTERY
STUD
14
A02R
D14A
02R
D
150AMEGAFUSE
1402RD
204RD
1402RD
204RD
Figure 20 W/Overcrank Protection W/Cat and Cummins Engines
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
21
3.3. W/I6 HEUI ENGINE, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
54719V
CHARGING AND CRANKING (12V)W/I6 HEUI ENGINE
26JUL01 03
5000/9200/9400/9900U00CJB5
AE08-54038
CHAPTER 3
06B
K
204R
D
B
01
BK
STARTFEED
ADAPTER(509)
+
CRANKING MOTOR
B
B1BATTERY
STUD
4/0 BK
06B
K
FRAMEGROUND
BATTERIES
24RD
-
+
17
B16P
K
14-F
L02R
D
S
M
06B
K
06B
K
14A
02R
D
150AMEGAFUSE
17
C08P
K
-
STARTERMAGNETICSWITCH
G
4/0 BK
06B
K
2
06
BK
-
ALTERNATOR
+1
7B
14P
K
11-G
L
4/0 BK
06B
K
MAINGROUND
-
CRANKINGMOTORSOLENOID
11-GA06WH
+
14
A02R
D
40A14B
10RD
11-G10WH
TO MODULEPOWER
14A10RD
(CH 4,PG 11)
Figure 21 W/I6 HEUI Engine
S08316
22 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CHAPTER 3
26JUL01 04
5000/9200/9400/9900U00CJB5
54719V
12V CRANKING SYSTEM W/OVERCRANK PROTECTIONW/I6 HEUI
AE08-54038
(CH 3,PG 3)
2
CRANKING
17-G
M
18
PK
B1BATTERY
STUD
B
150AMEGAFUSE
FOR REMAINDER OFCRANK MOTOR SOLENOIDAND CRANK MOTOR WIRINGSEE CHARGING & CRANKINGSECTION.
TO ALTERNATOR
2
16
PK
S 17
D
STARTFEED
ADAPTER(509)
02R
D
14
02R
D
04RD
STARTERMAGNETICSWITCH(4 TERM)
14
A
275
18
PK
14P
K
18PK
17
C14A
17B
11-G
U
02R
D
2
S
18
WH
04RD
17
D
CRANKING
17B
MOTORSOLENOID
MOTOR 17D
14W
H
18WH
B
17-G
M
8PK
STARTER MOTORGROUND
Figure 22 W/Overcrank Protection W/I6 HEUI
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
23
3.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
20OCT05
CHARGING AND CRANKING (12V)W/CAT AND CUMMINS ENGINESAND W/1GA CHARGING CIRCUIT
AE08-54038 05
5000/9200/9400/9900U00DLK8
59843F
CHAPTER 3
S
M
B
+
17
C 0
8PK
B
M
S
- -
BATTERIES
STARTERMAGNETICSWITCH
CRANKINGMOTORSOLENOID
2/O BK
11-GS02BK
FRAMEGROUND
ENGINEGROUND
11-GA06WH
CABJ4 GROUND
2-G01WH
4/0 BK
+- -
4/0 BK
(3) 10GA, RUSTFUSIBLE LINKS
06B
K
06B
K
4/0 BK
06B
K
06B
K
+- -
+- -
06B
K
06B
K 01B
K
FRAMEGROUND
4/0
BK
17B
16
PK
(2)
17B
14P
K
CRANKING MOTOR
FROM SENSORGROUND SPLICE(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH 12,PG 1)
11-GU12WH
B
G
B1BATTERY
STUD
STARTFEED
ADAPTER(509)
1402RD
201RD
1402RD
201RD
2-G
01W
H
14A
02R
D14A
02R
D
150AMEGAFUSE
ALTERNATOR
11-G12WH
TO ECMPOWERCONN
W/CAT(CH 4,PG 2)
14B
12
RD
14
A1
2R
D
TO ECMPOWERCONN
(CH 4,PG 2,7)
15A
15A
14
D1
2R
D
14
C12
RD
11-G12WH
FROM ECMGROUNDW/ISX,ISM(CH 4,PG 7)
(2) 10GA, RUSTFUSIBLE LINKS
Figure 23 W/Cat and Cummins Engines and W/1GA Charging Circuit
S08316
24 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
4. ENGINE SYSTEMS (CHAPTER 4)4.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1
Figure 24 Caterpillar C10, C11, C12, C13, C15, and C16 Cruise Control
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
25
4.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2
Figure 25 Caterpillar C10, C11, C12, C13, C15, and C16 Engine Brake
S08316
26 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
4.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3
Figure 26 Caterpillar C10, C11, C12, C13, C15, and C16 Engine Controls
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
27
4.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CUMMINS ISM, ISX - CRUISE CONTROL
27JUL01 AE08-54039 04
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 4
97-GB18VT
97-GC18VT
97-GH18VT
ECMCONN
(1086)
R
97A
H18V
T
15
KJ I
97A
E18V
T
CRUISEON/OFFSWITCH(435)
97
AA
18
VT
97A
B18V
T
97A
E1
8V
T
97A
A1
8V
T
97A
B18V
T
16 24 25 36 27
97A
J16V
T
97A
K1
6V
T
97-G
B18
VT
VEHICLESPEED
SENSOR(1099)
CRUISESET/
RESUMESWITCH(436)
DASHCONN
(190)
7
831
2
62J16DK BL
62K
16D
K B
L
62-G
J18W
H
62
-GK
18W
H11-G
T18W
H62A
V16D
K B
L
97A
H18V
T
CLUTCHSWITCH
W/PEDALRELEASED
(294)
18B
K18B
K
(294)
(294)
PANELLTS FEEDADAPTER
(504)
G4 GROUNDADAPTER
(456)
(CH 4,PG 6)
TOSPLICE
B
A
2 5
3 4 68
7
4
5
6
111
-GX
18W
H
A B
Figure 27 Cummins ISM, ISX Cruise Control
S08316
28 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CUMMINS ISM, ISX - ENGINE BRAKE
U00CJB5
27JUL01
CHAPTER 4
54719V AE08-54039 05
5000/9200/9400/9900
ENGINEBRAKE
ON/OFFSWITCH(434)
TOSPLICE
24-G
18G
Y
2 5
1 3 4 68
7
G4 GROUNDADAPTER
(456)
62-G
L18W
H
62-GN18WH
62N16DK BL
62A
V1
6D
K B
L62L
16D
K B
L
(190)
87
MQ
24A
E18G
Y24A
E18G
Y
PANELLTS FEEDADAPTER
(504)
ENGINEBRAKE
SELECTOR2-1-3
SWITCH(433)
(CH 4,PG 6)
24AD18GY
24A
P18G
Y24A
P18G
Y
ECMCONN
(1086)
11-GT18WH
5 2
4 6 18
7
3
FRT & REARSOLENOID
98S
HD
20
98G
N(-
)20
GN
98G
N(-
)20G
N
J1939 TERMRESISTOR
(1098)
98Y
L(+
)20
YL
BC A
47
98Y
L(+
)20
YL
46
98GN(-)20GN
98G
N(-
)20G
N
J1939BACKBONE
(1097)
98SHD20
98YL(+)20YL
98S
HD
20
98Y
L(+
)20Y
L
37
98S
HD
20
C AB
24A
F18G
Y
L
24A
F18G
Y
18
REARSOLENOID
11-G
X18W
H
98SHD14BK
ENGINEBLOCK
GROUND
Figure 28 Cummins ISM, ISX Engine Brake
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
29
4.6. CUMMINS ISM , ISX — ENGINE CONTROLS, P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CUMMINS ISM, ISX - ENGINE CONTROLS
27JUL01 AE08-54039 06
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 4
97-G
F
(423)
98
C(-
)
(141)
B
F5-D20A
97
-GA
18V
T
C
14W
H
PANELLTS FEEDADAPTER
(504)
DASHCONN
(190)
98(+
)
G4GND
ADAPTER(456)
TO SPEEDO/TACH MODULE
DATA LINKPOSITIVE
(514)
4
B
B2BATTERY
STUD
FROMTHROTTLEPOSITION
SENSOR
18V
T
W/PEDAL
11-G
T18W
H
97-GC
97-G
E
1
11-GT
97A
T
14B
K
62-G
R18W
H
98
B(-
)
97A
P
47/4
8(-
)
V
C
(CH 4,PG 4)
47/4
8(+
)
97A
L
DATALINK
(137)
18
GY
10
18
BK
18VT
18
GY
RELEASED
98
A(+
)
U
(CH 2,PG 10)
14W
6R
D
20 34
FROM FUSEF4-A
(141)
5
97A
L
7
(423)
18V
T
98(+
)
97-GB
A
BRAKE SWITCH
97A
P
(CH 4,PG 4)
97DL
E
14A
A14R
D
(CH 6,PG 3,5,8 CH 7,PG 2,3)
18V
T
5
28D
18T
N
(CH 4,PG 7)
18VT
18V
T
A
11-G
R
62R
16D
KB
L
18V
T
WARNENG
(CH 4,PG 5)
18V
T
97-G
A18V
T
99-GA 1
6B
K
DA
TA
LIN
K (
-)
2
98
B(-
)
18V
T
2
97-GH
FROMCRUISE
CONTROL
FE
ED
12V
A
LEFTGAUGE
CLUSTER
24-G
ECMCONN
(1086)
14VT
S
18GY
8
G
DA
TA
LIN
K (
+)
18V
T
18V
T
14B
K
43
H
13V
16P
K
44
T
STOPENG
DATALINKNEG
(515)
6
B
DIAGNOSTICON/OFFSWITCH(241)
FROMENGINEBRAKE
GR
OU
ND
18VT
97-G
A
18VT
62AV16DKBL
18V
T
C
G4GND ADAPTER
(456)
16B
K
18V
T
FROMCLUTCHSWITCH
97A
T
3
F
97A
M
18WH
18
BK
97
AM
11-GX18WH
11-GX18WH
FROMA/C
PRESSURESWITCH
(CH 5,PG 2)
97-G
AB
18V
T
16TN23-GB
10 11
Figure 29 Cummins ISM, ISX – Engine Controls
S08316
30 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
4.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7
Figure 30 Cummins AHD and ISM – Engine Controls
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
31
4.8. I6 HEUI — CRUISE CONTROL, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30JUL01 08
5000/9200/9400/9900U00CJB5
54719V
I6 HEUI - CRUISE CONTROL
AE08-54039
CHAPTER 4
4
F10-C5A
8
62-G
K18W
H
J
97D
J18V
T
3
G4 GNDADAPTER
(456)
47
16
VT
2
6
R
97A
D18V
T
CRUISEON/OFFSWITCH(435)
32
62-G
J18W
H
1
2
97C
F18V
T
K
CRUISESET/
RESUMESWITCH(436)
97DS16VT
40
97A
E18V
T
62K
16D
K B
L
CECCONN
(379)
97C
F18V
T
7
6
5
VEHICLESPEED
SENSOR(303)
13AA16PK
62
AV
16D
K B
L
24
I1-IGN ADAPTER
97D
K18V
T
DASHCONN
(190)
39
5
35
7
8
I
97D
K18V
T
97
CR
18
VT
11-G
T18W
H
47A
16V
T
PANELLTS FEEDADAPTER
(504)97
CR
18
VT
97D
J18V
T
4
62J16DK BL
1
31
3
97-G
B1
8V
T
11-G
X18W
H
Figure 31 I6 HEUI — Cruise Control
S08316
32 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
4.9. I6 HEUI — ENGINE BRAKE, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CHAPTER 4
AE08-5403930JUL01 09
5000/9200/9400/9900
54719V
U00CJB5
I6 HEUI - ENGINE BRAKE
62N16DK BL
1 64
G1 GNDADAPTER
(453)
62-GN18WH
3
62A
X16
DK
BL
5
L2 PNLLGT ADAPTER
(504)
8
72ENG BRAKEON/OFF(434)
4
ENG BRAKESELECT(433)
5
6
2
1 3
7
8
62
L16D
K B
L
24-G
A18W
H
86
85
8787A 87
ENG BRAKERELAY(286)
30
TO ABSCONTROLMODULE
(CH 9,PG 2)
A
24A
R16G
Y
24A
18G
Y24A
N18G
Y
24AT18GY
24AS16GY
I1 IGNADAPTER
(494)
24AF16GY
B C D E F
24AD18GY
24AE16GY
62-G
L18W
H11
-GA
X18W
H
G4 GNDADAPTER
(456)
24
16
GY
L
RESISTOR PRINTEDCIRCUIT BOARD
CONNECTOR(390)
24A
M16G
Y
TO CEC CONN(379)
(CH 4,PG 10)
(PRINTEDCIRCUITBOARD)
(190)
Figure 32 I6 HEUI — Engine Brake
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
33
4.10. I6 HEUI — ENGINE CONTROLS, P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30JUL01 10
5000/9200/9400/9900U00CJB5
54719V
I6 HEUI - ENGINE CONTROLS
AE08-54039
CHAPTER 4
SERV/CHECK
ENG
2
I1 IGNADAPTER
62-G
R18W
H
U
47/4
8(+
)18 G
Y
97C
K14P
L
97N
M18
VT
97A
F18V
T
97M
18V
T
FE
ED
12V
17
10
F10-D5A
4
DATA LINKPOSITIVE
(514)
1 21
C
P
98A
(+)
14B
K
F
11-G
X14W
H
DATALINKNEG
(515)
11-G
W14W
H
42
7
44
14B10RD
11-G
T18W
H
98-G18VT
6
3
14BB14RD
5
B
GR
OU
ND
16
97A
A18V
T
5
97C
L14P
L
C
B
BRAKESW
(141)
B1 BATADAPTER
(497)
G
98
(+)
14B
K
45
DIAGNOSTICON/OFFSWITCH(241)
F11-A5A
(423)
97DL14VT
47/4
8(-
)18G
Y
B1 BATADAPTER
(497)
(141)
CECMODULERELAY(396)
25
11-G
Z14W
H
86
98A
(+)
18B
K
34
97DT16VT
1
S
11-G
10W
H
41
97T
18V
T
DATALINK
(137)D
AT
A L
INK
(+
)
30
SPEEDO-TACH
MODULE(421)
T
28
A18T
N
2
98
C(-
)14B
K
(423)
CECCONN
(379)
PANELLTS FEEDADAPTER
(504)
43
97AL16VT
62A
V1
6D
K B
LF10-B
10A
55
A
97A
L14P
L
C
12
DA
TA
LIN
K (
-)
97N
18V
T
H
3
85
22
14
DLF
14R
D
87A
54
WARNENG
97A
H16V
T
97T
18V
T
B
A
98
C(-
)18B
K
A
POWER CONN(490)
97A
F18V
T
23
28D
18T
N1
3V
16P
K
13
B
PANELLTS GNDADAPTER
(506)
97C
T16V
T
98
B(-
)14B
K
97N
M18
VT
11
E
97A
A18V
T
LEFTGAUGE
CLUSTER
6
A
STOPENG
11-G
R1
4W
H
DASHCONN
(190)
87
GND ADAPTER(453)
98
18B
K8
O
11-G
Y14W
H
97CT16VT
28A
18T
N
TO FUSEF4-A
(CH 2,PG 10)
(CH 4,PG 19)
97C
M10P
L
* FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS
15
24
18G
Y
(CH 6,PG 3,5,8CH 7,PG 2,3)
TO ENGBRAKE(CH 4, PG 17)
98
18B
K
98
18B
K
Figure 33 I6 HEUI — Engine Controls
S08316
34 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
4.11. I6 HEUI — MODULE POWER AND GROUND SYSTEM, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30JUL01 11
5000/9200/9400/9900U00CJB5
54719V
I6 HEUI - MODULE POWER & GROUND SYSTEM
AE08-54039
CHAPTER 4
NEG BAT
25
97DS16VT
DC/DC(-)
11-GY14WH
1
14B10RD
97CK14PL
POWER CONN(490)
14BB14RD
11-G
10W
H
B
F10-C *5A
97CR16VT
LOW PWR GND
DC/DC(+)
F
V IGN
A
B1 BATTERYADAPTER
(497)
POS BAT
97AL14PL
HSO GND
97DT16VT
DC/DC(-)
21
V
V IGN-HSO
97CT16VT
A
86
2
14B
10R
D
* FUSE LOCATIONS VARYCHECK INSIDE POWERDISTRIBUTION CENTER FOR ACTUAL LOCATIONS
30
97CT16VT
DC/DC(+)
41
MPR
11-G10WH
11-GZ14WH
87
MODULE POWERRELAY(396)
13AA16PK
97AH16VT
11-G
10W
H
97CR16VT
85
23
(190)
11-GX14WH
42
CEC MODULE CONN(379)
11-GW14WH
24
I1 IGNADAPTER
(494)
97CL14PL
97CM10PL
87
22
F10-B *10A
TO BATTERY(CH 3,PG 6)
14B
10R
D
Figure 34 I6 HEUI — Module Power and Ground System
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
35
4.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
TEMPERATURE SENSOR SYSTEMS
30JUL01 12
5000/9200/9400/9900U00CJB5
54719V
I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR
AE08-54039
CHAPTER 4
99A18VT
97
AK
97
AX
16
VT
VR
EF
CLUTCH SWITCH(294)
97
AX
16
VT
99B
18
VT
BA
P
99B18VT
16
PK
99C(5V)18VT
AT
S
97
U(5
V)
18
VT
99E18VT
13
BB
97
BU
16
VT
97B
W18V
TV
BR
EF
GN
D
A
B
C
97
A18
TN
D
N
NO
F
C
99D18VT
E
97
W1
8V
T
97C
D1
8V
T9
7C
D1
8V
T
ENGINE CONN.(190)
IDLEPOSITION
SWITCH
A
18
VT
AP
S
99B
18
VT
IVS
99D
18
VT
NC
99D
18
VT
97
BL
(5V
)1
8V
T
I1 IGN ADAPTER(494)
97C
D1
8V
T
97Z
18
VT
E
97U
(5V
)18V
T
ACCELPOSITION
SENSOR
A
AMBIENTAIR TEMP
SENSOR(463)
97W
18V
T
CECMODULE
CONN(379)
B
BAROMETRICPRESSURE
SENSOR(1160)
9718VT
APS/IVSSWITCH(267)
* FUSE AND RELAY LOCATIONSVARY. CHECK INSIDE POWERDISTRIBUTION CENTER FORACTUAL LOCATION
D
B
C
F10-A *10A
97
A1
8V
T
321 A B
27 3 26 29 8 11 12
Figure 35 I6 HEUI — Accelerator, BAP, Ambient Air Temp Sensor System
S08316
36 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
4.13. I6 HEUI — SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30JUL01 13
5000/9200/9400/9900U00CJB5
54719V
I6 HEUI - SURGE TANK & EXHUAST BRAKESOLENOID
AE08-54039
CHAPTER 4
METAL SURGE TANK
10
34BTN (400-A)
CEC(379)
A
B
24A
16
GY
EXHAUST BRAKE SOLENOID,I6N/ABS, N/ALLISON WT TRANSMISSIONS
CEC MODULE CONN.(379)
EXHAUSTBRAKE
SOLENOID(372)
A
KEY SWITCH(40)
2316TN
13U12PK
1312PK
F9-DR
SURGE TANK(METAL TANKS)
47
A
B (372)
(372)
(2)
24B
16G
Y23
16T
N
Figure 36 I6 HEUI — Surge Tank and Exhaust Brake Solenoid
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
37
5. FANS (CHAPTER 5)5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1
Figure 37 Horton and Kysor Engine Fan With Cat C10, C11, C12, C13, C15 and C16 W/ and N/ A/C, W/and N/ Manual Fan Override Switch
S08316
38 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30JUL01
HORTON AND KYSOR ENGINE FAN W/CUMMINS ISM, ISX W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH
AE08-54040 02
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 5
(6)(4)
OPEN > 300 PSICLOSE < 210 PSI
B
11-G
R16W
H
16BK
23C
16T
N
B
FANSOLENOID
N.O. HORTONN.C. KYSOR
OFF
62M16DK BL
A/CPRESSURE
SWITCH
GRD
38
16RD
(2-J)
SOLENOID FAN
ON OFF
OFF ON
23B16TN
A
6
(227)
(8)
BATT
CABGROUND
ENGINE FANOVERRIDE
SWITCH(659)
23-G
A16W
H
16B
K
ECM(1086)
(228)
TOPANAL FEED
ADAPTER(503)
23-G
B16T
N
(2-K)
23A16TN
16
BK
ON
23-G
Y16W
H
A(7) (5)
(CH 2,PG 11)
(1)
ENGINEBLOCK
GROUND
11-G
U12W
H
23A16TN
17 34
97-GAB18VT
23D
16T
N
23B
16T
N
Figure 38 Horton and Kysor Engine Fan With Cummins ISM, ISX W/ and N/ A/C, W/ and N/ ManualFan Override Switch
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
39
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30JUL01 03
5000/9200/9400/9900U00CJB5
54719V
HORTON & KYSOR ENGINE FAN W/I6 HEUIW/SHUTTER
AE08-54040
CHAPTER 5
FREON PRESSURESWITCH(228)
KEY SWITCH(40)
97EFS16TN
B
13
12
PK
CEC MOD CONN(379)
A ENGINE FANCONTROL CONN
(1075)
A
B
A
FAN SOLENOID(227)
23B16TN
2316TN
23A
16T
N
13U
12P
K23
16T
NR (2)
23D
16T
N
33 A
F9-A
K J
97EFT16TN
23A16TN
(2)(2)
Figure 39 Horton and Kysor Engine Fan With I6 HEUI Engines W/Shutter
S08316
40 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
6. GAUGES AND SYSTEMS (CHAPTER 6)6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1
Figure 40 4x2 Rear Axle Oil Temperature Gauge
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
41
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2
Figure 41 6x4 Axle Forward-Rear and Rear-RearTemperature Gauge
S08316
42 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
6.3. ENGINE OIL PRESSURE GAUGE, P. 3
Figure 42 Engine Oil Pressure Gauge
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
43
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4
Figure 43 Engine Oil Temperature Gauge
S08316
44 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5
Figure 44 Engine Water Temperature Gauge
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
45
6.6. FUEL LEVEL GAUGE, P. 6
Figure 45 Fuel Level Gauge
S08316
46 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
6.7. PYROMETER GAUGE, P. 7
Figure 46 Pyrometer Gauge
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
47
6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8
Figure 47 Speedometer Gauge — Tachometer Gauge
S08316
48 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
TRANSMISSION OIL TEMPERATURE GAUGE
12FEB99 AE08-52506 09
5000/9200/9400/9900U00EDL2
P50317A
CHAPTER 6
B 54719VCJB5//RMVD W/3406,
W/SERIES60, W/M11,N14.
TRANSMISSIONOIL
TEMPERATURESENDER(236)
II
G
S
13V
16P
K28C
18T
N
FROMFUSEF4-A
(CH 2,PG 10)
(420)
TRANSMISSIONOIL
TEMPERATUREGAUGE
(420)(420)
(LEFTDASH
PANEL)
11-G
F10W
H11-G
Q16W
H
GROUNDSTUD
11-G
J18W
H
(2-V)
3118T
N31
16T
N
3116TN
31-G16WH
31-G
16W
H
11-GU12WH
ENGINEGROUND
Figure 48 Transmission Oil Temperature Gauge
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
49
6.10. VOLTMETER GAUGE, P. 10
Figure 49 Voltmeter Gauge
S08316
50 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
6.11. ETHER START, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
ETHER START
AE08-52506 11
5000/9200/9400/9900U00EDL2
P50317A
CHAPTER 6
CJB5//21B-16TN WAS A 54719V
21A-14TN.
ETHERSTART
SWITCH(600)
2118T
N21
16T
N
(72)
ETHERCONTROL
VALVE
IGNITIONADAPTER
(494)
21A
16T
N
18BNTHERMOSWITCH
OPEN >50 FCLOSE <40 F
5
BK
BK
7
864
5
PANELLTS FEEDADAPTER
(504)
21H
18T
N
62A
Y1
6D
K B
L
13L
12P
K
62-GAY18WH
PANELLTS GNDADAPTER
(506)
F10-A10A
FUSE LOCATIONS VARY -CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
*
*
(1)
21A
18T
N
NQ
(2-Q)
21B16TN
B A
(390)
Figure 50 Ether Start
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
51
6.12. MANIFOLD PRESSURE GAUGE, P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
25JUL01
MANIFOLD PRESSURE GAUGE
AE08-52506 12
5000/9200/9400/9900U00CJB5
54719V
CHAPTER 6
FUSE LOCATIONS VARY -CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
*
MANIFOLDPRESSURE
1
2 3
GAUGECONTROLLER
MODULE
1 2 3
(1285)
EDCBA F
28M
18T
N
IGNITIONADAPTER
(494)
13MA18PK
F10-A10A
*
*
F10-A10A
28M
A18T
N
14MA18RD
BATTERYADAPTER
(497)
DATA LINKNEGATIVE
(515)
DATA LINKPOSITIVE
(514)
GROUNDADAPTER
(453)
PANEL LIGHTADAPTER
(503)
11
-GH
D18W
H
62A
B18D
K B
L
98M
A(+
)18B
K
98M
B(-
)18B
K
A B C D E F
Figure 51 Manifold Pressure Gauge
S08316
52 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
7. WARNING LIGHTS (CHAPTER 7)7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1
Figure 52 Air Suspension Release Warning Light
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
53
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2
Figure 53 Engine Oil Pressure Warning Light
S08316
54 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3
Figure 54 Engine Water Temperature Warning Light
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
55
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4
Figure 55 Low Air Pressure Warning Light
S08316
56 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5
Figure 56 Low Fuel Level Warning Light
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
57
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6
Figure 57 Power Divider Lock (PDL) Warning Light and Buzzer
S08316
58 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7
Figure 58 Differential Lock Warn Light — 4x2
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
59
7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8
Figure 59 Differential Lock Warn Light — 6x4
S08316
60 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8. CAB ACCESSORIES (CHAPTER 8)8.1. CIGAR LIGHTER, P. 1
P50317A 12FEB99DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEET
AE08-52508 01
5000/9100/9200/9400/9900U00EDL2
CIGAR LIGHTER (CAB)
CHAPTER 8
ADDED CIRS 84H, 84-GH, A P53958R
& 62AA.
JKP 5DEC00JKP 5DEC00JKP 5DEC00
84
14LT
GN
84-G
16W
H
GROUNDSTUD
CIGARLIGHTER
B2 BATSTUD
F2-A15A
14T
10R
D14W
6R
D11-G
D8W
H
F2-B10A
65A14OR
TO WORKLIGHT
(CH 11,PG 4,15)
6318DKBL
TO DOMEAND
COURTESYLIGHTS
(CH 11,PG 5,6)
LEFTDASHPANEL
62AA16DKBL
62T16DKBL
TO JS2SPLICE
(1090)
A
84-G
H16
WH
(1090)C
84
H14L
TG
N
(1090)B
Figure 60 Cigar Lighter
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
61
8.2. CLOCK, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
CLOCK (CAB)
AE08-52508 02
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 8
LEFT BLANK INTENTIONALLY
REMOVED GEOMETRY A 55093FJKP 4MAR02
Figure 61 Clock
S08316
62 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.3. ELECTRIC WINDOW — RIGHT, P. 3
Figure 62 Electric Window — Right
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
63
8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4
Figure 63 Electric Window — Right and Left
S08316
64 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.5. DEFROSTER FAN(S), P. 5
Figure 64 Defroster Fan(s)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
65
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6
Figure 65 Electric Windshield Wipers with Intermittent Wipe and Wash
S08316
66 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.7. HORN, P. 7
Figure 66 Horn
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
67
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8
MIRROR LIGHTS AND HEATED MIRRORS
DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEET
12FEB99
P52739E
08
5000/9100/9200/9400/9900U00SFW2
P50317A
CHAPTER 8
62-GAX & 62AX AE08-52508SNS//ADDED (438),78-G A
78B
18L
T G
N
(1128)
18
GN
18W
H
18WH LEFTMIRRORLIGHT
LEFTHEATEDMIRROR
78A
18L
T G
N
18WHRIGHTMIRRORLIGHT
RIGHTHEATEDMIRROR
58L
18
BN
(1127)
(1127)
18Y
L
11
-GB
M1
8W
H
18W
H
(1128)
11-G
Y1
8W
H1
8G
N
18Y
L
F5-A15A
78
18L
T G
N13
BN
12P
K
58
M16
BN
58
L18
BN
(CH 11,PG 2)
GROUNDADAPTER
(456)
11-GX18WH
(1054)11-GAE
18WH
(1050)
11-GZ18WH
FROM CAB AND TRAILERTAIL LIGHTS RELAY
78C16LT GN
TOMOTORIZED
MIRRORS(CH 8,PG 9,10)
78C16LT GN
(973)
(1054)
63-GZ18WH
63-GW18WH
TOCAB DOME
LIGHTS(CH 11,PG 5-6)
TOCAB DOME
LIGHTS(CH 11,PG 5-6)
11-GAE18WH
11-GZ18WH
13H12PK
FROMIGN
RELAY(CH 2,PG 10)
G D D G
C
C
(1050)
(1116)
1
2
3
5 7
84 6
58J
18B
N
78-G
18W
H
62-G
AX
18W
H
62A
X16D
K B
L
HEATEDMIRRORSWITCH(438)
78-G18WH
62-GAX18WH
78A18LT GN
58J18BN
78B
58J
18
BN
Figure 67 Mirror Lights and Heated Mirrors
S08316
68 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.9. RIGHT MOTORIZED MIRROR, P. 9
Figure 68 Right Motorized Mirror
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
69
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10
Figure 69 Dual Axis Motorized Mirrors
S08316
70 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.11. POWER SOURCE (CB), P. 11
Figure 70 Power Source (CB)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
71
8.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12
Figure 71 Radio-CB Accommodation Package
S08316
72 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.13. RADIO-CAB, SPEAKERS, P. 13
Figure 72 Radio-Cab Speakers
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
73
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14
Figure 73 Owner/Operator Spare Switch
S08316
74 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15
Figure 74 Electric Lock — Right and Left
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
75
8.16. INTERVISION DISPLAY, P. 16
Figure 75 Intervision Display
S08316
76 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
EATON VORAD-COLLISION AVOIDANCE
AE08-52508 17
9100/9200/9400/9900U00GSC2
P53583S 30NOV01
CHAPTER 8
CAV C OF CONN1 WAS E A 55303SJPM 8APR02
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
EATON VORAD COLLISION AVOIDANCE SYSTEM CPU
F10-B5A
73
14
LT
BL
'CAVITY D'
I2IGNITIONADAPTER(495M)
G1 GNDADAPTER(453M)
O R CD
D2-DATA LINK NEG.(515M)
D1-DATA LINK POS.(514M)
4 3 2 1
FRONTANTENNA
C B A
1
2
3
4
D BCA E
C
A
D
B
F
F
'CAVITY F' 'CAVITY F'
'CAVITY F'
E
73
A16L
TB
L
73G
A16W
H73G
16W
H
73GB16WH
73B
16
LT
BL
73C
16
LT
BL
73D
16LT
BL
73E
16
LT
BL
73B
16LT
BL
73D
16LT
BL
73E
16LT
BL
73C
16LT
BL
98E
V(+
)16
BK
98E
V(-
)1
6B
K
73H
16LT
BL
73L
16LT
BL
73M
16LT
BL
73N
16LT
BL
73
J16LT
BL 73P
16LTBL
73A
F16LT
BL
73
R16LT
BL
73S16LTBL
73T16LTBL
70A112OR
57D112OR
56D12OR
56B12OR
57B12OR
55A12OR
57D
212
OR
70A
212O
R
RIG
HT
SID
ED
ISP
LA
Y
(4M)TO TURNSINGNAL SWITCH
CH 11,PG 14
(4F)TO MAIN CAB
CH 11,PG 14
C B A
73A
F16B
N
73R
16B
L
73M
16G
NRIGHT SIDE
SENSOR
CONN 1FRONT END
CONN 1230
CONN 1227ECU
C C C C C C C C C C C C C C C C
CONN 1240
CONN 1239
KS1
KS2
XS1
CONN 1226F
VORAD ECUGND
CONN 1229
Figure 76 Eaton Vorad — Collision Avoidance
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
77
8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
EATON VORAD-COLLISION AVIODANCE
AE08-52508 18
9100/9200/9400/9900U00GSC2
P53583S 30NOV01
CHAPTER 8
U00JPM8
10DEC01
U00JJH7
10DEC01
2 73 84 951 6D 11 1612
CONN 1227ECU
13 14 15
EATON VORAD COLLISION AVOIDANCE SYSTEM CPU
10D D D D D D D D D D D D D D D
D C B A
DRIVERDISPLAY
UNIT
73U
18LT
BL
73W
18LT
BL
73
X18LT
BL
73V
18LT
BL
1
2
3
1
2
3
98
YL9(+
)20
YL
98S
HD
920N
ON
E
98
GN
9(-
)20G
N
98SHD820NONE
98GN8(-)20GN
98YL8(+)20YL
CONN 1228
J1939 TERMINATINGRESISTOR (1234R)
J1939 ABSCONN (1233C)
J1939 Y-BLOCKCONN (1234Z)
J1939 DASHCONN (1233B)
1
2
3
1 3 2J1939 VORAD
CONN (1233A)
Figure 77 Eaton Vorad — Collision Avoidance
S08316
78 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
TEMPERATURE/COMPASS DISPLAY
AE08-52508 19
9100/9200/9400/9900U00JRE1
51083K 23NOV01
CHAPTER 8
U00CNA1
12DEC01
U00BDW1
12DEC01
TEMP SENSOR(1284)
D
(464M)
1
41E
F102
J 41C
A
18 YL
41C
I1 IGNADAPTER
41C
41B
A
B
18 LTGN
41B
41B
NC
3
CAVITY "H"
41E
18 LTGN
41D
18 LTGN
D
FRONT ENDCONNECTOR
(1M/1F)
41D
H
(464M)
41-G (455M)
18 YL
41B
41-G
18 PK
41A
C
CAVITY "C"
18 WH
(494M)
41J
41C
18 LTGN
41E
41F
18 PK41D
18 WH
41E
41D
COMPASSMODULE(1283)
18 RD
K
18 LTGN
18 LTGN
18 LTGN
41A
B
F104
A
41A
DRL NIGHT(469PL)
41A B
F
A
41J
F10-A5A
G3 GROUNDADAPTER
66H
18 LTGN
18 LTGN
E
18 LTGN
A
41-G
41H
V
18 WH
41D
F101
18 LTGN
13CD
18 LTGN
18 LTGN
18 LTGN
41C
G
C
F10-B5A
F103
TEMP/COMPDISPLAY(1282M)
TEMP/COMPROOF CONNECTOR(1281F/1281M)
U
41-G
41H
(498M)
41C
18 YL66H
18 LTGN
18 LTGN
18 RD
F
CAVITY "C"
TEMP DISPLAYHEADLIGHT FEED
(469OL)
B2 BATADAPTER
14CD
E
41D
2
41F
Figure 78 Temperature/Compass Display
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
79
8.20. ROAD RELAY IV, P. 20
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
ROAD RELAY IV
AE08-52508 20
9100/9200/9400/9900U00JRE1
51083K 23NOV01
CHAPTER 8
U00CNA1
12DEC01
U00BDW1
12DEC01
18 PK
13PB
(662)
18 WH
11-GPD
18 DKBL
DATALINKPOS
(514M)
CAVITY "J"
11-GPD
DD
(497M)
62EA
E
D
14B
2
18 BK
D
98E(+)
A
18 RD
ROADRELAY
DISPLAYMODULE
B
98E(+)
C
1
18 RD
14B
18 BK
C
E
(453M)
CAVITY "J"
I1IGNITIONADAPTER F10-B
5A13PB
B2BATTERYADAPTER
E
G1GROUND
ADAPTER
3
18 PK
13PB
18 BK
B FC
CAVITY "B"
4
18 RD
F10-A5A
F
18 WH
(495M)
10-WAY
F
B
(CAV A & JJUMPED)
B
E
DATALINKNEG
(515M)
CAVITY "D"
98D(-)
LOOP BACKCONNECTOR
18 BK98D(-)
F
18 PK
L2PANEL LTS
ADAPTER62EA
(504M)
G
G
18 DKBL
C
AA
14B
A
Figure 79 Road Relay IV
S08316
80 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
8.21. HEATED SEAT — DRIVER, P. 21
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
19FEB02
HEATED SEAT - DRIVER
AE08-52508 21
5000/9100/9200/9400/9900
55093F
CHAPTER 8
U00LDG2
U00JKP2
4MAR02
U00GSD1
4MAR02
13H12PK
13P
14P
K3
8A
18LT
GN
13E
F1
8P
K
G3GROUND
ADAPTER(455)
12IGNITIONADAPTER
(495)
F10 A10A
FROMIGN RELAY
(CH 2,PG 10)
18
BK
18
WH
38-G
18W
H18
RD
HI
LO
18
BK
B
A(1331)
(1331)
(PART OF SEAT)
Figure 80 Heated Seat — Driver
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
81
8.22. HEATED SEAT — PASSENGER, P. 22
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
19FEB02
HEATED SEAT - PASSENGER
AE08-52508 22
5000/9100/9200/9400/9900
55093F
CHAPTER 8
U00LDG2
U00JKP2
4MAR02
U00GSD1
4MAR02
13H12PK
13P
14P
K38B
18LT
GN
13E
G1
8P
K
G3GROUND
ADAPTER(455)
12IGNITIONADAPTER
(495)
F10 A10A
FROMIGN RELAY
(CH 2,PG 10)
18
BK
18
WH
38-G
B18W
H18
RD
HI
LO
18
BK
B
A(1332)
(1332)
(PART OF SEAT)
Figure 81 Heated Seat — Passenger
S08316
82 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9. CHASSIS ACCESSORIES (CHAPTER 9)9.1. AIR DRYER, P. 1
Figure 82 Air Dryer
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
83
9.2. ABS/ATC (BENDIX), P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00EDL2
12FEB99 02
9200/9400/9900
P50317A
ABS/ATC (BENDIX)
CHAPTER 9
AE08-52509
CHAPTER 9
94-GA WAS AT CONN 165.
ADDED TRLR ABS LAMP. B P54004KJKP 11APR01
B1 K3
87
A
BA
TT
ER
Y
K2
30
85
86
87
BA
TT
ER
Y
BA
TT
ER
Y
94K
A16G
Y
94
KB
16G
Y
94K
C16G
Y
94K
10
GY
94
10G
Y
ABSIGNITION
RELAY(152M)
*
F10-A 30A *
94
-GA
16W
H13W
14P
K
IGNITIONADAPTER
(494)
94B14GY
ABSCONTROLMODULE
AB
SW
AR
NIN
GLA
MP
E3
35
5
* FUSE AND RELAYLOCATIONS VARY-CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
30
86
85
8787
A
94H
16G
Y
94
-G16
WH
GROUNDADAPTER(455M)
ABSWARNING
LIGHTRELAY(165)
*
94E
18G
Y
(420M)
C2 F2
AT
C L
IGH
T
AT
C D
ISA
BLE
94B
D18
GY
94
BE
18G
Y94
P1
8G
Y
14AN10RD
B1BATTERY
STUD
14AN10RD
14K
6R
D
F1010A
*
14A
E10R
D
14
P16R
D
K1
ABSFEED
(5710)
A
RIGHT SIDECLUSTER (464M)
4
3
5
4
6
1415
12
35
1 5
4 2
2
1
(420M)
(464M)
94V
T1
6G
Y
ABS/XMSNINTERRUPT
(1085M)
A
B1
24
5
94S
T14G
Y
94KP18TN
92GG18TN
94G
L16
WHTRACTION
CONTROLSWITCH(511)
87
30
85A
86
87
BR
AK
E IN
T
ATCDISABLE
14
(423M)
94T
18
GY
E2
TR
AIL
ER
WA
RN
ING
LA
MP
3 3(423M)(420M)
28C
18T
N
28A
18T
N
13V
16P
K
(JS1)
ANTILOCKLAMP
TRACCNTLLAMP
TRLRABS
LAMP
FROMFUSEF4-A(CH2, PG 10)
BLINK/ECM
GROUND(354,A-D)
Figure 83 ABS/ATC (Bendix)
S08316
84 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.3. ABS/ATC (BENDIX) (CONT.), P. 3
Figure 84 ABS/ATC (Bendix) (cont.)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
85
9.4. ABS/ATC (BENDIX) (CONT.), P. 4
DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEET
12FEB99
94C
B18V
T
94
BJ
18LT
BL
94
BH
18L
TG
N
94
BF
18D
KB
L
CHAPTER 9
P50317A
ABS/ATC (BENDIX)
(471M)
94B
B18Y
L
AE08-52509 04
5000/9100/9200/9400/9900U00EDL2
94BA.
P54020UVTT//CIR 94BF WAS C
(35
5)
(35
0)
18B
K
18B
K
E2 E3
OU
TP
UT
INP
UT
C1 A1
EX
HA
US
T
SIN
K
RIGHTREAR
WHEELSPEED
SENSOR
A
B
C
94B
Y18D
KB
L
94B
P1
8R
D
94B
R18B
K
YL
/WH
16Y
L
(352)
RIGHT REARMODULATOR
VALVE(354)
B1
HO
LD
94B
N1
8B
N
D1E1C1
A
B
C
INP
UT
OU
TP
UT
SIN
K
EX
HA
US
T
HO
LD
H3 H2
18B
K
18B
KD
KB
L/W
H16 D
KB
L
YL
/WH
16Y
L
LT
GN
/WH
16
LT
GN
VT
/WH
16V
T
LT
BL/W
H16LT
BL
RIGHT FRONTMODULATOR
VALVE(291)
RIGHT FRONTWHEELSPEED
SENSOR
(292F)
A3A2A1
GR
OU
ND
GR
OU
ND
GR
OU
ND
94-
GL1
16W
H
94-G
L2
16W
H
94-G
L3
16W
H
ECMGND
(354)
ABS CONTROL MODULE
G3 G2
J15
87(-
)
J15
87(+
)
98K
(-)
16B
K
98J(
+)
16B
K
DD
DATALINKNEG
(515M)
DATALINKPOS
(514M)
2 1
7 9 348
LT
BL/W
H16LT
BL
VT
/WH
16V
T LT
GN
/WH
16LT
GN
DK
BL/W
H16 D
KB
L
94B
X18Y
L
REARCHASSIS
CONNECTOR(690)
2 1 A
B
C
(471M) 2 1 6 5 7
BN
/WH
11
6T
N
BK
/WH
116O
R
RD
/WH
116R
D
YL/W
H1
16B
L
DK
BL/W
H1
16B
K18 17 19 22 23
Figure 85 ABS/ATC (Bendix) (cont.)
S08316
86 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.5. ABS/ATC (WABCO), P. 5
DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEET
P50317A 12FEB99
94W
K1
8L
TG
N
94
WJ
18V
T
05
5000/9100/9200/9400/9900U00EDL2
94W
D1
8B
N21
94
WH
18LT
BL
(767)
TRT//SWAP REF DESG ON C
ECU CONNS. SPLICE MS2 WAS RS2
TWISTED PAIR
P54004D
94W
C18B
K
AE08-52509
ABS/ATC (WABCO)
CHAPTER 9
(423M)
TOSPLICE
MS2(CH 9, PG 6)
AT
C L
IGH
T
JKP 28NOV00
ABSCONTROLMODULE
INP
UT
OU
TP
UT IN
OU
T
AB
S L
IGH
T
12 1515
3
1
2
63
(77
1)
* FUSE AND RELAYLOCATIONS VARY-CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
LEFTFRONTWHEELSPEED
SENSOR
LEFTFRONT
MODULATORVALVE(768)
[BL
1]
16B
L
[BN
1]
16B
N
[GN
/YL1]
16G
N
94
H16G
Y
94-G
16W
H
6
94B
E16
GY
AT
CF
UN
CT
ION
TRAILER
94T
18G
Y
(420)
7
84 6
5
MUD/SNOWSWITCH(753M)
11GR16WH
94-GB18WH
28C18TN
13V16PK
94-G
C1
8W
H
FROMABS POWER
RELAY(CH 9,PG 6)
G3GROUND
ADAPTER(455M)
94E
18
GY
62
AJ
16D
K B
L
ANTILOCK
(471M)
L2PANEL LTS
FEED ADAPTER(504M)
FROMFUSEF4-A
(CH 2,PG 10)
(420M) 1415 G1GROUND
ADAPTER(453M)
BLINK CODESWITCH(511M)
5
46
3 4 9 8 10
(1000)
[BK
4]
16B
K
[BN
4]
16B
N
2
(76
6)
TR
AIL
ER
LIG
HT
TRACCNTL
14
94B
D18
GY
13
28A18TN
(423M)
Figure 86 ABS/ATC (WABCO)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
87
9.6. ABS/ATC (WABCO) (CONT.), P. 6
DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEET
ABS/ATC (WABCO)
12FEB99
94W
B1
8B
N
94
WE
18LT
BL
94W
F18
BN
94W
G1
8L
TG
N
P54004D
94W
A1
8B
K
ECU CONNS. SPLICE REFS WERE RS1,RS2
F10-B5A*
TRT//SWAP REF DESG ON C
AE08-52509 06
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 913Y
14P
K
FROMLEFT FRONT
MODULATOR VALVE(CH 9, PG 5)
FROMLEFT REAR
MODULATOR VALVE(CH 9, PG 7)
FROMRIGHT REAR
MODULATOR VALVE(CH 9, PG 7)
94W
K1
8 L
TG
N
94
WW
18 R
D
94W
N18 D
KB
L
(770)
JKP 28NOV00
8
EC
U(+
)
7
BA
TT
* FUSE AND RELAYLOCATIONS VARY-CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
1
3
1
2
INP
UT
OU
TP
UT
IN
OU
T
10 13
[BK
3]
16B
K
[BN
3]
16B
N
[GN
/YL2]
16G
N
[BN
2]
16B
N
[BL2
]16B
L
RIGHT FRONTMODULATOR
VALVE(769)
RIGHT FRONTWHEELSPEED
SENSOR
4
EC
U(-
)94-G
F14
WH
(7J)ECMGND
ABS CONTROL MODULE
94K
14G
Y
F10-A15A
*
J158
7(-
)
J158
7(+
)
98K
(-)
16D
K B
L
98J(
+)
16R
D
DD
DATALINKNEG
(515M)
DATALINKPOS
(514M)
I1IGNITIONADAPTER(494M)
87
85
86
30
A
87
94-GC18WH
14AN10RD
13W14PK
14AN10RD
14K6RD
ABSPOWER RELAY
(152M)*
B1BATTERY
STUD
FROMABS WARNINGLIGHT RELAY
(CH 9,PG 5)
13X14PK
94A10RD
(766)(771)
9
GR
OU
ND
94-G
A16G
Y
94
-GB
16
GY
1110 4
1 27 6 5(471M)
(1000)(MS2)
(5710L)
12
3 4 5
1 2
TWISTED PAIR
94-G
D14
WH
(MS1)
Figure 87 ABS/ATC (WABCO) (cont.)
S08316
88 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.7. ABS/ATC (WABCO) (CONT.), P. 7
Figure 88 ABS/ATC (WABCO) (cont.)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
89
9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8
Figure 89 Trailer Connection — Back of Sleeper Mounted W/Tractor ABS
S08316
90 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9
Figure 90 Trailer Connection W/Four Wheel Trailer — Frame Mounted
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
91
9.10. TWO SPEED AXLE WIRING, P. 10
Figure 91 Two Speed Axle Wiring
S08316
92 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.11. TRUCK BODY CONNECTION, P. 11
Figure 92 Truck Body Connection
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
93
9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12
Figure 93 Trailer Connection N/Sleeper — Back of Cab Mounted
S08316
94 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTEDW/5000, P. 13
Figure 94 Trailer Connection W/Four Wheel Trailer — Frame Mounted W/5000
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
95
9.14. MERITOR G SERIES TRANSMISSION, P. 14
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
5000,9100,9200,9400,9900 CIRCUIT DIAGRAM
12FEB99 14
MERITOR G SERIES XMSN
U00EDL2
P50317A AE08-52509
CHAPTER 9
07FEB00 RMVD J4,2;ADDED G4, A P50119U
1279
JKP
* FUSE AND RELAYLOCATIONS VARY-CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
LOWSOLENOID
HIGHSOLENOID
NEUTRALSWITCH
(IN GEAR)
A B C D E FB A
LATCHINGRELAY
HIGH/LOWSWITCH
BAA B C D
G4-GROUNDADAPTER
(456)
I2-IGNITIONADAPTER
(495)
13Y14PK
* F11-A10A
92P
F1
4T
N
E
14
RD
XMSNPOWER
(1130)
UNLABELED CIRCUITS ANDCONNECTORS ARE PART OFMERITOR'S WIRING-SHOWNAS REFERENCE ONLY
B
14W
H
XMSNPOWER
(1279)
Figure 95 Meritor G Series Transmission
S08316
96 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15
Figure 96 Eaton Autoshift Transmission — Cab Wiring
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
97
9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16
Figure 97 Eaton Autoshift Transmission — Transmission Wiring
S08316
98 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17
Figure 98 Eaton Lightning Transmission — Transmission Wiring
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
99
9.18. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING, P. 18
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHK NAME
DATE
ELECTRICAL CIRCUIT DIAGRAMINTERNATIONAL TRUCK AND ENGINE CORPORATION
REFERENCE
RELEASE NO.
CHANGEDATE REV
SHEET
DRAWN
PART NO.
CHAPTER 9EATON ULTRASHIFT/DM2 - XMSN WIRING
5000/9100/9200/9400/9900
AE08-52509 18U00DLCK
58689J 25OCT03
+12V
87A
E
7
98U(+)/98UA(+)*16BK
98A(+)14BK
2
98UB(+)/98U(+)*
16BK
17A14PK
GROUND
A
86 30
4
C
5
98C(-)14BKDATALINK
NEGATIVE(515)
87
6
DATALINK(137)
AUTOSHIFTGEAR DISPLAY
(1240)
17X14PK
85
98V(-)/98VA(+)*16BK
DATALINKPOSITIVE
(514)
B98VB(-)
/98V(-)*16BK
85
87
87A
86
30
START FEEDADAPTOR(509)
KEYSWITCH(40M)
STARTENABLERELAY(201M)
AUTOSHIFTSELECTOR
(1189)
A2
C3
A3
17W16PK17U
16PK
17-GA16WH
13U16PK
KEYSWITCH(40M)
10A2 1
5A4 3
13UA16PKC1
92S16TN
13D20PK
EATONULTRASHIFT/DM2
(1316OL)
13UB18PK
92RT16TN
92RC16TN
H3
H113DM118PK
EATONULTRASHIFT/DM2(1316PL)
EATONULTRASHIFT/DM2
XMSN RELAY(200M)
B2
C2
98UC(+)18OR
98VC(-)18GY
92Q18RD
92MA18BLK
92P18BL
PANEL LTSFEED ADAPTOR
(504M)
K392MB16TN
ABS DASHCONNECTOR
(471)
92M16TN
34
F
B
92U16TN
PUSH BUTTONSTART SWITCH(41M)
1714PK
17A14PK
* W/COBRA SHIFTER
Figure 99 Eaton Ultrashift/DM2 — Transmission Wiring
S08316
100 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.19. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING (CONT.), P. 19
Figure 100 Eaton Ultrashift/DM2 — Transmission Wiring (Cont.)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
101
9.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHK NAME
DATE
ELECTRICAL CIRCUIT DIAGRAMINTERNATIONAL TRUCK AND ENGINE CORPORATION
REFERENCE
RELEASE NO.
CHANGEDATE REV
SHEET
DRAWN
PART NO.
CHAPTER 9EATON ULTRASHIFT/DM2 & COBRA SHIFTER
5000/9100/9200/9400/9900
AE08-52509 20U00DLCK
58689J 25OCT03
7
98UA(+)/98U(+)*16BK
98A(+)14BK
98U(+)/98UB(+)*
16BKA
5
98C(-)14BKDATALINK
NEGATIVE(515)
6
DATALINK(137)
AUTOSHIFTGEAR DISPLAY
(1240)
98VA(-)/98V(-)*16BK
DATALINKPOSITIVE
(514)
B98V(-)
98VB(-)*16BK
85
87
87A
86
30
AUTOSHIFTSELECTOR
(1189)
13U16PK
KEYSWITCH(40M)
10A2 1
13UA16PKC1
92S16TN
EATONULTRASHIFT/DM2
XMSN RELAY(200M)
B2
C2
98UC(+)18OR
98VC(-)18GY
92Q18RD
PANEL LTSFEED ADAPTOR
(504M)
B
92U16TN
1
92T
I18
TN
23
92
-GT
16
WT
EATON TONEGENERATOR
(1309M)
4
J2
J392JA
/92J*16TN
92HA/92H*16TN
92H16TN
92J16TN
30
31
ABS DASHCONN
(471)
63 4 EATON COBRASHIFT LEVER
(1308)
5
98
W(+
)1
8B
K
98
X(-
)1
8B
K
281
92MC16TND3
H292SL16TN
92MA16TND1
D292MM16TN
* W/O COBRA SHIFTER
** FOR COMPLETE ULTRASHIFT WIRING SEE CHAPTER 9 PAGES 18 AND 19.
92
-GL
16
WT
62
Y1
6D
KB
L
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHK NAME
DATE
ELECTRICAL CIRCUIT DIAGRAMINTERNATIONAL TRUCK AND ENGINE CORPORATION
REFERENCE
RELEASE NO.
CHANGEDATE REV
SHEET
DRAWN
PART NO.
Figure 101 Eaton Ultrashift/DM2 and Cobra Shifter
S08316
102 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.21. ABS6/ATC BENDIX AIR, P. 21
CHK NAME
RELEASE NO. DATE
DRAWN
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REV REFERENCE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHANGE
SHEETPART NO.
DATE
ELECTRICAL CIRCUIT DIAGRAM
U00VTT1
01MAR04 21
9200/9400/9900
50337C
ABS-6/ATC BENDIX AIR
CHAPTER 9
AE08-52509
CHAPTER 9
BA
TT
ER
Y
16
94P
12G
Y
F10-A 30A *
IGNITIONADAPTER
(494)
ABSCONTROLMODULE
AB
S W
L
18
* FUSE AND RELAYLOCATIONS VARY-CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
94H
16
GY
94E
18G
Y
(420M)
6
AT
C L
AM
P/
AT
C O
RS
94B
D18G
Y
14AN10RD
B1BATTERY
STUD
14AN10RD
14A
N10R
D
17
ABSFEED
(5710)
A
RIGHT SIDECLUSTER
1415
2
1
(464M)
92V
T1
6G
Y
ABS XMSNINTERRUPT
(1085M)
A
B1
24
5
94S
T14G
Y
94KP18TN
92-GG18TN
94-G
L16
WH
ATCOFF-ROAD
SWITCH(511)
87
30
85A
86
87
RE
TA
RD
ER
14(423M)
94T
18G
Y
2
3
(420M)
ABSWARNLAMP
TRACCNTLLAMP
TRLRABS
LAMP
FROM FUSEF4-A
(CH2, PG 10)
BLINKCODE
GROUND(354B)
94B
E18G
Y
3
IGN
ITIO
N94K
A18P
K
28C18TN
28A18TN
13V16PK
(423M)
G1GROUND
ADAPTER(453M)
L2PANEL
LTS FEEDADAPTER(504M)
3
4
5
6
BLINKCODE
SWITCH(511M)
14K6RD
6
2
48
5 7
31
94-GB18WH
11G
R16W
H
62A
J16D
K B
L
TR
AIL
ER
AB
SW
L
(1348)
ABS XMSNSIGNAL RELAY
(1084M)
4
F10-B 5A *
(464M)
3
13W
14P
K
12
AB
S W
L G
ND
94-G
L2
16W
H
Figure 102 ABS6/ATC Bendix Air
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
103
9.22. ABS6/ATC BENDIX AIR, P. 22
CHK NAME
RELEASE NO. DATE
DRAWN
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REV REFERENCE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHANGE
SHEETPART NO.
DATE
ELECTRICAL CIRCUIT DIAGRAM
04MAR04
U00VTT1 5000/9100/9200/9400/9900
CHAPTER 9
50337C
ABS-6/ATC BENDIX AIR
AE08-52509 22
18B
K
18B
K
10 11
WS
S_
DR
+
WS
S_
DR
-
RIGHTREAR
WHEELSPEED
SENSOR
94B
Y18D
KB
L
YL
/WH
16Y
L
(352)
1
EC
M G
RO
UN
D94-G
A12W
H
ECMGND
(354A)
ABSCONTROLMODULE
13 14
J15
87
_B
J1587_A
98
K(-
)16B
K
98
J(+
)16B
K
DD
DATALINKNEG
(515M)
DATALINKPOS
(514M)
2 1
34
DK
BL/W
H16 D
KB
L
94
BX
18
YL
YL
/WH
116B
L
DK
BL/W
H1
16B
K22 23
J1939 ENGINEDATA LINK
(1097)
3
J19
39
_L
O
YL1(+
)18Y
L
BN
116V
T
6
C
(471M)
GN2(-)18GN
2
(100)
A
7
TRACTIONCONTROL
VALVE(360)
94B
V1
8B
N
TN
/WH
16T
N
YL2(+)18YL
8
20
(471M)
4
GN
(-)
18G
N
TC
V_D
A
5
TC
V_D
A_C
MN
REARCHASSIS
CONNECTOR(690)
PK
/WH
16
PK
J1939 TERMRESISTOR
(1110)
94
BW
18D
KB
L
1
J19
39
_HI
5
1
BL1
16Y
L
21
YL(+
)18Y
L
GN
1(-
)1
8G
N
GN
1(-
)18G
N
YL1(+
)18Y
L
11
13
Ac
(1348)
DENOTESTWISTED PAIR
Figure 103 ABS6/ATC Bendix Air
S08316
104 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.23. ABS6/ATC BENDIX AIR, P. 23
CHK NAME
RELEASE NO. DATE
DRAWN
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REV REFERENCE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHANGE
SHEETPART NO.
DATE
ELECTRICAL CIRCUIT DIAGRAM
50337C 01MAR04 AE08-52509 23
5000/9200/9400/9900U00VTT1
CHAPTER 9ABS-6/ATC BENDIX AIR
A
B
C
16 17 12
HO
LD
RE
LE
AS
E
CO
MM
ON
ABSCONTROLMODULE
WS
S_
SL+
WS
S_S
L-
CO
MM
ON
RE
LE
AS
E
HO
LD
5 8
A
B
C
123
18B
K
18B
K
(289)
LEFT REARMODULATOR
VALVE(353)
LEFT FRONTWHEELSPEED
SENSOR
LEFT FRONTMODULATOR
VALVE(290F)
94
BM
18
BN
94B
K18B
K
94B
L18R
D
94B
F18O
R
94B
C1
8G
Y
18
BK
18B
K
15 18W
SS
_D
L+
WS
S_
DL-
(351)
LEFTREAR
WHEELSPEED
SENSOR
2 1
10 2 1
BN
/WH
16B
N
GY
/WH
16G
Y
OR
/WH
16O
R
12 11
BK
/WH
16B
K
RD
/WH
16R
D
2 1
LT
BL/W
H1
16G
Y
LT
GN
/WH
116LT
GN
VT
/WH
116
BN
OR
/WH
116LT
GN
GY
/WH
116LT
BL
18 17 19 24 25
94BT18LTBL
94BS18PL
94BU18LTGN
94BZ18OR
94CA18GY
4 3 9 8 10
OR
/WH
16O
R
GY
/WH
16G
Y
RD
/WH
16R
D
BK
/WH
16B
K
BN
/WH
16B
N
94C
B18P
L94B
A18
DK
BL
11
B
94BR18BK
14
(471M)
18
BK
4
8
15
18B
K
7
RIGHT FRONTMODULATOR
VALVE(291)
CO
MM
ON
DK
BL/W
H16 D
KB
L
94B
J18LT
BL
13 9
RIGHT REARMODULATOR
VALVE(354)
LT
GN
/WH
16LT
GN
10
94B
B18Y
L
6
C
2
LT
GN
/WH
16LT
GN
1
WS
S_
SR
+
REARCHASCONN
(690)
WS
S_S
R-
BN
/WH
11
6T
N
16
CO
MM
ON
9
HO
LD
RE
LE
AS
E
94BN18BN
5
RD
/WH
116R
D
6
94B
H18LT
GN
94BP18RD
LT
BL/W
H16L
TB
L
RIGHT FRONTWHEELSPEED
SENSOR
VT
/WH
16V
T
1 7
14
HO
LD
BK
/WH
116O
R
7
RE
LE
AS
E
YL/W
H16Y
L
A
B
2
C
LT
BL/W
H16L
TB
L
A
VT
/WH
16V
T(292F)
(471M)
(1349)
Figure 104 ABS6/ATC Bendix Air
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
105
9.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
U00VTT1
18MAY05 24
9920 & 9940 (IROS SUSP ONLY)
59716T
ABS-6 ADVANCE ECU,W/BENDIX RSP
CHAPTER 9
AE08-52509
CHAPTER 9
9
ADVANCE ABS-6CONTROLMODULE
(1361)
CA
N_S
EN
_LO
12 6 2 3 4 1 10 8 7115
YAW RATESENSOR(1364)
STEERING WHEELPOSITION SENSOR
(1363)
CA
N_S
EN
_H
I
CA
N_S
EN
_C
MM
CA
N_S
EN
_S
PL
94S
CA
18G
Y
PS
_S
IG 2
PS
_C
MM
PS
_S
PL
PS
_S
IG 3
PS
_S
IG 1
PM
V_T
R_H
LD
PM
V_T
R_C
MM
PM
V_T
R_
RE
L
94S
DA
18G
Y
94S
BA
18G
Y
94
SA
A18G
Y
94S
F18
GY
94S
ZD
18G
Y
94S
VD
18G
Y
94S
H18
GY
94
SE
18G
Y
94S
L18G
Y
94
SN
18G
Y
94S
M18
GY
GN
21
8G
N
YL
218Y
L
(471M)40 41 42 43 44
1 2 3
PM
VT
RA
ILE
R
TRAILERMOD VALVE
(1368)
94S
VD
18
GY
94S
ZD
18G
Y
ABC ABC ABC
BN
21
8B
N
YL
18Y
L
GN
18G
N
BL
18B
L
WH
18W
H
BN
18B
N
OR
18O
R
1 2 3 44 3 2 1
94S
AB
18G
Y
94S
BB
18G
Y
94S
CB
18G
Y
94S
DB
18G
Y
94S
B2
0G
Y
94S
A2
0G
Y
94S
C2
0G
Y
94S
D2
0G
Y
45
48
47
46
94SDB18GY
94SCB18GY
94SBB18GY
94SAB18GY
PRESSURESENSOR 1
(1365)PRESSURESENSOR 2
(1366)
PRESSURESENSOR 3
(1367)
(471M)
BK
/WH
216B
K
BN
/WH
216
BN
RD
/WH
216R
D
393837 (471M)
DENOTESTWISTED
QUADRUPLET
5 3
TC
V_S
A
TC
V_S
A_C
MM
94S
J18G
Y
94
SK
18
GY
35
BK
/WH
216B
K
RD
/WH
216R
D
36
(1360)
(471M)
TCVLOCATED AT X-MEMBER
BACK OF CABLOCATED ON
STEERING COLUMN
LOCATED AT LEFT RAIL
LOCATED AT LEFT RAIL
LOCATED ATRIGHT REAR
AIR BAG
LOCATED ATOUTSIDE RIGHT
DASH PANEL
LOCATED ATFOOT VALVEUNDER CAB
Figure 105 ABS6 Advance ECU, W/Bendix RSP
S08316
106 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.25. EATON AUTOSHIFT 3, P. 25
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
AE08-52509 25
5000/9100/9200/9400/9900U00L788
59822S 23SEP05
EATON AUTOSHIFT 3
CHAPTER 09
92E
TA
16T
N
3EB(+)18BK
START_EN -
DATALINK(137)
G
3V(-)18BK
4
92ET16TN
92ET16TN
92E
TC
18T
N
4
35
17-GA16WH
A
C
DASHCONNECTOR
(471)
B
17EM16PK
C
PANEL LTSFEED
ADAPTOR(504)
3EC(-)18BK
85
17A12PK
87A
3U(+)18BK
1
2
45
17-GA16WH
F
98C(-)18BK
4
IGNITIONPOWER
32
6
43
17EA16PK
30
2
+12V
3EC(-)16BK
3UB(+)18BK
TCM IGNITIONFUSE (464)
10 A
98A(+)18BK
92ET16TN
2
17X12PK
3V
C(-
)18B
K
2
44
92ETC12TN
7
STARTENABLE(201M)
17A14PK
17EM16PK
3U
C(+
)18B
K
13U16PK
10
3
86
EATON TONE GENERATOR
(1309)92M
A16
TN
DASHINTERCONNECT
(1900)
17EA16PK
J1587 -
E 29
A
KEY SWIGN
(40M)
1714PK
11 3EC(-)18BK
3EB(+)18BK
87
B
17-GA16WH
D
LATCH
DATALINKNEGATIVE
(515)
AUTOSHIFTTRANSMISSION
ECM(7105)
26
17EA16PK
EATON GEARDISPLAY(1240)
17A14PK
26 17EM16PK
3EB(+)16BKJ1587 +
H
B
TO CAB GND(506)
3VB(-)18BK
PUSHBUTTONSTART(41M)
42
92P
16T
N
(102)
TO STARTERSOLENOID
5
DATALINKPOSITIVE
(514)
E
92ETB16TN
5
START_EN +
1
1
START FEEDADAPTOR
(509)
W/ COBRASHIFTER ONLY
Figure 106 Eaton Autoshift 3
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
107
9.26. EATON AUTOSHIFT 3, P. 26
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
AE08-52509 26
5000/9100/9200/9400/9900 U00L788
59822S 23SEP05
EATON ULTRASHIFT 3
CHAPTER 09
EATRONULTRASHIFT/DM3
(13160L)
92EG16TN
22 92EJ16TN
92EJ16TN
92EJ16TN
92EG16TN
20
13DM218PK
30
92EH16TN
21
L
92EH16TN
85
MEIIR CONTACT
87
92EH16TN
13D18PK
AUTOSHIFTTRANSMISSION
ECM(7105)
32
MEIIR -K
86
92EG16TN
33
MEIIR +
EATONULTRASHIFT/DM2
(1316PL)
J
87A
DASHINTERCONNECT
(1900)
34
ABS DASHCONNECTOR
(471)
NOTE: EATON ULTRASHIFT 3 CIRCUITRY ON SHEET 25 NEEDED IN ADDITION TO CIRCUITRY ABOVE.
EATON ULTRASHIFT3/DM3
XMSN RELAY (200M)
A
A
Figure 107 Eaton Autoshift 3
S08316
108 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
9.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
AE08-52509 27
5000/9100/9200/9400/9900 U00L788
59822S 23SEP05
EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER.
CHAPTER 09
92EL16TN
31
27
B
START MOTOR(-)(1192)
27
A
HIL(-)
A38
14B12RD
98YL4(+)18YL
D92EL16TN
10-G12WH
28
98GN4(-)18GN
92ER16TN
F2
AUTOSHIFT ECMPOWER FUSE
(1195)
F
F1
SHIFT CONTROLPOWER (-)
5-18GN
START MOTOR(+)(1191)
30
5B
-18G
N
28HIL(+)
J3
J1939(-)
C
J1939(+)
AUTOSHIFT SELECTOR
(7905)
98YL4(+)18YL
25
N
J1939TERMINATING
RESISTOR(1239)
PANEL LTSFEED ADAPTOR
(504)
5+18YL
92EL16TN
DASHINTERCONNECT
(1190)
A
C
98YL4(+)18YL
30A
AUTOSHIFTTRANSMISSION ECM
(7105)
98GN4(-)18GN
36
DIMMER CONTROL
M
62Y16DKBL
92ER16TN
ENGINE ECM(1098)
C1
B3
98GN4(-)18GN
92ER16TN
31
5B
+18Y
L
14A12RD
5A-18GN
2
3
ABS DASHCONNECTOR
(471)
SHIFT CONTROLPOWER (+)
5A+18YL
Figure 108 Eaton Autoshift 3 W/Push Button Shifter
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
109
9.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
AE08-52509 28
5000/9100/9200/9400/9900 U00L788
59822S 23SEP05
AUTOSHIFT 3 W/COBRA SHIFTER
CHAPTER 09
46
31
92E
LB
18T
N
SHIFT CONTROLINPUT COMMON
92ELA16TN
30
D
92EL16TN
17
5
DIMMER CONTROL
10-G12WH
COBRA SELECTOR(1308)
14A12RD
23
J1939TERMINATING
RESISTOR(1239)
5A-18GN
92EK16TN
28
ABS DASHCONNECTOR
(471)
27
47
5B
+18Y
L
92EE16TN
92ED16TN
B
J1939(-)
92ED16TN
8
A
DASHINTERCONNECT
(1190)
92EF16TN
N
A
2
30A
SERVICE LIGHT OUTPUT
5B
-18G
N
14B12RD
6
62Y16DKBL
25
J1939(+)
1
5A+18YL
START MOTOR(+)(1191)
92EL16TN
92ER16TN
92EF16TN
PANEL LTSFEED ADAPTOR
(504)
5-18GN
92ER16TN
AUTOSHIFTTRANSMISSION
ECM(7105)
P
92ED16TN
3
C
SHIFT CONTROLINPUT MANUAL
15
ENGINE ECM(1098)
F
C
AUTOSHIFT ECMPOWER FUSE
(275)
4
92EK16TN
SHIFT CONTROLINPUT AUTO
EATON TONE GENERATOR
(1309)31
R
M
SHIFT CONTROLPOWER (-)
2
92ER16TN
SHIFT CONTROLPOWER (+)
92EE16TN
16
92EK16TN
92EL16TN
5+18YL
A
START MOTOR(-)(1192)
36
3
92EF16TN
38
92EE16TN
4
Figure 109 Eaton Autoshift 3 W/Cobra Shifter
S08316
110 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1
12FEB02
AUXILIARY CIRCULATION FAN (LOW ROOF)
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
AE08-54338 01
5000/9100/9200/9400/9900U00EDL2
55093F
CHAPTER 10
U00JKP2
4MAR02
U00GSD1
4MAR02
76L
16LT
GN
14A
V10R
D14A
K6R
D
GROUNDADAPTER
(454)
M
B2BATTERY
STUD
* F10-D30A
* FUSE LOCATIONS VARY- CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION
14
AX
10R
D
(942)
14A
X10R
D
582-A 582-B5A
(642)
76L
18B
K76-G
L18W
H
11-GAD14WH
(642)11-GAD
14WH11-GBD
12WH
(906)11-GBD
12WH
76L18BK
76-GL18WH
(611)
OFFLO
HI
BK
BK
RD
OR
AUXILIARYCIRCULATION
FAN
76K
582-C
Figure 110 Auxiliary Circulation Fan (Low Roof)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
111
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2
12FEB02
AUXILIARY CIRCULATION FAN (HIGH ROOF)
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
AE08-54338 02
5000/9100/9200/9400/9900U00EDL2
55093F
CHAPTER 10
U00JKP2
4MAR02
U00GSD1
4MAR02
76K
16LT
GN
14A
V10R
D14A
K6R
D11-G
AG
14W
H GROUNDADAPTER
(454)
M
B2BATTERY
STUD
* F10-D30A
* FUSE LOCATIONS VARY- CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION
14A
X10R
D
(942)
14A
X10R
D76K
18B
K76-G
K18W
H
11-GBC14WH
11-GBD12WH
(906)11-GBD
12WH
76K18BK
76-GK18WH
(1305)
OFFLO
HI
BK
BK
RD
OR
AUXILIARYCIRCULATION
FAN
76
L
582-B5A
582-C582-A
Figure 111 Auxiliary Circulation Fan (High Roof)
S08316
112 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3
12FEB02
AUXILIARY CIRCULATION FAN (SKYRISE)
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
AE08-54338 03
5000/9100/9200/9400/9900U00EDL2
55093F
CHAPTER 10
U00JKP2
4MAR02
U00GSD1
4MAR02
76L
16LT
GN
14A
V10R
D14A
K6R
D
GROUNDADAPTER
(454)
M
B2BATTERY
STUD
* F10-D30A
* FUSE LOCATIONS VARY- CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION
14
AX
10R
D
(942)
14A
X10R
D
(642)
76K
18B
K76-G
K18W
H
11-GAD14WH
(642)11-GAD
14WH11-GBD
12WH
(906)11-GBD
12WH
76K18BK
76-GK18WH
(611)
OFFLO
HI
BK
BK
RD
OR
AUXILIARYCIRCULATION
FAN
(323)
W/SKYRISEONLY
582-B5A
582-C582-A 582-C582-A
Figure 112 Auxiliary Circulation Fan (Skyrise)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
113
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
BUNK FLUORESCENT AND READING LIGHTS
AE08-54338 04
5000/9100/9200/9400/9900U00EDL2
55093F 12FEB02
CHAPTER 10
62M16DK BL
U00JKP2
4MAR02
U00GSD1
4MAR02
63-GA16WH
F8-D20A
63AR18DK BL
(605)
18R
D
(605)
18W
H
18B
K
UNDERCABINET
LIGHT
(605)
63
AR
18D
K B
L
(428)
62A
P16D
K B
L
62-G
E18W
H
11-GAB14WH
(429)
11-G
AB
16W
H11-G
B8W
H
GROUNDSTUD
(RIGHTDASH
PANEL)
11-GN8WH
11-GBC14WH
11
-GB
C14W
H
SLEEPERDOME
LIGHTSWITCH(502)
62E
18
DK
BL
62A
P16
DK
BL
(643)
63-G
J16W
H
63-G
K16W
H63-G
F16W
H
63-G
E16W
H
63-GF16DK BL
63-GE16DK BL
(906)
62-G
Z18W
H
(906)
63AS18DK BL
(643)
63AP18OR
(603)
18B
K
63-G
J18B
K
63-G
K18W
H
BUNKDOME
LIGHTSWITCH(594)
62
Z1
8D
K B
L62B
P16
DK
BL
62B
P1
6D
K B
L
BUNKFLUORESCENT
LIGHT
(CH 11,PG 11)
8
7
62-G
E18W
H
GROUNDADAPTER
(454)
11
-GB
D12W
H
(906)
11-G
BD
12W
H11-G
AD
14W
H
63-G
E16D
K B
L
63
-GF
16D
K B
L
(429)
14AK6RD
B2BATTERY
STUD14AP14RD
1
63AA14DK BL
3
(906)
18R
D
63A
P16D
K B
L
(604)
18W
H
63U
18D
K B
L
11
-GA
D14W
H
18B
K
UPPERBUNK
READINGLIGHT
2
(604)
6
(642)
4
5
63W18DK BL
18R
D
(720)
18W
H
63W
18D
K B
L1
8B
K
LOWERBUNK
READINGLIGHT
(720)
63U18DK BL
18WH
18WH
18W
H
18W
H
(603)
63-G
J18
BK
63-G
K18W
H
(321)
L1 PANEL LTSFEED ADAPTER
(503)
(322)
PNL LT
63-G
U18W
H63
-GX
18W
H
63-G
U18W
H
63-G
R18W
H
63-G
W18W
H
READINGLIGHT GND
SWITCH
63-G
U18W
H
(322)
(220)
W/SKY-RISEN/SKY-
RISE
(W/SKYRISE)
(W/SKYRISE)
9
8
4 36
2B5B
10 1
7
63AA14DK BL
63U18DK BL
11-GAF10WH
11-GAE12WH
Figure 113 Bunk Fluorescent and Reading Lights
S08316
114 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
10.5. BUNK SPEAKERS, P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB02
BUNK SPEAKERS
AE08-54338 05
5000/9100/9200/9400/9900U00EDL2
55093F
CHAPTER 10
U00JKP2
4MAR02
U00GSD1
4MAR02
20B
K
20G
N
20G
N
20B
K
(575)(574)
VOLUME/BALANCE CONTROL
18
GN
18R
D
18
BN
18R
D
18
GN
18Y
L
(117)
(117)
(118)
(118)
(117) (118)
(642)(322) (323)
LEFT BUNKSPEAKER
RIGHT BUNKSPEAKER
18LT GN18LT GN
+ +
- -
86
AX
18LT
GN
86
AY
18LT
GN
(CH 8,PG 13)
FROMCAB
RADIO
(906)86AR
18LT GN
86AS18LT GN
86AU18LT GN
86AT18LT GN
86AR18LT GN
86AS18LT GN
86AU18LT GN
86AT18LT GN
W/AUXILIARY RADIO CONTROL STANDARD
86A
Z18LT
GN
86
AW
18LT
GN
86A
W18LT
GN
86A
X18LT
GN
86A
Z18LT
GN
86
AY
18LT
GN
86AW18LT GN
86AX18LT GN
86AY18LT GN
86AZ18LT GN
FOR SKYRISEONLY
FOR SKYRISEONLY
Figure 114 Bunk Speakers
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
115
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6
12FEB02
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
LUGGAGE COMPARTMENT LIGHTS
AE08-54338 06
5000/9100/9200/9400/9900U00EDL2
55093F
CHAPTER 10
U00JKP2
4MAR02
U00GSD1
4MAR02
B2BATTERY
STUDF8-D20A
(906)
63A
A14
DK
BL
63AC18DK BL
63AA14DK BL
14AP14RD
14AK6RD
63AJ18BK
63A
B14D
K B
L
(583)
18B
K
LEFTMERCURYSWITCH
18W
H
(583)
63A
K18W
H63-G
AK
18W
H
LEFTLUGGAGE
COMPARTMENTLIGHT
(1287)
(587)
18B
K
RIGHTMERCURYSWITCH
18W
H
(587)
63A
E18W
H63-G
D18W
H
RIGHTLUGGAGE
COMPARTMENTLIGHT
(1286)
11-GAG12WH
11-G
BC
14W
H
GROUNDADAPTER
(454)
(906)
11-GBD12WH
63AD18BK
11-GBD12WH
63
AL
18D
K B
L
63A
H18D
K B
L
11-GBC12WH
(1304)
18B
K
LIFT-UPBUNK
SWITCH
18W
H
(1304)
63A
M18D
K B
L63-G
N18W
H
CENTERLUGGAGE
COMPARTMENTLIGHT
(1288)
63A
N1
8D
K B
L
63AY18DK BL
63AZ18DK BL
63AG18DK BL
Figure 115 Luggage Compartment Lights
S08316
116 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
10.7. POWER SOURCE, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB02
POWER SOURCE
AE08-54338 07
5000/9100/9200/9400/9900U00EDL2
55093F
CHAPTER 10
CAB CHASSIS GROUND
U00JKP2
4MAR02
U00GSD1
4MAR02
14
AY
14R
D14A
W10R
D1
4A
K6R
D
GROUNDADAPTER
(454)
B2BATTERY
STUD
F10-C20A
*
* FUSE LOCATIONS VARY- CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION
14
AY
12R
D
11-GBD12WH
(906)11-GBD
12WH
11-G
BC
14W
H
(942)
RIGHTBULKHEAD
AUXILIARYPOWER
SOURCE(789)
86-G
H14W
H11-G
AG
12
WH
11-GBC12WH
14AZ14RD
11-GN8WH
11-GAF10WH
11-GN8WH
11-GAF10WH
11-G
AE
12
WH
86-G
N14W
H
CONTROLPANEL
AUXILIARYPOWER
SOURCE(1306)
14
AZ
14R
D
Figure 116 Power Source
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
117
10.8. REFRIGERATOR WIRING, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB02
REFRIGERATOR WIRING
AE08-54338 08
5000/9100/9200/9400/9900U00EDL2
55093F
CHAPTER 10
U00JKP2
4MAR02
U00GSD1
4MAR02
14
AX
18R
D
GROUNDADAPTER
(454)
B2BATTERYADAPTER
(498)
F10-A5A
*
* FUSE LOCATIONS VARY- CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION
11-GBD14WH
(906)
11-GBD14WH
11-GBC14WH
1
5 2 7
864 3
62X
18D
K B
L
86A
V18LT
GN
62-GX18WH
REFRIGERATORON/OFFSWITCH(613)
(612)
86AG18LT GN
86-G
R18W
H
PANEL LIGHTFEED
ADAPTER (504)
PANEL LIGHTGROUND
ADAPTER (506)
86-GK18WH
(906)
86A
G18LT
GN
Figure 117 Refrigerator Wiring
S08316
118 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
10.9. TV/VCR WIRING, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
TV/VCR WIRING
12FEB02 AE08-54338 09
5000/9100/9200/9400/9900U00EDL2
55093F
CHAPTER 10
U00JKP2
4MAR02
U00GSD1
4MAR02
14A
V10R
D14
AK
6R
D
GROUNDADAPTER
(454)
B2BATTERY
STUD
F10-D30A
*
* FUSE LOCATIONS VARY- CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION
14A
X10R
D1
4A
X10R
D
11-GBD12WH
(906)
11-GBD12WH
TVPOWER
SOURCE(607)
(942)
86A
P14LT
GN
86AP14LT GN
86-GP14WH
(1315)
86AP14LT GN
86-GP14WH
11-G
AG
12W
H
11-GBC14WH
W/118" PRO-SLEEPER
(607)
11-GBC12WH
86A
P14LT
GN
86-G
P14W
H
582-B 582-C582-A20A
Figure 118 TV/VCR Wiring
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
119
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
OVERHEAD CABINETS, ACCENT LIGHTS
12FEB02 AE08-54338 10
5000/9100/9200/9400/9900U00EDL2
55093F
CHAPTER 10
63-G
BC
18W
H
63B
C18D
K B
L
63-G
BD
18W
H
63B
D18D
K B
L
63
BA
18D
K B
LWH
WH
WH
BK
BK
BK
RIGHTACCENTLIGHT
CENTERACCENTLIGHT
LEFTACCENTLIGHT
U00JKP2
4MAR02
U00GSD1
4MAR02
14A
V10R
D14A
K6R
D
GROUNDADAPTER
(454)
B2BATTERY
STUD
F10-D30A
*
* FUSE LOCATIONS VARY- CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION
14A
X10R
D14
AX
10R
D
11-GBD12WH
(906)
11-GBD12WH
62Y
18D
K B
L62B
P16D
K B
L
(906)
62B
P16D
K B
L
PANELLIGHT
(CH 11,PG 11)
(942)
ACCENTLIGHTSON/OFFSWITCH(1289)
63BB18DK BL
63-GBB18WH
(1310)
7
864
5
63B
B18D
K B
L
(643)
63BB18DK BL
63-GBB18WH
11-G
AD
14W
H
(642)11-GAD
14WH
62-GY18WH
11-GBC14WH
(1311)
11-GBC12WH
11-G
AF
10W
H11
-GN
8W
H11-G
AE
12
WH
(1312)
(1313)
582-B582-A 582-C10A
582-A
Figure 119 Overhead Cabinets, Accent Lights
S08316
120 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
19SEP02
OPTIONAL SLEEPER MOUNTEDRADIO CONTROLS (08REK)
AE08-54338 11
5000/9100/9200/9400/9900U00LDG2
56427Z
CHAPTER 10
RADIO
ILL(8V)
LCDD1
LCDD0
V DDLCDCLK
LCDCE GND
SLEEPER MOUNTED CONTROL
ILL(8V)
LCDD1
LCDD0
V DD LCDCLK
LCDCE GND
YL
VT
OR
GY
BL
BK
GN
YL
GN
VT
OR
GY
BL
BK
A C D E F G H
A C D E F G H
A C D E F G H
24
RD
24G
N
24B
K
24B
N
24W
H
24
BL
SH
IEL
D
24R
D
24G
N
24B
K
24B
N
24W
H
24B
L
SH
IEL
D
CONNECTIONAT CONTROL
CONNECTIONAT "B" PILLAR
(1323)
CONNECTIONAT RADIO
(1322)
Figure 120 Optional Sleeper Mounted Radio Controls
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
121
10.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHK NAME
DATE
ELECTRICAL CIRCUIT DIAGRAMINTERNATIONAL TRUCK AND ENGINE CORPORATION
REFERENCE
RELEASE NO.
CHANGEDATE REV
SHEET
DRAWN
PART NO.
16JAN03
SHORE POWER WIRING(08WET) NOT WITH INVERTER
AE08-54338 12
9200/9400/9900U00NWB2
57381A
CHAPTER 10
WH
/BK
/GN
WH/BK/GN
TV/ TELEPHONE
14/3
110VAC
TV
CO
AX
15A
TV/VCRCABINET OUTLET
LEFT SIDEUTILITY CABINET
OUTLET(W/72" SLEEPER ONLY)
TV INPUTCHANNEL A/B
SWITCH
A
B
SHORE POWERCONNECTIONS
WIRE
LOAD CENTER (LEFT UNDERBUNK STORAGE AREA)
14/
314/3
WH/BK/GN
WH/BK/GN14/3
TELEPHONE
BUNKBULKHEAD
OUTLET
Figure 121 Shore Power Wiring (08WET) Not With Inverter
S08316
122 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
10.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHK NAME
DATE
ELECTRICALCIRCUITDIAGRAMINTERNATIONALTRUCKANDENGINECORPORATION
REFERENCE
RELEASE NO.
CHANGEDATE REV
SHEET
DRAWN
PART NO.
16JAN03
SHORE POWER WIRING(08WET) WITH INVERTER (08WES)
AE08-54338 13
9200/9400/9900U00NWB2
57381A
CHAPTER 10
WH
/BK
/GN
14/3
TV/ TELEPHONE
WH/BK/GN
110VAC
TV
CO
AX
15A
TV/VCRCABINET OUTLET
LEFT SIDEUTILITY CABINET
OUTLET(W/72" SLEEPER ONLY)
TV INPUTCHANNEL A/B
SWITCH
A
B
SHORE POWERCONNECTIONS
WIRE
LOAD CENTER(LEFT UNDERBUNK STORAGE AREA)
ACIN
ACOUT
DC+
DC-
DC/ACINVERTER
SLEEPER PANELON/OFF CONTROL
- + 200A
CHASSISIN-LINE
CONNECTIONS
FRAME RAILGROUND
14/
3
2/0 RD
2/0 BK
2/0
2/0
6 GA
BK
BK
RD
TELEPHONE
14/3WH/BK/GN
WH/BK/GN
14/3
14/3WH/BK/GN
BUNKBULKHEAD
OUTLET
Figure 122 Shore Power Wiring (08WET) With Inverter (08WES)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
123
11. LIGHT SYSTEMS (CHAPTER 11)11.1. BACK-UP LIGHTS, P. 1
Figure 123 Back-Up Lights
S08316
124 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2
Figure 124 Cab and Trailer Lights Switch and Relays Wiring
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
125
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3
Figure 125 Cab Clearance and Identification Lights
S08316
126 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
11.4. WORK LIGHT N/SLEEPER, P. 4
Figure 126 Work Light N/Sleeper
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
127
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5
Figure 127 Cab Dome, Reading and Courtesy Lights N/Skyrise
S08316
128 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6
Figure 128 Cab Dome, Reading and Courtesy Lights W/Skyrise
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
129
11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7
Figure 129 Daytime Running Lights (DRL) — USA
S08316
130 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8
Figure 130 Foglights — Cab/Front End Effects
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
131
11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9
DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEET
12FEB99
HEADLIGHT SWITCH AND DIMMER SWITCH WIRING
AE08-52511 09
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 11
F3-C
CIR 52M AT CONN 465 B P53958R
WAS AT RELAY 147M. ADDED CIR 66H.
JKP 5DEC00
52B14YL
HEADLIGHTSWITCH(465)
B2BATTERY
STUD
30
87A 87
86
85
7
8
52
1 3 4 6
14W6RD
50A
18Y
L5114Y
L
52
F12Y
L
53B
14Y
L
52J
18Y
L62-G
D1
8W
H11-G
F1
0W
H
62AS16DK BL
62S
16D
K B
L
50B18YL
50-G
B18
WH
51A14YL
11-GD8WH
58E18BN
58AA18BN
TO CABAND
TRAILERLIGHTSSWITCH
(CH 11,PG 2)1
4B
10
RD
F3-D10A
62-G
AS
18
WH
HEADLIGHTRELAY
(462-R4)
52
F12Y
L
53B
12Y
L
52-G
E1
2W
H5
2-G
E1
2W
H
62
A16D
K B
L
FROM PANELLIGHT SWITCH
(CH 2,PG 11)
11-G
K1
6W
H
(LEFTDASH
PANEL)
GROUNDSTUD
75-GC18WH
FROM MED-HISPEED RELAY
(462-R3)(CH 12,PG 2)
11
-G8W
H
GROUNDSTUD
(RIGHTDASH
PANEL)
(421)
(421)
GROUNDSTUD
(LEFTDASH
PANEL)
(1)
TO HEADLIGHTS(CH 11,PG 10,12)
66F14YL
TO DRLMODULE(USA)
(CH 11,PG 7)
FROM DRLMODULE(USA)
(CH 11,PG 7)
14D10RD
52-GE12WH
B
A
B
A50
18Y
L
F8-A 10ATYPE I ONLY
F8-B 25ATYPE I ONLY
A87
30DIMMERRELAY
(147M) 87 85
86
DIMMERSWITCH(TURN
SIGNALHANDLE)
52M16YL
52
N16Y
L
64C14YL
GROUNDADAPTER(454M)
11-G
AW
16W
H
DIMMERCONTROL(1258)
B
A
HL
20
2
G A F
TO AIRSHIELDLIGHTRELAY
(CODE 808TGE)
66H18YL
Figure 131 Headlight Switch and Dimmer Switch Wiring
S08316
132 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
11.10. HEADLIGHTS, P. 10
Figure 132 Headlights
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
133
11.11. PANEL LIGHTS, P. 11
Figure 133 Panel Lights
S08316
134 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12
Figure 134 Park/Turn/Side Marker Lights — With DRL
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
135
11.13. SPOTLIGHT, P. 13
Figure 135 Spotlight
S08316
136 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14
Figure 136 Stop, Tail, Turn and Hazard Signal Lights With Flasher
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
137
11.15. WORK LIGHT W/SLEEPER, P. 15
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
WORK LIGHT W/SLEEPER
12FEB99 AE08-52511 15
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 11
65-GB WAS 65-GF,
65-GF WAS 65-GB,REMVD 11-GAF & SPLICE.
A 55093FJKP 4MAR02
(935)
18WH
F2-A15A
B2BATTERY
STUD
14T
10R
D
65-GC16WH
65A16OR
65A
14O
R
WORKLIGHT
SWITCH(441)
65B16OR
8414LT GN(423)
65C16OR
(423)
28A
18T
N
65B
16
OR
LEFTWORK
LIGHT
13V
16
PK
FROMFUSEF4-A
(CH 2,PG 10)
65-G
C16W
H
TOCIGAR
LIGHTER(CH 8,PG 1)
65A
16O
R
65C
16O
R
(935)
65C
18
OR
52
4 61 3
WORKLIGHT
INDICATORLIGHT
18OR
RIGHTWORK
LIGHT18WH
18OR
(579)
(578)
65F
16O
R
65-G
F16W
H
11-G
BD
12W
H
(906)
11-G
BD
12W
H
GROUNDADAPTER
(454)
11-GBC14WH
65-GB16WH
14W
6R
D
Figure 137 Work Light W/Sleeper
S08316
138 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
12. HEATER AND AIR CONDITIONER (CHAPTER 12)12.1. AIR CONDITIONER — CAB, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
AIR CONDITIONER - CAB
AE08-52512 01
5000/9200/9400/9900U00EDL2
P50317A
CHAPTER 12
54719VBCJB5//RMVD W/SER 60.
77C
14LT
GN
FREONCOMPRESSOR
CLUTCH
BK
(2-C)
77E
14LT
GN
AIRCOND
RELAY(463-R6)
30
87A 87
86
85
77-G18WH
TO TRAILERMARKER RELAY
86
8587
30
87A
77-G
S18W
H
F1-B10A
FROMSLEEPER
A/C SWITCH
A/CCONTROL
RELAY(144)
F1-C20A
B2 BATSTUD
13-GT18WH
FROM MAINCONTROL RELAY
77W
18LT
GN
LEFTCAB
GROUND(56F)
(CH 11,PG 2)
(CH 12,PG 2)
(CH 12,PG 4)
77W
16LT
GN
FROM HVAC CONTROLREF (1057)
(CH 12,PG 2)
FROM HVAC CONTROLREF (1057)(CH 12,PG 2)
FORPRO SLEEPER
MODELS
FORDAY CAB MODELS
(CH 12,PG 2)
TO HEATERCONN #2REF 162
77S
18LT
GN
77R
18LT
GN
77F
14LT
GN
77H
14LT
GN
11-GQ16WH
11-GF10WH
77M16LT GN
77F14LTGN
14Z
10R
D
77H
14LT
GN
77T
14LT
GN
14H6RD
12-GH16WH
TO ACCESSORYADAPTER RELAY
(CH 2,PG 2)
ENGINEGROUND
77-G
E14W
TB
K
11-GU12WH
(1084)
(1084)
Figure 138 Air Conditioner — Cab
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
139
12.2. HEATER — CAB, P. 2
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
HEATER - CAB
86
87
A
H
30
87
30
A
C
87
87 85
30
85
D
86
F1-C20A
86
C
87
A
B
87
85
A
MLMH
TO
AC
CO
NT
RO
L R
ELA
Y(C
H 1
2,P
G 1
)
75-GK18WH
75-G
L18W
H
75BM18LTGN
75BK18LTGN
77H
14LT
GN
77R
18LT
GN
75-G
K18W
H
75BF18LTGN
75B
J18LT
GN
77F
14LT
GN
TO HEATER BOX(CH 12,PG 6)
TO HEATER BOX(CH 12,PG 6)
TO HEATERBOX
(CH 12,PG 6)
TO
AC
RE
LA
Y(C
H 1
2,P
G 1
)
TO
AC
RE
LA
Y(C
H 1
2,P
G 1
)75-GM18WH
AIRDIST
MOTOR(1058)
B2 BATSTUD
RECIRCMOTOR
(1059)
75-G
10W
H
F1-B10A
F1-A30A
E
105 11 8 12 4 1 9 3 6 7
8
10
7
B
A
C
B A
A C B D F
P50317A
CHAPTER 12
12FEB99
U00EDL2
A E D C
TO HEADLIGHTRELAY (462-R4)
(CH 11,PG 9)
AE08-52512
13B
H18
PK
77W
18LT
GN
62P
18D
KB
L
P53673L
75-G
L18W
H
75B
G18LT
GN
75B
P18LT
GN
75
BR
18LT
GN
75B
E18LT
GN
75B
F18LT
GN
BAL08//REMOVED CIRCUITS08DEC995000/9100/9200/9400/9900
2
75BC16LTGN
13U12PK
F9-D10A
14H
6R
D75
10LT
GN
14
Z10R
D
14
X10R
D
75
A10LT
GN
TO
AC
CO
NT
RO
L R
ELA
Y(C
H 1
2,P
G 1
)
PA
NE
L L
IGH
T(C
H 1
1,P
G 1
1)
13AT & 75K.
TO SPLICE(CH 2,PG 10)
75B
L14LT
GN
75B14LTGN
TO A/CRELAY
(CH 12,PG 1)
13-GT18WH
75H14LTGN
75C
14LT
GN
75B
H14LT
GN
75N
14LT
GN
75D
14LT
GN
75F
10LT
GN
75T
14LT
GN
75F
10LT
GN
75T
14LT
GN
FROMIGNITION
RELAY(462-R1)
(CH 2,PG 10)
13-G
A18W
H
MAINCONTROL
RELAY(463-R5)
BLOWERCONTROLSWITCH(1056)
HIGHSPEEDRELAY
(462-R2)
MED-HISPEEDRELAY
(462-R3)
75-G
C18W
H75-GB18WH
75M
14LT
GN
(1060) (161) (162)
(1057)
75B
E18LT
GN
75B
H14LT
GN
CNA
Figure 139 Heater — Cab
S08316
140 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3
Figure 140 Heater — Bunk Auxiliary Blower
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
141
12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
HEATER - BUNK W/STANDARD TEMPERATURE CONTROL
AE08-52512 04
9200/9400/9900 PROSLEEPER & SKY-RISEU00EDL2
P50317A
CHAPTER 12
55093FAADD SPLICE & 11-GAEJKP 4MAR02
18W
H
SLEEPERTEMPERATURE
CONTROL
75A
L18LT
GN
(592)
75K
18LT
GN
75
K18LT
GN
HEATER BOXCONN #2
(162)
10 8 7
FLAT PACK
(LOCATED IN HEATER BOX)
COLD AIR
HOT AIR
75B
J18LT
GN
75
K18LT
GN
A B C
A B
75-GL18WH TO
(CH 12,PG 2)
75BJ18LT GN
(906)
75K18LT GN
CAB/SLPRCONN
(906)
TO A/CRELAY
(CH 12,PG 1)
11-G
AN
10W
H
(CH 2,PG 9)
11-GAN10WH
(942)TOGND
STUD
GROUND TERMINAL(LOCATED AT
B-PILLAR)
11-GN10WH
SLEEPERGROUND
STUD(746)
77M
16LT
GN
H
L M
B
C
OF
F
BUNKHEATERBLOWERSWITCH(593)
TOSLEEPER
HI & MEDSPEED
RELAYS
75AS14LT GN
E
D
CAB
(CH 12,PG 3)
75A
H16LT
GN
75A
C14LT
GN
77-GL18WH
77L
18LT
GN
A/C SWITCH(905)
FROMAUX BUNK
BLOWERRELAY
(CH 12,PG 3)
75-G
S18W
H
77M
18LT
GN
18W
H
18W
H
A CB
(NOT USED)
K
75BC16LT GN
TO SPLICE(CH 2,PG 10)
13U
12
PK
F9-D10A
D
M
TOBLOWERSENSOR
(CH 12,PG 3)
75A
N16LT
GN
11-GAE12 WH
Figure 141 Heater — Bunk W/Standard Temperature Control
S08316
142 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
HEATER - BUNK W/THERMOSTAT TEMPERATURE CONTROL
AE08-52512 05
9200/9400/9900 PROSLEEPER & SKY-RISEU00EDL2
P50317A
CHAPTER 12
11-G
AE
12W
H
55093FAADD SPLICE & 11-GAEJKP 4MAR02
HEATER BOXCONN #2
(162)
10 8 7
FLAT PACK
(LOCATED IN HEATER BOX)
COLD AIR
HOT AIR
75B
J18LT
GN
75
K18LT
GN
A B
75-GL18WH
SLEEPERA/C SWITCH
ON/OFF
18
18 18
18
A C
CAB/SLPRCONN
(906)
AUTO TEMPERATURECONTROL MODULE
18
18
18
75A
L18LT
GN
75K
18LT
GN
11-G
AN
10W
H
(CH 2,PG 9)
SOLIDSTATE
TEMPERATURE SENSOR
11-GAN10WH
75K18LT GN
CONTROL
(592)
TOGND
STUD
W/CODE 016WDL
GROUND TERMINAL(LOCATED AT
B-PILLAR)
11-GN10WH
(905)
A C B
77M
16LT
GN
H
L M
B
C
OF
F
BUNKHEATERBLOWERSWITCH(593)
75AS14LT GN
E
D
CAB
77L18LT GN
77-GL18WH
FROMAUX BUNK
BLOWERRELAY
(CH 12,PG 3)
77M
18LT
GN
(905)
(942)
75A
H16LT
GN
75BC16LT GN
TO SPLICE(CH 2,PG 10)
SLEEPERGROUND
STUD(746)
77L
18LT
GN
D
M
TO(CH 12,PG 2)
TOBLOWERSENSOR
(CH 12,PG 3)
75A
C14LT
GN
TOSLEEPER
HI & MEDSPEED
RELAYS
F9-D10A
TO A/CRELAY
(CH 12,PG 1)
K
(906)
75BJ18LT GN
13U12PK
B
(CH 12,PG 3)
75-G
S18W
H75A
N16LT
GN
Figure 142 Heater — Bunk W/Thermostat Temperature Control
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
143
12.6. LOWERED HEATER BOX, P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
LOWERED HEATER BOX
AE08-52512 06
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 12
TO HEATERWIRING IN CAB(CH 12,PG 2)
TO HEATERWIRING IN CAB(CH 12,PG 2)
TO HEATERWIRING IN CAB(CH 12,PG 2)
B 55093FCIRS 75C,75T,75M,
& 75BH REROUTED.
JKP 4MAR02
BLOWERMOTOR
(1060)B A (161) BA DC (162) A B C D FE
BUNKSTPRMTR
CABSTPRMTR
RESISTOR BLOCK
1
2
THERMALSWITCH
OPEN 28 -32 FCLOSE 34 -38 F(IN HEATER BOX)
LOWPRESSURE
SAFETYSWITCH
HIGHPRESSURE
SAFETYSWITCH
CLOSE 5 PSIMAXIMUM OPEN 20 5 PSI
(UNDER HEATER BOX)CLOSE 375 20 PSIOPEN 150 MIN PSI
(UNDER HEATER BOX)
75M
14
LT
GN
75B
E18
LT
GN
75F
10
LT
GN
75B
H14
LT
GN
75T
14
LT
GN
75-G
10W
H
75B
J18
LT
GN
75K
18
LT
GN
77H
14
LT
GN
77R
18
LT
GN
77F
14
LT
GN
75C
14
LT
GN
A
B
75F10LT GN
75-G10WH
(209)
(27)
A
C
B
75B
H10
LT
GN
75M
14L
T G
N
75B
E1
4L
T G
N
75T
14L
T G
N
75B
J1
8L
T G
N
75K
18L
T G
N
77B
14
LT
GN
77C
14L
T G
N7
7R
18L
T G
N
77F
14L
T G
N
75C
14
LT
GN
75-G
L1
4L
T G
N
A
B
A
B
77P18LT GN
77E18LT GN
77J18LT GN
77N18LT GN
(221)(214)
Figure 143 Lowered Heater Box
S08316
144 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
12.7. AUX HEATER, P. 7
Figure 144 Aux Heater
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
145
12.8. APU SYSTEM: DISTRIBUTION BOX, P. 8
AE08-52512 00860454B
APU SYSTEM : DISTRIBUTION BOX
CHAPTER 12
28AUG06
U00DLK8 CIRCUIT DIAGRAM, 9200/9400/9900NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
6
A
C
5
4
B
{
CH12_07{
POWER CONNECIONLINE 2
POWER CONNECIONLINE 1
POWER CONNECIONNEUTRAL
POWER CONNECIONBONDING
14BK
14BK
14GN
14WH
CH12_07
SHD20NONE
5XA(+)20YL
5XA(-)20GN
COMMUNICATION CONNECIONCAN SHIELD
COMMUNICATION CONNECIONCAN H
COMMUNICATION CONNECIONCAN L
POWER18RD
RETURN18WH
SIGNAL18GN
14BK
14WH
14GN
REMOTE ANTENNAPOWER
REMOTE ANTENNAPOWER RETURN
REMOTE ANTENNASIGNAL
INTERIOR OUTLETLINE
INTERIOR OUTLETNEUTRAL
INTERIOR OUTLETBONDING
CHEB/POWERAND COMMUNICATIONINTERCONNECT
CHEB/REMOTE ANTENNAINTERCONNECT
CHEB/INTERIOR RECEPTACLEINTERCONNECT
REMOTE STARTANTENNA
INTERIOR RECEPTACLE
DISTRIBUTION BOX
CHEB/EXTERIOR RECEPTACLEINTERCONNECT
14BK
14GN
14WH
EXTERIOR RECEPTACLE
EXTERNAL RECEPTACLELINE
EXTERNAL RECEPTACLENEUTRAL
EXTERNAL RECEPTACLEGROUND
1
2
3
7
10
15
1
Figure 145 APU System: Distribution Box
S08316
146 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
12.9. APU SYSTEM: DISTRIBUTION BOX, P. 9
APU SYSTEMS : DISTRIBUTION BOX
CHAPTER 12
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
CIRCUIT DIAGRAM, 9200/9400/9900U00DLK8
28AUG0660454B AE08-52512 009
{
SHORE POWER 1LINE
CONTROL PANELCONNECTOR
CH2_03
1
2
3
4
7
8
3
4
1
2
3
1
2
3
4
3
1
2
7
8
SHORE POWER 1NEUTRAL
SHORE POWER 1GROUND
SHORE POWER 2GROUND
SHORE POWER 2NEUTRAL
SHORE POWER 2LINE
SHORE POWER 1CONNECTOR
SHORE POWER 2CONNECTOR
14BK
14WH
14GN
14BK
14WH
14GN
0206RD
02-G06BK
POWERCAT5
POWER RETURNCAT5
CAN LCAT5
CAN HCAT5
NOTUSED
NOTUSED
BATTERY CHARGINGPOSITIVE
BATTERY CHARGINGNEGATIVE
CONTROL PANELPOWER
CONTROL PANELPOWER RETURN
CONTROL PANELCAN H
CONTROL PANELCAN L
CONTROL PANEL/CHEB INTERCONNECT
CHARGINGCONNECTION/CHEB
(1427)
SHORE POWER 2/CHEB INTERCONNECT
SHORE POWER 1/CHEB INTERCONNECT
DISTRIBUTION BOX
CABGROUND(1426)
11-GB12BK
CAB BONDING
CHEB BONDINGSTUD
(1425)
Figure 146 APU System: Distribution Box
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
147
12.10. APU SYSTEM, P. 10
CHAPTER 12APU SYSTEM
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
CIRCUIT DIAGRAM, 9200/9400/9900U00AXPC
31AUG0660454B AE08-52512 010
{CH2_03
14-G02BK
1402RD
11-G02BK
APU/POWER AND COMMUNICATIONCONNECTION INTERCONNECT
3518TN
35-G18WH
5XA(-)20GN
5XA(+)20YL
SHD20NONE
{
12GN
12WH
12BK
12BK
APU/ENGINESTOP SIGNAL
(1416F)
AUXILIARY POWER UNIT
APUCHASSIS GROUND
(1420F)
CH12_08
CH12_08
POWER CONNECIONLINE 1
POWER CONNECIONLINE 2
POWER CONNECIONNEUTRAL
POWER CONNECIONBONDING
COMMUNICATION CONNECIONCAN SHIELD
COMMUNICATION CONNECIONCAN L
COMMUNICATION CONNECIONCAN H
STOP SIGNALRETURN
STOP SIGNAL
START BATTERY CONNECTION +VE
START BATTERY CONNECTION -VE
FRAME BONDINGSTRAP
1
15
10
7
2
1
OIL PRESSURESWITCH
(1418M)
7
8
6
4
5
2
1 35-G18WH
3518TN
APU/ENGINE STOPINTERCONNECT
(1417)
CH2_03
APU BONDINGSTUD
(1419F)
7
10
1
15
4
5
6
APU/CABINTERCONNECT
1
1
APU PIGTAIL(+)
(1422)
APU PIGTAIL(-)
(1424)
Figure 147 APU System
S08316
148 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13. CONNECTOR COMPOSITES (CHAPTER 13)13.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
12FEB99
LEFT GAUGE CLUSTER (CONNECTOR 423)
AE08-52513 01
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
CNA1//TRLR ABS WAS A P54004K
FRONT AXLE.
JKP 11APR01
DA
ILL
ILL
F
EB
ILL
ILL ILL
ILL
ILL
ILL
D
A
G
C
I
S
G
188
177
166
155
14
11
4
10
3
9
2
1
13
12
HIGHWATERTEMP
COOLLEVEL
WORKLIGHT
MESSGWAIT
LOWOIL
PRESS
WARNENG
STOPENG
SERV/CHECK
ENG
TRLRABS
S
(+)
S
(-)(-)
C
C
(+)
S
(+)
S
(-)(-)
C
C
(+)
S
(+)
S
(-)(-)
C
C
(+)
Figure 148 Left Gauge Cluster (Connector 423)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
149
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
CHAPTER 13LEFT GAUGE CLUSTER (CONNECTOR 424)
12FEB99 AE08-52513 02
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P54004K
FRONT AXLE.
ACNA1//TRLR ABS WASJKP 11APR01
ILL
ILL
ILL
ILL
A
C
B
I
A
D G
S
G
D
ILL
ILL
F
E
ILL
ILL7
10
11
125
9
3 8
4
2
61
S
(+)
S
(+)
C
C
(-) (-)
S
(-)
C
C
(+)
S
(+)
(-)
C
(-)
S
S
(+)
C
(+)
(-)
COOLLEVEL
STOPENG
HIGHWATERTEMP
WARNENG
WORKLIGHT
SERV/CHECK
ENG
MESSGWAIT
TRLRABS
LOWOIL
PRESS
Figure 149 Left Gauge Cluster (Connector 424)
S08316
150 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION, P. 3
Figure 150 Left Gauge Cluster — Gauge Information
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
151
13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
LEFT GAUGE CLUSTER - TERMINAL INFORMATION
12FEB99 AE08-52513 04
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P54004K
TERM 14 WAS FRT AXLE
ACNA1//CAV 14 WAS ---.JKP 11APR01
TERMINALS
1. INSTRUMENT LAMP POWER (+)
2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. HIGH WATER TEMPERATURE WARNING LIGHT (GROUND ACTIVE)
6. LOW COOLANT LEVEL WARNING LIGHT (GROUND ACTIVE) *
7. WORK LIGHT (GROUND ACTIVE) *
8. MESSAGE WAIT (GROUND ACTIVE) *
9. LOW OIL PRESSURE WARNING LIGHT (GROUND ACTIVE)
10. WARN ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
11. STOP ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
12. WARN & STOP ENGINE WARNING LIGHT (COMMON) W/ELECTRONIC ENGINES
13. CHECK ENGINE WARNING LIGHT (GROUND ACTIVE) W/ELECTRONIC ENGINES
14. TRAILER ABS WARNING LIGHT (GROUND ACTIVE)
15. PYROMETER AMPLIFIER (POWER) *
16. PYROMETER AMPLIFIER (GAUGE SIGNAL) *
17. PYROMETER AMPLIFIER (GROUND) *
18. ENGINE OIL TEMPERATURE SENDER (INPUT SIGNAL) *
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
CONNECTOR 423CAVITY CIRCUIT NO.
1
2
3
4
5
6
7
8
9
CAVITY CIRCUIT NO.
10
11
12
13
14
15
16
17
18(423)
(SEE NOTE 1)
62C 97AT
97AP62-GC
28D28A
97AZ11-GM
94T29L
25A34B
25B65C
25-GA---
3035L
1234
5678
91011
12131415
161718
Figure 151 Left Gauge Cluster — Terminal Information
S08316
152 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 5
Figure 152 Left Gauge Cluster — Terminal Information
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
153
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6
Figure 153 Right Gauge Cluster (Connector 420)
S08316
154 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION, P. 7
Figure 154 Right Gauge Cluster — Gauge Information
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
155
13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION, P. 8
Figure 155 Right Gauge Cluster — Terminal Information
S08316
156 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 9
Figure 156 Speedometer/Tachometer Module — Terminal Information
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
157
13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 10
Figure 157 Speedometer/Tachometer Module — Terminal Information
S08316
158 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11
CONNECTOR COMPOSITES
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99 AE08-52513 11
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
MOVED 41C,41D FROM
CAV U,V TO CAV B,C CONN (1).
B 55093Z
CAVITY
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
CAVITY
---
64B
21
---
56
21A
---
57
85B
---
53B
41C
41D
---
RED*
52F
52-GE
---
70A
70
58HO
N
M
P
S
T
L
R
Q
A
B CD
E
F
V
U
GH
IJ
K
O
N
M
P
S
T
L
R
Q
A
B CD
E
F
V
U
GH
IJ
K
CIRCUIT CIRCUIT
--- ---
---
85B
57
---
21A
56
---
21**
64B
97AL53B
41C
41D
---
39B
52F
52-GE
97-GF
70A
70
58H
*W/AD-9 AIR DRYER **W/ETHER START
A AB B
CAVITY
A
B
C
D
E
F
G
H
I
J
K
19
30
77C
48A
92PF
48B
71
71A/71B
29
29A
97BC
CIRCUIT
---
30
77C
---
RD
---
71
71A
29
23A
23B
B A
CAVITY
L
M
N
O
P
Q
R
S
T
U
V
CIRCUIT
31
97AW
82-GC
82F
23
21A
13D
82E
82D
82C
17B 17B
82C
82D
82E
13D
21A
23
82F
82-GC
---
31
AB
DASH PANEL - LEFT SIDE (1)A-FRONT END,B-MAIN CAB
DASH PANEL - RIGHT SIDE (2) A-ENGINE,B-MAIN CAB
CAVITY
A
B
C
D
E
F
G
H
I
J
K
L
CAVITY
68A
71A
---
---
---
---
32
47A@
47B@
---
56B
57B
CIRCUIT CIRCUIT
---
---
---
---
71A
68A32
47A
47B
71P
56B
57B
A AB B
DASH PANEL - RIGHT SIDE (3)A-CHASSIS,B-MAIN CAB
CAVITY
M
N
O
P
Q
R
S
T
U
V
CAVITY
---
---
---
36
---
---
---
---
---
32A
CIRCUIT CIRCUIT
36
---
87B
87A---
---
---
---
---
32A
A AB B
A
B
CONNECTOR-593389C1CONN LOCK(2-REC'D)-598333C1TERMINAL(18,20AWG)-587576C1TERMINAL(14,16,18AWG)-587575C1TERMINAL(12AWG)-1673747C1CABLE SEAL(16,18,20AWG)-1652325C1CABLE SEAL(14AWG)-589391C1CABLE SEAL(12AWG)-589390C1
CONNECTOR-589332C1CONN LOCK(2 REC'D)-589333C1TERMINAL(14,16AWG)-587577C1TERMINAL(18,20AWG)-587578C1CAVITY PLUG-587579C1CABLE SEAL(16,20AWG)-1652325C1CABLE SEAL(14 AWG)-589391C1 V
@W/3406C ONLY
Figure 158 Connector Composites (1), (2), (3)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
159
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
12FEB99
CONNECTOR COMPOSITES
AE08-52513 12
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
A B
CONN (27).
10NOV99 SWITCHED 75C W/75T @ A P53673LCNA
55A
56D
56B 57B
57D
70D
70A
RD BK
OR
YLGN
BL
87-G
87A
(ON STEERING COLUMN)
(4)
TURN SIGNAL
MAIN CAB SWITCH PIGTAIL
CONNECTOR-258058C1TERMINAL(12AWG) -333734C1TERMINAL(12+12,12+14AWG) -1677840C1
CONNECTOR-258059C2TERMINAL-239807R1
CONNECTOR-872291R1TERMINAL-333733C1
75C
75B
75N
77
75H
HEATER CONTROL SWITCH
(11)
MAIN CAB
CONNECTOR-463156C1TERMINAL(14AWG)-0333733C1TERMINAL(18AWG)-0333732C1
(BEHIND HTR SW PANEL)
56E
57E
25A
25
25-G
25B
BN
GN RD
PYROMETER MODULE(15)
MAIN CABPYROMETER PIGTAIL
CONNECTOR-255058C1TERMINAL-333733C1
CONNECTOR-255057C1TERMINAL-239807R1
34-G34
CONNECTOR-1671611C1TERMINAL-2033911C1SEAL-1652325C1LOCK-1671608C1
LOW COOLANT(20) (IN HEATER BOX)
(27)
HEATER RESISTOR & THERMO-FUSE
HEATER BOX WIRING
BL
WINDSHIELD WASHERBOTTLE
(9)
A
BC
CONNECTER-0266516TERMINAL(10T,10AWG)-
1660025C1
CAVITY CIRCUIT
A 75M
B 75C
C 75T
Figure 159 Connector Composites (4), (9), (11), (15), (20), (27)
S08316
160 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65), P. 13
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATEP53815P
CONNECTOR COMPOSITES
CHAPTER 13
P50317A
U00EDL2 5000/9100/9200/9400/9900
12FEB99 13AE08-52513SNS//ADDED CONN 65 ACNA 16MAY00
17 17A
17
13
15
17A
KEY SWITCH(40)
MAIN CAB
CONNECTOR-293347C1TERMINAL(14AWG)-188396R1TERMINAL(12AWG)-1660577C1TERMINAL(12+12AWG)-1677840C1
CONNECTOR-188396R1TERMINAL-899166R1
PUSH BUTTON JUMPER
W/KEY SWITCH START W/PUSH
BUTTON START
12
12M
51A
64C 52F
RED
BLUE BROWN
58S58S
52B 53B
HEADLIGHT DIMMER SWITCH (BEHIND/BELOW LT INST PANEL)
(42)
TRUCK BODY CONNECTOR(LOCATED AT LT REAR CAB)
(43)
MAIN CAB
CONNECTOR-266516C1TERMINAL(14AWG)-333733C1TERMINAL(12+14,14+14AWG)- 333735C1
SWITCH PIGTAIL
CONNECTOR-266515C1TERMINAL-239807R1
58R
MAIN CABTRAILER/SLEEPER HARNESS
CONNECTOR-872291R1TERMINAL(12+12AWG)- 1677840C1LOCK-3513477C1-2
CONNECTOR-872290R1TERMINAL-239807R1
PUSH BUTTONSTART SWITCH
(41)
SLEEPER BLOWER MOTOR
75AF
75AM
75AT
75-GA
SLEEPER HARNESS HEATER BOX HARNESS
A
B
C
D D
C
B
A
CONNECTOR-1661204C1TERMINAL(10AWG)-1661227C1TERMINAL(14AWG)-1661226C1
LOCATED ON THE RIGHT HAND-SIDE B-PILLAR
CONNECTOR-1661205C1TERMINAL(10AWG)-1661233C1TERMINAL(14AWG)-1661231C1
75AF
75AM
75AT
75-GA
(48)
A B
BK
FOG LIGHT OVERLAY
64D
FOG LIGHT PIGTAIL
(65)(LEFT INNER BUMPER)
64-GB
CONNECTOR-587567C91TERMINAL-587577C1CABLE SEAL-589390C1
WH
CONNECTOR-587568C91TERMINAL-587575C1CABLE SEAL-589390C1
LEFT FOG LIGHT
Figure 160 Connector Composites (40), (41), (42), (43), (48), (65)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
161
13.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94), P. 14
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
12FEB99
CONNECTOR COMPOSTIES
SNS//ADDED CONN 94
AE08-52513 14
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P53815PACNA 16MAY00
64-GA
64C
WH
BK
(66)
RIGHT FOG LIGHT(RIGHT INNER BUMPER)
FOG LIGHT PIGTAIL
CONNECTOR-587567C91TERMINAL-587577C1CABLE SEAL-589390C1
CONNECTOR-587568C91TERMINAL-587575C1CABLE SEAL-589390C1
21A
21
BLACK
BLACK
ETHER START
(72)
FRONT END HARNESS
ETHER VALVE PIGTAIL
YELLOW1 WHITE2
YELLOW2
RIGHT HEADLIGHT(71)
CONNECTOR-261702C1TERMINAL-2034741C1
HARNESS ON SEALED HEADLIGHT ASSEMBLYFOG LIGHT OVERLAY
B A
C
(AT DASH PANEL)
CONNECTOR-"CM" SLEEVE
AM-89000
CONNECTOR-"CM" SLEEVE
AM-89000
YELLOW2
(76)
85B
(77)
HORN JUMPER
AB
C
HORN INLINE
(W/9200,9400 ONLY)
CONNECTOR-261702C1TERMINAL-2034741C1
WHITE2YELLOW2
LEFT HEADLIGHT
(LOWER LEFT RADIATOR)
FRONT END HARNESS
CONNECTOR-587568C91TERMINAL-587575C1CABLE SEAL-1652325C1
CONNECTOR-587567C91TERMINAL-587577C1CABLE SEAL-1652325C1
HARNESS ON SEALED HEADLIGHT ASSEMBLY
85-G
CONNECTOR 1671610C1TERMINAL 2033819C1SEAL 1652325C1LOCK 1671608C1
BWH
(94)
JUMPER TO SWITCH
CONNECTOR 1671611C1TERMINAL 2033911C1SEAL 1652325C1LOCK 1671608C1
BLK
71A A
71 A
BACK-UP LIGHT SWITCH
ENGINE HARNESS
B
Figure 161 Connector Composites (66), (71), (72), (76), (77), (94)
S08316
162 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
P50317A AE08-52513 15
5000/9100/9200/9400/9900U00EDL2
CHAPTER 13
12FEB99
CONNECTOR COMPOSITES
SNS//ADDED 100&100A A P53815PCNA 16MAY00
(LOCATED BEHIND CAB HEATER CONTROL PANEL)
62-BP62-GP
(105)
CONNECTOR-435267C1TERMINAL-435266C1TERMINAL(16+16AWG)-2010368C1
62P
MAIN CAB
HEATER CONTROL PANEL LIGHT
FOUR WHEEL TRAILER JUNCTION BLOCK
(REAR CROSS MEMBER)
BN
CONNECTOR-587567C91TERMINAL-587577C1CABLE SEAL-589391C1
OR
**11-GN W/TRAILER CONN ON FRAME11-GAL W/TRAILER CONN ON CAB/SLEEPER
57C
CONNECTOR-587568C91TERMINAL-587575C1CABLE SEAL-589391C1
TRAILER SOCKET(112)
BLACK
56C
BK
BN
70C
94AF
ASSEMBLY-407860C91
RD
58R
GN
GY
ABS
70C
(113)
***
TAIL
LIGHT PIGTAIL
WHBLACK
58R
OR
CLEARANCE
CONNECTOR(PLASTIC HOUSING)-3520417C1CONNECTOR(DIE CAST HOUSING)-2009934C1RUBBER BOOT-481849C1 GASKET-1666090C1
56C
94AF
(115)
STOP
68B
57C
(RIGHT ROOF AREA)
**
WH
68B
**
RIGHT CAB DOME LIGHT
ROOF HARNESS
BN
BLYL
OR
(LOCATED ON REAR OF SLEEPER OR END OF FRAME)
C
PLUGD
B
CONNECTOR - 2024437C1CONNECTOR TERMINAL(16AWG) - 1667742C1CONNECTOR BODY LOCK - 2011364C1
97-GC
BC
F 97-AD
F 97-AG
CAVITY
97AN/97AME
D
A E
97AH
A
SHIFT TOWER CRUISE CONTROL(111)
** 16BL N/SKYRISE 63S W/SKYRISE
*** 16YL N/SKYRISE 63Y W/SKYRISE
CIRCUIT
GN2(-)31
YL2(+)
---
CONNECTOR 3537127C1SEALING PLUG 3537132C1TERMINALS 3537131C1
1
4 4
CONNECTOR 3537127C1SEALING PLUG 3537132C1TERMINALS 3537131C1
BACKBONE J1939(100)
*W/BENDIX ABS
CIRCUIT
---4
2
3
CAVITY
GN1(-)
BACKBONE J1939(ENGINE CONNECTION)
(100A)
2
YL1(+)
2 SHD1
4
SHD2
CAVITY
1
2
CIRCUIT
3
*W/BENDIX ABS
31
Figure 162 Connector Composites (100), (100A), (105), (111), (112), (113), (115)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
163
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16
Figure 163 Connector Composites (116), (117), (118), (127A), (128)
S08316
164 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147),(148), P. 17
Figure 164 Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
165
13.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162), P. 18
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
CONNECTOR COMPOSITES
12FEB99
A
AE08-52513 18
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
13AX
P53815PCONN 152 CKT 13X WASCNA 16MAY00
5 2
4
3
1
TERMINAL(16AWG)-1661709C1
12AC5
12AD4
---3
12-GH 2
14BJ1
CIRCUITCAVITY
CONNECTOR-0593385C1TERMINAL(12AWG)-1661710C1
CONNECTOR-0593385C1TERMINAL(10,14+14AWG)-1661710C1
TERMINAL(16AWG)-1661709C1
5 2
4
3
1
---3
13X/13W **
94-GA2
14AN **
94 *1
CIRCUITCAVITY
94-GC **
13W/94B5
94A **
94K *4
75LA
CIRCUITCAVITY
77FE
77P/77JD
77B/77CC
75KB
F 75C
77FE
75BJA
CIRCUITCAVITY
C 77H
D 77R
B 75K
F 75C
ABS IGNITION RELAY(152)
* W/BENDIX** W/WABCO
75F
75-G
75T
75M
HEATER BOX CAB HARNESS
A
B
C
D D
C
B
A
CONNECTOR-1661205C1TERMINAL(10AWG)-1661233C1TERMINAL(14AWG)-1661231C1
CONNECTOR-1661204C1TERMINAL(10AWG)-1661227C1TERMINAL(14AWG)-1661226C1
75F
75BH
75T
75-G
HEATER CONNECTION #1(161)
F A
BCD
E
A
B
C D
E
F
CONNECTOR-1661200C1TERMINAL(14AWG)-
1661209C1TERMINAL(18AWG)-
1661208C1
CONNECTOR-1661201C1TERMINAL(16,14AWG)-
1661213C1TERMINAL(18AWG)-
1661212C1
HEATER CONNECTION #2(162)
HEATER BOX CAB HARNESS
ACC ADAPTER RELAY(149)
75-GL
CONNECTOR-0593385C1TERMINAL(16+16AWG)-1661710C1 TERMINAL(16AWG)-1661709C1
CAVITY
5
1
CIRCUIT
4
17F
1
---
17E
17H
5 2
4
3
17C/17A
TERMINAL(18AWG)-1659673C1LOCK-0593387C1
2
3
OPTIMIZED IDLEIGNITION
(150)
44 17K/17KA
5 17CA/17K
5
TERMINAL(16AWG)-1661709C1
3
1
CIRCUIT
OPTIMIZED IDLE SAFETY(151)
97AW
CONNECTOR-0593385C1TERMINAL(16+16AWG)-1661710C1
17H/17HA
2 3
LOCK-0593387C1
CAVITY
1
2
---
Figure 165 Connector Composites (149), (150), (151), (152), (161), (162)
S08316
166 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.19. CONNECTOR COMPOSITES (165), (166), (167), (170), (171), (180), P. 19
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
12FEB99
CONNECTOR COMPOSITES
ADD 92ST TO CONN 165
AE08-52513 19
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P53815PACNA 16MAY00
5 2
4
3
1
CONNECTOR-0593385C1TERMINAL(14+14AWG)-1661710C1
CAVITY CIRCUIT
1 94F
2 94C/94F
3 13AF
4 ---
5 94J
TERMINAL(14,16AWG)-1661709C1
(BEHIND INST PANEL LEFT SIDE)
(170)
TURN SIGNAL LIGHTLEFT SIDE
MAIN CAB
CONNECTOR-969541R1TERMINAL(16AWG)-333733C1TERMINAL(12+12AWG)-1677840C1
CONNECTOR-481140C1TERMINAL-239807R1
LIGHT HARNESS
56D56-GA
57-GA 57D
(BEHIND INST PANEL RIGHT SIDE)
(171)
TURN SIGNAL LIGHTRIGHT SIDE
MAIN CAB
CONNECTOR-481140C1TERMINAL-239807R1
CONNECTOR-969541R1TERMINAL(16AWG)-333733C1TERMINAL(12+12AWG)-1677840C1
LIGHT HARNESS
OR WH
56
OR WH
57
5 2
4
3
1
CONNECTOR-0593385C1TERMINAL(10,12AWG)-1661710C1
CAVITY CIRCUIT
1 14AS
2 12S
3 ---
4 14AF
5 12-GS
TERMINAL(18AWG)-1659673C1
CONNECTOR-1664227C1GASKET-1664228C1CONNECTOR LOCK-1664229C1TERMINAL-1664231C1CABLE SEAL-1664232C1
TURN LIGHTCABLE ASSY
G
CIRCUITCAVITY
B
A ORANGE
BROWN
WHITE
ABS ENGINE BRAKE RELAY(166)
A
BG
FRONT LEFT & RIGHTTURN LIGHTS
(BEHIND TURN LIGHT ASSY)
(180)
OWNER/OPERATOR SPARE SWITCH(167)
CAVITY
1
3
3
ABS WARNING LIGHT RELAY(165)
2
CONNECTOR-0593385C1TERMINAL(18AWG)-1659673C1
CIRCUIT
94E
294B/92ST *
94-G/94-GA
4 ---
5 94H
* N/3406C MECH ** W/3406C MECH
94B/94C **5
TERMINAL(14AWG,16AWG)-1661709C1TERMINAL(16+16,14+14AWG)-1661710C1
1
4
Figure 166 Connector Composites (165), (166), (167), (170), (171), (180)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
167
13.20. CONNECTOR COMPOSITE (190), P. 20
Figure 167 Connector Composite (190)
S08316
168 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216),P. 21
Figure 168 Connector Composites (196), (199), (200), (201), (209), (211), (214), (216)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
169
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22
Figure 169 Connector Composites (217), (218), (220), (221)
S08316
170 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.23. CONNECTOR COMPOSITES (227), (228), (229), P. 23
Figure 170 Connector Composites (227), (228), (229)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
171
13.24. CONNECTOR COMPOSITES (230), (231), (236), (241), P. 24
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
CONNECTOR COMPOSITES
AE08-52513 24
5000/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
REMOVED ITEM 235 A 54719V
29-G
29
ENGINE WATER TEMP
(231)
CONNECTOR-1675752C1TERMINAL-1651943C1
CABLE SEAL-1661872C1
ENGINEHARNESS
(LOCATED ON ENGINE)
31
31-G
TRANSMISSION OIL TEMPERATURE
(236)
CONNECTOR-1675752C1TERMINAL-1651943C1
CABLE SEAL-1661872C1
(ON TRANSMISSION)SENDER
BLACK
WHITE
CONNECTOR (CB SLEEVE)-AM-89000 #7
TERMINAL-0425058C1
A
B
C
LOCATED ON TOP OF TRANSMISSION
B
A
CONNECTOR 1661778C1TERMINAL 1661875C1SEAL 1661872C1LOCK 1661874C1
BACK-UP LIGHT SWITCH (230)
W/FULLER C2000 TRANSMISSION W/ALL OTHER TRANSMISSION'S
BLACK
WHITE
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL(18+18AWG)-1661226C1
TERMINAL(12AWG)-1661227C1
CAVITIES 7-8TERMINAL(16AWG)-
1661209C1
---
5 97-GE
6 97AM
7 62R
8 62-GR
CAVITY CIRCUIT
1 ---
2
3 ---
4
DIAGNOSTIC ON/OFF SWITCH(241)
---
TERMINAL(18AWG)-1661208C1
65
1 2 3
48
7---
5 97-GE
6 97-AM
7 62R
8 62-GR
CAVITY CIRCUIT
1 ---
2
3 ---
4
---
I6 HEUI
Figure 171 Connector Composites (230), (231), (236), (241)
S08316
172 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
12FEB99
CONNECTOR COMPOSITES
P53815P
AE08-52513 25
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
23A WAS 23D
AADD 244;CONN 251 CKT CNA 16MAY00
A
B
C
D
E
G
H
J
F
K
L
M
N
P
R
S
T
U
V
W
X
13D
PLUG
23A
PLUG
PLUG
PLUG
11-GK
PLUG
34B(5V)
34-G
34A
34
---
---
PLUG
PLUG
23C
PLUG
97AM
PLUG
PLUG
LOW COOLANT LEVEL SWITCH(249)
CONNECTOR-1673746C1CONNECTOR LOCK-1661873C1
TERMINAL-1661875C1CABLE SEAL-1661872C1
ENGINE HARNESS
CELECT 21-WAYECM
CONNECTOR(251)
CONNECTOR-1651966C1TERMINAL-1680205C1 -0500398C1
A
B
C
D E
F
G
HJK
L
M
NP R S
T
U
V
WX
IDLE DIAGNOSTIC INC/DECW/CUMMINS N14
(243)
97-GD
TERMINAL(18AWG)-1661208C1
2
3 97AV
4
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL(18+18AWG)-1661226C1
TERMINAL(12AWG)-1661227C1
CAVITIES 7-8TERMINAL(16AWG)-
1661209C1
---
5
6
7 62Q
8 62-GQ
CAVITY CIRCUIT
1 97AU
---
---
D
B A
C
34-GB
D
34B(5V)C
34A
CIRCUITCAVITY
34A
5
21 3
6
7
8 4
VEHICLE SPEED SENSOR
(250)
ENGINE HARNESS
CONNECTOR-1684261C1CONNECTOR LOCK-1684263C1
TERMINAL-1680205C1
(ON TRANSMISSION)
B A97AK
97AJ
B
A
CAVITY CIRCUIT
CAVITY CIRCUIT
B
DC
F
E
A
97AE1B
C ---
CAVITY CIRCUIT
A 97-GC
E
F
97AA1
97AB1
D ---
CRUISE CONROL SWITCHW/CUMMINS N14
(244)
CONNECTOR-2024437C1CONNECTOR LOCK-2011364C1
TERMINALS-1667742C1,0239481R1,0587578C1
Figure 172 Connector Composites (243), (244), (249), (250), (251)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
173
13.26. CONNECTOR COMPOSITES (252), (260), (267), P. 26
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATEADDED 252
CONNECTOR COMPOSITES
12FEB99 AE08-52513 26
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P53815PACNA 16MAY00
CAB OVERLAY
CONNECTOR-587574C91TERMINAL- 587575C1
CABLE SEAL-1652325C1
THROTTLEPOSITION
SENSOR
IDLEVALIDATION
SWITCH
---
E
F 99-GA
CAVITY CIRCUIT
A 99G
B
C 99A(5V)
D
99
99B
ABCDEF
THROTTLE POSITIONSENSOR(267)
ENGINE OVERRIDEDIAGNOSTIC ON/OFFW/DETROIT DIESEL
(260)
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL(18+18AWG)-1661226C1
TERMINAL(12AWG)-1661227C1
CAVITIES 7-8TERMINAL(16AWG)-
1661209C1
---
5 97AU
6 97-GD
7 62Q
8 62-GQ
CAVITY CIRCUIT
1 ---
2
3 ---
4
---
TERMINAL(18AWG)-1661208C1
65
1 2 3
48
7
99C
E
F 99-GA
CAVITY CIRCUIT
A 99-G
B
C 99A(5V)
D
99
99B
W/DETRIOT SERIES 60W/CUMMINES ENGINES
N14,AHD,ISM
97AZ
19
7
----
24
98B(-)
11
98(+)
18
ELECTRONIC CONTROL MODULE(ECM)
1
22
97AN
23
3
97AT
99
14
21
8
CIRCUIT
10
97AU
97AK
10
----
27
97AV
17
W/CUMMINS N14
9
25
97-G
13
24AF
----
20
9
28
CAVITY
----
97AL
16
(252)
----
5
20
----
99C
12
28
97AP
19
6
4
97AA/97AC
1
24AE
CONNECTOR-2041336C91STRAPLOCK(4 REQ'D)- 289862C1CONNECTOR COVER-1654798C1TERMINAL-1654799C1CAVITY PLUG-1654800C1
97AB/97AF
97AJ
99-G
99A(5V)
26
15
97AE/97AE22
99B
Figure 173 Connector Composites (252), (260), (267)
S08316
174 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.27. CONNECTOR COMPOSITES (268), (273), (275), (278), (282), (289), P. 27
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
12FEB99
CONNECTOR COMPOSITES
AE08-52513 27
5000/9100/9200/9400/9900U00EDL2
P50317A
NEW 282 CONN
CHAPTER 13
A P53815PCNA 16MAY00
DETROIT DIESELIDLE TIMER
(268)
97-GE
97AV
3
2
1
A B C D E F G H J K
CAVITY
A1
A2
A3
B1
B2
---
23D
99A(5V)
97AT
97AP
F1
F2
F3
G1
G2
23C
97AE
13DB
97AU
97AL
C1
C2
C3
D1
D2
98B(-)
98(+)
99-G
---
99
H1
H2
H3
J1
J2
---
97AV
34
97AB/97AF
97AH/97AM
E1
E2
E3
B3
D3
99B
97AJ
97AK
13D
---
K1
K2
K3
G3
J3
---
24AE
24AF
97AA/97AC
---
ECM CONNECTORDETRIOT DIESEL(273)
CABOVERLAY
CONNECTOR-1661777C1 TERMINAL-1675832C1
CONNECTOR-1687787C1TERMINAL-1651943C1
PLUG-1687788C1
THERMAL OVERCRANK PROTECTION
(275)
AB
17-G
17D
ENGINEHARNESS
(AT STARTER-OPTIONAL)
CONNECTOR-2036583C1TERMINAL-2036586C1
AB
DETROIT DIESELLOW COOLANT SWITCH
(278)
ENGINEHARNESS
34
34-G
CONNECTOR-1671610C1CONNECTOR LOCK-1671608C1
TERMINAL-1661377C1CABLE SEAL-1652325C1
CONNECTOR-2005240C1CONNECTOR LOCK-2005242C1
TERMINAL-1680205C1
2
1GY/WH
OR/WH
ABS LEFT FRONTWHEEL SPEED SENSOR
(289)(AT FRONT LEFT WHEEL)
ABS FRONT CHASSIS
CONNECTOR-1684261C1CONNECTOR LOCK-1684263C1
TERMINAL-1651969C1
CAVITY
5
3
1
6
4
2
94WK
94WD
94WJ
94WH
---
94WC
CIRCUIT
97BC
CIRCUIT CIRCUITCAVITY
WABCOCAB ABS ECU
(282)
1 2 3
4 5 6
Figure 174 Connector Composites (268), (273), (275), (278), (282), (289)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
175
13.28. CONNECTOR COMPOSITES (290), (291), (292), (293), (294), (296), P. 28
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
12FEB99
CONNECTOR COMPOSITES
A
AE08-52513 28
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P53815P(292) PINS WERE A&BCNA 16MAY00
A B C
BK/WH
RD/WH
BN/WH
ABS LEFT FRONTMODULATOR VALVE
(290)
ABS FRONT CHASSIS
(BETWEEN FRONT WHEELS)
CONNECTOR-1686834C1CONNECTOR LOCK-1664408C1
TERMINAL-1661377C1CABLE SEAL-1652325C1
A B C
VT/WH
LTGN/WH
LTBL/WH
ABS RIGHT FRONTMODULATOR VALVE
(291)
ABS FRONT CHASSIS
(BETWEEN FRONT WHEELS)
CONNECTOR-1686834C1CONNECTOR LOCK-1664408C1
TERMINAL-1661377C1CABLE SEAL-1652325C1
1
2
DKBL/WH
YL/WH
ABS RIGHT FRONTWHEEL SPEED SENSOR
(292)(AT FRONT RIGHT WHEEL)
ABS FRONT CHASSIS
CONNECTOR-1684261C1CONNECTOR LOCK-1684263C1
TERMINAL-1651969C1
CLUTCH SWITCH
(294)
CAB OVERLAY
(LOCATED BY CLUTCH)
SWITCHPIGTAIL
CONNECTOR-1661196C1TERMINAL-1661208C1
CONNECTOR-1661197C1TERMINAL-1661213C1
97AH
CIRCUIT
97-GHB
A
CAVITY
CUMMINS N14,AHD,ISM
97AH
CIRCUIT
97-GHB
A
CAVITY
DETROIT SERIES
97AH
CIRCUIT
97-GHB
A
CAVITY
CAT C10,C12 & 3406E
B
A
CAVITY
BLACK
CIRCUIT
BLACK
YELLOW1
CIRCUIT
WHITE1B
A
CAVITY
BROWNE
D ORANGE
C YELLOW2
52D
CIRCUIT
52-GEB
A
CAVITY
58TE
D 56
C 53D
A
BB
A
CONN-1673752C1TERM-1673747C1(12AWG) 587575C1(14AWG)SEAL- 589390C1(12AWG) 589391C1(14AWG)
CONN-1673751C1TERM-1673748C1(12AWG) 587577C1(14AWG)SEAL- 589390C1(12AWG) 589391C1(14AWG)
FRONT END HARNESS
HEADLIGHT
LEFT HEADLIGHT/ TURN/MARKER LIGHT
(296)
AA
BC
D
E
BC
D
E
THERMAL OVER-CRANKPROTECTION
(293)
CAVITY CIRCUIT #
BA
CONNECTOR - 2036583C1TERMINAL(18AWG) - 2644000R1
17D
17-GB
A
AB
Figure 175 Connector Composites (290), (291), (292), (293), (294), (296)
S08316
176 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CONNECTOR COMPOSITES
12FEB99 AE08-52513 29
5000/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
CONN 315 WAS A 54719V
1675752C1 & 1661872C1
6X4 REAR REAR AXLETEMPERATURE SWITCH
(299)
A
B
A
B
32-GA
32A
CHASSISHARNESS
SENDERJUMPER
CONN-587567C91TERM-587577C1 SEAL-589391C1
CONN-587568C91TERM-587575C1 SEAL-589391C1
RIGHT READING LIGHT
(311)
ROOFHARNESS
63T
63-GT
LIGHTPIGTAIL
AB
AB
(ROOF NEAR LIGHT)
RED
WHITE
CONNECTOR- 1661259C1
CONNECTOR LOCK- 1661263C1
TERMINAL- 1661261C1
CONNECTOR- 1661260C1
CONNECTOR LOCK- 1661264C1
TERMINAL- 1661262C1
LEFT READING LIGHT
(312)
ROOFHARNESS
63R
63-GR
LIGHTPIGTAIL
AB
AB
(ROOF NEAR LIGHT)
RED
WHITE
CONNECTOR- 1661259C1
CONNECTOR LOCK- 1661263C1
TERMINAL- 1661261C1
CONNECTOR- 1661260C1
CONNECTOR LOCK- 1661264C1
TERMINAL- 1661262C1
BA
CONNECTOR-2036584C1TERMINAL-2036586C1
OIL TEMPSENDER
(315,316)
30
30-GB
A
B
A
B
SENDERJUMPER
CONN-587567C91TERM-587577C1 SEAL-589391C1
CONN-587568C91TERM-587575C1 SEAL-589391C1
6X4 FRONT REAR AXLE
32-G
32
CHASSISHARNESS
DEFROSTER FAN
(313)
ROOFHARNESS
FANASSEMBLY
76-G
76
(FRONT CENTER ROOF)
CONNECTOR-969541R1
TERMINAL-333733C1
CONNECTOR-481140C1
TERMINAL-239807R1
BLACK
BLACK
A
B
SENDERJUMPER
CONN-587568C91TERM-587575C1 SEAL-589391C1
CHASSISHARNESS
32-G
32
CONN-587567C91TERM-587577C1 SEAL-589391C1
4X2 REAR AXLE
A
B
TEMPERATURE SWITCH(298)
Figure 176 Connector Composites (298), (299), (311), (312), (313), (315, 316)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
177
13.30. CONNECTOR COMPOSITES (316), (318), (320), (321), (322), (323), P. 30
Figure 177 Connector Composites (316), (318), (320), (321), (322), (323)
S08316
178 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31
Figure 178 Connector Composites (325), (345), (350), (351), (352), (353), (354)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
179
13.32. CONNECTOR COMPOSITES (355), (360), (363), (379), (393), (396), P. 32
Figure 179 Connector Composites (355), (360), (363), (379), (393), (396)
S08316
180 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.33. CONNECTOR COMPOSITES (400), (402), (403), (404), (406), (409), P. 33
Figure 180 Connector Composites (400), (402), (403), (404), (406), (409)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
181
13.34. CONNECTOR COMPOSITES (417), (420), (421), P. 34
Figure 181 Connector Composites (417), (420), (421)
S08316
182 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.35. CONNECTOR COMPOSITES (422), (423), (424), (425), (426), P. 35
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
CONNECTOR COMPOSITES
12FEB99 AE08-52513 35
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P54004K
94T TO CAV 14.
ACNA1//CONN 423: ADD JKP 11APR01
209198187
176
16
4
1
15
3
14
212
5
1110
13
SPEEDOMETER/TACHOMETER MODULE(422)
YELLOW CONNECTOR-2018591C1TERMINAL(18AWG)-2018639C1
CAVITY CIRCUIT
1
2
3
4
5
6
7
8
9
CAVITY CIRCUIT
10
11
12
13
14
15
16
17
18
62C 97AT
97AP62-GC
28D28A
97AZ11-GM
94T29L
25A34B
25B65C
25-GA---
3035L
1234
5678
91011
12131415
161718
CAVITY CIRCUIT
1
2
3
4
5
6
7
8
9
10
CAVITY CIRCUIT
11
12
13
14
15
16
17
18
19
20
57R 35C(+)
35C(-)56R
27S(+)29L
27S(-)35L
27C(+)29S(+)
27C(-)29S(-)
36S(+)29C(+)
36S(-)29C(-)
36C(+)35S(+)
36C(-)35S(-)
WHITE CONNECTOR-2018589C1TERMINAL(18AWG)-2018639C1
LEFT GAUGE CLUSTER(423)
8
729S(+)
29C(+)
27C(-)
27S(+)
35S(+)
CIRCUITCAVITY
35S(-)
CAVITY CIRCUIT
9
1
2
3
4
5
6
29S(-)
27C(+)
35C(-)
29C(-)
35C(+)
27S(-)
12
11
10
1254
10
1
32
678
11
9
WHITE CONNECTOR-2018590C1TERMINAL(18AWG)-2018639C1
LEFT GAUGE CLUSTER(424)
PANEL LIGHTSSWITCH(425)
F A
BCD
E
62W
62-GW
62A
11-GS
62
CONNECTOR-1661200C1TERMINAL(16AWG)-1661209C1 TERMINAL(18AWG)-1661208C1
A
BCD
E
F A
B
C D
E
F
86
86D
86B
86C
86A
88B
GY
WH
YL
RD
GY/BK
WH/BK
CONNECTOR-1661200C1TERMINAL(16AWG)-1661209C1 TERMINAL(18AWG)-1661208C1
CONNECTOR-1661201C1TERMINAL(18,20AWG)-1661212C1
RADIO CONNECTOR #1(426)
CAB HARNESS RADIO PIGTAIL
Figure 182 Connector Composites (422), (423), (424), (425), (426)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
183
13.36. CONNECTOR COMPOSITES (427), (428), (429), (430), P. 36
Figure 183 Connector Composites (427), (428), (429), (430)
S08316
184 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.37. CONNECTOR COMPOSITES (433), (434), (435), P. 37
Figure 184 Connector Composites (433), (434), (435)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
185
13.38. CONNECTOR COMPOSITES (436), (437), (440), (441), (442), P. 38
Figure 185 Connector Composites (436), (437), (440), (441), (442)
S08316
186 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.39. CONNECTOR COMPOSITES (453), (454), P. 39
Figure 186 Connector Composites (453), (454)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
187
13.40. CONNECTOR COMPOSITES (455), (456), (460), (462), P. 40
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
CONNECTOR COMPOSITES
AE08-52513 40
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
ADDED 38-G & 38-GB TO 455. A 55093FJKP 4MAR02
A
BCDEFGHJK
CAVITY CIRCUIT
A 11-GE
B 13-GAD
C 38-G
D 38-GB
E 94-G
F 75-GBD
G 11-GAW
H ---
J 11-GAC
K ---
CONNECTOR-2007315C1CONNECTOR BODY LOCK-
2007316C1BUS TERMINAL-2007317C1
CONNECTOR COVER-2010558C1
TERMINAL(12AWG)-1661211C1
TERMINAL(14,16AWG)-1661209C1
TERMINAL(18AWG)-1661208C1
G4 GROUND ADAPTER(456)
CAVITY CIRCUIT
A 11-GC
B 11-GX
C ---
D ---
E ---
F ---
G ---
CONNECTOR-2007315C1CONNECTOR BODY LOCK-
2006792C1BUS TERMINAL-2006791C1
CONNECTOR COVER-2006790C1
TERMINAL(10AWG)-1661211C1
TERMINAL(18AWG)-1661208C1
1
2
3
4
5
6
7
8
CAVITY CIRCUIT
1 75
2 14X
3 77T
4 14Z
5 75A
6 14Z
7 63P
8 14Y
F1 FUSEBLOCK(462)
CONNECTOR-0592951C1TERMINAL(10AWG)-0557375C1
TERMINAL(16,14AWG)-0557374C1
CAVITY CIRCUIT
1 65A/84
2 14T
3 63
4 (14T)
5 14S
6 14R
7 55
8 (14R)
F2 FUSEBLOCK(462)
CONNECTOR-0592951C1TERMINAL(12,14+14AWG)-0557375C1
TERMINAL(14AWG)-0557374C1TERMINAL(10AWG MULTI-FEED)-
0557378C1TERMINAL (18AWG)-1666118C1
1
2
3
4
5
6
7
8
F3 FUSEBLOCK(462)
CAVITY CIRCUIT
1 58D
2 14E
3 70
4 (14E)
5 68
6 14B
7 50
8 (14B)
CONNECTOR-0592951C1TERMINAL(10,12AWG)-
0557375C1TERMINAL(10AWG MULTI-FEED)-
0557378C1TERMINAL(18AWG)-1666118C1
1
2
3
4
5
6
7
8
A
G
CB
D
FE
LOW AIR PRESSURE SWITCH(460)
CONNECTOR-1661777C1TERMINAL(16AWG)-1661875C1
LEFT BLANKINTENTIONALLY
G3 GROUND ADAPTER(455)
H
J
K
---
---
---
40-GA
---
CIRCUIT
40A
D
C
CAVITY
---
B
A
B AC
D
Figure 187 Connector Composites (455), (456), (460), (462)
S08316
188 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.41. CONNECTOR COMPOSITES (462), (463), P. 41
Figure 188 Connector Composites (462), (463)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
189
13.42. CONNECTOR COMPOSITES (463), P. 42
Figure 189 Connector Composites (463)
S08316
190 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.43. CONNECTOR COMPOSITES (464), P. 43
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
P50317A
CONNECTOR COMPOSITES
CHAPTER 13
5000/9100/9200/9400/9900U00EDL2A
12FEB99 43AE08-52513P53815PADDED CHARTS TO 464CNA 16MAY00
1 2
3 4
5 6
7 8
F10-F14 FUSEBLOCK-POOL(464)
CONNECTOR-0592951C1TERMINAL(10,12AWG)-
0557375C1TERMINAL(14,16AWG)-
0577374C1TERMINAL(18AWG)-1666118C1
CAVITY CIRCUIT
1 14AS
2 14AR
3
4
5
6
7
8
SPARE SWITCH (F11)
CAVITY CIRCUIT
1 88F
2 14N
3
4
5
6
7
8
CLOCK (F11)
CAVITY CIRCUIT
1 21H
2 13L
3
4
5
6
7
8
ETHER START (F11)
CAVITY CIRCUIT
1 64
2 12P
3
4
5
6
7
8
FOG LIGHTS (F11)
CAVITY CIRCUIT
1 94AH
2 14CP
3 12BA
4 12F
5 24AC/75DA
6 13DA
7
8
STANDARD (F10)
CAVITY CIRCUIT
1 81
2 14FA
3 ---
4 ---
5 ---
6 ---
7
8
POWER LOCKS (F11)
CAVITY CIRCUIT
1 75AW
2 14AU
3
4
5
6
7
8
PRO-SLEEPER (F11)
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
14AV
14AX
14AW
14AY
(14AU)
75AX
---
---
75DB
13DC
FUSE LOCATIONS VARY -CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.
*
5 2
4
3
1
5 2
4
3
1
CONNECTOR-0593385C1
TERMINAL-(10AWG)-1661710C1
TERMINAL(18AWG)-1659673C1
CAVITY CIRCUIT
1 68
2 58-G
3 ---
4 68E
5 58P
TRAILER TAIL RELAY - R9(464)
CONNECTOR-0593385C1
TERMINAL-(10AWG)-1661710C1
TERMINAL(14,18+18AWG)-1661709C1
CAVITY CIRCUIT
1 70E
2 70-G/58-G
3 ---
4 70C
5 70D
TRAILER STOP LIGHT RELAY - R10 (464)
CAVITY CIRCUIT
1 94K
2 94A
3
4
5
6
7
8
WABCO ABS/ATC (F11)
---
---
---
---
(94A)
94K1
CAVITY CIRCUIT
1 94
2 14AE
3
4
5
6
7
8
BENDIX ABS/ATC (F10)
---
---
---
---
14P
94P
CAVITY CIRCUIT
MERITOR G XMSN (F11)
1 92PF
2 13Y
3 ---
4 ---
5 ---
6 ---
7
8
---
---
CAVITY CIRCUIT
EATON AUTOSHIFT(F10)
1 13U
2 92U
3 ---
4 ---
5 ---
6 ---
7
8
---
---
CAVITY CIRCUIT
APADS (F10)
1 77AC
2 14BA
3 77AB
4 77AA
5 ---
6 ---
7
8
---
---
Figure 190 Connector Composites (464)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
191
13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000), P. 44
DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEET
12FEB99
CONNECTOR COMPOSITES
CONN 1000 WAS 471.
AE08-52513 44
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P54020UB
5 2
4
3
1
5 2
4
3
1
CONNECTOR-0593385C1
TERMINAL-(12,12+16AWG)-1661710C1
TERMINAL(14,18+18AWG)-1661709C1
CAVITY CIRCUIT
1 56H
2 56-G/70-G
3 ---
4 56A/56C
5 56E
LEFT TURN RELAY - R11(464)
CONNECTOR-0593385C1
TERMINAL-(12,12+16AWG)-1661710C1
TERMINAL(14,18+18AWG)-1661709C1
CAVITY CIRCUIT
1 57H
2 57-G/56-G
3 ---
4 57A/57C
5 57E
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL(18AWG)-1661224C1CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
5
21 3
6
7
8 4
62-GAR8
62AR7
58P6
58E5
---4
58C3
58AA2
---1
CIRCUITCAVITY
TRAILER LIGHTSSWITCH(466)
5
21 3
6
7
8 4
HEADLIGHTSWITCH(465)
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL(18+18AWG)-1661226C1
TERMINAL(18AWG)-1661224C1CAVITIES 7-8
TERMINAL(16AWG)-1661209C1TERMINAL(18AWG)-1661208C1
CAVITY CIRCUIT
1 ---
2 50/58AA
3 58E
4 ---
5 50A
6 50B
7 62AS
8 62-GAS
DRLPARK BRAKE SWITCH (USA)
(468)
CONNECTOR-1661777C1SEAL-1661872C1LOCK-1661873C1
TERMINAL(16AWG)-1661875
CAB OVERLAY
13-GCP5
94AF4
1
CIRCUITCAVITY
---3
13CP2
94AH
5 2
4
3
1
ABS TRAILER RELAY(470)
CONNECTOR-0593385C1
TERMINAL-(12,12+16AWG)-1661710C1
TERMINAL(14,18+18AWG)-1661709C1
RIGHT TURN RELAY - R12(464)
44-GB
---
CIRCUIT
44B
D
C
CAVITY
---
B
A
B AC
D
94BC
27
7
5 1
6
94BM
CONNECTOR-3534350C1PANEL NUT-3534351C1
STRAIN RELIEF-3534352C1TERMINAL-3534359C1
19
26
15
CIRCUIT
33
2
40
9
21
19
34
6
CAVITY
27
18
94BL
94BR
18
39
39
18
ABS DASH CONNECTOR (BENDIX)(1000)
44
14
1694CB
8
11
11
CIRCUIT
40
17
3
6
10
CAVITY
94BV
1 5 94BP
GN2(-)
1
5
94BJ
12
YL2(+)
44
94BU
11
12
CONNECTOR-3534349C1TERMINAL-3534360C1
94BF4
19
94BB
94BA
94BH
34
20
94BK
94BN
CHASSIS(BENDIX,WABCO)
(471M)
94BS
33
12CAB SHD2
26
94BT
22 94BX
94BW
13
CAVITY CIRCUIT
23 94BY
24 94BZ
25 94CA
26 98YL4(+)
27 98SHD4
28 98GN4(-)
29 92G
30 92H
31 92J
32 92K
33 92L
40
35
42
41
44
36
39
43
CAVITY
34
38
37
77AJ
---
CIRCUIT
---
77AL
77-GAC
---
77AK
77AH
92M
77AD
77AF
7
2
9
8
11
3
6
10
CAVITY
1
5
4
CAVITY CIRCUIT*
YL/WH1
BL1
CAVITY CIRCUIT*
DKBL/WH1
OR/WH1
GY/WH1
---
---
---
---
---
---
---
---
CAVITY CIRCUIT
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
SHD1
GN1(-)
BN/WH1
RD/WH1
BK/WH1
VT/WH1
LTBL/WH1
LTGN/WH1
BN1
---
77AH
77AJ
77AK
77AL
77-GAC
77AD
---
---
---
77AF
CIRCUIT*
DKBL/WH
YL/WH
GY/WH
OR/WH
VT/WH
LTGN/WH
LTBL/WH
BK/WH
RD/WH
BN/WH
YL1(+)
CIRCUIT**
[BK3]
[BN3]
[BK4]
[BN4]
[BL2]
[BN2]
[GN/YL2]
[BL1]
[BN1]
[GN/YL1]
YL1(+)
CIRCUIT**
SHD1
GN1(-)
LTBL/WH1
VT/WH1
LTGN/WH1
GY/WH1
OR/WH1
BN5
BL5
BN/WH1
BK/WH1
CIRCUIT**
RD/WH1
YL/WH1
DKBL/WH1
---
---
---
---
---
---
---
---
* - W/ BENDIX ABS** - W/ WABCO ABS
Figure 191 Connector Composites (464), (465), (466), (468), (470), (1000)
S08316
192 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.45. CONNECTOR COMPOSITES (474), (480), (481), (482), (483), (489), P. 45
Figure 192 Connector Composites (474), (480), (481), (482), (483), (489)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
193
13.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501),P. 46
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
CONNECTOR COMPOSITES
ADD APADS NOTE TO 495
AE08-52513 46
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
C P53815PCNA 16MAY00
ADDED 13EF & 13EG TO 495. D 55093FJKP 4MAR02
A
BCDEFGHJK
13LK
13WJ
CONNECTOR-2007315C1CONNECTOR BODY LOCK-
2007316C1BUS TERMINAL-2007317C1
CONNECTOR COVER-2010558C1
TERMINAL(14,16AWG)-1661209C1
TERMINAL(18AWG)-1661208C1
TERMINAL(12AWG)-1661211C1
13ABH
13AF/13DAG
13ZF
13DCE
***D
---C
CAVITY CIRCUIT
13AHB
13FA
I1 IGNITION ADAPTER(494)
*** -13X - PDL BUZZER13S - KYSOR SHUTDOWN
A
B B
A
ENGINE CAB
PYROMETER CABLE ASSEMBLY(491)
CONNECTOR-872291R1TERMINAL(20AWG)-
879630R1
HEATER BOXJUMPER
CABHARNESS
PYROMETER CABLE ASSEMBLYMODULE (492)
A
(YELLOW)B
(RED)
CAVITY CIRCUIT
A
B B
A
A
(YELLOW)B
(RED)
CAVITY CIRCUIT
CONNECTOR-872290R1TERMINAL(16AWG)-
239807R1
CONNECTOR-872291R1TERMINAL(16AWG)-
188396R1
CONNECTOR-872290R1TERMINAL(18AWG)-
241117R1
A
BCDEFGHJK
K
13CP **J
13EGH
13YG
*F
13BLFE
13SD
13BLC
CAVITY CIRCUIT
13ATB
13PA
I2 IGNITION ADAPTER(495)
A
BCDEFGHJK
---K
---J
CONNECTOR-2007315C1CONNECTOR BODY LOCK-
2007316C1BUS TERMINAL-2007317C1
CONNECTOR COVER-2010558C1
TERMINAL(12AWG)-1661211C1
TERMINAL(16,14AWG)-1661209C1
12WH
---G
---F
12BE
12ED
12ACC
CAVITY CIRCUIT
12SB
12AA
A1 ACCESSORY ADAPTER(499)
A
BCDEFGHJK
---K
---J
CONNECTOR-2007315C1CONNECTOR BODY LOCK-
2007316C1BUS TERMINAL-2007317C1
CONNECTOR COVER-2010558C1
TERMINAL(10,12AWG)-1661211C1
TERMINAL(16AWG)-1661209C1
14ADH
14BDG
14BLF
---E
---D
14FAC
CAVITY CIRCUIT
14NB
14VA
B1 BATTERY ADAPTER(497)
A
BCDEFGHJK
---K
---J
CONNECTOR-2007315C1CONNECTOR BODY LOCK-
2007316C1BUS TERMINAL-2007317C1
CONNECTOR COVER-2010558C1
TERMINAL(10,12AWG)-1661211C1
---H
---G
14BKF
---E
14ND
---C
CAVITY CIRCUIT
---B
14AHA
B2 BATTERY ADAPTER(498)
CONNECTOR-2007315C1CONNECTOR BODY LOCK-
2007316C1BUS TERMINAL-2007317C1
CONNECTOR COVER-2010558C1
TERMINAL(14AWG)-1661209C1
TERMINAL (12AWG)-1661211C1
A
G
CB
D
FE
12AD
CAVITY CIRCUIT
12P
CONNECTOR-2006789C1CONNECTOR BODY LOCK-
2006792C1BUS TERMINAL-2006791C1
CONNECTOR COVER-2006790C1TERMINAL(10,12AWG)-
1661211C1TERMINAL(14AWG)-
1661209C1
---
12R
E
D
F ---
C
A
G
A3 ACCESSORY ADAPTER(501)
---
12L
B
* 13U W/EATON AUTOSHIFT OR LIGHTNING** 77AA W/APADS
13EF
Figure 193 Connector Composites (491), (492), (494), (495), (497), (498), (499), (501)
S08316
194 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.47. CONNECTOR COMPOSITES (502), (503), (504), (506), P. 47
Figure 194 Connector Composites (502), (503), (504), (506)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
195
13.48. CONNECTOR COMPOSITES (509), (511), (512), (513), (514), (515), P. 48
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
12FEB99
CONNECTOR COMPOSITES
AE08-52513 48
5000/9100/9200/9400/9900U00EDL2
P50317A
C
CHAPTER 13
P53815PCHGD 511 CKTSCNA 16MAY00
A
G
CB
D
FE
LOW AIR PRESSURESWITCH #2
(512)
CONNECTOR-2006789C1
CONNECTOR BODY LOCK-2006792C1
BUS TERMINAL-2006791C1CONNECTOR COVER-
2006790C1TERMINAL(14AWG)-
1661209C1
A
17AB
17B
CAVITY CIRCUIT
C 17E
D ---
E 17
F ---
G ---
CONNECTOR-1661777C1TERMINAL(16AWG)-
1661875C1LOCK-1661873C1
CIRCUIT
---C
CAVITY
---
B 40B
A HGFED
CBA
DRL MODULE-USA(513)
CONNECTOR-2005835C1
TERMINAL(16,14AWG)-1661209C1
64D
B 66C
A
66-GAD
C 66F
CIRCUITCAVITY
F ---
G 66D
E 66E
H 66A
LEFT BLANKINTENTIONALLY
A
G
CB
D
FE
DATA LINK - POSITIVE(514)
CONNECTOR-2006789C1
CONNECTOR BODY LOCK-2006792C1
BUS TERMINAL-2006791C1CONNECTOR COVER-
2006790C1TERMINAL(16,14AWG)-
1661209C1TERMINAL(18AWG)-
1661208C1
A 98A(+)
B 98(+)
CIRCUITCAVITY
C 47/48(+)
D 94J(+)
E *
F ---
G ---
C
CIRCUIT
B
DATA LINK - NEGATIVE(515)
A
G
CB
D
FE
A
---
---
D
G
47/48(-)
E
94K(-)
F
*
CAVITY
98C(-)
98B(-)
CONNECTOR-2006789C1
CONNECTOR BODY LOCK-2006792C1
BUS TERMINAL-2006791C1CONNECTOR COVER-
2006790C1TERMINAL(16,14AWG)-
1661209C1TERMINAL(18AWG)-
1661208C1
12
65
4
---
2 ---
1
94P4
3 ---
BENDIXCAVITY
6 94GL
5 94BE
CONNECTOR-1661256C1
TERMINAL(18AWG)-1661224C1
BLINK CODESWITCH(511)
94H/94E
94G/94-GC
WABCO
---
---
---
---
START FEED ADAPTER(509)
D 40-GB
B AC
D
*
* 17X W/EATON AUTOSHIFT
* 98U(+) W/EATON AUTOSHIFT OR LIGHTNING
* 98V(-) W/EATON AUTOSHIFT OR LIGHTNING
Figure 195 Connector Composites (509), (511), (512), (513), (514), (515)
S08316
196 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.49. CONNECTOR COMPOSITES (517), (520), (521), (522), (523), (524), (525), (526),P. 49
Figure 196 Connector Composites (517), (520), (521), (522), (523), (524), (525), (526)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
197
13.50. CONNECTOR COMPOSITES (528), (529), (530), (531), (550), (560), (562), (574),P. 50
DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEET
CONNECTOR COMPOSITES
12FEB99 AE08-52513 50
CIRCUIT DIAGRAM 5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P51616DARGJ\\ADD (550)CNA 15JUN00
1 ---
2 ---
CIRCUITCAVITY
3 ---
4 43B
5 13X
A
B
GAUGE PANEL LIGHT(560)
CONNECTOR-161998R1CAVITY A-TERMINAL(16AWG)-186203R2CAVITY B-TERMINAL(18AWG)-161997R1
62-GAB
62AB
5 2
4
3
1
PDL BUZZER(562)
CONNECTOR-593385C1TERMINAL(18AWG)-1659673C1
A
B
A
B
86T
86U
RIGHT REAR SPEAKER(528)
SPEAKER PIGTAIL ROOF HARNESS
GREEN
BLACK
CONNECTOR-1661196C1TERMINAL(20AWG)- 1661208C1
CONNECTOR-1661197C1TERMINAL(20AWG)- 1661212C1
A
B
A
B
86C
86D
SPEAKER PIGTAIL ROOF HARNESS
GREEN
BLACK
CONNECTOR-1661196C1TERMINAL(20AWG)- 1661208C1
CONNECTOR-1661197C1TERMINAL(20AWG)- 1661212C1
A
B
A
B
86A
86B
LEFT FRONT SPEAKER(530)
SPEAKER PIGTAIL ROOF HARNESS
GREEN
BLACK
CONNECTOR-1661196C1TERMINAL(20AWG)- 1661208C1
CONNECTOR-1661197C1TERMINAL(20AWG)- 1661212C1
A
B
A
B
86R
86S
LEFT REAR SPEAKER(531)
SPEAKER PIGTAIL ROOF HARNESS
GREEN
BLACK
CONNECTOR-1661196C1TERMINAL(20AWG)- 1661208C1
CONNECTOR-1661197C1TERMINAL(20AWG)- 1661212C1
RIGHT FRONT SPEAKER(529)
ROOF HARNESS
B
86AX
AA
CONNECTOR-1661197C1TERMINAL(18AWG)-1661212C1
SPEAKER PIGTAIL
LEFT SLEEPER SPEAKER(574)
86AWB
GREEN
CONNECTOR-1661196C1TERMINAL(20AWG)-1661208C1
BLACK
77-GC
77C
CONNECTOR 1671610C1TERMINAL 2033819C1SEAL 1652325C1LOCK 1671608C1
A
FREON COMPRESSOR
ENGINE HARNESS
(550)
B
Figure 197 Connector Composites (528), (529), (530), (531), (550), (560), (562), (574)
S08316
198 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.51. CONNECTOR COMPOSITES (575), (576), (577), (578), (579), (582), P. 51
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CONNECTOR COMPOSITES
12FEB99 AE08-52513 51
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
GAF//CHNGD CAV 1,3,5
IN REF CONN #582
55093FAJKP 4MAR02
B
A
AM/FM BAND SELECT(576)
W/PRO-SLEEPER
86M
86L
CONNECTOR-1661260C1CONNECTOR LOCK- 1661264C1TERMINAL(18AWG)- 1661262C1
ABC
SEEK UP/DOWN(577)
W/PRO-SLEEPER
86K
86J
86H
CONNECTOR-1661891C1CONNECTOR LOCK- 1661892C1TERMINAL(18AWG)- 1661262C1
AB A B
LEFT WORK LIGHT(578)
W/PRO-SLEEPER
SLEEPER HARNESS LIGHT PIGTAIL
CONNECTOR-969541R1TERMINAL(16+16AWG)-333735C1
CONNECTOR-481140C1TERMINAL(18AWG)-241117R1
CONNECTOR-1661196C1TERMINAL(20AWG)-1661208C1
CONNECTOR-1661197C1TERMINAL(18AWG)-1661212C1
SPEAKER PIGTAIL ROOF HARNESS
A
B
W/PRO-SLEEPER
RIGHT SLEEPER SPEAKER(575)
GREEN
BLACK
86AZ
86AY
A
B
65B
65F
65-GB
65-GF
WHITE
ORANGE
CONNECTOR-969541R1TERMINAL(16AWG)-333733C1
CONNECTOR-481140C1TERMINAL(18AWG)-241117R1
A B
W/PRO-SLEEPER
RIGHT WORK LIGHT(579)
SLEEPER HARNESS LIGHT PIGTAIL
B A 65F65-GB WHITE
ORANGE
1 2
3 4
5 6
7 8
CAVITY CIRCUIT
1 86AP
2 14AX
3 76L/76K
4 (14AX)
5 63BA
6 (14AX)
7 ---
8 ---
SLEEPER FUSE BLOCKW/PRO-SLEEPER
(582)
CONNECTOR-0592951C1TERMINAL(10AWG MULTI-FEED)-0557381C1
TERMINAL(16AWG)-0557374C1TERMINAL(18AWG)-1666118C1
(LOCATED IN LEFT LUGGAGE COMPARTMENT)
Figure 198 Connector Composites (575), (576), (577), (578), (579), (582)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
199
13.52. CONNECTOR COMPOSITES (584), (585), (587), P. 52
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
CONNECTOR COMPOSITES
AE08-52513 52
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
A 55093FREMOVED 588 & 589.JKP 4MAR02
BA
RIGHT LUGGAGE LIGHT SWITCH(587)
LUGGAGE HARNESS
CONNECTOR - 1661260C1LOCK-1661264C1TERMINAL(18AWG)- 1661262C1
WHT(-)
BLK(+)
SLEEPER HARNESS
AB
CONNECTOR - 1661259C1LOCK-1661263C1TERMINAL(18AWG)- 1661261C1
63AD
63AE
LOCATED IN THE RIGHT LUGGAGE COMPARTMENT
LOCATED IN POWERDISTRIBUTION CENTER
---
5 75AN
2 75-GN/75_GH
3
4
75AB1
CIRCUIT
75AM
3
1
2
4
5CAVITY
3
1
2
4
5
75AD
CIRCUITCAVITY
1 75AF
4
3
75-GH/13-GAT2
75AH5
75AT
LOCATED IN POWERDISTRIBUTION CENTER
CONNECTOR-0593385C1TERMINAL(10AWG)-2022374C1
TERMINAL(18,16AWG)-2018946C1
HIGH SPEED RELAY(584)
MEDIUM SPEED RELAY(585)
CONNECTOR-0593385C1TERMINAL(10AWG)-2022374C1
TERMINAL(18,16AWG)-2018946C1
LEFT BLANK INTENTIONALLY LEFT BLANK INTENTIONALLY
Figure 199 Connector Composites (584), (585), (587)
S08316
200 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CONNECTOR COMPOSITES
12FEB99 AE08-52513 53
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
RMVD 590 & 595. A 55093FJKP 4MAR02
CONNECTOR-1664511C1TERMINAL(18,16,14AWG)-239805R1
BC
A
C
B
A
E
D
6
5
1
2
3
4
8 7
C
CIRCUIT
A
75KB
75AL
CAVITY
75-GS
CONNECTOR-1661889C1CONNECTOR LOCK-1661890C1
TERMINAL(18AWG)-1661261C1
CAVITY CIRCUIT
75AN
B 75AC
A
77L
75AHC
D
TEMP SWITCHW/PRO-SLEEPER
(592)
HEATER BLOWER CONTROLW/PRO-SLEEPER
(593)
E 75AR
DOME LIGHT SWITCHW/PRO-SLEEPER
(594)
62-GZ
CAVITY CIRCUIT
---3
4 63-GE
1
63-GK2
6
5
---
7 62Z
63-GJ
8
63-GF
CONNECTOR-2009385C1
CAV 1-6TERMINAL(16AWG)-
1661226C1CAV 7-8
TERMINAL(18AWG)-1661208C1
5
21 3
6
7
8 4
ETHER START ON/OFF SWITCH (600)
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL(18AWG)-1661224C1CAVITIES 7-8
TERMINAL(16AWG)-1661209C1TERMINAL(18AWG)-1661208C1
CAVITY CIRCUIT
1 ---
2 ---
3 ---
4 ---
5 21H
6 21
7 62AY
8 62-GAY
CONNECTOR-1661891C1CONNECTOR LOCK-1661892C1
TERMINAL(18AWG)-1661262C1
C
CIRCUIT
A
75KB
75AL
CAVITY
75-GS
(592F)LOCATED BEHIND BUNK CONTROL PANEL
ABC
LEFT BLANK INTENTIONALLY
SLEEPER TEMP CONTROL
LEFT BLANK INTENTIONALLY
LEFT BLANK INTENTIONALLY
Figure 200 Connector Composites (592), (592F), (593), (594), (600)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
201
13.54. CONNECTOR COMPOSITES (603), (604), (605), (606), (607), (610), (611), P. 54
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CONNECTOR COMPOSITES
12FEB99 AE08-52513 54
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
A
A 55093FREMOVED CONN 608,
REVISED CIRS IN CONN 607.
JKP 4MAR02
CBA A
BC
CIRCUIT
A
63-GKB
63AB
CAVITY
CONNECTOR-1661198C1
TERMINAL(16AWG)-1661209C1
CIRCUIT
A
WHB
OR
CAVITY
CONNECTOR-1661199C1
TERMINAL(18AWG)-1661212C1
FLUORESCENT BUNK LIGHT IN-LINEW/PRO SLEEPER
(603)
ROOF HARNESS LIGHT JUMPER
C 63-GJ C BK
AB B
ACIRCUIT
A
63-GUB
63U
CAVITY CIRCUIT
A
WHB
RD
CAVITY
READING LIGHTW/PRO SLEEPER
(604)ROOF HARNESS LIGHT PIGTAIL
CONNECTOR-1661259C1
CONNECTOR LOCK-1661263C1
TERMINAL(18AWG)-1661261C1
CONNECTOR-1661260C1
CONNECTOR LOCK-1661264C1
TERMINAL(18AWG)-1661262C1
AB B
ACIRCUIT
A
63-GRB
63AR
CAVITY CIRCUIT
A
WHB
RD
CAVITY
UNDER CABINET LIGHTW/PRO SLEEPER
(605)ROOF HARNESS LIGHT PIGTAIL
CONNECTOR-1661259C1
CONNECTOR LOCK-1661263C1
TERMINAL(18AWG)-1661261C1
CONNECTOR-1661260C1
CONNECTOR LOCK-1661264C1
TERMINAL(18AWG)-1661262C1
AUXILIARY FAN IN-LINEW/PRO SLEEPER
(606)ROOF HARNESS FAN JUMPER
CIRCUIT
86-GP
86-GP/63-GW
CAVITY
CONNECTOR-872291R1TERMINAL(14AWG)-188396R1
TV CONNECTORW/PRO SLEEPER (IN-LINE)
(607)
ROOF SOCKET
CIRCUIT
A
WHB
BK
CAVITY
CONNECTOR-1661199C1
TERMINAL(18AWG)-1661212C1
FLUORESCENT BUNK LIGHTW/PRO SLEEPER
(610)
LIGHT JUMPER LIGHT PIGTAIL
C BK C WH
ABC
CIRCUIT
A
WHB
OR
CAVITY
CONNECTOR-1661198C1
TERMINAL(18AWG)-1661208C1
CBA
A BCIRCUIT
A
76-GKB
76K
CAVITY
AUXILIARY FANW/PRO SLEEPER
(611)
CONNECTOR-969541R1
TERMINAL(18AWG)-879630R1
86AP
A
B
*
* W/72" SLEEPERA
B
A B ABCAVITY
76K
B 76-GK
CIRCUIT
A
CONNECTOR-969541R1TERMINAL(18AWG)-
1333732C1
CONNECTOR-481140C1TERMINAL(18AWG)-
241117R1
Figure 201 Connector Composites (603), (604), (605), (606), (607), (610), (611)
S08316
202 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.55. CONNECTOR COMPOSITES (612), (613), (640), (642), (643), (659), P. 55
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
CONNECTOR COMPOSITES
AE08-52513 55
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
55093F
CONN 643. RMVD ROOF HARN CHRT IN CONN 642.
CHNGD CAV C,D,E,F IN A
*
* CIR 63AS IN ROOF CONN ONLY
JKP 4MAR02
REFRIGERATOR IN-LINEW/PRO SLEEPER
(612)
6
5
1
2
3
4
8 7
62-GX
CAVITY CIRCUIT
---3
4 ---
1
---2
6
5
86AG
7 62X
86AV
8
86-GK/62-GX
CAVITY 7-8TERMINAL(18AWG)-
1661208C1
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL(18AWG)-1661224C1
TERMINAL(18+18AWG)-1661226C1
REFRIGERATOR SWITCH(613)
SLEEPER
A
B B
A
CONNECTOR-872291R1
TERMINAL(18AWG)-1879630R1
CONNECTOR-872290R1
TERMINAL(14AWG)-239807R1
A
86AGB
86-GR
CAVITY CIRCUIT
A
BKB
WH
CAVITY CIRCUIT
JUMPER
A
B
C
CONNECTOR (CAE SLEEVE)-AN-89000 #27
TERMINAL(12AWG)-1660577C1
CIRCUIT
70AC
CAVITY
70
B ---
A
STOP LIGHT SWITCH(640)
A
BCD
E
F A
B
C D
E
F
ROOF HARNESS SLEEPER HARNESS
SLEEPER TO ROOF CONNECTIONW/PRO-SLEEPER
(642)
CONNECTOR-1661200C1TERMINAL(14AWG)-
1661209C1TERMINAL(18AWG)-
1661208C1
CONNECTOR-1661201C1TERMINAL(16,14AWG)-
1661213C1TERMINAL(18AWG)-
1661212C1
F A
BCD
E
A
B
C D
E
F
SLEEPER HARNESS ROOF HARNESS
CONNECTOR-1661200C1TERMINAL(16AWG)-
1661209C1TERMINAL(18AWG)-
1661208C1
CONNECTOR-1661201C1TERMINAL(14AWG,16AWG)-
1661213C1TERMINAL(18AWG)-
1661212C1
SLEEPER TO ROOF CONNECTIONW/PRO-SLEEPER
(643)
A
CIRCUIT
B
C
86AX
CAVITY
76L
11-GADF
86AYE
86AZD
86AW
---
8
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL(16AWG)-1661226C1CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
62M
4
23-GY
6
8
1
1
5 ---
6
7
23B
2
7
2
11-GR
---
CAVITY
5 23A
ENGINE FANOVERRIDE SWITCH
(659)
4CIRCUIT
3
3
CAVITY CIRCUITA 63-GJB 63-GKC 63AP/63ASD 63BBE ----F ----
Figure 202 Connector Composites (612), (613), (640), (642), (643), (659)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
203
13.56. CONNECTOR COMPOSITES (662), (675), (676), (690), P. 56
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
12FEB99
CONNECTOR COMPOSITES
CHGD (690) CKTS
AE08-52513 56
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
A P53815PCNA 16MAY00
B
14D
D 11-GC
E 11-GA
14C
CAVITY
11-GB
C
CIRCUIT
A
C
B
A
E
D
ECM 6-WAYPOWER CONNECTION
(676)
CONNECTOR-2011673C1CONNECTOR LOCK-
2011675C1TERMINAL(12AWG)-
1687847C1CABLE SEAL(12AWG)-
0587579C1
A
B
A
B
B
14C
CAVITY
14D
CIRCUIT
A
CONNECTOR-1671610C1CONNECTOR LOCK-
1671608C1TERMINAL(12AWG)-
1687847C1CABLE SEAL(12AWG)-
0587579C1
CONNECTOR-1671611C1CONNECTOR LOCK-
1671608C1TERMINAL(12AWG)-
1687848C1CABLE SEAL(12AWG)-
0587579C1
ECM POWER IN-LINECONNECTION W/SERIES 60
(675)
1
10
BN/YL
6
ECU
(662)
GN/YL
BN
CIRCUIT
BK
(PART OF WABCO ABS CONTROL MODULE)
BK
9
BN
CAVITY
5
CONNECTOR-3519423C1CONNECTOR LOCK-1689428C1
TERMINAL(16AWG)-1680205C1
BL
12
2
BL
7
BN
4
7
BN
WB CHASSIS
6
BL
BN
1
11
8
3
12
CAVITY
11
CAVITY
2
11
GY/WH
3
BL5
7
6
10
1
BN/WH1
GY/WH1
1
REAR CHASSIS HARNESS (BENDIX)
(690)
8
7
LTBL/WH1
BN/WH
REAR CHASSIS HARNESS (WABCO)
(690)
LTBL/WH
BN
YL
10
2
1
RD/WH1
1
11
10
CIRCUIT
9
5
CIRCUIT
9
12
5
VT/WH1
2
9
10
12
VT/WH
OR/WH1
6
12
YL/WH1
CONNECTOR-3519462C1CONNECTOR LOCK-1689501C1
TERMINAL(16AWG)-1680206C1
BK/WH
4
DKBL/WH1
YL/WH
4
7
6
4
5
(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
7
4
12
BL1
(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1
7
BL
1
DKBL/WH1
CONNECTOR-3519423C1CONNECTOR LOCK-1689428C1TERMINAL(16AWG)-1680205C1
BL
YL/WH1
DKBL/WH
76
YL/WH
8
BK/WH1
3
3
REAR CHASSIS
8
BK/WH
3
LTGN/WH1
REAR CHASSIS
CIRCUIT
VT/WH
LTGN/WH
12
RD/WH
8
6
OR/WH
7
BK/WH1
6
OR/WH
RD/WH1
12
1
LTGN/WH1
RD/WH
OR/WH1
LTBL/WH1
BN5
DKBL/WH
5
WB CHASSIS
6
9
VT/WH1
LTGN/WH
CAVITY
LTBL/WH
1
12
BN/WH
11
BN1
CIRCUIT
2
7
GY/WH
12
CAVITY
GY/WH1
WB CHASSIS
6
BN/WH1
CONNECTOR-3519423C1CONNECTOR LOCK-1689428C1TERMINAL(16AWG)-1680205C1
CONNECTOR-3519462C1CONNECTOR LOCK-1689501C1
TERMINAL(16AWG)-1680206C1
Figure 203 Connector Composites (662), (675), (676), (690)
S08316
204 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.57. CONNECTOR COMPOSITES (720), (753), (755), (766), (767), (768), P. 57
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATEP53815P
CONNECTOR COMPOSITES
12FEB99 AE08-52513 57
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
768
ANEW 755&766;CHGD 767&CNA 16MAY00
21 [BN4][BK4]
WABCO ABS/ATC LEFT FRONT WHEELSPEED SENSOR IN-LINE CONNECTOR (767)
WABCO ABS/ATC LEFT FRONTMODULATOR VALVE
(768)
CONNECTOR-3519665C1TERMINAL-PURCHASED
CONNECTOR-3519667C1TERMINAL-PURCHASED
[BN1]
[GN/YL1]
[BL1]
WABCO ATC MUD/SNOW SWITCH(753)
6
5
1
2
3
4
8 7
62AJ
94BD/94BE6
7
94-GB8
1
CIRCUIT
3
---
CAVITY
---
11-GR/94-GB5
2
---
4 ---
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL-1661226C1CAVITIES 7-8
TERMINAL-1661209C1
AB
CONNECTOR-1661259C1
CONNECTOR LOCK-1661263C1
TERMINAL(18AWG)-1661261C1
LOWER READING LIGHT(720)
63-GW
63W
WABCO ABS/ATCFRONT ECU
(766)
CAVITY CIRCUIT
1 ----
2
3
4
5
6
7
8
9
----
----
94WF
94WG
94WA
----
94WB
94WE
CONNECTOR-3548979C1TERMINAL(14, 16AWG)-3548972C1
TERMINAL(16AWG)-3548970C1TERMINAL(20AWG)-3548971C1
POWER(WABCO)
(755)
CONNECTOR-3548977C1CONNECTOR LOCK-3549119C1
TERMINAL(14AWG)-3548971C1
CAVITY CIRCUIT
1 GN1(-)
2
3
4
5
6
7
8
9
SHD1
YL1(+)
----
----
----
13X
94K1
94K
11
12
13
14
15
16
17
18
94-GA
94-GB
94K(-)
94J(+)
----
----
----
94H
10 94-GF
1 2 3
16 17 18
1 2 3
16 17 18
4 5 6
1 2 3
4 5 6
1 2 3
1
23
Figure 204 Connector Composites (720), (753), (755), (766), (767), (768)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
205
13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778),(789), P. 58
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
ADD 778 & 789
CONNECTOR COMPOSITES
12FEB99 AE08-52513 58
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P53815PNEW 771;CHGD 769&770 ACNA 16MAY00
[BN3][BK3]
GN/YL
BLUE BROWN
[BN2]
[GN/YL2]
[BL2]
BLACK BROWN
21
WABCO ABS/ATC RIGHT FRONT WHEELSPEED SENSOR IN-LINE CONNECTOR (770)
CONNECTOR-3519666C1TERMINAL-PURCHASED
CONNECTOR-PURCHASEDTERMINAL-PURCHASED
CONNECTOR-3519668C1TERMINAL-PURCHASED
WABCO ABS/ATC RIGHT FRONTMODULATOR VALVE
(769)
WABCO ABS/ATCLEFT REARMODULATOR
VALVE(775)
WABCO ABS/ATCLEFT REAR
WHEEL SPEEDSENSOR(774)
CONNECTOR-PURCHASEDTERMINAL-PURCHASED
BA
WABCO CABABS ECU
(771) CAVITY CIRCUIT
1
2
3
4
5 94WP
6
7
8 94WX
9
10
11
12
94WL
94WN
94WM
94WT
94WR
94WS
94WY
94WU
94WV
94WW
CONNECTOR-1689499C1CONN LOCK-3549120C1
TERMINAL-3548971C1C1
WABCO ABS/ATC RIGHT REARMODULATOR VALVE
(776)
GN/YL
WABCO ABS/ATC RIGHT REAR WHEELSPEED SENSOR IN-LINE CONNECTOR (777)
CONNECTOR-PURCHASEDTERMINAL-PURCHASED
CONNECTOR-PURCHASEDTERMINAL-PURCHASED
BLACKBLUE B BROWNBROWN A
13
14
15
---
---
---
1 2 3
13 14 15
1 2 3
13 14 15
WABCO ABS/ATCLEFT REAR
MODULATOR VALVE(778)
*
SOCKET
CONNECTOR-PURCHASEDTERMINAL-PURCHASED
14AY
CIRCUIT
AUXILIARY POWER SOURCE(789)
B
-
86-GH
CONNECTOR-872291R1TERMINAL(14AWG)-188396R1
A-
B
CAVITY
BROWN
*
BLUE
A
Figure 205 Connector Composites (769), (770), (771), (774), (775), (776), (777), (778), (789)
S08316
206 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.59. CONNECTOR COMPOSITES (791), (823), (851), (854), (884), (885), (887), P. 59
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
CONNECTOR COMPOSITES
ADD 884,885,&887
AE08-52513 59
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P53815PACNA 16MAY00
LEFT BLANK INTENTIONALLY
RMVD 790. B 55093FJKP 4MAR02
CIRCUIT
BK
WH
CAVITY
A
CONNECTOR-872291R1TERMINAL(14AWG)-188396R1
REFRIGERATOR POWER SOURCEPRO SLEEPER
(791)
A
B
B
2
CONNECTOR-2009385C1CAVITIES 1-6
TERMINAL(16AWG)-1661226C1TERMINAL(18AWG)-1661224C1
CAVITIES 7-8TERMINAL(16AWG)-1661209C1TERMINAL(18AWG)-1661209C1
6
1CAVITY
5
---
7
---3
7
LEFT MOTORIZED MIRRORSWITCH(823)
78N
62-GBZ
4
5
4
78M
8
8
78-GAZ6
32
CIRCUIT
1
62BZ
78P
68A
CONNECTOR-1661496C1TERMINAL(14AWG)-0587577C1
CABLE SEAL-0589391C1
A
D
CIRCUITCAVITY
AB
REAR CONNECTOR
CHASSIS TAIL LIGHT(854)
CAVITY
A
D
FRONT CHASSIS
CIRCUIT
D
71A
57BC
71AC56F 56B
57F
68A
B
C
B
CAVITY CIRCUIT
A 24BD
B 24AD
C 24AL
ENGINE BRAKECONN
(851)
B
C
CONNECTOR-0587570C91TERMINAL(18AWG)-0587576C1TERMINAL(16AWG)-0587575C1
A
CAVITY CIRCUIT
A 24BD
B 24AD
C 24AL
B
C
CONNECTOR-0587570C91TERMINAL(18AWG)-0587576C1TERMINAL(16AWG)-0587575C1
A
77AH
3
4
CIRCUIT
2
77AL
77AJ
77AK
CAVITY
1
6
77AE
PLUG
3
4
CIRCUIT
5
2
77-GAC
77AD
23AC
77AF
CAVITY
1 23AC
CIRCUIT
B 77AE
CAVITY
A
MODULE CONN(884)
MODULE CONN(885)
ENGINE CONN(887)
CONNECTOR-3503598C1TERMINAL-1680206C1
CONN LOCK-3503599C1
CONNECTOR-2005241C1TERMINAL-1680206C1
CONN LOCK-2005243C1PLUG-0453133C1
CONNECTOR-0587568C91TERMINAL-0587575C1
4
32
1
23
6154 A
B
Figure 206 Connector Composites (791), (823), (851), (854), (884), (885), (887)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
207
13.60. CONNECTOR COMPOSITES (904), (905), (906), P. 60
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
CONNECTOR COMPOSITES
12FEB99 AE08-52513 60
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
55093F
IN CONN 906.
CHNGD CIRS IN CAV N-U AJKP 4MAR02
86AT
----
----
----
62BP
75AS
86AU
86AR
75K
77M
----
CAVITYCIRCUIT
A
B
C
D
E
F
G
H
86AS
J
K
L
M 75K
86AR
86AU
75AS
86AS
62BP
----
----
----
86AT
77M
----
N ---
63-GF
11-GBD
CAVITYCIRCUIT
---
63-GE
86AG
---
---
W
V
U
T
S
R
P
---
13-GAT
63AA
X
Y
Z
---
63-GF
11-GBD
---
63-GE
86AG
---
---
13-GAT
63AA
---
ABC
CONNECTOR-1661891C1LOCK-1661892C1
TERMINAL(18AWG)-1661262C1
77L
77M
77-GL
A/C SWITCH(904)
CONNECTOR-1661889C1LOCK-1661890C1
TERMINAL(18AWG)-1661261C1
BC
A
LOCATED BEHIND BUNK CONTROL PANEL
BC
A ABC
LOCATED BEHIND BUNK CONTROL PANEL
BUNK HARNESS
A/C SWITCH(905)
LT GN
LT GN
LT GN
TEMP SWITCH
(POWER)
(SIGNAL OUT)
(GROUND)
CONNECTOR-1661889C1LOCK-1661890C1
TERMINAL(18AWG)-1661261C1
CONNECTOR-1661891C1LOCK-1661892C1
TERMINAL(18AWG)-1661262C1
SLEEPER HARNESS
BK
A/C SWITCH
BK
BK
77
77S
77-GK
(COMMON)
(LOAD)
(LAMP GND)
SLEEPER CONNECTOR #1(906)
LOCATED ON LEFT SIDE B_PILLAR
ABCDE
FGHJK
ZYXWVUTSRPNML
F
JHG
K
EDCBA
STU
MNPR
VWXYZ
LA B A B
CAB HARNESS
A
SLEEPER HARNESS
B
CONNECTOR-3513471C1CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIREDTERMINAL(12,14AWG)-3513473C1TERMINAL(16,18AWG)-3513474C1
CONNECTOR-3513472C1CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIREDTERMINAL(12,14AWG)-3513475C1TERMINAL(16,18AWG)-3513476C1
CONNECTOR-1661889C1LOCK-1661890C1
TERMINAL(18AWG)-1661261C1
A/C SWITCH(905)
LOCATED BEHIND BUNK CONTROL PANEL
BC
A77AB
75-GBA
77M
Figure 207 Connector Composites (904), (905), (906)
S08316
208 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.61. CONNECTOR COMPOSITES (907), (909), (912), (913), (914), (915), (916), (918),P. 61
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
CONNECTOR COMPOSITES
CKT ON 914 WAS 75DD
12FEB99 AE08-52513 61
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 13
P53815PACNA 16MAY00
CONNECTOR-2024437C1TERMINAL(18AWG)-
1667742C1LOCK-2011364C1
CAVITY CIRCUIT
A ----
B 75DC
C ----
CONNECTOR-1667740C1TERMINAL(18AWG)-1667742C1
CONNECTOR-0587568C91TERMINAL(14AWG)-0587576C1
CAVITY CIRCUIT
A 75DF
B 75DE
CONNECTOR-0587568C91TERMINAL(18AWG)-
0587576C1
CAVITY CIRCUIT
A 97BA
B 97BC
75DF
CIRCUIT
17FB
A
CAVITY
-----E
D 75DH
C -------
ECM SENSOR HARNESS
(913)
ECM SENSORHARNESS
(914)
NEUTRAL POSITION SWITCH(918)
CONNECTOR-0587567C91TERMINAL(18AWG)-0587578C1
HOOD CLOSURE(916)
OPTIMIZED IDLE ALARMHARNESS
(915)
CAVITY CIRCUIT
A 97AX
B 97BA
F -----
E B
F A
CD
C
B
A
B
A
B
A
B
A
B
CIRCUIT
A
C
75-GBD
75DB
75DH
CONNECTOR-1661199C1TERMINAL(18AWG)-
1661212C1
OPTIMIZEDIDLE
(909)
CAVITY
ABC
A
75DD
AB
75DCB
OPTIMIZED IDLEINDICATOR LT
(912)
A
75DD
CONNECTOR - 0481140C1CONNECTOR TERMINAL(18AWG) - 0241117R1
AB
75DCB
CAVITY CIRCUIT
OPTIMIZED IDLEINDICATOR LT
(912)
77AF
CIRCUIT
-----B
A
CAVITY
D 77AJ
C 77AH
F 77AL
77AKE
HEATER CAB CONN APADS(907)
CONNECTOR-1661200C1TERMINAL-1661209C1
FE
AB
DC
Figure 208 Connector Composites (907), (909), (912), (913), (914), (915), (916), (918)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
209
13.62. CONNECTOR COMPOSITES (922), (923), (925), P. 62
Figure 209 Connector Composites (922), (923), (925)
S08316
210 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.63. CONNECTOR COMPOSITES (926), (930), (935), (936), (937), P. 63
Figure 210 Connector Composites (926), (930), (935), (936), (937)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
211
13.64. CONNECTOR COMPOSITES (938), (939), (940), (941), (942), P. 64
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
CONNECTOR COMPOSITES
AE08-52513
CHAPTER 13
5000/9100/9200/9400/9900U00EDL2
P50317A
C 14AX
D
C
SLEEPER CONNECTOR #2(942)
B
CONNECTOR-1661204C1TERMINAL(10AWG)-1661227C1TERMINAL(14AWG)-1661226C1
LOCATED ON LEFT SIDE AT B-PILLAR
14AX
14AY/14AZ
11-GAN
CAB HARNESS
CONNECTOR-1661205C1TERMINAL(10AWG)-1661233C1TERMINAL(14AWG)-1661231C1
75AW
SLEEPER HARNESS
75AW A
B
D
A
11-GAN
14AY
6455093F
SLEEPER HARN IN REF CONN 942
GAF//CHNGD CAV B ON AJKP 4MAR02
CAVITY CIRCUIT
1
2
T19
T1721
CONNECTOR - 1684260C1TERMINAL(18AWG) - 1680206C1
TOP GEAR SWITCH(941)
B
D
A
C
CAVITY CIRCUIT
A
B
T3
T14
T4
T5
C
D
9, 10 NUETRAL COILS(940)
CONNECTOR - 0587571C91TERMINAL(18AWG) - 0587578C1
BA
CAVITY CIRCUIT
A
B
47C
47B
VEHICLE SPEED SENSOR(938)
CONNECTOR - 2036583C1TERMINAL(18AWG) - 2644000R1
D
A
B
C
CAVITY CIRCUIT
A
B
T11
T12
T13
T18
C
D
SHIFT POSITION SENSOR(939)
CONNECTOR - 0587572C91TERMINAL(18AWG) - 0587576C1
Figure 211 Connector Composites (938), (939), (940), (941), (942)
S08316
212 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.65. CONNECTOR COMPOSITES (955), (956), (962), (963), (992), (993), (994), P. 65
Figure 212 Connector Composites (955), (956), (962), (963), (992), (993), (994)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
213
13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034), P. 66
DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEETB
5000/9100/9200/9400/9900
AE08-52513
U00EDL2
66P/N 3534350C1 WAS
12FEB99
CONNECTOR COMPOSITES
P50317A
CHAPTER 13
P54020U
3553886C1.
SKYRISE CLEARANCELIGHT CONNECTORS
(995-999)
PURCHASED ASSEMBLY
18BK
18WH
3515781C91
62BR
E
83J
E
D
83D F
62BR
C
62AL
E
62-GBR
B
83K
RIGHT DOORHARNESS
LEFT DOORHARNESS
F
A
D
62BS
BC
83J
C
A
62BT
83C
POWER WINDOWOVERLAY
B
CONNECTOR-1661200C1TERMINAL(18AWG)-1661208C1
TERMINAL(14,16AWG)-1661209C1
CONNECTOR-1661200C1TERMINAL(14AWG)-1661209C1
TERMINAL(16+16AWG)-1661211C1
CB
D
A
83-GA
83K
D
F
A
POWER WINDOW LEFT DOOR CONNECTION(1034)
CONNECTOR-1661201C1TERMINAL(18AWG)-1661212C1
TERMINAL(14,16AWG)-1661213C1TERMINAL(16+16AWG)-1661214C2
E
POWER WINDOW RIGHT DOOR CONNECTION(1033)
F
CONNECTOR-1661201C1TERMINAL(18AWG)-1661212C1
TERMINAL(14,16AWG)-1661213C1
POWER WINDOWOVERLAY
94WM
43
5
---
4
38
21
94WL
30
---
---
CAVITY
14
4433
---
1
42
ABS DASH CONNECTOR (WABCO)(1000)
94WB
18
22
---
---
28
94WV
94WH
35
94WW
94WG
36
94WS
SHD2
CAVITY
25
---
---
94WK
12
CAVITY
10
13
---
44
CIRCUIT
37
1
33
---
94WD
27
CIRCUIT
12
29
27
9
GN2(-)
41
---
94WU
8 19
39
40
---
94WE5
34
CIRCUIT
16
---
17
11
94WA
6
---94WC
94WR
19
20
94WN
CIRCUIT
---
23
---
26
24
18
2
40
---
94WP
32
---
15
34
31
6
11
94WY3
---
94WJ
YL2(+)
7
94WF
94WX
94WT
CAVITY
39
26
CONNECTOR-3534350C1TERMINAL-3534359C1
CAB
Figure 213 Connector Composites (995–999), (1000), (1033), (1034)
S08316
214 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044), P. 67
Figure 214 Connector Composites (1039), (1040), (1041), (1042), (1043), (1044)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
215
13.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048), P. 68
Figure 215 Connector Composites (1045), (1046), (1047), (1048)
S08316
216 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.69. CONNECTOR COMPOSITES (1049), (1050), (1051), P. 69
Figure 216 Connector Composites (1049), (1050), (1051)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
217
13.70. CONNECTOR COMPOSITES (1053), (1054), (1056), (1057), P. 70
Figure 217 Connector Composites (1053), (1054), (1056), (1057)
S08316
218 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088),(1090F), P. 71
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
AE08-52513 71
5000/9200/9400/9900U00EDL2
P50317A 12FEB99
CONNECTOR COMPOSITES
CHAPTER 13
54719VCREMOVED 1090M
ADDED 1086 & 1088
CONNECTOR-1661889C1TERMINAL(18AWG)-1661261C1
LOCK-1661890C1
5
C
24AF
C
22
CIRCUIT
98YL1
33
ABS/XMSNSIGNAL(1084)
5
CIR
98(+)
97AK
75BE
ABS/XMSNINTERUPT
(1085)
94KP
13D
18
27
PLUG
92-GG
CAVITYPLUG
11-G
CAV
32
84H
PLUG
14
75BF
45
25
75-GM
38
24AP
42
CAVITYCAVITY
PLUG
8
B
48
B
97AJ
19
99C
---
PLUG
1
PLUG
5
3 97AB
1
2
10
PLUG
A
6
PLUG
CAV
75BM
AA
11
46
97AE6
HTR CONNECTOR #3(1060)
34
34-G
16
CONNECTOR-1669973C1TERMINAL(18AWG)-1661212C1TERMINAL(14AWG)-1661213C1
CONNECTOR-0587568C91TERMINAL(18AWG)-0587576C1
92ST
PLUG
50
28
97AL
3
CIRCUIT
34
99A(5V)
5
PLUG
10
9
6AA
PLUG
CONNECTOR-0593385C1TERMINAL(16AWG)-1661213C1TERMINAL(14AWG)-1661213C1
40
41
4
49
10
15
3
75BK
31
A
43
---
986(-)
CIRCUIT
CIRCUIT
20
97AM
PLUG
75BG
21
17
9
CIGAR LIGHTER(1090F)
39
99
44
7
PLUG
CAVITY
50
CAVITY
23D
26
PLUG
CAVITY
PLUG
97AH
1
6
PLUG
6
46
9
13
---
C
36
45
24
CIRCUIT
A
47
A
PLUG
C
CONNECTOR-3555048C1TERMINAL-3518963C1
SEALING PLUG-3527276C1
2
98GN1
4
330
97CA
5
ECM POWERCONNECTOR
(1088)
94KP
2 97AA
14D
B
CAVITY
---
8
7
97AP
24AE
CIRCUIT
23
98SHD1
97AT
AIR DIST(1058)
ECM CONNECTOR(1086)
PLUG
92VT
4
10
PLUG
CIRCUIT
B
A
12
37
RECIRC(1059)
BB
35
75-GK
23B
CIR
75M
92-GG
PLUG
8
84-GH
1
29
2
99B
4
1 99-G
14C1
7
CONNECTOR-3557533C1TERMINAL-3557534C1
41
CONNECTOR-3522071C1TERMINAL(18AWG)-3522073C1
97-GAB
B
23C
Figure 218 Connector Composites (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
219
13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72
Figure 219 Connector Composites (1090M), (1091), (1093), (1094), (1095)
S08316
220 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.73. CONNECTOR COMPOSITES (1097), (1098), (1099), (1108), P. 73
Figure 220 Connector Composites (1097), (1098), (1099), (1108)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
221
13.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126), P. 74
Figure 221 Connector Composites (1110), (1112), (1113), (1125), (1126)
S08316
222 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135), P. 75
REFERENCEREVCHK DRAWN
PART NO.
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHANGE
RELEASE NO.
NAME
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
DATE
ELECTRICAL CIRCUIT DIAGRAM
SHEETDATE
AE08-52513 75
5000,9100,9200,9400,9900 Elect Cir DiaU00EDL2
P50317A 12FEB99
CONNECTOR COMPOSITES
CHAPTER 13
07FEB00 REVSD CONN 1130 A P50119UJKP
C
AB
E
DCBA
E
D
CONNECTOR-3522251C1CONN LOCK-3522253C1
TERMINAL(18AWG)-1661875C1CABLE SEAL(18AWG)-1661872C1
CONNECTOR-3522252C1CONN LOCK-3522253C1
TERMINAL(18AWG)-1667742C1CABLE SEAL(18AWG)-1661872C1
HEATED, LIGHTED, AND MOTORIZED LEFT MIRROR(1127)
LEFT DOORHARNESS
MIRRORPIGTAIL
58JB
78P
11-GBM
78N
CAVITY
C
D
CIRCUIT
A
78BE
A
YL
CAVITY
WH
CIRCUIT
B
BK
GN
C
D
E
RD
CIRCUIT
A
HEATED, LIGHTED, AND MOTORIZED RIGHT MIRROR(1128)
CAVITY
MIRRORPIGTAIL
D
RIGHT DOORHARNESS
CCAVITY C11-GY WHA
CIRCUITD
E
78F
78A
C
58L
D
CONNECTOR-3522252C1CONN LOCK-3522253C1
TERMINAL(18AWG)-1667742C1CABLE SEAL(18AWG)-1661872C1
B
A
CONNECTOR-3522251C1CONN LOCK-3522253C1
TERMINAL(18AWG)-1661875C1CABLE SEAL(18AWG)-1661872C1
B
E
YL
D
RD
E
78E
GNE
BK
B C
A
B
1
-
-
-
3
6
2
2
50BL
-
6
-
BEACON LIGHT SWITCH(1135)
8
-
CAVITY CIRCUIT
-4
-
1
62PLF
65F
11-GPL
CONNECTOR - 2009385C1CONNECTOR TERMINAL(14AWG) - 1661227C1CONNECTOR TERMINAL(16AWG) - 1661226C1
-
8
-11-GPL
11-GL
CIRCUIT
4
5
3 7
5
71
-
-
-
3
6
2
2
50BL
-
6
-
BEACON LIGHT SWITCH(1135)
8
-
-4
-
1
62PLF
65F
11-GPL
CONNECTOR - 2009385C1CONNECTOR TERMINAL(14AWG) - 1661227C1CONNECTOR TERMINAL(16AWG) - 1661226C1
-
8
-11-GPL
11-GL
4
5
3 7
5
7
CONNECTOR-1671610C1CONN LOCK-1671608C1
TERMINAL(14AWG)-2033816C1CABLE SEAL(14AWG)-589391C1
XMSN POWER(1130)
A
RD
B
WH
Figure 222 Connector Composites (1127), (1128), (1130), (1135)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
223
13.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141), P. 76
Figure 223 Connector Composites (1137), (1138), (1139), (1140), (1141)
S08316
224 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170), P. 77
Figure 224 Connector Composites (1155), (1156), (1157), (1158), (1159), (1170)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
225
13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7AND J4, P. 78
Figure 225 Connector Composite (1171), (1188), (1189), and Junction Points J4 and J7
S08316
226 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225),P. 79
Figure 226 Connector Composites (1190), (1193), (1194), (1195), (1223), (1224), (1225)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
227
13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80
Figure 227 Connector Composites (1227), (1229), (1239A, B, C), (1239), (1240)
S08316
228 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.81. CONNECTOR COMPOSITES (1241), (1243), (1244), (1258), (1260), (1261), P. 81
Figure 228 Connector Composites (1241), (1243), (1244), (1258), (1260), (1261)
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
229
13.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279), P. 82
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
30NOV01
CONNECTOR COMPOSITES
AE08-52513 82
5000/9200/9400/9900U00GSC2
P53583S
CHAPTER 13
RMVD 1239,1227,1229. A 54719V
ADDED 1262,1263,1264,1265,1279.
A
92ADC
CIRCUIT
SHIFTERJUMPER(1263)
92AEC
92AC
CAVITY
B
B A
CONNECTOR
CONNECTOR - 0587569C91TERMINAL - 0587577C1
SEAL - 1652325C1
GREENCONNECTOR - 1661891C1
TERMINAL - 1661262C1LOCK - 1661892C1
CAVITY
A
SHIFTERKNOB
(1264)
B
C
CIRCUIT
CONNECTOR
BLUEA
BROWN
BC
CONNECTOR-1671611C1CONNECTOR LOCK-1671608C1
TERMINAL(14AWG)-2033912C1CABLE SEAL(14AWG)-589391C1
B
A B
XMSN POWER(1279)
A
CONNECTOR-1671610C1CONNECTOR LOCK-1671608C1
TERMINAL(14AWG)-2033816C1CABLE SEAL(14AWG)-589391C1
CIRCUIT
CONNECTOR
A 92AF(+)
B
92AG(-)A
B
CAVITY
CONNECTOR - 2036583C1TERMINAL - 2036586C1
EATONSPEED SENSOR
(1265)
WH
RD
RD
WH
CAVITY
B
CONNECTOR
A 14BS
LIGHTNINGECM
POWER FUSE(1262)
CONNECTOR-3512967C1TERMINAL-1661708C1
A
B
CIRCUIT
14BT
Figure 229 Connector Composites (1262), (1263), (1264), (1265), (1279)
S08316
230 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.83. LEFT BLANK INTENTIONALLY, P. 83
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
19FEB02
CONNECTOR COMPOSITES
AE08-52513 83
5000/9100/9200/9400/9900
55093F
CHAPTER 13
U00LDG2
U00JKP2
4MAR02
U00GSD1
4MAR02
LEFT BLANK INTENTIONALLY
Figure 230 Left Blank Intentionally
S08316
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
231
13.84. CONNECTOR COMPOSITE (1285), P. 84
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
19FEB02
CONNECTOR COMPOSITES
AE08-52513 84
5000/9200/9400/9900
55093F
CHAPTER 13
U00LDG2ADDED 1285 A 54719V
BA H
FED
CG
MANIFOLD PRESSGAUGE
(1285)
ABCDEFGH
CAVITY CURCUIT
CONNECTOR-3515763C1TERMINAL-1661262C1
28M28MA
11-GHD62AB
98MA(+)98MA(-)
--
Figure 231 Connector Composite (1285)
S08316
232 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.85. CONNECTOR COMPOSITES (1286), (1287), (1288), (1289), (1290), P. 85
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
19FEB02
CONNECTOR COMPOSITES
AE08-52513 85
5000/9200/9400/9900
55093F
CHAPTER 13
U00LDG2ADDED 1290 A 54719V
LEFT BLANK INTENTIONALLY
RIGHT LUGGAGE LIGHT(1286)
CONNECTOR - 1669973C1TERMINAL(18AWG) - 1661212C1
LEFT LUGGAGE LIGHT(1287)
CONNECTOR - 1669973C1TERMINAL(18AWG) - 1661212C1
CENTER LUGGAGE LIGHT(1288)
CONNECTOR - 1669973C1TERMINAL(18AWG) - 1661212C1
ACCENT LIGHT SWITCH(1289)
CONNECTOR - 2009385C1TERMINAL,CAV 1-6(18AWG) - 1661224C1TERMINAL,CAV 7-8(18AWG) - 1661208C1
B
A
4
6
7
1
8
25
3
B
A
B
A
14
8
7
1
CAV CIRCUIT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14D2
PLUG
PLUG
11-G2
13D2
97EA
97EH
97ER
97EJ
97PB2
97EM
14ED
17EB
17EA
EM100 CONNECTOR(1290)
CONNECTOR - 3573078C1TERMINAL - 3573077C1
CAVITY CIRCUITA 63AHB 63-GD
CAVITY CIRCUITA 63ALB 63-GAK
CAVITY CIRCUITA 63ANB 63-GN
CAVITY CIRCUIT1 ----2 ----3 ----4 ----5 63BA6 63BB7 62Y8 62-GY
Figure 232 Connector Composites (1286), (1287), (1288), (1289), (1290)
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
233
13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86
Figure 233 Connector Composites (1304), (1305), (1306), (1307), (1308), (1309M)
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234 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL),(1316PL), P. 87
Figure 234 Connector Composites (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL)
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
235
13.88. CONNECTOR COMPOSITES (1321), (1322), (1323), (1324), (1327), (1328), P. 88
Figure 235 Connector Composites (1321), (1322), (1323), (1324), (1327), (1328)
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236 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.89. CONNECTOR COMPOSITES (1331), (1332), P. 89
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
19FEB02
CONNECTOR COMPOSITES
AE08-52513 89
5000/9100/9200/9400/9900
55093F
CHAPTER 13
U00LDG2
U00JKP2
4MAR02
U00GSD1
4MAR02
A
B
HEATED PASSENGER SEAT CONN(1332)
DRIVER'S HEATED SEAT CONN(1331)
CONNECTOR-0587567C91TERMINAL(18AWG)-0587578C1SEAL-1652325C1
CONNECTOR-0587567C91TERMINAL(18AWG)-0587578C1SEAL-1652325C1
B
ACAVITY CIRCUIT
A BKB WH
CAVITY CIRCUITA WHB BK
Figure 236 Connector Composites (1331), (1332)
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
237
13.90. CONNECTOR COMPOSITES (1348), (1349), P. 90
CHK NAME
RELEASE NO. DATE
DRAWN
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REV REFERENCE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHANGE
SHEETPART NO.
DATE
ELECTRICAL CIRCUIT DIAGRAM
CONNECTOR COMPOSITES
20APR04 AE08-52513 90
5000/9100/9200/9400/9900U00MBC3
50337C
CHAPTER 13
ABS6 ECU CONNECTOR 2(1349)
GREEN AMP CONNECTOR-3596929C1TERMINAL(18AWG)-3598072C1
BLACK AMP CONNECTOR-3596926C1CAVITIES 1,3,16 USE 12AWG-3597157C1
CAVITIES 12,18 USE 16AWG-3548970C1CAVITIES 2,7,8 USE 18AWG-3598072C1CAVITIES 13,14 USE 16AWG-3598073C1
CONNECTOR BODY LOCK-3562309C1
3 2 1
18 17 16
3 2 1
18 17 16
94-GA
94KA
CIRCUIT
94T
94BW*
94BE*
YL1(+)
94BY
GN1(-)
-
6
1
10
94BV*5
9
4
CAVITY
8
2
ABS6 ECU CONNECTOR 1(1348)
7
3
17 92VT**
94H18
16
14
13
12
11
94P
98J(+)
94BX
94-GL2
98K(-)
94BM
94BC
CIRCUIT
94CB
94BL
6
CAVITY
3
4
7
9
5
2
10
1
8
94BK
94BJ
94BF
94BH
94BP
94BN
18
94BA
12
13
14
15
16
17
11 94BB
94BU
94BR
94BS
94CA
94BT
94BZ
*W/AUTO TRACTION CONTROL**W/HD AUTO XMSN
Figure 237 Connector Composites (1348), (1349)
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238 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
13.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91
Figure 238 Connector Composites (1360), (1361), (5710L)
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
239
14. POWER DISTRIBUTION LAYOUT (CHAPTER 14)14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1
Figure 239 Power Distribution Center, Fuse and Circuit Breaker Location
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240 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2
Figure 240 Power Distribution Center, Fuse and Circuit Breaker Location (Cont.)
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
241
14.3. RELAY LOCATION, P. 3
Figure 241 Relay Location
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242 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS
14.4. PRO SLEEPER FUSE INDEX, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
12FEB99
PRO-SLEEPER FUSE INDEX
AE08-52514 04
5000/9100/9200/9400/9900U00EDL2
P50317A
CHAPTER 14
A 55093FFUSE 582-B WAS 10A,
FUSE 582-C WAS 5A & REFRIGERATOR.
JKP 4MAR02
ABCD
ME
DIU
M S
EE
D
HIG
H S
PE
ED
LEFT BLANKINTENTIONALLY
LOCATION SIZE DESCRIPTION
582-A 20A TV/VCR
582-D --- NOT USED582-C 10A OVERHEAD CABINET LTS582-B 5A AUXILLIARY FAN
PRO-SLEEPER FUSE INDEX
LEFT LUGGAGE COMPARTMENT
582
Figure 242 Pro Sleeper Fuse Index
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