550 - Milacron · PDF fileHeight in 101.6 mm 2,580 ... Max Injection Speed in/sec 22.3 25.6...
Transcript of 550 - Milacron · PDF fileHeight in 101.6 mm 2,580 ... Max Injection Speed in/sec 22.3 25.6...
Technical Specifications
English Metric
Injection Unit Specifications A B C A B CInjection Capacity, Max GPPS* oz 72 96 130 gm 2,041 2,722 3,685Theoretical Disp in^3 134.1 178.6 243.1 cm^3 2,198 2,927 3,984Injection Performance
Max Pressure @ Rate 30,000 psi @ 24 in^3/sec
23,200 psi @ 31 in^3/sec
17,000 psi @ 43 in^3/sec bar 2,069 bar @
385 cm^3/sec1,600 bar @
513 cm^3/sec1,172 bar @
698 cm^3/sec
Max Rate @ Pressure 48.5 in^3/sec @ 15,376 psi
63 in^3/sec @ 11,549 psi
86 in^3/sec @ 8,485 psi cm^3/sec 773 cm^3/sec
@ 1,060 bar1,030 cm^3/sec
@ 797 bar1,401 cm^3/sec
@ 585 barMax Injection Speed in/sec 14.34 14.34 14.34 mm/sec 364 364 364Max Pack Pressure psi 30,000 23,200 17,000 bar 2,069 1,600 1,172Max Pull Back Force lbf 25,000 25,000 25,000 N 111,205 111,205 111,205Plunger Stroke in 40.75 40.75 40.75 mm 1,035 1,035 1,035Plunger Diameter in 2.04 2.36 2.76 mm 52 60 70Extruder L/d Ratio - 70mm 30:1Extruder Performance rpm 265
Barrel Heat No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw 65.26
Sled Pull in Force ton 4.1 tonf 3.7
Clamp SpecificationsTonnage ton 550 tonf 500Maximum Daylight in 67.72 mm 1,720Max/Min Mold Height in 33.09/9.84 mm 840/250Max Mold Weight lb 16,300 kg 7,400Max Clamp Stroke in 34.64 mm 880 Dry Cycle Time sec <2.5
Platen Size in 50.8 × 50.8 mm 1,290 × 1,290Tie Bar Spacing in 36.22 × 36.22 mm 920 × 920Tie Rod Diameter in 6.3 mm 160Ejector Stroke in 7.87 mm 200Max Ejector Force** ton 13 tonf 11.8Max Eject Speed** in/sec 10.4 mm/sec 265
Machine Specifications***Length, see note in 413.7 mm 10,508Width in 91.4 mm 2,322Height in 101.6 mm 2,580Centerline Height in 60.9 mm 1,548Shipping Weight (machine) lb 65,000 kg 29,484
Machine Requirements
Water 6 gpm @ 50psi
Air 80 psi @ 20 cfm
*Note: Other capacities available. Please consult factory.**Note: Higher eject force and speed available. Please consult factory.***Note: All machine dimensions and specifications are subject to change. Values are for reference only.
Electrical Specifications***Input Power Source 460 VAC ± 10% 3 Ph 60 Hz STD
Power Supply Capacity kVA 108.5
I45 Frame 72/96/130 - 70mm
550
English Metric
Injection Unit Specifications A B C A B CInjection Capacity, Max GPPS* oz 50 54 66 gm 1,418 1,531 1,871Theoretical Disp in^3 90.7 100.1 122.3 cm^3 1,486 1,640 2,004Injection Performance
Max Pressure @ Rate 30,000 psi @ 57 in^3/sec
27,500 psi @ 64 in^3/sec
23,200 psi @ 76 in^3/sec
2,122 bar @ 936 cm^3/sec
1,897 bar @ 1,047 cm^3/sec
1,600 bar @ 1,246 cm^3/sec
Max Rate @ Pressure 66 in^3/sec @ 21,887 psi
75 in^3/sec @ 19,564 psi
87 in^3/sec @ 16,439 psi
1,076 cm^3/sec @ 1,509 bar
1,204 cm^3/sec @ 1,349 bar
1,433 cm^3/sec @ 1,134 bar
Max Injection Speed in/sec 20 20 20 mm/sec 506 506 506Max Pack Pressure psi 27,500 23,200 17,000 bar 1,897 1,600 1,172Max Pull Back Force lbf 22,000 22,000 22,000 N 97,860 97,860 97,860Plunger Stroke in 27.56 27.56 27.56 mm 700 700 700Plunger Diameter in 2.05 2.17 2.36 mm 52 55 60Extruder L/d Ratio - 70mm 30:1Extruder Performance - 70mm rpm 265Extruder L/d Ratio - 120mm 25:1Extruder Performance - 120mm rpm 131
Barrel Heat No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw 47.3
Sled Pull in Force ton 4.1 tonf 3.7
Clamp SpecificationsTonnage ton 550 tonf 500Maximum Daylight in 67.72 mm 1,720Max/Min Mold Height in 33.09/9.84 mm 840/250Max Mold Weight lb 16,300 kg 7,400Max Clamp Stroke in 34.64 mm 880 Dry Cycle Time sec <2.5
Platen Size in 50.8 × 50.8 mm 1,290 × 1,290Tie Bar Spacing in 36.22 × 36.22 mm 920 × 920Tie Rod Diameter in 6.3 mm 160Ejector Stroke in 7.87 mm 200Max Ejector Force** ton 13 tonf 11.8Max Eject Speed** in/sec 10.4 mm/sec 265
Machine Specifications***Length, see note in 439.0 mm 11,152Width in 103.9 mm 2,639Height in 101.6 mm 2,580Centerline Height in 60.9 mm 1,548Shipping Weight (machine) lb 75,000 kg 34,020
Technical Specifications
Machine Requirements
Water 6 gpm @ 50psi
Air 80 psi @ 20 cfm
*Note: 90 oz shot size with 16,500 psi barrel is also available on this injection unit frame.**Note: Increased eject speed and force options available (consult factory)***Note: All machine dimensions and specifications are subject to change. Values are for reference only.
Electrical Specifications***Input Power Source 460 VAC ± 10% 3 Ph 60 Hz STD
Power Supply Capacity kVA 185
I44 Frame 50/54/66 - 120mm
550
Technical Specifications
English Metric
Injection Unit Specifications A B C A B CInjection Capacity, Max GPPS oz 38 44 50 gm 1,077 1,247 1,417Theoretical Disp in^3 68.9 80.1 91.5 cm^3 1,129 1,313 1,500Injection PerformanceMax Pressure psi 34,800 30,000 27,500 bar 2,400 2,069 1,897Max Rate in^3/sec 115 152 200 cm^3/sec 1,884 2,490 3,276Max Injection Speed in/sec 22.3 25.6 29.2 mm/sec 566.4 650.2 741.7Max Pack Pressure psi 27,840 24,000 22,000 bar 1,920 1,655 1,518Max Pull Back Force lbf 22,000 22,000 22,000 N 97,860 97,860 97,860Plunger Stroke in 13.39 13.39 13.39 mm 340 340 340Plunger Diameter in 2.56 2.76 2.95 mm 65 70 75Extruder L/d Ratio - 70mm 30:1Extruder Performance - 70mm rpm 265Extruder L/d Ratio - 120mm 25:1Extruder Performance - 120mm rpm 131
Barrel Heat No. of Pyrometers (barrel/nozzle) 11/1 Total Heat Capacity kw 73.4
Sled Pull in Force ton 12 tonf 10.8
Clamp SpecificationsTonnage ton 550 tonf 500Maximum Daylight in 67.72 mm 1,720Max/Min Mold Height in 33.09/9.84 mm 840/250Max Mold Weight lb 16,300 kg 7,400Max Clamp Stroke in 34.64 mm 880 Dry Cycle Time sec <2.5
Platen Size in 50.8 × 50.8 mm 1,290 × 1,290Tie Bar Spacing in 36.22 × 36.22 mm 920 × 920Tie Rod Diameter in 6.3 mm 160Ejector Stroke in 6.5 mm 165Max Ejector Force (hyd std)** ton 13 tonf 11.8Max Eject Speed** in/sec 20 mm/sec 510
Machine Specifications***Length, see note in 432.0 mm 10,970Width in 106.0 mm 2,700Height in 101.6 mm 2,580Centerline Height in 60.9 mm 1,548Shipping Weight (machine) lb 77,500 kg 35,155Shipping Weight (power unit) lb 3,800 kg 1,724
Machine Requirements
Water 15 gpm @ 85 F
Air 80 psi @ 20 cfm
*Note: 70mm 30:1 L/d extruder also available (consult factory)**Note: Higher eject force and speed available (consult factory)***Note: All machine dimensions and specifications are subject to change. Values are for reference only.
Electrical Specifications***Input Power Source 460 VAC ± 10% 3 Ph 60 Hz STD
Power Supply Capacity kVA 217
I78 Hybrid Frame 38/44/50 - 120mm
550
Templates
550
Top View
Front View
691.9[27.24]
1581.5[62.26]
3129.5[123.21]
EXTRUDER SCREW REMOVAL
3854.0[151.73]
R750.2[29.53]
R1260.9[49.64]
4000.6[157.50]
1667.7[65.66] 1999.4
[78.72]
6025.9 [237.24]CLAMP SHIPPING LENGTH
5251.5[206.75]
387.0[15.24]INSIDEGATES
2140.4[84.27]
1102.0[43.39]INSIDEGATES
780.0[30.71]INSIDEGATES
1231.2[48.47]
OUTSIDEGATES
909.2[35.79]
OUTSIDEGATES
920.0 [36.22]BETWEEN
STRAIN RODS160.0 [6.3]STRAINROD0
45.0[1.77]
INSIDE GATES840.0
[33.07]MAX MOLD
5901.0[232.32]
5036.1[198.27]
(4193)[165.1]
2707.0[106.58]
1797.7 [70.77]FEEDTHROAT HEIGHT
122.0 [4.80]TO O'TRAVEL L.S. MAX
11502.2 [452.84]OVERALL LENGTH INCLUDING SLED TRAVEL
6250.8[246.09]
SCALE 0.070 1373.5 [54.08]CONTROL HEIGHT
447.0[17.60]
1216.6[47.90]
448.5[17.66]
60[2.4]
1607.8[63.30]
2426.0[95.51]
2640.3[103.95]
920.0[36.22]
BETWEENSTRAIN RODS
1147.8[45.19]
TOP OFBOTTOM
STRAIN ROD
2227.8[87.71]TOP OFSTRAIN
ROD
809.9[31.89]
508[20.0]
PART DROPW/O GUARD
1692.4 [66.63]MAX GATE OPENING
Templates
178.0[ 7.01 ]
235.0[ 9.25 ]
270.0[ 10.63 ]
118.0[ 4.65 ]130.0
[ 5.12 ]170.0[ 6.69 ]
78.3[ 3.08 ]GATEHANDLE
179.1[ 7.05 ]INJGUARDS
1728.0[ 68.03 ]
CLAMP BASE
946[ 37.2 ]
PART DROP
549[ 21.6 ]
PART DROP
25.4[ 1.00 ]
127.0[ 5.00 ]
228.6[ 9.00 ]
254.0[ 10.00 ]
349.3[ 13.75 ]
770.0[ 30.32 ]
370.0[ 14.57 ]
715.0[ 28.15 ]
735.0[ 28.94 ]
-INCH- 0.656, 2.06 DP0.750-10 UNC-2B, 1.44 DP (12) PLACESROBOT MOUNTING HOLES
Feed throat dimensions can change based on injection frame. Consult factory for specific details.
Feed Throat
550
Injection EndClamp End
Robot Mounting
Templates
920.0[ 36.22 ]
50.8[ 2.00 ]
76.2[ 3.00 ]
88.9[ 3.50 ]
127.0[ 5.00 ]
203.2[ 8.00 ]
355.6[ 14.00 ]
50.8[ 2.00 ]
76.2[ 3.00 ]
88.9[ 3.50 ]
203.2[ 8.00 ]
355.6[ 14.00 ]
508.0[ 20.00 ]
127.0[ 5.00 ]
177.8[ 7.00 ] 254.0
[ 10.00 ]330.2[ 13.00 ]
431.8[ 17.00 ]
533.4[ 21.00 ]
127.0[ 5.00 ]
177.8[ 7.00 ] 254.0
[ 10.00 ]330.2[ 13.00 ]
431.8[ 17.00 ]
533.4[ 21.00 ]
1290.0[ 50.79 ]
1290.0[ 50.79 ]
540.0[ 21.26 ]
LIN GUIDES & RODS
"A" MOVING AND STATIONARY PLATENS
SCALE 0.100
"B" MOVING PLATEN
"C" MOVING PLATEN
"D" MOVING PLATEN
4.8[ 0.19 ]NOZZLEPROTRUSION
101.60 +0.05 0 LOCATING RING
[ 4.000 +0.001-0.000 ]
1720.0[ 67.72 ]
MAX DAYLIGHT
160.0[ 6.30 ]
STRAIN ROD
670.0[ 26.38 ]
TO ROBOTMOUNTING FACE
250.0[ 9.84 ]
MIN MOLDHEIGHT
620.0[ 24.41 ]
840.0[ 33.07 ]
MAX MOLD
590.0[ 23.23 ]
MOLD HEIGHTADJUSTMENT
1288.5[ 50.73 ]
1032.6[ 40.65 ]
149.8[ 5.90 ]
393.6[ 15.50 ]
200.0[ 7.87 ]EJECTSTROKE
373.0[ 14.69 ]DISTANCE TOK/O BAR FACE ATMAX EJECT STROKE
88.3[ 3.47 ]
880.0[ 34.65 ] 181.3
[ 7.14 ]
86.0[ 3.39 ]
STATIONARY PLATENMOVING PLATEN
STANDARD ELECTRIC EJECT
550
Platen Area
Die Space
HOLE DESCRIPTION“A” 0.75-10 UNC-2B 1.44” DEEP (108) HOLES EACH PLATEN“B” Ø27.0 THRU (12) HOLES CORRESPONDING HOLES IN K/O BAR Ø0.562” THRU“C” Ø27.0 THRU (1) HOLE CORRESPONDING HOLE IN K/O BAR Ø0.500-13 UNC-2B, THRU“D” Ø52.4 THRU (12) HOLES CORRESPONDING HOLES IN K/O BAR Ø0.562” THRU