5200 DICKEY-john Road DICKEY-john Technical …Field area Total accumulated area Area per hour...
Transcript of 5200 DICKEY-john Road DICKEY-john Technical …Field area Total accumulated area Area per hour...
DICKEY-john Sales
800-637-2952
©2008 DICKEY-john CorporationPart Number 11071-0367200808
DICKEY-john Technical Support
800-637-3302
5200 DICKEY-john Road
Auburn, IL 62615
www.dickey-john.com
T A B L E O F C O N T E N T SW E L C O M E
Material Application
Controllers..........................................................................................4
Application Sensors ............................................................................22
Anhydrous Control Accessories ..........................................................24
Liquid Control Valves..........................................................................26
Hydraulic Control Valves....................................................................29
Flow Meters........................................................................................30
Planting
Planter/Grain Drill/Air Cart Monitors ................................................32
Seed & Flow Sensors ..........................................................................50
Other Sensors....................................................................................51
Flow Meters........................................................................................52
Ground Speed Sensing ..................................................................................54
Moisture Testing
Testers ..............................................................................................56
Accessories ........................................................................................68
Soil Compaction Testing ................................................................................70
Diagnostics ....................................................................................................72
Index ................................................................................................................74
The world’s precision agriculture leader
Table of C
ontentsDICKEY-john’s industry-leading precision ag electronics continue
to meet the challenges today’s producers face. Built on innovationand accuracy, our world-class solutions handle farming’s toughestdemands:
IntelliAg™ with Trimble AgGPS® AutoSteering—the first completeprecision agriculture package
mini GAC®—award-winning handheld moisture tester thatdelivers “grain trade” accuracy
Ag industry’s first successful planter monitor
ISO 9001 quality certified—one of the industry’s first
Customers on six continents depend on our precision products toperform in the most rugged environments. In-housemanufacturing and an on-site engineering team help us maintainthat DICKEY-john standard of quality.
When you buy DICKEY-john, you’re making an investment in thefuture of your operation. Because DICKEY-john products solvenot only today’s needs but also tomorrow’s challenges.
Table of Contents 32 Introduction
Introduction
L A N D M A N A G E R ® C O N T R O L S Y S T E M SL A N D M A N A G E R ® C O N T R O L S Y S T E M S
Land Manager® SEEconomical application control
Single channel
Easy 1-button setup
Up to 6 boom inputs
Digital accessory input (hopper level, fan RPM, or vapor detector)
Product-level monitoring
Non-volatile memory retains settingswhen disconnected from battery
Land ManagerVersatile application control
Single channel
Variable rate application control
Application library stores up to 10 configurations
Creates and logs up to 10 individual reports
Standard RS232 interface link
Records tank fill (with optional flow meter)
Automatic pump shutoff
Auto gain tunes responsiveness to application
Land Manager IIThe smartest application control
Dual channel
Spray and spread with 1 console
Variable rate application control for 2 channels
Application library stores up to 10 configurations
Creates and logs up to 10 individual reports
Standard RS232 interface link
Records tank fill (with optional flow meter)
Automatic pump shutoff
Auto gain tunes responsiveness to application
Material Application 5
CUSTOMERS WHO BUY LAND MANAGER ALSO BUY THESE CONVENIENT ACCESSORIES:Hopper level sensor—precise material level readings
Hall effect sensor—cost-effective shaft revolution monitoring
Application rate sensor—precise granular application monitoring
Boom control module—manual control of up to six boom sections
DID YOU SELECT YOURPressure sensor or flow meter (page 22, 30)
Control valve (page 26-29)
NH3 kit (page 24)
Ground speed sensor (page 54)
Incredibly simple,amazingly accurateLand Manager® control systems makeprecision chemical and fertilizer applicationeasy.
They’re versatile to suit your business—alloperate in English or metric modes and in avariety of commonly used languages withoutreprogramming. Password protection isstandard on each unit to limit access toconfiguration programming setup. And, eachis equipped with speed/area and distancemonitoring modes and controls proportional,hydraulic, servo, and electric drives.
Land Manager units offer up to twochannels of variable rate application controlwhen connected to a precision farmingsoftware GPS package.
They are available for flow or pressure-based systems—whether you’re runningliquid, granular, or anhydrous ammoniasystems, this versatile family of productshas what you need.
Rate(flow orpressure)
Boom sectionconfiguration
Speed
Channel label
Area
Material Application
Material Application
4 Material Application
C M S 1 0 0 A P P L I C A T I O N M O N I T O RC C S 1 0 0 A P P L I C A T I O N C O N T R O L L E R
The mostaffordable spraymonitoringThe CMS100 delivers cost-effectiveground speed, area count, and applicationmonitoring, with the precision you expectfrom DICKEY-john.
Three touch switches make setup easy.The CMS100 automatically calibratesground speed—simply drive a measuredcourse to set the speed constant.
Use the CMS100 to monitor:
Ground speed
Field area
Total accumulated area
Area per hour
Distance traveled
Products applied by field
Total product applied
Product remaining
Spray bar pressure
Application rate
The unit retains information even in theevent of power failure, and English andmetric versions are available.
Use it alone for accurate liquid, granular,or anhydrous application monitoring, orpair it with the CCS100 for a completeapplication control package.
The mostcost-effectiveapplication controlFor precise custom application controlthat pays back quickly, get the CCS100.
This compact, easy-to-use unit gives youmaximum control over the gallons orpounds per acre of liquid, granular, oranhydrous material you apply, even withground speed changes. And, adjustapplication rates in the field thanks to a simple 3-button control panel and ahigh-speed valve that opens and closes inless than 2 seconds.
The CCS100 gives you all that and more:
Dual digital readout of pressure andgallons per acre
Dual digital readout of pounds per hourand pounds per acre
Compact size maximizes cab space
Plugged nozzle indicator
English or metric versions available
Information preserved even with power loss
For a complete liquid, granular, oranhydrous application control andmonitoring package, pair the CCS100with the CMS100.
CUSTOMERS WHO BUY THE CMS100 ALSO BUY THESE CONVENIENT ACCESSORIES:CCS100—economical liquid, granular, and anhydrous application control
Pressure sensor or flow meter—accurate liquid application measurement
Hopper level sensor—precise material level readings
Hall effect sensor—cost-effective shaft revolution monitoring
Application rate sensor—precise granular application monitoring
DID YOU SELECT YOURGround speed sensor (page 54)
CUSTOMERS WHO BUY THE CCS100 ALSO BUY THESE CONVENIENT ACCESSORIES:CMS100—economical liquid, granular, and anhydrous application monitoring
Flow meter—spray flow rate and plugged nozzle monitoring
Hopper level sensor—precise material level readings
Boom control module—manual control of up to six boom sections
DID YOU SELECT YOURPressure sensor (page 22)
NH3 kit (page 24)
Control valve (page 26-29)
Ground speed sensor (page 54)
Material Application
Material Application
Material Application 76 Material Application
I N T E L L I A G ™ I N T E L L I A G ™
Material Application
Material Application
Material Application 98 Material Application
The world’s most versatile controllerIntelliAg™ puts the future of application control in your cab,providing state-of-the-art communication between implementand tractor. This precision farming system monitors andcontrols with just one terminal, eliminating the need formultiple controllers.
Because IntelliAg is designed to the ISO 11783 standard, it isinterchangeable with other manufacturers’ compatibleequipment.
Use IntelliAg with:
Sprayers
Fertilizer spreaders
Anhydrous bars
Planters
Air carts (strip till/seeding)
Standard electrical connector at hitch for convenient plug and play installation
Lower equipment cost—no need for different controllers for different farm applications
Off-the-shelf ISO 11783 conformance allows for quick retrofitting to tractors and implements
Only one terminal to learn
Full screen alarms identify abnormal or failed operation on all enabled systemcomponents/controls
Control hydraulic valves (pulse-width modulated and servo)
Reduce wiring and harnessing
Monitor up to 196 rows of seeding
Monitor hopper level, air pressure, and shaft speed
Retain information even in power failure
Variable rate application
Log as applied data
BENEFITS
Tractor Electronic Control Unit (ECU)A tractor ECU is required when using an IntelliAg 10 inchterminal. It manages the power on the CAN BUS andaccessory sensor inputs connected to the tractor cab harness,such as ground speed.
I N T E L L I A G ™
TerminalVirtual terminal (ISO compatible)
10 inch color touch screen
Video display (connect to optional camera)
Backlight and audible alarm adjustment
SD card slot allows for saving of configuration files, asapplied data, and prescription application
Generates as covered maps
4 channel variable rate prescription
Compatible with GPS receiver/NEMA
Interface with Trimble AgGPS® Autopilot™ steering
I N T E L L I A G ™
Material Application
Material Application
10 Material Application
INTELLIAG 10 INCH COLOR TOUCH SCREEN
Material Application 11
Cab/Power Harness Diagram
I N T E L L I A G ™
WSMT IIModule
AnhydrousControl
467980164
467980820S1467980852
46798013X
NH3 Flow Meter SensorFeedback
ISO Hitch Connect to Cab
Harness
NH3 Servo Valve
Connect to next module harness or implement extension harness (Connect CAN terminator if this
is the last module on the CAN bus)
ImplementLift
Sensor
CAN HitchExtension
Anhydrous ControlModule Harness
2 ChannelControl Harness
Not Used
RadarSpeedSensor
Fan/ShaftRPM
Sensor
Anhydrous The IntelliAg™ anhydrous (NH3) control system providesautomatic ground speed control for the application ofanhydrous ammonia only. The system is capable of up to 2 independent channels of control for better utilization ofanhydrous application on large tool bars. This allows the toolbars to be split in half and vary the rate of each section whiletraveling through the field.
I N T E L L I A G ™
Material Application
Material Application
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System Diagram Anhydrous Control
WSMTII-NH3 CONTINENTAL 9,600 LBS./HR. TTM
2 channels of anhydrous ammonia control
Prescription variable rate
Log as applied data
Generate as covered map
BENEFITS AND
FEATURES
Can be connected with ISO VTalready in tractor:
John Deere
Case IH
AGCO
I N T E L L I A G ™
467980140
467980164
467980852
46798013X
Flow Meter SensorFeedback
PWM Solenoid Valve
Connect to next module harness or implement extension harness (Connect CAN terminator if this
is the last module on the CAN bus)
Fan/Shaft RPMSensors x 2
Labeled RPM 2 - RPM 3
Liquid Pressure Sensors x 4
Labeled LIQ PRESSURE 1 - LIQ PRESSURE 4
WSMTLiquid
AccessoryHarness
467980860
7 Boom Sense Wires
467980823S1
CAN Hitch ExtensionHarness
Liquid ControlModule Harness
(Optional Lengths)
4 ChannelControl Harness
Liquid ServoControl Valve
WSMT IIModuleLiquidControl
ImplementLift
Sensor
RadarSpeedSensor
Fan/ShaftRPM
Sensor
Connect to Cab
Harness
From PreviousModule Harness
or ExtensionHarness
ImplementCAN
ExtensionHarness
467980860ISO Hitch
Liquid Acc. Harness
WSMBOutputModule467982000S1
467983100
Connectsto Boom Solenoids
6 Boom Shutoff Harness
SprayerThe IntelliAg™ sprayer control system (LIQIV) is designed withfeatures tailored specifically for self-propelled liquid sprayers.The control system can use either pressure sensor or flowmeter feedback of liquid flow rate and works with a wide rangeof liquid servo control valves or hydraulic control valves. Itincludes 4 channels of liquid control and inputs for auxiliarysensors such as liquid pressure, shaft RPM, and 7 boomshutoff inputs.
I N T E L L I A G ™
Material Application
Material Application
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System Diagram Sprayer Control
Boom Output ModuleThe boom output module is required for control of boomshutoff section valves.
WSMTII-LIQIV 467982000S1
BOOM SHUTOFF MODULE (BSM)
4 independent liquid control channels
Prescription variable rate
Log as applied data
Generate as covered map
Monitor up to 7 boom shutoff inputs, 2 shaft RPM, and 4 liquid pressure
Boom shutoff module (BSM) available to control up to 24 boom on/off shutoff valves
BENEFITS AND
FEATURES
I N T E L L I A G ™
WSMT IIModule
Spreader Control
467980164
467980822S1467980852
46798013X
Application Rate SensorFeedback
Servo Valve
Connect to next module harness or implement extension harness (Connect CAN terminator if this
is the last module on the CAN bus)
Fan/Shaft RPMSensors x 2
Labeled RPM 2 - RPM 3
Hopper Level Sensors x 2
Labeled HOPPER 2 - HOPPER 3
PWM Solenoid Valve
CAN Hi tech ExtensionHarness
Spreader ControlModule Harness
4 ChannelControl Harness
HopperLevel
Sensor
RadarSpeedSensor
Fan/ShaftRPM
Sensor
Connect to CabHarness
Gate Height Sensors 1-4
5 Boom SenseWires
467980861
467980140(Optional Lengths)
From PreviousModule Harness
or ExtensionHarness
ImplementCAN
ExtensionHarness
WSMBOutputModule467982000S1
467983100
Connectsto Boom Solenoids
6 Boom Shutoff Harness
Granular Acc. Harness
Granular The IntelliAg™ granular spreader control system (GCIV) isdesigned with features tailored specifically for self-propelledgranular spreaders. The control system uses a 360 pulse perrevolution feedback sensor. This mounts on the shaft of thegranular material delivery system to provide the most accurateinformation on the granular material being applied. The systemincludes 4 channels of granular control and inputs for auxiliarysensors such as hopper level, shaft RPM, gate height, and 5air boom shutoff inputs.
I N T E L L I A G ™
Material Application
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System Diagram Spreader Control
Boom Output Module The boom output module is required for control of airboom shutoff section.
WSMTII-GCIV 467982000S1
BOOM SHUTOFF MODULE (BSM)
4 independent granular control channels
Prescription variable rate
Log as applied data
Generate as covered map
Monitor up to 5 boom shutoff inputs, 2 shaft RPM, 2 bin level, and 4 gate height sensors
Boom shutoff module (BSM) available to control up to 24 boom on/off shutoff valves
BENEFITS AND
FEATURES
I N T E L L I A G ™I N T E L L I A G ™
Material Application
Material Application
18 Material Application Material Application 19
AgGPS 252 Receiver with AgGPS 900 RadioMultiple options for GPS correctionsincluding WAAS, OmniSTAR, and RTK
AgGPS 900 radio (optional) provides +/-1 inch pass-to-pass, year-to-year accuracyusing RTK corrections
AgGPS NavController IIUsing data from the GPS receiverand internal sensors, the AgGPSNavController II sends preciseinstructions to the steeringcontrol system
T3™ technology continuallycorrects for roll, pitch, and yaw byusing state-of-the-art 6-axis solidstate inertial sensors to give youa true on-ground position
Plug and play into most guidance ready vehicles
RTK GPS NetworksTrimble RTK networks currently cover more than 130 million acres ofNorth American farmland, so you mayhave a network covering your area. Anetwork consists of a number of fixedRTK base stations that independentlybroadcast RTK correction signals so the vehicle can obtain sub-inchaccuracy. Contact a local Trimblereseller to manage an RTK network in your area—RTK fees may apply fornetwork usage.
IntelliAg™—now available with Trimble AgGPS® AutoSteering
1 inch repeatability from plant to harvest—any field pattern
IntelliAg equipped with the Trimble AgGPS AutoSteeringguidance system extends your operating hours, so you can work when you need to and maximize the precision of your rows.
10 Inch Color Touch Screen Terminal 4 channels of variable rate control
Coverage maps with paint-overprescription maps
Prescription variable rate maps
GPS receiver with NEMA output
GPS, GLONASS, and RTK Base StationUniquely combines a GPS receiver, RTK radio, and 10-hour battery into one small unit for quick setup
Automatically assigns a previously set point with Autobase™ technology
Rugged and weather proof
AgGPS AutoSense™ Steering Sensor Unique in-a-box steering sensor
Measures highly accurate wheelangle information on all terrain
Patent-pending technology
Obtains information without the useof moving parts or linkages
Continuously sends that information to the AgGPS NavController II
Control Valve Receives electrical signals from the AgGPS NavController II
Converts signals to precisehydraulic commands that the vehicle’s steering system uses to keep the vehicle on path
ENABLED
18
44.5
AutoSteering ScreenOperator view of AutoSteeringscreen on IntelliAg terminal
I N T E L L I A G ™
Variable Rate ApplicationAfter loading selected prescription stored on the SD card, thevariable rate map will be displayed on the terminal. During theapplication of prescribed materials, an as covered map isdisplayed over the prescription map.
Note: Farm prescription software must be compatible withFODM applications.
Examples: Farm Works version 12, SGIS software, GTASoftware Suite, Map Shots, Ag Leader SMS
I N T E L L I A G ™
Material Application
Material Application
20 Material Application Material Application 21
START AND STOP TASK
LOAD SELECTED TASK
.
AS COVERED
INTELLIAG 10 INCH COLOR TOUCH SCREEN
A P P L I C A T I O N S E N S O R S A P P L I C A T I O N S E N S O R S
Material Application
Material Application
Application Rate SensorMeasures shaft rotation speed
Outputs at 360 pulses per revolution for increased accuracy
RPM range 2-2,500
Easily adapts to 1 and 1 1/4 in. diameter shafts
12 volt sensor with square-wave signal output
Liquid Pressure SensorMeasures 0-650 psi liquid pressure
Can be used as alternative to flow meterin Land Manager® or CCS100 liquidsprayer control systems
Reads liquid pressure at nozzle on spray bar
Prevents over-application caused bysingle nozzle clogs
Air Pressure SensorMeasures air pressure in seed hopper
Hall Effect SensorMeasures rotational shaft speed andground speed
Available in threaded or smooth surfacesfor convenient mounting
12 volt sensor with square-wave signal output
Detects teeth of sprocket, magnets, lug nuts, etc.
Implement Lift SwitchEnables or disables implement function
Attaches to 3-point hitch or lift cylinder
Ties to planter monitors and control systems
Hopper Level SensorMounts inside planter, drill, or air cart
Alerts when seed or granular materialreaches low level
Material Application 2322 Material Application
A N H Y D R O U S C O N T R O L A C C E S S O R I E S A N H Y D R O U S C O N T R O L A C C E S S O R I E S
NH3 SYSTEM FLOW RATES
All maximum flow rates listed are at 110 psi tank pressure. To account forapplication in cold conditions where tankpressures will be significantly lower, usethe following conversion when sizing anNH3 system. Approximately 1/3 of thetotal system capacity is lost at 1/2 of thetank pressure.
Example: 42.5 ft. x 6 mph x 200 lbs. NH3 x 0.1212 = 6,181 lbs./hr.
6,181 lbs./hr. x 1.335 = 8,251 lbs./hr.
Based on the calculation above, youwould need a system with at least 8,251 lbs./hr. capacity to put on therequired amount at 55 psi tank pressureor in this instance, a DICKEY-john/Continental system rated at 9,600 lbs./hr.maximum flow rate.
NH3 OR GRANULAR FLOW RATE FORMULA
To calculate NH3 flow rates (lbs./hr.) soyou can select the appropriate heatexchanger kit and valve size, use thefollowing formula:
Applicator width x speed x application rate (gpa) x 0.1212
Example: 42.5 ft. x 6 mph x 200 lbs. NH3 x 0.1212 = 6,181 lbs./hr.
NH3 KIT ANHYDROUS AMMONIA FLOW RATE CHART
Heat Exchanger Kit Valve SizeMaximum Flow Rate
Single TTU 3/4 in.4,200 lbs./hr.
Single TTU 1 in.5,500 lbs./hr.
Double TTU 1 in.6,800 lbs./hr.
Continental 1 1/4 in.Magnum Equalizer™9,600 lbs./hr.
Boom ControllerControls 6 boom sections
Includes master boom shutoff switch
Provides pressure regulation with control valves
Continental Magnum Equalizer™
NH3 Heat Exchanger System/KitAllows faster runs at lower tank pressures
Attain flow rates up to 9,600 lb./hr.
Standard 1 1/4 in. plumbing
Compatible with N-Serve nitrogen stabilizer
Interchangeable orificed hose barbs forconstant 2% or less vapor bleed off
IMPORTANT!
To ensure the highest possible flow rates,your applicator plumbing must be sizedproperly. The following is a guideline fortransfer of NH3 from the nurse tank to the applicator.
LBS./HR.......PLUMBING SIZE0-3,600 ................1 in. feed line and breakaway
3,600-6,800 ........1 1/4 in. feed line and breakaway
6,800 & up ..........1 1/2 in. feed line and breakaway
Material Application
Material Application
Material Application 2524 Material Application
SINGLE TTU DOUBLE TTU
CONTINENTAL MAGNUM EQUALIZER
L I Q U I D C O N T R O L V A L V E SL I Q U I D C O N T R O L V A L V E S
Material Application
Liquid Control ValvesMaximum GPM Flow Rate
Valve Size Description at 1 psi Drop
3/8 in. 3/8 in. 2-way SS 6
3/8 in. 3-way SS 3
Valve, 3/8 in. 2-way SS
Valve, 3/8 in. 3-way SS
1/2 in. 1/2 in. 2-way SS 30
Valve, 1/2 in. 2-way SS
3/4 in. 3/4 in. 2-way poly 51
3/4 in. 2-way SS 30(used with NH3 TTU kit)
Valve, 3/4 in. 2-way SS
Valve, 3/4 in. 2-way poly
1 in. 1 in. 2-way CS 68(used with NH3 TTU/Cont kit)
1 in. 2-way poly 68
1 in. 2-way SS 68
Valve, 1 in. 2-way CS
Valve, 1 in. 2-way poly
Material Application
Material Application 2726 Material Application
1 in. 2-way SS
3/8 in. 3-way SS
1/2 in. 2-way SS 3/4 in. 2-way poly
1 in. 2-way CS 1 in. 2-way poly
3/8 in. 2-way SS
Maximum GPM Flow Rate Valve Size Description at 1 psi Drop
1.5 in. 1.5 in. 3-way poly 47
1.5 in. 3-way SS 34
Valve, 1.5 in. 3-way poly
Valve, 1.5 in. 3-way SS
2 in. 2 in. 2-way SS 376
2 in. 3-way SS 47
Valve, 2 in. 2-way SS
Valve, 2 in. 3-way SS
3 in. 3 in. 2-way SS 720
Valve, 3 in. 2-way SS
1.5 in. 3-way SS
2 in. 2-way SS 2 in. 3-way SS
3 in. 2-way SS
1.5 in. 3-way poly
Proportional Hydraulic Flow Control ValvesAvailable in 4 and 8 gpm sizes
Operating pressure inlet 3,500 psi (240 bar)
Regulated flow rate 0-4 gpm (0-15 lpm),0-8 gpm (0-30 lpm), and 0-24 gpm (0-90 lpm)
Reverse free flow cracking pressure 15-20 psi (1-1.4 bar)
Internal leakage 0.10 gpm (0.38 lpm) atzero current
Coil voltage 12 VDC
Maximum control current of 1,500 ±100 mA
Servo Hydraulic Flow Control ValvesFor precise oil flow to hydraulic-drivenconveyors and liquid pumps
Control hydraulic flow from 4 to 58 gpm
Variety of sizes available
HD 4180 All in One Hydraulic Motor & Valve Assembly0-4 gpm hydraulic flow delivers 4-180RPM at 1,400 inch pounds of torque
Eliminates ground drive system to rotateseeding shafts
Install up to four units in series to controlmultiple planter sections or fertilizerapplication
Interface with ground speed controlsystems for variable rate planter andfertilizer application control
Manual override of hydraulic flow in theevent of electrical failure
H Y D R A U L I C C O N T R O L V A L V E SL I Q U I D C O N T R O L V A L V E S
Material Application
Material Application
Material Application 2928 Material Application
Maximum GPM Flow Rate Valve Size Description at 1 psi Drop
Actuators Actuator assy. (used with Continental 1.25 in. NH3 valve)
Actuator assy.
Actuator assy.
Actuator assy., on/off (used with 467096000, 6010, 6020 shutoff valves)
Boom Shutoff Valves 3/4 in. single shutoff valve 40
3/4 in. 3 bank shutoff valve 38
3/4 in. 5 bank shutoff valve 38
Shutoff valve actuator assy. (used with 467095130 shutoff valve)
Valve & actuator assy., 1 in. single shutoff valve
Adapter Brackets 467095060 actuator to Continental NH3
valve bracket (used to mount EH2 actuator on Continental 1.25 in. valve)
467095060 actuator to Continental NH3
valve coupler (used to mount EH2 actuator on Continental 1.25 in. valve)
3/4 in. single shutoff valve
3/4 in. 3 bank shutoff valve
3/4 in. 5 bank shutoff valve
Use the following information to help youchoose the right Flow Control Valve foryour equipment.
LIQUID FLOW RATE FORMULA
To calculate liquid flow rates (gpm) so youcan pick the correct Flow Control Valve foryour application, use the following formula:
Width x speed x application rate (gpa) x0.00202 = gpm
Example: 60 ft. x 15 mph x 20 gpa x0.00202 = 36.36 gpm
LIQUID FLOW CONTROL VALVE SIZES
Valve Size Flow Rate
3/8 in. 2-way SS 6 gpm
3/8 in. 3-way SS 3 gpm
1/2 in. 2-way SS 30 gpm
3/4 in. 2-way poly 51 gpm
3/4 in. 2-way SS 30 gpm(used with NH3 TTU kit)
1 in. 2-way CS 68 gpm(used with NH3 TTU/Cont kit)
1 in. 2-way poly 68 gpm
1 in. 2-way SS 68 gpm
Valve Size Flow Rate
1.5 in. 3-way poly 47 gpm
1.5 in. 3-way SS 34 gpm
2 in. 2-way SS 376 gpm
2 in. 3-way SS 47 gpm
3 in. 2-way SS 720 gpm
3/4 in. single shutoff 40 gpm
3/4 in. 3 bank shutoff 38 gpm
3/4 in. 5 bank shutoff 38 gpm
F L O W M E T E R SF L O W M E T E R S
Flow MetersAvailable in poly or stainless steelto meet your spraying needs
1/2-2 in. poly flow meter assemblies include:
Flow meter body with turbine, axle, and bearings
Hall effect sensor with 3-pin weatherpack connector
Hose barbs for inlet and outlet
Viton O-rings
Coupling nuts
3-4 in. poly flow meter assemblies include:
Flow meter body with turbine, axle, and bearings
Hall effect sensor with 3-pin weatherpack connector
Flanges with Viton O-rings for inlet and outlet
Flat flanges (no O-rings)
Use the following information to help youchoose the right Flow Meter for yourequipment.
LIQUID FLOW RATE FORMULA
To calculate liquid flow rates (gpm) so youcan pick the correct Flow Meter for yourapplication, use the following formula:
Width x speed x application rate (gpa) x0.00202 = gpm
Example: 60 ft. x 15 mph x 20 gpa x0.00202 = 36.36 gpm
LIQUID FLOW METER SIZES
Flow Meter Flow Rate
1/2 in. 0.79-7.9 gpm
3/4 in. 1.85-18.5 gpm
1 in. 2.64-26.4 gpm
1 1/2 in. 9.25-92.5 gpm
2 in. 19.00-198 gpm
3 in. 39.6-396 gpm
4 in. 79.0-790 gpm
Material Application
Material Application
Material Application 3130 Material Application
P M S E R I E S P L A N T E R M O N I T O R SP M S E R I E S P L A N T E R M O N I T O R S
PM300The next level in planter monitoring
16-row monitoring
1 accessory input (select shaft RPM,liquid flow meter rate, or fan RPM)
Ground speed monitoring
PM600Modular planter monitoring
64-row monitoring
1 accessory input (select shaft RPM, liquid flow meter rate, or fan RPM)
Ground speed monitoring
PM400Large-scale planter monitoring
36-row monitoring
1 accessory input (select shaft RPM,liquid flow meter rate, or fan RPM)
Ground speed monitoring
PM500Expanded planter monitoring
12-row monitoring
12-row tramline (four rows simultaneously)
Right and left marker input
CAN-based external row shutoff module
3 accessory inputs (shaft RPM, liquid flow meter rate, and fan RPM)
Ground speed monitoring
World-classprecision plusflexible monitoringFor incredible versatility and unsurpassedaccuracy, choose the PM Series of plantermonitors. With models to monitor as few as1 row or as many as 36 rows simultan-eously, this series has what you need tooptimize planting and minimize skips andmisses. PM Series planter monitors offer:
Row and ground speed monitoring
Area and population count
Accessory monitoring
High and low population warning alarms
Speed and area modes for quick field assessments
Data saved even in power losses
Preset parameters for out-of-the-boxoperation
Customizable features for advancedoperation
Multiple seed flow display options—bar graphs, gauges, flashing bar segments,text enlargement
PM100 and PM100EEconomical planter monitoring
1- to 16-row monitoring
Automatic sensor to detect seed flow
LED row indicators
Multiple row failure indicator options
PM200 and PM200EEasy, affordable planter monitoring
12-row monitoring
Speed/area monitoring
Implement population average (200E)
CUSTOMERS WHO BUY PM SERIES PLANTER MONITORS ALSO BUY THESECONVENIENT ACCESSORIES:Hopper level sensor—precise material level readings
Hall effect sensor—cost-effective shaft revolution monitoring
Flow meter—sprayer application monitoring
Implement lift switch—simple implement control
DID YOU SELECT YOURSeed sensor (page 50)
Ground speed sensor (page 54)
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I N T E L L I A G ™ I N T E L L I A G ™
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The world’s most versatile controllerIntelliAg™ puts the future of application control in your cab,providing state-of-the-art communication between implementand tractor. This precision farming system monitors andcontrols with just one terminal, eliminating the need formultiple controllers.
Because IntelliAg is designed to the ISO 11783 standard, it isinterchangeable with other manufacturers’ compatibleequipment.
Use IntelliAg with:
Planters/grain drills
Air carts
Standard electrical connector at hitch for convenient plug and play installation
Lower equipment cost—no need for different controllers for different farm applications
Off-the-shelf ISO 11783 conformance allows for quick retrofitting to tractors and implements
Only one terminal to learn
Full screen alarms identify abnormal or failed operation on all enabled systemcomponents/controls
Control hydraulic valves (pulse-width modulated and servo)
Reduce wiring and harnessing
Monitor up to 196 rows of seeding
Monitor hopper level, air pressure, and shaft speed
Retain information even in power failure
Variable rate application
Log as applied data
BENEFITS
I N T E L L I A G ™I N T E L L I A G ™
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36 Planting
TerminalVirtual terminal (ISO compatible)
10 inch color touch screen
Video display (connect to optional camera)
Backlight and audible alarm adjustment
SD card slot allows for saving of configuration files, asapplied data, and prescription application
Generates as covered maps
4 channel variable rate prescription
Compatible with GPS receiver/NEMA
Interface with Trimble AgGPS® Autopilot™ steering
INTELLIAG 10 INCH COLOR TOUCH SCREEN
Planting 37
Tractor Electronic Control Unit (ECU)A tractor ECU is required when using an IntelliAg 10 inchterminal. It manages the power on the CAN BUS andaccessory sensor inputs connected to the tractor cab harness,such as ground speed.
Cab/Power Harness Diagram
I N T E L L I A G ™
467980850
46798013X
467980810S1
467980160
46798014X
467981200
TCOM 467982000
467983505 HARN. TCOM
467981100S1
PlanterThe IntelliAg™ planter/drill system (PDC) opens up theopportunity to use the planter for more than just an implementto put seeds in the ground. The system provides plantermonitoring of seeds being placed in soil by each row unit,including counting seeds planted per acre, inches betweenseeds, and average population. Plus, the IntelliAg controls theamount of seeds planted per acre. In addition, it features inputsfor 16 seed sensors along with auxiliary sensors such ashopper level, air pressure, and shaft RPM.
I N T E L L I A G ™
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38 Planting Planting 39
System Diagram Planter Control
Accessory ModuleAn accessory module is required for planters larger than16 rows. It’s capable of processing 18 seed sensorinputs for communication to control module.
WSMTII-PDC
ROW SHUTOFF MODULE (TRU COUNT)
4 independent control channels for:Row crop planter seeding (seeds/acre)Grain drill seeding (lbs./acre)Liquid spraying (gal./acre)Granular fertilizer (lbs./acre)
Planter monitor functionality (max. 196 rows)
Auto row shutoff controlUtilizes Tru Count Clutches (24 rows)
Monitor accessory implement sensors including 2 hopper level, 2 air pressure, 2 shaft RPM, 1 ground speed, 1 lift switch
Can be connected with ISO VTalready in tractor:
John Deere
Case IH
AGCO
BENEFITS AND
FEATURES
I N T E L L I A G ™
467980164
467980816S1DJ467980852
DJ46798013X
PWM Solenoid ValvesChannel 1-4 Control
Connect to next module harness or implement extension harness (Connect CAN terminator if this
is the last module on the CAN bus)
Application Rate Sensors x4Channel 1-4 Feedback
467981201
467980140
467751330S1 16 Row Tower Harness
Connect to next module harness or implement extension harness (Connect CAN terminator if this
is the last module on the CAN bus)
DJ467980201
Standard Dj SE StyleAir Tower Harness
Air Cart AccessorySensor Harness
CAN HitchExtensionHarness
Air Cart ControlModule Harness
4 ChannelControl Harness
(Optional lengths)
467981100S1
Liquid / NH3Servo Valves
Air Pressure SensorsSensors x 4
Fan Shaft RPMSensor
WSMT IIModuleAir CartControl
Hopper LevelSensors x 4
Air PressureSensor
HopperLevel
Sensor
ImplementLift
Sensor
RadarSpeedSensor
Fan/ShaftRPM
Sensor
WSMBModule
Seed Monitor
WSMBModuleHarnessCAN
Terminator
ImplementCAN
ExtensionHarness
From PreviousModule Harness
or ExtensionHarness
Connect to CabHarness
Air Seeder The IntelliAg™ air cart control system allows for full utilizationof a 1 to 4 bin air cart. The system monitors seed or fertilizertraveling through the air system to ensure the material isgetting to the soil and not being trapped in a hose. The systemuses a low-cost yet high-tech flow sensor that can detect aflow or blockage situation. A maximum of 216 delivery hosescan be monitored for this condition simultaneously. The air cartcontrol system also includes inputs for auxiliary sensors suchas hopper level, air pressure, and shaft RPM.
I N T E L L I A G ™
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40 Planting Planting 41
System Diagram Air Cart Monitoring and Control
Accessory Module An accessory module is required for processing 18 seed sensor inputs for communication to controlmodule. Maximum 216 rows of seed flow monitoring (12 modules).
WSMTII-ACC Seed Sensor Member Module
4 independent control channels for:Air cart seeding (lbs./acre)Grain drill seeding (lbs./acre)Liquid spraying (gal./acre)Granular fertilizer (lbs./acre)Anhydrous ammonia (lbs./acre)
Planter monitor functionality (max. 216 rows)
Monitor accessory implement sensors including 5 hopper level, 4 air pressure, 4 shaft RPM, 1 ground speed, 1 lift switch
Control of fertilizer in strip till application with air carts
Can be connected with ISO VTalready in tractor:
John Deere
Case IH
AGCO
BENEFITS AND
FEATURES
I N T E L L I A G ™I N T E L L I A G ™
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42 Planting Planting 43
AgGPS 252 Receiver with AgGPS 900 RadioMultiple options for GPS correctionsincluding WAAS, OmniSTAR, and RTK
AgGPS 900 radio (optional) provides +/-1 inch pass-to-pass, year-to-year accuracyusing RTK corrections
AgGPS NavController IIUsing data from the GPS receiverand internal sensors, the AgGPSNavController II sends preciseinstructions to the steeringcontrol system
T3™ technology continuallycorrects for roll, pitch, and yaw byusing state-of-the-art 6-axis solidstate inertial sensors to give youa true on-ground position
Plug and play into most guidance ready vehicles
GPS, GLONASS, and RTK Base StationUniquely combines a GPS receiver, RTK radio, and 10-hour battery into one small unit for quick setup
Automatically assigns a previously set point with Autobase™ technology
Rugged and weather proof
RTK GPS NetworksTrimble RTK networks currently cover more than 130 million acres ofNorth American farmland, so you mayhave a network covering your area. Anetwork consists of a number of fixedRTK base stations that independentlybroadcast RTK correction signals so the vehicle can obtain sub-inchaccuracy. Contact a local Trimblereseller to manage an RTK network in your area—RTK fees may apply fornetwork usage.
IntelliAg™—now available with Trimble AgGPS® AutoSteering
1 inch repeatability from plant to harvest—any field pattern
IntelliAg equipped with the Trimble AgGPS AutoSteeringguidance system extends your operating hours, so you can work when you need to and maximize the precision of your rows.
10 Inch Color Touch Screen Terminal 4 channels of variable rate control
Coverage maps with paint-overprescription maps
Prescription variable rate maps
GPS receiver with NEMA output
AgGPS AutoSense™ Steering Sensor Unique in-a-box steering sensor
Measures highly accurate wheelangle information on all terrain
Patent-pending technology
Obtains information without the useof moving parts or linkages
Continuously sends that information to the AgGPS NavController II
Control Valve Receives electrical signals from the AgGPS NavController II
Converts signals to precisehydraulic commands that the vehicle’s steering system uses to keep the vehicle on path
ENABLED
18
44.5
AutoSteering ScreenOperator view of AutoSteeringscreen on IntelliAg terminal
I N T E L L I A G ™I N T E L L I A G ™
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44 Planting Planting 45
Variable Rate ApplicationAfter loading selected prescription stored on the SD card, thevariable rate map will be displayed on the terminal. During theapplication of prescribed materials, an as covered map isdisplayed over the prescription map.
Note: Farm prescription software must be compatible withFODM applications.
Examples: Farm Works version 12, SGIS software, GTASoftware Suite, Map Shots, Ag Leader SMS
START AND STOP TASK
LOAD SELECTED TASK
.
AS COVERED
INTELLIAG 10 INCH COLOR TOUCH SCREEN
S E E D M A N A G E R ™ S E M O N I T O RS E E D M A N A G E R ™ S E M O N I T O R
The most advancedmonitoring for large operationsThe Seed Manager™ SE puts the powerof DICKEY-john’s state-of-the-art high-rate sensors to work for maximumperformance and precision monitoring.
Versatile and modular, it offers a variety ofoptions for monitoring seed and fertilizerflow on air carts, drills, and planters:
Population count for all rows
Population for the first row in each moduleand material flow for all other rows
Material flow for all rows
Plus, choose from 3 modules to build theSeed Manager SE that works for youroperation, and enjoy the flexibility of addingmodules later for up to 96-row monitoring.
Three available modulesMaterial flow with hopper level (12 rows with 2 hopper level inputs)
Material flow without hopper level (16 rows)
Air cart (2 fan speed, 3 shaft speed, 2 pressure, 2 hopper inputs)
Acre count
Population monitoring
Ground speed monitoring
Seed spacing monitoring
Seed count
RS485 communication modules
CUSTOMERS WHO BUY SEED MANAGER SE ALSO BUY THESECONVENIENT ACCESSORIES:Hopper level sensor—precise material level readings
Hall effect sensor—cost-effective shaft revolution monitoring
Air pressure sensor—hopper air pressure measurement
Implement lift switch—simple implement control
DID YOU SELECT YOURSeed sensor (page 50)
Ground speed sensor (page 54)
Wiring Diagram
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Row 1 Row 2 Row 3 Row 4 Row 5 Row 6 Row 7 Row 8 Row 9 Row 10 Row 11 Row 12 Row 13 Row 14 Row 15 Row 16
Row 1 Row 2 Row 3 Row 4 Row 5 Row 6 Row 7 Row 8 Row 9 Row 10 Row 11 Row 12
Row 1 Row 2 Row 3 Row 4 Row 5 Row 6 Row 7 Row 8 Row 9 Row 10 Row 11 Row 12
R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14
R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26
R27 R28 R29 R30 R31 R32 R33 R34 R35 R36
Hop 5 Fan 1 Shaft 1 Shaft 2 Press 1 Press 2Material flow
module 1
Material flowmodule 2
Material flowmodule 3
Air cart module
Hitch connectors
Seed Manager SE
P1 P2
RS485 out RS485 in
RS485 out RS485 in
Hop 1
RS485 in RS485 out
Hop 3 Hop 4
RS485 out RS485 in
Hop 2
Planting 4746 Planting
D M 1 0 0 D R I L L M O N I T O RD J A S M ™ I I A I R C A R T M O N I T O R
The mosteconomical drill monitoringFor cost-effective grain drill monitoringthat’s backed by DICKEY-john’s legend-ary durability and dependability, put theDM100 in your tractor.
The DM100 gives you the flexibility to monitor seed flow on up to 10 rowsand up to 5 hopper level sensors withincredible performance.
For unbeatable grain drill monitoring, pairthe DM100 with 1 hopper level sensor perhopper and 2 of DICKEY-john’s advancedseed sensors for each drill section.Choose our Recon Flow Sensor forprecision monitoring at a reasonable price.
Economy andaccuracy combinefor first-ratemonitoringWhen you want top-level monitoring atlow-level pricing, the DjASM™ II air cartmonitor delivers. It precisely monitors flowon large drills and seeders to help preventlost profit from unseeded strips.
Modular and customizable, the DjASM II iseasy to operate yet accurate, with 16 rowindicators per module and a 7-segmentdisplay. Add up to 8 modules and adjustthe minimum seeds per second alarm tofit your needs.
Blockage monitoring for up to 128 rows or120 rows and 8 hopper level sensors
Customizable seeds per second alarmpoint for 1 to 150 seeds per 2 seconds
Modular design can reduce harnessingand wiring costs
Advanced RS485 communication modulesreceive input from 16 sensors or 15 sensors and 1 hopper level sensor
Internal audible alarm
Five-step LED dimming for day or night use
Alarm recognition override
Odd and even row shutoff capability
CUSTOMERS WHO BUY DJASM II AIR CART MONITORS ALSO BUY THESECONVENIENT ACCESSORIES:Hopper level sensor—accurate material level readings
Implement lift switch—simple implement control
DID YOU SELECT YOURSeed sensor (page 50)
Flow sensor (page 22, 50)
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Air Pressure SensorMeasures air pressure in seed hopper
Hall Effect SensorMeasures rotational shaft speed andground speed
Available in threaded or smooth surfacesfor convenient mounting
12 volt sensor with square-wave signal output
Detects teeth of sprocket, magnets, lug nuts, etc.
Implement Lift SwitchEnables or disables implement function
Attaches to 3-point hitch or lift cylinder
Ties to planter monitors and control systems
Hopper Level SensorMounts inside planter, drill, or air cart
Alerts when seed or granular materialreaches low level
O T H E R S E N S O R SS E E D & F L O W S E N S O R S
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High-Rate Blockage SensorSuperior blockage detection
Easy to install
Detects all sizes of seeds, granularfertilizers, and pesticides
Use with air seeders and grain drills
Recon Flow SensorCost-effective blockage detection
Monitors seed and granular fertilizers and pesticides
Use with air carts and grain drills
High-Rate Seed SensorDelivers improved population counts
Detects small seeds like milo, beets, and cotton
Use with many planter brands
High-Rate Grain Drill SensorProven high-rate sensor technologypackaged for grain drills
Provides improved population counts
Detects small seeds like milo, beets, and cotton
Compatible with many grain drill brands
Planting 5150 Planting
F L O W M E T E R SF L O W M E T E R S
Flow MetersAvailable in poly or stainless steelto meet your spraying needs
1/2-2 in. poly flow meter assemblies include:
Flow meter body with turbine, axle, and bearings
Hall effect sensor with 3-pin weatherpack connector
Hose barbs for inlet and outlet
Viton O-rings
Coupling nuts
3-4 in. poly flow meter assemblies include:
Flow meter body with turbine, axle, and bearings
Hall effect sensor with 3-pin weatherpack connector
Flanges with Viton O-rings for inlet and outlet
Flat flanges (no O-rings)
Use the following information to help youchoose the right Flow Meter for yourequipment.
LIQUID FLOW RATE FORMULA
To calculate liquid flow rates (gpm) so youcan pick the correct Flow Meter for yourapplication, use the following formula:
Width x speed x application rate (gpa) x0.00202 = gpm
Example: 60 ft. x 15 mph x 20 gpa x0.00202 = 36.36 gpm
LIQUID FLOW METER SIZES
Flow Meter Flow Rate
1/2 in. 0.79-7.9 gpm
3/4 in. 1.85-18.5 gpm
1 in. 2.64-26.4 gpm
1 1/2 in. 9.25-92.5 gpm
2 in. 19.00-198 gpm
3 in. 39.6-396 gpm
4 in. 79.0-790 gpm
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4 in 1 AdapterConvenient multi-console operation
Radar signal adapter
Run 4 electronic consoles off of 1 RVS I or II
G R O U N D S P E E D S E N S I N GG R O U N D S P E E D S E N S I N G
Measuring groundspeed has neverbeen easier
Radar IIIWorld-class accuracy in a groundspeed sensor
The high-performance, top-of-the-lineunit is a streamlined, more compactversion of our best-selling Radar II model.
Weighs only 1 lb.
Compact size—4 x 3.4 x 3.1 inches
High-tech planar array for truest possiblevelocity measurement
Views ground surface for accurateground speed detection
Velocity errors of less than or equal to 1-3% after in-field calibration
Easy to install
Can be mounted to view forward orbackward from vehicle
Radar IIThe most accurate ground speedsensor
This radar ground speed sensor deliversthe truest velocity measurement atmounting heights over 6 feet.
Installs easily
Views actual ground surface for accuratespeed measurement
Can be mounted to look forward orbackward from vehicle
Velocity range 0.33-60 mph (0.53-96.6 km/h)
Mounts at 35±5˚ angle and at least 24 in.(610 mm) height from target surface(mounts anywhere from 2 to 8 ft. high)
Variety of factory output frequency settings available
Sleek design—4 x 4 x 12.25 in. (10 x 10 x 31.1 mm)
Weighs only 4.5 lbs. (2.05 kg)
Achieves velocity errors of ±1-3%through in-field calibration
Hall Effect SensorDurable, economical ground speedmeasurement
For cost-effective ground speed detection,choose the Hall Effect Sensor backed byDICKEY-john’s legendary reliability.
Low-cost ground speed measurement
Detects based on gear-tooth/sprocket/lug nut movement
Designed for rugged agricultureenvironment
Fast, simple installation
Ground S
peed S
ensing
Ground S
peed S
ensing
Ground Speed Sensing 5554 Ground Speed Sensing
G A C ® S E R I E S G R A I N A N A L Y S I S C O M P U T E R S
G A C ® S E R I E S G R A I N A N A L Y S I S C O M P U T E R S
Still America’schoice forconsistent testingPut the power of fast, fully automated graintesting to work for your business with GAC® Series grain analysis computers.
The GAC Series delivers accurate, reliablemoisture, temperature, and test weightresults quickly and consistently forapplications including cereals, oilseeds,grass seeds, vegetable seeds, and beans.Advanced technology in GAC units makesgrain testing easy—simply choose yourgrain; load the hopper, and press a buttonfor precise analysis.
Each unit comes with an availablecalibration library of more than 450different products, and all calibrations aretransferable between units. Units are easilyreprogrammed—users can change productdisplay labels and calibrations at any time.
The GAC Series also features:
Measurement through capacitance,conductance, and a weighing device
Testing for a moisture range of at least 5 to 45% (depending on grain calibration)
Automatic temperature compensation
Moisture repeatability of ±0.1% (depending on application)
Large LCD display (240 x 64 pixels)
Standard RS232 output
Power supply of 85-264 VAC, 48-62 Hz at 20 VA consumption
GAC2100 AgriEconomical accuracy
Grain testing results in 32 seconds
Stores 8 grain calibrations
GAC2100 GIProfessional-level precision testing
Grain testing results in 16 seconds
Stores 16 grain calibrations
GAC2100bThe federal standard
NTEP certified
Grain testing results in 16 seconds
Stores 64 product calibrations
User-definable quick keys for one-touchgrain testing
GAC500 XTElevator-quality testing on the farm
Grain testing results in 25 seconds
Semi-portable
Stores 16 grain calibrations
Turn on and select grain.
Fill hopper with grain.
Pull slide and strike of grain.
Measure grain and get moisture readout.
Moisture Testing
Moisture Testing
Moisture Testing 5756 Moisture Testing
I N S T A L A B ® 6 0 0 S E R I E S A N A L Y Z E RI N S T A L A B ® 6 0 0 S E R I E S A N A L Y Z E R
Model 660AIncludes filters in 6 commonwavelengths
Measures moisture, protein, starch, oil, and more
Model 610FGAIncludes 10 filters
Measures feed and grain properties
Model 610SBAIncludes 10 filters
Measures soybean, wheat, and corn properties
Meets FGIS requirements for moisture,protein, and oil
Model 610MCAIncludes 10 common filters for NIRapplications
Measures properties in food, feed, grain,meat, and dairy
Model 610A CustomIncludes 10 filters:
6 standard filters
4 customer-selected filters
Choose from more than 50 wavelengths
Allows dedicated calibration for specialproduct applications
Moisture Testing
PHOTO COURTESY OF GRAIN JOURNAL
Moisture Testing
The leader inprecision grainanalysisThe Instalab® 600 Series delivers themost consistent, accurate results you’llfind in fixed-filter testing.
Available with 4 to 10 filters, Instalab 600Series units are customizable for yourneeds—we preprogram each unit withuser-defined filters.
CHANGE FILTERS TO ADJUSTBANDWIDTH FOR ANY PROBE YOUNEED TO CONDUCT, INCLUDING:
protein
cellulose
sugar
ash
starch
oil and fat
alcohol
cotton
polyester
The Instalab 600 Series features:
Testing results delivered in 10 seconds
10 nm customer-replaceable filters
Rotating sample cups that reduceproblems from sample variation
Optigain® to adjust gain for low-reflectance samples
Comprehensive calibration supportpackage at no cost (lab fees excluded)
Product calibrations are available onrequest, and the Instalab 600 Series isdesigned for versatility and easyconfiguration in the field.
In addition to grain, the Instalab 600Series delivers high-performance analysisin applications including:
Textile manufacturing
Grain processing
Flour milling
Ethanol production
Feed processing
Meat processing
Moisture Testing 5958 Moisture Testing
M I N I G A C ® H A N D H E L DG R A I N A N A L Y S I S C O M P U T E R S
M I N I G A C ® H A N D H E L DG R A I N A N A L Y S I S C O M P U T E R S
The world’s mostaccurate handheldmoisture testerPut the industry’s choice for precisionmoisture testing in your hand. The mini GAC®
is the only handheld that tests both moistureand test weight of grain.
Based on federal standard moisture testingtechnology, it delivers “grain trade” accuracy.
The mini GAC is fast and easy touse—no cumbersome screw caps.
Both models come with a loader, 9 voltbattery, carrying case, and belt clip andoffer these features:
Moisture range 5-45% (depending on grain type)
0.2% moisture repeatability (depending on grain type)
Internal scale—no preweighing
More than 450 calibrations available
USB compatibility for calibration loading
Test grain hot or cold (32-122˚F)
Menu-driven operating system
Automatic temperature compensation
mini GAC plusAccurately tests both moisture and test weight
Stores up to 20 grain calibrations
mini GACPrecision moisture testing results
Stores up to 20 grain calibrations
Moisture Testing
Moisture Testing
Load
Fill
Strike
Press
Moisture Testing 6160 Moisture Testing
M 3 G ™ A N D M 2 0 P P O R T A B L E M O I S T U R E T E S T E R S
M 3 G ™ A N D M 2 0 P P O R T A B L E M O I S T U R E T E S T E R S
For the fastestgrain moisturetestingThe M3G™ and M20P put high-speed,repeatable moisture testing in your hands.These lightweight units let you take grainmoisture readings with a simple scoopfrom bins or hoppers.
Advanced DICKEY-john technology letsyou easily bias to match readings to localelevator tests and change grain types withthe push of a button. Both units store andaverage up to 10 individual samples.
M3GBasic moisture testing
Test up to 3 grains
Preprogrammed calibrations for:
Corn high (15-32%) and low (8-17%)
Soybeans (8-22%)
Wheat (8-20%)
Change grain calibrations with a simple download
±0.5 repeatability with normal stored grain
No cups or screw-on caps
Density compensation without weighingor compressing samples
Easy-to-read LCD display with grainlabels clearly listed
USB port for language changes andgrain calibration uploads
Compact and lightweight—only 1.6 lbs.
M20PVersatile moisture testing
Test up to 20 grains
Download preprogrammed calibrations to suit your needs (for Europe unlessotherwise indicated):
Corn high and low (U.S.)
Corn high
Soybeans (U.S.)
Wheat (U.S. and Europe)
Barley (six and two row)
Sunflowers
Peas
Rice
Durum
Tritical
Rye
English ray grass
Horsebean
Dactyle
Rapeseed
Oats
Lupine
Milho Alta and Baixa (Portugal)
Milo (U.S.)
Soja (Portugal)
Trigo (Portugal)
±0.5 repeatability with normal stored grain
No cups or screw-on caps
Density compensation without weighingor compressing samples
Easy-to-read LCD display with grainlabels clearly listed
USB port for language changes andgrain calibration uploads
Compact and lightweight—only 1.6 lbs.
Moisture Testing
Moisture Testing
Moisture Testing 6362 Moisture Testing
H A Y M O I S T U R E T E S T E R SH A Y M O I S T U R E T E S T E R S
Hay producers’most essentialinstrumentsKnow when to bale and how to store withour precision Hay Moisture Testers. Theseportable units quickly and accuratelymeasure moisture levels in hay bales,while baling and in windrows.
Easy to use, our Hay Moisture Testersmeasure moisture from 6 to 40% on hay.
Multiple attachments areavailable for added flexibilityand functionality.
Each has built-in batteryand calibration checksand a temperature-stablemicrocontroller circuit.Hay Moisture Testersare available withdurable storage cases.
Dj FX-2000-PKGS1Hay baler monitor
Includes baler monitor, hay handle, 10 inch probe, short pin prod, balersensor, power supply harness, andcarrying case
Measures continuously during baling
Works with most baler brands
In continuous mode
Takes 2 readings every second
Displays average and highest of 8 accumulated readings
Updates readings every 4 seconds
Backlit display
In portable mode
Averages up to 100 accumulated readings
Displays average and highest of accumulated readings
Dj FX-2000-1986S1Hay baler monitor with sensor
Includes in-cab baler monitor and baler sensor
Measures continuously during baling
Works with most baler brands
In continuous mode
Takes 2 readings every second
Displays average and highest of 8 accumulated readings
Updates readings every 4 seconds
Backlit display
In portable mode
Averages up to 100 accumulated readings
Displays average and highest of accumulated readings
Moisture Testing
Moisture Testing
CUSTOMERS WHO BUY HAY MOISTURE TESTERS ALSO BUY THESE CONVENIENT ACCESSORIES:Short-pin prod—windrow testingHandle—high-density or larger bale testing10-inch handle prod—standard and high-density bale testing18-inch handle prod—large square or round bale testing36-inch handle prod—larger square or round bale testing
DID YOU SELECT YOUR10-inch prod (page 68)Baler sensor (page 68)
Carrying case (page 69)
Dj F-2000-1235S1Hay moisture tester with probe
Includes 10 inch probe
Takes readings in bales and windrows
Averages up to 100 accumulated readings
Displays average and highest ofaccumulated readings
Digital readout
Dj F-2000-PKGS1Hay moisture tester package
Includes hay handle, 10 inch probe, shortpin prod, and carrying case
Takes readings in bales and windrows
Averages up to 100 accumulated readings
Displays average and highest ofaccumulated readings
Digital readout
Moisture Testing 6564 Moisture Testing
C O T T O N M O I S T U R E T E S T E R SC O T T O N M O I S T U R E T E S T E R S
The most reliablecotton moistureanalysisGet the precise moisture readings you need to maximize your lint cotton and seed cotton production with the Dj C-2000-PKGS1 Cotton Moisture Tester.
This easy-to-use, portable meter deliversfast, accurate results.
Uses resistance technology recognizedas world standard for moisture testing
4-16% moisture range on lint cotton
6-20% moisture range on seed cotton
Averages up to 100 accumulatedreadings
Built-in battery and calibration checks
Digital readout
Proven microcontroller circuit
Durable hard-sided case included
Moisture Testing
Moisture Testing
CUSTOMERS WHO BUY COTTON MOISTURE TESTERS ALSO BUY THESE CONVENIENT ACCESSORIES:Handle—high-density or larger cotton module testing36-inch T-handle—cotton module testing10-inch handle prod—cotton module testing18-inch handle prod—large cotton module testing36-inch handle prod—larger cotton module testingCotton ball cup—cotton ball testingBaled fiber probe—baled cotton fiber testingCone & skein fiber probe—baled cotton cone and skein fiber testing
DID YOU SELECT YOUR10-inch prod (page 68)
Carrying case (page 69)
Moisture Testing 6766 Moisture Testing
H A Y & C O T T O N M O I S T U R E T E S T E RA C C E S S O R I E S
H A Y & C O T T O N M O I S T U R E T E S T E RA C C E S S O R I E S
Cotton Ball CupFor testing cotton balls
Attaches directly to connector on top of Dj C-2000-PKGS1 CottonMoisture Tester
10-Inch Handle ProdFor testing standard and high-densityhay bales
Requires Handle
18-Inch Handle ProdFor testing large square or round hay bales
Requires Handle
36-Inch Handle ProdFor testing large square or round hay bales or cotton modules
Requires Handle
Carrying CaseFits all Hay and Cotton Moisture Testercomponents
Will not hold Baler Sensor or 18-Inch and 36-Inch Handle Prods
Baled Fiber ProbeFor testing baled cotton fibers
Mounts to connector on top of Dj C-2000-PKGS1 Cotton Moisture Tester
Cone & Skein Fiber ProbeFor testing baled cotton cones and skein fibers
Mounts to connector on top of Dj C-2000-PKGS1 Cotton Moisture Tester
10-Inch ProdFor testing standard hay bales
Attaches directly to connector on top ofHay Moisture Testers
Short-Pin ProdFor testing hay in windrows
Requires Handle
Baler SensorFor continuous monitoring during hay baling
Comes with 30 ft. cable to run frombaler chamber sensor to meter in cab
Recommended for use with Dj FX-2000PKGS1 and Dj FX-2000-1986S1 Hay Moisture Testers
Also available with 40 ft. cable for larger balers
Split Baler SensorFor continuous monitoring during hay baling
For Freeman bales
HandleMounts to connector on top of Hay andCotton Moisture Testers
Recommended when testing high-densityor larger hay bales and cotton modules tominimize stress on meter case
36-Inch T-HandleMounts to connector on top of Dj C-2000-PKGS1 Cotton Moisture Tester
Recommended when testing cottonmodules to minimize stress on meter case
Moisture Testing
Moisture Testing
Moisture Testing 6968 Moisture Testing
S O I L C O M P A C T I O N T E S T E RS O I L C O M P A C T I O N T E S T E R
The simplest wayto measure soilcompactionMaximize your yields and work to decreaseyour costs with the economical, easy-to-use DICKEY-john Soil Compaction Tester.
This easy-to-use tool quantifies soilcompaction so you can develop a targetedplan for optimum yields and cost-effectiveproduction. (Heavily compacted soil caninhibit root growth and reduce yields.)
Abnormal rootdevelopment
Roots cannotpenetrate
Moisture is trappedabove and below
Disc depth
Plowing depth
Plow pan
Subsoiling depth
100 lbs.(uncompacted)
400 lbs.(compacted)
75 lbs.(uncompacted)
3 in.
6 in.
9 in.
12 in.
15 in.
COMPACTION AND ROOT DEVELOPMENT
0-200 lbs...............................................................................good
200-300 lbs. ..........................................................................fair
300-500 lbs. ........................................................................poor
To measure compaction in your fields,simply push the tester into the ground atvarious locations to determine problemareas and pressure increases and decreases.
The Soil Compaction Tester gauge gives youreadings of pressure required to penetrateyour soil in pounds per square inch.
Easy-to-read, color-coded, stainless-steel dial
Liquid-filled gauge that reduces shock
Depth marks at 3, 6, 9, 12, 15, and 18 in.
Rugged, molded housing and handle
Soil C
ompaction Testing
Soil C
ompaction Testing
Soil Compaction Testing 7170 Soil Compaction Testing
D I A G N O S T I C E Q U I P M E N TD I A G N O S T I C E Q U I P M E N T
Advanced solutionsfor accurateelectronics testingMake sure your equipment is fullyfunctional before you get in the field withDICKEY-john’s selection of high-qualitytesting equipment.
Seed SimulatorTest your planter monitors
Simulates seed sensor and radar groundspeed signals on planters up to 36 rows
Replicates 1- or all-row failure
Reproduces 2 seeding rates for bothcorn and soybeans
Cables available for PM300/400,PM3000/1000, Seed Manager™ SE, and DjASM™ II
Sensor Tester 90Check your planter sensors
Accurately verifies sensor operation
Easy to operate
Battery operated—no power source required
Vehicle Ground Speed Simulator 200Verify ground speed controller operation
Simulates speed signal input from Radar II and III ground speed sensors
Ensures cabling and console areaccepting input
Simple to operate
Application Rate Sensor TesterAssess sensor function
Easy to operate
Plug sensor into tester and rotate shaft
Battery powered
Sounds intermittent alarm to indicate operation
Diagnostics
Diagnostics
Diagnostics 7372 Diagnostics
I N D E XI N D E X
Index
Index
Index 7574 Index
10 Inch Color Touch Screen, page 1100,,1188,, 2200,, 3366,, 4422,, 4444
10-Inch Handle Prod, page 669910-Inch Prod, page 668818-Inch Handle Prod, page 669936-Inch Handle Prod, page 669936-Inch T-Handle, page 66884 gpm proportional hydraulic flow control
valves, page 22994 in 1 Adapter, page 55558 gpm proportional hydraulic flow control
valves, page 2299Accessories, anhydrous control, page 2244Accessories, cotton moisture tester,
page 6688,, 6699Accessories, hay moisture tester,
page 6688,, 6699Accessories, IntelliAg™, page 1100--2211,,
3366--4455Accessories, planter monitor,
page 3388,, 5500--5522 Actuators, valve, page 2288Adapter, 4 in 1, page 5555Adapter brackets, page 2288AgGPS® 252 Receiver with AgGPS 900
Radio, page 1199,, 4433AgGPS AutoSense™ Steering Sensor,
page 1188,, 4422AgGPS NavController II, 1199,, 4433Air cart control modules, page 4400Air cart monitors, page 4400,, 4488Air cart/planter/grain drill monitors,
page 3322--3344,, 3388--4411,, 4466--4499Air pressure sensors, page 2222,, 5511All in One Hydraulic Motor & Valve
Assembly, HD 4180, page 2299
Analyzers, page 5566--6611Anhydrous control accessories,
page 2244,, 2255Anhydrous kits, page 2244Application controllers, page 44--2211Application monitors, page 44--2211Application rate sensors, page 2222Application Rate Sensor Tester, page 7722Application sensors, page 2222,, 2233Baled Fiber Probe, page 6699Baler sensors, page 6688Base station, page 1199,, 4433 Blockage sensor, page 5500Boom Controller, page 2244Boom output module, page 1144,, 1166Boom shutoff module, page 1144,, 1166Boom shutoff valves, page 2288C-2000 Cotton Moisture Tester, page 6666Carrying Case, page 6699Case, hay & cotton moisture testers,
page 6699CCS100 application controller, page 66CMS100 application monitor, page 77Color touch screens, page 1100,, 1188,, 2200,,
3366,, 4422,, 4444Cone & Skein Fiber Probe, page 6699Continental Magnum Equalizer™ NH3
Heat Exchanger System/Kit, page 2244Control systems, page 44,, 55Control valves, page 1188,, 2266--2299,, 4422Controllers, material application,
page 44--2211Cotton Ball Cup, page 6699Cotton moisture tester accessories,
page 6688,, 6699
Cotton moisture testers, page 6666Cup, cotton ball, page 6699Diagnostic equipment, page 7722Dj C-2000-PKGS1 Cotton Moisture
Tester, page 6666Dj F-2000-1235S1 Hay Moisture Tester,
page 6655Dj F-2000-PKGS1 Hay Moisture Tester,
page 6655Dj FX-2000-1986S1 Hay Moisture
Tester, page 6644Dj FX-2000-PKGS1 Hay Moisture
Tester, page 6644DjASM™ II air cart monitor, page 4488DM100 drill monitor, page 4499Drill monitors, page 4499F-2000 Hay Moisture Tester, page 6655Flow control valves, liquid, page 2266--2288Flow control valves, hydraulic, page 2299Flow meters, liquid, page 3300,, 5522Flow meters, poly, page 3300,, 5522Flow meters, stainless steel, page 3300,, 5522Flow sensors, page 2222,, 2233,, 5500,, 5511FX-2000 Hay Moisture Tester, page 6644GAC® grain analysis computers,
page 5566,, 5577,, 6600GAC, mini, page 6600GAC, mini plus, page 6600GAC2100 Agri, page 5577GAC2100 GI, page 5577GAC2100b, page 5577GAC500 XT, page 5577GPS, GLONASS, and RTK Base Station,
page 1199,, 4433Grain analysis computers,
page 5566,, 5577,, 6600
Grain analyzers, page 5566--6611Grain drill sensors, page 5500Grain drill/planter control modules,
page 3388--4422Grain drill/planter/air cart monitors,
page 3322--3344,, 3388--4411,, 4466--4499Ground speed sensor testers, page 7722Ground speed sensors, page 5544,, 5555Hall effect sensors, page 2233,, 5511,, 5555Handheld grain analysis computers,
page 6600Handheld moisture testers, page 6600--6666Handles, page 6688Handle prods, page 6699Hay moisture tester accessories,
page 6688,, 6699Hay moisture testers, page 6644,, 6655HD 4180 All in One Hydraulic Motor &
Valve Assembly, page 2299High-Rate Blockage Sensor, page 5500High-Rate Grain Drill Sensor, page 5500High-Rate Seed Sensor, page 5500Hopper Level Sensor, page 2233,, 5511Hydraulic control valves, page 2299Hydraulic motor & valve assembly,
page 2299Implement Lift Switch, page 2233,, 5511Instalab 600 Series analyzer, page 5588Instalab 610A Custom, page 5599Instalab 610FGA, page 5599Instalab 610MCA, page 5599Instalab 610SBA, page 5599Instalab 660A, page 5599IntelliAg™, page 88,, 3344IntelliAg accessories, page 1100--2211,, 3366--4455IntelliAg with AgGPS® AutoSteering,
page 1188,, 1199,, 4422,, 4433Land Manager™ control system, page 55Land Manager II control system, page 55Land Manager SE control system,
page 55Liquid flow control valves, page 2266--2288Liquid flow meters, page 3300,, 5522Liquid pressure sensors, page 2222M20P portable moisture tester, page 6622M3G™ portable moisture tester, page 6622Material application, page 44--3311Material application accessories,
page 2222--3311Material application controllers, page 44--2211
Material application monitors, page 44--2211Material application sensors, page 2222,, 2233Meters, flow, page 3300,, 5522mini GAC® handheld grain analysis
computer, page 6600mini GAC plus handheld grain analysis
computer, page 6600Modules, air cart control, page 4400Modules, planter/grain drill control,
page 3388Moisture testers, page 5566--6666Moisture testers, handheld,
page 6600--6666Moisture testing, page 5566--6699Monitors, IntelliAg, page 88--2211,, 3344--4455Monitors, material application, page 44--2211Monitors, planter/grain drill/air cart,
page 3322--3344,, 3388--4411,, 4466--4499NH3 kits, page 2244Planter monitor accessories,
page 3388,, 5500--5522Planter monitor testers, page 7722Planter monitors, page 3322--3344,, 3388,, 3399Planter sensor testers, page 7722Planter/grain drill control modules,
page 3388--4422Planter/grain drill/air cart monitors,
page 3322--3344,, 3388--4411,, 4466--4499Planting, page 3322--5533PM Series planter monitors, page 3322,, 3333PM100, page 3322PM100E, page 3322PM200, page 3322PM200E, page 3322PM300, page 3333PM400, page 3333PM500, page 3333PM600, page 3333Poly flow meters, page 3300,, 5522Portable moisture testers,
page 6600--6666Pressure sensors, page 2222,, 5511Probes, baled fiber, page 6699Probes, cone & skein, page 6699Prods, 10 inch, page 6688Prods, 10 inch handle, page 6699Prods, 18 inch handle, page 6699Prods, 36 inch handle, page 6699Prods, handle, page 6699Prods, short pin, page 6688
Proportional hydraulic flow control valves,page 2299
Radar II, page 5544Radar III, page 5544Receiver, page 1199,, 4433Recon Flow Sensor, page 5500Seed Manager™ SE monitor,
page 4466,, 4477Seed sensors, page 5500Seed Simulator, page 7722Sensor Tester 90, page 7722Sensors, air pressure, page 2222,, 5511Sensors, application rate, page 2222Sensors, baler, page 6688Sensors, blockage, page 5500Sensors, diagnostic equipment, page 7722Sensors, flow, page 2222,, 5500Sensors, grain drill, page 5500Sensors, ground speed, page 5544,, 5555Sensors, hall effect, page 2233,, 5511,, 5555Sensors, hopper level, page 2233,, 5511Sensors, liquid pressure, page 2222Sensors, material application, page 2222,, 2233Sensors, other, page 5511Sensors, seed, page 5500Sensors, split baler, page 6688Sensors, steering, page 1188,, 4422Sensors, testing equipment, page 7722Servo hydraulic flow control valves,
page 2299Short-Pin Prod, page 6688Soil compaction testers, page 7700Split Baler Sensor, page 6688Steering sensor, page 1188,, 4422Switches, implement lift, page 2233,, 5511T-Handle, 36 inch, page 6688Testers, application rate sensor, page 7722Testers, ground speed sensor, page 7722Testers, moisture, page 5566--6666Testers, planter monitor, page 7722Testers, planter sensor, page 7722Testers, soil compaction, page 7700Tractor ECU, page 1111,, 3377Valve actuators, page 2288Valves, control, page 1188,, 2266--2299,, 4422Variable Rate Application, page 2200,, 4444Vehicle Ground Speed Simulator 200,
page 7722