5011 -Test Separator

VOL No III OFFSHORE DESIGN SECTION MUMBAI REGION

FUNCTIONAL

SPECIFICATION FOR SKID MOUNTED TEST

SEPERATOR

REV No. 1

SPEC No.5011

FORMAT NO : ODS/SOF/004

WELL PLATFORM PROJECT

SHEET No. 1 of 1

FUNCTIONAL

SPECIFICATION

FOR

SKID MOUNTED TEST SEPERATOR

OIL AND NATURAL GAS CORPORATION LTD.

INDIA

25 1

ISSUED AS

PREPARED BY

REVISED BY

APPROVED BY

TOTAL PAGE

DATE REV No.


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SHEET No. 2 of 2

C O N T E N T S

1.0 SCOPE

2.0 APPLICABLE CODES, STANDARDS AND REGULATIONS.

3.0 FUNCTIONAL DESCRIPTION

4.0 QUALITY ASSURANCE

5.0 DOCUMENTATION

6.0 HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS

APPENDIX-A: SCOPE OF SUPPLY

APPENDIX-B: DATA SHEETS

APPENDIX-C: CODES, STANDARDS AND REGULATIONS

APPENDIX-D: EQUIPMENT DRAWING

APPENDIX-E: OPERATIONS AND MAINTENANCE

PHILOSOPHY

APPENDIX F: SUPPLIER DATA REQUIREMENTS


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1.0 SCOPE

The Test Separator shall be used for production testing of individual wells. This

specification defines the minimum functional requirements for design,

manufacture, testing and supply of a horizontal 2 (two) phase skid mounted Test

Separator Package for installation and operation on an offshore platform in the

Mumbai High Offshore oil field off the west coast of India.

The scope of supply shall be as set out in Appendix-A. The Supplier shall draw

upon his existing, pre-engineered or standard designs to satisfy the functional

requirements described below and in the data sheets in Appendix-B.

The Supplier shall submit full technical details of his standard equipment which

meets the requirements detailed herein.

2.0 APPLICABLE CODES, STANDARDS AND REGULATIONS As a minimum, all equipment supplied as part of this package shall be designed,

manufactured and delivered in accordance with the relevant sections of the

National/International Codes, Standards and Regulations listed in Appendix-C.

Equivalent alternatives may be offered. However, these should be identified.

3.0 FUNCTIONAL DESCRIPTION

3.1 PACKAGE LIMITS The test separator package shall be delivered in the minimum economic number

of assemblies. Each assembly shall be complete, tested and pre-commissioned

in accordance with the requirements in the bid document, taking due account of

preservation and transport requirements. The package limit shall be regarded as

including all elements for which the purchaser will provide inlet or offtake


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connections or support points. The Purchaser shall indicate the package

envelope and interface points in the bid document and no changes shall be made

unless by mutual agreement.

3.2 OPERATING CONDITIONS The supplier is responsible for ensuring that all equipment and components

provided are suitable for the operating conditions stated, and for the listed

utilities. Where the Suppliers standard or preferred design option does not

meet the operating conditions, the Supplier shall give details of the technical

changes and commercial impact of complying with the stated conditions.

3.3 TECHNICAL INTEGRITY The Supplier is responsible for the technical integrity of the package including

design; materials; manufacture; assembly; testing; performance; and specified

engineering services. All these activities are to be carried out in accordance

with the scope of supply; the functional specification; data and interface

information supplied by the Purchaser.

3.4 DESIGN AVAILABILITY/RELIABILITY The design life and the overall availability/reliability of the whole package shall

be demonstrated by the Supplier.

3.5 ACCEPTANCE CRITERIA The final acceptance criteria for the package shall be in accordance with the

applicable codes, standards and regulations in Appendix-C, together with

additional requirements noted on the data sheets and elsewhere in the bid

document.

3.6 OPERATING & MAINTENANCE PHILOSOPHY The operating and maintenance philosophy is as set out in Appendix-E.


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Full details of the operating design life of all major components, which will be

subject to planned maintenance/replacement during the life of the package, shall

be provided.

All package components which require regular monitoring or maintenance shall

be easily accessible by operations personnel.

The package shall be designed such that all maintenance can be carried out with

the minimum of special facilities. Maintenance space requirements shall be

kept to the minimum. The supplier shall work closely with the purchaser to

ensure that the most effective lay out for maintenance is achieved around the

package.

4.0 QUALITY ASSURANCE:

The Supplier and his sub-suppliers, shall operate a quality system satisfying the

applicable provisions of BS 5750/ISO 9000 (series), latest edition, or agreed

equivalent standard, commensurate with the goods and services provided. The

Supplier shall provide a detailed quality assurance plan with the bid.

The Purchaser reserves the right to carry out quality and technical review at both

the Suppliers and Sub-suppliers Works.

5.0 DOCUMENTATION: 5.1 DOCUMENTS REQUIRED WITH PROPOSAL

Supplier catalogues, data sheets, drawings detailing package envelope, weight

and other interface data, Technical Specification, Quality Plan, Manufacturing


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and Delivery Schedule, Reliability/Availability data, comments/ deviations/

exceptions, recommended spares list and other relevant data as per the

Data/Documents list in Appendix-F, to facilitate the Purchaser in evaluating

the equipment selection.

5.2 DOCUMENTS REQUIRED AFTER ORDER PLACEMENT

Data/Documents shall be furnished for Purchasers Review/Approval as

outlined in the Data/Documents list in Appendix-F.

As-built drawing, Inspection and Test Reports, Operation and Maintenance

Manual and other relevant documents as covered in the Data/Documents list

in Appendix-F shall be submitted as a part of Equipment Data Book.

6.0 HEALTH, SAFETY AND ENVIRONMENTAL

REQUIREMENTS:

The Supplier shall be responsible for ensuring that the goods and services

supplied meet all the applicable regulations on health, safety and environmental

issues.


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SHEET No. 7 of 7

APPENDIX-A (SHEET 1 OF 10)

SCOPE OF SUPPLY:

The Supplier shall supply test separator as per the attached data sheet and Process Design Criteria Section 3.2.1.11.2 described hereinafter to make a complete and operable unit. Test separator shall include but not be limited to the following.

Skid mounted Test separator complete with boot (if applicable) and internals,

saddle supports, applicable nozzles and openings with appropriately rated flanges as per data sheet, instruments & controls, control valves, connecting piping, tubing with valves, electrical components and structural platforms/ladders, as required for operation, maintenance and/or replacement of necessary items including instruments and control, power actuated valves, flow meters , shut down panel, PSVs, nozzles.

All inlet and outlet piping shall terminate at skid edges with appropriately rated flanges.

All pneumatic instrument connections required for shutdown shall be tubed to a

central bulk-head near skid boundary, which is available for hook up to an off skid shut down panel to be supplied by others.

All instrument connections required for remote monitoring and control shall be

wired to a central junction box near skid boundary, which is available for connection to an off skid central control panel to be supplied by others.

All electrical devices shall meet the requirements for the area classification in which they are installed. All controls shall operate in fail-safe mode.


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Material and Construction: Carbon Steel plates and Carbon steel plates cladded with Incoloy 825 used for

the construction of pressure vessel shall meet the following requirements :

a. Steel used shall be made by a low sulphur and low phosphorous refining process in an electric furnace with double deslagging or in the basic Oxygen during molten stage with fine grain practice and shall conform to SA 516 Gr. 60 or as per data sheet attached.

b. In case vessel is required for sour services (see attached data sheet)

additional requirements of NACE MR-01-75 and piping specification clause be met. Thorough thickness tests shall meet ASTM-A-770 for procedure.

c. Plates of thickness 12.7 mm and above shall be Ultrasonic tested as per

ASTM A-578. Acceptance level shall be as per level-II. d. Plates shall be supplied in normalized condition and free from any

injurious defects. No repair welding is permissible. e. Cladded plates shall have the cladding of minimum 3 mm thick.

Cladded plates shall be as per SA 265 SA 20. Following tests/requirements shall be done in accordance with SA-265.

i. Shear Test : Min shear strength of cladding and base metal shall

be 14 kg/mm. ii. The alloy steel surface shall be blast cleaned after heat treatment

to No. 1 finish as specified in ASTM A-480. Repair of cladding by welding is not allowed.

iii. After heat treatment, each plate shall be 100% ultrasonically

tested in accordance with ASTM A-578.


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SHEET No. 9 of 9

APPENDIX-A

(SHEET 3 OF 10) f. Carbon steel boiler quality plates above 50 mm in thickness shall also

meet following requirements : i. Charpy V notch test as per the supplementary requirement S-5

of Specification SA-20. - Test temperature : Minus 26C

- Acceptance criteria : As per table 16 of SA 20 specification

- Orientation of Test bar : Transverse to the direction of

rolling. ii. Vacuum Treatment method for steel as per supplementary

requirements S-1 of Specification SA-20. iii. Bend test as per supplementary requirements of S-14 of

Specification SA-20. g. Test Separator shall be provided with glass flake filled vinyl ester lining

on internal surfaces, if specified in the data sheet.

All forgings shall meet the requirements of codes, specifications as listed above and shall be ultrasonically tested.

Thinning, machining and scaling allowances shall be added to minimum design

thickness while ordering material. Hubbed forging (weld neck flanges) shall have hubbed portion formed by

forging process. Weld neck flanges only shall be used. All nozzles shall be self reinforced type, for vessels, where shell thickness is 50

mm or above.

Nozzle flange face finish on equipment shall be as per applicable piping class in Specification 2004 and as described below:


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a. Pipe for nozzles and other pressure parts shall be seamless and in

accordance with Sa 106 Gr. B for CS vessels (except as in clause 4.2.4 above).

b. For cladded vessels, internal surface of nozzles above 4 NB and flange

faces shall be prepared by weld deposit of material compatible with clad material followed by machining. Machined thickness of weld deposit shall not be less than 3 mm. Nozzles 4 NB size and below, clad construction shall be using carbon steel nozzle with alloy sleeve and weld deposit on flange face. Solid alloy nozzles are not permitted.

c. Nozzles 4 NB and below where it may not be possible to provide glass

flake filled Vinyl ester lining on inside surface as per the data sheet, shall be provided with sleeve and weld deposit on flange faces.

Solid alloy nozzles are not permitted.

Bolts and nuts shall be as per the applicable piping class in Spec. No. FS 2004.

Gaskets used for flanged joints on Process Vessel shall be as per applicable

Piping Class in Spec. No. FS 2004 and gaskets used in Hydro testing shall not

be reused.

All internal parts of test separator shall be of INCOLOY 825 (or as per data

sheet attached) and shall preferable be removable type.

Fabrication

Test Separator fabricator shall furnish track record and past experience of

having designed and fabricated similar equipment. Fabrication procedure for

sour service shall be as per NACE MR-01-75 latest edition.


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SHEET No. 11 of 11

APPENDIX-A

(SHEET 5 OF 10)

Completed process vessel/equipment shall be stress relieved after all welding

has been completed.

Circumferential and Longitudinal seams and all pressure retaining butt welds of

Vessel are to be 100% radiographed before PWHT.

Shell/ Head to nozzle weld joints shall be Ultrasonically examined after PWHT.

Heads shall be ultrasonically examined after forming.

Production Test Coupons shall be provided. Test coupons shall under go same

heat cycle as parent material. This requirement is applicable for hot formed

dished ends and hot formed shells, if any.

Skid

The test separator skid shall be designed and built to ensure that all the

equipment alongwith accessories, panel and piping are mounted suitable for

convenient operation.


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APPENDIX-A

(SHEET 6 OF 10)

Piping

The selection, fabrication and installation of piping work shall meet be in

accordance with the piping specification attached elsewhere in the bid

document.

Electrical

Electrical equipment and materials shall be in accordance with the international

codes and standards.

All equipment selected for hazardous area shall be certified by BASEEFA, UL

or equivalent international testing agency for the service and area in which it is

to be used.

Instrumentation

The selection and installation of instrumentation works shall meet the minimum

requirements defined in the instrument data sheets and attached General

Specification No. 3001.

The Controls/indications which are required to be connected to Companys

remote Control room shall be terminated in a junction box (with terminal strip)

suitably located at the edge of the skid.


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SHEET No. 13 of 13

APPENDIX-A

(SHEET 7 OF 10)

The main instrument air/gas supply line and tubing to individual instruments as

well as the valves, fittings etc. in these lines shall be SS-316 material.

Vendor shall provide adequate space on the skid for installing test separator shut

down panel with the required clearance for maintenance. The panel shall have

rear doors.

Instruments shown as being outside scope of supply, vendor shall provide the

first block valve as per relevant piping specifications.

Insulation

Vessel, piping and other items shall be insulated for personal protection as

required in accordance with General Specification No. 2006 for Insulation.

PROTECTIVE COATING

All carbon steel surfaces of test separator, piping, supports and structural steel

skid shall be coated in accordance with the attached General Specification No.

2005.

INSPECTION AND TESTING

Supplier shall carryout various tests as per applicable codes/standards. Test

certificates shall be submitted for Companys approval.


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SHEET No. 14 of 14

APPENDIX-A

(SHEET 8 OF 10)

Company / its authorized representative or certifying agency shall have access

to inspect the equipment at any stage during manufacture. During inspection,

material certificates, shop test data, certificates for bought out components and

other relevant information shall be furnished so as to ascertain that the

specifications and quality is complied with.

Any or all the tests including hydro-test shall be at Companys option carried

out by its authorised representative or certifying agency. Supplier shall give

minimum 15 days prior intimation regarding testing schedules.

Performance Test

A performance test of the system shall be conducted within One (1) year from

initial on-stream data. If the system has been in operation for a period of more

than Ninety (90) days, and the Supplier believes that certain equipment require

maintenance prior to the performance test, such maintenance shall be performed

by the Company. This shall not be interpreted so as to relieve the Supplier from

his responsibilities for modifications or replacement of equipment elements in

accordance with the warranted guarantees.

Performance test duration shall be 24 hours of continuous run at design

conditions and performance requirements specified in attached data sheets.

Results of the performance test evaluation, including test samples and

operational data alongwith necessary engineering calculation shall be used to

determine if the system meets guarantee requirements as specified in attached

data sheet.


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SHEET No. 15 of 15

APPENDIX-A

SHEET 9 OF 10

The Supplier shall supply or otherwise arrange for all apparatus required for

performance test.

Vessel, piping shall be hydrostatically tested to pressure indicated in General

Specifications. The hydrostatic test shall be held for 4 hours minimum. The

Supplier shall be responsible for providing adequate protection for equipment

that might be damaged during test. Pressure welds after hydrostatic testing shall

be DP/MP tested.

WARRANTY

The Supplier shall have final and total responsibility for the design and

mechanical performance of all equipment supplied under this functional

specification. The Supplier shall warrant the equipment furnished by him and

the performance of the said equipment in accordance with this specification and

the attached General Specification No. 1050.

SPARES

The Supplier shall recommend and provide spare parts needed for start-up and

commissioning. In addition, the Supplier shall also furnish a separate itemized

priced list of recommended spares for one (1) year normal operation and

maintenance. Recommended spares should take into account related factors of

equipment reliability, effect of equipment downtime upon production or safety,

cost of parts, and availability of equipment service facilities.


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SHEET No. 16 of 16

APPENDIX-A

(SHEET 10 OF 10)

All spare parts furnished by the Supplier should be wrapped and packaged so

that they will be preserved in original as new condition under the normal

conditions of storage to be anticipated in India, and shall be properly tagged

and coded so that later identification as to intended equipment usage will be

facilitated. They shall be packaged separately clearly ,marked as Spare Parts

and shipped at the same time as the equipment. Packing lists shall be furnished

so that the parts can be handled without uncrating, if desired.

TOOLS

The Supplier shall provide two sets of special tools, if required, for operation

and maintenance of the furnished equipment.

PACKING AND TRANSPORT

The offered equipment along with their accessories shall be shipped packed in

wooden crates. These shall be wrapped with polythene sheets, before being

placed in the crates to prevent damage to finish. Crates shall have skid bottom

for handling. However, all instruments and controls which are likely to be

damaged during transit shall be shipped loose in polythene packs and identified

separately.


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SHEET No. 17 of 17

APPENDIX-B (SHEET 1 OF 3 )

DATA SHEET FOR SKID-MOUNTED TEST SEPARATOR

1.0 OPERATING CONDITION AND DATA 1.1 Equipment Type : Horizontal Two-phase Test

Separator 1.2 Equipment Tag No(s). : V-340. 1.3 No. required : One (1) No. Each for Nine(09) well Platforms. 1.4 Process Data Sheet : Attached at Sheet 19 of 25 . 1.5 Reference P & ID No. : 7031-OD-1014 Typical 1.6 Area Classification The Test Separator shall be designed for outdoor location on an offshore platform

with site conditions as detailed in the Spec. No. 5006 attached elsewhere in the bid document. The equipment will be located within Class - 1 Group - D temperature Class - T3, Division -2, hazardous area classified as per API-RP-500B.

1.7 Utilities Available Instrument Gas : 10.6 kg/cmg (Max.) 8.0 kg/ cmg (Normal) 5.5 kg/ cmg (Min.) Electric Power : 24 Volts-DC 1.8 Special Requirements 1.8.1 Material of construction for shell head shall be SA 516 Grade 60 only. Complete

separator vessel shall be post weld heat treated as a service requirement.


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SHEET No. 18 of 18

APPENDIX-B (SHEET 2 OF 3)

1.8.2 All skid piping shall conform to material class mentioned in line legend as per P

&ID. 1.8.3 a. Test separator vessel shall be internally glass filled Vinyl ester lined vessel. b. The flange faces of vessel which is glass flake lined as above, shall however

be provided with INCONEL-625 weld deposit subsequently machined to required gasket face.

c. Nozzles 4 NB and below shall be provided with sleeve of INCOLOY 825

where it may not be possible to provide glass flake Vinyl ester lining on inside surfaces.

1.8.4 The test separator shall be provided with the following internals as a minimum : a. Inlet Deflector baffle b. Vane type mist extractor c. Wave breaker baffle d. Vortex breaker on liquid outlet e. Weir plate f. Sand Pan/Sand jet assembly g. Liquid/Liquid coalescer pack or any other special internals if required by

vendor to meet stipulated performance guarantee. 1.8.5 Requirements of NACE MR-01-75 for sour service C.S. materials are applicable for

vessel and for skid piping of test separator package also. 1.8.6 For glass flake filled Vinyl ester lining, Rigidon limited UK or equivalent is

recommended. 1.8.7 The test separator shall be ASME code stamped.


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SHEET No. 19 of 19

PROCESS DATA SHEET FOR SKID MOUNTED TEST SEPARATOR (APPENDIX B, SHEET 3 OF 3) ITEM CASE NO. SERVICE TEST SEPARATOR TYPE HORIZONTAL WITHOUT BOOT ARRANGEMENT PROCESS DATA FLUID HANDLED WELL FLUID OPERATING PRESSURE, KG/CM2 G 15 - 21 OPERATING TEMPERATURE, C 40 - 93 DESIGN PRESSURE, KG/CM2 G 47 DOES VESSEL REQUIRE VACUUM DESIGN NO DESIGN TEMPERATURE, C 104 MECHANICAL DATA MATERIAL OF CONSTRUCTION SHELL CS NACE LINER NOTE 3 CORROSION ALLOWANCE 3 MM INSULATION TYPE IS INSULATION THICKNESS 40 MM IS INLET BAFFLE DEFLECTOR REQUIRED YES VESSEL SUBJECTED TO STEAM OUT CONDITIONS NO IF YES, SPECIFY STEAM TEMP, C. STEAM PRESSURE, KG/CM2 G VORTEX BREAKER REQUIRED YES IF YES, SPECIFY. YES, DEMISTER REQUIREMENT YES. IF YES, GIVE REFERENCE DATA SHEET NO. SEE NOTE 4 VESSEL TO BE DESIGNED FOR NACE CODE REQUIREMENT

YES

NOZZLES AND CONNECTIONS FOR VESSEL DRAWING REFER SKETCH

PIPING SPEC. TO BE CONSIDERED FOR NOZZLES B1 N MARK NUMBER SIZE (INCHES) SERVICE F 1 - FEED B 1 BOTTOM OUTLET LIQUID T 1 TOP OUTLET GAS H HAND HOLE D 3 DRAIN V VENT UC UTILITY CONNECTION LS 4 LEVEL SWITCH LG 2 2 INCH LEVEL GAUGE LT 2 2 INCH LEVEL TRANSMITTER PG PRESSURE GAUGE PT PRESSURE TRANSMITTER TE TEMPERATURE ELEMENT SV 2 SAFETY VALVE M 1 18 INCH MAN HOLE SJ 1 2 INCH SAND JETTING CONNECTION TI 1 2 INCH TEMP. INDICATOR PS 1 2 INCH PRESSURE INSTRUMENT STAND PIPE.

NOTES: 1. DESIGN CODE : ASME SECTION VIII DIV 1 2. ALL DIMENSIONS ARE IN MM. 3. TEST SEPARATOR SHALL BE INTERNALLY LINED UP WITH GLASS FLAKED FILLED VINYLESTER 4. VANE TYPE MIST ELIMINATOR SHALL BE INSTALLED , WIRE MESH TYPE MIST ELIMINATOR IS NOT ACCEPTABLE. 5. ALL INTERNAL PARTS SHALL BE SS-316L 6. TEST SEPARATOR SHALL BE EMPTIED AFTER EACH OPERATION. 7. ALSO REFER TO THE PROCESS DESIGN CRITERIA ( CLAUSE 3.2.1.12.2 OF BID DOCUMENT), FOR WELL FLUID

COMPOSITION AND PROPERTIES (ANNEX. III


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APPENDIX-C

CODES, STANDARDS AND REGULATIONS The latest editions, as of the enquiry date, of the following codes, standards and regulations are generally applicable and are to be used by Suppliers in their package designs where In-house standards have either been developed or are based on recognized National, International or Industry standards, may be offered as an alternative, provided adequate detail is contained within the Technical Specification referred to in Para 5.1 of the Functional Specification. ASME Section VIII : Boiler and Pressure Vessel Code.\ Division I API-RP-14C : Recommended practice for analysis, design, installation and testing of Basic Surface Safety Systems on offshore platforms. NACE (MR-01-75) : National Association of Corrosion Engineers Sulfide Stress Cracking Resistant Metallic Materials for oil field equipment.

NEMA : National Electrical Manufacturers Association. NEC : National Electric Code. API-RP-2A : Planning, Designing and Constructing Fixed Offshore Platforms. API-RP-12J : API Specification for oil and gas separators. GENERAL SPECIFICATIONS Spec. No. 1050 : General Specification Definition. Spec. No. FS 2004 : Piping Specification Spec. No. 5006 : Site Conditions and Climate Spec. No. 3001 : Design and Installation of Instruments and Controls. Spec. No. 2006 : Insulation.

Spec. No. 2005 : Protective Coating Spec No. 6002 : Structural Steel Work in Equipment Package and Building module.


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SHEET No. 21 of 21

APPENDIX D SKETCH OF VESSEL

DIMENSION X BY SUPPLIER


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APPENDIX-E

OPERATIONS AND MAINTENANCE PHILOSOPHY Operating Conditions - Black start requirement: YES - Local/Remote Control: LOCAL - Remote Telemetry Requirements: YES. - Manned or unmanned facility: MANNED - Emergency Shut down sequence of events (on skid, external signal) : SKID AND OFFSKID. - Hazardous area classification requirements: AS PER API RP 500B - Local/integrated fire and gas detection.: YES ON PLATFORM - Fire Protection/extinguishing philosophy: DCP and WATER SPRAY. - Foundation/fixing Philosophy: WELDED Maintenance Considerations - Target Maintenance Costs: LOW - Redundancy of Auxiliary Equipment: YES - Routine Maintenance Schedule: ONCE IN SIX MONTHS - Type of Maintenance Programme (contract, spares, pooling etc.):SPARES - Equipment Life: SAME AS PLATFROM LIFE. - Equipment Service/Criticality: CRITICAL. - Painting Philosophy: ONCE IN FIVE YEARS


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SHEET No. 23 of 23

APPENDIX-F

(SHEET 1 OF 3)

SPECIAL NOTES ON SUPPLIER DATA REQUIREMENT

FOR SUPPLIER TO COMPLY

1. Supplier to comply with the data requirements listed herein. Minimum (4) sets of

dossier shall be included for purchaser/consultants.

2. The Supplier shall be held accountable for furnishing all data/drawings in proper

form and quantity in accordance with these requirements. The Supplier shall also

be accountable for the documentation required from his Sub-Suppliers.

3. Each Supplier data items requested above must be identified by the Purchase

Order Number and equipment tag number located on the cover sheet or first page

of said item and in the case of engineering drawings, on each and every drawing.

4. Any additional data/drawings required as a result of issuing supplements to a

purchase order or during detailed engineering shall be furnished by Supplier and

handled in the same manner as the original order.

5. All drawings and literatures shall be in the English language and in the Metric

Measurement System.

6. The reproducible drawings, 279 x 432 mm (11 x 17) size and full size are to be

as such quality that Clear Legible prints can be made with Osalid type

reproduction facilities.


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SHEET No. 24 of 24

APPENDIX-F

(SHEET 2 OF 3)

DATA/DOCUMENTS TO BE FURNISHED BY SUPPLIER

S.No Description With Proposal After Order Placement

For For With Company Company Equipment Evaluation Approval / Data Review Book

1 2 3 4 5

1. Filled in data sheets (if applicable) X - - 2. Process calculations including X X - vessel sizing, selection and sizing of internals, sizing of nozzles, etc. 3. Mechanical Design Calculations of Vessel, X X - piping, internals, nozzles, saddle supports, skid, platform, radder etc. 4. Outline drawing X X X (Plan and elevation) of skid with process vessel vessel and weight of skid 5. Assembly drawing of process vessel - X X (with material specs.) showing details of welds, nozzles and accessories 6. GA Drawing and Layout of piping - X X 7. GA Drawing of structural components - X X 8. Specification of all bought out components - X X 9. Utility requirements X X X 10. Welding Procedure and qualification records - * -


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SHEET No. 25 of 25

APPENDIX-F (SHEET 3 OF 3)

1 2 3 4 5 11. Material Test Certificates - * - 12. Radiographic Test Reports - * - 13. a. Information for bought out components X X X viz., size, make, model no., installation and operating instructions etc. for all including instruments, controls, valves, etc. b. Information on Glass flake filled X X X Vinyl ester lining viz., Manufacturer, grade, physical properties, suitability for sour service and track record, procedure for application testing etc. 14. Heat treatment charts annealing diagram, - * - stress relief charts (as applicable). 15. Inspection Certificates - * X Hydrostatic Test reports & Code Test Certificates. 16. Inspection/Test report of package - * X equipment. 17. One year spares X - - 18. Installation, operation and - -X and maintenance instructions 19. Deviation List X - - 20. Reference list of Previous X - - installations 22. Spare part catalogue - - X X = Data Required

* = Requirement at Inspection Stage

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