5000Q Series CONTROL SYSTEM FOR THEZONE 2 …files.pepperl-fuchs.com/.../doct/tdoctb0p8__eng.pdf ·...

6000 Series Termination Board and Wire Harness Installation: 6000-ISB-01 and 6000-CBLA-ISB-*

ASSEMBLY INSTRUCTIONS

PROCESS AUTOMATION

6000-ISB Installation - Assembly Instructions

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Contents

1. Preface .......................................................................................................................... 3

2. Safety ............................................................................................................................. 3

3. Features of the 6000-ISB system ................................................................................ 6

4. Model number for the 6000 wire harness .................................................................. 7

5. Model number for the 6000 I.S. termination board.................................................... 8

6. Part identification for the 6000-ISB system ............................................................... 8

7. Connection of the wire harness to the I.S. termination board ............................... 13


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1. PrefaceThe new I.S. termination board and wire harness provide the customer using the 6000 component kit series with a user-friendly way to connect all the field devices (user interface, vent, temperature hub, solenoid valve, and inputs) to the EPCU mounted in the Ex d housing. The terminal board is connected to the EPCU through the wire harness. The 6000-ISB is mounted inside the customer-pressurized enclosure or another enclosure. Standard lengths of the wire harness cable are 0.3, 1, or 2 meters. Custom lengths are available upon request with a price adder. This system requires the customer to install the wire harness fitting into the 6000 Ex d enclosure and wire to the I.S. termination connector on the EPCU. The color-coded wires are easy to see and the instructions provide clear directions for connection. The customer can cut the cable to specific lengths.

The 6000-ISB-01 and 6000-CBLA-ISB-* is purchased separately from the 6000 Series component kit and provides a simple way to terminate components.

2. SafetyValidity

The chapter “Safety” is valid as instruction manual.

Specific processes and instructions in this document require special precautions to guarantee the safety of the operating personnel.

Target Group / Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the system operator.

Mounting, installation, commissioning, operation, maintenance and disassembly of any devices may only be carried out by trained, qualified personnel. The instruction manual must be read and understood.

Reference to Further Documentation

Laws, standards, or directives applicable to the intended use must be observed. In relation to hazardous areas, Directive 1999/92/EC must be observed.

Laws, standards, or directives applicable to the intended use must be observed.

The corresponding data sheets, declarations of conformity, EC-type-examination certificates, certificates and Control Drawings if applicable (see data sheet) are an integral part of this document. You can find this information under www.pepperl-fuchs.com.

Due to constant revisions, documentation is subject to permanent change. Please refer only to the most up-to-date version, which can be found under www.pepperl-fuchs.com.

Intended Use

The devices are only approved for appropriate and intended use. Ignoring these instructions will void any warranty and absolve the manufacturer from any liability.

The device must only be operated in the ambient temperature range specified.

The device must only be operated at the relative humidity (non-condensing) specified.

The device must only be operated in the ambient temperature range and at the relative humidity (non-condensing) specified.

If the device replaces a predecessor device, the documentation for the verification of intrinsic safety must be adjusted.


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Mounting/Installation

Prior to mounting, installation, and commissioning of the device you should make yourself familiar with the device and carefully read the instruction manual.

The device must not be installed at locations where corrosive vapors may be present.

Do not install damaged or polluted devices.

The devices may be installed in a corrosive location acc. to ISA-S71.04-1985, severity level G3.

Only use accessories specified by the manufacturer.

• In order to ensure protection against electric shock, observe the following instructions: Keep sufficient separation distance between conductors, terminals, housing, and environment.

• Insulate conductors, terminals, and housing from the environment.

Installation Note on Cable Glands

Use only one wire per opening.

Installation Notes on Cables and Wires

Disconnect the device before you plug or unplug the terminals.

The insulation stripping length must be considered.

The tightening torque for the screws of the terminal must be considered.

If you use stranded wires, crimp on wire end ferrules.

The cabling must not be strained and an adequate strain relief must be provided.

Never pull the cable. A wire could become loose from the terminal and protection against contact can no longer be ensured. Always pull the terminal plug.

Product Related

Prevent any electrostatic charge that could result in electrostatic discharge while installing or operating the device.

Install the device in locations with a low risk of mechanical danger according to IEC/EN 60079-0 only.

For intrinsically safe circuits, the dielectric strength of the insulation against other intrinsically safe circuits and against the shield must be at least 500 V according to IEC/EN 60079-14.

Type of Protection

The device must be disconnected from the power supply prior to installation and maintenance. The power supply may be activated only after all the circuits required for operation have been fully assembled and connected.

Disconnect the device, before you plug or unplug the terminals.

Housings and Surrounding Enclosures

The surrounding enclosures must have a declaration of conformity according to 94/9/EC.

The surrounding enclosures must have an EC-type-examination certificate according to 94/9/EC.

If additional surrounding enclosures are needed for installation in hazardous areas, the following points must be considered/evaluated:


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• Degree of protection according to IEC/EN 60529

• Light resistance according to IEC/EN 60079-0

• Impact strength according to IEC/EN 60079-0

• Chemical resistance according to IEC/EN 60079-0

• Heat resistance according to IEC/EN 60079-0

• Electrostatics according to IEC/EN 60079-0

If additional surrounding enclosures are required, the following points must be considered/evaluated during installation:

• Degree of protection according to IEC/EN 60529

• Light resistance according to IEC/EN 60079-0

• Impact strength according to IEC/EN 60079-0

• Chemical resistance according to IEC/EN 60079-0

• Heat resistance according to IEC/EN 60079-0

• Electrostatics according to IEC/EN 60079-0

The housing must be mounted in a way that all housing outlets, e. g., cable glands, breather, and drainage plugs face downwards.

The surrounding enclosure must be mounted in a way that all housing outlets, e. g., cable glands, breather, and drainage plugs face downwards.

The housing must not be opened when the device is connected to the supply voltage.

The surrounding enclosure must not be opened when the device is connected to the supply voltage.

Degree of Protection (IP code)

To ensure the IP degree of protection:

• All seals must be undamaged and correctly fitted

• All screws of the housing and its cover must be tightened with the appropriate torque

• Only cable of the appropriate size must be used in the cable glands

• All cable glands must be tightened with the appropriate torque

• All empty cable glands must be sealed with sealing plugs

IP54

The devices must be installed and operated only in surrounding enclosures that

• comply with the requirements for surrounding enclosures according to IEC/EN 60079-0

• are rated with the degree of protection IP54 according to IEC/EN 60529

Alternatively, it is permitted to install and operate the devices in a monitored environment that ensures a pollution degree 2 according to IEC/EN 60664-1.

The device must be mounted with at least a degree of protection of IP54 according to EC/EN 60529.

Within environments with non-conducting dust, the device must be mounted with at least a degree of protection of IP54, according to IEC/EN 60529..


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Operation, Maintenance, Repair

Prior to using the device, you should make yourself familiar with the device and carefully read the instruction manual.

Do not use damaged or polluted devices.

If there is a defect, the product must always be replaced with an original device.

If there is a defect, the product must be returned to the manufacturer Pepperl+Fuchs.

Delivery, Transport, Disposal

Check the packaging and contents for damage.

Check if you have received every item and if the items received are the ones you ordered.

Keep the original packaging. Always store and transport the device in the original packaging.

Store the device in a clean and dry environment. The permitted ambient conditions (see data sheet) must be considered.

Disposing of devices, packaging material, and possibly contained batteries must be in compliance with the applicable laws and guidelines of the respective country.

3. Features of the 6000-ISB system• Interface for field connection back to the EPCU. Field connections are the user

interface, the manifold, EPV-6000 vent, temperature hub, and any inputs.

• Easy to mount inside the pressurized enclosure using the DIN rail mounted hardware provided with the termination board. If mounted outside the pressurized enclosure, a suitable IP or NEMA type enclosure is required, minimum IP54.

• Easy termination of the wires back to the EPCU and termination board.

• Includes a wire harness with the explosion-proof, Ex d fitting for connection to the EPCU enclosure.

• Customer can cut the cable to the length they need.

6000-ISB-01


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6000-CBLA-ISB-*

The I.S. termination board has open terminals and must be mounted in an enclosure. For a hazardous gas atmosphere, the enclosure can be the customer’s pressurized enclosure, or another enclosure rated IP54 or greater.

The I.S. termination board is not certified to be mounted in a hazardous dust atmosphere and has to be either outside the hazardous area or mounted in an enclosure rated for the dust area. The pressurized enclosure does not meet this requirement because before cleaning out and pressurizing the pressurized enclosure, power to the I.S. termination board is required for the system to work. Contact Pepperl+Fuchs for dust-proof enclosures.

4. Model number for the 6000 wire harness-+

6 0 0 0 – C B L A - I S B - 0 3 0

Length of Cable030 0.3 meter100 1 meter200 2 meterxxx Customer defined

ISB Intrinsically safe termination board

CBLA Intrinsically safe cable harness

Type code/model number

Connection

I.S. Termination board connectorEPCU I.S. connector

BKBK I.S.PWR 1I.S.PWR 1

OROR I.S.PWR 2I.S.PWR 2

GNGN I.S.PWR 3I.S.PWR 3

WTWT GNDGND

RD/WTRD/WT In GNDIn GND

BK/WTBK/WT In 1In 1

BL/WTBL/WT In 2In 2

GN/WTGN/WT In 3In 3

OR/BKOR/BK In 4In 4

BLBL Com BCom B

RDRD Com ACom A

WT/BKWT/BK Val +Val +

RD/BKRD/BK Val -Val -


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5. Model number for the 6000 I.S. termination board-+

6 0 0 0 – I S B – 0 1

ISB Intrinsically safe termination board

Type code/model number

Board Connection

Temp.Hub

Inputs 1-4

Vent 1UIC

Wireharness

connection

Vent 2

Manifoldvalve

6. Part identification for the 6000-ISB system6000-CBLA-ISB-*

1 2 3

1. EPCU side

2. Seal fitting

3. I.S. termination board side


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6000-ISB-01

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2

3

1. Field device connection

2. DIN rail mountable

3. Wire harness connection

I.S. wire tag - included with 6000-CBLA harness

The 6000-UIB-* is no longer available.


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Termination of the wire harness to the the 6000 EPCU

Wire harness comes with a set length and can be cut on the end for the I.S. termination board. The end for the termination board has wire ferrules for convenience and is not required if the wire is shortened.

1 2


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Connection to the EPCU

EPCU terminal connector to wire harness:


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Wires pushed below thread of Ex d box:


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7. Connection of the wire harness to the I.S. termination board

If the Ex d box is located outside the enclosure, run cable using appropriately rated cable gland (IP54 minimum) through the enclosure.

I.S. termination board connector to wire harness


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Intrinsically safe wire tags are provided. Put these tags on the cables to identify the wiring as I.S.


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Subject to modifications • © 2010 PEPPERL+FUCHS, INC. • Printed in USA • Part No. 514733 • Drawing No. TDOCT-B0P8_ENG

www.pepperl-fuchs.com

PROCESS AUTOMATION – PROTECTING YOUR PROCESS

Worldwide/German Headquarters Pepperl+Fuchs GmbH Mannheim · GermanyTel. +49 621 776 2222E-Mail: [email protected]

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For over a half century, Pepperl+Fuchs has provided new concepts for the world of process automation. Our company sets standards in quality and innovative technology. We develop, produce and distribute electronic interface modules, Human-Machine Interfaces and hazardous location protection equipment on a global scale, meeting the most demand-ing needs of industry. Resulting from our world-wide presence and our high flexibility in production and customer service, we are able to offer complete individual solutions – wherever and whenever you need us. We are the recognized experts in our technologies – Pepperl+Fuchs has earned a strong reputation by supplying the world’s largest process industry companies with the broadest line of proven components for a diverse range of applications.

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