Project feasibility report technology ）5 Ton/H Crude Palm Oil Project ）

Henan HuaTai Food&oil Machinery Engineering Co.,LtdAdd:HuaXian County industy Cluster Area (Website) ： http://www.oilmachineworld.com Tel: 0086 371 86236366 Fax: 0086 371 86236366

汽车衡FFB

斜果平台Truck load

杀酵站conveyor 脱果机

Friut&empht bunch

空果串储站

empht bunch transfor

果子提升机Friut 果子

捣碎罐输送 conveyor

Digest &steam

压榨机 (presser)

油饼 oil&cake

作为肥料 燃料 纤维使用Used fibre fertilizer

饼Cake

毛油经沉淀过滤立式澄油罐

污油 sluge oil

三相卧螺离心机

decander

污水 Effluent

油

清油罐Pure Oil

Tank

清油离心机

油干燥器 oil drier 500T 油罐 tank

发油棚油泵 oil pump

纤维沙克龙 锅炉(boiler)

Nut 果核核破碎机

Ripple Mill

一 二级风选系统1&2stPneumatic

仁洗涤系统 kernel Claybath

kernel

壳仓shell BIN

壳 shell

仁烘干仓 kernel silo

湿仁 wet kernel 仁储仓

kernel bin

输送transfor

输送机

汽轮发电机 蒸汽

steam

Crude Palm Oil (CPO) production process

油沙克龙 sand cyclone

清油离心泵centrifuge

Pump

Weight brige Loading ramp Steriliser

conveyor

Thresher Drum

Friut elevator

Digester

Fibre cycloneTrubin

CRUDE FITTERClarifier Tank

Oil loading shed

精炼 分提 成品罐

包装(pack)

成品库

脂肪酸 (fatty acid

)

皂粉(SOAT

POWDER)

包装(PACK)

皂粉成品

库

仁储仓(KERNEL

SILO)榨油 精炼 成品罐

仁饼库(PCK SILO)

(Palm oil refining and fractionation & palm kernel squeezing refining process diagram)

毛油储罐

Crude oil storage tank

refine

fractionation finished

product tank

End product storeroom

finished product tank

PRESSING

Soap powder finished-parts storage

refine

2.1Technological characteristics a. This section includes the processes of receiving section of raw

material, leaven-removal, fruit separating, digesting pressing, palm kernel recycling, etc.

b. Current international advanced and mature technology c. Use imported equipment for the main equipment such as centrifuge

and screw press to guarantee the separation efficiency and quality of products.

d. Continuous production to reduce labor intensity and cost of production

2.2Scale and raw material 2.2.1Scale 960t/d palm cluster; 365 days’ production full year; 350 ， 000t/y palm

fruits. 2.2.2Raw material Main indicators of palm fruit: Water content 25≤ ％ Impurity content ≤1.0 ％ Oil content 22 ％

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Main Technological index

Product schemeWater content of crude oil ≤0.1-0.2 ％Impurity content of crude oil ≤0.2 ％Water content of palm kernel ≤ 8 ％Husk content of palm kernel ≤2.0 ％2.4 Main technical-economic indicators2.4.1Installed capacity 200.4kW2.4.2 Power consumption 19.4kWh/per ton of material2.4.3 Steam consumption 488kg/per ton of material2.4.4 Water consumption 320kg/per ton of material

Main Technological index

No.Details Scope

Remarks

1 Production facilities 6600t/y palm fruit oil  

1 Receiving section of raw material

30000t palm bunch  

2 Leaven-removal section

30,000t palm bunch  

3 Fruit separating section

30,000t palm bunch  

4 Fruit oil pressing section

16,000t palm fruit and 6600t oil

 

5 Kernel recycling section

1200t kernel  

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1. 5T/H FFB TO CPO Factory Overview

(Palm oil factory efficiency calculation ) Palm oil is now one of the world's largest edible vegetable oil.

Palm plantation of low cost, low palm oil prices, thus has a strong competitiveness in the world oil market. Oil palm tree planting to harvest the 30 months later, the economic benefit for 25 years. Good palm tree (example: TENERA) for each fruit weight in 10 kg - 50 kg, each fruit clusters of fruit can reach about 2000 grains. Each fruit contains pulp and nuts, pulp of palm oil content is 49%, the nuts of the palm kernel oil content is 50%.

5 t/H of palm oil and economic benefit analysis

5T/H ((Palm oil factory efficiency calculation )) If palm fruit is enough, a 60 t/H factory to calculate the

output value of one day ( According to 20 hours a day working hours ） ●5T/H(FFB)×20H=100T(FFB)/D (FFB consume every day ) ●100T(FFB)×22%=22T(CPO)/D (Palm oil output every day) （ oil extraction rate

22% ） ●100T(FFB)×2%=2T(CPKO)/D (Daily output of palm kernel oil) （ oil extraction rate

2% ）

5t/H of palm oil and economic benefit analysis

According to the current palm oil and palm kernel oil price accounting daily output: (with reference to the market price)

(Palm oil (CPO) according to the market price was) ： $800.0/t

Palm kernel oil (CPKO) according to the market price was $2000.0 / t

According to the 300 days one year Calculated on a year 5 t/H factory benefits: 22T(CPO)/D×300(D)=6600T/y 6600T/Y×$800.0/t=$5280000.0/Y(Palm oil output each year)

2T(CPKO)/D×300(D)=600.0T/Y (Annual production of palm kernel

oil ） 600.0T/Y×$2,000.0/t=$1200000.0/Y （ Palm kernel oil output each

year) $5280000/Y+$1200000.0/Y=$6480000.0 The cost of the resources in the process of production because of

the different production, consumption level, and here do not calculate.

5 t/H of palm oil and economic benefit analysis

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Main Section Description

Loading ramp ： As palm fruit unloading, cleaning, storage platforms, all hydraulic segmented discharge.

Threshing (threshing): strong vibrations through the fruit from fruit bunches separated.

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Digesting ： Stir the fruit while cooking again Pressing : The pulp stone separation obtained CPO and stone, press machine adopts the double screw helix Continuous discharge and Hydraulic, greatly improving production efficiency.

Pressing station

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Main Section Description

Sterilization Station

Sterilization： The use of high temperatures to cook soft fruit bunches and sterilization (145 degrees,90-120 minutes), easy to separate fruit bunches fruit, soft fruit, increasing the humidity of the fruit, it is easy to take the oil but also to make verification easier separation of the core-shell, preventing enzymatic decomposition, to avoid elevated levels of free fatty acids.

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Clarification: The oil and the sludge taken out separately (by 90% pure oil) is taken out of the oil containing 45% -55% of the water, sludge and other things.Purification: oil purification process - improving pureDrying: Continuous Vaccum Drier with the oil out of the water, the water can be reduced to 0.1%.

Clarification Station

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NUT & KERNELDepericarper (splitter): Through floating dry processing the fruit core and fibers separated. Fiber and other lighter stuff was blown appearanceCrushing (Crusher): stone cracked open grain separation kernel and shell. In Hydrocyclone, the use of kernel and core-shell particle proportion to their separation.