5 S House Keeping Principles
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Transcript of 5 S House Keeping Principles
The 5S Principles
MAPLE LEAF CEMENT FACTORY LTD
• SEIRI Organisation/Sort out
• SEITON Orderliness/Systemize
• SEISO The Cleaning/Shining
• SEIKETSU Standardize
• SHITSUKE Sustain/Discipline
5 S Mottos
MAPLE LEAF CEMENT FACTORY LTD
5S begins with removing excess
One goal, one passion 5S
Everyday is 5S day
Think Different, Think Clean
5 S Evolution…..
MAPLE LEAF CEMENT FACTORY LTD
Thirty years ago researchers started studying the secret of success of Japanese manufacturing companies 5S turned out to be the most impressive "secret“
The factories were so well organized that abnormal situations were readily apparent.
Equipments were so clean and well maintained that any problem such as a loose bolt or leaking oil could be easily seen.
This passion of cleanliness and orderliness became a hallmark of Japanese organizations.
Famous Quote
MAPLE LEAF CEMENT FACTORY LTD
We are what we repeatedly do; excellence, then, is not an act but a habit.Aristotle
Creating Five S Culture
MAPLE LEAF CEMENT FACTORY LTD
Focusing on the Five S(The mindset)
MAPLE LEAF CEMENT FACTORY LTD
Disorder Workplace
MAPLE LEAF CEMENT FACTORY LTD
Some 5S Examples
MAPLE LEAF CEMENT FACTORY LTD
Before 5SAfter 5S - Cleaned, organized and drawers labeled (less time and frustration hunting)
See the difference?
MAPLE LEAF CEMENT FACTORY LTD
The Bad and the Ugly Life Without 5S
MAPLE LEAF CEMENT FACTORY LTD
The Good… Well Organized
MAPLE LEAF CEMENT FACTORY LTD
Better Housekeeping
MAPLE LEAF CEMENT FACTORY LTD
Housekeeping Everyone’s Job
MAPLE LEAF CEMENT FACTORY LTD
Prevention from Accidents / Loss
MAPLE LEAF CEMENT FACTORY LTD
Promotes Safety Consciousness
MAPLE LEAF CEMENT FACTORY LTD
5 S upholds Lean Manufacturing
MAPLE LEAF CEMENT FACTORY LTD
It’s a mindset & commitment to achieve a totally waste-free operation that’s focused on your customer’s success… achieved by simplifying and continuously improving all processes
1. ORGANISATION (SEIRI)
MAPLE LEAF CEMENT FACTORY LTD
• Decide what you need
• Remove unnecessary clutter
• All tools, gauges, materials, classified and then stored
• Remove items which are broken, unusable or only occasionally used
1. ORGANISATION
MAPLE LEAF CEMENT FACTORY LTD
PRIORITY FREQUENCY OF USE
HOW TO USE
Low • Less than once per year
• Once per year
• Discard, if necessary.• Store away from the workplace (Archives)
Avg. • Once per month• Once per week
• Store together but a little far away. (Shelf, Cabinet & Racks)
High • Once Per Day • Locate at the workplace or nearest (Table Side Rack)
2. ORDERLINESS (SEITON)
MAPLE LEAF CEMENT FACTORY LTD
• Once you have eliminated all the unneeded items
• Now turn to the left over items
• Organise layout of tools and equipment
• Designated locations
• Use tapes and labels
• Ensure everything is available as it is needed and at the “point of use”
3. SEISO (CLEAN/SHINE)
MAPLE LEAF CEMENT FACTORY LTD
• Create a spotless workplace
• Identify and eliminate causes of dirt.
• Sweep, dust, polish and paint
• Divide areas into zones
• Define responsibilities for cleaning
• Tools and equipment must be owned by an individual
• Focus on removing the need to clean
4. SEIKETSU (STANDARDISE)
MAPLE LEAF CEMENT FACTORY LTD
• Generate a maintenance system for the first three to develop;
1. Procedures2. Schedules & 3. Practices
• Continue to assess the use and disposal of items
• Regularly use checklists for measuring housekeeping
• Keep it clean
5. SHITSUKE (SUSTAIN / DISCIPLINE)
MAPLE LEAF CEMENT FACTORY LTD
• Means of developing courtesy & good habits
• Driving force behind all 5S
• Make it a way of life
• Part of health and safety
• Involve the whole workforce
Benefits of 5 S
MAPLE LEAF CEMENT FACTORY LTD
In order to achieve high levels of• Quality• Health & Safety• Consistency• Housekeeping • Standardization &• Productivity We all must adhere to the 5s principles.
WHAT YOU HAVE COME ACROSS IN THE END
MAPLE LEAF CEMENT FACTORY LTD
Followings can be harnessed from the 5S• Neat & Clean Workplace• Smooth Working• Safety Increases• Quality & Productivity Improves• Wastage Decrease• Increased Employees Motivation• Workstations become spacious
MAPLE LEAF CEMENT FACTORY LTD
Your valued suggestions are
highly encouraged…
Thank you for your Attention!