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Kaowool Pumpables

Datasheet Code US: 5-14-1011 MSDS Code US: 210

www.morganthermalceramics.com

06:2011 Page 1 of 2

2009 Morgan Thermal Ceramics, a business within the Morgan Ceramics Division of The Morgan Crucible Company plc

Product DescriptionKaowool Pumpables are water-based, pliable, putty-like

materials composed of high temperature ceramic fibers,

organic polymers, inorganic binders, and other proprietary

ingredients. They are supplied premixed and ready to install

from straight-sided 5-gallon pails using the HS-100 Extrusion

or similar pump. Kaowool Pumpables can be used in hot or

cold repairs of any deteriorated back-up insulation in ovens,furnaces, boilers, and process equipment, and as a hot-face

repair of any cracks or gaps in existing refractory due to

shrinkage. Kaowool Pumpables when dried form a hard rigid

mass that provides good insulating properties, good strength

and vibration resistance.

Kawool Pumpable - Standard grade pumpable for

applications up to 2000F (1093C)

Kaowool Pumpable XTP A more fluid grade of pumpable

for applications up to 2000F (1093C)

Kaowool Pumpable HT High temperature grade for

applications up to 2500F (1371C)

Kaowool Pumpable HS An exceptionally strong and

abrasion resistant refractory insulation for applications up to

2800F (1538C)

Features Hot spot repair

One-component pumpable

Ready to use

Good damming ability

Highly insulating

Four unique grades available

Freeze/Thaw stable (except Kaowool Pumpable XTP)

Applications Hot or cold repair to refractory backup insulation

Hot or cold repair of boiler insulation, sidewalls, andpenthouses

Brick kiln crown and walls

Coke oven jambs and seals

Installation InformationKaowool Pumpables are installed under pressure using

pumping equipment such as the HS-100 Extrusion Pump. A

back-pressure gauge is recommended when pumping

Kaowool Pumpables to repair a backup lining. This will protect

against damage to the hot face lining.

The HS-100 Extrusion Pump is available for purchase and can

also be rented on a weekly basis.

HandlingPails should be kept sealed to avoid hardening. Kaowool

Pumpable XTP will be damaged if allowed to freeze. Normal

shelf life is minimum six to twelve months depending on grade

in unopened containers that have been properly stored.

Product Availability5 gallon Pail

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Kaowool Pumpables

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Physical Properties Kaowool Kaowool Kaowool KaowoolPumpable Pumpable XTP Pumpable HT Pumpable HS

Color off white off white light brown light brown

Continuous Temperature Use Limit, F (C) 1900 (1038) 1900 (1038) 2400 (1316) 2800 (1538)

Maximum Temperature Rating, F (C) 2000 (1093) 2000 (1093) 2500 (1371) 2800 (1538)

Yield, ft3/gal 0.13 0.13 0.13 0.13

Density, pcf (kg/m3) dried @ 230F (110C) 22 - 26 34 - 40 23 - 28 70

wet 70 - 75 70 - 75 73 - 78 100

Compressive Strength, psi (MPa)

5% deformation dried @ 230F (110C) 27 (0.19) - - 430 (2.96)

@ 1200F (649C) 30 (0.21) - - -

@ 1500F (816C) 35 (0.24) - - -

@ 1800F (982C) 45 (0.31) - - -

@ 2000F (1093C) - 75 (0.52) - 280 (1.93)

@ 2250F (1232C) - - - 270 (1.86)@ 2550F (1399C) - - - 270 (1.86)

10% deformation dried @ 230F (110C) 44 (0.30) - - -

@ 1200F (649C) 44 (0.30) - - -

@ 1500F (816C) 54 (0.37) - - -

@ 1800F (982C) 68 (0.49) - - -

Modulus of Rupture, psi (MPa)

dried @ 230F (110C) 156 (1.08) - - 890 (6.14)

@ 1200F (649C) 76 (0.52) - - -

@ 1500F (816C) 47 (0.32) - 74 (0.51) -

@ 1800F (982C) 67 (0.46) - - -

@ 2000F (1093C) - - - 530 (3.65)

@ 2250F (1232C) - - - 300 (2.07)

@ 2550F (1399C) - - - 410 (2.83)

Permanent Linear Change, %, 24 hours, ASTM C113

@ 1500F (816C) - -1.0 -0.2 -@ 1800F (982C) -1.0 - - -

@ 2000F (1093C) -3.0 -2.5 - -2.2

@ 2250F (1232C) - - -2.2 -2.7

@ 2500F (1371C) - - -2.4 +0.4

@ 2600F (1427C) - - -4.1 +0.8

@ 2700F (1482C) - - - +0.3

@ 2800F (1538C) - - - -1.1

Solids, % 33 - 34 67

Shelf Life, minimum, months 12 6 12 6

Chemical Analysis, % Weight based after firing

Alumina, Al2O3 39 - 43 34 43 - 47 47 - 50

Silica, SiO2 52 - 58 66 50 - 54 47 - 50

Ferric oxide, Fe2O3 - - - 0.4 - 0.7

Others 3 - 5 - 2 - 4 2 - 4

Thermal Conductivity, BTUin./hrft2F (w/mk) ASTM C 417

Mean temperature @ 300F (149C) - 0.5 - -

@ 500F (260C) 0.5 - 0.5 -

@ 700F (371C) - 0.7 - -

@ 1000F (538C) 0.7 - 0.7 -

@ 1100F (593C) - 1.1 - -

@ 1500F (816C) 1.0 1.0 -

The values given herein are typical average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. Theyare supplied as a technical service and are subject to change without notice. Therefore, the data contained herein should not be used for specification purposes.Check with your Thermal Ceramics office to obtain current information.