48ES and 51ES NXT Stager Controller - Water Softener Parts...Remote Signal Start: No Meter Solenoid...

48ES and 51ES NXT Stager ControllerService Manual

43037 Rev B FE11

TABLE OF CONTENTSNXT STAGER DIMENSIONS .................................................2SYSTEM SPECIFICATIONS 48ES AND 51ES SERIES ........2SYSTEM DEFINITIONS .........................................................3SYSTEM OPERATION IN SERVICE (SYSTEM 14-DEMAND) .........................................................4TIMER DISPLAY FEATURES.................................................5NETWORK/COMMUNICATION CABLES & CONNECTIONS .....................................................................5TIMER OPERATION ..............................................................6MASTER PROGRAMMING MODE FLOW CHART ...............7USER PROGRAMMING MODE FLOW CHART ....................9DIAGNOSTIC PROGRAMMING MODE FLOW CHART ........9PLUMBING DIAGRAMS .........................................................12SOLENOID USE.....................................................................13STAGER CONTROLLER, 48ES, NEMA 4 24V/50-60Hz ASSEMBLY .......................................................14STAGER CONTROLLER, 51ES, NEMA 4 24V/50-60Hz ASSEMBLY .......................................................15WIRING DIAGRAM 48/51ES STAGER CONTROLLER ........16TROUBLESHOOTING ...........................................................17SERVICE ASSEMBLIES ........................................................18

IMPORTANT PLEASE READ: • Theinformation,specificationsandillustrationsinthis

manualarebasedonthelatestinformationavailableatthetimeofprinting.Themanufacturerreservestherighttomakechangesatanytimewithoutnotice.

• Thismanualisintendedasaguideforserviceofthecontrolleronly.Systeminstallationrequiresinformationfromanumberofsuppliersnotknownatthetimeofcontrolmanufacture.Thisproductshouldbeinstalledbyaplumbingprofessional.

• Thisproductmustbeinstalledincompliancewithallstateandmunicipalplumbingandelectricalcodes.Permitsmayberequiredatthetimeofinstallation.

• Ifdaytimeoperatingpressureexceeds80psi,nighttimepressuresmayexceedpressurelimits.Apressurereducingvalvemustbeinstalledifpressureexceeds125psi.

• Donotinstalltheunitwheretemperaturesmaydropbelow32°F(0°C)orabove110°F(43°C).

• Donotplacetheunitindirectsunlight.Blackunitswillabsorbradiantheatincreasinginternaltemperatures.

• Donotstrikethecontrolleroranyofthecomponents.• Warrantyofthisproductextendstomanufacturing

defects.Misapplicationofthisproductmayresultinfailuretoproperlyconditionwater,ordamagetoproduct.

• Aprefiltershouldbeusedoninstallationsinwhichfreesolidsarepresent.

• Correctandconstantvoltagemustbesuppliedtothecontrollertomaintainproperfunction.

SYSTEM SPECIFICATIONS 48ES AND 51ES SERIESGeneric Meter Guidelines

• Opencollectoroutput• Pulserategeneratedmustnotexceed100pulsespersecond(100Hz),or6,000pulsesperminute

• Supportformeteroutputsintherangeof1-255gallons(25.5 m3)forevery1-255pulsesExample:35gallons/100pulses (=3.5gallons/10pulses,=0.35gallons/1pulse)

• Metermustoperateat5VDC

Electrical Rating• 24 VAC Transformers 115VAC±20%input,24VACoutputw/40VA(maintaininputvoltageinthisrange) 230VAC±20%input,24VACoutputw/108VA(maintaininputvoltageinthisrange)

Humidity• 95%RH,non-condensing

Temperature• Maximumcontrolfluidtemperature140°F(60°C)• Operatewhereambienttemperaturesareabove32°Fandbelow110°F

Pressure• Maximumcontrolfluidpressure125psi(8.5bar)• Controlfluidcanbeeitherwaterorairandmustbeequaltoorgreaterthansystempressure.

NXT STAGER DIMENSIONS

(6X) 1/8" NPT PORT 60 APART

48ES STAGER

(4X) HOLE "A"48ES

HOLE "B"48ES

51ES STAGER

(8X) 1/8" NPT - 45 APART

(4X) HOLE "A"51ES

HOLE "B"51ES

11.13 [282.7]

10.50 [266.6]

5.25 [133.4]

1.41 [35.8]

2.45 [62.2]

2.06 [52.3]

2.75 [69.9] 2.75 [69.9]

4.00 [101.6]

2.00 [50.8]2.72 [69]

3.50 [88.9]

6.42 [163.1]1.25 [31.7] 6.00 [152.4]

(4X) R.16 [4] (4X) .19 [4.8]

.32 [8.1]

11.13 [282.7]

1.75 [44.4]

Optional Solenoid

8.91 [226.3]

1/8" NPT Drain

1/8" NPT Filtered Inlet

1/8" NPT Drain

1/8" NPT Filtered Inlet

1/8" NPT Drain

Figure1

2•NXTStagerControllerFE11

SYSTEM DEFINITIONSSystem Number

System Description

# of Tanks/

Controls

Connect meter and/or remote regeneration input to...

Type Operation Discussion

4 SingleUnit 1 TimeClock:NoMeter

Immediate:OneMeter

Delayed:OneMeter

RemoteSignalStart:NoMeter

Stager (nosolenoidrequired)

Singletankconfiguration.DuringRegenerationnowateravailabletoserviceunlessoptionalbypassvalve#2Ainstalled.

5 Interlocked 2, 3, or 4 Immediate:AllMeters



Alltanksinparallelsupplyingtreatedwater.Eachunitinthesystemwillhaveitsownflowmeter/sensorinput.ThecontrolwilldelaythestartofRegenerationifanotherunitisalreadyinRegeneration.OncethatunithascompletedaRegenerationcycle,andhasreturnedtoService,theunitwithlongestregenerationqueuetimewillbeginRegeneration.Nomorethanoneunitwillbein Regeneration at a time.

6 Series Regeneration

2, 3, or 4 Immediate:OneMeter

Delayed:OneMeter



Alltanksinparallelsupplyingtreatedwater.Only#1controlwillmonitorflowmeter/sensorinput.Whenaregenerationisrequiredforthesystem,itwillregeneratevalveaddress#1first,immediatelyfollowedby#2,then#3,then#4ifinstalled.NomorethanoneunitwillbeinRegenerationatatime.

7 Twin Alternating

2 Immediate:OneMeter


Solenoid (plugstagerport2)

Onetankonlinesupplyingtreatedwater,onetankinStandby.Only#1controlwillmonitoritsflowmeter/sensorinput.RegenerationofaunitwillbeginaftertheothercontrolhasleftStandbyandreturnedtoService.WhentheRegenerationcycleiscomplete,theregeneratedunitwillenterStandby.Standbyoneachtankiscontrolledbyasolenoidconnectedtotheserviceoutletvalveofthattank.

9 MultipleTankAlternating

2, 3, or 4 Immediate:AllMeters


Solenoid (plugstagerport2)

One,two,orthreetanksonlinesupplyingtreatedwater,onetankinStandby.Meter/sensorinputisrequiredoneachtank.RegenerationofaunitwillbeginaftertheothercontrolhasleftStandbyandreturnedtoService.WhentheRegenerationcycleiscomplete,theregeneratedunitwillenterStandby.Standbyoneachtankiscontrolledbyasolenoidconnectedtotheserviceoutletvalveofthattank.

14 DemandRecall

2, 3, or 4 Immediate:AllMeters Solenoid (plugstagerport2)

Meterinputisrequiredoneachtank.Unit#1willbeginInServicewith#2,#3,and#4(ifinstalled)willbegininStandby.AtleastoneunitisInServiceatalltimes.WhenflowratetothePrimaryServiceUnitincreasestoauserspecifiedrate,thenextunitinsequencewillmovefromStandbytoService.AstheflowratefallsbelowtheuserspecifiedratesubsequenttankswillreturntoStandby.WhenthePrimaryServiceUnitregenerates,thenextunitinsequencewillbecomethenewPrimaryServiceUnit.AseachunitscapacityisreachedthecontrollerwillinitiateaRegenerationofthatunit.Dependingonthenumberofunitsinthesystem,andflowratedemandtheregeneratedunitwillthenbeplacedeitherintoStandbyorService.OnlyoneunitwillbeinRegenerationatatime.

NXTStagerControllerFE11•3

SYSTEM OPERATION IN SERVICE (SYSTEM 14-DEMAND)Thesystemoperatesaspartofamulti-tankregenerationsystem.Thisexampleappliestoeithera2,3or4tanksystem.Eachtankinthesystemwillhaveanactiveflowmeterinput,eveninStandby.ThenumberoftanksInServicedependsontheflowrate.

Examples of a Four-Unit System:1. OneTankisInServiceatalltimes(the"primarytank").

In Service (Primary Tank) Standby

1 2 3 4

2. Thetotalflowratetotheprimarytankincreasedpastthefirsttrippointprogrammedrate.Theflowstayedpastthetrippointdelayedtime.Thenexttank(leastvolumeremaining)changesfromStandbytoInService.Thisthensplitsthetotalflowbetweentwometers.

In Service

1 2 3 4

StandbyFirst Trip Point (Primary Valve)

Total Flow Split Between Two Meters

3. Theflowratedemanddecreasedbelowthefirsttrippoint.ThetankreturnstoStandby.

Standby

Flow Rate Demand Below First Trip Point

(Primary Valve)

1 2 3 4

4. Totalflowratedemandincreasedpastasecondtrippointprogrammedrate.Thesecondandthirdtank(leastvolumeremaining)changesfromStandbytoInService.Thetotalflowissplitbetweenthethreemeters.

Standby

Flow Split Between Three Meters

1 2 3 4

5. ThethirdtankreturnstoStandbyasdemanddecreasespastthesecondtrippoint.

StandbyFlow Split Between Two Meters

1 2 3 4

6. TanksreturntoStandbyduetodecreasedtotalflowrateandtrippointsprogrammed.ThetankwiththemostremainingvolumewillbethefirsttogointoStandby.

Full Capacity 4th in Standby (Primary Valve)

3/4 Capacity 3rd in Standby

1 2 3 4

1/2 Capacity 2nd in Standby

1/4 Capacity 1st in Standby

7. Theprimarytankregenerates.Thenexttankwiththeleastremainingvolumebecomesthenewprimarytank.Thetankwiththenextleastvolumeremainingwillbethefirsttrippointprogrammedrate.Tankscontinueoperatinginthisorder.

Full Capacity 4th in Standby

3/4 Capacity 3rd in Standby

1 2 3 4

1/2 Capacity First Trip Point

Programmed Rate

1/4 Capacity New Primary Tank

System Operation in Regeneration:

IftwotanksareInServiceandbothreach VolumeRemaining=0,theothertwotankswillshiftfromStandbytoInService.Theleadtankwith VolumeRemaining=0willstartRegeneration.ThesecondtankwithVolumeRemaining=0willenterStandby.IfflowincreasespastthetrippointathirdtankneedstoenterInService.ThetankinStandbywithVolumeRemaining=0willshiftintoInServicetomaintainasteadyflow.Operatingforextendedperiodsinthismodemaydegradethewaterquality.


TIMER DISPLAY FEATURES

System Number

Valve Address

Valve State(SBY, SRV, INI, LCK)

Flow Indicator

Time of Day

Shift ButtonAdjusts Values to the Left

Up Button Adjusts Values Up

Down Button Adjusts Values Down

Volume Remaining

Status LED

Display ScreenTime of Day alternates with Error Screen Example: Valve #, Volume Remaining, Errors

Diagnostic ButtonView Flow Rate, Peak Flow Rate, Totalizer, Hours Between Last Two Regenerations, Hours Since Last Regeneration, Adjustable Volume Remaining, Valve Position, Send & Receive Errors, Software VersionExtra Cycle ButtonCycle Valve in Regeneration/Cycle Programming Steps

Figure1

Valve StateINI (Initializing) - INIwilldisplayonthescreenfor30to45secondswheninitializingafterapowerfailureresetorprogramming.

RGQ (Regeneration Queued) -RGQindicatesthatthereservehasbeenenteredinadelayedsystemandregenerationhasbeenqueued.Wheninthemainscreen,presstheExtraCyclebuttontotoggleservice(SRV)withRGQ.

Service (SRV) - SRVwilldisplaywhentheunitisInService.

LCK (Lock) - Lockwillbedisplayedwhencontactclosureisappliedacrosstheinterlockterminalsonthecircuitboard.Seethe“Network/CommunicationCables&Connections”sectionofthismanual.

LED Status LightsBlue LED - IlluminateswhiletheunitisInServiceandnoerrorsexist.TheunitwillalwaysbeInServiceunlessaregenerationtriggerhasoccurred(greenLEDlightwillbedisplayed).AblinkingbluelightindicatesthetimerisInService,andqueuedforregeneration.

Green LED - IlluminateswhentheunitisinRegenerationmode.AblinkinggreenlightindicatesthetimerisinStandby,andnotinRegeneration.

Red LED- Illuminateswhenthereisanerror.

Flow IndicatorArotatingline(appearingasarotatingstarshape)willdisplayonthescreenwhenflowisgoingthroughthemeter.

NETWORK/COMMUNICATION CABLES & CONNECTIONSUseaCAT5Network/Communicationcable.Connectthenetwork/communicationcabletoeitherportbeforeprogramming.Themaximumcablelengthbetweentimersis100feet.Connectunitstogetherfromonecommunicationporttothenextcommunicationport.Theorderisnotimportant.

CommunicationPortsGround

Lock Regen

Figure2CurrentNXTCircuitBoard


TIMER OPERATIONSet Time of DayHoldtheUporDownbuttontochangetime.WhileintimechangemodepressShifttoadjustnextdigitover.Onmultipletanksystemschangetimeon#1controlonly.Allothercontrolsinsystemwillmirrorthetimeoncontrol#1.

Manually Initiating a Regeneration1. WhentimerisInServiceorStandBy,presstheExtraCycle

buttononthemainscreenforfive(5)secondstoforceamanualregenerationifanotherunitisnotinRegeneration.

2. ThetimerreachesRegenerationcycleStep#1.3. PresstheExtraCyclebuttononcetoadvancevalvetothe

nextRegenerationcycle.

Timer Operation During RegenerationIntheRegenerationcyclestepdisplay,thetimershowsthecurrentRegenerationcyclenumberthevalveisin,orhasreached,andthetimeremaininginthatstep.OnceallregenerationstepsarecompletethetimerreturnstoInServiceandresumesnormaloperation.

Example:12minutesremaininginCycle1PresstheExtraCyclebuttonduringaRegenerationCycletoimmediatelyadvancethevalvetothenextcycleandresumenormaltiming.

Flow Meter Equipped TimerDuringnormaloperationtheTimeofDayscreenalternateswiththe Error screen (if errors are present).Astreatedwaterisused,theVolumeRemainingdisplaycountsdownfromthecalculatedsystemcapacitytozero.WhenzeroisreachedaRegenerationcyclebeginsifnootherunitsareinregeneration.

Timer Operation During ProgrammingThetimerenterstheProgramModeinStandbyorServiceModeaslongasitisnotinregeneration.WhileintheProgramModethetimercontinuestooperatenormallymonitoringwaterusage.Timerprogrammingisstoredinmemorypermanently.

Timer Operation During A Power FailureDuringapowerfailurealltimerdisplaysandprogrammingarestoredforuseuponpowerre-application.Thetimerretainsallvalues,withoutloss.Thetimerisfullyinoperativeandanycallsforregenerationaredelayed.Thetimer,uponpowerre-application,resumesnormaloperationfromthepointthatitwasinterrupted.NOTE: A flashing Time of Day display indicates a power

outage. Hold the Up or Down button to reset time.

Remote Lockout Thetimerdoesnotallowtheunit/systemtogointoRegenerationuntiltheregenerationlockoutinputsignaltotheunitiscleared.Thisrequiresacontactclosuretoactivatethelockout.Therecommendedgaugewireis20withamaximumlengthof500feet.

Regeneration Day Override Feature IftheDayOverrideoptionisturnedonandtheactualnumberofdayssincelastregenerationexceedsthesetregenerationdayoverridevalue,theRegenerationcyclestarts.Ifotherunitsareinregeneration,itisaddedtoaregenerationqueue.Thisoccursregardlessoftheremainingvolumeavailable.

WARNING: This unit is not designed to drive/power external devices. Transformer must be grounded. Ground wire must be terminated to the back plate where grounding label is located.

Auxiliary Relay Output TheAuxiliaryRelayOutputonthecircuitboardcanbeprogrammedtobeclosedduringawindowoftimewithintheregenerationsequence.TheAuxRelayOutputStarttimesetstheturn-ontimereferencedtothestartofregeneration.TheAuxRelayOutputEndtimesetstheturn-offtimereferencedtothestartofregeneration.TheAuxiliaryRelayOutputsharesthesamerelayastheChemicalPumpOutput.Seewiringdiagramfor connection information.

Chemical Pump Output WhentheChemicalPumpOutputfeatureisenabled,thecontrolwillcalculatevolumeofwaterusedandclosetherelaywhenthesetCPOAuxRelayVolumeisreached.Onceactivated,therelaywillstayclosedfortheamountoftimesetinCPOAuxRelayTime.TheChemicalPumpOutputonlyfunctionswhileinservice,andtheCPOvolumeisresettozeroeachregeneration.TheChemicalPumpOutputsharesthesamerelayastheAuxiliaryRelayOutput.Seewiringdiagramfor connection information.


VALVE ADDRESS:

#2

Options: Valve Address #1 (First Control Valve) Valve Address #2 (Second Control Valve) (Default) Valve Address #3 (Third Control Valve) Valve Address #4 (Fourth Control Valve)

SYSTEM TYPE: 4

SINGLE UNIT

Options: System 4 (single unit) System 5 (2-4 units) - Parallel Interlock System 6 (2-4 units) - Parallel Series Regeneration System 7 (2 units) - Alternating System 9 (2-4 units) - Alternating System 14 (2-4 units) - Demand Recall

Example:System Type 4, Single Unit

Example:Valve Address #2 (Second Control Valve) (Default)

SYSTEM SIZE:

2 VALVES

Options: 2 Valves in the System (Default) 3 Valves in the System 4 Valves in the System

Example:2 Valves in the System (Default)

REGEN TYPE:

TIME CLK DELAYED

Options: Time Clock Delayed (System 4 Only) (Default) Meter Immediate (All System Types) Meter Delayed Fixed Reserve (Systems 4 & 6 Only)

Example:Time Clock Delayed (Default)

VALVE TYPE:

STAGER-NOTCH CAM

Options: 2750 2850 2900 3150 3900 Stager - Notch Cam (Default)

Example:Stager - Notch Cam (Default)

REMOTE SIGNAL

START:OFF

Options: 00:06:00 (Hours:Munutes:Seconds)Range: 1 second to 99 minutes (1 hour, 39 minutes)

Example:Off (Default)

DISPLAY FORMAT:

US-GALLONS

Options: U.S. - Gallons (Default) EU-Metric - Liters (Metric)

Example:U.S. Gallons (Default)

UNIT CAPACITY:

0300000 GRAINS

Options: Grains (in U.S. Format) (Default) Grams (in Metric Format)

Example:0300000 Grains (Default)

CAPACITY SAFETY

FACTOR: 00%

Range: 0 to 50%

Example:00% (Default)

FEED WATER

HARDNESS: 15 GPG

Range: 1 to 199 Grains/Gallon (U.S. Format) 2 to 199 miligrams CaCOs/L (Metric Format)

Example:15 GPG (U.S. Format) (Default)

SELECT LANGUAGE:

ENGLISH

Options: English Espanol Portugues Deutsch Francais

Example:English

TRIP POINT 1:

000 gpm

Range: 2 to 4 Valves in the System

NOTE: This screen will not display for System Type 4.


NOTE: In European Units - Liters (Metric) mode, the display will be in 24-hour time.

NOTE: In U.S. - Gallons mode, the display will be in 12-hour time.

NOTE: Use the Shift button to move to the left.

Range: 1 to 9,900,000 Grain Capacity in U.S. Format 1.0 to 190,000 grams CaCO3 Capacity in Metric Format


NOTE: Use the Shift button to move to the left.NOTE: This screen will only display on the lead unit for System Types 6 & 7.For all other System Types, it will display for all units.

NOTE: Display will only appear on the master timer and it must be programmed as valve position #1. Use the Shift button to change each decimal position.NOTE: This screen will only display for System 14.

REGENERATION DAY

OVERRIDE:OFF

Example:Off (Default for Meter)On (Default for Time Clock)

REGENERATION DAY

OVERRIDE:01 DAYS

Options: Off (Default for Meter) or On (Default for Time Clock)

Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM

Example:2:00 A.M. (Default)

Options: A.M. (U.S. Format) HR (Metric Format)NOTE: Regeneration time will not appear unless Regeneration Day Override is on.

CYCLE 1 00:10:00 Example: Backwash00:10:00 (Default 48-00 Stager & 51-09 Stager)(Hours:Minutes:Seconds)

AUXILIARY RELAY:

DISABLED

Example:Auxiliary Relay is Disabled

Options: Enabled Disabled (Default)

AUX RELAY OUTPUT

START 1 00:00:00

Example:Auxiliary Relay Output Start 1 at 0 hours, 0 minutes, & 0 seconds

Range: 00:00:00 to 18:00:00NOTE: Only displayed if Auxiliary Relay is enabled in previous screen. Auxiliary Relay will only display if Chemical Pump is OFF for System Types 6 & 7.

AUX RELAY OUTPUT

END 1 00:00:00

Example:Auxiliary Relay Output End 1 at 0 hours, 0 minutes, & 0 seconds

Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED

Example:Chemical Pump is Disabled

Options: Enabled Disabled (Default)NOTE: This screen will only display on the lead unit for System Types 6 & 7. For all other System Types, it will display for all units.

CPO AUX RELAY

TIME: 00:00:00

Example:Each time chemical pump relay is on, run for30 seconds (00:00:30)

Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE

Example:1.0 Paddle Flow Meter

Options: 1.0 Paddle (Fleck) 1.0 Turbine (Fleck) 1.5 Paddle (Fleck) 1.5 Turbine (Fleck) 2.0 Paddle (Fleck) 3.0 Paddle (Fleck) GenericNOTE: Default flow meter type is based on the valve type. This screen will only display on the lead unit for System Types 6 & 7. All other system types it will display for all units.

MAXIMUM FLOW

RATE: 0000 gpm

Example:Maximum Flow Rate of 0 gpm

Range: 20 - 2000 gpm (U.S. Format) 20 - 2000 Lpm (Metric Format) NOTE: Only displayed if “Generic” is chosen for the flow meter.

Range: 1 - 99 Gallons (U.S. Format) 0.1 - 09.9 L (Metric Format) Pulses: 1 - 99

Options: Gallons (U.S. Format) Liters (Metric Format)

ADD 01 GALLONS

EVERY 001 PULSES

Example:Add 1 Gallon for Each Pulse in U.S. Format

NOTE: Only displayed if “Generic” is chosen for the flow meter.

PROGRAMMING UNIT

PLEASE WAIT...

Example:Master Programming Mode is Exiting

CPO AUX RELAY

VOLUME: 000 9

Example:Energize Chemical Pump relay every 50 gals (50)Energize Chemical Pump relay every 200 L (200)

Range: 1 to 999 gallons in U.S. Format 1 to 9999 L in Metric Format

NOTE: Display will only appear on the master timer and it must be programmed as valve position #1. System size must be 3 or 4 to appear. Use the Shift button to move one space to the left.NOTE: This screen will only display for System 14.

TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm

NOTE: Display will only appear on the master timer and it must be programmed as valve position #1. System size must be 4 to appear. Use the Shift button to move one space to the left.NOTE: This screen will only display for System 14.

TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS

NOTE: This display will not be viewed in System 14.

NOTE: Display will only appear on the master timer and it must be programmed as valve position #1. Use the Shift button to move one space to the left.

TRIP DELAY 1:

30 SECONDS

NOTE: This screen will only display for System 14.

CYCLE 2 01:00:00 Example: Brine01:00:00 (Default 48-00 Stager & 51-09 Stager)(Hours:Minutes:Seconds)

Options: 01:00:00 for Conditioner for the 48-00 Stager & 51-09 Stager (Default) 00:00:00 for Filter for the 48-00 Stager

CYCLE 3 00:10:00 Example: Fast Rinse00:10:00 (Default 48-00 Stager & 51-09 Stager)(Hours:Minutes:Seconds)

CYCLE 4 OFF Example:Off (Default 48-00 Stager)

CYCLE 4 00:12:00 Example: Refill00:12:00 (Default 51-09 Stager)(Hours:Minutes:Seconds)

NOTE: This screen will only display when cycle 4 is not OFF.


1 to 997 gpm1 to 3997 Lpm



VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT




SYSTEM SIZE:

2 VALVES



REGEN TYPE:

TIME CLK DELAYED



VALVE TYPE:

STAGER-NOTCH CAM



REMOTE SIGNAL

START:OFF



DISPLAY FORMAT:

US-GALLONS



UNIT CAPACITY:

0300000 GRAINS



CAPACITY SAFETY

FACTOR: 00%

Range: 0 to 50%


FEED WATER

HARDNESS: 15 GPG



SELECT LANGUAGE:

ENGLISH


Example:English

TRIP POINT 1:

000 gpm











REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM




AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...


CPO AUX RELAY

VOLUME: 000 9




TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS



TRIP DELAY 1:

30 SECONDS












MASTER PROGRAMMING MODE FLOW CHARTCAUTION Before entering Master Programming, please

contact your local professional water dealer.WhentheMasterProgrammingModeisentered,parameterscanbesettomakethetimer(s)functionasneeded.NOTE: Depending on current option settings, some

displays cannot be viewed or set.

Entering Master Programming Mode1. PressandholdtheShiftandUpbuttonsfor5seconds.

OR2. Setthetimeofdaydisplayto12:01PMor12:01HR.Press

andholdUporDownbuttonstosetthetime.ThenpresstheUpandDownbuttonsatthesametimefor5seconds.

Exiting Master Programming Mode1. PresstheExtraCyclebuttononceperdisplayuntilall

areviewed.MasterProgrammingModeisexitedandthenormaldisplayscreenappears.

2. ToexittheMasterProgrammingModewithoutsavingchanges,presstheDiagnosticbutton.

NOTE: If no keypad activity is made for 5 minutes while in the Master Programming Mode, or if there is a power failure, no changes will be saved, and the unit will go back to the main display screen.

ResetsSoft Reset: PressandholdtheUpandDownbuttonsfor25secondsuntil12:00PM(or12:00HR)appears.Thisresetsallparametersexceptfortheflowmetertotalizervolume.

Master Reset: HoldtheExtraCyclebuttonwhilepoweringuptheunit.Thisresetsalloftheparametersintheunit.CheckandverifythechoicesselectedinMasterProgrammingMode.


MASTER PROGRAMMING MODE FLOW CHART continued

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT




SYSTEM SIZE:

2 VALVES



REGEN TYPE:

TIME CLK DELAYED



VALVE TYPE:

STAGER-NOTCH CAM



REMOTE SIGNAL

START:OFF



DISPLAY FORMAT:

US-GALLONS



UNIT CAPACITY:

0300000 GRAINS



CAPACITY SAFETY

FACTOR: 00%

Range: 0 to 50%


FEED WATER

HARDNESS: 15 GPG



SELECT LANGUAGE:

ENGLISH


Example:English

TRIP POINT 1:

000 gpm











REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM




AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...


CPO AUX RELAY

VOLUME: 000 9




TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS



TRIP DELAY 1:

30 SECONDS












VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT




SYSTEM SIZE:

2 VALVES



REGEN TYPE:

TIME CLK DELAYED



VALVE TYPE:

STAGER-NOTCH CAM



REMOTE SIGNAL

START:OFF



DISPLAY FORMAT:

US-GALLONS



UNIT CAPACITY:

0300000 GRAINS



CAPACITY SAFETY

FACTOR: 00%

Range: 0 to 50%


FEED WATER

HARDNESS: 15 GPG



SELECT LANGUAGE:

ENGLISH


Example:English

TRIP POINT 1:

000 gpm











REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM




AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...


CPO AUX RELAY

VOLUME: 000 9




TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS



TRIP DELAY 1:

30 SECONDS













USER PROGRAMMING MODE FLOW CHARTEntering User Programming ModeHoldtheUpandDownbuttonsfor5seconds.

FEED WATER

HARDNESS: gpg

REGENERATION DAY

OVERRIDE: OFF

REGENERATION DAY

OVERRIDE:99 DAYS

REGENERATION

TIME: 02:00AM

Options: U.S. Format [OFF] = default Metric Format [OFF] = default

Options: U.S. Format [gpg] Metric Format [mgL]

Options: U.S. Format [02:00AM] = default Metric Format [02:00] = default

DIAGNOSTIC PROGRAMMING MODE FLOW CHARTEntering Diagnostic Programming Mode1. Pushandreleasethe"D"button.2. PresstheExtraCyclebuttononceperdisplayuntilall

displaysareviewedandNormalDisplayisresumed.3. Pushandreleasethe"D"buttonatanytimeduring

diagnosticmodeandthetimerwillexitthemode.4. Dependingonthecurrentcontrollerprogramming,certain

displaysmaynotbeabletobeviewedorset.

CURRENT FLOW

RATE: 0 gpm

PEAK FLOW RATE:

0 gpm

TOTALIZER:

130 g

LAST TWO REGENS:

0 HOURS

LAST REGEN

0 HOURS

VOLUME REMAIN:

1000 g

VALVE ADDRESS

#2

VERSION:

X.XX

Explaination: Flow rate at this time.

Explaination: Peak flow since last regeneration.

Explaination: Gallons at the outlet since installation.

Explaination: Hours between the last regeneration and the one before it.

Explaination: Hours since last regeneration.

Explaination: Volume remaining; can be adjusted.

Explaination: Controller unit number.

Explaination: Installed software level of the controller in use.


NX

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onds

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Stager OperationStagersaremotordriven,rotarymulti-portvalvesusedtocontrolasetofvalvesinapredefinedsequence.Theyfunctionbyinternallyconnectinginletpressuretoadefinedsetofcontrolportsandallowingothercontrolportsbeventedthroughadrain.Controlportsareusedtoopenandclosevalvesinapresetsequence.Asthestageradvancestovariouspositions,differentvalvesareopenandclosedinasystem.Thecontrolportpressureandventsequenceispresetatthefactoryandcannotbefieldaltered.

Stager Installation1. Connectaconstantpressurewaterorairsourcetothe1/8"

NPTstagerinlet.Controlfluidpressuremustbeequaltoorgreaterthansystempressure.Toensurelongtroublefreeoperation,a100micronfilterinthecontrolpressurelineisrecommended.

2. Stagerdrainportshouldbeleftopenordischargedtounrestrictedoropendrain.DONOTplugorrestrictdrainport.

3. Connectthe1/8"NPTcontrolportstoappropriatevalves.RefertotubingschematicprovidedinthePlumbingDiagramssectionofthismanual.Tubinginsidediametershouldbe1/8"orlarger.


Optional Hard Water Bypass Valve

Note: All valves normally open except optional valve 2A.

4 Position Filter (48-00 Stager)



Installer to plug for filter operation

Note: Program Cycle 2 time to 00:00:00 for filter operation.

4 POSITION FILTER

PLUMBING DIAGRAMS4 Position Softener (48-00 Stager)


PLUMBING DIAGRAMS continued5 Position Softener w/Timed Brine Refill (51-09 Stager)


Plugs installed at factory


SOLENOID USESolenoids only required for Systems 7, 9 and 14

Installer to Plug Port 2

Series 48-00/51-09 Stager

1 2

3

Drain

Solenoid Valve

Inlet Pressure

1

32

Flow

Solenoid Energized

1

32

Flow

Solenoid De-energized

Energized To Close TheNXTStagercontrolcanoperateanoptional24VACsolenoidtocontrolwhenatankisoffline.Thissolenoidiselectricallyconnectedtothe"lowerdrive"connectiononthecircuitboard,andcontrolpressureisrunthroughthesolenoidtotheserviceoutletdiaphragmvalve.Thesolenoidinstalledatthefactoryisauniversaltype.Itisplumbedinanenergizetocloseconfiguration.WhenatankentersRegenerationorStandbythesolenoidisenergized.Pressurefromsolenoidport1passestoport2.Thediaphragmvalve#2willclose.WhenatankentersInServicethesolenoidisde-energized.Theinletpressuretosolenoidport2isstopped.Thediaphragmvalveisventedthroughsolenoidport2toport3(drain).Thevalve#2opens.


Item No. QTY Part No. Description 1 .................. 1 ......... 43001 ................... Motor, 24V, 50/60Hz, 5/8 RPM 2 .................. 1 ......... 1070436 ............... Plate,MotorMTG,Stagers 3 .................. 6 ......... 1075746 ............... Screw,6-32x1/4",Phil 4 .................. 4 ......... 1072371 ............... Screw,6-32x.375,RD.HD,SS 5 .................. 1 ......... 1075737 ............... Gasket, Stager MTG, 48 6 .................. 1 ......... 1071667 ............... O-ring,2-010,Nitrile 7 .................. 1 ......... 1075454* .............. ThumbWheel,Molded 8 .................. 1 ......... 1074074 ............... Washer, 302, SS 9 .................. 1 ......... 1070448 ............... Shaft, Stem Assy, 48 Series 10 ................ 1 ......... 1074784 ............... Backplate,48-00,Brass 11 ................ 1 ......... 1074793 ............... Bonnet, 48, Brass 12 ................ 1 ......... 1074825 ............... InletStrainer,Assy 13 ................ 3 ......... 1075759 ............... Screw,PanHead,6-32x.88" 14 ................ 1 ......... 1076234 ............... Spring, Wave, 17-7 SS, 48 STGR 15 ................ 1 ......... 1074845 ............... Stemplate,48,-00 16 ................ 1 ......... 1076245* .............. Cam,Cycle,Machined 17 ................ 1 ......... 1070437 ............... Plate,BottomMTG,Stager 18 ................ 2 ......... 1075499 ............... Switch, Micro 19 ................ 1 ......... 1075455 ............... SwitchSpacer,Insulator 20 ................ 1 ......... 1084171 ............... Gasket,Backplate,48Nitrile 21 ................ 2 ......... 1073593 ............... Washer,Lock,Internal,#4,SS 22 ................ 2 ......... 1075757 ............... MachineScrew,4-40x1.00,SSif2

switches .................... 2 ......... 1072389 ............... Screw,4-40x1-3/8"if3switches 23 ................ 1 ......... 1075453* .............. Cam,Auxiliary,Blank 24 ................ 2 ......... 3014200 ............... Screw,SlottedHXHD,10-32 25 ................ 2 ......... 1078992 ............... Washer,Lock,Internal,#10,SS 26 ................ 1 ......... 14202-01 .............. Screw,HexWasher#8-32x5/16 27 ................ 1 ......... 43077-00 .............. Label,Dial,STGR,23/8x7/8 28 ................ 2 ......... 17967-01 .............. Nut,LiquidTight,HeyCo3169 29 ................ 2 ......... 17967-02 .............. Fitting,LiquidTight,Black 30 ................ 1 ......... 1075538 ............... TerminalBlock,10 31 ................ 2 ......... 1072369 ............... Screw,PanHD,4-40x5/8,SS 32 ................ 1 ......... 1076219 ............... Label,Ground,.75Dia.

STAGER CONTROLLER, 48ES, NEMA 4 24V/50-60Hz ASSEMBLY

33 ................ 1 ......... 1073732 ............... Label,TerminalStrip,1-10 34 ................ 1 ......... 43094-01 .............. Enclosure,48ES,NEMA4 35 ................ 1 ......... 43093 ................... Panel,A10P,8"x6"Modified 36 ................ 1 ......... 43046* .................. KeypadLabelAssy,XT,NEMA4 37 ................ 1 ......... 1070649 ............... Solenoid,N1,24/60 38 ................ 4 ......... 42827-04 .............. Stand-off,Plastic,.625" 39 ................ 1 ......... 42753U* ............... CircuitBoard,XT,ML 40 ................ 4 ......... 43092 ................... Screw,FLTHD,#6-20,TYP-B 41 ................ 1 ......... 40941 ................... Harness, Upper Drive 42 ................ 1 ......... 43090 ................... Washer,Sealing,Conduit,1/2" 43 ................ 1 ......... 43140 ................... Fitting,NPT1/2,Conduit 44 ................ 1 ......... 43141 ................... Washer, Lock, 7/8, INT Tooth 45 ................ 1 ......... 61764 ................... CableAssy,COM,CAT5E,NEMA4 46 ................. 1 ..........19121-09 ...............MeterCableAssy,NT,99.5" 47 ................. 4 ..........1081780 ................Mount,CableTie,4-Way 48 ................. 1 ..........1072379 ................Screw,10-32x5/8",RNDHD,SS 49 ................. 1 ..........1071660 ................Nut,Hex,10-32,KEPS 50 ................. 2 ..........43138 ....................Plug,.75,HeyCo 51 ................. 1 ..........43177 ....................Washer,Lock,#8,INT,18-8SS 52 ................. 1 ..........1071648 ................NutNot Shown .................... 1 ......... 61500-48/51LNE .. Line Drawing .................... 9 ......... 1073701 ............... Tie,Cable,HeyCoVNT#4-18 .................... 2 ......... 1073702 ............... Wire Tie .................... 3 ......... 1073955 ............... Terminal,Ring,#10,16-14GA .................... 1 ......... 1073875 ............... Wire,Black,18AWG .................... 1 ......... 1073880 ............... Wire, White, 18 AWG .................... 1 ......... 1073874 ............... Wire, Green, 14 AWG .................... 1 ......... 43163 ................... Literature,3214NXTStager,S/M .................... 1 ......... 43012 ................... Wiring Diagram, 48/51ES .................... 1 ......... 61784 ................... Service Kit, 48/51, Timer .................... 1 ......... 61783 ................... ServiceKit,48/51,Solenoid*OnlysoldasServiceAssembly

Item No. QTY Part No. Description

36

3742

40

ISO FRONT VIEWSCALE 1:4

HOFFMAN PARTS BAGSCALE 1:4

41

25

24

11

6 8

149

15

20

10

12

13

5

1719

21224

23

7

3

1

2

3

26

27

18

46

29

28

30 33

32

5052

48

47

44

31 34

38

39

16

43

35

51

47

3

AUX 1 (RED)

CYCLE (WHITE)

TO METERNOT CONNECTED

KIT BR61764SCALE 1:4

45

BOTTOM DETAIL VIEWSCALE 1:2

12

49

61803 Rev D


BOTTOM DETAIL VIEWSCALE 1:2

42

42

7

30

15

14

43

40 48

4541

44

46

49

6

5010

11

12

4

13

5

3

1

2

3

17

935

19

18

20 23

22

51

38

37

32

21 39

29

27

8

47

33

24

16

34

36

36

KIT BR61764SCALE 1:4

AUX 1 (Red)

CYCLE (White)52

25

31

26

28

ISO FRONT VIEWSCALE 1:4

HOFFMAN PARTS BAGSCALE 1:4

53

STAGER CONTROLLER, 51ES, NEMA 4 24V/50-60Hz ASSEMBLY

Item No. QTY Part No. Description 1 .................. 1 ......... 43001 ................... Motor, 24V, 50/60Hz, 5/8 RPM 2 .................. 1 ......... 1070436 ............... Plate,MotorMTG,Stagers 3 .................. 6 ......... 1075746 ............... Screw,6-32x1/4",Phil 4 .................. 2 ......... 1072371 ............... Screw,6-32x.375,RD.HD,SS 5 .................. 1 ......... 1075454* .............. ThumbWheel,Molded 6 .................. 1 ......... 1075674 ............... Gasket, Stager MTG, 51, 96 7 .................. 1 ......... 1074825 ............... InletStrainer,Assy 8 .................. 1 ......... 1076243* .............. Cam,Cycle,Machined 9 .................. 2 ......... 1075499 ............... Switch, Micro 10 ................ 1 ......... 1075455 ............... SwitchSpacer,Insulator 11 ................ 2 ......... 1073593 ............... Washer,Lock,Internal,#4,SS 12 ................ 2 ......... 1075757 ............... MachineScrew,4-40x1.00,SS 13 ................ 1 ......... 1075453* .............. Cam,Auxiliary,Blank 14 ................ 2 ......... 3014200 ............... Screw,SlottedHXHD,10-32 15 ................ 2 ......... 1078992 ............... Washer,Lock,Internal,#10,SS 16 ................ 1 ......... 14202-01 .............. Screw,HexWasher#8-32x5/16 17 ................ 1 ......... 43078-09 .............. Label,Dial,STGR,23/8x7/8 18 ................ 2 ......... 17967-01 .............. Nut,LiquidTight,HeyCo3169 19 ................ 2 ......... 17967-02 .............. Fitting,LiquidTight,Black 20 ................ 1 ......... 1075538 ............... TerminalBlock,10 21 ................ 2 ......... 1072369 ............... Screw,PanHD,4-40x5/8,SSif2

switches .................... 2 ......... 1072389 ............... Screw,4-40x1-3/8"if3switches 22 ................ 1 ......... 1076219 ............... Label,Ground,.75Dia. 23 ................ 1 ......... 1073732 ............... Label,TerminalStrip,1-10 24 ................ 1 ......... 43093 ................... Panel,A10P,8"x6"Modified 25 ................ 1 ......... 43046* .................. KeypadLabelAssy,ST,NEMA4 26 ................ 1 ......... 1070649 ............... Solenoid,N1,24/60 27 ................ 1 ......... 42753U* ............... CircuitBoard,XT,ML 28 ................ 4 ......... 43092 ................... Screw,FLTHD,#6-20,TYP-B 29 ................ 4 ......... 42827-04 .............. Stand-off,Plastic,.625" 30 ................ 1 ......... 40941 ................... Harness, Upper Drive 31 ................ 1 ......... 43090 ................... Washer,Sealing,Conduit,1/2" 32 ................ 1 ......... 43141 ................... Washer, Lock, 7/8, INT Tooth

33 ................ 1 ......... 43140 ................... Fitting,NPT1/2,Conduit 34 ................ 1 ......... 61764 ................... CableAssy,COM,CAT5E,NEMA4 35 ................ 1 ..........19121-09 ...............MeterCableASSY,NT,99.5" 36 ................ 4 ..........1081780 ................Mount,CableTie,4-Way 37 ................ 1 ..........1072379 ................Screw,10-32x5/8",RNDHD,SS 38 ................ 1 ..........1071660 ................Nut,Hex,10-32,KEPS 39 ................ 1 ......... 43094-02 .............. Enclosure,51ES,NEMA4 40 ................ 1 ......... 1075241 ............... Washer, 302, SS 41 ................ 1 ......... 1070438 ............... Shaft, Stem Assy, 51 Series 42 ................ 2 ......... 1071903 ............... MalePipePlugs 43 ................ 1 ......... 1074883 ............... Bonnet, 51, Brass 44 ................ 1 ......... 1075647* .............. Stemplate,96,Alpha 45 ................ 1 ......... 1075242 ............... Spring, Compression 46 ................. 1 ..........1084172 ................Gasket,Backplate,51&96STGRS 47 ................. 1 ..........1074866* ...............Backplate,D.V.Nest 48 ................. 1 ..........1071716 ................O-ring, EP, ORE-011 49 ................. 4 ..........1075760 ................Screw,Machine,#6-32x11/8 50 ................. 1 ..........1077824 ................MTGPlate,BTM,STGR,51ES 51 ................. 2 ..........43138 ....................Plug,.75,HeyCo 52 ................. 1 ..........43177 ....................Washer,Lock,#8,INT,18-8SS 53 ................. 1 ..........1071648 ................NutNot Shown .................... 1 ......... 61500-48/51LNE .. Line Drawing .................... 9 ......... 1073701 ............... Tie,Cable,HeyCoVNT#4-18 .................... 2 ......... 1073702 ............... Wire Tie .................... 3 ......... 1073955 ............... Terminal,Ring,#10,16-14GA .................... 1 ......... 1073875 ............... Wire,Black,18AWG .................... 1 ......... 1073880 ............... Wire, White, 18 AWG .................... 1 ......... 1073874 ............... Wire, Green, 14 AWG .................... 1 ......... 43163 ................... Literature,3214NXTStager,S/M .................... 1 ......... 43012 ................... Wiring Diagram, 48/51ES .................... 1 ......... 61784 ................... Service Kit, 48/51, Timer .................... 1 ......... 61783 ................... ServiceKit,48/51,Solenoid*OnlysoldasServiceAssembly

Item No. QTY Part No. Description

61804 Rev D


WIRING DIAGRAM 48/51ES STAGER CONTROLLER

M1

C

N.O.

N.C.SW2

FM

C

N.O.

N.C.SW1

SW3N.C.

N.O.

C

1 2 3 4 5 6 7 8 9 10

BLACK

ORANGE

BLACK

PURPLE

PURPLEORANGE

BLACK

YELLOWWT/BLK

BLACK WHITE

BLACK

GREEN

RE

D

SW

ITC

HE

D H

OT

NE

UTR

AL

OPT

ION

AL S

OLE

NO

ID V

ALVE

EN

ERG

IZED

DU

RIN

G R

EGEN

ERAT

ION

OR

STA

ND

BY

(P

6 O

UTP

UT

- 24V

AC 5

0/60

Hz,

1.0

A,

MAX

.)

OP

TIO

NA

L IN

TER

LOC

K

S

WIT

CH

(N.O

.)

UN

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ITC

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TROUBLESHOOTINGDetected ErrorsIfacommunicationerrorisdetected,anErrorScreenwillalternatewiththemain(timeofday)screeneveryfewseconds.

• AllunitsInServiceremainintheInServiceposition.• AllunitsinStandbygotoInService.• AnyunitinRegenerationwhentheerroroccurscompletesRegenerationandgoestoInService.

• NounitsareallowedtostartaRegenerationCyclewhiletheerrorconditionexists,unlesstheyaremanuallyforcedinto Regeneration.

• Whenanerroriscorrectedandtheerrornolongerdisplays(itmaytakeseveralsecondsforalloftheunitsinasystemtostopdisplayingtheerrormessage),thesystemreturnstonormaloperation.

NOTE: During the error condition the control continues to monitor the flow meter and update the volume remaining. Once the error condition is corrected all units return to the operating status they were in prior to the error. Regeneration queue is rebuilt according to the normal system operation. Or, if more than one unit has been queued for regeneration, then the queue is rebuilt according to which one communicates first.

Message Displayed Cause For Error CorrectionFlashingtime Poweroutage. ProgramtimebyholdingUPonUnit#1.

DetectedError=MatchingAddress Twoormoreunitsprogrammedwiththesamevalveaddressnumber.

ProgrameachunitwithuniquevalveaddressnumberinMasterProgramming.

DetectedError=ProgramMismatch Masterprogramparametersdonotmatchbetweentwoormorecontrols. ConfirmMasterProgrammingforeachunit.

DetectedError=NoMessage#1NopowertoControl#1. PowerControl#1.

CommunicationCabletoValveAddress#1badormissing. ConnectorreplaceCommunicationCable.







DetectedError=E2ResetUnit This message appears after a software reset. ReprogramcontrolusingMasterProgramming section.

TestMode CircuitBoardwasnotprogrammedatfactory. ReplaceCircuitBoard.

BlackSquaresonscreen BadCircuitBoard. ReplaceCircuitBoard.

INI on screen for more than 2 minutes Circuitboardnotgettingfeedbackfromcycleswitch.

InspectMotor-shouldberotating.

Connectwireharnesstocycleswitch.

CheckCycleMicroSwitch.

CHG on screen for more than 2 minutes Controlprogrammedincorrectlyas2900or3900valvetype. ReprogramunitasStagerValvetype.


SERVICE ASSEMBLIES48-00 ES Stager Assembly61808-01 ....................Stager Assy, 48-00, NXT 24VAC, HMG

No2ndAuxSwitch61808-02 ....................Stager Assy, 48-00, NXT 24VAC, SA,

2ndAuxNotchedinService61808-03 ....................Stager Assy, 48-00, NXT 24VAC, SC,

2ndAuxNotchedInBackwash1074817......................Kit,InternalParts,48-00Stager61817-01 ....................CamAssy,48-00NXT,HMG,no2nd

AuxCam61817-02 ....................CamAssy,48-00NXT,SA,2ndAux

NotchedinService61817-03 ....................CamAssy,48-00NXT,SC,2ndAux

NotchedinBackwash

51-09 ES Stager Assembly61809-01 ....................Stager Assy, 51-09, NXT 24VAC, HMG,

No2ndAuxSwitch61809-02 ....................Stager Assy, 51-09, NXT 24VAC, SA,

2ndAuxNotchedinService61809-03 ....................Stager Assy, 51-09, NXT 24VAC, SD,

2ndAuxNotchedinBackwash61809-04 ....................Stager Assy, 51-09, NXT 24VAC, SH,

2ndAuxNotchedinRefill1074888......................Kit,InternalParts,51-09Stager61818-01 ....................CamAssy,51-09NXT,HMG,No2nd

AuxSwitch61818-02 ....................CamAssy,51-09NXT,SA,2ndAux

NotchedinService61818-03 ....................CamAssy,51-09NXT,SD,2ndAux

NotchedinBackwash61818-04 ....................CamAssy,51-09NXT,SH,2ndAux

NotchedinRefill

Meter Assembly, In Line60613..........................MeterAssy,1",Elec.,BrassBody,PDL60614..........................MeterAssy,1-1/2",Elec.,BrassBody,

PDL60616..........................MeterAssy,2",Elec.,BrassBody,PDL60617..........................MeterAssy,3",Elec.,BrassBody,PDL60625..........................MeterAssy,2",Elec.,Plastic,PDL61560-01 ....................MeterAssy,1",Elec.,Plastic,Turbine61560-07 ....................MeterAssy,1",Elec.,BrassTHDS,

Turbine(Fleck)61560-09 ....................MeterAssy,1-1/2",Elec.,BrassTHDS,

Turbine(Fleck)61560-13 ....................MeterAssy,1-1/2",Elec.,Plastic,

Turbine(Fleck)

Service Parts Common To Both 48ES & 51 ES Stager Control61783..........................Kit,48/51ESNEMA4,Solenoid61784..........................Kit48/51ES,3214NXT,CKTBoard&

Keypad61764..........................CableAssy,Communication,CAT5,

5 Meters Long42469..........................Transformer, 120V/24V, 40VA41049..........................Transformer, 220/24V/EUR/108VA41050..........................Transformer, 220/24V/AUST/108VA19121-09 ....................MeterCable,99.5",PaddleWheel19121-10 ....................MeterCable,303.5",PaddleWheel19791-04 ....................MeterCable,100",Turbine(Fleck)19791-05 ....................MeterCable,304",Turbine(Fleck)1075499......................Switch, Micro40941..........................Wire Harness, Upper Drive1075502......................WireHarness,2ndAuxSwitch43001..........................Motor


48ES and 51ES NXT Stager Controller - Water Softener Parts...Remote Signal Start: No Meter Solenoid...

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Transcript of 48ES and 51ES NXT Stager Controller - Water Softener Parts...Remote Signal Start: No Meter Solenoid...