4713 DisB Continuity Tester - instructions manual

38
4713 DisB CONTINUITY TEST MODEL: CTDISB | PLATE: 201311225 copyright© 2014 Manuel Fernando Moutinho Mendes Unipessoal, Lda.

description

Instructions Manual DisB continuity tester

Transcript of 4713 DisB Continuity Tester - instructions manual

Page 1: 4713 DisB Continuity Tester - instructions manual

4 7 1 3 D i s B C O N T I N U I T Y T E S T

M O D E L : C T D I S B | P L A T E : 2 0 1 3 1 1 2 2 5

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 2: 4713 DisB Continuity Tester - instructions manual
Page 3: 4713 DisB Continuity Tester - instructions manual

4 7 1 3 – D i s B C o n t i n u i t y T e s t e r

INDEX

WARRANTY 4

CE COMPLIANCE 5

OPERATION MANUAL 6

AUTOMATIC MODE 7

CONFIGURATION MENU 7

MANUAL MODE 8

PREVENTIVE MAINTENANCE level 1 9

COMPONENTS LIST 10

TECHNICAL DRAWINGS 11

ELECTRICAL/PNEUMATIC DIAGRAM 24

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 4: 4713 DisB Continuity Tester - instructions manual

4 7 13 – D i s B C o n t i n u i t y T e s t e r

WARRANTY

MANUFACTURER Manuel Fernando Moutinho Mendes, Unipessoal Lda.

MACHINE DisB Continuity Tester

MODEL CTDISB

PLATE 201311225

YEAR BUILT 2013

Warranty service provided for 12 months of daily work, valid since the

machine’s dispatch but accepted only if the machine is used in accordance with

corresponding manual. The warranty coverage does not include commercial

part, as the applied warranty terms belong to the primary supplier. Any fault

during this warranty term will be repaired or replaced on the manufacturer’s

facilities at no charge. All damaged parts will be held by the manufacturer if any

replacement is required. Customer will pay transportation and shipment for

replacement parts. For maintenance service, the workmanship, transportation

and/or lodge will be charged to the customer. Repairing services must be

previously agreed between manufacturer and customer. All the consumables

and periodic maintenance, as well as the tools used on the machine are excluded

from this warranty term. The manufacturer has no responsibility on damaged

parts caused by improperly use of the machine. Any repair or replacement will

not extend the machine’s warranty period. Taking knowledge of these

requirements, assures that there will be no refund in case of damages or lack of

production.

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 5: 4713 DisB Continuity Tester - instructions manual

4 7 13 – D i s B C o n t i n u i t y T e s t e r

CE COMPLIANCE

NAMEManuel Fernando Moutinho Mendes, Unipessoal Lda.

ADDRESSRua das Regadas, 4004510-647 Fânzeres

CONTACTSTel:/Fax: +351 224 882 29email: [email protected]

Ensures the following machine:

• Description: DisB CONTINUITY TESTER

• Serial No: 1311225

• Year of Built: 2014

Applied machine Directives:

(2006/42/CE) Machine Directive

(2006/95/CE) Low Voltage Directive

Applied harmonized Standard:

ISO EN 12100:2010 Machine safety. Fundamental concepts, general designprinciples. Evaluation and reduction of risks.

EN 1037:1995/A1:2008 Machine safety. Prevention of unwanted start-up

EN 953:1997/A1:2009Machine safety. Protectors. General requirements for designand construction of fixed and mobile protectors

ISO EN 13857:2008Machine safety. Security distances to prevent upper and lowerlimbs to reach dangerous zones

EN 60204-1:2006/A1:2009Machine safety. Electrical equipment.Part 1: General requirements

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 6: 4713 DisB Continuity Tester - instructions manual

OPERATION MANUAL

STARTUP REQUIREMENTS

- Compressed air connected to Air Treatment Unit

- Electrical feed connected to main power switch

- No devices placed onto the tray

- Protection door closed

- Emergency button disengaged

TROUBLESHOOTING:Q: Machine does not switch on or some components do not switch on.

R: Check for any disconnected circuit breakers on the electrical cabinetR: Check for three-phase connection on the main power switch

For human interaction a touch screen panel has been installed providing error detection,parameters setup, manual interaction and machine status.

Below the panel there are 3 buttons

RESETclear errors during working cycle

SERVICE ONUsed to set the machine ready to work either when the machine is turned on, after emergencyrelease or after closing the protection door.

EMERGENCY BUTTONWhen pressed will interrupt both power and air circuits.

BIMANUAL CONTROLThese buttons simultaneously starts cycle and activates manual control movements.

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 7: 4713 DisB Continuity Tester - instructions manual

AUTOMATIC MODE

At the main screen select Automatic Mode and select the appropriate device type 2P or 4P. Also

differential trip may be set ON/OFF.

All process information, errors and test results is given on screen.

CONFIGURATION MENU

At this screen it is possible to adjust the delay times for power differential trip and differential trip

using test button. Also test button feature can be enabled/disabled from this menu and language

change can be selected .

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 8: 4713 DisB Continuity Tester - instructions manual

MANUAL MODE

Manual mode allows the maintenance staff to simulate movements and individual actions on the

several components as pneumatics, linear actuators, rotary cylinders, etc.

Aside from the buttons there are x** numbers which indicates the input number of the

respective sensor, helping the user to check if detection is working OK.

Although there are several programming rules to avoid parts from hitting each other, it should be

used with extra caution. Password for this menu is 2731.

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 9: 4713 DisB Continuity Tester - instructions manual

4 7 1 3 – D i s B C o n t i n u i t y T e s t

PREVENTIVE MAINTENANCE level 1

ACTION FREQUENCY

Check air circuit for leaks Weekly

Clean working area Daily

Lube rails and guides Monthly

Check emergency switches for malfunction Weekly

Check components for tighten Monthly

Check for correct alignment on photoelectric sensor Weekly

Lube rails and guide ways Biannual

Examine overall test probes condition Monthly

Executive manager

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 10: 4713 DisB Continuity Tester - instructions manual

4 7 1 3 – D i s B C o n t i n u i t y Te s t e r

COMPONENTS LIST

ELECTRICAL CABINET

UNITS DESCRIPTION MODEL BRAND

1 Differential circuit breaker CFC 425P 25A/0,3A HAGER

9 Circuit breaker 55106 5CP C6 EFAPEL

1 Schuko socket SN 16P HAGER

1 Safety relay RT9 ABB

1 Safety bimanual relay JSBR4 ABB

6 Contactor LC10120 SCHNEIDER

1 Power supply EOE12010002 DELTA ELECTRONICS

1 Programmable logic controller FBs-60MAR2-AC FATEK

1 PLC I/O expansion FBs-8EA FATEK

1 Power transformer 273113 SOMAT

1 Resistor 15R 10%b 212-044 UTM

1 Resistor 1R0 10% 210-8 1 UTM

1 General power switch V0 SCHNEIDER

1 Neutral power module VZ11 SCHNEIDER\

WORK AREA

UNITS DESCRIPTION MODEL BRAND

1 Bimanual control JSTD1-B ABB

1 Mechanical door lock i12 S SICK

2 Linear roller HGH20 HIWIN

2 Linear rail HGR20 HIWIN

8 Test probes GKS103.201.180R.5002 INGUN

1 HMI panel DOPB03S211 DELTA

1 Photoelectric sensors OJ5054 IFM

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 11: 4713 DisB Continuity Tester - instructions manual

4 7 1 3 – D i s B C o n t i n u i t y Te s t e r

TECHNICAL DRAWINGS

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 12: 4713 DisB Continuity Tester - instructions manual

1

33

4 5

6

2

ITEM Draw Part QTY Reference Supplier

6 4713 05 01 JIG DisB 1 ----------

5 4713 04 01 Switching Handle Assembly 1 ----------

4 4713 03 01 Block Assembly 1

3 4713 02 01 Unit Test Continuity 2

2 4713 01 04 Cylinder DGC-25-250-G-PPV-A 1 DGC-25-250-G-PPV-A FESTO

1 4713 01 02 Structure Continuity Station 1 ----------

1

1

Scale

Designation: Continuity Test Station

1

Quant.4713 01 01 Material: -

Finishing: -

1:6

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

28/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 13: 4713 DisB Continuity Tester - instructions manual

1

18

16

12

13

8

5

610

10

4

3

7

17

19

2

9

ITEM Draw Part QTY Refrence Supplier

19 Profile 45x45 (5) 1

18 Profile 45x45 (3) 2

17 Profile 45x45 (2) 1

16 Profile 45x45 (1) 4

15 ---- Lateral Polycarbonate Plate 2 ----- -----

14 ----- Rubber Support 40 4 ---- ----

13 ---- Control Box 1

12 ---------- Electric Box 1 ----------

11 ----- Pneumatics Platine 1

10 SAFEBALL (JSTD1A) 2 JSTD1A JOCAB

9 4713 01 26 0126 1 ----- -----

8 4713 01 25 0125 1 ----- -----

7 4713 01 20 0120 1 ----- -----

6 4713 01 18 0118 1 ----- -----

5 4713 01 17 Basic Profile 45x90 2 5003 FASTEN

4 4713 01 13 0113 4 ----- -----

3 4713 01 12 0112 1 ----- -----

2 4713 01 11 Rail HGR20R(Mesa) 2 HGR20R418C (29/29) HIWIM

1 4713 01 03 Door 1 ----------

1

1

Scale

Designation: Continuity Station Structure

2

Quant.4713 01 02Material: -

Finishing: -

1:6

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

28/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 14: 4713 DisB Continuity Tester - instructions manual

390

460

255

200

200

200

550

340

805

265

700

250

600

505

200

500

Q

DETAIL Q 1 : 3

2

1

Scale

Designation: Continuity Station Structure

2

Quant.4713 01 02 Material: -

Finishing: -

1:7

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

28/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 15: 4713 DisB Continuity Tester - instructions manual

1

5

2

52

3

3

4

6

6

ITEM Draw Part QTY Reference Supplier

6 Hinges 48x87 2 56011 FASTEN

5 Hinges 48x87 2 56011 FASTEN

4 ----- Ball Knobs 2 06250-23208 Norelem

3 4713 01 24 0124 2 ----- -----

2 4713 01 22 0122 2 ----- -----

1 4713 01 21 0121 1 ----- -----

1

1

Scale

Designation: Door

1

Quant.4713 01 03Material: -

Finishing: -

1:4

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

28/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 16: 4713 DisB Continuity Tester - instructions manual

6

7

8

480

75

ITEM Draw Part Qty Reference Supplier

8 4713 01 16 0116 1 ----- -----

7 4713 01 14 0114 1 ----- -----

6 4713 01 15 0115 1 ----- -----

1

1

Scale

Designation: Cylinder DGC-25-250-G-PPV-A

1

Quant.4713 01 04Material:

Finishing:

1:2

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

28/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 17: 4713 DisB Continuity Tester - instructions manual

Q

1

2

5

9

9

3

4

10

3

6

7

11

170140

16

131

120

7 2 8

DETAIL Q 1 : 1.5

8

11

6

ITEM Draw Part QTY Reference Supplier

11 DIN 912 M4 x 20 --- 20N 4

10 DIN 912 M6 x 25 --- 25C 4

9 DIN 912 M5 x 20 --- 20C 8

8 DIN 912 M6 x 16 --- 16C 6

7 Cylinder DFM-25-30-P-A-GF 1 DFM-25-30-P-A-GF FESTO

6 4713 02 15 0215 1 ----- -----

5 4713 02 14 0214 2 ---- ---

4 4713 02 13 0213 1 ----- -----

3 4713 02 12 0212 2 ----- -----

2 4413 02 11 0211 1 ----- -----

1 4713 02 02 Test Probes Assembly 4P 1 ----------

1

2

Scale

Designation: Continuity Test Unit

1

Quant.4713 02 01Material: -

Finishing: -

1:2

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

24/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 18: 4713 DisB Continuity Tester - instructions manual

1

3

25 28 25

35

P

P

95

P-P

2

1

3

ITEM Draw Part QTY Reference Supplier

3 --- Test Probes GKS-103201180Axx02 4 GKS103.201.180R.5002 INGUN

2 ---- Receptacle KS-103 30 4 KS-103 30 INGUN

1 4713 02 16 Prove Support 1 ----- -----

1

2

Scale

Designation: Test Probes Assembly 4P

1

Quant.4713 02 02Material: -

Finishing: -

1.5:1

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

24/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 19: 4713 DisB Continuity Tester - instructions manual

4

2

1

311

1

59 8

235

20

240

350

1

DETAIL O 2 : 3.5

6

10

7

ITEM Draw Part QTY Reference Supplier

11 DIN 912 M8 x 16 --- 16N 4

10 Hexagon Thin Nut ISO 4035 - M4 - C 2

9 DIN 912 M5 x 25 --- 25C 10

8 Washer DIN 125 - A 5.3 2

7 Cylinder DMM-10-15-P-A 2 DMM-10-15-P-A FESTO

6 4713 03 18 0318 2 ----- -----

5 4713 03 17 0317 1 ----- -----

4 4713 03 12 0312 4 --- ---

3 4713 03 11 0311 1 ----- -----

2 4713 03 03 Block Unit 2 ----------

1 4713 03 02 Photocells Mounting 1 ----------

1

1

Scale

Designation: Block Assembly

1

Quant.4713 03 01Material: -

Finishing: -

1:3.5

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

27/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 20: 4713 DisB Continuity Tester - instructions manual

2

3

1

ITEM Draw Part QTY Reference Supplier

3 Plug M8 (180) 1

2 Photocells (OJ5048) 1 OJ5048 IFM

1 Support (E20974) 1 E20974 IFM

1

1

Scale

Designation: Photocells Mounting

1

Quant.4713 03 02Material: -

Finishing: -

1:1

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

27/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 21: 4713 DisB Continuity Tester - instructions manual

197

N

N

5

1

4

N-N

4

7

6

2

3

5

ITEM Draw Part Qty Reference Supplier

7 DIN 912 M4 x 12 --- 12C 1

6 ---- Bushing 12x16x20 2 A-12-16-20 LANEMA

5 Cylinder ADN-20-50-I-P-A 1 ADN-20-50-I-P-A FESTO

4 4713 03 16 0316 1 ----- -----

3 4713 03 15 0315 1 ----- -----

2 4713 03 14 0314 1 ----- -----

1 4713 03 13 Block Body 1 ----- -----

1

2

Scale

Designation: Block Unit

1

Quant.4713 03 03Material: -

Finishing: -

1:1.5

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

27/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 22: 4713 DisB Continuity Tester - instructions manual

210

137

5

4

1

15

8

6

3

15

12

9

130

10

14

9

14

15

10226°

1115

DETAIL T 2 : 2.5 13

6

8

77

ITEM Draw Part QTY Reference Supplier

15 DIN 912 M3 x 30 --- 18C 12

14 ----- Linear Bushing LBCR 12 A 2 LBCR 12A SKF

13 ---------- Cylinder ADN-12-20-I-P-A 1 ADN-12-20-I-P-A FESTO

12 ---------- Cylinder DSRL-25-180-P-FW 1 DSRL-25-180-P-FW FESTO

11 Racord QS-F-M5-4 2 QS-F-M5-4 FESTO

10 ---- End Stop Limiter M12x1.0 1 YSRA-8-C FESTO

9 Damper YSR-8-8-C 1 YSR-8-8-C FESTO

8 4713 04 18 0418 1 ----- -----

7 4713 04 17 0417 1 ----- -----

6 4713 04 16 0416 1 ----- -----

5 4713 04 15 0415 1 ----- -----

4 4713 04 14 Veio 12 2 ----- -----

3 4713 04 12 0412 1 ----- -----

2 4713 04 11 0411 1 ----- -----

1 4713 01 13 0113 1 ----- -----

1

1

Scale

Designation: Rotation Handle Assembly

1

Quant.4713 04 01Material: -

Finishing: -

1:2.5

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

28/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 23: 4713 DisB Continuity Tester - instructions manual

11

11

16

117

7

9

6

1313

13

813

45

160

N

N

N-N

4

10

5

9 3

211

12

877

8

11

265

155

203

71

16

9

9

4

3

11

6

7

711

5 101313

ITEM Draw Part QTY Reference Supplier

13 DIN 912 M3 x 30 --- 18C 30

12 --- Sensor OH5019 1 OH5019 IFM

11 Cylinder ADN-16-20-I-P-A 4 ADN-16-20-I-P-A FESTO

10 ---- Reflector E20992 1 E20992 IFM

9 Carriage HGH20 2 HGH20CAZ0C HIWIM

8 4713 05 18 0518 2 ----- -----

7 4713 05 17 0517 2 ----- -----

6 4713 05 16 0516 2 ----- -----

5 4713 05 14 0514 1 ----- -----

4 4713 05 13 0513 1 ----- -----

3 4713 05 12 0512 1 ----- -----

2 4713 05 11 0511 1 ----- -----

1 4713 01 15 0115 1 ----- -----

1

1

Scale

Designation: JIG DisB

1

Quant.4713 05 01Material: -

Finishing: -

1:2

Draw nº:

Project: Continuity Test Machine DisB 2P-4P

24/10/2013

SignatureDate

Checked

Designed

I.S.O

A3Size:General

Tolerances

ISO 2768 - mK

GeneralRoughness

Broken Edges

0.5x 453,2

Weight: Kg

Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126

Page 24: 4713 DisB Continuity Tester - instructions manual

4 2 13 – A U T O M A T I C R I V E T I N G U N I B I S R C B O

ELECTRICAL PNEUMATIC DIAGRAM

c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .

Page 25: 4713 DisB Continuity Tester - instructions manual

N

-F1

TN 3 5 7

N 4 6 8

-D1

1 3 5 7

2 4 6 8

-G1

L1L2L3N

L1L2L3N

N L

PE

-TM1

N

-F2N

-F4

1 2 3 4-X1

2.1

0V

PLUG

N

-F5

N

-F6

N

-

L

+

-T1

2.1

24VG

3.1

24S

POWER SUPPLY

N

-F3

2.1

N2

2.1

L11

4.5

380V

AC

4.5

0

380Vac380Vac/12Vac/24Vac100VA

N

-F7

N

-F8

4

3-BP5

4.6

12V

ac

-R1

21

4.6

0

-T22

5 6

1

3 4 7 8

N

-F9

3.1

24V

ac

TRANSFORMER

12.1

0

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 1

14

POWER

Rel.Nome

Projecto :Pagina

Revisão Data

Titulo :

de

Desenhou

Visto

NomeData

9 10

9 10

Page 26: 4713 DisB Continuity Tester - instructions manual

1.3 24VG

1.2 0V3.124VG

3.10V

PE

COM3COM2COM1

HMIV+V-

-HMI1

PLC

COM2COM1

V+V- PEBUS

-PLC1

PLCTOUCH SCREEN

1.5 L11

1.5 N2L11N2

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 2

14

SUPPLY

Rel.Nome

Projecto :Pagina

Revisão Data

Titulo :

de

Desenhou

Visto

NomeData

9 10

9 10

Page 27: 4713 DisB Continuity Tester - instructions manual

2.10 24VG

2.10 0V4.124VG

4.10V

+-1

2

1

2

13 14 23 24 Y14

A1 A2 S13 S14 S24 X1 X4S34 S44

24Vdc

Type :RT9JOKAB SAFETY

-RT1

5.2

X0

SAFETY RELAY

10.1

24VS

Q1-M1A2

A1

10.2

Y0

1.3 24VS

1

2

1

2

24Vdc

Type :JSBR4JOKAB SAFETY

13 14 23 24

A1 A2 S13 S14 S24 S23 X3 X2 -RT2

-BP2 -BP3

10.1

24VS1

-BP1

5.4

X2

TWO HAND RELAY

1

2

-BPE1

1.5 24VS2

12.1

24VS3

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 3

14

SECURITY

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Page 28: 4713 DisB Continuity Tester - instructions manual

3.10 24VG

3.10 0V5.124VG

5.10V

-K12

1

4

3

6

5

8

7

-K22

1

4

3

6

5

8

7

-K42

1

4

3

6

5

8

7-K3

2

1

4

3

6

5

8

7

L3 E

L3 S

N E

L1 E

L2 E

N S

L1 S

L2 S

1.4

38

0V

AC

1.3

0

1.4

12V

ac

1.4

0

12.5L2.112.2

L3.1

8.5N1.2

8.6L1.2

8.7L2.1

8.8

L3.1

-K5

21

43

-K5

21

43

-K6

21

43

-K6

21

43

12.3

N1.112.4

L1.1

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 4

14

DEVICE TEST

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Page 29: 4713 DisB Continuity Tester - instructions manual

SS

X0

X1

X2

X3

X4

X5

X6

X7

-PLC1

PLC ENTRADAS

4.10 24VG

4.10 0V6.124VG

6.10V

3.3

X0

3.6

X2

ME

S ST

AR

T4

3

2

1-BPL1

PNP

BR

BL

BK

+

-

-S1

PNP

BR

BL

BK

+

-

-S2

PNP

BR

BL

BK

+

-

-S3

PNP

BR

BL

BK

+

-

-S4-BP4

4

3

RESETREBOOT DEVICE IN PLACE LEVER IN PLACE ROTATE LEVER LEFT ROTATE LEVER RIGHT

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 5

14

INPUTS 1

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Page 30: 4713 DisB Continuity Tester - instructions manual

SS

X8

X9

X10

X11

X12

X13

X14

X15

-PLC1

EXP ENTRADAS

5.10 24VG

5.10 0V7.124VG

7.10V

PNP

BR

BL

BK

+

-

-S7

PNP

BR

BL

BK

+

-

-S8

PNP

BR

BL

BK

+

-

-S11

PNP

BR

BL

BK

+

-

-S12

PROBE ADVANC.L FRONT

PROBE ADVANC.L BACK

PROBE ADVANC.R FRONT

PROBE ADVANC.R BACK

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 6

14

INPUTS 2

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Page 31: 4713 DisB Continuity Tester - instructions manual

SS

X16

X17

X18

X19

X20

X21

X22

X23

-PLC1

EXP ENTRADAS

6.10 24VG

6.10 0V8.124VG

8.10V

PNP

BR

BL

BK

+

-

-S13

PNP

BR

BL

BK

+

-

-S14

PNP

BR

BL

BK

+

-

-S19

PNP

BR

BL

BK

+

-

-S20

TRAY FRONT

TRAY BACK

PRESSER UP LEFT

PRESSER DOWN LEFT

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 7

14

INPUTS 3

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Page 32: 4713 DisB Continuity Tester - instructions manual

SS

X24

X25

X26

X27

X28

X29

X30

X31

-PLC1

EXP ENTRADAS

7.10 24VG

7.10 0V9.124VG

9.10V

PNP

BR

BL

BK

+

-

-S21

PNP

BR

BL

BK

+

-

-S22

PNP

BR

BL

BK

+

-

P

P1

4.4

N1.2

4.4

L1.2

4.4

L2.1

4.4

L3.1

PRESSER UP RIGHT

PRESSER DOWN RIGHT

PRESSURE SWITCH

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 8

14

INPUTS 4

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Page 33: 4713 DisB Continuity Tester - instructions manual

SS

X32

X33

X34

X35

X36

X37

X38

X39

-PLC1

EXP ENTRADAS

8.10 24VG

8.10 0V10.124VG

10.10V

PNP

BR

BL

BK

+

-

-S30

PNP

BR

BL

BK

+

-

-S31

LEVER TOUCH UP

LEVER TOUCH DOWN

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 9

14

INPUTS 5

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Page 34: 4713 DisB Continuity Tester - instructions manual

9.10 24VG

9.10 0V

24VG

11.10V

C0

Y0

Y1

Y2 C6

Y6

Y7

PLC SAIDAS

Y5

C2

Y3

C4

Y4

-PLC1

3.6 24VS1 24VS13.3 24VS 11.124VS

3.4

Y0

BL

WH

BK

BR

RED

YELLOW

GREEN

-H1

TOWER LIGHT

RE

BO

OT

Q10-M2A2

A1Q10-M1

A2

A1Q2-M1

A2

A1Q3-M1

A2

A1

4

3

2

1-BPL1

RESET TRAY FRONT TRAY BACK ROTATE LEVER PROBES ADVANCE

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 10

14

OUTPUTS 1

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Page 35: 4713 DisB Continuity Tester - instructions manual

10.10 24VS

10.10 0V

12.124VS

12.10V

C8

Y8

Y9

Y10

Y14

Y15

PLC SAIDAS

Y13

Y11

C12

Y12

-PLC1

Q4-M1A2

A1Q5-M1

A2

A1Q6-M1

A2

A1Q7-M1

A2

A1

PRESSER

TRAY ADJUST 2P

ACTIVATION 1

ACTIVATION 2

Q8-M1A2

A1

TOUCH LEVER

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 11

14

OUTPUTS 2

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Page 36: 4713 DisB Continuity Tester - instructions manual

11.10 0V 13.10V

11.10 24VS 13.124VS

C16

Y16

Y17

Y18

Y22

Y23

PLC SAIDAS

Y21

Y19

C20

Y20

-PLC1

4.4

N1.1

4.4

L1.1

4.4

L2.1

4.4

L3.1 -K5A2

A1

-K6A2

A1

3.2 24VS3 13.124VS3

1.5 0VS2 13.10VS2

4P SWITCH 2P SWITCH

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 12

14

OUTPUTS 3

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Page 37: 4713 DisB Continuity Tester - instructions manual

12.10 0V 0V

12.10 24VS 24VS

C24

Y24

Y25

Y26

Y30

Y31

PLC SAIDAS

Y29

Y27

C28

Y28

-PLC1

-K1A2

A1-K2

A2

A1-K3

A2

A1-K4

A2

A1

INPUT CONTACTOR

OUTPUT CONTACTOR

TEST CONTACTOR

DIFERENCIAL CONTACTOR

12.10 24VS3 24VS3

12.10 0VS2 0VS2

-K114

13

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 13

14

OUTPUTS 4

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Page 38: 4713 DisB Continuity Tester - instructions manual

G1

S1

31 2

12

Q1

-M1

3

21

P1

K2

21

P2

R1

21

Q2

M1

A4 2

Q3

M1

A4 2

Q4

-M1

A4 2

Q5

M1

A4 2

Q6

M1

A4 2

Q7

M1

A4 2

Q8

-M1

A4 2

Q10

M1

M2

G4 2

X1

5

1

3

X2

R2 2

1

R3 2

1

R4 2

1

R5 2

1

R6 2

1

R7 2

1

5

1

3

M1

DSRL-25-180-P-FW

M2DGC-25- -

M3ADN-16-20-I-P-A

M4ADN-16-20-I-P-A

M5ADN-16-20-I-P-A

M6ADN-16-20-I-P-A

M7DMM-10-15-P-A

M8DMM-10-15-P-A

M9DFM-25-30-P-A-GF

M10DFM-25-30-P-A-GF

R8 2

1

R9 2

1

M11

ADN-12-20-A-P-AM12ADN-20-50-I-P-A

TRAY

ROTATE LEVER

PROBES ADVANCE

PRESSER

TRAY ADJUST 2P

ACTIVATION 1

ACTIVATION 2TOUCH LEVER

A

B

C

D

E

F

1 2 3 4

A

B

C

D

E

F

5 6 7 8

1 2 3 4 5 6 7 8

Continuity Test Machine DisB 2P-4P 14

14

PNEUMATICS

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