4553 Box Joint Jig Upgrade Kit Owners Manual · 2016. 4. 5. · MF025 x2& 5540 x2 WS002 x2 HB050 x2...

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Parts List Please identify and verify that you have all of the hardware prior to assembly. Parts listed in this box are not shown in the hardware drawings. Refer to photos in the instructions: Part Description Quantity 4553A Adapter, 3/4” MDF 1 4553B Base, 1/4” HDPE 2 4553C Stop 1 4553G Shield 1 4555D Setup Jigs, 5 pc set 1 4553 Box Joint Jig Upgrade Kit Owners Manual Please Read Carefully! Part# Description Qty. 5760B Oval Nut 4 Part# Description Qty. WS002 Washer 2 Part# Description Qty. 5540 Knob 3 BEFORE BEGINNING Identify and verify that you have all the parts listed. Read the instructions at least once, familiarizing yourself with the parts before beginning. You’ll need a #3 Phillips screwdriver for assembly. If you don’t have a Woodhaven 4910 or 4911 Miter Gauge, you’ll also need to supply two wood screws to attach the Adapter to your miter gauge. The 4553 Upgrade Kit is designed to attach to our 4555 Box Joint Jig. You must have the 4555 Box Joint Jig to be able to use the 4553 Upgrade Kit. Part# Description Qty. HB030 1” Bolt 2 Part# Description Qty. BUSH004 5/8” Spacer 1 Part# Description Qty. MF005 1/2” Screw 4 Part# Description Qty. MF025 1-1/2" Screw 2 Part# Description Qty. HB050 1-1/2" Bolt 3 Part# Description Qty. 5521 1/4" Knob 2 Part# Description Qty. BUSH5050 1/2" Spacer 2

Transcript of 4553 Box Joint Jig Upgrade Kit Owners Manual · 2016. 4. 5. · MF025 x2& 5540 x2 WS002 x2 HB050 x2...

  • Parts ListPlease identify and verify that you have all of the hardware prior to assembly. Parts listed in this box are not shown in the hardware drawings. Refer to photos in the instructions:

    Part Description Quantity4553A Adapter,3/4”MDF . . . . . . . . . . . . . . . . . 14553B Base,1/4”HDPE . . . . . . . . . . . . . . . . . . . 24553C Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14553G Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14555D SetupJigs,5pc .set . . . . . . . . . . . . . . . . 1

    4553 Box Joint Jig Upgrade Kit

    Owners ManualPlease Read Carefully!

    Part# Description Qty.5760B OvalNut 4

    Part# Description Qty.WS002 Washer 2

    Part# Description Qty.5540 Knob 3

    BEFORE BEGINNING Identifyandverifythatyouhaveallthepartslisted.Readtheinstructionsatleastonce,familiarizingyourselfwiththepartsbeforebeginning.You’llneeda#3Phillipsscrewdriverforassembly.Ifyoudon’thaveaWoodhaven4910or4911MiterGauge,you’llalsoneedtosupplytwowoodscrewstoattachtheAdaptertoyourmitergauge.

    The4553UpgradeKitisdesignedtoattachtoour4555BoxJointJig.Youmusthavethe4555BoxJointJigtobeabletousethe4553UpgradeKit.

    Part# Description Qty.HB030 1”Bolt 2

    Part# Description Qty.BUSH004 5/8”Spacer 1

    Part# Description Qty.MF005 1/2”Screw 4

    Part# Description Qty.MF025 1-1/2"Screw 2

    Part# Description Qty.HB050 1-1/2"Bolt 3

    Part# Description Qty.5521 1/4"Knob 2

    Part# Description Qty.BUSH50501/2"Spacer 2

  • 1

    Attachthe4555AUltraTracktotheAdapterusingtwo1-1/2”bolts(HB050),washers(WS002)andknobs(5540). InserttheboltsthrutheholesintheAdapter. Installawasherandknoboneachbolt.Slidethe4555AUltraTrackontotheheadsoftheboltsandtightenthetrackagainsttheAdapterusingtheknobs.

    AttachtheBases(4553B)tothe4555AUltraTrackfromthe4555BoxJointJig.Insertthefour1/2”flatheadscrews(MF005)thruthecountersunkholesintheBasesandstartanovalnut(5760B - smooth side first)ontheendofeachscrew.

    5760B

    x4

    MF025

    x2

    & 5540

    x2

    HB050

    x2

    WS00

    2 x2

    & 5540

    x2

    MF00

    5 x4

    4555

    A

    Flush

    Edges

    4553Bx2

    4553

    A

    AttachtheBasestothebottomT-slotofthetrack,oneBaseoneachsideofthebitopening,keepingthelongedgeoftheBasesflushwiththeface

    ofthetrack.Inuse,adjustthepositionoftheBasessothecentergapisjustslightlywiderthenthecutterwidth.

    Woodhaven Miter Gauge - shown:AttachtheAdapter(4553A)toyour4910or4911Woodhavenmitergaugeusingthetwo1-1/2”flatheadscrews(MF025),plusthetwo5540Knobsthatcamewiththemitergauge.InsertthescrewsthruthecountersunkholesintheAdapterandthrutheholesinthemiterfenceoftheMiterGauge.TightentheknobsonthescrewstofastentheAdapterfirmlytoyourWoodhavenMiterGauge.

    Other brand of miter gauge - not shown:AttachtheAdapter(4553A)toyourmitergaugewithwoodscrews(not provided).DrillpilotholesintheAdapterforthewoodscrewsizeselectedandattachitfirmlytoyourmitergauge.

  • AttachtheShield(4553G)tothe4555AUltraTrackusingtwo1”bolts(HB030),1/2”spacers(BUSH5050)andknobs(5521). SlidetheboltheadsinthetopT-slotofthetrack,inserttheShieldonthebolts,followedbythe1/2”spacersandtheknobs.IfthebottomtheShieldhitsyourmitergauge,placethe1/2”spacersbetweenthetopofthetrackandtheundersideoftheShield.CentertheShieldovertheexitpathofthebladetohelpshieldyourfingers.SlidetheShieldoutofthewaywhenmakingtrackadjustments.

    Inserta1-1/2”bolt(HB050)thrutheStop(4553C - start bolt from ribbed side),inserta5/8”spacer(BUSH004) andaknob(5440)ontheendofthebolt.SlidetheheadoftheboltinthetopormiddleT-slotofthe4555AUltraTrackandtighten.TheStopisusedforfinetuningthejointsizeandcanbeusedontherightoftheAdapter(narrower finger - looser fit),ortheleftsideoftheAdapter(wider finger - tighter fit).

    2

    HB030

    x2

    BUSH

    5050 x

    2

    & 5521

    x2

    HB050

    4553C

    BUSH

    004

    & 5540

    4553

    G

  • ThefivepiecesetofSetupJigs(4555D)providequickerandeasiersetupsof1/4”,3/8”,1/2”,5/8”&3/4”joints.TheSetupJigcanbeusedinthehorizontalposition(Size of Setup Jig showing, resting flat on the table or Base.),orintheverticalposition(Size of Setup Jig hidden against MDF sub-fence, end resting on table or Base.)

    UsetheSetupJigsetthepositionoftheUltraTrack/StationaryStopinrelationtothebit/blade,aswellastherelationbetweentheStationaryStopandtheAdjustableStop.

    ©Copyright WOODHAVEN INC. 6/30/15(800) 344-6657 or WWW.WOODHAVEN.COM

    4555

    D

    Horiz

    ontal

    Verti

    cal