4553 Box Joint Jig Upgrade Kit Owners Manual · 2016. 4. 5. · MF025 x2& 5540 x2 WS002 x2 HB050 x2...
Transcript of 4553 Box Joint Jig Upgrade Kit Owners Manual · 2016. 4. 5. · MF025 x2& 5540 x2 WS002 x2 HB050 x2...
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Parts ListPlease identify and verify that you have all of the hardware prior to assembly. Parts listed in this box are not shown in the hardware drawings. Refer to photos in the instructions:
Part Description Quantity4553A Adapter,3/4”MDF . . . . . . . . . . . . . . . . . 14553B Base,1/4”HDPE . . . . . . . . . . . . . . . . . . . 24553C Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14553G Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14555D SetupJigs,5pc .set . . . . . . . . . . . . . . . . 1
4553 Box Joint Jig Upgrade Kit
Owners ManualPlease Read Carefully!
Part# Description Qty.5760B OvalNut 4
Part# Description Qty.WS002 Washer 2
Part# Description Qty.5540 Knob 3
BEFORE BEGINNING Identifyandverifythatyouhaveallthepartslisted.Readtheinstructionsatleastonce,familiarizingyourselfwiththepartsbeforebeginning.You’llneeda#3Phillipsscrewdriverforassembly.Ifyoudon’thaveaWoodhaven4910or4911MiterGauge,you’llalsoneedtosupplytwowoodscrewstoattachtheAdaptertoyourmitergauge.
The4553UpgradeKitisdesignedtoattachtoour4555BoxJointJig.Youmusthavethe4555BoxJointJigtobeabletousethe4553UpgradeKit.
Part# Description Qty.HB030 1”Bolt 2
Part# Description Qty.BUSH004 5/8”Spacer 1
Part# Description Qty.MF005 1/2”Screw 4
Part# Description Qty.MF025 1-1/2"Screw 2
Part# Description Qty.HB050 1-1/2"Bolt 3
Part# Description Qty.5521 1/4"Knob 2
Part# Description Qty.BUSH50501/2"Spacer 2
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Attachthe4555AUltraTracktotheAdapterusingtwo1-1/2”bolts(HB050),washers(WS002)andknobs(5540). InserttheboltsthrutheholesintheAdapter. Installawasherandknoboneachbolt.Slidethe4555AUltraTrackontotheheadsoftheboltsandtightenthetrackagainsttheAdapterusingtheknobs.
AttachtheBases(4553B)tothe4555AUltraTrackfromthe4555BoxJointJig.Insertthefour1/2”flatheadscrews(MF005)thruthecountersunkholesintheBasesandstartanovalnut(5760B - smooth side first)ontheendofeachscrew.
5760B
x4
MF025
x2
& 5540
x2
HB050
x2
WS00
2 x2
& 5540
x2
MF00
5 x4
4555
A
Flush
Edges
4553Bx2
4553
A
AttachtheBasestothebottomT-slotofthetrack,oneBaseoneachsideofthebitopening,keepingthelongedgeoftheBasesflushwiththeface
ofthetrack.Inuse,adjustthepositionoftheBasessothecentergapisjustslightlywiderthenthecutterwidth.
Woodhaven Miter Gauge - shown:AttachtheAdapter(4553A)toyour4910or4911Woodhavenmitergaugeusingthetwo1-1/2”flatheadscrews(MF025),plusthetwo5540Knobsthatcamewiththemitergauge.InsertthescrewsthruthecountersunkholesintheAdapterandthrutheholesinthemiterfenceoftheMiterGauge.TightentheknobsonthescrewstofastentheAdapterfirmlytoyourWoodhavenMiterGauge.
Other brand of miter gauge - not shown:AttachtheAdapter(4553A)toyourmitergaugewithwoodscrews(not provided).DrillpilotholesintheAdapterforthewoodscrewsizeselectedandattachitfirmlytoyourmitergauge.
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AttachtheShield(4553G)tothe4555AUltraTrackusingtwo1”bolts(HB030),1/2”spacers(BUSH5050)andknobs(5521). SlidetheboltheadsinthetopT-slotofthetrack,inserttheShieldonthebolts,followedbythe1/2”spacersandtheknobs.IfthebottomtheShieldhitsyourmitergauge,placethe1/2”spacersbetweenthetopofthetrackandtheundersideoftheShield.CentertheShieldovertheexitpathofthebladetohelpshieldyourfingers.SlidetheShieldoutofthewaywhenmakingtrackadjustments.
Inserta1-1/2”bolt(HB050)thrutheStop(4553C - start bolt from ribbed side),inserta5/8”spacer(BUSH004) andaknob(5440)ontheendofthebolt.SlidetheheadoftheboltinthetopormiddleT-slotofthe4555AUltraTrackandtighten.TheStopisusedforfinetuningthejointsizeandcanbeusedontherightoftheAdapter(narrower finger - looser fit),ortheleftsideoftheAdapter(wider finger - tighter fit).
2
HB030
x2
BUSH
5050 x
2
& 5521
x2
HB050
4553C
BUSH
004
& 5540
4553
G
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ThefivepiecesetofSetupJigs(4555D)providequickerandeasiersetupsof1/4”,3/8”,1/2”,5/8”&3/4”joints.TheSetupJigcanbeusedinthehorizontalposition(Size of Setup Jig showing, resting flat on the table or Base.),orintheverticalposition(Size of Setup Jig hidden against MDF sub-fence, end resting on table or Base.)
UsetheSetupJigsetthepositionoftheUltraTrack/StationaryStopinrelationtothebit/blade,aswellastherelationbetweentheStationaryStopandtheAdjustableStop.
©Copyright WOODHAVEN INC. 6/30/15(800) 344-6657 or WWW.WOODHAVEN.COM
4555
D
Horiz
ontal
Verti
cal