4012-46TAG3A Non EC (TPD1587E-4) - AJ Powerajpower.net/all/4012-46TAG3A.pdf · 4012-46TAG3A ......

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@Perkins Technical Data ® Basic technical data Number of cylinders . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 12 Cylinder arrangement ... ... ... ... ... ... ... ... ... ... ... ... ... ... Vee, 60° Cycle . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 4 stroke Induction system... ... ... ... ... ... ... ... ... ... ... ... ... ... Turbocharged Combustion system .. ... ... ... ... ... ... ... ... ... ... ... . direct injection Compression ratio. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 13:1 Bore .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 160 mm Stroke .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 190 mm Cubic capacity .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 45·842 litres Direction of rotation... .. anti-clockwise when viewed from flywheel Firing order ... ... ... ... 1 A , 6 B , 5 A , 2 B , 3 A , 4 B , 6 A , 1 B , 2 A , 5 B , 4 A , 3 B Cylinder 1.. ... ... ... ... ... ... ... ... ... ... ... ... ... furthest from flywheel Note: Cylinders designated ‘A’ are on the right hand side of the engine when viewed from the flywheel end Approximate weights Overall dimensions of ElectropaK Moment of inertia Engine... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9,73 kgm² Flywheel ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9,57 kgm² Cyclic irregularity for engine/flywheel maximum 4012-46TAG3A . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1:638 Ratings Steady state speed stability at constant load . ... ... ... ... .. ± 0·25% Electrical rating are based on average alternator efficiency and are for guidance only (0.8 power factor being used). Operating point Engine speed ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1500 rev/min Static injection timing . ... ... ... ... ... ... ... see engine number plate Cooling water exit temperature .. ... ... ... ... ... ... ... ... ... ... < 98 °C Fuel data ... ... ... ... . to conform to BS2869 class A2 or BS EN590 Performance All data based on operation to ISO 3046/1, BS 5514 and DIN 6271 standard reference conditions. Noise For noise data, refer to page 16. For engines operating in ambient conditions other than the standard reference conditions stated below, a suitable de-rate must be applied. De-rate tables for increased ambient temperature and/or altitude are available, please contact Perkins Applications Department. Test conditions Air temperature. . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 25 °C Barometric pressure ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 100 kPa Relative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... 30% Air inlet restriction at maximum power (nominal) ... ... ... ... 2,5 kPa Exhaust back pressure at maximum pressure (nominal) ... 3,0 kPa Fuel temperature (inlet pump) ... ... ... ... ... ... ... .. 58 °C maximum For test conditions relevant to data on load acceptance, refer to page 16 of this document. Description unit Tropical Temperate Engine (dry) Kg 4400 4400 Electropak (wet) + fuel cooler Kg 6450 6086 Electropak (wet) - fuel cooler Kg 6425 6070 unit Tropical Temperate Height mm 2610 2259 Length mm 3883 3915 Width mm 2164 2198 4000 Series 4012-46TAG3A Diesel Engine - ElectropaK

Transcript of 4012-46TAG3A Non EC (TPD1587E-4) - AJ Powerajpower.net/all/4012-46TAG3A.pdf · 4012-46TAG3A ......

@PerkinsTechnical Data

®

4000 Series 4012-46TAG3ADiesel Engine - ElectropaK

Basic technical dataNumber of cylinders . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 12Cylinder arrangement ... ... ... ... ... ... ... ... ... ... ... ... ... ... Vee, 60°Cycle. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .4 strokeInduction system... ... ... ... ... ... ... ... ... ... ... ... ... ... TurbochargedCombustion system .. ... ... ... ... ... ... ... ... ... ... ... . direct injectionCompression ratio. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 13:1Bore .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 160 mmStroke .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 190 mmCubic capacity .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..45·842 litresDirection of rotation... .. anti-clockwise when viewed from flywheelFiring order ... ... ... ... 1A, 6B, 5A, 2B, 3A, 4B, 6A, 1B, 2A, 5B, 4A, 3B

Cylinder 1.. ... ... ... ... ... ... ... ... ... ... ... ... ... furthest from flywheelNote: Cylinders designated ‘A’ are on the right hand side of the engine when viewed from the flywheel end

Approximate weights

Overall dimensions of ElectropaK

Moment of inertiaEngine... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9,73 kgm²Flywheel ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9,57 kgm²

Cyclic irregularity for engine/flywheel maximum4012-46TAG3A. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1:638

RatingsSteady state speed stability at constant load . ... ... ... ... .. ± 0·25%Electrical rating are based on average alternator efficiency and are for guidance only (0.8 power factor being used).

Operating pointEngine speed ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1500 rev/minStatic injection timing . ... ... ... ... ... ... ... see engine number plateCooling water exit temperature .. ... ... ... ... ... ... ... ... ... ... < 98 °CFuel data ... ... ... ... .to conform to BS2869 class A2 or BS EN590

PerformanceAll data based on operation to ISO 3046/1, BS 5514 and DIN 6271 standard reference conditions.

NoiseFor noise data, refer to page 16.For engines operating in ambient conditions other than the standard reference conditions stated below, a suitable de-rate must be applied. De-rate tables for increased ambient temperature and/or altitude are available, please contact Perkins Applications Department.

Test conditionsAir temperature. . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 25 °CBarometric pressure... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 100 kPaRelative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 30%Air inlet restriction at maximum power (nominal) ... ... ... ... 2,5 kPaExhaust back pressure at maximum pressure (nominal) ... 3,0 kPaFuel temperature (inlet pump) ... ... ... ... ... ... ... .. 58 °C maximumFor test conditions relevant to data on load acceptance, refer to page 16 of this document.

Description unit Tropical Temperate

Engine (dry) Kg 4400 4400

Electropak (wet) + fuel cooler Kg 6450 6086

Electropak (wet) - fuel cooler Kg 6425 6070

unit Tropical Temperate

Height mm 2610 2259

Length mm 3883 3915

Width mm 2164 2198

General installation

4012-46TAG3A - Temperate

4012-46TAG3A - Tropical

Note: Not to be used for combined heat and power (CHP) purposes (indicative figures only). If necessary, please consult the Applications Department, Perkins Engines Company Limited, Stafford.

Rating definitions

Baseload powerUnlimited hours usage with an average load factor of 100% of the published baseload power rating.

Prime powerVariable load. Unlimited hours usage with an average load factor of 80% of the published Prime Power over each 24 hour period. A 10% overload is available for 1 hour in every 12 hours.

Standby powerLimited to 500 hours annual usage with an average load factor of 80% of the published Standby Power rating over each 24 hour period.Up to 300 hours of annual usage may be run continuously. No overload is permitted on Standby Power.

Emissions capabilityAll 4012-46TAG ratings are optimised to the ‘best fuel consumption’ and do not comply to Harmonised International Regulation Emission Limits. More information on these statements can be obtained by contacting the Applications Department at Perkins Engines Company Limited.

Designation UnitsType of operation and application

Baseload power Prime power Standby power

Gross engine power kWm 1260 1500 1643

Fan and battery charging alternator power kW 64

Nett engine power kWm 1196 1436 1579

Brake mean effective pressure (gross) kPa 2192 2610 2859

Combustion air flow at ISO conditions m³/min 115 125 135

Exhaust gas temperature (max) after turbo °C 480

Exhaust gas flow (max) at atmospheric pressure

m³/min 350

Boost pressure ratio - 3,0 3,4 3,7

Mechanical efficiency % 89 91 92

Overall thermal efficiency (nett) % 41,5 41,0 39,0

Friction power and pumping losses kWm 120

Mean piston speed m/s 9,5

Engine coolant flow l/s 1020

Typical Genset electrical output (0.8pf)kVA 1420 1705 1875

kWe 1136 1364 1500

Assumed alternator efficiency % 95

Designation UnitsType of operation and application

Baseload power Prime power Standby power

Gross engine power kWm 1260 1500 1643

Fan and battery charging alternator power kW 60

Nett engine power kWm 1200 1440 1583

Brake mean effective pressure (gross) kPa 2192 2610 2859

Combustion air flow at ISO conditions m³/min 115 125 135

Exhaust gas temperature (max) after turbo °C 480

Exhaust gas flow (max) at atmospheric pressure

m³/min 350

Boost pressure ratio - 3,0 3,4 3,7

Mechanical efficiency % 89 91 92

Overall thermal efficiency (nett) % 41,5 41,0 39,0

Friction power and pumping losses kWm 120

Mean piston speed m/s 9,5

Engine coolant flow l/s 1020

Typical Genset electrical output (0.8pf)kVA 1425 1710 1880

kWe 1140 1368 1504

Assumed alternator efficiency % 95

Energy balance

4012-46TAG3A - Temperate

4012-46TAG3A - Tropical

Note: Not to be used for combined heat and power (CHP) purposes (indicative figures only). If necessary, please consult the Applications Department, Perkins Engines Company Limited, Stafford.

Designation Units Baseload power Prime power Standby power

Energy in fuel kW 3137 3650 4100

Energy in power output (gross) kW 1260 1500 1643

Energy to cooling fan kW 64

Energy in power output (nett) kW 1196 1436 1579

Energy to exhaust kW 1010 1102 1219

Energy to coolant and oil kW 477 510 625

Energy to radiation kW 90 110 123

Energy to charge coolers kW 300 429 490

Designation Units Baseload power Prime power Standby power

Energy in fuel kW 3137 3650 4100

Energy in power output (gross) kW 1260 1500 1643

Energy to cooling fan kW 60

Energy in power output (nett) kW 1200 1440 1583

Energy to exhaust kW 1010 1102 1219

Energy to coolant and oil kW 477 510 625

Energy to radiation kW 90 110 123

Energy to charge coolers kW 300 428 490

Cooling system

Recommended coolant: 50% inhibited ethylene glycol or 50% inhibited propylene glycol and 50% clean fresh water. For combined heat and power systems (CHP) and where there is no likelihood of ambient temperature below 10 °C, then clean ‘soft’ water may be used, treated with 1% by volume of Perkins inhibitor in the cooling system. The inhibitor is available in 1 litre bottles from Perkins under part number 21825 735.Maximum pressure in crankcase water jacket ... ... ... ... .. 170 kPaMaximum top tank temperature (standby) . ... ... ... ... ... ... ... 98 °CMaximum static pressure head on pump ... ... ... ... ... ... ... ... .. 7 m

Total coolant capacityElectrounit (engine only) ... ... ... ... ... ... ... ... ... ... ... ... ... 73 litresElectropak (engine and radiator):-temperate.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 207 litres-tropical .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 210 litresMaximum permissible restriction to coolant pump flow.. ... . 20 kPaThermostat operating range... ... ... ... ... ... ... ... ... ... ... 71 - 85 °CAmbient cooling clearance (standby power) based on air temperature at fan 6 °C above ambient.Temperature rise across the engines (standby power) with inhibited coolant .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 8 °CCoolant temperature shutdown switch setting ... ... ... 101 °C risingCoolant immersion heater capacity (2 off) . ... ... ... ... 4 kWe each

RadiatorTemperateRadiator face area . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3,46 m²Material and number of rows:-charge air and water jacket... ... ... ... ... ... ... ... ... .copper, 4 rowsFins per inch and material:-charge air and water jacket... ... ... ... ... ... ... ... ... brass, 12 rowsWidth of matrix ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2,10 mHeight of matrix.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1,65 mWeight of radiator... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1620 kgTotal coolant capacity including engine and pipes. ... ... . 212 litresPressure cap setting (min) . ... ... ... ... ... ... ... ... ... ... ... ... 70 kPaTropicalRadiator face area . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4,08 m²Material and number of rows:-charge air and water jacket... ... ... ... ... ... ... ... ... .copper, 4 rowsFins per inch and material:-charge air and water jacket... ... ... ... ... ... ... ... ... brass, 12 rowsWidth of matrix ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1,97 mHeight of matrix.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2,07 mWeight of radiator... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1630 kgTotal coolant capacity including engine and pipes. ... ... . 226 litresPressure cap setting (min) . ... ... ... ... ... ... ... ... ... ... ... ... 70 kPa

Water jacket cooling dataTemperate and Tropical-coolant flow... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1020 litres/min-coolant exit temperature (max) . ... ... ... ... ... ... ... ... ... ... .. 98 °C-coolant inlet temperature (min) . ... ... ... ... ... thermostatic control-coolant inlet temperature (max) ... ... ... ... ... ... ... ... ... ... .. 90 °C

Coolant pumpSpeed. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1.4 x e rev/minMethod of drive .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... gear

FanType ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... axial flowDiameter-Temperate ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1600 mm-Tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1740 mmNumber of blades... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12Material .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. AluminiumDrive ratio-Temperate ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 0·93:1-Tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 0·80:1

4012-46TAG3A - Temperate, Standby power

4012-46TAG3A - Tropical, Standby power

Lubrication systemRecommended SAE viscosity: A multigrade oil conforming to the following must be used: API CH4 15W/40.Note: For additional notes on lubricating oil specifications, please refer to the Operation and Maintenance Manual (OMM).

Lubricating oil capacity-total system capacity.. ... ... ... ... ... ... ... ... ... ... ... ... ... 177 litres-sump maximum.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 159 litres-sump minimum... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 136 litres-oil temperature at normal operating conditions to bearings 105 °C

Lubrication oil pressure-at rated speed ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 400 kPa-minimum at 80 °C... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 340 kPa-oil relief values open .. ... ... ... ... ... ... ... ... ... ... ... ... ... ..400 kPa-oil filter spacing .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 20 microns-sump drain plug tapping size . ... ... ... ... ... ... ... ... ... ... ... ... .. G1-oil pump speed... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 2100 rev/min-method of drive .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... gear-shutdown switch pressure setting (where fitted) .. 193 kPa fallingOil pump flow .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...6,0 litres/sec

Normal operating anglesFront and rear.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5°Side tilt. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 10°

Oil consumption

Electrical systemType ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. insulated returnAlternator voltage ... ... ... ... ... ... .. 24 volts with integral regulatorAlternator output.. ... ... 40 amps output, 28 volts at 20 °C ambientStarter type.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... axialStarter motor voltage... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 24 voltsStarter motor power. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..16,4 kWNumber of teeth on flywheel ... ... ... ... ... ... ... ... ... ... ... ... ... .156Number of teeth on starter pinion ... ... ... ... ... ... ... ... ... ... ... .. 12Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... 120 rev/minPull in current of starter motor solenoid @ -25 °C max (1) ... ... ... ... ... ... ... ... 30 amps at 24 voltsHold in current of starter motorsolenoid @ -25 °C max (1) ... ... ... ... ... ... ... ... ..9 amps at 24 voltsStop solenoid hold-in current... ... ... ... ... ... .. 1,1 amps at 24 voltsEngine stop solenoid ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...24 volts1. All leads to rated at 10 amps minimum

Maximum additional restriction (duct allowance) to cooling airflow

and resultant minimum airflow

Ambient clearance: 50% Glycol

Duct allowance(Pa)

Min airflow(m³/sec)

40 °C 250 32

Maximum additional restriction (duct allowance) to cooling airflow

and resultant minimum airflow

Ambient clearance: 50% Glycol

Duct allowance(Pa)

Min airflow(m³/sec)

50 °C 125 37

Prime power Units

After “running in” (typically after 250 hours)

g/kWhr 0,52

Oil flow rate from pump litres/sec 6

Fuel system

Recommended fuel to conform to:BS2869 1998 Class A2 or BS EN590Injection system . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. directFuel injection pump and injector type ... ... . combined unit injectorInjector pressure ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 140 MPaLift pump type ... ... ... ... ... ... ... ... ... ... ... ... ... Tuthill TCH 1-089

Delivery-4012-46TAG3A. ... ... ... ... ... ... ... ... ... ... ... ... ... 1020 litres/hourHeat retained in fuel to tank ... ... ... ... ... ... ... ... ... ... ... ... ... 8 kWFuel inlet temperature to be less than ... ... ... ... ... ... ... ... .. 58 °CDelivery pressure ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 300 kPaMaximum suction head at pump inlet ... ... ... ... ... ... ... ... .. 2,5 mMaximum static pressure head .. ... ... ... ... ... ... ... ... ... ... ... . 3 mFuel filter spacing... ... ... ... ... ... ... ... ... ... ... ... ... ... ...10 micronsGovernor type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... electronicGoverning toISO 8528-12 CLASS 3 and 4; ISO 8528-5 CLASS G2Tolerance on fuel consumption.. ... ... ... ... ... ... ... ... ... ... ... .. 5%

Fuel consumption

Note: Fuel consumption calculated on gross rated powers.

Induction system

Maximum air intake restriction of engine:-clean filter... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 2 kPa-dirty filter. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 4 kPa-air filter type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... paper element

Exhaust system

Exhaust outlet size (internal) ... ... ... ..2 x 254 mm Table D flangesExhaust outlet flange size ... ... ... ... ..2 x 254 mm Table D flangesBack pressure for total system at standby power ... ... ... ... . 5 kPaFor recommended pipe sizes, please refer to the Installation Manual.

Cold start recommendations

Notes:

� The battery capacity is defined by the 20 hour rate

� The oil specification should be for the minimum ambient temperature as the oil will not be warmed by the immersion heater

� Breakaway current is dependant on battery capacity available. Cables should be capable of handling the transient current which may be up to double the steady cranking current.

Engine mounting

Maximum static bending moment at rear face of block ... 1356 NmMaximum additional load applied to flywheeldue to all rotating components ... ... ... ... ... ... ... ... ... ... ... 850 kg

Centre of gravity

Bare engine, dry-forward of the rear face of the cylinder block . ... ... ... ... . 771 mm-above the crankshaft centre line ... ... ... ... ... ... ... ... ... ... 32 mmElectropaK, dry-forward of the rear face of the cylinder block . ... ... ... ... 1176 mm-above the crankshaft centre line ... ... ... ... ... ... ... ... ... ... 32 mm

Ratings g/kW/hr litres/hr

4012-46TAG3A, Temperate & Tropical

Standby 211 405

Prime 208 370

Baseload 207 310

75% Prime 206 275

50% Prime 202 187

Temperature range

5 °C down to -10 °C

(41 °F to 14 °F)

Oil: 15W40 CH4Starter: 2 x 24 voltsBattery: 4 x 12V 286 AhMax breakaway current: 1600 ampsCranking current: 810 ampsAids: block heatersMin mean cranking speed:120 rev/min

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4012-46TA

G3A

Tem

perate - R

ear view

646

280

39

2259OVERALL HEIGHT

CRANKSHAFT

IRED TOER

REAR LIFTINGBRACKET

301 301

235,4

1400

11.25

182 182

2198

12,512,5 464 464

SUMP DRAIN PLUG

16 HOLES M12 X 21 DEEPEQUALLY SPACED AS SHOWN ON

6 HOLES M16 X 30 DEEPEQUALLY SPACED ON

(ENGINE FEET)

24V AIR SHUT-OFF VALVEENERGISED TO CLOSE1 EACH SIDE

AIR FILTER RESTRICTIONINDICATOR - 1 EACH SIDE

CR

AN

KS

HA

FT

CLEARANCE REQUREMOVE FUEL FILT

.

4012-46TAG3A Temperate - Plan view of support pads, exhaust outlet flange and flywheel

100.035 100.000

498 571,5571,6

592 787,40

787,65 883

10

15.7

250406

22,5

6.5

DETAIL OF SAE 518 FLYWHEEL

AND SAE 00 FLYWHEEL HOUSING

(METRIC TAPPINGS)

SCALE 1:5

CRANKSHAFT

DETAIL OF EXHAUST OUTLET FLANGE

(B.S.10 TABLE D)

SCALE 1:5

8 HOLES 22EQUALLY SPACEDON 356 PC

175.5

4

154

70

60

91

435

1744

112.5

98

451

135

221

1004

300 30052100

120

945

500

1000 2008

758

6-HOLES 22

8 HOLES 22

RE

AR

FA

CE

FLY

WH

EE

L H

SG

FR

ON

T F

AC

E C

/CA

SE

LC CRANKSHAFT

4012-46TA

G3A

Tro

pical - L

eft han

d sid

e view

1280

631

OVERALL LENGTH3883

25

189

RE

AR

FA

CE

C/C

AS

E

RE

AR

FA

CE

FLY

WH

EE

L H

SG

.

CRANKSHAFT

CRANKCASE INSPECTION COVERS

OIL COOLER DRAINTAP 1 EACH SIDE

LUB OIL COOLER1 EACH SIDE

EXHAUST OUTLET ELBOW1 EACH SIDE.SEE FLANGE DETAIL.SYSTEM PIPEWORK MUST BE ADEQUATELY SUPPORTED TOENSURE THAT NO LOAD ISEXERTED ON TURBOCHARGERS

LIFTING BRACKET(ENGINE ONLY)1 EACH SIDE

OIL TEMP CONNECTION

G 1/4 TAPPING FORLUB,OIL PRESSCONNECTION

TICK

557

785.5

533

GROOVECRS

19

1336

1618

2236

786

FUEL LEAK OFFCONN NO FUELCOOLER FITTED

73,5

REF1444

391

FR

ON

T F

AC

E C

/CA

SE

FAN

FRONT GROOVE IN PULLEY

LOW OIL PRESSURESWITCH, 1 EACH SIDE.

AIR FILTER INLET1 EACH SIDE

LUB.OIL FILLER

LUB OIL DIPS

(BOTH SIDES)

FUEL LEAK OFFCONNECTION

CRANKSHAFT PULLEY 5 GROOVEFOR SPB & SECTION BELTSTO BS3790: 1995

4012-46TAG3A Tropical - Front view

513

522

641

1037

OV

ER

MA

TR

IX20

74

862

513

570

701065

315

315

385

75

CR

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535

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4 P

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232

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930

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1056

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85

AIR FLOW

N

H.W.T PROTECTION SWITCH1 EACH SIDE

24 V ALTERNATOR

RADIATOR WATERLEVEL SWITCH

CRANKCASE BREATHER 1 EACH SIDESUPPLIED WITH FLEXIBLE PIPE

51 INSIDE X 865 LG

619

5751310

50

CENTRE OF GRAVITYWET WITH FUEL COOLER

1964

1969 CENTRE OF GRAVITYWET NO FUEL COOLER

FRONTLIFTINGBRACKET

12

36 LEAK OFFCONN NO FUELCOOLER FITTED

LUB OIL FILTERS3 EACH SIDE

STARTER RELAY

AIR FILTER1 EACH SIDE

CRANKSHAFT

ELECTRONIC CONTROLUNIT FOR ACTUATION

FR

ON

T F

AC

E C

/CA

SE

.

CONNECTIO

FUEL HANDPRIMING PUMP

FUEL LIFT PUMP

FUEL INLETCONNECTION

LUB OIL PUMP

LUB OIL PRESS CONNECTION

LUB,OIL TEMP CONNECTION

DUAL 24V STARTERS

EXHAUST GAS HIGH TEMPPROTECTION MODULE1 EACH SIDE

4012-46TA

G3A

Tro

pical - R

ear view

646

280

39

1609

2610 OVERALL

HEIGHT

2584

A BANKB BANK

CRANKSHAFT

REAR LIFTINGBRACKET

CLEARANCE REQUIRED TO REMOVE FUEL FILTER

301 301

ENGINEFEET.

235,4

1400

611

11.25

182 182

464 464

12,512.5

2164 OVERALL WIDTH

25

1280

SUMP DRAIN PLUG

16 HOLES M12 X 21 DEEPEQUALLY SPACED AS SHOWNON

6 HOLES M16 X 30 DEEPEQUALLY SPACED ON

24V AIR SHUT-OFF VALVEENERGISED TO CLOSE.1 EACH SIDE

AIR FILTER RESTRICTIONINDICATOR. 1 EACH SIDE

.

4012-46TAG3A Tropical - Plan view of support pads, exhaust outlet flange and flywheel

100.035 100.000

498 571,5571,6

592 787,40

787,65

883

10

15.7

250406

22,5

DETAIL OF SAE 518 FLYWHEEL

AND SAE 00 FLYWHEEL HOUSING

(METRIC TAPPINGS)

SCALE 1:5

CRANKSHAFT

DETAIL OF EXHAUST OUTLET FLANGE

(B.S.10 TABLE D)

SCALE 1:5

8 HOLES 22EQUALLY SPACEDON 356 PC

175.5

4

154

70

60

91

435

1744

112.5

98

451

135

221

985

300 300

52100

118

942

500

1000 1970

613.5

REF1326

8 HOLES 22

RE

AR

FA

CE

FLY

WH

EE

L H

GS

PLAN VIEW OF SUPPORT PADS

FR

ON

T F

AC

E C

/CA

SE

LCCRANKSHAFT

6 HOLES 22

1

2

3

45

6

7

8

Fan

Pa Ambient noise level 79 dBA

Noise Levels

Total Noise Level

The figures for total noise levels are typical for an engine running atStandby Power rating in a semi-reverberant environment andmeasured at a distance of one metre from the periphery of theengine.

Sound pressure level re: -20x10

Octave analysis performed at the position of maximum noise.

ENGINE 1500 RPM POWER STANDBY1/3 (1/1 bandwidth)OCTAVE ANALYSIS

SITEPOSN. DBA HZ DB AT POSN …6…

1 114 31.5 90.22 113 63 1013 111 125 1044 110 250 1125 110.5 500 1096 111 1k 1077 110.5 2k 1048 107 4k 101

8k 100

16k 98POSN. DBA HZ DB AT POSN …6…

1 114 31.5 90.92 113 63 1013 111 125 1044 110 250 1105 110 500 1096 111 1k 1067 110 2k 1038 107 4k 100

8k 9916k 98

POSN. DBA HZ DB AT POSN …6…1 114 31.5 912 113 63 1013 111 125 1044 110 250 1105 110 500 1096 111 1k 1067 110 2k 1038 107 4k 100

8k 9916k 98

AMBIENT NOISE…79……….DBA

Typical load acceptance (cold)

The above figures were obtained under test conditions as follows:Engine block temperature .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 40 °CAmbient temperature . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 25 °CGoverning mode ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. IsochronousAlternator inertia. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 50 kgm²Under frequency roll off (UFRO) point set to ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 49,5UFRO rate set to ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 16 v/hzLAM on / off ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. onAll tests were conducted using an engine installed and serviced to Perkins Engines Company Limited recommendations.Applied load is a percentage of generator electrical output efficiency as published in the general installation section of this data sheet.The information given on this Technical Data Sheet is for standard engines, and for guidance only. For ratings other than those shown contact Perkins Engines Company Limited, Stafford.

Initial load acceptance when engine reaches rated speed

(15 seconds maximum after engine starts to crank)

2nd load application immediately after engine has recovered to rated speed

(5 seconds after initial load application)

Engine typePrime

power%Load kWe

nett

Transient frequency deviation

%

Frequency recovery

time seconds

Prime power%

Load kWe nett

Transient frequency deviation

%

Frequency recovery

time seconds

4012-46TAG3A 63 860 ≤ 10 5 37 505 ≤ 10 5

4000 Series 4012-46TAG3A

ins

Eng

ines

Com

pany

Lim

ited.

All information in the document is substantially correct at the time of printing but may be subsequently altered by the company.

Distributed by@Perkins®

Pub

licat

ion

No.

TP

D15

87E

, Iss

ue 5

. Apr

il 20

08 ©

Per

k

Perkins Engines Company LimitedPeterborough PE1 5NA United KingdomTelephone +44 (0) 1733 583000Fax +44 (0) 1733 582240www.perkins.com