3form Koda Fabrication Manual REV001
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Transcript of 3form Koda Fabrication Manual REV001
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Storae Instrctions
K Xt shul s pu in y ninnh is n xps i sunligh h. K Xt pnls shul
s hiznlly (), s li, pn wpg. th p-
i sking us wihin 30 ys ip pn
hsi siking h pnl. du pssiiliis xpnsin
nin, llw il pu pi
iing.
Cttin and Drillin Techniqes
K Xt n i wih s ls us hining plsis,
w l. tl sps shul suh h h K Xt pnls
n l iinl h. th highs sp whih hing
h l sh s n u will gi h s suls.
I is ipn kp uing ls shp ll is. H, w--
sisn ls wih g uing lns hn hs us uing
l suggs. High-sp i-ipp ls fin
lng uns n pi uy n uniiy fnish. bing h
l ull sp sing h u. Su h sh iniiz
iin. Sin ngin sins p h nus, h h
gn y hining pins us s y h l
i wy y ln. (a j i i n h uing g will
i in ling h l n ing hips.) anh h u-
ing h is y king sl psss whil uing iing h p
h hn iing p hugh h p.
DO
L h iginl sking n h sh uing uing pins.
Pi n pis sp uing ps.
Us n sw ls.
Us shp, ln ls n is.
Us slw, nsisn .
Hl sh fly whil uing iniiz iin; us jus nughlp pssu pn iin.
Us pss i iniiz h uilup.
F gins h in h l l.
W pp sy quipn.
idelines for workin with and fabricatin 3for Koda
th plin n insllin ppliins pu 3 K Xt, n ngin hplsi pnl
pu, y inl sny iin pins inluing uing, illing ning. this puliin s h
ppis n hisis K Xt h n kn in un i sny pins p-
sussully.
DO NOT
cu ill wih ull l, u i.
apply xssi lping pssu .
Us l wih si-s h.
SAW CuTTINg
any h l lwing sw yps, nly us w l,
shul sisy uing K Xt shs: iul sws, n
sws, s sws, jigsws, hksws, hnsws. Hw, s
sw signs sui hn hs swing K Xt us
hy pu sh s us. Pnl sws n l sws usu-
lly pu h s sus, n hy n us in s swing
pins.
bl sign plys n ipn p in sussul swing K Xt
shs. a skip h n sw l is p us h wi gull
pis pl sp h plsi hips i u h k
(h u y h sw). F s suls, h h shul h z
k n s s. F u u, h l shul nw n
h s hn sigh u. th l us kp shp
pn ling hipping h sh, n h l gui shul
pl y n h u iniiz iin.
a pnl sw is h p uing h sigh us. a pnl
sw shul p ppxily 8,000 10,000 rPm n 10-
20 p inu wih i-ipp sw ls hing 40 h n
shul h plny s hllw gun. a p sw l
will un l hn sli l. I is ssnil h h spinl ing
igh s h h sw will un u.
r: b su hl lp h pnl suly whil swing
pn hing whih n us king.
DRILLINg
dills is sign spilly plsis wily ill. I is sug-
gs h h i uiliz suh ill is whn illing K Xt.
Sn wis ills w l n us hw hy qui
pil hl, slw sps n s pu ln, nn-
gu hl. opiu i sp, , n ppli pssu will
pn n hl siz n sh hiknss. dill sps up 1,750 rPm
s sll hls, whil sps s lw s 350 rPm wk wll
whn illing lg hls.
kodaXt | fabrication anal
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twis ills us plsis sui wking K Xt hy shul
h w us, pin wih n inlu ngl 60 90 gs, n
lip ln 12 18 gs.
Wi, highly plish us sil sin hy xpl h hips
wih lw iin n hus n i hing n nsqun
guing. dills wih susnil ln n h uing g h
us k sh hls hn hs wih lss ln. dills shul
k u n hips, spilly whn illing p hls.
Piphl sps wis ills plsis inily ng 100
200 . (30.5 61 ) p inu. th ill in h plsi
sh gnlly is 0.010 0.025 in (0.254 0.635 ) p
luin.
r: Whn illing su hl lp h p suly
pn i king slipping n psning sy hz h
p.
ROuTINg
ruing wih shp w-u 1-1/8 i sigh us pus
y sh gs. rus usul iing h gs
ps, piully whn h p is lg igul in shp
n sw. Pl, , n un-h-l us wk
qully wll. K Xt shul h u slwly i xs-
si iinl hing n shing. th u sh, whih is
ing, us gui wih suil pl. I is g pi
ply pss i uing h uing pin l h i n
i in hip l.
K Xt n i wih s ls us hining plsis,
w l. tl sps shul suh h h K Xt pnls
n l iinl h. In gnl, h highs sp whih
hing h l sh s n u will gi h s suls.
I is ipn kp uing ls shp ll is. H, w--
sisn ls wih g uing lns hn hs us uing
l suggs. High-sp i-ipp ls fin
lng uns n pi uy n uniiy fnish. bing h l
ull sp sing h u. Su h sh iniiz i-
in. Sin ngin sins p h nus, h h gn-
y hining pins us s y h l i
wy y ln. (a j i i n h uing g will i in
ling h l n ing hips.) anh h uing h
is y king sl psss whil uing iing h p h
hn iing p hugh h p. Us up-u ling.
REFINISHINg
Ligh shs n sus n h pn n snsn su fnishs
n pi wih plsi plish. S iins lw.
Us 3m P-i ex cu ruing cpun (06060). Us wih h
3m Suputm III bufng p (05703). apply sll un -
pun h su pnl using h wl p. apply iupssu h ligh shs. Whn h shs h n
, us ligh pssu n wk h siul pun k in
h p. Us ln s lh ny ining pun.
Insp h su shs, n p i nssy.
COLD BENDINg
K Xt n l n sipl ns n u s. th
iniu l n ius is 100 is h hiknss h pnl. F
sll pnl insins, l-ns ls h iniu ius
y qui signifn h y qui h h pnl h
.
HEAT FORmINg
S hing hniqus n us K Xt, n
h, in h shp l y hnil ns. F h s
p, K Xt is n uu l (pls n 3 i n p-
pliin qui uu ing).
Us nly un pu hing. txu shs n
, u h xu y n in uni ss igh ns.
tling n ng lw-s pls ls xpnsi w-
l sl ls, u l iu nsiy f is sn. oh ils inluing w, gypsu, xpn n
pxy n ls us. Fing psss isuss inlu
p, h-l, n hnil.
tpu ing ngs 325F 360F (162c 182c).
Whn ing xu sh, pus shul n x 330F
(165c) pn pl in h xu. alwys s
spl pi ing h fnl p.
K Xt is nly using p ing hniqus. dp
ing is hi y llwing h pnl l l
un giy ppli pssu. th us u uing ling is
n s i kps h p igh h l. F lg y
plx ps, i y nssy us h ls. mhls, ls knwn s l-l ls pply uh g pssu
h p uing h ling pss.
DO
Insp sh pi ling nf h yu h h pu n iy n k sh.
Kp ls n sh y ln. r us wih p lh lw i wih pssuiz i.
allw ps l sufinly ing l.
DO NOT
Us K Xt sh ing.
Ly lg ps up whil ling.
Ns ps uing sg.
Fastenin and Adhesion TechniqesmECHANICAL FASTENINg
K Xt n i ily wih hnil sns.
mhnil sning using hugh-hls is n. Sl-
hing sws shul n us wih K Xt pnls. mhnil
sning is n ssly lg ils.
3 s hnil sns sign wk wll wih K Xt
pnls. Hw sluins n iw n u wsi, www.3-
. n 801-649-2670 inin.
mECHANICAL FASTENINg guIDELINES
DO
Us 3 Hw s suls
dill hls siz llw hl xpnsin n nin.
Insu ill hls h sh gs.
Us wshs l isiuin.
DO NOT
o-ighn sns. Hn ighn sns sufin.
Us sl-pping sws unsinking hw
Us cynyl sln yp h lking ils.
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BONDINg (WITH ADHESIVES & CEmENTS)
K Xt n i n ssl in iy ppliins
n ils wih hsi ns. Pls hk wih u hnil s-
i pn signing n ppliin uilizing hsi jins.
exi ppliins suj h pnls lg pu hngs
n hsi jins n k k i n sign pply.
W n n using slns, ynyls (supglu)
ning sing K Xt pnls. th us slns will p-
nnly g K Xt pnls y using sln inu zing sss whining.
tw-p hs is n whn ning K Xt is-
siil plsis n n K Xt isl. Plxus ayn ma685
is whn ning K Xt pnls h K Xt pnls.
alhugh ny hsis l is s nslun llss h n
will Not inisil.
Whn lg ils jin sn, hnil sning is
n.
SuRFACE pREpARATION
ensu h ll suss ln, y n ils, us h
su ninns. th un su ppin ily inu-
ns h fnl n sngh n hsi.
Wip sin suss w ih 50/50 sluin Isppyl alhl (IPa)n w
DIRECTIONS FOR uSE.
Whn wking wih 35 L 50 L hsis ig, iy h
yu h ll h ils in hn, ispnsing gun, plung (
i), hsi ig(s) n ixing ips. Hn ixing is n -
n n y sul in unpil suls.
bgin y ling h plung in h ispnsing gun. Hl h l n
h k h gun up insll h plung. Nx sli h k pl
h h hsi ig n insll in ispnsinggun . Snp h ig hl in pl. Finlly h ip
h ig n insll ixing ip y wising in pl.
dispns n is sll un hsi ssu n i
n w. Full n snghs ll uhn n yli hsis
is 72 hus. S h 3ahsis mix ill n www.3-.
spif wking is n u is.
Whn ning h gs K Xt pnls, fs sk h h
h pnls wih sking p lss h g n. Nx
pply h hsi h g h pnl wih n hsi gun.
Sp h hsi nly lng h jin. apply h hsi h
sn su n. Finlly, us ln g wih isppyl
lhl ln ny hsi h ipp u h jin. apply ligh
pssu jin uing uing pss.
BONDINg TECHNIQuES: VH B TApE
cl 3m vHb p 4910 4905 n us h K
Xt i y sus s whil sill h iing sil shis.
3m vHb p n us h K Xt sl w, sl
is, l, glss n s h plsis. vHb p is Uv sl
n n us in ini n xi niins s wll s in h
ughs ninnl niins. 3m vHb p pis n xlln
sl gins isu, hw splis ss in h p y qui
iinl sling. th p n l s sh xnsin u
sus n hl xpnsin n nin. Spil
su ppin is n pplying 3m vHb p K
Xt pn l. Fis h sus ln wi h 50:50 ixu
isppyl lhl n w. Nx h K Xt su us
shul pi using 3m Pi 94. (on h whih h p
is ppli quis pi). Fllw h nuus iins
n hw sly hnl n pply his pi. a h hs n
pi n is y, h p n ppli h fs su. only
hnl h p y h gs n pply f pssu h p us ing
ll. ah h sn ning sus n pply pssu n h
fnish jin wih ll. apply f ppliin pssu h nilngh h p ( ls 15 psi is nssy) lp g
hsi n n ip h n sngh. bn sngh will
ins i wih 90% h uli sngh lping
24 hus n ull sngh 3 ys. Uli n sngh n
hi quikly y xpsu high pus (.g. 150F
1 hu). I h ni wigh h K Xt pnl is supp y
h 3m vHb tp, iniu 4 in2 p shul us y
pun pnl wigh supp. cll h 3 thnil Hlp
sk 877-649-2670 hlp, spilly whn ning K Xt
h nnl suss.
DO
Sl pus ils lik n n w ning.
Kp p wy is n hnl p y h gs.
mk su h sus ln n y.
Us 50/50 isppyl/w sluin l n plsi sus.
apply 3m Pi 94 n K Xt su n.
apply vHb tp fs su, pply f pssu ( hn 15psi)wih ll.
r lin sn si n pply sn su.
apply y f pssu ni n lin .
Wi 72 hus unil p hs h ull hsin sngh (1 y =90% sngh).
AppLICATION TECHNI QuE S: S ILICON E SEALANTS
mni Pn mils SilGlz II ScS2800 n cnsuinScS1200 n us sl K Xt in glzing ppliins. SilGlz
II is n suul silin n shul n us n
h y xpin ny yp ling. F suul ppliins us
cnsuin ScS 1200. SilGlz II is n p, nul, s uing
silin sln. this n us s gnl-pups wh n
glzing sln K Xt pnls. SilGlz II is n n
ppliins wh h pu will in ninuus n wih w.
Fuh SilGlz II sln nn us n l sus h
suspil sin. this silin sln is ul h
glss, inyl xusins, uplys, ylis, plys pins,
pw luinu, n s h plsis. mni SS4004P
( in SS4004P) silin pi n us nhn hsin
suss i si.
t pply, h su us wip is hn wip wih
lh w wih pu 100% isppyl lhl, hn llw y wip-
ing wih ln y lh. In ninuus pin pply h sln
hiznlly in n iin n illy h p. apply
h sln wih psii pssu y pushing h h h
nzzl n king su h ni iy is fll. tling shul h
sln in n wih h sis h jin iy, liining ny
is.(dy ling is n.) mxiu u ph n i
in shul n x 3/8. exss sln shul wip wy
wih sln (IPa) uing. aiinl hnil supp n
h y ning h 3 thnil Hlp Lin 877-649-2670.
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alwys us s, p lh l y . ruing wih y lh n
sh h il n si hg. N us sps
squgs n K Xt. als i suing puns, gslin,
nzn, n, n hli, in iing uis, gslin,
lqu hinn h sng slns.
3FORm RECOmmENDED pRODuCTS
Winx, Ful 409, Sipl Gn, Fnsik, 10:1 W/blh Slu-
in
DO:
Us w w, il gn n s lh his.
bl y wih slighly p s lh his.
Kp ln n inh wy sn-s h uning h-w.
DO NOT:
Us squgs sps s hy y sh h sh.
Us suing puns slns suh s: n, gslin,nzn, n hli, lqu hinn ln sh.
cln in h sun l pus.
Us y lh lh synhi f suh s yn plyss hy y sh h sh.
Us lns un gs hls wh h ln n wik inh inly.
N: I lning il is un inpil in sh-
s, i will usully un inpil in h fl. th ns,
hw, is n lwys u. Fl pn is n gun h
ul n-us niins h n upli. th, hs suls
shul us s gui nly n i is n h h us s
h pus un ul n-us niins.
F inin, pls isi 3-. ll 877-649-2670.
DO
Insu ll sus ln n is.
Us pp su ppin n ll sus sl.
Us in ppliins wh h silin hs ss sphiisu.
Us l sln whn nssy (whi, lk, luinu, luwhi, nz n ig ill).
DO NOT
Us in unw ppliins ppliins wh h is ninu-us n wih w.
Us in n ppliins.
Us n ls sus h n (i.. ill luinu, sl, .)
Us in iis signs wh h u ph xs 3/8 (9.6) n i in.
th l lwing l li ss sl slns n hsis h pi
sng ns whn us in pu shing iin pins.
ADH ESIVE S AN D SE ALANT S FOR pRODu CT FABRI CATIO N
pRODuCT NAmE DESCRIpTION AppLICATION
Plexus Acrybond MA685 2-Part Acryl ic Adhesive Koda XT to Koda XT, polycarbonate
Devcon Plast ic Welder I I 2-Part Acryl ic Adhesive Koda XT to wood, metal, concrete
or drywall
3M VHB 4910 Clear Tape 2-Sided Tape Koda XT to sealed wood, metal,
glass or other plastics
Momentive
SilGlaze II SCS2801
Clear Si licone Sealant For sealing appl icat ions (g lazing)
Momentive
Construction SCS1201
Clear Structural Silicone For structural silicone bonding
DO
S wih su.
Insu sh gs n sus ln n ninin.
Wip su wih 1:1 ixu isppyl lhl (IPa) n w.
allw su y hughly ning.
Insu h sus n sh, wll, n uly lign.
msk h sis h sh n h g uing ningpin.
Us jig fxu suly hl ps ing n gh whiluing.
Wip x hsi wy h pnl using g w ih IPa i is ully u.
Cleanin Instrctions
3 K Xt, lik ll hplsi sin ils, shul ln
piilly. a gul, ssnl lning pg will hlp inin
h shis n li h il.
rins h shs wih lukw w. r us n i K
Xt wih s lh spng n slu in il sp n/ liqui
gn in w. a 50:50 sluin isppyl lhl n w ls
wks wll. rins hughly wih lukw w.
