3D Printing in RD, Manufacturing and Maintenance - dau.dk · PDF file3D Printing in RD,...
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3D Printing in RD, Manufacturing and Maintenance Dansk Automationsselskab at Johnson Controls 10 June 2015
Transcript of 3D Printing in RD, Manufacturing and Maintenance - dau.dk · PDF file3D Printing in RD,...
3D Printing in RD, Manufacturing and
Maintenance
Dansk Automationsselskab at
Johnson Controls 10 June 2015
Why and how
3D Printing in RD
About the presenter
• Torben B. Lange
• CTO - Blueprinter – since 2011
• Previously CEO of two high tech technology
startups
• 7 years at Coloplast, 2 Years at Colgate
Palmolive, 4 years at Superfos
• Akademiingeniør - production, HD
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With 3D printing complexity is free
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Medical applications Advanced Industrial applications
Complexity in design
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Printed models
by Blueprinter
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By Blueprinter
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The value of 3D Printing
Concept Development
Build/Test Detail DesignManufacture
Ship
In – house 3D Printing Production
Cost of product changes through product stages
Concept Development
Build/Test Detail DesignManufacture
Ship
X 10 X 10 X 10€ ?
€100 €100,000
Concept Development
Build/Test Detail DesignManufacture
Ship
3D Printing
Time
More innovation at the concept stage leads to better
products, developed at lower cost, that can be delivered
more quickly.
Positioning Blueprinter SHS™ technology
Presentation content, proprietary ideas, and drawings are the sole property of Blueprinter ApS. Any reproduction in part or as a whole without the written permission of Blueprinter ApS is prohibited.
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AM/3DP
Technologies
(non metal)
Light sensitive
resins
Phase change
Plastic melting
Adhesives/other
SLA (sterolithography)
JP (jettet polymers)
DLP (digital light processing)
LS (Laser sintering) of powder
SHS® (Selective heat sintering) of
powder
FDM (extrusion)
Multi jet fusion
LOM (laminated object man.)
Binder jetting
HSS (High Speed Sintering)
Wax printingBlueprinter
Opportunities and status
3D Printing in Manufacturing
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The future of 3D printing in Manufacturing
• No tooling cost
• Short lead times
• Localized production
• Mass customization / point of service manufacturing
• Small to compete with large companies
• Are these prospects of any interest for Denmark ?15
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• 3D Prints take forever
• Printed parts are Mechanically weak
• Material choices are far too limited
• Material choices are expensive
• Will this change ?
3D printing in manufacturing - 2015
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High Speed Sintering
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Source: Sheffield university
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Source Neil Hopkinsson, Sheffield university
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Quality with layer by layer 3D printing
technologies (thermoplastics)
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Hybrids (Sub. + add. Manu.)
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• Traditional subtractive
manufacturing
• Combined with additive
manufacturing process
(3D)
• In the same machine
• Current selling in small
qty’s
Opportunities and challenges
3D Printing in Maintenance
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3D Printing spareparts locally
• The US Military does it in the battlefield
• Service bureaus have started to print
parts for Aerospace
• Mærsk tankers are performing feasibility
studies
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Printing spareparts
• OEM’s will take ownership;
– Print and control quality of parts in house
– Sign dedicated production agreements with 3D service bureaus
– In these cases warranty obligations for the customer will be honered
• Third party companies that scans, prints and sell spareparts
without permission from the OEM will be present !
• IP rights will be challenged as reverse engineering is now easier !
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M3 The Next Generation
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Blueprinter M3Lidt reklame
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THANK YOU
