3D Medical Printing for Natural Disaster and Military Applications
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Transcript of 3D Medical Printing for Natural Disaster and Military Applications
As Seen In
Presented At
Bio-Medical - Impacts of Bio-Printing and Printed Customized Prosthetics, Implants, Surgical Guides & Teaching Aids; Estimated Market Potential for Educational and Hospital
May 2015 - The Issues and Challenges of Developing a 3D Medical Device Business
Keynote Speaker: 3D Printed Medical Device
MedVestors 2015
Winner Of
2nd Annual Veteran Entrepreneur “Shark Tank” Business Pitch
2015 WINNER
Inside 3D Printing Conference & Expo Start-up Competition
OSIRISBIOMEDICAL
The Process for Custom Implants
Today
6 days 2 days 8 days
16 days
Submit quote and initial implant design
Submit
Finalize implant design
Finalize
Manufacture and ship implant to customer
Manufacture
OSIRISBIOMED 3D, LLC™
OSIRISBIOMEDICAL
Osiris is Leading3D Printing to Enable
Deployable Healthcare
Osiris Biomed 3D’s patent pending Instant Implants™ process will allow a patient to be scanned, a custom device or implant printed,
sterilized, and surgically implanted on the operating table, all in one surgery.
Scan Casualty3D Print,Verify, &
SterilizeImplant
OSIRISBIOMED 3D, LLC™
Skull Implant
8-10 mins 15-90 mins 10-90 mins
CONEX
OSIRISBIOMED 3D, LLC™
CONEX – aka Container Box- large standardized shipping container- allow for unitized cargo- designed and built for intermodal freight transport - can be used across different modes of transport
– from ship to rail to truck to air– without unloading and reloading their cargo
- cargo includes bulk cargo – gaseous, liquid, solid
Size: 8.5 ft (height) x 8.0 ft (width) x 20 or 40 ft (length)- cubic capacity: 1,169 ft3
- tare weight: 5,300 lbs- max gross weight: 67,000 lbs- can be stacked 12 high
Statistics:- 20.5 million exist worldwide
How it Works
Take data from a CT scan and turn it into a series of 3D models. If unavailable, able to utilize anatomic norms or contralateral side.
1
Display those models in an Osiris 3DTM Modeling that allows for manipulation of design
2
Take design and create an output file that allows device to be manufactured by a 3D printer
3
OSIRISBIOMED 3D, LLC™
Government
Today's federal initiatives focus on reducing healthcare delivery costs.
We eliminate the middle man and the need for tens ofmillions of dollars in consingedstock while eliminating entire surgeries, in many cases.
Payer/Insurer
Offers huge savings by reducing the number of surgeries − fewer surgeries equals fewer complications.
Customized fit results in better outcomes than current “one size fits most” solutions− reducing the opportunity for implant failures due to poor fit.
DOD / FEMA
Instant Implants allow more wounded casualties to be treated over time, increasing the number of casualties that can be serviced by a single facility or surgeon.
Provider becomes the manufacturer, eliminating the “middle man” and allowing for on-site manufacturing at afraction of the cost of current offerings.
Avoids the need for storing millions of dollars worth of “off-the-shelf” stock
Surgeon
Shorter operative times, better fit and better outcomes.
Eliminates the need for plate-bending and manipulation of "off-the-shelf" implants (can waste 30 mins to several hours per surgical case).
- If it doesn’t fit, re-print!
Puts the surgeon in charge, allowing adaptation and innovation to happen in real time in the mobile operating room, rather than turning over control to large, state-side multinational corporations who will never meet the patient.
Patient/Casualty
Provides patient-specific custom implant fit – shown to improve clinical outcomes.
Eliminates entire surgeries, which reduces the risk of infection and complications and reduces recovery time.
OB3DTM saves wounded soldiers and victims of natural disasters. They can receive immediate care rather than being forced to endure dangerous evacuations to Level I trauma centers.
This has the potential to save lives and avoid morbidity associated with transporting casualties.
Instant Implants → Fulfills the Five P’s of Military Healthcare
OSIRISBIOMEDICAL
Cost Effectiveness table compared to current process costs
MODEL Ear Face Upper Extremity Skull
CURRENT
CAPABILITY
$1,800
2-4 weeks
$12,500
2-4 weeks
$20,000-$30,000
2-4 weeks
$10,000
2-4 weeks
OSIRIS$0.50
31 minutes
$0.73
43 minutes
$13.40
20 hours
$3.85
3 hours
OSIRISBIOMED 3D, LLC™
Application Title: “HIGHLY MOBILE MILITARY MEDICAL 3D PRINTING CONEX TO CONSTRUCT A SURGICAL OPERATING ROOM”U.S. Provisional App. Serial No. 62/003,477, filed May 27, 2014
Application Title: “DATABASE AND MARKETPLACE FOR MEDICAL DEVICES”U.S. Provisional App. Serial No. 62/003,473, filed May 27, 2014
Competitive Cost Advantage
Better Fit+
Instant Delivery+
Lower Costs
Value Multiplied
OSIRISBIOMEDICAL
Cost Effectiveness table compared to current process costs
Better Fit+
Instant Delivery+
Lower Costs
Value Multiplied
APPLICATION Vessel ConduitsBony
DefectsUpper Extremity Skull
CURRENT
CAPABILITY
CASEVAC+tourn
quet
3 surgeries
6 weeks
CASEVAC + 4
surgeries
6-12 weeks
CASEVAC + 3
surgeries
3-6 weeks
OSIRIS Instant ImplantzTM 1 surgery
31 minutes
1 surgery
43 minutes
2 surgeries
20 hours
1 surgery
3 hours
OSIRISBIOMED 3D, LLC™
Application Title: “HIGHLY MOBILE MILITARY MEDICAL 3D PRINTING CONEX TO CONSTRUCT A SURGICAL OPERATING ROOM”U.S. Provisional App. Serial No. 62/003,477, filed May 27, 2014
Application Title: “DATABASE AND MARKETPLACE FOR MEDICAL DEVICES”U.S. Provisional App. Serial No. 62/003,473, filed May 27, 2014
Time to Definitive Surgery
OSIRISBIOMEDICAL
Cost Effectiveness table compared to current process costs
EBM+
FDM+
SLS+
Autoclave
Lives Saved
OSIRISBIOMED 3D, LLC™
Mobile Biomedical CONEX Fabrication Lab
Co-Located Scanning
Applications titled “CO-LOCATED SCANNING, PRINTING AND/OR MACHINING DEVICES FOR MEDICAL CONSTRUCTS”
U.S. Utility App. Serial No. 14/304,908, filed June 14, 2014
International Patent Application No. PCT/US/14/42434, filed June 14, 2014
Deployable CONEX FabLab
Application Title: “HIGHLY MOBILE MILITARY MEDICAL 3D PRINTING CONEX TO CONSTRUCT A SURGICAL OPERATING ROOM”
U.S. Provisional App. Serial No. 62/003,477, filed May 27, 2014
Medical Part Database and Marketplace
Application Title: “DATABASE AND MARKETPLACE FOR MEDICAL DEVICES”
U.S. Provisional App. Serial No. 62/003,473, filed May 27, 2014
Our Patented Process
OSIRISBIOMED 3D, LLC™
Phase One Phase ThreePhase Two
Scaling theOpportunityin the U.S and Globally
CMF/Hand
InitialTarget
$74M
The global market
~$30B
Additive Manufacturing Market for Skeletal Fixation, Recon and Augmentation
$2.4B $2.9B
Full Additive Medical ManufacturingMarket
OSIRISBIOMED 3D, LLC™
No matter how streamlined the medical supply chain it willbe very difficult to compete with on-site, combat or disaster customized patient-specific implant delivery.
Building:
- Conex: $5,000 - 1,500 (New vs. Used)
Per unit delivery cost:
Deployable CONEX Unit Cost
OSIRISBIOMED 3D, LLC™
Manufacturing Machines:
- FDM: $9k - $15k
- EBM: $500k - $1.5M
- SLS: $125k - $350k
Building Materials:
- Durable Components: ($10,000)(desk, cabinet, cabinetry, materials)
$2,500
$1,000,000
$10,000
Total: $1,012,500($22,500 - $3MM)
PUSHING THE BOUNDARIES OF CUSTOMIZED MEDICAL IMPLANTS
OSIRIS
Contact: [email protected]: www.osirisbiomed.comPhone: (212) 706-0463
Thank You
BIOMED 3D, LLC™