38454628 Elecon Helical
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Transcript of 38454628 Elecon Helical
2
Position of gear case
........R1
Contents Page
EP - Series - Alphabet 4
General description 5
Selection of gearbox 6/7
Ratings
Type Helical Gear Units 8
PB .............. Single stage PC ......... 2 stagePD .............. 3 stage PE ........ 4 stage
Dimensions
PB–R1 ........ PE–R1 14PC–S5 ....... PE–S5 32PC–T6 ....... PE–T6 38
Ratings
Type Bevel-Helical Gear Units 44
PLB ............ 2 stagePLC ............ 3 stage PLD ...... 4 stage
Dimensions
PLB–R1 ..... PLD–R1 48PLC–S5 ..... PLD–S5 58PLC–T6 ..... PLD–T6 62PLC-U3 ...... PLD–U3 66
Ratings
Type Compact Drive (Bevel-Helical) 74
PWC .......... 3 stage PWD ......4 stage
Dimensions
PWC–R1 ..... PWD–R1 78PWC–S5 ..... PWD–S5 86PWC–T6 ..... PWD–T6 90PWC-U4 ...... PWD–U4 94
Exact ratio 102Additional shafts 107Backstop 110Hollow shaft 112Motor Attachement 114Additional cooling 120Torque reaction arm 124Fixing holes of gear case 125
3
Position of gear case
....–S5 ....–T6 ....–U3/U4
4
EP – Series – Alphabet
B Helical gear unit, 1 stageC Helical gear unit, 2 stageD Helical gear unit, 3 stageE Helical gear unit, 4 stageF Flange shaft (output)G Hollow shaft with shrink discH Hollow shaft with key-way
J Motor bracket, base plateK Motor bell housing
L Bevel pinion shaft on centre line of output shaft
M Adjustable motor base
P Gear case, sizes 10...31 one-pieceSizes 35 ....67 : Gear Case - split
R1 Position of gear case - horizontal, mountingSurface 1 downward
S5 Gear case vertical mounting with horizontal shafts, mounting surface5 downward, high speed shaft upward
T6 Gear case vertical mounted with horizontal shafts, mounting surface6 downward, high speed shaft downward
U3 Position of gear case and output shaft - vertical mounting surface3 downward
U4 Position of gear case and output shaft - vertical, mounting surface4 downward
V Solid output shaftW Bevel pinion shaft, right angle to output shaftZ Additional cooling
Designation of mounting surfaces ofgear case (1....6),permissibleposition see dimension sheets.
5
EP - Series
Is a totally newly developed gear pro-gramin acc. with the latest technology
! The ELECON quality assurance systemfor design, development, production,assembly, after-sales service in acc. withDIN ISO 9001 (EN 29001) registration no.041004756 TUV CERT guarantees auniformly high standard.
EP - Series
Is an Intelligent gear concept
! because it answers the purpose with fewerbut more versatile parts (high degree ofstandardisation and the use of commonparts size to size gives optimum availabil-ity and short delivery times)
! because the sizes encompass smallerranges and also the permissible torquewith increasing size are in smaller bands
! because it offers more advantages owingto
! faster delivery times! more variable and universal possible ap-
plications and! greater standardisation of the series (mass
production from a constructiuon kit)
Construction Types
! 1 to 4 stage helical gears! 2 to 4 stage bevel helical gears! 19 sizes follow, the modular concept
Construction and Structural Shapes
! for horizontal, vertical and standing de-sign
! spiral bevel spur gears as compact drives! with motor bell housing! with back stop! with auxil. drive with overriding clutch! with flange for output side additions such
as stirrer bell housing
Output Torques
T2: up to 480,000 Nm
Ratios
– iN = 1.25 ... 710,– iN > 710 through a combination of
EP - Series gears or a combination ofEP - Series with other gears
Gears
! Helical gears for reduced noise, casehardened (in our own hardening bay) andground
! Profile corrections for optimum inertiaquality
! Spiral bevel gears (cyclo-palloid toothform) hardened and lapped or ground
! Calculation checks possible in accordancewith DIN 3990, AGMA and classificationCompany standards
Casing
! One piece casing for sizes 14 to 31One piece casing = great rigidity, mini-mum volume, high thrust loads possibleas there are no parting lines
! Built-in space for large roller bearings! Easy to assemble and take apart! Design in accordance with the latest
trends in accoustics
Material: grey cast iron casting,
– Nodular cast iron and welded casing onrequest
! split casing from size 35 onward.
Shafts
Available as standard on the output shaft:
! Solid shaft! Solid through shaft! Hollow shaft with feather key! Hollow shaft with shrink disc
Available as standard on the input shaft:
! Shaft with 1 and 2 shaft ends (on helicalgears)
! Type PLD (Bevel helical gears) with 1 to3 drive shafts
Couplings
On the output shaft suitable for standard out-put shafts and gear torques:
– Flexible couplings– Gear coupling– Other coupling types on request
on the input shaft suitable for standard driveshafts and gear torques :
– Flexible couplings– Gear coupling– Fluid coupling– Other coupling types on request
Motors
Suitable motors of renowned make from theELECON-EP-Series catalogue program, referpage No. 114 to 119.
Roller Bearings
Long life roller bearings
Seals
Standard seal systems available for input andoutput shafts:
! Radial shaft sealing rings in various ma-terials
! Radial shaft sealing rings with additionaldust lip
! second radial shaft seal withintermediate grease-filled chamber
! greased labyninth seals (with radialshaft sealing ring)
! non-contact seal
Maintenance cover with reusable seal
Lubrication
– Gear wheels and roller bearings aresplash lubricated as standard
– Standardized injection lubricationsystems with shaft or motordriven pumpare available as options
– Oil dipstick as standard for horizontalgears, otherwise oil sightglass
Cooling
Additional cooling devices available as stan-dard:
! mechanical air cooling! cooling coil! external oil cooler
(oil/air cooler and oil/water cooler)
Torque Arms
available on request
Motor consoles
available as standard
Back Stops
available as standard
Accessories
– Heating element– Operational monitoring systems (among
others for speed and torque)– Diagnostic systems
General information
! Information sheets available as CADfiles for various computer systems andinterfaces
! Computer programs for drive selection
Delivery - Putting into Operation
Delivery without oil, oil type and quantity ac-cording to rating plate.
Standard conservation with normal transportconditions sufficient for a period of 6 months.
Setting up and putting into operation in ac-cordance with instruction manual.
The protection from contact with moving partsrequired by law is not included in the supply.(Exception : hollow shaft gears are deliveredwith protective cover for the shrink disc).
Helical Gears / Bevel Helical Gears
6
Gear Unit application factors
Gear unit application factors are in linewith DIN standard no. 3990 part 11 (edition2/89) and are based on our experience fornormal operating conditions.Changes in the necessary drive selectionmay take place after stating the exactoperating conditions.
Table 1 : Gear unit application
factor fk1)
Intermitt.
Use
(0.5 h)
Shlfts
2)
Table 1 : Gear unit application
factor fk1)
Intermitt.
Use
(0.5 h)
Shlfts
2)
Table 1 : Gear unit application
factor fk1)
Intermitt.
Use
(0.5 h)
Shlfts
2)
1) Application factors apply to the followingdriving motors : electric motors, turbinesand fluid power motors. When combustionengines are the driving force, enquirieshave to be made.2) The lower table value is for single shiftoperation and for lighter applications, theupper table value is for continuous useand heavier applications.3) Design is in accordance with maximumtorque.
With...load peaks per hour
Table 3 : Reversal factor fR
1 2-10 11-20 21-50 51-100 >100
Steady directionof load
Alternatingdirection of load
Reversingoperations
1.0 0.85 0.7
Food Industry MachineryBeet sugar production -Beet washing machines & cutters 1.5
-Slicing machines 1.2
-Juice boilers & refrigerators 1.4Bottling & container filing machines 0.8 1.25...1.5Flour bucket elevators 0.8 1.0...1.25Kneading machines 1 1.25...1.5Mash tubs 1 1.25...1.5Packaging machines 0.8 1.0...1.25Sugar cane crushers 1.25...1.5Sugar cane knives (3) 1.7Sugar cane mills (3) 1.7Generators, Converters (3)Frequency converters 1.8...2.0Generators 0.8 1.0...1.25Welding generators 1.5 1.75...2.0Metal Working MachinesCrank Presses 1.75...2.0Forging presses 1.75...2.0Hammers 1.75...2.0Plate bending machines 1.25...1.5Plate straightening presses 1.75...2.0Roller levellers 1.6Stamping presses 1.75...2.0Matallurgical IndustryBlast furnace blowers 1.25...1.5Converters 1.75...2.0Inclined furnace hoists 1.75...2.0Mining, Stone an Clay Working MachinesConical crushers 2Endless chain transporters 1.5Jaw breakers 2Jolters 1.5Mine ventilating fans 1.5Rolling crushers 1.5Rotary crushers 2Rotary kilns 2Separators 1.5Toothed roll crusher 2Tub-pushing devices 1.5Oil IndustryCharging filter pumps 1.25...1.5Flush boring pumps 1.25...1.5Pipeline pumps 1,25...1,5Rotary drilling equipment 1.5 1.75...2.0Paper machines for all types 1.8...2.5Presses 3) 1.0...1.1
pumpsCentrifugal pumps 1 1.2...1.3Charge pumps 1.5 1.75...2.0Piston pumps 1.2...1.3 1.4...1.8Plunger pumps 2Sludgers 1 1.25...1.5Rolling MillsBelt winders 1 1.25...1.5Billet shears 2Blooming and slabbing mills 2Capstan wheels 1.5
Chain transfer 1.5Cold band rolling mills 3) 1.75..1.85Cooling bed transfer frames 1.5Continuos casting drivers 3) 1.4Continuous shears 3) 1.5Crank type shears 1 1Cropping shears 2De-scaling breakers 2Drawing bench drives 2High speed roller tables 1.5Ingot conveyors 2Ingot pushers 1.2Looper 1.5Loop lifter 1.5Low speed roller tables 1.5Plate rolling trains 2Plate shears 2Plate tilters 1 1.0...1.2Plate trimming shears 1.5
Reversing blooming mills 2.5Reversing plate mills 1.8Reversing sheet mills 2
Reversing Slabbing mills 2.5Reversing wire mills 1.8Rod reel & belt winders 1.5Roll adjustment devices 1.5Roll weighting drives 0.91Roller straighteners 1.6Roller tables continuous 1.5Roller tables intermittent 2Sintering belt drives 1.5Straightening & transp. equipment 1.5Thin sheet rolling trains 2Transfer skids 1.5Tube reverse equipment 1.8Turntables (Contin. casting) 1.5Walking beam conveyors 2
Winders 1.6Working roller tables 2Rubber and plastic Industry MachineryCalenders 1.5Extruders 1.5Kneading machines 1.8Mixers 1.0...1.4 1.3...1.7Rolling mills 2Rotary Cooler 1.3...1.4Textile MachinesCalender 1 1.25...1.5Looms 1 1.25...1.5Printing and dyeing machines 1 1.25...1.5Take-up rollers 1 1.25...1.5Willows 1 1.25...1.5Water TreatmentCircular and longitudinal rakes 1 1.3...1.5Filter Presses 1 1.3...1.5Flocculation agitators 0.8 1.0...1.3Pre-thickners 1.1...1.3Raking equipment 1 1.2...1.3Rotary aerators 1.5...1.7Screw pumps 1.3...1.4Thickeners 1.2Water wheels 2Wood Working MachinesBarkers 1.5 1.75...2.0Planing machines 1 1.25...1.5Saw frames 1.5 1.75...2.0
Blowers, VentilatorAir Cooler 1.4...1.5Axial blowers 0.8 1.0..1.25Cooling tower fans 1.6...1.7
Heat exchangers 1.5Rotary piston blowers 1 1.25..1.5Suction draught blower 1 1.25...1.5Turbo exhauster 0.8 1.0...1.25CablewaysContinuous ropeways 1.4...1.6Freight ways 1.3...1.4Shuttle cableways 1.4...1.8T-bar lifts 1.3...1.4Cement IndustryConcrete mixers 1.5Crushers 1.2...1.4Roller mills 2Rotary kilns 2Separators 1.6
Tube mills 1.8Chemical IndustryAgitators for materials with constant density 1 1.3...1.5 with variable density 1.2 1.4...1.6Agitators with variable gas absorbt. 1.4 1.6...1.8Centrifuges 1 1.25..1.35Drying kilns 1.5Kneading machines 2Toasters 1 1.3...1.5CompressorsPiston compressors 1.8...1.9Rotary compressors 1.4...1.5Turbo compressors 1 1.25...1.5ConveyorsApron Conveyors 1.2...1.5Band elevators 1 1.25...1.5Belt conveyors 1.0...1.1 1.2...1.4Bucket conveyors 1.2...1.5Canvas belt elevators 1 1.25...1.5Cellular bucket belt conveyors 1 1.25...1.5Chain bucket elevators 1 1.25...1.5Circular conveyors 1 1.25...1.5Escalators 1 1.2...1.4Goods lifts 1.2...1.5Hoisting engines 1.5...1.8passenger lifts 1.5...1.8Rail travelling devices 1.5Scraper chain conveyors 1 1.25...1.5Screw conveyors 1 1.25...1.5
Sinking mine machines 1.5 1.75...2.0
Steel belt conveyors 1 1.25...1.5
Winders 1.4 1.6Cranes Classified acc. to FEM 1001CrushersBall crushers 1.75...2.0Hammer mills 1.75...2.0
Rebound crushers 1.75...2.0Rod mills 1.75...2.0Roller mills 2Swinging crushers 1.75...2.0
Tube mills 1.8DredgersBucket chain drives 1.75..1.85Bucket wheels 1.75...2.2Cutter heads 2.2Dumping devices 1.3...1.5Manoeuvring winches 1 1.25...1.5Slewing gears 1.4...1.8Sucking pumps 1 1.25...1.5Travelling gears (caterpillar) 1.2 1.6...1.8Travelling gears (rails) 1 1.25...1.5
2 1.6 1.4 1.2 1.1 1
Table 2 : Operating Frequency factor fE
7
Gear Unit Selection
Design Example
! Establish the type of gear unit andmounting arrangement
! Ratio isolf =
! Selection of the appropriate nominalratio iN (for the actual ratio iw page106 and follow.)
! Determine the gear unit size. Checkthe gear unit power
PN !!!!! Pe . fkfk = Gear unit application factor,see table 1 (page 6)
Cheking the peak torque
Tmax """"" 9550 .fE.fR
fE = Operating frequency factor,see table 2 (page 6)fR = Reversal, factor, table 3 (page 6)
! Determination of the type of coolingPt !!!!! PePt = Pt_ . fW . fA
n1 [min–1] Input speed
n2 [min–1] Output speed
isoll Desired ratio
iN Nominal ratio
iW Actual ratio
PM [kW] Motor power
PN [kW] Nominal power output
Pe [kW] Effective power of machineto be driven
fK Gear unit application factor
fE Operating frequency factor
fR Reversal factor
Tmax [Nm] Start-up or maximummotor or braking torque
Pt [kW] Thermal capacity
Pt0 [kW] Thermal capacity for drivewithout additional cooling
Pt1 [kW] Thermal capacity with aircooling
Pt3 [kW] Thermal capacity withcooling coil
Pt4 [kW] Thermal capacity with aircooling and cooling coil
fW Thermal factor
fA Load factor
#####U [°C] Ambient temperature
ED [%] Duty cycle per hour
The shaft ends are provided with shearing-loadfree couplings for torquetransmission. Ask for explanations for external forces.
Machine to be driven : Belt conveyor forfreight loadingRequired output power : Pe = 44 kWSpeed : n2 = 28 min–1
Duty cycle : ED = 100 %Starts per hour : 10Daily operating time : 24 hours/dayAmbient temperature : #U = 30 °C
Installation in the open air, constant strongblast given.
Driving Machine :
Three - phase motorMotor output : PM
= 55 kWMotor speed : n1 = 1500 min–1
Max. motor torque : Tmax = 560 Nm(pull-out torque)
Selection
1. A bevel helical gear unit for horizontalinstallation in a hollow shaft version withshrink disc is required.
2. Ratio :i = n1 / n2 = 1500/28 = 53.6Nominal ratio : in = 56
The power data page 49 comes up with typePLC.
3. Checking the gear nominal output :
Required Nominal outputPN !!!!! Pe . fk
with application factor fk from table 1 :
fk = 1.4 (upper value for continuous use)
PN required ! 44 x 1.4 = 61.6 kW
Selected : Gear unit PLC25 with P = 64 kW4. Checking the peak torque :
Tmax """"" 9550 .fE.fR
With operating frequency factor fE from table 2 : fE = 1.6
With reversal factor fR from table 3 : fR = 1.0
Tmax """"" 9550. .1.6 . 1.0 = 652 Nm 560 Nm < 652Nm O.K.
5. Checking the thermal capacity :Pe """"" Pt with Pt = Pt_ . fA . fW
Pt_: Pt0 Thermal capacity without additional cooling
Pt1 Thermal capacity with ventilator
Pt3 Thermal capacity with cooling coil
Pt4 Thermal capacity with ventilator and cooling coil
With a duty cycle factor fA from table 5 : fA = 0.96 for = . 100% = 69%
With thermal factor fW from table 4 : fW = 0.86 for #####U = 30 °C and ED = 100%
Gear units without additional cooling : Pt = 83 . 0.96 . 0.86 = 69 kW
With Pt0 = 83 kW from page 50
Pe = 44 kW < Pt = 69 kW
No additional cooling is necessary
Order code :
PNn
n1n2
PNn
PePN
44
64
PLC 25 – R1 1 – G 12 – 56
641500
N
8
TypePB 10 12 16 20 25 31 40 45
iNn1 n2
[min–1]Nominal Power PN [KW]
Hel
ical
Gea
r U
nits
, sin
gle
stag
e
1.25
1.4
1.6
1.8
2
2.24
2.5
2.8
3.15
3.55
4
4.5
5
5.6
15001000150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000
15001000
12008001070715940625835555750500670445600400535360475315425280375250335220300200
270180
12080
11073
105709664895980538053694659395738473143293423
3221
32021030020028019026017022014520013020013017011017011014093
13085
110738859
8255
660440620410570380530350460310420280420280350230350230290190270180230150180120
170110
14509701350900126084011607701000670920610920610780520750500580390520350460310360240
320210
280018502600170024001600220014502200145020001350185012501600105013008501150750850570770510640420
590390
410027503800250036002400335022503100200028001850280018502400160021001400195013001500100014009501200800
1000650
270018002300155020001350
18001200
470031004200280032002100
30002000
Hel
ical
Gea
r U
nits
, tw
o-st
age
Type
PC 14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67
iNn1 n2
[min–1]Nominal Power PN [KW]
4
4.5
5
5.6
6.3
7.1
8
9
10
11.2
12.5
14
16
18
20
22.4
25
28
150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000
37525033522030020027018024016021114118812516711115010013489120801077194638356755067
44.5604054
35.5
1218110872986591588152724664415736513346294126372330202818
11585112751067194638557765168456141533547314228382532212919
230153230153230153230153211141196131174116155103139931248311174946381547148
23015323015323015323215520613718512316511014899132881167710369936282557449
54236050036046035043031040027036724533022029419626417623615721114118912616011014596
54036050036046035041031037424935823932621730420327618424216121514318312216010514395
840560840560770513710473661441600400570380538358483322452301426284373249314209280187
840560840560770513711474660440600400589391527351470312427285392261364243306204269179
180012001750117016001070150010001430955
1260840
1120746995663895600800533745500680452560370500330
180012001750117016001070150010001490990
1320880
1200800
1070710955640853570775520690460596398533355
2500167025001670250016702500167023001535223014901985132517631175159010581420945
1320880
1180786
1020680878590
2500167025001670250016602500167023001530220014701980132017701180158510551415945
1290860
1170780
1010675884587
2500166025001670250016602500166523001530217514501950130017401160152010151355900
1270845
1150770
1005670875575
24351625217514501905127016901130
26851790235015652050136518251220
25901730233015552000133517801185
Gear box Size
Gearbox Size
Power ratings
9
Hel
ical
Gea
r U
nits
, thr
ee-s
tage
Type
PD 14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67
iNNominal Power PN [KW]
16
18
2022.425
2831.535.540
4550
56
6371
80
90
100112
125140
160
94638356755067
44.5604054
35.547.531.542.528
37.525
33.522.2302027
17.923.8162114
18.812.516.711.11510
13.48.9128
10.77.19.46.3
261723
15.219.51318121611149.3
12.28.1117.3106.79.16.17.75.27.04.7
2718241620
13.3181217111510
12.78.5117.3117.39.46.37.75.17.24.8
875873496443624153354629412737253221291928192315201318121611
14.39.512.98.6
835574496639593952354631412737253221291926172315211318121711159.9138.8
132881187910369936284567449654358395335473141273724
1551031308711375
1016797658154714764436141513445304027
30020026717825216823815921314218012016010715010012684
11275
10671956380537147604056375033
29419526417625617123515720813917211515010014899
12382
10771
10469926176516745593955374832
58238852735144729841627738025332220928418926717822414920013318612416911314295
12684
1197999669060
62141455436947731844329539426333822330020027618423415621514219713117511714999
13389
12483
106719664
1031687917611817545737491660440584389502333465310409273354235330220295197259173222148206137182121158105
1029686937625808539735490666444569379495330466311404269356236327218295197252168220146210140180120158105
1013675922615796531713475645430557371487324461307398265340227317211284191251167217144206137179119152102
1900127016901127152210151360906
1220812
1090725966644858572761507677451609406544363483322429286381254338225304203
18801253168011201474983
1342895
1193795
1040692912608835557737491652435596397529353461307405270376251329219292195
208013871865124316001070148098713138751120748987658932621800534705470657438583389498332444296416277359239317211
3370225030002000270018002410160521601440193012851700113015201013135090011907911080720963642856571752501674449600400534356
36302420327021802805187026141743233415561995133017801172163410901400931
1256837
1170778
1040691885590787523726484628419561372
38002530339022602890193027101807241016062035136018001200169011241445963130086212008031070713903602804534759506645430578385
14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67
71
80
90100112
125
140160180
200224
250
280315
355
400
450500
560630
710
Hel
ical
Gea
r U
nits
, fou
r-st
age
150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000
2114
18.812.516.711.11510
13.48.9128
10.77.19.46.3
8.335.557.55
6.74.46
64
5.363.574.763.174.222.823.752.5
3.352.22
32
2.681.792.381.592.11.4
1510138.711.57.610.36.69.96.68.25.57.14.76.44.36.24.15.33.55.13.04.12.7
1510138.711.67.810.36.89.36.28.35.57.44.96.64.45.93.95.23.54.63.14.12.7
37253322291926172416211419131711149.6138.7128.0117.39.36.28.25.57.55.06.54.35.83.9
432937253221312126172215201318121611149.3149.3118.0106.79.06.08.15.47.24.86.44.3
684565435637483247314027362433222819251722142114181216111510138.7117.3
6342553747314429382534233221271824162114201317111510149.3128,0117,3
13187119791006693628557724864435939503345304228382532212819271822152013
1248311174966489597852664460405537483243283926352330202718251721141913
23215520613718212116511014798
1318711375
10369916179537449664458395034463141273523
22915321014018012016511015010012684
11073
10570906079537449674557384933473140273524
22615120613717911915810514395125831097210369906077517147654356374932463140273423
4292863812543382253042032721812441632171451901271691131521011369112281109739765865776516845
41727837625132921930120126817923015520313618812516611014698
1348911979
104699161835574496544
46631141627735923933322229119424916622214820813917911915910614899
13187
112759966936280537147
7605076744506004005403604823214322883842563372253002002691822411612161441931291711141521011359012080
8175457264846304205833895233494503003942643632423142102801852611742331552001331771211631091409312584
759506645430607405542361452301400270379253323215290195271181241161204136180120169113145971308611577
PE
Gearbox Size
Power ratings
n1 n2[min–1]
150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000150010001500100015001000
10
Average airspeed
Thermal Capacity
Type PB.. -R1Gearbox Size
10 12 16 20 25 31*) 40 45Pto [kW] / without add. cooling
VW = 0.5 m/s 1)VW = 1.2 m/s 2)VW = 4.0 m/s 3)
--
VW = 0.5 m/s 1)
VW = 1.2 m/s 2)
VW = 4.0 m/s 3)
VW = 0.5 m/s 1)
VW = 1.2 m/s 2)
VW = 4.0 m/s 3)
-
-
VW = 0.5 m/s
VW = 1.2 m/s
VW = 4.0 m/s
---
15001000
-
-
-
1500
1000
-
-
-
1500
1000
466585
11082
-
-
-
-
-
-
-
-
-
-
77110143
213158
177
210
243-
314
234
277
310
343
413
358
127182237
354263
505
560
615
732
545
883
938
993
1110
1019
179256333
497370
691
768
845
1009
751
1203
1280
1357
1521
1394
4
2.5
2.24
234334434
650484
1053
1153
1253
1469
1093
1872
1972
2072
2288
2122
4
2.5
2.24
318454590
883*)657*)
1415
1551
1687
1979
1472
2512
2648
2784
3077*)
2851*)
4
2.5
2.24
Pt1 [kW] / with fan
Pt3 [kW] / with cooling coil
Pt4 [kW] / with fan and cooling coil
Pt8 [kW] / with 2 cooling coils
Pt9 [kW] / with fan and 2 cooling coils
*) Values for Pt1 , Pt4 & Pt9 applicable for Gearbox size 31 only for in = 3.55 …5.6
on request
on request
on request
on request
on request
on request
Type PC..-R1
Average airspeed
VW = 0.5 m/s 1)VW = 1.2 m/s 2)
VW = 4.0 m/s 3)
-
-
VW = 0.5 m/s 1)
VW = 1.2 m/s 2)
VW = 4.0 m/s 3)
-
-
VW = 0.5 m/s
VW = 1.2 m/s
VW = 4.0 m/s
n1(min–1) 14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67
Pt0 [kW] / without add. cooling
-
-
-
1500
1000
-
-
-
1500
1000
30
42
54
82
61
85
97
109
137
116
40
55
71
108
80
163
178
193
231
203
50
70
90
136
101
113
133
153
199
164
64
89
114
173
129
232
257
282
341
297
78
108
138
210
156
246
276
306
378
324
8
44
94
130
166
252
187
414
450
486
572
507
8
5.65.6
111
154
197
299
222
347
390
433
535
458
8
44
132
184
236
359
267
576
628
680
803
711
8
5.65.6
149
207
265
403
299
469
527
585
723
619
12.5
7.15
191
265
339
515
383
876
950
1024
1200
1068
12.5
7.15
216
300
384
583
433
728
812
896
1095
945
12.5
96.3
260
361
462
702
522
945
1046
1147
1387
1207
12.5
96.3
315
437
559
850
632
1000
1122
1244
1535
1317
12.5
96.3
Pt1 [kW] / with fan
Pt3 [kW] / with cooling coil
Pt4 [kW] / with fan and cooling coil
Pt0 and Pt3-meant for gearbox sizes 22-47 are applicable from ratios indicated. (For smaller ratios consult ELECON).
1) Small closed room, little air movement2) Large hall with free air movement3) Constantly strong air movement
1020304050
100
1.141.000.860.710.57
80
1.211.060.910.760.61
60
1.341.171.000.840.67
40
1.531.341.150.960.77
20
2.031.781.531.271.02
on request
on request
on request
on request
ED %$$$$$ u[°C]
Thermal capacities of types PC-S5 and -T6 on request
For values less than 20% consult ELECON
200.7
300.8
400.86
500.9
600.93
700.96
800.98
900.99
1001
n1
(min–1)
Values of Pt0 & Pt3 meant for gearbox sizes 20 to31 are applicable from ratios as indicated(For smaller ratio, consult ELECON)
Gearbox Size
Table 4 : fw : Thermal Factor
Table 5 : fA : Utilization Factor
Utilization Pe / PN [%]
11
Thermal Capacites
Average airspeed
VW = 0.5 m/s 1)VW = 1.2 m/s 2)
VW = 4.0 m/s 3)
--
VW = 0.5 m/s 1)
VW = 1.2 m/s 2)
VW = 4.0 m/s 3)
-
-
VW = 0.5 m/s)
VW = 1.2 m/s)
VW = 4.0 m/s)
n1
(min–1)
-
--
15001000
---
15001000
20
28
36
5440
5765
73
9177
Type PD.. -R1
Gearbox Size
14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67
27
37
47
72
53
109
119
129
154
135
34
47
60
91
68
76
89
102
133
110
42
59
76
115
85
154
171
188
227
197
52
72
92
140
104
134
154
174
222
186
62
86
110
168
125
276
300
324
382
339
73
102
131
199
148
231
260
289
357
306
89
123
157
239
178
385
419
453
535
474
111
154
197
300
223
325
368
411
514
437
20
16
16
127
177
227
343
255
584
634
684
800
712
20
20
20
144
200
256
389
289
485
541
597
730
630
22.4
16
16
174
241
308
468
348
631
698
765
925
805
22.4
20
20
210
291
372
566
421
667
748
829
1023
878
22.4
25
25
248
344
440
669
497
986
1082
1178
1407
1235
28
20
20
302
420
538
817
607
1040
1158
1276
1555
1345
28
22.4
22.4
312
434
556
1050
1172
1294
31.5
22.4
16
357
496
635
1095
1234
1373
31.5
22.4
18
404
561
718
1142
1299
1456
31.5
22.4
20
on request
on request
Pto [kW] / without add. cooling
Pt1 [kW] with fan
Pt3 [kW] / with cooling coil
Pt4 [kW] / with fan & cooling coil
210
291
372
566
421
780
861
942
1136
991
28
20
16
14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67Average air
speedn1
(min-1)
Type PE.. -R1
Gearbox Size
Vw = 0.5 m/s 1)Vw = 1.2 m/s 2)Vw = 4.0 m/s 3)
Vw = 0.5 m/s 1)Vw = 1.2 m/s 2)
Vw = 4.0 m/s 3)
---
--
-
---
--
-
---
--
-
253545
5767
77
324456
116128
140
395469
101116
131
476583
207225
243
557799
173195
217
6692118
288314
340
84116148
244276
308
95132169
438475
512
108150192
364406
448
130180230
473523
573
157218279
500561
622
186258330
740812
884
157218279
585646
707
227315403
781869
957
235326417
789880
971
268372476
822926
1030
302420538
856974
1092
Pto [kW] / without add. cooling
Pt3 [kW] / with cooling coil
Table 4 : fw : Thermal Factor
1020304050
100
1.141.000.860.710.57
80
1.211.060.910.760.61
60
1.341.171.000.840.67
40
1.531.341.150.960.77
20
2.031.781.531.271.02
ED %$$$$$ u[°C]
Thermal capacities of types PD.. PE-S5 and -T6 on request
200.7
300.8
400.86
500.9
600.93
700.96
800.98
900.99
1001
Pto and Pt3 - meant for gear box sizes 35 - 67 are applicable fromratios indicated (For small ratios, consult ELECON)
1) Small closed room, little air movement2) Large hall with free air movement3) Constantly strong air movement
For values less than 20% Consult ELECON.
Table 5 : fA : Utilization Factor
Utilization Pe /PN [%]
12
Nominal Output Torques
Helical Gear Units, one-stage
10
Type
iN
1.251.41.61.82
2.242.52.83.153.55
44.55
5.6
12 16 20 25 31 40 45
0.960.981.071.101.131.141.271.231.181.291.201.231.081.14
2.552.672.852.982.802.853.183.033.413.163.313.152.802.92
5.255.535.816.075.865.996.696.247.026.556.886.595.736.06
11.512.012.813.312.713.114.613.915.013.113.213.211.511.4
22.323.224.425.228.028.529.428.526.126.021.622.120.421.0
32.633.936.738.439.539.944.642.842.144.138.240.138.235.7
68.865.663.763.7
120120102106
Nominal Output Torques / T2N [kNm]
Gearbox Size
Helical Gear Units, two-stage
iN
Gearbox SizeType
14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67
44.55
5.66.37.189
1011.212.514161820
22.42528
Nominal Output Torques T2N [kNM]
3.10
3.12
3.26
3.103.16
4.615.10
5.41
5.10
5.866.597.328.208.488.85
8.86
8.36
8.20
8.209.2310.4
11.8
13.814.314.615.316.016.6
16.8
16.5
19.320.120.820.921.422.823.224.2
24.6
23.3
21.4
22.8
21.424.124.525.326.527.129.0
30.8
32.233.933.2
32.0
29.933.734.836.237.838.2
42.0
43.544.946.443.742.8
45.850.150.953.5
57.0
59.360.4
57.0
57.362.464.267.871.8
76
79
76
63.771.679.689.192.3
101
105
104101
79.689.1100113117
126
131134129126
100113127143146
155
161164160155
194 239
235 297
286
PC
PB
13
Nominal Output Torques
Helical Gear Units, three-stage
14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67
Nominal Output Torques T2N [kNm]
Type
PD
iN
161820
22.42528
31.535.54045505663718090
100112125140160
3.26
3.103.16
3.26
3.103.16
3.26
3.103.16
5.41
5.10
5.41
5.10
5.41
5.10
8.868.368.208.868.36
8.20
8.36
8.20
8.868.36
8.20
8.36
8.20
11.8
16.8
16.5
16.8
16.5
16.8
16.5
24.623.3
22.8
24.623.3
22.8
24.623.3
22.8
27.630.832.0
33.9
32.0
33.9
32.0
33.9
32.0
30.8
32.0
37.542.045.7
47.0
43.742.847.043.742.8
47.0
43.742.842.043.742.8
59.360.457.059.360.4
57.0
60.4
57.0
59.360.4
57.0
60.4
57.0
79.0
76.0
79.0
76.0
79.0
76.0
79.0
76.0
79.0
76.0
105
101
105
101
105
101
105
101
131134
131
134129126134129126131134129126134129126
161164
161
164160155164160155161164160155164160155
239
235
239
235
239
235
239
235
239
235
297
286
297
286
297
286
297
286
297
286
343
416
400
416
400
416
400
416
400
416
400
483
460
483
460
483
460
483
460
483
460
Gearbox Size
14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67
Nominal Output Torques T2N [kNm]
Type
PE
iN
718090
100112125140160180200224250280315355400450500560630710
11.8
30.833.232.030.833.2
32.0
33.2
32.0
30.833.2
32.0
33.2
32.0
42.045.243.742.045.243.742.845.243.742.842.045.243.742.845.243.742.8
59.360.457.059.360.4
57.0
60.4
57.0
59.360,4
57.0
60.4
57.0
105
101
105101
105
101
105
101
131134
131
134129126134129126131134129126134129126
161164
161
164160155164160155161164160155164160155
239
235
239
235
239
235
239
235
239
235
297
286
297
286
297
286
297
286
297
286
343
416
400
416
400
416
400
416
400
416
400
483460
483
460
483
460
483
460
483
460
Gearbox Size
8.868.36
8.20
8.868.36
8.20
8.868.36
8.20
16.8
16.5
16.8
16.5
16.8
16.5
16.8
16.5
16.8
16,5
24.623.322.824.623.3
22.8
23.3
22.8
24.623.3
22.8
23.3
22.8
194
Helical Gear Units, Four-stage
194
79.0
76.0
79.0
76.0
79.0
76.0
79.0
76.0
79.0
76.0
14
TypeiN k1 I1 iN k1 l1 m1 k2 l2 m2 %%%%% x2
Weight[kg]
Oil filling[I] *
PB 10PB 12PB 16PB 20PB 25PB 31PB 40PB 45
35 k650 k6
7080
100130160180
1.25...
3.15
226280338396495582680790
100120145170215250290330
3.55...
5.6
30 k640 k650 k6
6580
100130160
226280318371450547640750
100120125145170215250290
126160193226280332390460
–165205235295368440540
45 k6608095120140165185
246305363396495582695805
120145170170215250290330
126160193226280332405475
-165195235300328400440
70140270430750120020003250
4.510204070
120120160
Type
PB 10PB 12PB 16PB 20PB 25PB 31PB 40PB 45
94127164201247302374449
113147179210225270325395
1516222628303545
a b6 c e e8 f h–0.2
n n6 p p2 t1 t2 u v w1 w2tFitting
% % % % % s ds x lmax
3384485566627729289681197
107147179207251297303371
216284348410438522630774
150190265315375425450475
364480600714824980
12201494
120163201233277323421515
333404560663787887913962
-158190223269314363440
1214,518,52424282835
M10x45M12x70M16x110M20x130M20x160M24x180M24x200M30x160
2183113964615747169061115
507899
104152191270330
--
--
315410485
192248306360388468576712
240305415495590690440550
303640468698102104
303640468698117119
900-0121-MB 1/3Dimensions 3.99
Type PB 10-R1 … PB 45-R1
Filling Plug yellow Oil Level blue Oil Drain red Breather
d1, d2 30 35 40..50 60..80 ! 95
Tapped centre holes in shaft endsDIN 332 Form DS M 10 M 12 M 16 M 20 M 24 Keys to DIN 6885/1 supplied by ELECON
Type of protection as per IP 55
%%%%% x1
* Exact values are indicated on the nameplate
%%%%% d1m6
%%%%% d2m6
%%%%% d1m6
Input shaft Output Shaft
15
900-0121-MB2Location of input and output shafts 3.99
Directions of rotation viewing "
K PB 16 – R1 1 – V 11 – 5 – Z 1
[R1] Horizontal gear unitSize
Helical gear unit, EP-Series, [B] 1 stage
Nominal ratio
Location of shaftsPermissible direction of rotation#
Output shaft[V] Solid shaft
Mounting arrangement[1] Foot mounted
#
#
#
#
#
Motor attachment[K] Motor bell housing[M] Adjustable motor base[J] Motor bracket, base plate
[z] Add. cooling[0] Without add. cooling[1] 1 Fan[3] Cooling coil[4] 1 Fan + Cooling coil[8] 2 Cooling coils[9] 1 Fan + 2 Cooling coils#
#
Example