1

2

Submitted byYEDLA SATYANARAYANA

Gondu street, Narasannapeta

Srikakulam Dist.

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CONTENTS

EXECUTIVE SUMMARY -1-

INTRODUCTION -3-

BASIS & PRESUMPTIONS -5-

PROCESS OF MANUFACTURE -8-

BLOW MOULDING PROCESS -9-

LOCATION OF UNIT -12-

UNIT NAME & BRAND NAME -12-

FINANCIAL ANALYSIS

FINANCIAL ASPECTS -14-

BREAK EVEN ANALYSIS -19-

REPAYMENT SCHEDULE -20-

MACHINERY SUPPLIERS -21-

MACHINE DETAILS

BLOW MOULDING MACHINE -22-

SCRAP GRINDER -23-

HIGH SPEED MIXER -24-

QUALITY CHECKING TESTS -25-

OTHER BLOW MOULDING CONTAINERS -27-

MOULDS -32-

TROUBLE SHOOTING -33-

ANNEXURE -36-

EXECUTIVE SUMMARY

1 NAME OF THE UNIT SRI SAI LAKSHMI PLASTICS2 TYPE OF PROJECT CHEMICAL & PLASTIC PROCESSING3 SECTOR MICRO4 CONSTITUTION PROPRIETORSHIP5 LINE OF ACTIVITY MANUFACTURE OF VERMICOMPOST

6 PRODUCTION CAPACITY 200 TPA (TONNES PER ANNUM)

4

7 NAME & ADDRESS OF

ENTREPRENEUR

SATYANARAYANA

Vill,

Srikakulam.

Pin: 8 LOCATION OF THE UNIT NH 5, Near Pydithalli Temple,

Narasannapeta Mandal,

Srikakulam Dist.9 TOTAL PROJECT COST Rs. 15,00,00010 COST OF PRODUCTION (PER ANNUM) Rs. 2,79,48011 SALES REVENUE (PER ANNUM) Rs. 97,39512 NET PROFIT RATIO 25.8 %13 RATE OF RETURN ON INVESTMENT 19.4 %14 BREAK EVEN POINT 52.7 %

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INTRODUCTIONINTRODUCTION

INTRODUCTION

Plastic containers are replacing conventional metal containers and glass containers

because of their comparatively better properties and ease of handling and

transportation. Small size plastic containers are used for packing of drugs,

pharmaceuticals, insecticides, food items etc. The plastic blow moulded containers are

made from HDPE, HMHDPE, LDPE, PP etc. Blow moulded plastic containers are finding

great demand in modern era. With latest trends in Blow Moulding technology and

advanced machinery and National and International standards moulds and dyes,

many types of packaging containers are manufactured with accurate tolerance and

fine quality. These products includes Pet bottles, Dropper bottles, Upper Handle

bottles, Open top drums, wide mouth drums, Narrow mouth drums, Barrels, Jerry

Cans & Carboys, Square Jars, Round Jars, Rib Jars, Thin walled food packaging

containers etc. They are of different types and designs that are manufactured to cater

the need of packaging.

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With high quality raw materials procurement, blow moulded articles and containers

are manufactured with superior quality associated with convenient shapes and sizes,

Strong and Sturdy construction, Compact designs, Compatibility, Safe to use etc. As

there is very good demand for plastic containers of various sizes and shapes, I am

planning to set up this unit with assurance of that this is a profit oriented trade.

Though there are lot of products can be manufactured by blow moulding technology,

Initially, I am planning to manufacture only Jerry Cans of 1 Lt, 2 Lt, 2 ½ Lt, 5 Lt, 10

Lit and 20 Liters filling capacity. I would like to maintain the following in order to

fulfill the needs of our clients and consumers and I hope I can capture good market.

Strong and Sturdy: The products are made out of special grade High

Molecular - High Density Polyethylene (HMHDPE) or High Density Polyethylene

(HDPE) with excellent strength to withstand all transit hazards in any

conditions.

Standard Designs: it includes wide range of latest & standard designs in

packaging products to provide the client or end user with latest innovative

designs and products with ease in handling to provide with complete bulK

packing solutions.

Compatibility : The material used in production i.e. High Molecular High

Density Polyethylene is of food grade (certified) and compatible with food

chemicals, petroleum products, hazardous chemicals, Resins etc.

Safety : The products goes through with multiple tests to pass all of them

and use certified virgin raw material only to give you the complete packing

solution.

Packaging Standards: The products are also confirms national and

international packaging standards and are listed with IIP (Indian Institute Of

Packaging) to provide you UN Certification and other testing requirements.

Price: Believing in right & fair price policy, in which we are ready to share

information to make the customer or end user comfortable about on their

purchasing decisions.

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BASIS & PRESUMPTIONS

The Production is considered on single shift basis and the working days in a

month are 25 and that of per annum is 300.

The Installed Capacity of the unit is 200 Kg per shift. It is decided to

manufacture 3.5 tons (140 Kg per Day) of raw material i.e HDPE Granules is

processed to manufacture Jerry Cans of different shapes and sizes. The time

period for achieving full/ envisaged capacity utilization is three years.

Though the unit is run with Blow moulding technology, many types of plastic

articles and household items can be manufactured. But, Initially, Jerry Cans

of 1, 2, 2 ½, 5, 10, 20 Liter Capacity would be manufactured in the proposed

unit.

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Out of total production, 20 % of 20 Liter, 15 % of 10 liter, 15 % of 5 Liter, 20

% of 2 ½ Liter, 20 % of 2 Liter, 10 % of 1 Liter capacity Jerry cans are

manufactured.

The weight of 20 Liter Jerry Can is 1000 Grams and that of 10 liter Jerry Can is

500 Grams, 5 Liter Jerry Can is 200 Grams, 2 ½ Liter Jerry Can is 110 Grams,

2 Liter Jerry Can is 90 Grams and 1 Liter capacity Jerry can is 50 Grams.

Wastage in the Raw materials and process losses has been considered at a

rate of 2 %.

The final products are marketed with a brand name i.e TOUGH PLAST. For

this, multicolour stickers are pasted on the can. These stickers are from third

party. The cost of each sticker is sack is 50 paisa with roto gravure printing.

The salaries and wages for staff and labour have been taken into consideration

as per the Minimum Wages Act.

Economics have been worked out with out the subsidy (35% on Total Capital

Investment under PMEGP Scheme) component. With the subsidy its viability

will be much better.

The cost of plant and machinery, Raw materials, selling price of finished

products etc. are the prices collected at the time preparation of project report

and may vary depending upon location, manufacturers, market and other

various reasons.

Interest on term loan has been taken at the rate of 12% on an average. This

rate may vary depending upon the policy of the financial institutions/agencies

from time to time.

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BIS SPECIFICATIONS

SCOPE

a) Formulation of Indian Standards on rigid, semi-rigid and flexible plastic containers,

closures and their methods of test. b) To co-ordinate with the work of ISO/TC 122

(Plastic Packaging only) so far as it concerns its own scope of work. c) To co-ordinate

with the work of ISO/TC 61 'Plastics' so far as it concerns its own scope of work.

STANDARDS

Sl No. IS No. Title

1IS 7408(Part 1/Sec

0):2000

Blow moulded polyolefin containers Part 1 Up to 5

litres capacity (second revision)

2IS 7408(Part 2/Sec

0):2000

Blow moulded polyolefin containers Part 2 Over 5

litres up to and including 60 litres capacity (first

revision)3 IS 7408(Part 3/Sec

0):2000

Blow moulded polyolefin containers Part 3 Closed

head containers over 60 litres, up to and including 250

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Sl No. IS No. Titlelitres capacity (first revision)

4 IS 8747:1977Methods of tests for environmental stress-crack

resistance of Blow moulded polyethylene containers

5 IS 10840:1994Blow moulded HDPE containers for packing of

vanaspati (second revision)

6IS 15473(Part 0/Sec

0):2004

Blow moulded HDPE containers for packaging of

edible oil - Specification

PROCESS OF MANUFACTURE

Blow moulding follows the same stages of manufacture as injection moulding. HDPE

(high density polyethylene) is ideal for this type of manufacturing technology. The

steps in the formation of any container (the die is changed for each product and

specific design) are…

1. The plastic is fed in granular form into a 'hopper' that stores it.

2. A large thread is turned by a motor which feeds the granules through a

heated section.

3. In this heated section the granules melt and become a liquid and the

liquid is fed into a mould.

4. Air is forced into the mould which forces the plastic to the sides, giving

the shape of the bottle.

5. The mould is then cooled and is removed.

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STEPS INVOLVING IN BLOW MOULDING PROCESS

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13

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LOCATION OF UNIT

I am planning to start the unit besides NH 5 Nearer to Narasannapeta town of

narasannapeta Mandal of our District. The proposed location is quiet besides the

Golden Quadrilateral National Highway (NH-5) and is very accessible to all modes of

transport facilities. As Narasannapeta is one of the trading points in the district, many

transport operators are running franchisees here. It allows us easy transportation of

Raw Material as well finished goods. Concerning with Government friendly decisions

towards entrepreneurship development, there are so many concessions and subsidies

are offered particularly to SSI sector. By starting this unit at this location, I can avail

subsidy of 35% on total project cost, under Prime Minister’s Employment Generation

Programme (PMEGP).

PROPOSED NAME OF UNIT & BRAND NAME

I would like to name the production unit as

BRAND NAME

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FINANCIAL ANALYSISFINANCIAL ANALYSIS

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FINANCIAL ASPECTS

A. FIXED CAPITAL

1. Building (1600 Sft work area is Leased with deposit) : NA

2. MACHIERY & IMPLEMENTS

S.NO DESCRIPTION NOS RATE(RS.) AMOUNT IN RS.

i Blow moulding Machine 4 ½ ‘’ 01 3,95,000 3,95,000

ii Blow moulding Machine 2 ½ ‘’ 01 2,65,000 2,65,000

iii Scrap Grinder 01 50,000 50,000

iv High speed Mixer 01 40,000 40,000

v Air Compressor 01 20,000 20,000

vi Set of moulds 05 1,50,000 1,50,000

vii Mould Lifting Equipment (pulley) 01 20,000 20,000

viii Testing Equipments -- -- 20,000

ix Platform type Weighing Machine 01 15,000 15,000

x Bore well and piping -- -- 20,000

SUB TOTAL 9,95,000

VAT @ 4 % 39,800

Packing & Forwarding Charges @ 2 % 19,900

Commissioning @ erection charges @ 3 % except item no

vi, viii & ix

24,300

TOTAL 10,79,000

3. Furniture & Office equipment : Rs.20,000

TOTAL FIXED CAPITAL INVESTMENT

2

Machinery & Equipment 10,79,000/-

2

Furniture & Office equipment 20,000/-

TOTAL 10,99,000/- Say Rs. 11,00,000/-

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B. WORKING CAPITAL PER MONTH

1. RAW MATERIALS & CONSUMABLES

No. Material Quantity Unit Rate Amount (in Rs.)i HDPE (High Density

Polyethylene) Granules

3.57 MT Rs.85,000/MT 3,03,450

ii Multi Colour sticker papers

with Roto gravure printing

25,600 50 Paisa

/Sticker

12,800

TOTAL 3,16,250

2. SALARY & WAGES

SL.NO

.

PARTICULARS NOS SALARY (in Rs.) AMOUNT(in Rs.)

Office Staff

i Manager 01 6,600 6,600ii Accountant cum Store

Keeper

01 4,500 4,500

Technical Staff

iii Supervisor cum lab

attendant (Highly Skilled)

01 7,000 7,000

iv Machine operator (Skilled) 03 4,500 13,500v Semi Skilled Worker 04 3,800 15,200vi Watchman (unskilled) 01 3,200 3,200

TOTAL 11 50,000

3. UTILITIES

SL.NO. DESCRIPTION UNITS RATE/UNIT AMOUNT (in RS.)i Electricity 3,730

(25X0.746X8X25)

Rs. 3.75 13,990

TOTAL 13,990

ANNEXURESL.NO. MACHINE POWER LOAD

i Blow moulding Machine 4 ½ ‘’ 15 HP

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ii Blow moulding Machine 2 ½ ‘’ 7.5 HPiii Scrap Grinder 5 HPiv Dry Colour Mixer 5 HPv Air Compressor 1 HPvi Pumpset Motor 1 HP

TOTAL 34.5 HPAs the machines run intermittent, the connect load of all

the machinery and the other lighting, fans etc is 25 HP

4. OTHER EXPENSES

SL.NO. DESCRIPTION AMOUNT (in RS.)i Rent for Bulding 5,000i Repair & Maintenance 2,500ii Stores Consumables 2,000iii Insurance 2,500iv Telephone Charges 1,500v Miscellaneous expenses 2,500 TOTAL 16,000

TOTAL WORKING CAPITAL

1 Raw Materials & Consumables 3,16,250/-2 Labour Costs 50,000/-3 Utility Charges 13,990/-4 Other Expenses 16,000/-

TOTAL 3,96,240/- Say Rs.4,00,000

TOTAL CAPITAL INVESTMENT

TOTAL FIXED CAPITAL Rs. 11,00,000TOTAL OPERATIONAL COST Rs. 4,00,000

TOTAL Rs. 15,00,000MEANS OF FINANCE

I MY CONTRIBUTION

(@ 5 % On Capital Investment as per

PMEGP guidelines)

Rs. 75,000

II LOAN FROM BANK Rs. 10,25,000III LOAN FROM BANK Rs. 4,00,000

TOTAL Rs. 5,00,000

COST OF PRODUCTION (per annum)

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SL.

NO

PARTICULARS AMOUNT IN RS.

1 Total Working Capital Cost 48,00,0003 Depreciation @ 10% on Machinery & Equipment 99,5003 Depreciation @ 15% on Furniture & office equipment 3,0004 Interest on Total Investment @ 12 % 1,80,000

TOTAL 50,82,500

SALES REALISATION (per Annum)

SALE OF…

6,996 Dozens of 1 Liter Jerry Can @ Rs. 80 Per Dozen Rs. 5,59,680

7,776 Dozens of 2 Liter Jerry Can @ Rs. 144 Per Dozen Rs. 11,19,744

6,348 Dozens of 2 ½ Liter Jerry Can @ Rs. 176 Per Dozen Rs. 11,17,248

2,628 Dozens of 5 Liter Jerry Can @ Rs. 319 Per Dozen Rs. 8,38,332

12,600 Nos of 10 Liter Jerry Can @ Rs. 67 Per each piece Rs. 8,44,200

8,400 Nos of 20 Liter Jerry Can @ Rs. 133 Per each piece Rs. 11,17,200

TOTAL Rs. 55,96,404

Less Marketing Expenses @ 2 % Rs. 1,11,928

NET TURNOVER Rs. 54,84,476

PROFITABILITY ESTIMATES

A. Sales revenue per Annum : Rs. 50,82,500

B. Cost of production per Annum : Rs. 54,84,476

C. Net Profit before Tax (A-B) : Rs. 4,01,976

PROFIT RATIO

Net Profit per year

Net Profit Ratio = -------------------------- X 100

Annual Sales Revenue

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4,01,976

= --------------- X 100

54,84,476

= 7.3 %

RATE OF RETURN ON INVESTMENT

Net Profit per year

Rate of return on Investment = -------------------------- X 100

Total Capital investment

4,01,976

= -------------- X 100

15,00,000

= 26.7 %

BREAK EVEN ANALYSIS

FIXED COST

(In Rs.)

Rent on Building 60,000

Depreciation @10% on Machinery & Equipment 99,500

Depreciation @ 15% on Furniture & office

equipment

3,000

Interest on investment @ 12% 1,80,000

40% of Salary & Wages 2,40,000

40% of Utility expenses 67,152

40% of Other expenses except Rent 52,800

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TOTAL 7,02,452

Fixed Cost

B.E.P. = --------------------------- × 100

Fixed Cost + Profit

7,02,452

B.E.P. = -------------------------- × 100

7,02,452 + 4,01,976

= 63.6 %

REPAYMENT SCHEDULE WITH INTEREST @ 12% ON TERM LOAN

PERIOD

IN

MONTHS

O.B INSTALLMENT C.B INTEREST

6 10,25,000 1,02,500 9,22,500 61,50012 9,22,500 1,02,500 8,20,000 55,350 1,16,85018 8,20,000 1,02,500 7,17,500 49,20024 7,17,500 1,02,500 6,15,000 43,050 92,25030 6,15,000 1,02,500 5,12,500 36,90036 5,12,500 1,02,500 4,10,000 30,750 67,65042 4,10,000 1,02,500 3,07,500 24,60048 3,07,500 1,02,500 2,05,000 18,450 43,05054 2,05,000 1,02,500 1,02,500 12,30060 1,02,500 1,02,500 00,000 6,150 18,450

TOTAL 3,38,250 3,38,250

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O.B : Opening Balance

C.B : Closing Balance

MACHINERY SUPPLIERS

1) M/S SHREE AMBICA PLASTIC MACINERY MFRS.,

No. 7, Kansawala Estate,

Opp.Chakudia Mahadev,

Rakhial, Ahmedabad - 380 023, Gujarat State.

Tel: 079-22745089.

2) M/S SOVITA EXPORTS PVT. LTD.,

# 105, Flora Apts.Road No. 3, Banjara Hills,

Hyderabad – 500034.

Tel : 91-40-3357097

3) M/S SURESH ENGINEERING WORKS.,

13,14-B, kalyan Vishranti Grah.

South Tukoganj, INDORE-452 001 (M.P)

Phone : (0731) 2529155, 2527872

4) M/S DELTA MACHINE-CRAFT,

23

3rd Mamletdar Wadi, Malad (W),

Mumbai-400 064.

Tel : 28822243/28821708/28821632

MACHINE DETAILES

BLOW MOULDING MACHINE

FEATURES

• Fully standarised machine of very compact design.• Heavy duty extrusion unit fitted with nitrided screw and barrel• Vertical head, accumulator type, robust construction with streamlined flow

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channels.• Direct hydraulic screw drive is available optional, extra. This results in low

installed power and power consumption.• Accurate parison programming unit is provided to obtain parison of

adjustable profile.• Rapid, direct hydraulic clamping unit is provided with cushioned mould

closing and opening features, to avoid damage to machine and mould.• Adequate system and operational safety is provided. Automatically

operating safety gate is fitted.• Available with conventional contractor-timer panel or microprocessor panel

at option.• Very low power consumption even on full load results in lower operating

costs.• Standard machine available upto 100 litres size, 200 litres machine is

available on request for J ring and L ring drums.• Most widely used machine for moulding plastic drums, carbuoys, jerry

cans, water pots, tanks, baby-cycle seats, wheels, large toys like horse,

elephant, hippo, etc.SCRAP GRINDER

FEATURES

•Rugged construction. Chamber is machined from thick M.S blocks to withstand

heavy grinding loads.

•Balanced rotor ensures smooth operation and long bearing life. Blades are

hardened and toughened.

•

Rotor is specially designed for large intake and efficient cutting of scrap feed.

Blades on the rotor are easily changeable and the blade-nip can be varied by its

adjustment device.

•Heavy duty gauge sheet metal hopper and outlet chute, retains form even after

long use.

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SPECIFICATIONS:-

MODEL GR-8 GR-10 GR-12 GR-15Blade Size mm 200 260 300 380No.of blades Rotating x

stationary

2 X 4 2 X 4 4 X 4 4 X 4

Out-put kgs/hr 35 75 90 100Electric motor HP 2 5 7.5 10Approx. floor space mm 550 X 525 600 X 600 750 X 700 1500 X 900Approx. height of machine mm 1000 1200 1350 1500Approx.nett weight of machine kgs. 150 200 300 500Approx. packing size mm 650 X 650 X

1050

700 X 700 X

1260

850 X 850 X

1400

1550 X 900

X 1550Approx packed weight kgs. 275 375 600 700

HIGH SPEED MIXER

Heavy duty febricated construction easy discharging arrangement easy to operate

easy to maintain, continous operation now maintenance. For Colour Mixing and Pre

Heating all type of Plastic material.

Output kg/hr. MAIN DRIVE DIMENSION OF M/C in mts (L X W X H )25 kg 7.5 kw 1 x .5 x 140 kg 11 kw 1 x .5 x 1.560 kg 15 kw 1.5 x 1 x 1.5

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QUALITY CHECKING TESTS

1. DROP TEST

For testing purpose, each drum was filled with their capacity of water and closed by

Plastic Plug (Insert) and further with P.P. (auto seal) Plastic Cap.

Full Open Top Drum filled with their capacity of sand and closed with plastic lid

provided with rubber gasket and lid was reinforced by metallic lever type ring closer.

First time, drum is dropped diagonally on top.

Second time, drum is dropped flat on body wall.

Third time, drum is dropped on bottom.

Fourth time, drum is dropped diagonally on bottom corner.

2. STACK LOAD TEST

For testing purpose, filled drums were stacked one above the other (1+2 drums)

for a period of 24 hours and one lot for 30 days.

3. CLOSURE LEAKAGE TEST

For testing purpose, filled drum was kept upside down on the floor for one hour.

4. HYDRAULIC PRESSURE TEST

For testing purpose, hydraulic gauge pressure of 1.1 Kg./Cm2 was applied inside the

drum for a period of 5 minutes.

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OTHER BLOW MOULDED CONTAINERSOTHER BLOW MOULDED CONTAINERS

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WIDE MOUTH JAR

NARROW MOUTH JAR

NARROW MOUTH JERRY CANS

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JERRY CANS

SQUARE CONTAINERS

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ROUND CONTAINERS

OPEN TOP CONTAINERS

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WIDE MOUTH CONTAINER

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CHEMICAL CONTAINERS

SPECIAL PRODUCTS

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ACCESSORIES

MOULDS

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10 LITERS FLEET JERRY CAN MOULD

Size: 272 x 345 x 435 (H x W x L)

5 LITERS OVAL JERRY CAN MOULD

Size: 320 x 362 x 375 (H x W x L)

TROUBLE SHOOTING IN BLOW MOULDING

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SL.

NO.

PROBLEM CAUSE SUGGESTED REMEDY

1 Streaking a) Contamination in die

head

b) Degraded material on

tooling

c) Cold spot in tooling

or die head

a) Clean die head

b) Clean tooling

c) Raise temperature & check

heating bands

2 Rough surface

finish

a) Insufficient venting

b)Material temperature

too low

c) Air pressure too low

or rate of air flow too

slow

d) Air leakage around

blow pin

a) Add venting by either

sandblasting the mould

surface adding channels on

the mould faces or venting

the interior of the mould

b) Check fuses, heating bands

and thermocouples. Raise heat

inputs

c) Check air pressure and air

lines for foreign material

d)Increase blow pin diameter3 Parison not

being blown

a) Blow timer defective

b) Clogged blow lines

c) Pinch-offs too sharp

d) Clamp not cushioning

e) Cut parison

a) Replace blow timer

b) Clean blow lines

c) Stone pinch-offs to create

more pinch area

d) Reset cushion

e) Clean tooling4 Air bubbles in

parts

a) Insufficient back

pressure

b) Air leaking into head

c) Nozzle valve not

seated properly

a) Clean back pressure valve

and reset

b) Check fit of mandrel in

forming pin

c) Check seat of spool to

prevent air from being

drawn in by movement of

spool5 Varying parison

wall thickness

a) Parison not dropping

straight

b) Loose mandrel

c) Parison not centred

with mould

d) Loose forming pin

a) Adjust centre bushing

b) Tighten mandrel on mandrel

stud; and check fit of mandrel

in forming pin

c) Check alignment of mould

with parison

d) Tighten forming pin and

36

check O.D6 Poor colour

dispersion

a) Insufficient number

of straining rings on

screw

b) Poor blending of

material

c) Back pressure too

low

d) Clogged screen pack

a) Remove screw and clean

straining

b) Check ratio of coloured

resin to natural resin

c) Raise back pressure to

improve mixing by screw

d) Change screens

7 Inadequate

stripping of

moulded parts

a) Stripper stroke not

long enough

b) Insufficient air

pressure

c) Parts sticking in

mould

a) Adjust knockout stroke for

longer movement

b) Check air pressure and lines

c) Lengthen exhaust time,

check for large undercut

8 Parison curling a) Mandrel and bushing

not flush

b) Bushing too cold

a) Remachine tooling

b) Raise bushing temperature

9 Flashing a) Melt too hot

b) Blowing air pressure

too high

c) Clamping mechanism

out of

adjustment

d) Excessive material

being forced into mould

a) Reduce melt temperature

b) Reduce air pressure

c) Reset clamp or increase

clamp pressure

d) Increase recess at pinch-off

areas to accommodate

more material

10 Warped or

deformed parts

a) Slow parison

extrusion

b) Melt temperature too

low

c) Parts ejected too hot

d) Design of ribs,

undercuts, threads, etc.

inappropriate

a) Check extruder rate

b) Increase melt temperature

c) Increase cooling cycle

d) Review and alter mould

design if necessary

11 Excessive

shrinkage

a) Mould temperature

too high

b) Melt temperature too

high

c) Blowing air conditions

inadequate

a) Reduce mould temperature

b) Decrease melt temperature

c) Increase blowing air cycle

and / or blowing air

pressure

37

12 Parts blow-out a) Blow-up ratio too

large

b) Mould separation

c) Pinch-off too sharp

d) Pinch-off too hot; no

weld

e) Parts blow too fast

a) Use large die

b) Increase clamp pressure

or decrease blow pressure

c) Provide wider land in

pinchoff

d) Cool Mould pinch off

e) Use low-pressure blow

followed by high-pressure

blow13 Parison tail

sticking to parts

a) Parison too long a) Shorten parison length or

increase pinch-off land area to

cool compressed tail.

ANNEXURE

Wages Linked at 487 CPI points

CPI points notified as on 01-04-2010 = 763 points

VDA to be paid from 01-04-2010 to 30-09-2010 = 763 - 487 = 276 points

Per point rate of VDA notified in the notification = Shown against each category at

Col.No.4.

Minimum Wages and VDA payable from 01-04-2010 to 30-09-2011

38

Sl.No. Name of the CategoryBasic

Wage

VDA for 276

pointsTotal wage

1 2 3 4 5 6

1 Highly Skilled 4479.00 9.00 2484.00 6963.00

2 Skilled 2854.00 5.75 1587.00 4441.00

3 Semi-skilled 2404.00 4.75 1311.00 3715.00

4 Unskilled 2024.00 4.00 1104.00 3128.00

5 Office Staff

I) Manager 4237.00 8.50 2346.00 6583.00

ii) Steno/Accountant 2854.00 5.75 1587.00 4441.00

iii) Clerk/Typist/Cashier 2635.00 5.25 1449.00 4084.00Source: http://labour.ap.gov.in/mingos.jsp

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