35309126 Hettich Assembly Machinery

Programme overview Group 2 2.0.1

Programme overviewGroup 2

2.1 Design principle System 32

2.1.0 - 2.1.3

2.2 Automatic drilling and insertion machines Blue Max

Range summary 2.2.4i

2.3 Assembly aids, drilling jigs and hole-marking templates

Range summary 2.3.0 - 2.3.1i

2.4 Drills and bits

Range summary 2.4.1i

Design principleSystem 32

Design principle System 32 www.hettich.com2.1.0

3232

32323232

ø5

37

3232

32323232

N x 32

• The international standard for furniture construction• Allows for hole line and fitting and assembles

these to create a constructional unit• Saves time and money in work preparation, production

and assembly• Ideal for production processes involving CNC, automatic drilling

machines and drilling jigs

Design principle System 32

• Hole distance : 32 mm• Drilling diameter: 5 mm• Hole-centre distance from hole line to front edge of side: 37 mm

(sealing lips, bumper etc. belong to the front edge of the side, areincluded in the 37 mm dimension and must be taken into accountwhen cutting to size and drilling)

• Hole-centre distance in vertical hole lines: divisible by 32

• Beneficial:- The first and last drill hole in a hole line is equidistant from the

upper and lower edge of the side- The distance between the rear edge of the side and rear hole line

is also 37 mm

Units 0 1 2 3 4 5 6 7 8 9

Tens

0 0 32 64 96 128 160 192 224 256 288

1 320 352 384 416 448 480 512 544 576 608

2 640 672 704 736 768 800 832 864 896 928

3 960 992 1024 1056 1088 1120 1152 1184 1216 1248

4 1280 1312 1344 1376 1408 1440 1472 1504 1536 1568

5 1600 1632 1664 1696 1728 1760 1792 1824 1856 1888

6 1920 1952 1984 2016 2048 2080 2112 2144 2176 2208

7 2240 2272 2304 2336 2368 2400 2432 2464 2496 2528

8 2560 2592 2624 2656 2688 2720 2752 2784 2816 2848

9 2880 2912 2944 2976 3008 3040 3072 3104 3136 3168

Design principle System 32 2.1.1


Cam fittings Rastex

Cam fittings VB

Quadro runner systems

Roller runner systems

A wide range of different fittings are mounted in System 32 hole lines:

Connecting screws Back panel connectors Connecting angle

Fittings for office organisation Hinge systems Intermat/ Ecomat,Slide-on and Minimat

Flap stays

Leveller Shelf support Wardrobe tube bearing Even handles are mounted withinthe 32 mm hole pattern …

!

Design principleSystem 32Example application

Design principle System 32 www.hettich.com2.1.2

Door stop

A = distance from upper edge of door to centre of hinge cup

B = distance from upper edge of side to centre of dowelF = door overhang or door revealX = multiple of 32 mm

Formula for calculation of hinge distance:

A = B + X - 16 9,5 + 96 - 16 = 89,5 mm

A desired door reveal F is to be subtracted.A desired door overhang F is to be added.

19

ø10 ø30

9,5

32 10

9,5

9,5

3237

5

9,5

5

B

8

X

F

A

F

16

3237

Hole line and connecting fitting

When processing panels ensure that:The position of the dowel drilling in the edge ofthe top and bottom panels corresponds withthe data given in the catalogue!Example of connecting fitting VB 20: distance = 9,5 mm

Design principle System 32 2.1.3


Example application

Advantage to the cabinet maker:

There is no longer any need to differentiate between a left andright unit side, since the upper andlower hole positions are identical.

Constructing a cabinet side

X/Y = multiple of 32 mmB = hole distance from side upper or

lower edge to centre of dowel E.g., for 19 mm shelf thickness :B = 9,5 mm

Calculation of cabinet side:

Height= X + (2 x B)Width = Y + (2 x 37 mm)

Y

B

X

B

B

37 37

199,59,5

199,5

22,5

32

9,5

Height

Plinth

Plinth

Depth

� For dimension X, 1984 is selected from the table.The cabinet height is therefore 1984 + (2 x 9,5) = 2003 mm.

� For dimension Y (600 - 2 x 37), 512 mm is selected from the pattern table. The cabinet depth is therefore512 + (2 x 37) = 586 mm.

Example:

• Desired height approx. 2000 mm• Desired depth approx. 600 mm• Connecting fitting VB

20 - 19 mm shelves

Units 0 1 2 3 4 5 6 7 8 9

Tens

0 0 32 64 96 128 160 192 224 256 288

1 320 352 384 416 448 480 512 544 576 608

2 640 672 704 736 768 800 832 864 896 928

3 960 992 1024 1056 1088 1120 1152 1184 1216 1248

4 1280 1312 1344 1376 1408 1440 1472 1504 1536 1568

5 1600 1632 1664 1696 1728 1760 1792 1824 1856 1888

6 1920 1952 1984 2016 2048 2080 2112 2144 2176 2208

7 2240 2272 2304 2336 2368 2400 2432 2464 2496 2528

8 2560 2592 2624 2656 2688 2720 2752 2784 2816 2848

9 2880 2912 2944 2976 3008 3040 3072 3104 3136 3168

�

�

� X = 1984 + (2 x 9,5) = 2003 mm � Y = 512 + (2 x 37) = 586 mm

Automatic drilling and insertion machines Blue Max

Automatic drilling and insertion machines Blue Max www.hettich.com2.2.0

Blue Max mini

• Elementary functions• For stationary use in the workshop

and for mobile use on the construction site

Blue Max provides the right solution to any requirement

Blue Max Modular

• Functions in 5 configurations

• For precision results in the workshop

For details on equipment, see page 2.2.2

Automatic drilling and insertion machines Blue Max 2.2.1

Automatic drilling and insertion machinesBlue Max on the Internet

Would you like further details on Blue Max?

www.hettich.com/bluemax

On the Internet, you will find:

• Operating instructions• Videos on using Blue Max• Tips, tricks and answers to FAQs• Instructions on constructing practical base units, with

component drawings and part lists in PDF format for downloading and as data packages for importing intoSelection Professional (for individually tailored adjustments)

• Training opportunities available

and more ...

Summary of functionsModular drilling and insertion machine Blue Max


Depth adjustment of up to 550 mm facilitates the machining of large workpieces

Caterpillar drive for hole lines with individually adjustable camactuation for variable hole line patterns

2250 mm side adjustment isused exactly and quickly simply by repositioning thehandle and turning the spindle. There is no need tomove the workpiece!

Interchangeable drilling units provide the capabilityof adapting hole patterns and save resetting time.Workpieces are machined quickly and in full.

• Hinges: Drill holes/press-in type• Mounting plates: Drill holes/press-in type• Connecting fittings: Drill holes/press-in type• Runners: Drill holes• System 32 hole lines: Drill holes

Blue Max Modularalways the right solution


Summary of functionsModular drilling and insertion machine Blue Max

Fast andstraightforwardsetting of thedrilling depth

Straightforward machine setting for quickly optimisingvarious work operations

• Optimum travel for drilling and inserting

• Shorter distances for hole-line drillings with continuation stop

Digital display of hole pattern to the accuracy of one tenth of a millimetre

The 5-spindle horizontal drilling unit allowsyou to drill holes for connecting fittings andwooden dowels at one and the same time

Range summary/Technical comparisonAutomatic drilling and insertion machines Blue Max


Professional

2.2.5

Advanced Plus

2.2.6

Advanced

2.2.7

Basic Plus

2.2.8

Basic

2.2.9

iBlue Max Modular

Page number

✓

Vertical drillingMotor power rating 1,6 kW (2,1 HP)400 V/50 Hz/3 -phase ✓ ✓ ✓ ✓

Connection for chip extractor,diameter mm

Mechanism for interchangeable drilling units,for using different drilling units ✓ ✓ ✓

✓Use of drilling units for hole lines, up to 19 spindles ✓ ✓ ✓ ✓

✓

Use of drilling units for hole lines, up to 19 spindles,90° rotation ✓ – ✓ –

✓

Use of drilling units for hinges, connecting fittings and hole lines, up to 3 spindles, 90° rotation ✓ ✓ ✓ ✓

560 x 3000Work benchDimensions mm 560 x 3000 300 x 3000 560 x 800 300 x 800

✓Pneumatic device for holding workpiece down ✓ ✓ ✓ ✓

–Depth adjustmentDepth adjustment 90 mm – ✓ – ✓

✓Depth adjustment 550 mm ✓ – ✓ –

✓LCD “depth position” display ✓ – ✓ –

✓

Side adjustment2250 mm side adjustment using sliding carriage ✓ ✓ – –

✓LCD “side position” display ✓ ✓ – –

✓Pneumatic caterpillar drive for automatic lateral traversal – – – –

✓Aluminium fence with indexing in mm and inch ✓ ✓ ✓ ✓

✓

Horizontal drillingHorizontal drilling unit for end-face dowel holes, 5 spindles, with quick-change chuck, motor power 0,75 kW (1 HP)

Can be retrofitted

Can be retrofitted

Can be retrofitted

Can be retrofitted

✓Connection for chip extractor,diameter 100 mm

Can be retrofitted

Can be retrofitted

Can be retrofitted

Can be retrofitted

✓ = included– = not possibleBlue Max mini

Practical, small and suitable even for mobile use2.2.16 - 2.2.21

!✓ ✓

100 100 100 100 80


Automatic drilling and insertion machine Blue Max Modular Professional

with caterpillar drive and horizontal drilling unit

Needs to be ordered separately• For drilling units and optional accessories,

see pages 2.2.10 - 2.2.15

Pneumatic caterpillar drive Horizontal boring unit

Special features of this equipment option

• For interchangeable drilling unit• Straightforward machine setting• Pneumatic hold-down clamp• 550 mm depth adjustment with LCD display• 2250 mm side adjustment with LCD display• Pneumatic caterpillar drive for automatic

lateral traversal = for even greater work efficiency• 5-spindle horizontal drilling unit

for end-face dowel holes

Article Order no. PU

with horizontal boring unit 9 079 441 1

without horizontal boring unit 9 083 833 1 !

Automatic drilling and insertion machine Blue Max Modular Advanced Pluswith side and depth adjustment



• For interchangeable drilling unit• Straightforward machine setting• Pneumatic hold-down clamp• 2250 mm side adjustment with LCD display• “Plus” 550 mm depth adjustment

with LCD display for exact positioning• Wide range of adjustment options

for complete workpiece machining

Order no. PU

9 079 440 1


see pages 2.2.10 - 2.2.15

Depth adjustment


Automatic drilling and insertion machine Blue Max Modular Advanced

with side adjustment


• For interchangeable drilling unit• Straightforward machine setting• Pneumatic hold-down clamp• Large work bench and 2250 mm lateral adjustment range

for drilling and insertion unit: Hardly any need to move workpieces

• Rotatable, individually adjustable latch-lever profile for four different basic settings

• LCD display for exact positioning of hole pattern


see pages 2.2.10 - 2.2.15

Order no. PU

9 079 439 1

Side adjustment

Automatic drilling and insertion machine Blue Max Modular Basic Plusfor interchangeable drilling unit with depth adjustment



• For interchangeable drilling unit• Straightforward machine setting• Pneumatic hold-down clamp• “Plus” 550 mm depth adjustment

with LCD display for exact positioning• Additional adjustment capabilities

for machining workpieces


see pages 2.2.10 - 2.2.15

Order no. PU

9 079 438 1

Depth adjustment


Automatic drilling and insertion machine Blue Max Modular Basic

for interchangeable drilling unit

• Interchangeable drilling units save resetting time:Simply change the drilling unit instead of the inconvenience and time-consuming process of changing drill bits

• Straightforward machine setting for optimising various work operations

• Pneumatic hold-down clamp


see pages 2.2.10 - 2.2.15

Order no. PU

9 079 436 1

Interchangeable drilling unit

Interchangeable drilling unit for Blue Max Modular


Interchangeable drilling unit for System 32 hole line

• For depthwise hole-line drillings and hardware drillings• Suitable for equipping with continuation stops

Continuation stop

• For Blue Max Modular interchangeable drilling unit with 9 or 19 spindles

Order no. PU

9 079 480 1 set

Needs to be ordered separately• For drilling pins, see page 2.2.15

9 spindles

19 spindles

Number of spindles Order no. PU

9 without quick-change chuck 9 079 506 1

19 without quick-change chuck 9 079 508 1

9 with quick-change chuck 9 083 835 1

19 with quick-change chuck 9 083 836 1

32

RLR L R RL RL

18 x 32 = 576

32

RLR L R RL RL

8 x 32 = 256 !!

!


Interchangeable drilling unit for Blue Max Modular Professional with caterpillar drive

Interchangeable drilling unit for System 32 hole linewith 5 spindles

• For automatic hole lines drillings• Adapted for working with

pneumatic caterpillar drive for automatic lateral traversal

Horizontal boring unit with 5-spindle boring head

• With quick release chucks• For frontal drilling, e.g. dowel holes

Order no. PU

9 079 478 1


without quick-change chuck 9 079 482 1

with quick-change chuck 9 084 003 1

R

32 4 x 32 = 128

RLR L

R

32 4 x 32 = 128

RLR L

!

!

!

Interchangeable drilling unit for Blue Max Modular


52

5,5

C

LR

L

Interchangeable drilling unit for hinges

• For hinge hole pattern T43, e.g.Intermat, Ecomat and Slide-on hinge ranges (interchangeable drilling unit for other hinge drillingpatterns on request)

• Prepared for press-in mounting frame

Order no. PU

9 079 477 1

Order no. PU

0 061 256 1

Interchangeable drilling unit for System 32 hole linewith 4 spindles

• With quick-change chuck for fast changeover• E.g. for mounting VB connecting fittings, InLine

mounting plates for hinges, MultiTech drawer-front connectors etc.

• Prepared for press-in mounting frame

Spare quick-change chuck

Order no. PU

0 040 657 1

Chuck plug

• For quick-change chuck• Plastic red

RL L

32 32

32


without quick-change chuck 9 079 509 1

with quick-change chuck 9 083 837 1

2.2.12

!


Press-in frame and dies for Blue Max Modular

Order no. PU

9 079 479 1

Blue Max Modular press-in frame

• Can be used with Blue Max Modular interchangeable drilling units,hinge and System 32 hole line with 4 spindles

• For fitting with Blue Max insertion dies

Insertion die for Intermat, Ecomat and Slide-on hinge ranges with T 43 cup

Insertion dies

Insertion die for Order no. PU

Hinges from Intermat, Ecomat and Slide-on range with T 43 cup 0 061 355 1

Hinges from Selekta Pro 2000 range with T 23 cup 0 010 079 1

Knock-in System 9000 InLine mounting plate 0 046 626 1

Connecting fittings VB 18/19/20/21 0 061 289 1

Connecting fittings VB 36 0 068 637 1

Front connectors MultiTech 0 040 129 1

Insertion die for InLinemounting plate

Insertion die for VB 36 connecting fittings

Work top extension and stopsfor Blue Max Modular


Work top extension

• Two metres• Can be used for left and right

Centre stop Blue Max Modular

• Left and right-hand stop with independent threads for individual positioning


Fence with scale 0 061 268 1

Fence without scale 0 061 831 1

Plastic profile, red 0 061 832 1

Pendulum stop for fence

• Right-hand/left-hand

Tilt stop for fence


Right 0 061 351 1

Left 0 061 353 1

Order no. PU

9 079 481 1

Blue Max Modular laser

• For exact positioning of workpieces with marked hole pattern

• Easy to install, battery-operated(1 x AA, 1,5V or storage battery 1,2V)

Order no. PU

9 079 513 1

Order no. PU

0 061 285 1


Drilling pins with shaft mount for Blue Max Modular

Dummy plug 0 076 497 1

Dummy plug for quick-change chuck 0 040 657 1

• Turning clockwise and anticlockwise = can be used on both sides!• Outstanding service life, similar to diamond-tipped drill bits• Long resharpening zone• Length 57,5 mm• Shaft diameter 10 mm

Diameter mm Order no. PU

8,0 9 079 424 1

6,0 9 079 422 1

5,0 9 079 420 1

3,0 9 079 417 1

2,5 9 079 414 1

• Turning clockwise and anticlockwise• Drilling direction marked in colour

right = black, left = orange• Length 57 mm• Shaft diameter 10 mm

• For socket drill holes• Diameter 8 mm• Length 50 mm• Turning clockwise• Shaft diameter 10 mm

Diameter Order no. PUmm right left

40,0 0 069 250 – 1

35,0 0 053 955 0 074 438 1

35,0 (without centring pin) 0 072 404 – 1

30,0 0 069 251 0 053 954 1

26,0 0 061 650 0 058 962 1

25,0 0 053 945 – 1

24,0 0 078 963 0 052 987 1

20,0 0 053 944 0 053 953 1

19,0 0 078 042 0 052 986 1

18,0 0 073 099 0 073 143 1

15,0 0 053 943 0 061 651 1

14,0 0 053 941 0 053 942 1

12,0 0 053 819 0 053 820 1

10,0 0 053 952 0 053 951 1

8,0 0 053 817 0 053 818 1

7,5 0 061 652 0 061 653 1

7,0 0 071 722 0 071 721 1

6,0 0 072 039 0 072 040 1

5,0 0 053 950 0 053 949 1

4,0 0 072 163 0 071 723 1

3,0 0 070 025 0 070 026 1

2,0 0 071 897 0 071 896 1

Order no. PU

0 058 961 1

• For horizontal boring unit• Diameter 8 mm• Length 70 mm• Turning clockwise or anticlockwise• Drilling direction marked in colour

right = black, left = orange• Shaft diameter 10 mm

Order no. PUright left

0 065 561 0 065 562 1

Set of drill bits for VB 36, containing:1x ø 20 mm right, 1x ø 10 mm left 0 070 034 1 set

Set of drill bits for VB 18/19/20/21, containing:1x ø 30 mm right, 1x ø 10 mm left 0 070 035 1 set

Automatic drilling and insertion machine Blue Max mini


Blue Max miniPractical, small and suitable even for mobile use

5,5

5232

L LR

L

20

LL

32

Suitable for installing:

• Hinges• Cross mounting plates• Knock-in mounting plates• Connecting fittings• Dowels

Optional equipment: Hold-down clamp, press-inframe and foot switch

Motor power rating 0.75 kW (1 HP)Pneumatic stroke movement

(or alternatively with hand lever)

Fence

with two pendulum stops

6-spindle boring head

Work bench

400 x 800 mm


Automatic drilling and insertion machine Blue Max mini

Blue Max mini Type 3

• Pneumatic stroke movement

Connection Order no. PU

400 V/50 Hz/3-phase 0 077 566 1

230 V/50 Hz/3-phase 0 077 567 1

230 V/50 Hz/1-phase 0 078 987 1

Blue Max mini Type 3

• Pneumatic stroke movement• Hold-down• Insertion unit• Foot pedal


400 V/50 Hz/3-phase 0 077 610 1

Blue Max mini Type 2/6

• Hand lever

Set contains:1 Blue Max mini type 2/61 set of drill bits

1 x ø 35 mm right2 x ø 10 mm left


230 V/50 Hz/1-phase 0 047 222 1 set

Needs to be ordered separately• For drilling pins and optional accessories,

see pages 2.2.18 - 2.2.21

Accessories for drilling and insertion machine Blue Max mini


Fence extension

• With scale• Right-hand/left-hand

2 quick clamping levers for adjusting fence

Order no. PU

0 072 152 1 set

Pneumatic hold-down clamp complete

Order no. PU

0 072 146 1

Length mm Order no. PU

1500 0 061 266 1

2000 0 061 268 1



Set of fixed stops

• For fence fixed positions

Order no. PU

0 072 151 1 set

Pendulum stop for fence

• Right-hand/left-hand

Tilt stop for fence


Right 0 061 351 1

Left 0 061 353 1

Order no. PU

0 061 285 1

Pendulum-stop system Maxi Stop

• Versatile

Order no. PU

0 051 502 1

Blue stopMultiTech height 86

Green stop:MultiTech height 118

Yellow stop:MultiTech height 150

Red stop:MultiTech height 214

Working with “Maxi Stop” using the example of a MultiTech drawer-front connector

!



Blue Max mini press-in frame

• Can be used with Blue Max mini, type 3

Insertion die forIntermat, Ecomat andSlide-on hinge rangeswith T 43 cup

Insertion dies

Insertion die for Order no. PU

Hinges from Intermat, Ecomat and Slide-on range with T 43 cup 0 061 355 1

Hinges from Selekta Pro 2000 range with T 23 cup 0 010 079 1

Knock-in System 9000 InLine mounting plate 0 046 626 1

Connecting fittings VB 18/19/20/21 0 072 147 1

Connecting fittings VB 36 0 072 148 1


Press-in frame for Blue Max mini, type 3 0 070 032 1

Insertion die for InLine mounting plate



• Turning clockwise and anticlockwise = can be used on both sides!• Outstanding service life, similar to diamond-tipped drill bits• Long resharpening zone• Length 57,5 mm• Shaft diameter 10 mm

Diameter mm Order no. PU

8,0 9 079 424 1

6,0 9 079 422 1

5,0 9 079 420 1

3,0 9 079 417 1

2,5 9 079 414 1

• Turning clockwise and anticlockwise• Drilling direction marked in colour

right = black, left = orange• Length 57 mm• Shaft diameter 10 mm

• For socket drill holes• Diameter 8 mm• Length 50 mm• Turning clockwise• Shaft diameter 10 mm

Dummy plug

Diameter Order no. PUmm right left

40,0 0 069 250 – 1

35,0 0 053 955 0 074 438 1

35,0 (without centring pin) 0 072 404 – 1

30,0 0 069 251 0 053 954 1

26,0 0 061 650 0 058 962 1

25,0 0 053 945 – 1

24,0 0 078 963 0 052 987 1

20,0 0 053 944 0 053 953 1

19,0 0 078 042 0 052 986 1

18,0 0 073 099 0 073 143 1

15,0 0 053 943 0 061 651 1

14,0 0 053 941 0 053 942 1

12,0 0 053 819 0 053 820 1

10,0 0 053 952 0 053 951 1

8,0 0 053 817 0 053 818 1

7,5 0 061 652 0 061 653 1

7,0 0 071 722 0 071 721 1

6,0 0 072 039 0 072 040 1

5,0 0 053 950 0 053 949 1

4,0 0 072 163 0 071 723 1

3,0 0 070 025 0 070 026 1

2,0 0 071 897 0 071 896 1

Order no. PU

0 058 961 1

Order no. PU

0 076 497 1

Set of drill bits for Blue Max mini with 6-spindle boring head, containing:1x ø 35 mm right, 2 x ø 10 mm left, 2 x ø 5 mm 0 070 033 1 set

Set of drill bits for VB 36, containing:1x ø 20 mm right, 1x ø 10 mm left 0 070 034 1 set

Set of drill bits for VB 18/19/20/21, containing:1x ø 30 mm right, 1x ø 10 mm left 0 070 035 1 set

Range summary/Technical comparisonDrilling jigs and assembly aids

Drilling jigs and assembly aids www.hettich.com2.3.0

Page number

InnoFit Start

2.3.5

Briefdescription Transportable

assembly aid

Stationary

assembly aid

Stationary

assembly aid

InnoFit Pro

2.3.2 - 2.3.3

InnoFit N

2.3.4

MultiFit Pro

2.3.6 - 2.3.7

Suitable formounting InnoTech

drawers

InnoTech

drawers and pot-and-pan drawers

Stationary

assembly aid

InnoTech


MultiTech


Efficiency approx. 53 drawers/hourapprox. 82 drawers/hour approx. 85 drawers/hour approx. 60 drawers/hour

Page number

Accura

2.3.8 - 2.3.16

Briefdescription Ruler drilling jig

with versatile modular-system drillingtemplates and sleeve drills

Ruler drilling jig

with versatile drilling template

Small, versatile

marking jig

Exakta

2.3.17 - 2.3.23

MultiBlue

2.3.24 - 2.3.35

Suitable formounting • Fittings in System 32

• Runners• Hinges and mounting

plates• Handles and knobs

• Fittings in System 32

• Connecting fittings Rastex and VB


plates• Handles and knobs

• Connecting fittingsRastex and VB


plates

Assembly aids for drawers

Versatile drilling jigs

i

Drilling jigs and assembly aids 2.3.1

Range summary/Technical comparisonDrilling jigs and assembly aids

Page number

BlueJig for handles

2.3.42 - 2.3.43

Suitable for mounting • Handles and knobs

BlueJig FR/MultiTech

2.3.46

• FR cabinet runners

• MultiTech cabinet runners

• Quadro runners

to wooden drawers

BlueJig Quadro EB 20

2.3.44 - 2.3.45

Page number

DrillJig VB

2.3.38 - 2.3.39

Suitable for mounting • Connecting fittings VB• Steel dowels for

Rastex connecting fittings

• Wooden dowels

BlueJig Dowel

2.3.40 - 2.3.41

Page number

Practica

2.3.26 - 2.3.29

Suitable for mounting Front panels/fronts of

• InnoTech drawers• MultiTech drawers• Systema Top 2000

file frames and wide drawers

BlueJig FB

2.3.32

Drawer front connectors and railing tubes for

• InnoTech drawers• MultiTech drawers

Systema Top 2000pencil trays

Accura

2.3.30 - 2.3.31

Page number

Positioning aid

2.3.33

Suitable for mounting Hinges with

• DrillJig hinge• Hinge gauge

BlueJig hinge

2.3.36 - 2.3.37

• Hinges

• Cross mounting plates

• Hinges

• Cross mounting plates

DrillJig hinge

2.3.34 - 2.3.35

Drilling jigs and assembly aids for fitting front panels

Drilling jigs and assembly aids for mounting hinges

Drilling jigs and assembly aids for mounting connecting fittings

Drilling jigs and assembly aids for mounting handles and runners

i


Assembly aid for InnoTech drawersInnoFit Pro

• For assembling InnoTech drawers and pot-and-pan drawers• Quickly set using latch levers for

- Drawer widths of 275 mm and 300 to 1200 mm in 50 mm increments

- Drawer depths of 260, 300, 350, 420, 470, 520 and 620 mm- Rear-panel heights of 70, 144 and 176 mm

• Also for customised drawer widths• Sturdy aluminium frame

Assembly

Order no. PU

0 041 777 1

Setting customised drawer width

Setting on ruler using cutwidth of base

Setting standard drawer width

With latch levers for cabinetwidths of 275 mm and 300 to 1200 mm in 50 mm increments

Setting rear-panel height

With latch levers for rear-panelheights of 70, 144 and 176 mm

! Setting drawer depth

With latch levers for nominallengths of 260, 300, 350, 420, 470,520 and 620 mm


Assembly aid for InnoTech drawersInnoFit Pro

2. Insert profile into assembly aid

5. Clamp profiles

4. Pull profiles and rear panel down in one piece

6. Screw components in place or knock in pins. Done!

Assembly

1. Insert base into assembly aid, insidefacing down

3. Clip rear panel into receiver on profiles

Tool for knocking in pins

• For assembling InnoTech

Order no. PU

0 078 091 1


InnoFit N assembly aid

• For assembling InnoTech drawers and pot-and-pan drawers• Pneumatic profile assembly, with compressed air at 6 - 8 bar/100 psi• Quickly set using latch levers for


- Drawer depths of 260, 300, 350, 420, 470, 520 and 620 mm- Rear-panel heights of 70, 144 and 176 mm


Order no. PU

9 019 743 1

Assembly aid for InnoTech drawersInnoFit N


5. Remove finished drawer

4. Pneumatically press pins of side profiles into base

1. Insert base into assembly aid, insidefacing down

3. Clip rear panel into receiver on profiles

Assembly


Assembly aid for InnoTech drawersInnoFit Start

• For assembling InnoTech drawers• For all drawers widths from 275 to 1200 mm

and depths of 260, 300, 350, 420, 470, 520 and 620 mm• Lightweight polystyrene elements protect the

drawer components from damage• Quickly set up and dismantled,

easily transported for assembly on site

Setting up

Order no. PU

0 045 555 1

Tool for knocking in pins

• For assembling InnoTech

Order no. PU

0 078 091 1

Position assembly aid on work bench with stops against bench edge and fix in place on left handside.

The right-hand profile mount canbe re-positioned. The ruler markscabinet nominal dimensions.

1. Insert profile into assembly aid 2. Insert base between profiles 3. Position profiles so that outersides rest against stop

5. Screw components in place or knock inpins. Done!

4. Insert rear panel and slide baseup against rear panel

Assembly

Assembly aid for MultiTech drawersMultiFit Pro


• For assembling MultiTech drawers and pot-and-pan drawers• Quickly set using latch levers for


- Drawer depths of 250, 275, 350, 400, 450, 500 and 550 mm- Rear-panel heights of 86, 118, 150 and 214 mm


Order no. PU

9 079 392 1

Setting rear-panel height

With latch levers for rear-panelheights of 86, 118, 150 and 214 mm

Assembly

Setting standard drawer width

With latch levers for carcasewidths of 275 mm and 300 to 900 mm in 50 mm increments

Setting customised drawer width

Setting on ruler using cutwidth of base

Setting drawer depth

With latch levers for nominallengths of 250, 275, 400, 450, 500 and 550 mm


Assembly aid for MultiTech drawersMultiFit Pro

1. Insert rear panel into receiver 2. Insert base into assembly aid, insidefacing down


5. Screw profiles to rear panel and base

4. Clamp profiles

Assembly

Drilling jig Accura


mm Inch

� Accura rail with measurement scale

Bolt

Viewing window for measurement scale

� Accura drilling templatefor handle collectionProDecor

� Accura drilling templatefor runner systems

� Adjustable stop for individual (un-assembled)cabinet sides

� Adjustable stop for assembled cabinet

� Accura drilling template for hinges/mounting plates

Guide for sleeve drill

� Centre punch

Sleeve drill

Marking pin for cup drillings

Marking pin for hole lines

� Drilling jig Accurafor System 32


Drilling jig Accura for hinges, mounting plates,

handles/knobs and runner systems

• Modular-system drilling jig• Versatile• Efficient, economical and professional

Accura drilling templates for hinges/mounting platesare suitable for:

• The Intermat, Ecomat, Minimat and Slide-on series ofhinges

• Mounting plates System 9000 – Intermat, Ecomat• Mounting plates System 2006 – Slide-on• System 32, hole line drillings• For overlaid and inset doors

The Accura drilling template for hinges and knobsplates can be used with:

• Handles with two or three bases with hole spacing64 mm or greater

• Furniture knobs

The drilling template for runner systems is used formounting:

• Roller runner systems FR (302/402/602/6142 …)• Ball-bearing slides KA• Quadro slide-on technology –

partial and full extension• Quadro plug-on technology –

partial and over-extension• Quadro runner systems and ball bearing slides for the

Systema Top 2000 product ranges

Further functional advantages:

• Drilling template and rail made of aluminium• Sleeve drill – minimal bit wear, because the bit is not

in direct contact with the jig• Stops can be used on left and right• Easy adjustment of the drilling template and stops by

means of clamping screws• Rail with measurement scale• Simple measurement determination via viewing

window in drilling template


� Accura rail with measurement scale, AluminiumLength 500 mm 0 044 764 1

Length 1000 mm 0 070 263 1

Length 1500 mm 0 070 264 1

Length 2000 mm 0 020 014 1

� Accura drilling template for hinges/mounting plates with centre punch and cup pattern, aluminium/plastic 0 013 841 1 set

� Accura drilling template for handles and knobs, aluminium/plastic 0 044 765 1

Replacement slide rail with drilling bushesfor Accura drilling templates for handles and knobs 0 044 767 1

� Accura drilling template for runner systemsaluminium/plastic 0 070 265 1

� Additional centre punch 0 023 680 1

� Adjustable stop for assembled cabinet, plastic 0 070 267 1

� Adjustable stop for individual (un-assembled) cabinet sides, plastic 0 070 266 1

Sleeve drill ø 3 mm 0 078 095 1

Spare drill ø 3 mm without sleeve 0 079 004 1







High-powered high-speed steel twist drill (HSS) ø 5 mm 0 044 766 1

Measuring pin for Accura drilling templatefor guide components 0 046 629 1

� Accura drilling template 1000 mm, aluminium with 3 stop pins/marking pins 0 010 573 1

Drilling jig Accura for hinges/mounting plates


22

52

5,5

5

34

16,5

38

8

5

25

32

37

16

32

32

16

57

32

37

32

52 ø 35

22 5,5

4,5

38

816,5

ø26

3,5

Hole pattern for System 2006/9000 cross-mounting plates for Intermat, Ecomat and Slide-On hinge series(overlay doors)

Drilling position for hinge arm Minimat(overlay doors)

Hole pattern for System 2006/9000 cross-mounting plates for Intermat, Ecomat and Slide-On hinge series(inset doors)

Punching positions for automatic hinges ofthe Intermat, Ecomat and Slide-on productseries, for cup diameter 35 mm and cupdistance C = 4,5 mm

Punching positions for automatichinges of the Minimat productrange, for cup diameter 26 mmand cup distance C = 3,5 mm

Drilling positions for System 32 hole lines

Cabinet front edge

Fixing point for cup pattern


Drilling jig Accura for hinges/mounting plates

2

2

3

3

1

� �

�

� Remove cup pattern and position the drilling template as required in the cabinet. Directly drill the holes for the mounting plates with the sleeve drills.

Door rear edge

Door lower edge

Sleeve drill

� Align the drilling template and adjustable stop. Using the centre punch, mark and start the holes for the relevant hinge type. Drill the cup holes for the hinges.

� Determine the hinge spacing using the cup pattern. The desired reveal can be set by sliding the adjustable stopswith reference to the scale on the rail.

Drilling jig Accura for handles/knobs


2

1

3

4

5

6

7

180

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170

2

1

3

4

5

6

720 30 40 50 60 7080 90 100 110

120 130 140 150 160 170 180

1

2

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170

2

1

3

4

5

6

7

180

180

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170

2

1

3

4

5

6

7

3

• Accura drilling template set for handles with hole spacing 64 mm or greater and knobs

Set contains:2 Accura drilling templates for handles with hole spacing 64 mm

or greater and knobs2 drill plates with guide sleeve for 5 mm high-powered

high-speed steel twist drill (HSS)1 Accura slide rail with measuring scale in mm and inch,

length 500 mm1 adjustable stop for front edge alignment

Handles with two basescentred or positioned as desired

� Set up drilling template

� Adjust hole spacing� Adjust handle to front distance� Check hole spacing using feeler gauge

� Drill holes � Screw on handle


Accura drilling template set for handles and knobs 0 044 763 1 set

Replacement slide with drilling bush for Accura drilling jig for handles and knobs 0 044 767 1

High-powered high-speed steel twist drill (HSS) ø 5 mm 0 044 766 1


Drilling jig Accura for handles/knobs

2

1

3

4

5

6

7

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170 180

2

1

3

4

5

6

7

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170 180

2

1

3

4

5

6

7

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170180


� Adjust hole spacing� Adjust handle to front

distance� Use measuring components

to check hole spacing

2

1

3

4

5

6

7

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170 180

2

1

3

4

5

6

7

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170 180

2

1

3

4

5

6

7

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170180

3

1

2Handles with three basescentred or positioned as desired

� Drill holes� Screw on handle

2

1

3

4

5

6

7

2

1

3

4

5

6

7

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170 180

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170180

1

2

3

2

1

3

4

5

6

7

2

1

3

4

5

6

7

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170 180

20 30 40 50 60 7080 90 100 110

120 130 140 150 160 170180

3

2

1

Two handlesaligned symmetrically

� � Drill holes for first handle� Turn drilling jig over� Drill holes for second handle

� Screw on handles


� Adjust hole spacing� Adjust handle to front

distance� Use measuring

components to check hole spacing

Drilling jig Accura for runner systems


16

20

16

1364

352

320

16

3796

128160

192224

256288

320352

32

Cabinet front edge

Drilling positions for

• Quadro slide-on/plug-on technology• Quadro Duplex 60/70 – Systema Top 2000 cabinet • Roller runner systems FR• Ball-bearing slides KA

Drilling position for

• KA 270, Quadro 12 and Quadro Duplex 45 – Systema Top 2000 pedestal, narrow pedestal


Drilling jig Accura for runner systems

36 36

� The adjustable stop is fixed "flush" with the rail: using the inspection window, you can read off the exactscrew-on positions for the individual runner systemsfrom the rail scale.

� Position of universal drilling template system on individual, un-assembled cabinet sides.Extremely useful e.g. for application with Systema Top 2000

� The drilling template and adjustable stop are placed on the bottom panel, thereby permitting interchangeability between theQuadro 30 partial extension and Quadro V6 full extension runnerwhilst maintaining the same position for the drawer/front panel.

Drilling template Accura for System 32 hole line


Enables you to drill a hole line in System 32 rationally, economically and expertly.

Applications

• Hole line spaced 37 mm from front edge

• Hole line at a distance of 13 mm from the front edge (office applications: Top 2000 pedestal)

• Drilling the first hole line for connecting fittings (for 16 mm and 19 mm panel thickness)

• Stop for continuing hole line• Stop for rear hole line

in assembled cabinet

Practical advantages:

• Drilling template in aluminium• Sleeve drill – minimum bit wear,

because the bit does not come into contact with the jig

• Can be used for left and right• Functions easily set

using stop/rig pins

ø5

1000

37

97

32 32

8,5

10

32

13

37

32

3237

10

13

8,5

20

37

20

13

37

3232

29 holes in 32 mm spacing ±0,1

� Stop for front edge of cabinet side Hole line at distance of 37 mm from the front edge

� Stop for bottom edge of cabinet side first hole line drilling at 8 mm for 16 mm panel with connecting fittings

� Stop for bottom edge of the cabinet side first hole line drilling at 10 mm for 19 mm panel with connecting fittings

� Stop for continuing the hole line. The pin is inserted in the last hole in the line.

� Stop for front edge of cabinet side hole line at distance of 13 mm from the front edge(office furniture: Systema Top 2000

work station pedestal)

� Rear edge of drilling template for drilling therear hole line in a ready assembled cabinet the distance to the back panel is 37 mm.


Accura drilling template 1000 mm, aluminium with 3 stop pins/marking pins 0 010 573 1 set









�

�

�

�

�

�

�

� �

�

��

�


Drilling jig Exakta

� Rail

� Adjustable stop

Fixed stop

� Centre punch

Locating point

Hardened drilling bushesø 5 mm

Drilling holeø 5 mm

Pin

Cup pattern

Locating point

Drilling hole ø 5 mm

� Drilling template

• Practical for small furniture batches, constructing samples and contract furnishing

• For greater accuracy and rational production• Can be used for mounting:

- Hinges- Mounting plates- Connecting fittings- Shelf supports- Flap supports- And other fittings in System 32

The Exakta drilling template can be employed also without the rail:simply fit to the workpiece with a clamp!


� Rail with 2 stops1000 mm 0 014 825 1

1500 mm 0 015 328 1

2000 mm 0 014 826 1

2500 mm 0 014 827 1

� Drilling template 0 022 617 1

� Centre punch 0 023 680 1

� Adjustable stop 0 073 788 1

High-powered high-speed steel twist drill (HSS) 5 mm 0 044 766 1

Drilling jig ExaktaSystem 32 hole line boring


37

32

32

32

32

32

With Exakta, hole lines at a distance of 37 mm from the side front edge can be drilled directly.For this purpose, several drilling templates can be pushed closely together and drilling can be performed directly through the hardened bushes.Hole distances are 32 mm, drilling diameter 5 mm.All fittings denoted with can be mounted in the hole lines.For transfer from right to left, the Exakta can be placed in the same position on the opposite side.

... e.g. for the shelf support range

32

37

32

32


Drilling jig ExaktaDrilling pattern/Connecting fittings

32 10

9,5

32 9,5 VB 36/36 M

See pages 8.2.20 - 8.2.21

VB 35/35 M

See pages 8.2.18 - 8.2.19

9,5

20

+0,5

1032

10 10

ø30

15

+0,5

+0,5

+0,5

10 20

32

9,5

VB 18 /19 /20/21

See pages 8.2.14 - 8.2.15

34 Rastex 15

See pages 8.2.2 - 8.2.3

15

34When using dowels with a dowel length of 30 mm (drilling dimension = dowel length + 4 mm)

Drilling jig ExaktaCabinet assembly with cam fittings


� Drilling cabinet sides

• Mark constructional dimensionsfor panels on the cabinet side

• The dimensions depend on the fitting and panel thickness

• Several drilling templatescan be used for marking all drilling dimensions for height construction on the cabinet side in one operation

• Place Exakta against front edgeof side, with fixed stop on loweredge of side

• Position drilling template withthe locating points on the markings

• Insert drill into hardened bushesand drill directly

• Drill holes:- Drilling distance from front of

side edge is 37 mm- Drilling diameter 5 mm- Drilling depth according to

dowel dimensions

• For drilling front and rearholes. The drilling templatesremain in the same position:simply position Exakta theopposite way round.

37

ø5

Shelf

Dowel centre

Side front edge

Dowel centre

Shelf

Dowel centre

Side rear edge


Drilling jig ExaktaCabinet assembly with cam fittings

Side frontedge

� Drilling the top/bottom panels

• Align fixed stop flush with adjustable stop

• Position Exakta with the adjustablestop against the front edge of theside

• Set drilling template with pins ondowel holes and fix in place

• Transfer distances to the top andbottom panels

• For transfer from right to left, simplyposition Exakta the other way round!

ø5

Shelf LH side edge

Shelf front edge

Shelf RH side edge

Shelf front edge

!• Position Exakta against the panel

side edge on the right or left andplace the fixed or adjustable stop(for VB 35/36 and Rastex 15) on the panel front edge

• Using the centre punch, mark thedrill holes for the connecting fittingsthrough the appropriate centring holes

• Drill holes according to specifieddimensions

Drilling jig ExaktaHole marking positions for hinges from the Intermat, Ecomat, Minimat and Slide-on ranges


for 35 mm cup diameterand cup distance C = 4,5 mm

Hole marking and drilling positions of the cross mounting plate systems 2006/9000 from the Intermat, Ecomat, Minimat and Slide-on hinge ranges

5,5

52

22

8

38

16,5

ø26ø35

52

ø 35

225,5

4,5

38

8 16,5

ø26

3,5

for 26 mm cup diameterand cup distance C = 3,5 mm

28

32

37

32

55

32

55 32

3228/37

Hole marking positionfor inset doors

Cup diameters 35 and 26 mm can also be measured with the Exakta drilling template.... e.g. for hinge versions• Intermat 9943• Ecomat 9843• Intermat 9924• Slide-on 2333• Minimat 2225

... for the mounting plate versions• System 9000 – Intermat and Ecomat hinges• System 2006 – Slide-on hinges• Minimat 2225

Hole marking positionfor overlaid doors


Drilling jig ExaktaMarking/drilling holes for hinges and mounting plates

• Position Exakta against rear edge ofdoor, with the fixed stop against thedoor's lower edge

• Using the centre punch, mark drillholes for relevant hinge type

• Drill cup holes for the hinges. Exaktaalways guarantees that hinges aremounted perfectly horizontally.

• If the doors are drilled first, thehinge distances can be measured by inserting the cuppatterns on the drill templatesinto the cup holes. These canthen be transferred to the cabinet side.

• Set clearance with the adjustable stop

• Position Exakta against frontedge of side, with the fixed stopagainst the side's lower edge

• For cross mounting plates to befixed directly (with 5 mm pinsor euroscrews), insert drill intohardened bushes and drilldirectly

• Mark screw holes with centrepunch for all other cross mounting plates

Door rear edge

Door lower edge

Reveal

Door

Hole marking gauge Multi Blue


ø5

37

Marking position for holes 32 mm apart

… e.g. for different mounting plate versions• System 9000 (Intermat- and Ecomat-hinges)• System 2006 (Slide-on hinges)• Minimat 2225 and Hettich Direkt Top

… e.g. for• Screw-in dowel• End and double dowel for Rastex• Shelf support

3232

32323232

ø5

37

3232

32323232

N x 32

ø 5

32

37

Order no. PU

0 000 351 1


• Small and easy to use, yet multifunctional• Simple hole-marking template: the perfect aid for on-site

assembly whenever a fitting has to be mounted professionallywithout the use of large machinery.

The Multi Blue double-sided hole marking gauge can be used for marking out:

• System 32 hole lines for- Mounting plates- Dowels- Shelf supports

• Cup drillings dia. 35 and 26 with dimension C 4 mm for hinges• Holes dia. 25 and 20 for connecting fittings



ø35

21,5

Hole marking positions for cup diameter 35 mm and cup distance C = 4 mm

. . . e.g. for hinge versions• Intermat• Ecomat• Slide-on

... e.g. for hinge versions• Intermat 9924• Minimat

... e.g. for connecting fittings• Rastex 25

... e.g. for connecting fittings• VB 35• VB 135

Hole marking positions for cup diameter 26 mm and cup distance C = 4 mm

Hole marking positions for hole ø 25 mm

Hole marking positions for hole ø 20 mm

ø 35

21,5

4

ø26

4

17

33,5

ø25

9,5+0,5

ø20

3721,5

28

17ø26

17

28

33,5

ø25

33,5

37

9,5

ø20

9,5

Drawer front template Practica


• The Practica drawer front template provides a safe and simple method ofinstalling front panel fixings

• The side overlay and height of the frontpanel are adjustable.

• The system contains three elements:- Practica angle stopper- Practica drilling template- Sleeve drill

• Seven different drilling templates can be combined with the angle stopper:- For InnoTech drawer system- For MultiTech drawer system- For Systema Top 2000, pedestals, EB 292/392- For Systema Top 2000, hanging file frame,

cranking 13 mm and 22 mm- For Systema Top 2000, wide drawer,

cranking 13 mm and 22 mm

2

1

3



Practica angle stopper

for combining with Practica drilling templates for • InnoTech drawer System• MultiTech drawer system• Systema Top 2000, Pedestals, EB 292/392• Systema Top 2000, hanging file frame,

cranking 13 mm and 22 mm• For Systema Top 2000,

wide drawer, cranking 13 mm and 22 mm• Aluminium

Practica drilling template InnoTech drawer system

For installing the front panel fixings for• InnoTech drawer• InnoTech pot-and-pan drawer• InnoTech pot-and-pan drawer with

2nd railing level

Range of adjustment• Side overlay of front panel:

up to –6 mm to +20 mm• Front panel height:

from bottom edge of bottom panel up to +35 mm

• Aluminium

up to +20

up to +35

up to –6

2

1

3Order no. PU

0 078 093 1

Order no. PU

0 013 392 1



Spare drill ø 3 mm, without sleeve 0 079 004 1







Sleeve drill

• Bit wear is minimised, as the bits do not come into contact with the template

• Sleeve for precise drill guidance• Adjustable drilling depth stop



Practica drilling template MultiTech drawer system

For installing the front panel fixings for• MultiTech drawer

Height 54, 86, 118, 150 and 214 mm• MultiTech pot-and-pan drawer

Range of adjustment• Side overlay of front panel: up to +20 mm• Front panel height:


• Aluminium

Order no. PU

0 079 637 1

Order no. PU

0 010 794 1

up to +20

up to +35

Practica drilling template for Systema Top 2000pedestal, installation width EB 292/392 in System 32

For installing the front panel fixings for• Systema Top 2000 steel drawer

Installation width 292 mm, installation depth 530 and 730 mm

• Systema Top 2000 steel drawerInstallation width 392 mm, installation depth 530 and 730 mm

• Systema Top 2000 steel drawers with front stay


up to +20 mm• Front panel height:


• Aluminium

up to +20

up to +35



Practica drilling template for Systema Top 2000, wide drawer, cranking 13 mm and 22 mm in System 32

For installing the front panel fixings for• Systema Top 2000, wide drawer

Cabinet depth 400 mm and 600 mm• Systema Top 2000, wide drawer with front stay



from bottom edge of bottom panel +10 mm to +45 mm

• Aluminium

Practica drilling template for Systema Top 2000 hanging file frame, cranking 13 mm and 22 mm in System 32

For installing the front panel fixings for• Systema Top 2000, hanging file frame

Cabinet depth 400 mm and 600 mm• Systema Top 2000, hanging file frames with front stay



from top edge of frame: +52 to +87 mm• Front panel height with lock installation:

from top edge of frame +84 to +119 mm• Aluminium

up to +20

up to +35

min. 52without lock

min. 84with lock

+10 up to +45

up to +20

Cranking Order no. PU

X = 13 0 010 796 1

X = 22 0 010 798 1

Cranking Order no. PU

X = 13 0 010 795 1

X = 22 0 010 797 1

Drawer front template Accurafor Systema Top 2000 pencil tray


• For drilling dowel holes for connecting the front panel of Systema Top 2000 pencil trays

Practical advantages:

• Drilling jig in aluminium• For internal widths of 392 mm (standard pedestal)

and 292 mm (narrow pedestal)• Side front panel overlay can be varied from 13 to 19 mm• Additional stop position for inset front panels

(Reveal 2,5 mm)• Hole marking position for cylinder cam lock• Hole marking position

for cylinder cam lock fixing screw• Sleeve drill – minimum drill wear as the

drill bit does not come into contact with the jig• Relocatable stop pins for fast

and accurate front panel positioning

392

13141516171819

392

392292

292 292

392 392-2,5

451

80,5

392292

23

20,3�

��

�

�

�

�

�

� Stop for side front panel overlay, 13 to 19 mm� Stop for inset front panel, reveal 2,5 mm� Stop for front panel bottom edge� Hole marking position for cylinder cam lock

Hole marking position for cylinder cam lock fixing screw� Inside edge of cabinet side Centre of pencil tray� Drill holes for sleeve drill

��

Article Order no. PU� Accura drawer-front jig

for Systema Top 2000 pencil traywith 3 stops 0 022 555 1

� Sleeve drill ø 8 mm 0 046 084 1


� Hole marking punch 0 023 680 1


Drawer front template Accurafor Systema Top 2000 pencil tray

13141516171819

-2,5

392

13141516171819

-2,5

292

Hole patternsfor installation width 392 mm

Front panel Drawer front panel drilling jig Accura

Front panel connector for pencil traySystema Top 2000

Hole patternsfor installation width 292 mm

Front panel Drawer front panel drilling jig Accura

Front panel connector for pencil traySystema Top 2000

3921314

1516

1718

19

392392292

292

292 392

392

-2,5

13 - 19

392

3921314

1516

1718

19

392392292

292

292 392

392

-2,5

2,5

392

Overlay doorInset

Drilling and hole-marking positions for overlaid front panel, Installation width 392 mm, overlay adjustable from 13 - 19 mm

Drilling and hole marking positions for inset front panel, Installation width 392 mm, reveal 2,5 mm

3921314

1516

1718

19

392392292

292

292 392

392

-2,5

13 - 19

292

3921314

1516

1718

19

392392292

292

292 392

392

-2,5

292

2,5Overlay door Inset

Drilling and hole-marking positions for overlaid front panel, Installation width 292 mm, overlay adjustable from 13 - 19 mm

Drilling and hole marking positions for inset front panel, Installation width 292 mm, reveal 2,5 mm

Drilling jigs and assembly aids BlueJig FBfor drawer-front connectors


6432

InnoTech MultiTech

Insert marking gauge in drawer profile

Align front paneland mark drillingpositions

R

L

Order no. PU

0 048 437 1 set

Order no. PU

0 078 097 1 set

Order no. PU

0 051 425 1 set

Mounting tool

• For knock-in assembly of front connectors

Drilling template BlueJig MT

• For MultiTech front panels• Plastic/steel

Drilling template BlueJig IT

• For InnoTech front panels• Plastic/steel

Drilling template BlueJig

• For InnoTech/MultiTech railing• Aluminium/steel


For front connectorMultiTech 54 0 079 564 1

Suitable for all front connectorsMultiTech 86/118/150/214 0 040 133 1


Positioning aidfor DrillJig hinge drilling jig

and BlueJig hinge hole-marking template

Order no. PU

9 078 866 1

• For inserting into mounting-plate drill holes or System 32 hole lines

• Facilitates the positioning of hinge cup holes, also in conjunction with retrofitting doors

• DrillJig hinge drilling jig and BlueJig hinge hole-marking templatesare simply positioned against the line marker for drilling the cup hole

32

ø5

Drilling jig DrillJig hinge


DrillJig hinge

Hinge installation made easy: with a standard commerciallyavailable power drill and the DrillJig hinge, Hettich hole patterns can be made everywhere – simply, rationally andprecisely.Regardless whether you are retrofitting doors on pre-installedshelves or blind panels, for individual or special applications,the DrillJig hinge eliminates the need for unprofitable andtime-consuming machine adjustment – simply drill and fit,and that's it.• Precise and clean hole drilling

for hinges and mounting plates• Angled, precise drilling with

tungsten carbide tipped drill bits• No "runaway" of the drill bit

when cut-drilling half-moon holes• Commercially available power drills, 230 V/min. 350 W

or cordless screwdriver, min. 9,6 V

The following hinge and mounting plate ranges can beprocessed with the Hettich DrillJig hinge:

• Intermat• Ecomat• Slide-on• Selekta Pro 2000• Mounting plate series System 9000• Mounting plate series System 2006

Mounting plate drilling jig

Hinge drilling pattern

The DrillJig hinge set contains:1 drilling template for hinges1 drilling template for mounting plates1 hexagonal driver1 drill bit, ø 35 mm installed2 drill bit, ø 10/2,5 mm installed

5

2 3 4 56

78F

ED

�

�

�

�

�

�

�

�

Accessories/Replacement parts

Drill bits Order no. PU

35/2x10 0 020 165 1 set

35/2x2,5 0 046 413 1 set

/ 2a

/ 2a

2a


Drilling template for mounting plates 0 020 130 1� Drill bits ø 35 mm 0 020 688 1 Drill bits ø 10 mm 0 020 687 1

Drill bits ø 2,5 mm 0 046 085 1� Hexagonal follower 0 020 695 1� Allen screw M8 x 16 DIN 912 0 020 689 3 Washer 8,4 DIN 125� Sleeve� Spring� Washer 12 x18 x 0,5 DIN 988


Drilling jig DrillJig hinge

3252

ø 55,5/9

C

37

EE

70 70

70

OverlayTop panelOverlay

SideDoor

Hinge and mounting plate fixing holes

The door overlay on the top or bottom panel can be precisely marked on the scale:

Overlay for "overlay door": up to +24 mm Reveal for "inset door": up to –3 mm

Side

Door

11 13

ø10x11

9

52

12,5 ø35

9

52

12,5 ø35

13

11 13

ø10x11

5,5

52

12,5 ø35

13

5,5

52

12,5 ø35

Hole dimensions T23Selekta Pro 2000

Hole dimensions T23/9Selekta Pro 2000

Hole dimensions T42Intermat, Ecomat, Slide-on

Hole dimensions T22Selekta Pro 2000

Hole dimensions T22/9Selekta Pro 2000

52

C > C <2 8

E EE E12,5 12,5

12,5 12,5

Variable "C" setting: from min. 2 to max. 8 Scale point E

12,5 : template setting for Selekta Pro 2000.

52

ø 35C

5,5

13

11 13

ø 35C

5,5

ø1052 Hole dimensionsT43/Flash/TH FixIntermat, Ecomat, Slide-on

Hole-marking template BlueJig hingefor hinges and cross mounting plates


5,5

22

52

• Ideal for use on site• For concealed hinges

- Intermat- Ecomat- Slide-on

• For mounting-plate options- System 9000 (Intermat- and Ecomat-hinges)- System 2006 (Slide-on hinges)

• Also for half-overlay applications• Separate hole-marking positions additionally provide the

possibility of mounting the ”Hettich Top” cross mounting plate forhalf-overlay applications with pre-mounted self-tapping screws

Hole marking position for Hettich concealed hinges(Intermat, Ecomat, Slide-on) with cup version T 42(cup diameter 35 mm, cup distance C 4,5 mm)

Hole marking position: Overlay mounting positionfor Hettich mounting plate systems9000 (Intermat, Ecomat) and 2006 (Slide-on)

C=4,5

52

22 5,5

37

32 3732

min.15

Order no. PU

0 045 150 1


Hole-marking template BlueJig hingefor hinges and cross mounting plates

Hole marking position: Inset mounting position forHettich mounting plate systems 9000(Intermat, Ecomat) and 2006 (Slide-on)

Hole marking position: Overlaid centre panel doorfor screw-on cross mounting plateHettich Top with pre-mounted chipboard screws

Hole marking position: Inset centre panel door for screw-on cross mounting plateHettich Top with pre-mounted chipboard screws

57

32

372,5

2,5

32

372,5

322,5

min.15

2,5

57

2,5

32

572,5

322,5min.15

5732

min.15

Drilling jig DrillJig VB


DrillJig VB

All you need for rapid, rational, simple and at the same time preciseinstallation of Hettich connecting fittings is the DrillJig VB drilling jig and a standard commercially available power drill.• For retrofitting structural shelves and panels• Single or special production• Precise, clean and also angled holes• Tungsten carbide tipped bits• No "runaway" of the drill bit when cut-drilling half-moon holes• Holes spaced at regular 32 mm intervals• Fixed end stop at 37 mm (= distance between hole line and

front side edge)• Drilling diameter 5 mm• For wood thickness of 16/19 and 22 mm• Commercially available power drills, 230 V / min. 350 W or

cordless screwdriver, min. 9,6 V

Drill-Jig VB can be used with:• Connecting fittings

VB 18/19/20/21/35/35 M/36/36 M• Connecting fitting VB 135• Shelf connecting fittings Toolex VB 54 – 16/19/23 E

Drilling templatedowel

Connector drilling jig

The DrillJig VB contains:1 drilling template for VB connecting fittings1 drilling template for dowels1 drill bit ø 10 mm, fitted1 drill bit ø 20 mm, fitted for VB 35/35M/36/36M and VB1351 hexagonal driver

1715

13 1614

12

17

15

13

1614

12

89,58,59

10

11,5

10,5

11

8

9,5

8,59

10

11,5

10,5

11

17

15

13

1614

12

�

�

�

�

�

�

�

�

� �

Accessories/Replacement parts


DrillJig VB 0 020 166 1 set

30 mm dia. drill bit for VB18, VB19, VB20, VB21 0 020 167 1

Drill bit ø 18 mm for shelf connecting fitting Toolex VB54 – 16/19/23 E 0 020 168 1


Drilling template dowel 0 020 131 1� 30 mm dia. drill bit for

VB18, VB19, VB20, VB21 0 020 167 1 Drill bit ø 18 mm for shelf connecting fitting

Toolex VB54 – 16/19/23 E 0 020 168 1

� 20 mm dia. drill bit forVB35/35M, VB36/36M, VB135 0 020 686 1

� Drill bit ø 10 mm 0 020 687 1 Hexagonal follower 0 020 695 1� Allen screw

M8 x 16 DIN 912 0 020 689 3� Washer 8,4 DIN 125

� Sleeve

� Spring

� Washer 12 x18 x 1,2 DIN 988

� Washer 12 x18 x 0,5 DIN 988


Drilling jig DrillJig VB

Holes for connecting fittings and associated steel dowels19/22 19/22

16 16

37 32 32ø5

1715

13

16

1412

1715

13

16

1412

17

15

13

16

1412

8

9,5

8,5

910 11,510,5 11

8

9,5

8,5

910

11,5 10,5

11

“Hole centre spacing setting”: 8-11,5 mm in increments of 0,5 mm

8

17

15

13

16

1412

17

15

13

16

1412

17

15

13

16

1412

8

9,5

8,5

910

11,510,5

11

8

9,5

8,5

910

11,510,5

11

17

15

13

16

1412

17

15

13

16

1412

17

15

13

16

1412

8

9,5

8,5

910

11,510,5

11

8

9,5

8,5

910

11,510,5

11

11,5

1715

13 1614

12

17

15

13

1614

12

89,58,59

10

11,5

10,5

11

8

9,5

8,59

10

11,5

10,5

11

17

15

13

1614

12

21

Drill depth setting: 12-17 mm in increments of 1 mm

Hole centre spacing

� Front/rear edge Bottom

Top/bottom edgeSide

Side

Bottom

�

Drill depth scale

Centre

Side stop, right

Side stop leftSide marking right

Side marking left

Drill depth scaleDrill depth scale

Hexagonal follower

Adjustable stop for drilling positionAdjustable stop for drilling position

Drive for 20 mm drill

Drive for 10 mm drill

Clamping fixture

Drilling jig BlueJig dowelfor drilling dowel holes


Order no. PU

9 079 402 1

• For end-face drill holes for mounting steel dowels:- Rastex 15 with dowel length of 20 mm = hole size 24 mm- Rastex 15 with dowel length of 30 mm = hole size 34 mm- Rastex 25 with dowel length of 24,5 mm = hole size 33,5 mm

• Practical positioning of drilling jig in relation to existing Rastex holesby means of 2 marking pins, 15 and 25 mm diameters

• With spacers for panel thicknesses of 15/16, 18/19 and 21/22 mm• Designed for combination drilling with wood dowel• Plastic with hardened drilling bushes in steel

For wood drill bit, 8 mm hole diameter, see Group 2.4

Drilling bush8 mm dia, for steel dowel

Drilling bushes8 mm dia., for additional wooden dowels

Thread for mounting marking pinfor 30 mm dowel length

Spacersfor centring the drilling jig

on different panel thicknesses

Cup pattern Rastex 25

Cup pattern Rastex 15

Thread for mounting marking pinfor 20 mm dowel length


Drilling jig BlueJig dowelfor drilling dowel holes

Rastex 15 hole dimensions

Rastex 25 hole dimensions

2434

15

8

8

8

11

15

2434

15

8

9,5 2434

8

12,716 19 14,2

9,5

22 15,7

11

22 15,7

8

12

A (33,5)7

7

ø25

for 16 mm panels for 19 mm panels for 22 mm panels

Handle marking jig BlueJigfor handles and knobs


• Reversible, two-dimensionally adjustable marking jig• For marking drilling positions in System 32 for

- Handles (Hole spacing of 32 - 320 mm)- Knobs

Range of adjustment:• Distance from drawer front side edge

to first fixing hole of handle 10 - 334 mm• Distance from drawer front top/bottom edge

to position of handle 20 - 65 mm

Order no. PU

0 048 771 1

ø4,5

10 - 33420 - 65

32 - 320

� Set drilling jig and mark drill hole positions

Assembly

Drill fixing holes

� Screw on handle

For wood drill bit, 5 mm hole diameter, and bits see Group 2.4


Handle marking jig BlueJigfor handles and knobs

160 192 224 256 288 320128966432

160 192 224 256 288 320128966432

10 20 40 60 80 100 120 140 160 180 200 210 220 240 260 280 300 320 340

20

60

50

40

30

0

32 32 32 32 323232323232

10 20 40 60 80 100 120 140 160 180 200 210 220 240 260 280 300 320 340

20

60

50

40

30

0

32 32 32 32 323232323232

10 - 334

Setting for side positioning10 - 334 mm

Handle drill hole spacing 32 - 320 mm

32

20

50

40

30

20 40 60 80 100

0

Side positioning for a handle

Hole distance

Distance from drawer front side edge to first fixing hole

of handle (min. 10 mm/max. 334 mm)

160128966432

20

50

40

30

20 40 60 80 100 120 140 160 180 200 210 220

0

Front panel width Front panel width

Distance from drawer front side edge to knob fixing hole(min. 10 mm/max. 334 mm)

Calculation formulae

160 192 224 256 288 320128966432

20

60

50

40

30

20 40 60 80 100 120 140 160 180 200 210 220 240 260 280 300 320 340

0

32 32 32 32 323232323232

160 192 224 256 288 3201289664320

20

60

50

40

30

20 40 60 80 100 120 140 160 180 200 210 220 240 260 280 300 320 340

32 32 32 32 323232323232

1601289664

20 140 160 180 200 210 220

20 - 65

Setting for height positioning20 - 65 mm

Side positioning for a knob

Drilling jig BlueJig Quadro EB 20for fitting Quadro to wooden drawers


• Helpful for fitting Quadro runners to wooden drawers

• For the positioning- Catches for wooden drawers and pull-out shelves- C-hook for fitting runner to the rear wall- Rear-mounting push-on holders

• Plastic with hardened drilling bushes in steel

Assembling wood drawers with grooved base

Front catch

C-hook

Order no. PU

0 044 777 1

ø2,5

B

A

ø6

ø6

10

B

A


Drilling jig BlueJig Quadro EB 20for fitting Quadro to wooden drawers

Assembling pull-out shelves

Front catch

Assembling wood drawers with flush base

Push-on holder

Push-on holder

ø2,5

B

A

ø8 x13

X = A - 16

B

A

ø2,5

X = A - 16B

A

A

A

Mounting jig BlueJig FR/MultiTechfor FR and MultiTech cabinet runners


• For fast, precision mounting of FR and MultiTech cabinet runners

• Can be used with System 32 hole lines or for direct fixing

Order no. PU

1 008 289 1

Drills and bits 2.4.1

Range summary2.4 Drills and bitsi

Wood drill bits with cylindrical shaft

2.4.2

Wood drill bits with hexagonal shaft

2.4.3

Wood drill, bits and hook driver with hexagonal shaft

2.4.4

Wood drill bit with cylindrical shaft

Drills and bits www.hettich.com2.4.2

Drill bits Shaft Length Order no. PUdiameter mm diameter mm mm

3 3 46 0 046 088 1

5 5 70 0 046 083 1

6 6 70 0 046 082 1

8 8 70 0 046 081 1

10 10 70 0 046 079 1

12 12 70 0 044 756 1

15 10 90 0 044 757 1

18 10 90 0 046 087 1

19 10 90 0 046 078 1

20 10 90 0 046 077 1

22,3 10 90 0 046 076 1

24 10 90 0 046 075 1

25 10 90 0 046 074 1

26 10 90 0 046 073 1

30 10 90 0 046 072 1

35 10 90 0 046 071 1

40 10 90 0 046 086 1

Tungsten carbide tipped drill bit• For upright and hand drills

High-powered high-speed steel twist drill (HSS)

• ø 5 mm• Length 90 mm• For making drill holes through hardened ø 5 mm drilling bushes

Order no. PU

0 044 766 1

Drills and bits 2.4.3

Wood drill bit with hexagonal shaft

Wood drill bit

Set contains:1 drill bits ø 3 mm1 drill bits ø 4 mm1 drill bits ø 5 mm1 drill bits ø 6 mm1 drill bits ø 8 mmTotal length of each 50 mm

Order no. PU

0 062 002 1 set

Twist drill bit

• ø 8 mm• Drill bits HS• Total length 50 mm

Centring drill bit

• Drill bits HS• Nickel-plated• Total length 112 mm

Order no. PU

0 062 006 1

Cross-hole countersink

• ø 15 mm• For drill hole diameters of 5 - 10 mm, 90°• Drill bits HS• Total length 50 mm

Order no. PU

0 062 003 1

diameter mm Order no. PU

3 0 062 001 1

5 0 062 000 1

Wood drill bits and hook driver with hexagonal shaft

Drills and bits www.hettich.com2.4.4

Drill bit set comprising:5 wood drill bits, 3, 4, 5, 6 and 8 mm ø1 countersink, 16.5 mm3 pozidrive bits, PZ 1, 2 and 36 torx bits, T 10, 15, 20, 25, 30, 401 hexagonal adapter1 textile pouch with belt loop

Order no. PU

9 079 408 1 set

Hook driver

• ø 18 mm• Length 45 mm• With hexagonal shaft

Order no. PU

0 062 004 1

35309126 Hettich Assembly Machinery

Documents

Transcript of 35309126 Hettich Assembly Machinery