33621570 Piping Handbook Hf

Contents Page

1. Classification 1 - 4

2. Piping System Abbreviation 7

3. Symbol 8- 24

4. Piping Drafting Symbol For Pipe & Pipe Fittings 25 - 26

5. Method For Identification Of Pipes And Its System 27

6. Installation Guidance 28 - 31

7. Pipe Insulation Standard 32 - 44

8. Pipe Expansion Loint Application Standard 45

9. Pipe 46 - 54

10. Flange 55 - 66

11. Sleeve/Socket/Union Joint 67 - 72

12. Elbow 73 - 77

13. Reducer 78 - 84

14. Tee Piece (Equal) 85 - 86

15. Tee Piece (Reducing) 87 -92

16. Expansion Joint 93 - 109

17. Penetration Piece 110 - 113

18. Pipe Bending Table & Calculation 114 - 124

19. Piping Table 125

20. Pipe Support And Pipe Band 126 - 139

21. Pad 140

22. Bolt & Nut Standard (Iso Thread) 141 - 143

23. Stud Bolt & Nut Standard (Iso Thread) 144 - 145

24. Bellmouth 146 - 148

25. Heating Coil Fabrication 149

26. Welding Method Of Slip-On Flange 150

27. Cut Hole Opening Standard 151

28. Limit Of Working Space For Outfitting In Engine Room 152 - 161

29. Standard Of Fitting Material 162 - 172

30. Tap Drills & Screw Thread 173 - 174

31. Standard Gauges Dimension 175 - 176

CLASSIFICATION SOCIETY REQUIREMENT

LRS

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DNV Table A2 Minimum nominal wall thickness for steel pipes (except pipes covered by Load Line Regulations)

External diameter D, mm Pipes in general

3), 4), 5), 6), 7), 8)

Air, overflow and sounding pipes for structural tanks

1), 2), 3), 5), 8), 9)

Bilge, ballast and general seawater pipes

1), 3), 4), 5), 7), 8)

Bilge, air, overflow and sounding pipes through

ballast and fuel oil tanks, ballast lines through fuel oil tanks and fuel oil lines

through ballast tanks 1), 2), 3), 4), 5), 7), 8), 9)

10.2 - 12 1.6 13.5 – 17.2 1.8 20 2 21.3 - 25 2 3.2 26.9 – 33.7 2 3.2 38 – 44.5 2 4.5 3.6 6.3 48.3 2.3 4.5 3.6 6.3 51 – 63.5 2.3 4.5 4 6.3 70 2.6 4.5 4 6.3 76.1 – 82.5 2.6 4.5 4.5 6.3 8.9 - 108 2.9 4.5 4.5 7.1 114.3 - 127 3.2 4.5 4.5 8 133 – 139.7 3.6 4.5 4.5 8 152.4 – 168.3 4 4.5 4.5 8.8 177.8 4.5 5 5 8.8 193.7 4.5 5.4 5.4 8.8 219.1 4.5 5.9 5.9 8.8 244.5 - 273 5 6.3 6.3 8.8 298.5 - 368 5.6 6.3 6.3 8.8 406.4 - 457 6.3 6.3 6.3 8.8 1) For pipes efficiently protected against corrosion, the thickness may be reduced by an amount up to not more than 1 mm. 2) For sounding pipes, except those for cargo tanks with cargo having a flash point less than 60° C, the minimum wall thickness is intended

to apply to the part outside the tank. 3) For threaded pipes, where allowed, the minimum wall thickness is to be measured at the bottom of the thread. 4) The minimum wall thickness for bilge lines and ballast lines through deep tanks and for cargo line is subject to special consideration. 5) For larger diameters the minimum wall thickness is subject to special consideration. 6) The wall thickness of pipes within cargo oil and ballast tanks in systems for remote control of valves is not to be less than 4mm. 7) For inlets and sanitary discharges see Pt. 3 Ch. 2 Sec. 11 K 100. 8) For stainless steel pipes the minimum wall thickness will be specially considered, but it is in general not to be less than given in Table A1

for pipes of copper alloys. 9) For air pipes on exposed decks, see Pt 3 Ch. 2 Sec. 11 K 300.

Table A1 Minimum nominal wall thickness for pipes of copper and copper alloys and stainless steel.

Minimum nominal wall thickness, in

mm 1) External pipe diameter D, in mm

Copper Copper alloy and stainless steel

D < 10 1 0.8 10 < D < 20 1.2 1

20 < D < 44.5 1.5 1.2 44.5 < D < 76.1 2 1.5 76.1 < D < 108 2.8 2 108 < D < 159 3 2.5 159 < D < 267 3.5 3 267 < D < 457 4 3.5

(470) 4 3.5 508 4.5 4

1) The wall thickness of pipes within cargo oil and ballast tanks in

systems for remote control of valves is not to be less than : 3 mm for Al-Brass. 2 mm for Cu-Ni and stainless steel.

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Table D12.6(1) Minimum Thickness of Steel Pipes

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Table D12.6(2) Minimum Thickness of Steel Pipes (1),(3) ( mm )

Notes:1 Where the thickness of pipes specified in standards does not comply with the minimum thickness in this

Table, the standard pipe may be used if the difference is 0.4 mm or less.2 Pipes are to be galvanized at least inside, except those fitted in the engine room.3 For pipes with a nominal diameter other than shown in this Table, their minimum diameter will be

considered by the Society in each case.

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Table D12.7 Minimum Thickness of Copper and Copper Alloy Pipes( mm )Outside diameter Copper pipes Copper alloy pipes8-10 1 0.812-22 1.2 125-45 1.5 1.250-76.2 2 1.580-120 2.5 2130-190 3 2.5200-270 3.5 3280 4 3.5

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PIPING SYSTEM ABBREVIATION ............................................................................................................................ 2

SYMBOL...................................................................................................................................................................... 3 STANDARD VALVES............................................................................................................................................. 3 SPECICAL VALVE ................................................................................................................................................. 4 REMOTE OPERATED VALVE............................................................................................................................... 4 REMOTE & AUTOMATIC CONTROL VALVES..................................................................................................... 5 TRAPS.................................................................................................................................................................... 6 STRAINERS ........................................................................................................................................................... 6 MOUTH PIECE....................................................................................................................................................... 6 AIR ESCAPE HEADS............................................................................................................................................. 6 FITTINGS................................................................................................................................................................ 7 GENERAL............................................................................................................................................................... 9 REMOTE OPERATED REACH ROD PIECE......................................................................................................... 9 PUMP MARKS...................................................................................................................................................... 10 PUMPS ................................................................................................................................................................. 10 SWITCHES........................................................................................................................................................... 10 INSTRUMENTATION ........................................................................................................................................... 10 FIRST CODE LETTER (MEASURING OBJECT)................................................................................................. 12 SUBSEQUENT CODE-LETTER (INSTRUMENT FUNCTION)............................................................................ 13 EXAMPLE............................................................................................................................................................. 13

SYMBOLS FOR PIPING ARRANGEMENT.............................................................................................................. 14 VALVE .................................................................................................................................................................. 14 STRAINERS & TRAPS ETC................................................................................................................................. 17 OTHER FITTINGS................................................................................................................................................ 18 PIPE AND PIPE JOINT ........................................................................................................................................ 19

PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING................................................................................ 20

METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM............................................................................ 22

INSTALLATION GUIDANCE .................................................................................................................................... 23 A) GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD............................................ 23 B) GUIDANCE OF SOUNDING PIPE FOR OIL TANK ..................................................................................... 24 SOUNDING PIPE CONSTRUCTION........................................................................................................... 25 C) TYPICAL INSTALLATION OF AIR ESCAPE PIPE ...................................................................................... 26

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PIPING SYSTEM ABBREVIATION

NO SYSTEM ABBREVIATION

1 Ballast line WB/SW

2 Cooling sea water line CW/SW

3 Hydrant and wash deck line SW

4 Sanitary water supply SW

5 Feed water line FD

6 Drink water line FW

7 Hot water line for radiator HW

8 Hot water line HW/FH

9 Potable fresh water line FR

10 Cooling fresh water line (or Technical fresh water) FR

11 Bilge line BG/BL/BS

12 Soil drain line SL

13 Toilet scupper & basin drain SC

14 Scupper and drainage line SC

15 FO-line FO

16 Lubrication oil line LO

17 Air escape line AE

18 Sounding line SD

19 Voice tube line VC

20 Co2 fire extinguishing line Refer to legend in drawing

21 Compressed air line (working & starting air) CQ/CA

22 Control air for remote control V/V CA

23 Exhaust gas line GE

24 Steam line AS/AS-SUP

25 Steam exhaust line DR/EX/AS-RET

26 Tank heating line & drain line AS

27 Hydraulic line for wt. door HYD

28 Hydraulic line for towing winch HYD

29 Hydraulic line for steering gear room HYD

30 Hydraulic line for deck machinery control HYD

31 Air foam piping AF

32 Oxygen & acetylene gas piping GL

33 Inert gas system exhaust gas EI

34 Gauge GP

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SYMBOL

SYMBOL

ITEM

For as fitted plan For key plan NAME REMARKS

Valve (globe & angle) Flange

Screw down check valve (globe & angle) Socket

Swing check

valve (with handle) Bat Welded

Lift check valve (globe & angle) Screw

Foot valve Union

Cock BITE union

3-way cock (T & L type)

Sluice valve

Sluice valve (water seal)

Hose valve (globe & angle)

Non return hose valve (globe & angle)

Butterfly valve

Storm valve (vertical & horizontal)

STAN

DAR

D V

ALVE

S

Valve manifold

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SYMBOL

ITEM


Pressure gauge valve

Pressure gauge cock

Cock with locks

Self closing valve for F.O tank drain

Self closing valve for oil level gauge

Self closing valve for bilge

Self closing swing valve for sounding head Weight type

Self closing cock for sounding head Weight type

Self closing sluice valve for sounding head Spring type

Surface valve

Breather valve (globe & angle)

SPEC

ICAL

VAL

VE

Needle valve

Valve (globe & angle (by reach rod)

Screw down check valve (globe & angle) (by reach rod)

Sluice valve (by reach rod)

Butterfly valve (by reach rod)

Storm valve (vertical & horizontal) ( by reach rod)

REM

OTE

OPE

RAT

ED V

ALVE

Emergency closing valve (globe & angle)

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SYMBOL IT

EM


Governor valve

Safety valve (globe & angle)

Relief valve (by reach rod)

Relief valve (with handle)

Press-vacuum relief valve (globe & angle)

Miniature direct control valve (with strainer)

Direct operated control valve Reducing valve

Direct operated control valve (with handle) included

Diaphragm control valve

Diaphragm control valve (with handle)

Diaphragm control valve (with positioner)

Level control valve

Level control valve (Hi-flo)

Level control valve (ball tap)

Miniature magnet valve (3-way)

Magnet valve (globe, angle)

Quick close magnet valve

Hydraulic cylinder valve (globe, angle, sluice & butterfly)

Hydraulic local operation

Air cylinder valve (globe, angle, sluice & butterfly)

Electric motor valve (globe, angle, sluice & butterfly)

REM

OTE

& A

UTO

MAT

IC C

ON

TRO

L VA

LVES

Air motor valve (globe, angle, sluice & butterfly)

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SYMBOL IT

EM


Syphon breaker

Steam trap with strainer (impulse type)

Steam trap with strainer (thermostatic type)

Steam trap with strainer (backer type)

TRAP

S

Vacuum trap (float type)

Bilge hat

Strainer (single)

Strainer (duplex)

Mud box

Rose box

STR

AIN

ERS

Bell mouth

Mouth piece without cover

Mouth piece with cover With receiver

MO

UTH

PIE

CE

Mouth piece with whistle

Air escape pipe bend head

(globe & angle) (by reach rod)

Air escape gooseneck head float check type without gauge wire net

Air escape gooseneck head float check type with gauge wire net

Air escape bonnet head without gauze wire net

AIR

ESC

APE

HEA

DS

Air escape bonnet head with gauze wire net

With filling cap Screw type Flange type

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SYMBOL IT

EM


Expansion joint (dresser type)

Expansion joint (sleeve type)

Expansion joint (rubber type)

Expansion joint (stainless bellow type)

Flexible tube (flange type)

Flexible tube (screw type)

EXPA

NSI

ON

JO

INTS

Off-set bend

Sounding cap

Sounding deck piece

Hose flange

Blank flange Normal open

Spectacle flange Normalshut

Orifice

Boss

Bottom plug (P1-type)

Bottom plug (P2-type)

Drain plug with chain

Drain hole

Anchoring piece

Seel pot

FITT

ING

S

Reducer

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SYMBOL IT

EM


Tee piece

Penetrating piece

Temperature sensitive piece

Phone

Special flange

Whistle

Hopper

Hopper with sight glass

Scupper piece with rose plate Withcoaming

Water sealed scupper piece with rose plate

Scupper piece without rose plate Sleeve type

Scupper for upper deck

Drain & air separator

Oil catcher for exh. gas steam line

Air chamber & float chamber

FI

TTIN

GS

Scupper piece with water tight

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SYMBOL IT

EM


Pipe line (cross)

Pipe line (connecting)

Waste pipe

Sprinkling pipe

Rubber lining line

F.O. pipe with tracer

Capillary tube

Control air line

Hydraulic line

Electric wire

Overboard discharge

GEN

ERAL

“U” seal

REM

OTE

OPE

RAT

ED R

EAC

H

RO

D P

IEC

E

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SYMBOL IT

EM


Remote start & stop

Remote start

Remote stop

Automatic start & stop

Automatic start

Automatic stop

Automatic change

PUM

P M

ARKS

Hand pump

Priming pump

Ejector

Eductor PUM

PS

Hydraulic oil pump

Thermal switch

Limit switch

Level switch

SWIT

CH

ES

Pressure switch

Pressure gauge Locate amount

Vacuum gauge

Compound gauge

Differential pressure gauge

INST

RU

MEN

TATI

ON

Dial gauge

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SYMBOL IT

EM


Manometer Locate amount

Thermometer pocket

Thermometer

Resistance bulb & thermometer sensor

Float gauge

Float level gauge

Glass level gauge

Flow meter

Sight glass

Ships draft gauge

Flat glass oil level gauge

Salinity cell

Electric type pressure indicator

Air purge set

Signal transmitter With code-letter when necessary

Local mounted instrument

Centralized panel mounted instrument

Monitor or data logger point

With code-letter indicated in next page

Auto manual selector

Relay

INST

RU

MEN

TATI

ON

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SYMBOL IT

EM


A Composition

Co2 Particular composition (carbon dioxide)

O2 Particular composition (oxygen)

CL Particular composition (salinity)

PH Particular composition (hydroneum ion

D Density

F(Fr) Flow (Flow rate)

L Level

M Humidity

P Pressure

Pd Pressure differential

Q Heat calorie

S Speed

T Temperature

V Viscosity

W Weight

FIR

ST C

OD

E LE

TTER

(MEA

SUR

ING

OBJ

ECT)

X Other variation

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SYMBOL IT

EM


I Indication

R Recorder

C Controller

S Counter

A(WITH H OR L) Alarm (high or low)

C/R Control console

B/G Boiler gauge board

E/R Main engine gauge board

SUBS

EQU

ENT

CO

DE-

LETT

ER (I

NST

RU

MEN

T FU

NC

TIO

N)

W/H Wheel house

1) Lettering order

as follows :

I or R-C-S-A

2) In case of recorder monitor & logger letter “ I “ not written

Control panel pressure indicator (pneumatic transmitted)

Temperature controller

High temperature alarm

Level recording controller with high & low alarm

EXAM

PLE

Pressure transitter (pneumatic) for A.C.C.

D1Pd

TC

HTA

MLLRCH

P TO ACC

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SYMBOLS FOR PIPING ARRANGEMENT

VALVE

SYMBOLS TYPE

PLAN VIEW ELEVATION SECTION VIEW REMARK

Globe valve Direction of flow to be shown if necessary

Angle valve

NOTES: 1) size of

to be shown on respective plan and side view are taken from handle of valve size of whichever greater

Globe non-return valve

Angle non-return valve

Sluice valve Opening indicator are to be shown in principal

Gear control sluice valve

On plan and on section view show such indicator

2) when there is arrangement difficulty of sluice valve on plan and side view, a sketch of the valve should be included in

Gear control globe valve

Gear control angle valve

Globe hose valve

Angle hose valve

Globe non-return hose valve

Angle non-return hose valve

3) “HANDLE BELOW” and “OPENING FRONT”, “BACK” are to be shown when necessary

Remote control globe valve

Remote control angle valve

Remote control globe non-return valve

Remote control angle non-return valve

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SYMBOLS FOR PIPING ARRANGEMENT..CONT

VALVE Notes:

SYMBOLS TYPE


Emergency closing valve

Bilge line closing valve

Screw globe valve

Screw angle valve

Lifting non-return globe valve

Lifting non-return angle valve

Lifting non-return standing valve Foot valve

Swing non-return valve

Safety valve globe type Same as relief

valve

Safety valve angle type Same as relief

valve

Safety valve (with handle) Same to relief

valve

Direct operated control valve (with handle)

To be drawn positioner and handle

Air operated control valve (with handle)

Same as above

Magnet valve

3-way control valve Flow direction to

be indicated

2-way cock

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VALVE Notes:

SYMBOLS TYPE


3-way cock

Test valve (self closing valve for F.O. drain tank)

Butterfly valve

Storm valve

Electric motor operated globe valve

Electric motor operated sluice valve

Reach rod To be drawn reach rod and valve number

Globe

Breather valve

Angle

135

M

MM

M

M M

(T TYPE)

(L TYPE)

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STRAINERS & TRAPS ETC Notes:

SYMBOLS REMARK TYPE

PLAN VIEW ELEVATION SECTION VIEW

Eductor

Single strainer

Duplex strainer

Y-type strainer

Mud box

Rose box

Steam trap

Steam trap (with strainer, not by-pass)

Steam trap (with strainer)

In case of with by-pass type must be drawn “sentence”

Hand pump

Water cock

Swing type

BY - PASS

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SYMBOLS FOR PIPING ARRANGEMENT..CONT OTHER FITTINGS Notes:

SYMBOLS TYPE


Scupper

Box-type scupper

Hopper

Hopper with sight glass

Bell mouth

Sight glass

Expansion joint Flow direction to be shown in accordance with maker drawing

Spectacle flange To be marked “SHUT” or “OPEN”

Orifice

Flow meter

Fix-type thermometer

Thermometer

Seat

Size of seat to be drawn

For example

O(S) O(S) O(S)

M - 20

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SYMBOLS FOR PIPING ARRANGEMENT..CONT PIPE AND PIPE JOINT Notes:

SYMBOLS TYPE


Joining piece

Slot in welding type

Butt weld tee

Penetration piece

Penetrating sleeve

In case of butt joint

Deck orflat

In case ofpenetration

Jacket type sleeve

Both end fitSleeve

Both end free

Special flange

ONE END FIT

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PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING Screw or socket weld Butt weld Flange joint

Single line Double line Single line Double line Single line

Top view

Elevation view 90° Elbow

Bottom view

Top view

Elevation view 45° Elbow

Bottom view

Top view

Elevation view T Joint

Bottom view

Top view

Elevation view Y Joint

Bottom view

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PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING..cont Screw or

socket weld Butt weld Flange joint

Single line Double line Single line Double line Single line

Top view

Reducer

Elevation view

Slip on Weld neck Cap joint Ring type joint

Male/female flange Blind flange

Single line Flange joint

Double line

Branch joint

Butt joint

Cap

Threaded union

Socket or butt weld

reducing tee

Saddle joint

Single line Flange joint

Double line

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100SW-01-101

100CW-01-107

100SW-01-103

150SW-01-102

METHOD FOR IDENTIFICATIONOF PIPES AND ITS SYSTEM

(FOR K-PLAN)

SYSTEM NOS.

PIPING SYSTEM

PIPE NOM. DIA.

PIPE NOM. DIA.

PIPING SYSTEM

TO K-PLANSYSTEM REF.

MARKPIPE PIECE

150SW-102-01

100SW-103-01

100CW-107-01

100SW-101-01

METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM (FOR AS FITTED PLAN)

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INSTALLATION GUIDANCE

A) GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD (Except in engine room)

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B) GUIDANCE OF SOUNDING PIPE FOR OIL TANK (Except in engine room)

40 ØSounding Cap & 80 ØSounding Pipe

Note :

1. Bending radius of sounding pipe to be not less than one(1) meter.

Deck

TANK TOP

4 x 10Ø Holes

100

25

143

For No.1 F.O.T.

N=4

2. 10Ø holes (pitch 100 and 300 mm)to be provided for sounding pipe

up to about 10M above bottom forF.O. tanks only.

100

100

300

300

300

TANK TOP

Bottom

For No.2 & 3 F.O.T.

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SOUNDING PIPE CONSTRUCTION

2 OPENINGS 80 X 5R FOR WATER ETC4 OPENINGS 80 X 5R FOR FUEL OIL

3

14

& DIESELOL

1000

FLANGE

TANK BOTTOM

INNER BOTTOM PLATEVENT HOLES 4-10 mm

TO BE DRILLED

DIA. 40 FOR WATER & OTHERSDIA. 80 FOR F.O. & D.O

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Upper Deck(Penetration Piece)

Superstructure Deck(Penetration Piece)

150

(LR

)

Deck H (m/m)

0.25L FWDUpper Deck

Other Deck 450

760

Deck

UpperDeck

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C) TYPICAL INSTALLATION OF AIR ESCAPE PIPE

NOTE: • Inclination of air escape pipe to be not less than 30 degrees from the horizontal plane. • MATERIAL IF GAUGE WIRE – STAINLESS STEEL (SUS 314)

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PIPE INSULATION STANDARD APPLICATION TABLE OF PIPING INSULATION – TABLE 1

INSULATION MATERIAL COVER

PIPE LINE APPLIED PLACES Pipe

Flange, valve & etc

Pipe Flange, valve & etc

REMARKS

Weather parts

Only the parts of pipes having the possibility of contacting with human body

Rock wool -

F.R.P. (Fibreglass

reinforced plastic)

(polytight)

- FIG - 1

Pipe above 10 mm Rock wool Rock wool Glass cloth Glass cloth FIG - 2

FIG - 5

Deck steam line, exhaust line and tank heat line Accommodation

pump room , steering gear room & pipe passgae

All pipes Pipe dia 10 mm

and below Not to be insulated

Weather parts Not to be applied - - - - - Exhaust pipe for emergency fire pump engine Accommodation All including in steering

gear room Rock wool Rock wool Glass cloth Glass cloth FIG - 2 FIG - 5

Weather parts All pipes Rock wool - F.R.P. (Polytight) - FIG -1 Domestic

steam and drain Accommodation All pipes Rock wool Rock wool Glass cloth

(Note 1) Glass cloth (Note 1)

FIG - 5 FIG - 2

Hot water Accommodation All pipes Rock wool Rock wool Canvas (Note –1 )

Canvas (Note –1 )

FIG – 3 FIG – 5

Weather parts Not to be applied - - - - - Tank cleaning pipe Accommodation &

pump room Delivery side of tank cleaning heater Rock wool - Canvas - FIG – 3

Weather parts Not to be applied - - - - - Sea water service pipe, wash deck pipe and scupper pipe Accommodation All pipes except vertical

pipes inside lining (Note –2) Canvas Canvas FIG – 5 FIG – 8

Weather parts Not to be applied - - - - - Fresh water pipe and drain pipe Accommodation All pipes except vertical

pipes inside lining (Note –2) Canvas Canvas FIG – 5 FIG – 8

Freon suction pipe from ref. chamber to compressor Freon pipe

(R –22) Accommodation Freon liquid pipe from expansion valve to ref. chamber

Polyurethan Polyurethan Canvas and seal paint

Canvas and seal paint

FIG – 6 FIG – 7

All duct except below Glass wool - Canvas - Duct or air conditioning Accommodation

Sanitary and commissary space

Polyurethan (Note – 3) -

F.R.P. (Polytight) (Note – 3)

-

FIG – 10

All duct except below Glass wool - Canvas - Mech. Exhaust and supply duct for (galley, pantry)

Accommodation Sanitary and commissary space

Polyurethan (Note – 3) -

F.R.P. (Polytight) (Note – 3)

- FIG - 9

Inert gas pipe Weather part Only from funnel to gas cooler Rock wool - Glass cloth - FIG - 4

Freon pipe for fish and meat room

Lobby and vegtable room All pipes Polyurethan Polyurethan F.R.P.

(Polytight) F.R.P. (Polytight)

FIG – 6 FIG – 7

Note 1 :- Polytight to be applied to the pipes above one (1) meter from floor which are led in wet space Note 2 :- PVC tubes not to be insulated Note 3 :- Duct in the ceiling and/or lining not to be insulated.

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THICKNESS OF INSULATION – TABLE 2

Insulation material Pipe dia. 15 25 40 50 65 80 100 125 150 200 250 300 350

155°C and above 25 30 30 35 35 35 35 35 40 40 40 40 50

154°C – 101°C 20 20 20 20 25 25 25 25 25 25 25 30 30 Rock wool moulding

100°C – 60° C 20 20 20 20 20 20 20 25 25 25 25 25 25

R-22 suction line from cooling coil to compressor 50

R-22 line from expansion valve to cooling coil 25 Polyurethane

foam

Engine room, galley pantry and lavatories 25

Engine room, galley, pantry and lavatories 50

Glass wool Fan room and living quarter 25

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IS INSULATING METHOD OF PIPING – (FIG – 1)

Application : a). According to the application table of piping insulation. b). To be applied to weather parts. Insulation Method

Mark Material Remarks Note

1 Moulded rock wool Specific gravity : 200 kg/m³

0.8t Galv. Steel band and Pipe dia > 125 2

#18 Galv. Iron wire Pitch : 300 mm

Pipe dia < 100

3 Cellophane paper 0.02 mm thickness

4 Glass tape 2 loops

5 Polyester resins

F.R.P. (Polytight)

3. Thickness of insulation material according to the table of thickness of insulation 4. Note : Distance “A” to be enough for removing the coupling bolts.

5 4 3 2 1

A

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1. Application : a). According to the application table of piping insulation. b). To be applied to un-weather parts. 2. Insulation Method





Pipe dia < 100

3 Glass cloth 0.02 mm thickness


3 32

1

A

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Pipe dia < 100

3 #11 Canvas To be adhered

4 Paint Finished with 2 coats

To be applied except inside of lining

5 Glass cloth 0.5mm thickness


A

5 4or5

31

2

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1 Glass cloth 0.5mm thickness


1 2

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1. Application : Pipe fittings such as flange, valve, T-piece, socket, sleeve and support. 2. Insulation Method 3. Thickness of insulation material according to the table of thickness of insulation


1 Insulating material Moulded

2 Insulating material Moulded

3 Silicate cement Stuff into a crevice

Canvas (in case of “F”) Paste 4

Glass cloth (in case of “A” “B” “C” “E”)

0.8t Galv. Steel band (Pipe dia. > 125) 5

#18 Galv. Iron wire (Pipe dia < 100) SUS band to be applied on weather part (SUS 304, 0.4mm thick)

E) SOCKET & SLEEVE

3

14

MIN. 50

2

5

c) T-PIECE

A) FLANGE

1

4

1

2 3

4 2 3

5

5

DK. & BHD.

F) WATER & DRAIN PIPE

G) DECK & BHD.

TO ALLOW PIPES TO SLIDEMIN. 25 MM

50MIN

.

1

TO PIPE SUPPORT.PENETRATING PIECE IS SIMILAR

D) SUPPORT

B) VALVE

1

43

2

5

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1. Application : a). According to the application table of piping insulation. b). To be applied to freon piping. 2. Insulation Method


1 Adhesive Form seal 30-45

2 Foam polyurethane Specific gravity : 0.03 g/cm³

3 #18 Galv. Iron wire 3-Loops / 1-Ray (0.5mm t)

4 AL-Foil

5 Glass tape & glass cloth 2-Loops / 1-Ray (0.5 mm t)

6 Coating for use in Ref. Prov, chamber (1.0 kg/m²) Elastonato T/# 9840

7 Foamed polyurethane Soft

6’ Coating for use except above space 2 coat (1.3 kg/m²/2-coats) Seal FAS

3. Thickness of insulation material according to the table of thickness of insulation 4. Note : In case of freon pipe for vegetable,, fish and meat room, being led in lobby, these pipes to be insulated with 25 mm thick foamed polyurethane and finished coat.

4

1

2

1

3

2

7

&5 6

3

6

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1. Application : According to the application table. ( For support parts of insulation freon pipe). 2. Insulation Method


1 Adhesive Form seal 30-45

2

3 Hard foam polyurethane Specific gravity : 0.1 g/cm³ JIS A9512 No 1 & above

4 AL-Foil

5 Glass cloth 1-Ray

6 Coating 2 coat (1.3 kg/m²/2-coats) Seal FAS

3. Thickness of insulation material according to the table of thickness of insulation

MATERIAL THICKNESS (=t) LINE

Pipe from outside wall on ref. provision chamber to compressor 50 mm Suction pipe Hard foamed

polyuerthane Pipe from exp. Valve or dryer panel to outside wall on ref. provision chamber 25 mm Liquid pipe

54

6&3 1

45 & 6

3

1

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1. Application : a) According to the application table of piping insulation. b) To be applied to sweat insulation 2. Insulation Method


1 #11 Canvas To be adhered to pipe


1 2

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IS INSULATING METHOD OF VENT DUCT (RECTANGULAR) – (FIG – 9)

1. Application : According to the application table of piping insulation. 2. Insulation Method


1 Glass wool Specific gravity : 0.05 g/cm³

2 Adhesive

3 #11 Canvas


5 Foamed polyurethane Specific gravity : 0.03 g/cm³

6 Cellophane paper Thickness: 0.02 mm

7 Glass tape 2 - Loops

8 Polyester resins F.R.P. Polytight


b.) To be applied to sanitary & commissary space.

2 5

2 1

6 7

3 4

8

a.) To be applied to enclosed part.

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IS INSULATING METHOD OF VENT DUCT (SPIRAL) – (FIG – 10)

1. Application : According to the application table of piping insulation. 2. Insulation Method


1 Glass wool Specific gravity : 0.05 g/cm³

0.8t Galv. Steel band & Pipe dia 125 2 #18 Galv. Iron wire Pitch : 300 mm Pipe dia 100

3 Adhesive Width : 50 mm

4 #11 Canvas


6 Foamed polyurethane Specific gravity : 0.03 g/cm³

7 Cellophane paper Thickness: 0.02 mm

8 Glass tape 2 - Loops

9 Polyester resins F.R.P. Polytight


b.) To be applied to sanitary & commissary space.

6 3

& FLEXIBLE DUCTSPIRAL DUCT

1 2

72 8 9

3 4 5

a.) To be applied to enclosed parts.

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Administrator

IS INSULATING METHOD OF PENETRATING PIECE FOR FIRE SAFETY MEASURE – (FIG – 11)

1. Application : To be applied to penetrating piece to the A-15, A-30 and A-60 class bulkhead and deck. 2. Insulation Method 3. Material


0.8t Galv. Steel band ( Dia > 125 ) Pipe dia 125 1

#18 Galv. Iron wire ( Dia < 100 )

Pipe dia 100

4. Note : Length “L” L > 1.5 D (Dia above 100 mm) L > 150 mm ( Dia 100 mm and under)

‘T” : Thickness of insulation

T

TO THE BULKHEAD OR DECK

SAME AS INSULATION MATERIALT

L

1

PIPE OR DUCT

BULKHEAD OR DECKA-15, A-30 AND A-60 CLASS

D

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PIPING EXPANSION JOINT APPLICATION STANDARD (HULL PART)

1. Type of expansion joint and application location

TYPE APPLICATION LOCATION TO BE APPLIED MAINLY FOR

Dresser type All type of pipe line below 16kg/cm². (except steam & condensate pipe, heating drain pipe and butterworth line.)

Cargo oil line, ballast line, pipe line running longitudinal direction on upper deck (cargo oil line, vent line, fuel oil line, compressor air line, water supply line, deck wash/fire line, foam fire fighting line, cable conduit pipe)

Sleeve type

For big expansion required line such as steam & condensate line, heating drain pipe and butterworth pipe.

Upper deck steam line, condensate line, heating drain line, butterworth line

Bend pipe type

To absorb the pipe expansion at the location where dresser type, sleeve type or bellow type expansion joint fitting is not used (mainly due to the piping arrangement). This type is widely used for small pipe below 25 nominal diameter.

All type of pipe line

Bellow type

Apply for the looation if bend pipe arrangement is impractical and the location required for normal inspection and is difficult to reach.

Deck machinery operation hydraulic oil line at hatch side. Fuel oil line and steamline inside pipe duct.

Remarks: Fire line for ship complied to B O T, fuel oil line inside pipe duct with DNV class are not allowed to used dresser type fitting. Generally sleeve type to be used.

2. Expansion installation number of expansion joint.

2.1 Dressor type expansion joint - For pipe nominal size below 300A

1 piece is required for pipe length within 24M

- For pipe nominal size above 350A 1 piece is required for pipe length with 12M

2.2 Sleeve type expansion joint

1 piece is required for pipe length within 24M

2.3 Bellow type expansion joint - For steam line, 1 piece is required for pipe length with 24M - For deck machinery operation hydraulic line, 1 piece is required for pipe length within 40M

3. Expansion absorbing rate for expansion joint fitting.

TYPE ABSORBING RATE REMARKS

Dressor type ± 10mm Extension absorbing rate base on set length

Sleeve type 80 mm Contraction absorbing rate base on set length

40 mm Contraction absorbing rate base on set length

Bellow type 70 mm 4. Piping expansion rate

- Due to the deflection of the hull, the piping expansion rate will be 0.7mm per 1m length.

- Due to the change of the temperature, the expansion rate base 1°C, will be 0.012mm pper 1m for steel pipe and about 0.017mm per 1m for copper pipe.

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PIPE

JIS STANDARD STEEL PIPE

(1) Electric resistance welded steel pipe of group II and seamless carbon steel pipes of group I

Wall thickness (mm) and weight (kg/m)

Group II Group I Nominal diameter

SGP Sch. 40 Sch 80 Sch. 40 Sch. 80 Sch. 120 Sch. 160

A B C SB SC SD SE

mm inch

Out Dia

(mm)

Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt

6 1/8 10.5 2.0 0.419 1.7 0.369 2.4 0.479 1.7 0.369 2.4 0.479

8 ¼ 13.8 2.3 0.652 2.2 0.629 3.0 0.799 2.2 0.629 3.0 0.799

10 3/8 17.3 2.3 0.851 2.3 0.851 3.2 1.11 2.3 0.851 3.2 1.11

15 1/2 21.7 2.8 1.31 2.8 1.31 3.7 1.64 2.8 1.31 3.7 1.64 4.7 1.97

20 3/4 27.2 2.8 1.68 2.9 1.74 3.9 2.24 2.9 1.74 3.9 2.24 5.5 2.94

25 1 34.0 3.2 2.43 3.4 2.57 4.5 3.27 3.4 2.57 4.5 3.27 6.4 4.36

32 1 1/4 42.7 3.5 3.38 3.6 3.47 4.9 4.57 3.6 3.47 4.9 4.57 6.4 5.73

40 1 1/2 48.6 3.5 3.89 3.7 4.10 5.1 5.47 3.7 4.10 5.1 5.47 7.1 7.27

50 2 60.5 3.8 5.31 3.9 5.44 5.5 7.46 3.9 5.44 5.5 7.46 8.7 11.1

65 2 1/2 76.3 4.2 7.47 5.2 9.12 7.0 12.0 5.2 9.12 7.0 12.0 9.5 15.8

80 3 89.1 4.2 8.79 5.5 11.3 7.6 15.3 5.5 11.3 7.6 15.3 11.1 21.4

90 3 1/2 101.6 4.2 10.1 5.7 13.5 8.1 18.7 5.7 13.5 8.1 18.7 12.7 27.8

100 4 114.3 4.5 12.2 6.0 16.0 8.6 22.4 6.0 16.0 8.6 22.4 11.1 28.2 13.5 33.6

125 5 139.8 4.5 15.0 6.6 21.7 9.5 30.5 6.6 21.7 9.5 30.5 12.7 39.8 15.9 48.6

150 6 165.2 5.0 19.8 7.1 27.7 11.0 41.8 7.1 27.7 11.0 41.8 14.3 53.2 18.2 66.0

200 8 216.3 5.8 30.1 8.2 42.1 12.7 63.8 8.2 42.1 12.7 63.8 18.2 88.9 23.0 110

250 10 267.4 6.6 42.4 9.3 59.2 15.1 93.9 9.3 59.2 15.1 93.9 21.4 130 28.6 168

300 12 318.5 6.9 53.0 10.3 78.3 17.4 129.0 10.3 78.3 17.4 129 25.4 184 33.3 234

350 14 355.6 7.9 67.7 11.1 94.3 19.0 158 11.1 94.3 19 158 27.8 225 35.7 282

400 16 406.4 7.9 77.6 12.7 123 21.4 203 12.7 123 21.4 203 30.9 286 40.5 365

450 18 457.2 7.9 87.5 14.3 156 23.8 254 14.3 156 23.8 254 34.9 363 45.2 459

500 20 508.0 7.9 97.4 15.1 184 26.2 311 15.1 184 26.2 311 38.1 441 50.0 565

SGP-E STPG-38E STPT-38S STPT-38S MATERIAL

SGP-B BUTT

WELDING PIPE ELECTRIC RESIST WELDED STEEL SEAMLESS CARBON STEEL

USED PIPE CARBON STEEL PIPE FOR ORDINARY PIPING

CARBON STEEL PIPE FOR PRESSURE SERVICE CARBON STEEL PIPE FOR HIGH TEMPERATURE

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ASTM STANDARD STEEL PIPE ASA PIPE SCHEDULE

Wall = wall thickness in mm Wt = weights in kg/m

Nominal pipe size

Schedule 10

Schedule 20

Schedule 30 Standard Schedule

40 Schedule

60 Extra strong

Schedule 80

Schedule 100

Schedule 120

Schedule 140

Schedule 160

Double extra strong

mm Inch

O.D mm Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt

6 1/8 10.3 1.7 0.357 1.7 0.357 2.4 0.470 2.4 0.470

8 ¼ 13.7 2.2 0.625 2.2 0.625 3.0 0.804 3.0 0.804

10 3/8 17.1 2.3 0.848 2.3 0.848 3.2 1.10 3.2 1.10

15 ½ 21.3 2.8 1.26 2.8 1.26 3.7 1.62 3.7 1.62 4.8 1.95 7.5 2.54

20 ¾ 26.7 2.9 1.68 2.9 1.68 3.9 2.19 3.9 2.19 5.6 2.89 7.8 3.63

25 1 33.4 3.4 2.50 3.4 2.50 4.5 3.23 4.5 3.23 6.4 4.23 9.1 5.45

32 1 ¼ 42.2 3.6 3.38 3.6 3.38 4.9 4.46 4.9 4.46 6.4 5.60 9.7 7.75

40 1 ½ 48.3 3.7 4.05 3.7 4.05 5.1 5.40 5.1 5.40 7.1 7.23 10.2 9.54

50 2 60.3 3.9 5.43 3.9 5.43 5.5 7.47 5.5 7.47 8.7 11.1 11.1 13.4

65 2 ½ 73.0 5.2 8.62 5.2 8.62 7.0 11.4 7.0 11.4 9.5 14.9 14.0 20.4

80 3 88.9 5.5 11.3 5.5 11.3 7.6 15.3 7.6 15.3 11.1 21.3 15.2 27.7

90 3 ½ 101.6 5.7 13.6 5.7 13.6 8.1 18.6 8.1 18.6 16.2 34.0

100 4 114.3 6.0 16.1 6.0 16.1 8.6 22.3 8.6 22.3 11.1 28.3 13.5 33.5 17.1 41.1

125 5 141.3 6.6 21.8 6.6 21.8 9.5 30.9 9.5 30.9 12.7 40.2 15.9 49.0 19.0 57.4

150 6 168.3 7.1 28.2 7.1 28.2 11.0 42.5 11.0 42.5 14.3 54.2 18.3 67.5 21.9 79.1

200 8 219.1 6.4 33.3 7.0 36.7 8.2 42.5 8.2 42.5 10.3 53.1 12.7 64.6 12.7 64.6 15.1 75.8 18.3 90.7 20.6 101 23.0 112 22.2 108

250 10 273.0 6.4 41.7 7.8 50.9 9.3 60.2 9.3 60.2 12.7 81.5 12.7 81.5 15.1 95.8 18.3 115 21.4 133 25.4 156 28.6 172 25.4 155

300 12 323.9 6.4 49.7 8.4 65.1 9.5 73.8 10.3 79.7 14.3 109 12.7 97.4 17.4 132 21.4 160 25.4 187 28.6 208 33.3 239 25.4 187

350 14 355.6 6.4 54.6 7.9 68.1 9.5 81.2 9.5 81.2 11.1 94.3 15.1 126 12.7 107 19.0 158 23.8 195 27.8 224 31.8 253 35.7 281

400 16 406.4 6.4 62.6 7.9 77.9 9.5 93.1 9.5 93.1 12.7 123 16.7 180 12.7 123 21.4 203 26.2 245 30.9 286 36.5 333 40.5 365

450 18 457.2 6.4 70.5 7.9 87.8 11.1 122 9.5 105 14.3 156 19.0 206 12.7 139 23.8 254 29.4 310 34.9 363 39.7 408 45.2 459

500 20 506.0 6.4 78.5 9.5 117 12.7 155 9.5 117 15.1 183 20.6 248 12.7 155 26.2 311 32.5 381 38.1 441 44.4 508 50.0 564

550 22 558.8 6.4 86.4 9.5 129 12.7 171 9.5 129 22.2 294 12.7 171 28.6 373 34.9 451 41.3 526 47.8 600 54.0 671

600 24 609.6 6.4 94.7 9.5 141 14.3 210 9.5 141 17.4 255 24.6 355 12.7 187 30.9 441 38.9 547 48.0 639 52.4 719 59.5 807

650 26 660.4 7.9 128 128 203 9.5 153 12.7 203

700 28 711.2 7.9 138 138 219 15.9 272 9.5 165 12.7 219

750 30 762.0 7.9 147 147 234 15.9 292 9.5 176 12.7 234

800 32 812.8 7.9 157 157 250 15.9 312 9.5 186 12.7 250

850 34 863.8 7.9 167 167 266 15.9 332 9.5 200 12.7 266

900 36 914.4 7.9 177 177 282 15.9 361 9.5 212 12.7 282

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API STANDARD STEEL PIPE STANDARD API-5L GRADE B

NOMINAL DIAMETER

mm INCH

OUTSIDE DIAMETER

(mm)

STD XS

XXS SCHEDULE THICKNESS

(mm) WEIGHT

(kg/m)

STD 40 2.2 0.625 8 ¼ 13.7

XS 80 3.0 0.804 STD 40 2.3 0.848

10 3/8 17.1 XS 80 3.2 1.10

STD 40 2.8 1.26 XS 80 3.7 1.62 - 160 4.8 1.95

15 ½ 21.3

XXS - 7.5 3.63 STD 40 2.9 1.68 XS 80 3.9 2.19 - 160 5.6 2.18

20 ¾ 26.7

XXS - 7.8 3.64 STD 40 3.4 2.50 XS 80 4.5 3.23 - 160 6.4 4.23

25 1 33.4

XXS - 9.1 5.45 STD - 3.56 3.38 XS 80 4.8 4.46 32 1 ¼ 42.4

XXS - 9.7 7.76 STD 40 3.7 4.05 XS 80 5.1 5.40 - 160 7.1 7.23

40 1½ 48.3

XXS - 10.16 9.55 STD 40 3.9 5.43 XS 80 5.5 7.47 - 160 8.7 11.1

50 2 60.3

XXS - 11.1 13.4 STD 40 5.2 8.62 XS 80 7.0 11.4 65 2 ½ 73

XXS - 14.0 20.4 STD 40 5.5 11.3 XS 80 7.6 15.2 - 160 11.1 21.3

80 3 88.9

XXS - 15.24 27.67 STD 40 5.7 13.5

90 3 ½ 101.6 XS 80 8.1 18.7

STD 40 6.0 16.1 XS 80 8.6 22.3 - 160 13.5 33.53

100 4 114.3

XXS - 17.1 41.0 STD 40 6.6 21.8 XS 80 9.5 30.9 125 5 141.3

XXS - 19.05 57.42 STD 40 7.1 28.2 XS 80 11.0 42.5 - 120 14.3 54.2 - 160 18.3 67.5

150 6 168.3

XXS - 21.9 79.1

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API STANDARD STEEL PIPE…cont STANDARD API-5L GRADE B

NOMINAL DIAMETER

mm INCH

OUTSIDE DIAMETER

(mm)

STD XS

XXS SCHEDULE THICKNESS

(mm) WEIGHT

(kg/m)

- 20 6.4 33.3 - 30 7.0 36.8

STD 40 8.2 42.5 XS 80 12.7 64.6 - 120 18.3 90.3

200 8 219.1

XXS - 22.2 108 - 30 7.8 51

STD 40 9.3 60.2 XS 60 12.7 81.5 - 80 15.1 95.8 - 120 21.4 133

250 10 273

- 160 28.6 172 - 20 6.4 49.7 - 30 8.4 65.1

STD - 9.5 73.8 - 40 10.3 79.7

XS - 12.7 97.4 - 60 14.3 109 - 80 17.5 132 - 100 21.4 160

300 12 323.9

XXS 120 25.4 187 - 10 6.4 54.7 - 20 7.9 68

STD 30 9.5 81.2 - 40 11.1 94.3

XS - 12.7 107 - 60 15.1 127 - 80 19.0 158 - 100 23.8 195

350 14 355.6

- 120 27.8 224 - 20 7.9 77.9 - 30 9.5 93.1

STD 40 12.7 123 - 60 16.7 160 - 100 26.2 245 - 120 31.0 286

400 16 406.4

- 140 36.5 333 STD 20 9.5 105 XS - 12.7 139 - 60 19.0 205

450 18 457.2

- 80 23.8 254 STD 20 9.5 117 XS 30 12.7 155 500 20 508

- 40 15.1 183 - 30 12.7 171

550 22 558.8 -

STD 20 9.5 141 600 24 609.6

XS - 12.7 187

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COPPER PIPES

1. Scope

This standard covers copper pipe used for general piping. 2. Dimensions

WALL THICKNESS AND WEIGHT

U A U B U C NOMINAL

DIAMETER (mm)

OUTSIDE DIAMETER

(mm) THICKNESS

(A) (mm) WEIGHT

(kg/m) THICKNESS

(B) (mm) WEIGHT

(kg/m) THICKNESS ( C ) (mm)

WEIGHT (kg/m)

4 6 1.0 0.140 - - 1.2 0.161

6 10 1.0 0.251 - - 1.4 0.330

10 15 1.0 0.391 - - 1.6 0.559

15 20 1.6 0.822 1.6 0.822 - -

20 25 1.6 1.046 1.8 1.166 - -

25 30 1.6 1.269 1.8 1.418 - -

32 35 - - 2.3 2.10 - -

40 45 2.0 2.40 2.3 2.74 - -

50 55 2.0 2.96 2.5 3.67 - -

65 70 2.0 3.80 3.0 5.61 - -

∆ 80 85 2.5 5.76 3.5 7.97 - -

∆ 100 110 3.0 8.97 4.0 11.84 - -

∆ 125 140 3.0 11.48 5.0 18.85 - -

∆ 150 160 3.5 15.30 5.5 23.73 - -

∆ 200 210 4.0 23.01 7.0 39.69 - -

∆ 250 270 4.5 33.37 9.0 65.60 - -

∆ 300 320 5.0 43.99 10.0 86.58 - -

350 363.7 5.0 50.09 - - - -

NOTE: 1) Pipe outside diameter 270 mm and smaller shall conform to JIS H3603

2) Mark * not to be used except special cases 3) Mark ∆ not to be used except special cases

4) The above standard base on ISSO – 0021000E

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ALUMINIUM BRASS PIPE & TUBES

WALL THICKNESS AND WEIGHT NOMINAL DIAMETER L A L B L C

Mm INCH

OUTSIDE DIAMETER

THK. (mm) *

WEIGHT (kg/m) THK.

(mm) * WEIGHT

(kg/m THK. (mm) *

WEIGHT (kg/m

8 9.53 1.6 SWG 16 0.33

10 15.14 2.0 SWG 14 0.69

15 ½ 21.50 1.4 SWG 17 0.74 2.3 SWG 13 1.17

25 1 28.25 1.4 SWG 17 0.99 2.0 SWG 14 1.38 2.6 SWG 12 1.76

40 1 ½ 40.95 1.4 SWG 17 1.46 2.0 SWG 14 2.05 3.7 SWG 9 3.63

50 2 54.05 1.6 SWG 16 2.22 2.0 SWG 14 2.75 4.5 SWG 7 5.89

∆ 65 2 ½ 66.8 1.6 SWG 16 2.75

∆ 80 3 79.9 1.8 SWG 15 3.71

∆ 100 4 106.3 2.3 SWG 13 6.31

∆ 125 5 131.7 2.3 SWG 13 7.85

∆ 150 6 157.7 2.6 SWG 12 10.64

∆ 200 8 208.5 2.6 SWG 12 14.13

∆ 250 10 260.5 3.3 SWG 10 22.40

∆ 300 12 312.1 3.7 SWG 9 30.11

∆ 350 14 363.7 4.1 SWG 8 38.91

∆ 400 16 414.5 4.1 SWG 8 44.40

∆ 450 18 465.3 4.1 SWG 8 49.90

∆ 500 20 516.9 4.5 SWG 7 60.85

∆ 550 22 567.7 4.5 SWG 7 66.88

∆ 600 24 619.4 4.9 SWG 6 79.46

∆ 650 25 660.4 4.9 SWG 6 84.76

∆ 700 28 711.2 6.4 SWG 3 119.03

∆ 750 29 ½ 762.0 6.4 SWG 3 127.61

∆ 800 30 812.8 6.4 SWG 3 136.19

∆ 850 33 ½ 863.6 7.0 SWG 2 158.23

∆ 900 35 ½ 914.4 7.0 SWG 2 167.62

∆ 1000 40 1016.0 8.3 SWG 0 220.72

∆ 1100 43 ¼ 1117.6 8.3 SWG 0 242.97

∆ 1200 47 1219.2 8.3 SWG 0 265.22

∆ 1350 53 1371.6 8.3 SWG 0 298.60

REMARK: 1) Mark * shows wire gauge corresponding to the thickness

2) Mark ∆ not to be used except special cases 3) The above standard base on ISSO-0022000C

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DIN STANDARD COPPER PIPE Pipe seamless and seam welded Material CUN10FE1MN – 90/10 copper-nickel-iron, or CUN30MN1FE – 70/30 copper-nickel

OUTSIDE DIAMETER OF PIPE WALL THICKNESS S (mm)

NOMINAL (INCH)

ACTUAL (mm) (1) 2 3 4 5 6

THEOR. WEIGHT

(1) (kg/m)

SEAMLESS

8 0.8 • 1 1.5 0.16

1/8 10 0.8 • 1 1 0.20

¼ 12 0.8 • 1 1.5 0.25

¼ 14 • 1 2.5 0.36

3/8 16 • 1 1.5 3 0.42

½ 20 • 1 1.5 2 4 0.53

¾ 25 • 1.5 2 4 0.99

1 30 • 1.5 2 2.5 5 1.20

1 ¼ 38 • 1.5 2 3 6 1.55

1 ½ 44.5 • 1.5 2 2.5 1.81

2 57 • 1.5 2 2.5 3 2.33

2 ½ 76 • 2 2.5 - - 4 4.15

3 89 • 2 2.5 3 - 4 4.86

4 108 • 2.5 3 3.5 - 5 7.40

5 133 • 2.5 3 - - 5 6 9.16

6 159 • 2.5 3 3.5 - 6 8 11.00

7 194 • 2.5 3 3.5 4 6 8 13.43

8 219 • 3 3.5 4 5 8 10 18.12

10 267 • 3 4 - 6 8 10 22.24

12 324 • 4 4.5 5 35.94

14 368 • 4 4.5 5.5 40.89

16 419 4 • 4.5 6 52.13

SEAM WELDED

8 219 • 3 3.5 4 5 8 10 18.21

10 267 • 3 4 - 6 8 10 22.24

12 324 • 4 4.5 5 35.94

14 368 • 4 4.5 5.5 40.89

16 419 4 • 4.5 6 52.70

18 457 4 • 4.5 7 57.48

20 508 4.5 • 5 7.5 70.92

24 610 4.5 • 5.5 9 76.20

28 711 • 6 6.5 10 118.00

32 813 • 6 7 11 135.00

36 914 • 8 12 203.57

40 1016 • 8 8.5 13.5 225.00

Pipe in sizes and alloys other than the above and larger than 1016 mm are also available • Selected sizes are in accordance with the pipe components as per DIN 86087 up to 86090

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COPPER NICKEL PIPE AND TUBE (CNTF) 1. Scope

This standard cover copper nickel pipes and tubes for ship 2. Dimension

THICKNESS & WEIGHT NOMINAL DIAMETER

90/10 Cu-Ni

Mm INCH

OUTSIDE DIAMETER

(mm) THICKNESS (mm) * WEIGHT (kg/m)

15 ½ 21.5 1.4 SWG 17 0.79

25 1 28.2 1.4 SWG 17 1.05

40 1 ½ 40.9 1.4 SWG 17 1.55

50 2 54.1 1.6 SWG 16 2.36

65 2 ½ 66.8 1.6 SWG 16 2.93

80 3 79.9 1.8 SWG 15 3.95

100 4 106.3 2.3 SWG 13 6.72

125 5 131.7 2.3 SWG 13 8.36

150 6 157.7 2.6 SWG 12 11.33

200 8 208.5 2.6 SWG 12 15.04

250 10 260.5 3.3 SWG 10 23.84

300 12 312.1 3.7 SWG 9 32.05

350 14 363.7 4.1 SWG 8 41.41

400 16 414.5 4.1 SWG 8 47.26

450 18 465.3 4.1 SWG 8 53.11

500 20 516.9 4.5 SWG 7 64.76

550 22 567.7 4.5 SWG 7 71.18

600 24 619.4 4.9 SWG 6 84.57

650 25 660.4 4.9 SWG 6 90.21

700 28 711.2 6.4 SWG 3 126.69

750 29 ½ 762.0 6.4 SWG 3 135.82

800 30 812.8 6.4 SWG 3 144.95

850 33 ½ 863.6 7.0 SWG 2 168.41

900 35 ½ 914.4 7.0 SWG 2 178.40

1000 40 1016 8.3 SWG 0 234.91

1100 43 ½ 1117.6 8.3 SWG 0 258.59

1200 47 1219.2 8.3 SWG 0 282.28

1350 53 1371.6 8.3 SWG 0 317.80

NOTE: 1) The above standard base on ISSO-0023000C

2) * Mark shows wire gauge of equivalent thickness

Administrator

53

SEAMLESS STEEL PRECISION TUBES DRAWN OR COLD ROLLED DIMENSIONS DIN 2391 NOMINAL DIMENSION 0.5 0.6 0.8 1 1.2 1.5 1.8 2 2.2 2.5 2.8 3 3.5 4 4.5 5 5.5 6 7 8 9 10 WALL

THK. S PERM.

VAR ± 10% OF NOMINAL DIMENSION S

WALL THK.

S

OUTSIDE DIAMETER NOMINAL DIMENSION

PERM. VAR

INSIDE DIAMETER NOMINAL DIMENSION AND PERMISSIBLE VARIATION

OUT.DIA NOMINAL DIMENSION

4 3 ± 0.3 2.8 ± 0.30 2.4 ± 0.30 2 ± 0.30 4

5 4 ± 0.3 3.8 ± 0.30 3.4 ± 0.30 3 ± 0.30 5

6 5 ± 0.25 4.8 ± 0.25 4.4 ± 0.25 4 ± 0.25 3.6 ± 0.30 3 ± 0.30 6

(7) 6 ± 0.20 5.8 ± 0.20 5.4 ± 0.20 5 ± 0.20 4.6 ±0.30 4 ± 0.30 (7)

8 7 ± 0.20 6.8 ± 0.20 6.4 ± 0.20 6 ± 0.20 5.6 ± 0.30 5 ± 0.30 4.4± 0.35 4 ± 0.35 3.6 ±0.40 3 ± 0.40 8

(9) 8 ± 0.15 7.8 ± 0.15 7.4 ± 0.15 7 ± 0.20 6.6 ± 0.25 6 ± 0.25 5.4 ±0.35 5 ± 0.35 4.6 ±0.40 4 ± 0.40

The stepped lines indicate ratios of wall thickness/ outside diameter for 1/20, 1/40 and 1/60 as contained in DIN 2391 sheet 2

(9)

10

± 0.1

9 ± 0.15 8.8 ± 0.15 8.4 ± 0.15 8 ± 0.20 7.6 ± 0.25 7 ± 0.25 6.4 ±0.30 6 ± 0.30 5.6 ±0.35 5 ± 0.35 10

12 11 ± 0.15 10.8 ±0.15 10.4 ±0.15 10 ±0.15 9.6 ± 0.20 9 ± 0.20 8.4 ±0.25 8 ± 0.25 7.6 ±0.30 7 ± 0.30 6.4 ±0.40 6 ± 0.40 12

(13) 12 ± 0.08 11.8 ±0.15 11.4 ±0.15 11 ±0.15 10.6± 0.15 10 ±0.20 9.4 ±0.25 9 ± 0.25 8.6 ±0.30 8 ± 0.30 7.4 ± 0.40 7 ± 0.40 (13)

14 13 ± 0.08 12.8 ±0.08 12.4 ±0.08 12 ±0.08 11.6± 0.15 11 ±0.15 10.4 ±0.20 10 ±0.20 9.6 ±0.25 9 ± 0.25 8.4 ± 0.30 8 ± 0.30 14

15 14 ± 0.08 13.8 ±0.08 13.4 ±0.08 13 ±0.08 12.6 ±0.08 12 ±0.15 11.4 ±0.20 11 ±0.20 10.6 ±0.25 10 ± 0.25 9.4 ± 0.30 9 ± 0.30 15

16 15 ± 0.08 14.8 ±0.08 14.4 ±0.08 14 ±0.08 13.6 ±0.08 13 ± 0.08 12.4 ±0.15 12 ±0.15 11.6 ±0.20 11 ± 0.20 10.4 ±0.30 10 ± 0.30 9 ±0.35 8 ± 0.35 16

18 17 ± 0.08 16.8 ±0.08 16.4 ±0.08 16 ±0.08 15.6 ±0.08 15 ±0.08 14.4 ±0.08 14 ±0.08 13.6 ±0.20 13 ± 0.20 12.4 ±0.20 12 ± 0.20 11 ± 0.35 10 ± 0.35 18

20 19 ± 0.08 18.8 ±0.08 18.4 ±0.08 18 ±0.08 17.6 ±0.08 17 ±0.08 16.4 ±0.08 16 ±0.08 15.6 ±0.15 15 ± 0.15 14.4 ±0.15 14 ± 0.20 13 ± 0.30 12 ± 0.35 11± 0.35 10 ± 0.35 20

22 21 ± 0.08 20.8 ±0.08 20.4 ±0.08 20 ±0.08 19.6 ±0.08 19 ±0.08 18.4 ±0.08 18 ±0.08 17.6 ±0.08 17 ± 0.15 16.4 ±0.15 16 ± 0.15 15 ± 0.20 14 ± 0.30 13 ± 0.35 12 ± 0.35 22

25 24 ± 0.08 23.8 ±0.08 23.4 ±0.08 23 ±0.08 22.6 ±0.08 22 ±0.08 21.4 ±0.08 21 ±0.08 20.6 ±0.08 20 ± 0.08 19.4 ±0.15 19 ± 0.15 18± 0.15 17 ± 0.20 16 ± 0.20 15 ± 0.30 25

(26) 25 ± 0.08 24.8 ±0.08 24.4 ±0.08 24 ±0.08 23.6 ±0.08 23 ±0.08 22.4 ±0.08 22 ±0.08 21.6 ±0.08 21 ± 0.08 20.4 ±0.15 20 ±0.15 19 ± 0.15 18 ± 0.15 17 ± 0.20 16 ± 0.30 (26)

28 27 ± 0.08 26.8 ±0.08 26.4 ±0.08 26 ±0.08 25.6 ±0.08 25 ±0.08 24.4 ±0.08 24 ±0.08 23.6 ±0.08 23 ± 0.08 22.4 ±0.08 22 ±0.08 21 ± 0.15 20 ± 0.15 19 ± 0.15 18 ± 0.20 17 ± 0.30 16 ± 0.30 28

30

± 0.8

29 ± 0.08 28.8 ±0.08 28.4 ±0.08 28 ±0.08 27.6 ±0.08 27 ±0.08 26.4 ±0.08 26 ± 0.08 25.6 ±0.08 25 ± 0.08 24.4 ±0.08 24 ±0.08 23 ± 0.15 22 ± 0.15 21 ± 0.15 20 ± 0.15 19 ± 0.30 18 ± 0.30 30

32 31 ± 0.15 30.8 ±0.15 30.4 ±0.15 30 ±0.15 29.6 ±0.15 29 ±0.15 28.4 ±0.15 28 ±0.15 27.6 ±0.15 27 ± 0.15 26.4±0.15 26±0.15 25 ± 0.15 24 ± 0.15 23 ± 0.15 22 ± 0.15 21 ± 0.30 20 ± 0.30 32

35 34 ± 0.15 33.8 ± .15 33.4 ±0.15 33 ±0.15 32.6 ±0.15 32 ±0.15 31.4 ±0.15 31 ±0.15 30.6 ±0.15 30 ± 0.15 29.4 ±0.15 29 ±0.15 28 ± 0.15 27 ± 0.15 26 ± 0.15 25 ± 0.15 24 ± 0.20 23 ± 0.20 21 ± 0.20 35

38 37± 0.15 36.8 ±0.15 36.4 ±0.15 36 ±0.15 35.6 ±0.15 35 ±0.15 34.4 ±0.15 34 ±0.15 33.6 ±0.15 33 ± 0.15 32.4 ±0.15 32 ±0.15 31 ± 0.15 30 ± 0.15 29 ± 0.15 28 ± 0.15 27 ± 0.15 26 ± 0.15 24 ± 0.20 22 ± 0.25 38

40

± 0.15

39± 0.15 38.8 ±0.15 38.4 ±0.15 38 ±0.15 37.6 ±0.15 37 ±0.15 36.4 ±0.15 36 ±0.15 35.6 ±0.15 35 ± 0.15 34.4 ±0.15 34 ±0.15 33 ± 0.15 32 ± 0.15 31 ± 0.15 30 ± 0.15 29 ± 0.15 28 ± 0.15 26 ± 0.20 24 ± 0.25 40

42 40 ± 0.20 39.6 ±0.20 39 ±0.20 38.4 ±0.20 38 ±0.20 37.6 ±0.20 37 ± 0.20 36.4 ± 0.20 36 ± 0.20 35 ± 0.20 34 ± 0.20 33 ± 0.20 32 ± 0.20 31± 0.20 30 ± 0.20 28 ± 0.20 26 ± 0.20 42

45 43 ± 0.20 42.6 ±0.20 42 ±0.20 41.4 ±0.20 41 ±0.20 40.6 ±0.20 40 ± 0.20 39.4 ±0.20 39 ±0.20 38 ± 0.20 37 ± 0.20 36 ± 0.20 35 ± 0.20 34 ± 0.20 33 ± 0.20 31 ± 0.20 29 ± 0.20 45

48 46 ± 0.20 45.6 ±0.20 45 ±0.20 44.4±0.20 44 ±0.20 43.6 ±0.20 43 ± 0.20 42.4 ±0.20 42 ±0.20 41 ± 0.20 40 ± 0.20 39 ± 0.20 38 ± 0.20 37 ± 0.20 36 ± 0.20 34 ± 0.20 32 ± 0.20 48

50

± 0.20

48 ± 0.20 47.6 ±0.20 47 ±0.20 46.4 ±0.20 46 ±0.20 45.6 ±0.20 45 ±0.20 44.4 ±0.20 44 ±0.20 43 ± 0.20 42 ± 0.20 41 ± 0.20 40 ± 0.20 39 ± 0.20 38 ± 0.20 36 ± 0.20 34 ± 0.20 50

(52) 50 ± 0.25 49.6 ±0.20 49 ±0.25 48.4 ±0.25 48 ±0.25 47.6 ±0.25 47 ± 0.25 46.4 ±0.25 46 ±0.25 45 ± 0.25 44 ± 0.25 43 ± 0.25 42 ± 0.25 41 ± 0.30 40 ± 0.20 38 ± 0.25 36 ± 0.25 34 ±0.25 32 ± 0.25 (52)

55 53 ± 0.25 52.6 ±0.25 52 ±0.25 51.4 ±0.25 51 ±0.25 50.6 ±0.25 50 ± 0.25 49.4 ±0.25 49 ±0.25 48 ± 0.25 47 ± 0.25 46 ± 0.25 45 ± 0.25 44 ± 0.25 43 ± 0.25 41 ± 0.25 39 ± 0.25 37 ± 0.25 35 ± 0.25 55

60

± 0.25

58 ± 0.25 57.6 ±0.25 57 ±0.25 56.4 ±0.25 56 ±0.25 55.6 ±0.25 55 ± 0.25 54.4 ±0.25 54.±0.25 53 ± 0.25 52 ± 0.25 51 ± 0.25 50 ± 0.25 49 ± 0.25 48 ± 0.25 46 ± 0.25 44 ± 0.25 42 ± 0.25 40 ± 0.25 60

63 61 ± 0.30 60.6 ±0.30 60 ±0.30 59.4 ±0.30 59 ±0.30 58.6 ±0.30 58 ± 0.30 57.4 ±0.30 57 ±0.30 56 ± 0.30 55 ± 0.30 54 ± 0.30 53 ± 0.30 52 ± 0.30 51 ± 0.25 49 ± 0.30 47 ± 0.30 45 ± 0.30 43 ± 0.30 63

(65) 63 ± 0.30 62.6 ±0.30 62 ±0.30 61.4 ±0.30 61 ±0.30 60.6 ±0.30 60 ± 0.30 59.4 ±0.30 59 ±0.30 58 ± 0.30 57 ± 0.30 56 ± 0.30 55 ± 0.30 54 ± 0.30 53 ± 0.30 51 ± 0.30 49 ± 0.30 47 ± 0.30 45 ± 0.30 (65)

70

± 0.30

68 ± 0.30 67.6 ±0.30 67 ± 0.30 66.4 ±0.30 66 ±0.30 65.6 ±0.30 65 ± 0.30 64.4 ±0.30 64 ±0.30 63 ± 0.30 62 ± 0.30 61 ± 0.30 60 ± 0.30 59 ± 0.30 58 ± 0.30 56 ± 0.30 54 ± 0.30 52 ± 0.30 50 ± 0.30 70

(75) 73 ± 0.35 72.6 ±0.35 72 ±0.35 71.4 ±0.35 71 ±0.35 70.6 ±0.35 70 ± 0.35 69.4 ± 0.35 69 ± 0.35 68 ± 0.35 67 ± 0.35 66 ± 0.35 65 ± 0.35 64 ± 0.35 63 ± 0.35 61 ± 0.35 59 ± 0.35 57 ± 0.35 55 ± 0.35 (75)

80 ± 0.35

78 ± 0.35 77.6 ±0.35 77 ±0.35 76.4 ±0.35 76 ±0.35 75.6 ±0.35 75 ± 0.35 74.4 ±0.35 74 ±0.35 73 ± 0.35 72 ± 0.35 71 ± 0.35 70 ± 0.35 69 ± 0.35 68 ± 0.35 66 ± 0.35 64 ± 0.35 62 ± 0.35 60 ± 0.35 80

(85) 82 ±0.40 81.4 ±0.40 81 ±0.40 80.6 ±0.40 80 ± 0.40 79.4 ± 0.40 79 ± 0.40 78 ± 0.40 77 ± 0.40 76 ± 0.40 75 ± 0.40 74 ± 0.40 73 ± 0.40 71 ± 0.40 69 ± 0.40 67 ± 0.40 65 ± 0.40 (85)

90 ± 0.40

87 ±0.40 86.4 ±0.40 86 ±0.40 85.6 ±0.40 85 ± 0.40 84.4 ±0.40 84 ±0.40 83 ± 0.40 82 ± 0.40 81 ± 0.40 80 ± 0.40 79 ± 0.40 78 ± 0.40 76 ± 0.40 74 ± 0.40 72 ± 0.40 70 ± 0.40 90

(95) 91 ±0.45 90.6 ±0.45 90 ± 0.45 89.4 ±0.45 89 ±0.45 88 ± 0.45 87 ± 0.45 86 ± 0.45 85 ± 0.45 84 ± 0.45 83 ± 0.45 81 ± 0.45 79 ± 0.45 77 ± 0.45 75 ± 0.45 (95)

100 ± 0.45

96 ±0.45 95.6 ±0.45 95 ± 0.45 94.4 ±0.45 94 ±0.45 93 ± 0.45 92 ± 0.45 91 ± 0.45 90 ± 0.45 89 ± 0.45 88 ± 0.45 86 ± 0.45 84 ± 0.45 82 ± 0.45 80 ± 0.45 100

110 106±0.50 105.6±0.50 105 ±0.50 104.4±0.50 104±0.50 103 ±0.50 102 ± 0.50 101 ± 0.50 100 ± 0.50 99 ± 0.50 98 ± 0.50 96 ± 0.50 94 ± 0.50 92 ± 0.50 90 ± 0.50 110

120 ± 0.50

116±0.50 115.8±0.50 115 ±0.50 114.4±0.50 114±0.50 113 ± 0.50 112 ±0.50 111 ± 0.50 110 ± 0.50 109 ± 0.50 108 ± 0.50 106 ±0.50 104± 0.50 102±0.50 100±0.50 120

Administrator

54

FLANGE JIS STANDARD 5 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2221)

FLANGE – JIS 5K

DIMENSION NOM. DIA.

OUT.DIA. do D t T a b r C NO. h THREAD L W1 W2 (kg)

10 17.3 17.8 75 9 - - - - 55 4 12 M10 35 5 2.5 0.27

15 21.7 22.2 80 9 - - - - 60 4 12 M10 35 5 3 0.30

20 27.2 27.7 85 10 - - - - 65 4 12 M10 35 5 3 0.37

25 34 34.5 95 10 - - - - 75 4 12 M10 35 5 3 0.45

32 42.7 43.2 115 12 - - - - 90 4 15 M12 40 6 3 0.78

40 48.6 49.1 120 12 - - - - 95 4 15 M12 40 6 3 0.83

50 60.5 61.1 130 14 - - - - 105 4 15 M12 45 6 3 1.07

65 76.3 77.1 155 14 - - - - 130 4 15 M12 45 6 4 1.49

80 89.1 90 180 14 - - - - 145 4 19 M16 50 6 4 1.99

(90) 101.6 102.6 190 14 - - - - 155 4 19 M16 50 6 4 2.09

100 114.3 115.4 200 16 - - - - 165 8 19 M16 55 7 4 2.39

125 139.8 141.2 235 16 - - - - 200 8 19 M16 55 7 4 3.23

150 165.2 166.6 265 18 - - - - 230 8 19 M16 60 7 5 4.41

(175) 190.7 192.1 300 18 - - - - 260 8 23 M20 60 7.5 5 5.51

200 216.3 218 320 20 - - - - 280 8 23 M20 65 8.5 6 6.33

(225) 241.8 243.7 345 20 - - - - 305 12 23 M20 65 9 6 6.64

250 267.4 269.5 385 22 - - - - 345 12 23 M20 70 10 6 9.45

300 318.5 321 430 22 - - - - 390 12 23 M20 70 10 6 10.3

350 355.6 358.1 480 24 - - - - 435 12 25 M22 75 12 7 14

400 406.4 409 540 24 - - - - 495 16 25 M22 75 13 7 16.9

450 457.2 460 605 24 40 495 500 5 555 16 25 M22 75 12 7 24.8

500 508 511 655 24 40 546 552 5 605 20 25 M22 75 12 7 26.9

550 558.8 562 720 26 42 597 603 5 665 20 27 M24 80 12 7 34.1

600 609.6 613 770 26 44 648 654 5 715 24 27 M24 80 12 7 37.5

650 660.4 664 825 26 48 702 708 5 770 24 27 M24 80 12 7 42.8

700 711.2 715 875 26 48 751 758 5 820 24 27 M24 80 12 7 45.4

750 762 766 945 28 52 802 810 5 880 24 33 M30 90 12 7 57.4

800 812.8 817 995 28 52 854 862 5 930 24 33 M30 90 13 8 60.8

(850) 863.6 868 1045 28 54 904 912 5 980 24 33 M30 90 13 8 63.5

900 914.4 919 1095 30 56 956 964 5 1030 24 33 M30 95 13 8 75.3

1000 1016 1021 1195 32 60 1058 1066 5 1130 28 33 M30 100 14 9 88.5

D

C

d

t

W1

W2

h

0 0d

C

D

h

T

a r

NOM.DIA 10 - 400 NOM.DIA 450 - 1000

b

W1

W2

t

Administrator

55

JIS STANDARD 10 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2222)

FLANGE – JIS 10K

DIMENSION NOM. DIA.


10 17.3 17.8 90 12 - - - - 65 4 15 M12 40 5 2.5 0.52

15 21.7 22.2 95 12 - - - - 70 4 15 M12 40 5 3 0.57

20 27.2 27.7 100 14 - - - - 75 4 15 M12 45 5 3 0.73

25 34 34.5 125 14 - - - - 90 4 19 M16 50 5 3 1.13

32 42.7 43.2 135 16 - - - - 100 4 19 M16 55 6 3 1.48

40 48.6 49.1 140 16 - - - - 105 4 19 M16 55 6 3 1.56

50 60.5 61.1 155 16 - - - - 120 4 19 M16 55 6 3 1.88

65 76.3 77.1 175 18 - - - - 140 4 19 M16 60 6.5 4 2.6

80 89.1 90 185 18 - - - - 150 8 19 M16 60 6.5 4 2.61

(90) 101.6 102.6 195 18 - - - - 160 8 19 M16 60 6.5 4 2.76

100 114.3 115.4 210 18 - - - - 175 8 19 M16 60 7 4 3.14

125 139.8 141.2 250 20 - - - - 210 8 23 M20 65 7.5 4 4.77

150 165.2 166.6 280 22 - - - - 240 8 23 M20 70 8 5 6.34

(175) 190.7 192.1 305 22 - - - - 265 12 23 M20 70 9 5 6.82

200 216.3 218 330 22 - - - - 290 12 23 M20 70 9 6 7.53

(225) 241.8 243.7 350 22 - - - - 310 12 23 M20 70 9 6 7.74

267.4 269.5 400 24 - - - - 355 12 25 M22 75 10 6 11.8 250

267.4 269.5 400 24 36 288 292 6 355 12 25 M22 75 10 6 12.7

318.5 321 445 26 - - - - 400 16 25 M22 80 10 6 13.6 300

318.5 321 445 24 38 340 346 6 400 16 25 M22 75 10 6 13.8

350 355.6 358.1 490 26 42 380 386 6 445 16 25 M22 80 12 7 18.2

400 406.4 409 560 28 44 436 442 6 510 16 27 M24 85 12 7 25.2

450 457.2 460 620 30 48 496 502 6 565 20 27 M24 90 14 8 33

500 508 511 675 30 48 548 554 6 620 20 27 M24 100 14 8 37.6

550 558.8 562 745 32 52 604 610 6 680 20 33 M30 100 15 9 49.7

600 609.6 613 795 32 52 656 662 6 730 24 33 M30 110 16 10 52.6

650 660.4 664 845 34 56 706 712 6 780 24 33 M30 110 16 10 60.6

700 711.2 715 905 34 58 762 770 6 840 24 33 M30 110 17 10 70.6

750 762 766 970 36 62 816 824 6 900 24 33 M30 110 18 11 85.8

800 812.8 817 1020 36 64 868 876 6 950 28 33 M30 110 19 12 91.2

(850) 863.6 868 1070 36 66 920 928 6 1000 28 33 M30 110 19 12 98.6

900 914.4 919 1120 38 70 971 979 6 1050 28 33 M30 110 22 14 109

1000 1016 1021 1235 40 74 1073 1081 6 1160 28 39 M36 120 22 14 133

DCd

t

W1

W2

h

0 0dCD

hT

a r

NOM.DIA 10 - 225 NOM.DIA 250 - 1000

b

W2

W1

t

Administrator

56


FLANGE – JIS 16K

NOMINAL DIAMETER 10 ~ 600

DIMENSION NOM. DIA.


10 17.3 17.8 90 12 16 26 28 4 65 4 15 M12 40 4 2.5 0.52

15 21.7 22.2 95 12 16 30 32 4 70 4 15 M12 40 4 3 0.58

20 27.2 27.7 100 14 20 38 42 4 75 4 15 M12 45 5 3 0.75

25 34 34.5 125 14 20 46 50 4 90 4 19 M16 50 6 3.5 1.16

32 42.7 43.2 135 16 22 56 60 5 100 4 19 M16 55 6.5 4 1.53

40 48.6 49.1 140 16 24 62 66 5 105 4 19 M16 55 6.5 4 1.64

50 60.5 61.1 155 16 24 76 80 5 120 8 19 M16 55 6.5 4 1.83

65 76.3 77.1 175 18 26 94 98 5 140 8 19 M16 60 6.5 4.5 2.58

80 89.1 90 200 18 28 108 112 6 160 8 23 M20 65 6.5 4.5 3.66

90 101.6 102.6 210 18 30 120 124 6 170 8 23 M20 65 6.5 4.5 3.95

100 114.3 115.4 225 18 34 134 138 6 185 8 23 M20 70 7 5 4.94

125 139.8 141.2 270 20 34 164 170 6 225 8 25 M22 70 8 5 7.00

150 165.2 166.6 305 22 38 196 202 6 260 12 25 M22 75 8 5.5 9.62

200 216.3 218 350 22 40 244 252 6 305 12 25 M22 80 9 6.5 12.1

250 267.4 269.5 430 24 44 304 312 6 380 12 27 M24 85 9 6.5 20.0

300 318.5 321 480 26 48 354 364 8 430 16 27 M24 90 11 6.5 24.4

350 355.6 358.1 540 26 52 398 408 8 480 16 33 M30 x3 105 12 8 35.0

400 406.4 409 605 28 60 446 456 10 540 16 33 M30x3 110 12 8 46.2

450 457.2 460 675 30 64 504 514 10 605 20 33 M30 x3 115 16 9 61.9

500 508 511 730 30 68 558 568 10 660 20 33 M30x3 120 16 10 73.25

550 558.8 562 795 32 70 612 622 10 720 20 39 M36 x3 130 18 11 88.1

600 609.6 613 845 32 74 666 676 10 770 24 39 M36x3 135 18 11 98.8

0W2

W1

dCD

h

T

a

r

b t

Administrator

57


FLANGE – JIS 16K

NOMINAL DIAMETER 650 ~ 1200

DIMENSION NOM. DIA.

OUT. DIA. do D t T a b r f g C No. h Thread L W1 W2 (kg)

650 660.4 664 895 48 77 704 726 10 5 770 820 24 39 M 36x3 140 18 12 101

700 711.2 715 960 50 80 754 776 10 5 820 875 24 42 M 39x3 150 18 12 120

750 762.0 766 1020 52 83 806 832 10 5 880 935 24 42 M 39x3 150 18 12 141

800 812.8 817 1085 54 86 865 885 10 5 930 990 24 48 M 45x3 160 22 16 161

850 863.6 868 1135 56 89 916 936 10 5 980 1040 24 48 M 45x3 170 22 16 177

900 914.4 919 1185 58 93 968 986 10 5 1030 1090 28 48 M 45x3 170 22 16 191

1000 1016.0 1021 1320 62 99 1070 1098 12 5 1140 1210 28 56 M 52x3 180 22 16 230

1100 1117.6 1123 1420 66 105 1180 1200 12 5 1240 1310 32 56 M 52x3 190 26 19 289

1200 1219.2 1225 1530 70 112 1282 1302 12 5 1350 1420 32 56 M 52x3 200 26 19 348

d

b

45°

0

Administrator

58

A S A STANDARD STEEL FLANGE SLIP – ON 150 LBS

R.F = 1/16” = 1.6mm 150/300 LBS ¼” = 6.4mm 600 LBS

STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N

NOM. DIA. SCREWS

mm INCH D d1 d3 b g k h

NO. d2 M x L WEIGHT

(kg)

15 ½ 88.9 30.2 22.3 9.5 34.9 60.3 15.9 4 15.9 M 12 x 40 0.8

20 ¾ 98.4 38.1 27.7 11.1 42.9 69.8 15.9 4 15.9 M 12 x 40 0.9

25 1 107.9 49.2 34.5 12.7 50.8 79.4 17.5 4 15.9 M 12 x 45 1

32 1 ¼ 117.5 58.8 43.2 14.3 63.5 88.9 20.6 4 15.9 M 12 x 50 1.3

40 1 ½ 127 65.1 49.5 15.9 73.0 98.4 22.2 4 15.9 M 12 x 50 1.4

50 2 152.4 77.8 62 17.4 92.1 120.6 25.4 4 19 M 16 x 60 2.3

65 2 ½ 177.8 90.5 74.7 20.6 104.8 139.7 28.6 4 19 M 16 x 65 3.2

80 3 190.5 107.9 90.7 22.2 127.0 152.4 30.2 4 19 M 16 x 70 3.6

100 4 228.6 134.9 116.1 22.2 157.2 190.5 33.3 8 19 M 16 x 70 5.9

125 5 254 163.5 143.6 22.2 185.7 215.9 36.5 8 22.2 M 20 x 70 6.8

150 6 279.4 192.1 170.7 23.8 215.9 241.3 39.7 8 22.2 M 20 x 75 8.6

200 8 342.9 246.1 221.5 27.0 269.9 298.4 44.4 8 22.2 M 20 x 80 13.6

250 10 406.4 304.8 276.3 28.6 323.8 361.9 49.2 12 25.4 M 22 x 85 19.5

300 12 482.6 365.1 327.1 30.1 381.0 431.8 55.6 12 25.4 M 22 x 90 29.1

350 14 533.4 400 359.1 33.3 412.7 476.2 57.1 12 28.6 M 24 x 95 38.6

400 16 596.9 457.2 410.5 34.9 469.9 539.7 63.5 16 28.6 M 24 x 100 42.2

450 18 635 504.8 461.8 38.1 533.4 577.8 68.3 16 31.7 M 27 x 110 54.5

500 20 698.5 558.8 513.1 41.3 584.2 635.0 73.0 20 31.7 M 27 x 120 70

600 24 812.8 663.6 615.9 46.0 692.1 749.3 82.5 20 34.9 M 30 x 130 95

700 28 927.1 781.0 717.5 50.8 793.7 863.6 87.3 28 34.9 M 30 x 140 123

750 30 984.2 831.8 768.3 52.4 857.2 914.4 88.9 28 34.9 M 30 x 145 138

900 36 1168.4 966.8 920.7 58.7 1022.3 1085.8 161.9 32 41.3 M 36 x 160 211

d1

d3

b h

d2

D

k

g

Administrator

59



NOM. DIA. SCREWS


NO. d2 M x L WEIGHT

(kg)

15 ½ 95.2 38.1 22.3 12.7 34.9 66.7 22.2 4 15.9 M 12 x 45 1.2

20 ¾ 117.5 47.6 27.7 14.3 42.9 82.5 25.4 4 19 M 16 x 50 1.3

25 1 123.8 54 34.5 15.9 50.8 88.9 27 4 19 M 16 x 55 1.4

32 1 ¼ 133.3 63.5 43.2 17.4 63.5 98.4 27 4 19 M 16 x 60 1.8

40 1 ½ 155.6 69.8 49.5 19.0 73 114.3 30.2 4 22.2 M 20 x 65 2.7

50 2 165.1 84.1 62 20.6 92.1 127 33.3 8 19 M 16 x 65 3.2

65 2 ½ 190.5 100 74.7 23.8 104.8 149.2 38.1 8 22.2 M 20 x 75 4.5

80 3 209.5 117.5 90.7 27.0 127 168.3 42.9 8 22.2 M 20 x 80 5.9

100 4 254 146 116.1 30.1 157.2 200 47.6 8 22.2 M 20 x 90 10

125 5 279.4 177.8 143.8 33.3 185.7 234.9 50.8 8 22.2 M 20 x 95 12.7

150 6 317.5 206.4 170.7 34.9 215.9 269.9 52.4 12 22.2 M 20 x 100 17.7

200 8 381 260.3 211.5 39.7 269.9 330.2 61.9 12 25.4 M 22 x 110 26.3

250 10 444.5 320.7 276.3 46.0 323.8 378.3 66.7 16 28.6 M 24 x 125 36.8

300 12 520.7 374.6 327.1 49.2 381 450.8 73 16 31.7 M 27 x 135 52

350 14 584.2 425.4 359.1 52.4 412.7 514.3 76.2 20 31.7 M 27 x 140 74

400 16 647.7 482.6 410.5 55.5 469.9 571.5 82.5 20 34.9 M 30 x 150 100

450 18 711.2 533.4 461.5 58.7 533.4 628.6 88.9 24 34.9 M 30 x 155 127

500 20 774.7 587.4 513.1 61.9 584.2 685.8 95.2 24 34.9 M 30 x 160 148

600 24 914.4 701.7 615.9 68.2 692.1 812.8 106.4 24 41.3 M 36 x 210 222

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R.F = ¼” = 6.4 mm STANDARD : ANSI B 16.5

MATERIAL : ASTM-A 105 N

NOM. DIA. SCREWS


NO. d2 M x L WEIGHT

(kg)

15 ½ 95.2 38.1 22.3 14.3 34.9 66.7 28.6 4 15.9 M 12 x 55 1.3

20 ¾ 117.5 47.6 27.7 15.9 42.9 82.5 31.8 4 19 M 16 x 65 1.4

25 1 123.8 54 34.5 17.5 50.8 88.9 33.4 4 19 M 16 x 70 1.8

32 1 ¼ 133.3 63.5 43.2 20.6 63.5 98.4 35.0 4 19 M 16 x 75 2.7

40 1 ½ 155.6 69.8 49.5 22.2 73 114.3 38.1 4 22.2 M 20 x 80 3.2

50 2 165.1 84.1 62 25.4 92.1 127 42.9 8 19 M 16 x 85 4.1

65 2 ½ 190.5 100 74.7 28.6 104.8 149.2 47.7 8 22.2 M 20 x 95 5.9

80 3 209.5 117.5 90.7 31.7 127 168.3 52.4 8 22.2 M 20 x 100 7.3

100 4 273 152.4 116.1 38.1 157.2 215.9 60.4 8 25.4 M 22 x 115 16.8

150 6 355.6 222.2 170.7 47.6 215.9 292.1 73.1 12 28.6 M 24 x 135 36

200 8 419.1 273 221.5 55.6 269.9 349.2 82.6 12 31.7 M 27 x 155 52

250 10 508 342.9 276.3 63.5 323.8 431.8 92.1 16 34.9 M 30 x 175 80

300 12 558.8 400 327.1 66.7 381 488.9 98.5 20 34.9 M 36 x 180 98

400 16 685.8 495.3 410.5 76.2 469.9 603.2 112.8 20 41.3 M 36 x 205 166

450 18 743.0 546.1 461.8 82.6 533.4 654.1 117.3 20 44.5 M 39 x 220 173

500 20 812.8 609.6 513.1 88.9 584.2 723.9 127 24 44.5 M 39 x 235 220

600 24 939.8 717.6 616 101.6 692.2 838.2 139.7 24 50.8 M 45 x 265 312

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A S A STANDARD STEEL FLANGE WELDING-NECK 150 LBS STD

STANDARD : ANSI B 16.5


NOM. DIA. SCREWS

Mm INCH D d1 d3 b g k h

NO. d2 M x L WEIGHT

(kg)

15 ½ 88.9 21.3 15.7 9.5 34.9 60.3 47.6 4 15.9 M 12 x 40 0.8

20 ¾ 98.4 26.7 20.9 11.1 42.9 69.8 52.4 4 15.9 M 12 x 40 1

25 1 107.9 33.4 26.6 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1

32 1 ¼ 117.5 42.2 35 14.3 63.5 88.9 57.1 4 15.9 M 12 x 50 1.4

40 1 ½ 127 48.3 40.9 15.9 73 98.4 61.9 4 15.9 M 12 x 50 1.8

50 2 152.4 60.3 52.6 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7

65 2 ½ 177.8 73.1 62.6 20.6 104.8 139.7 69.8 4 19 M 16 x 65 3.6

80 3 190.5 88.9 77.9 22.2 127 152.4 69.8 4 19 M 16 x 70 4.5

100 4 228.6 114.3 102.3 22.2 157.2 190.5 76.2 8 19 M 16 x 70 6.8

125 5 254 141.3 128.1 22.2 185.7 215.9 88.9 8 22.2 M 20 x 70 8.6

150 6 279.4 168.3 154.1 23.8 215.9 241.3 88.9 8 22.2 M 20 x 75 10.9

200 8 342.9 219.1 202.7 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7

250 10 406.4 273 254.4 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6

300 12 482.6 323.9 304.9 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3

350 14 533.4 355.6 336.6 33.3 412.7 476.2 127 12 28.6 M 24 x 95 46.3

400 16 569.9 406.4 387.4 34.9 469.9 539.7 127 16 28.6 M 24 x 100 57.7

450 18 635 457.2 438.2 38.1 533.4 577.8 139.7 16 31.7 M 27 x 110 63.6

500 20 698.5 508 489 41.3 584.2 635 144.5 20 31.7 M 27 x 120 77.2

600 24 812.8 609.6 590.6 46.0 692.1 749.3 152.4 20 34.9 M 30 x 130 118

750 30 984.2 762 743 52.4 857.2 914.4 130.2 28 34.9 M 30 x 145 153

900 36 1168.4 914.4 895.4 58.7 1022.3 1085.8 161.9 32 41.3 M 36 x 160 242

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A S A STANDARD STEEL FLANGE WELDING-NECK 150 LBS XS



NOM. DIA. SCREWS


NO. d2 M x L WEIGHT

(kg)

15 ½ 88.9 21.3 13.9 9.5 34.9 60.3 47.6 4 15.9 M 12 x 40 0.8

20 ¾ 98.4 26.7 18.9 11.1 42.9 69.8 52.4 4 15.9 M 12 x 40 1

25 1 107.9 33.4 24.4 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1

32 1 ¼ 117.5 42.2 32.6 14.3 63.5 88.9 57.1 4 15.9 M 12 x 50 1.4

40 1 ½ 127 48.3 38.1 15.9 73 98.4 61.9 4 15.9 M 12 x 50 1.8

50 2 152.4 60.3 49.3 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7

80 3 190.5 88.9 73.7 22.2 127 152.4 69.8 4 19 M 16 x 70 4.5

100 4 228.6 114.3 97.1 22.2 157.2 190.5 76.2 8 19 M 16 x 70 6.8

125 5 254 141.3 122.3 22.2 185.7 215.9 88.9 8 22.2 M 20 x 70 8.6

150 6 279.4 168.3 146.3 23.8 215.9 241.3 88.9 8 22.2 M 20 x 75 10.9

200 8 342.9 219.1 193.7 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7

250 10 406.4 273 247.6 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6

300 12 482.6 323.9 298.5 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3

350 14 533.4 355.6 330.2 33.3 412.7 476.2 127 12 28.6 M 24 x 95 46.3

400 16 569.9 406.4 381 34.9 469.9 539.7 127 16 28.6 M 24 x 100 57.7

450 18 635 457.2 431.8 38.1 533.4 577.8 139.7 16 31.7 M 27 x 110 63.6

500 20 698.5 508 482.6 41.3 584.2 635 144.5 20 31.7 M 27 x 120 77.2

600 24 812.8 609.6 584.2 46.0 692.1 749.3 152.4 20 34.9 M 30 x 130 118

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A S A STANDARD STEEL FLANGE


MATERIAL : ASTM-A 105 N WELDING-NECK 150 LBS XXS

NOM. DIA. SCREWS


NO. d2 M x L WEIGHT

(kg)

15 ½ 88.9 21.3 6.3 11.2 35.1 60.5 47.8 4 15.7 M 12 x 40 0.48

20 ¾ 98.4 26.7 11.1 12.7 42.9 69.9 52.3 4 15.7 M 12 x 45 0.71

25 1 107.9 33.4 15.2 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1

32 1 ¼ 117.5 42.2 22.8 15.7 63.5 88.9 57.2 4 15.7 M 12 x 50 1.33

40 1 ½ 127 48.3 27.9 17.5 73.2 98.6 62.0 4 15.7 M 12 x 55 1.72

50 2 152.4 60.3 38.2 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7

80 3 190.5 88.9 58.5 23.9 127.0 152.4 69.6 4 19.1 M 16 x 70 4.92

100 4 228.6 114.3 80.1 23.9 157.2 190.5 76.2 8 19.1 M 16 x 70 6.84

150 6 279.4 168.3 124.5 25.4 215.9 241.3 88.9 8 22.4 M 20 x 80 10.6

WELDING-NECK 150 LBS Sched 20

200 8 342.9 219.1 206.4 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7

250 10 406.4 273 260.3 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6

300 12 482.6 323.9 311.2 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3


200 8 342.9 219.1 205.1 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7

250 10 406.4 273 257.4 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6

300 12 482.6 323.9 311.2 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3


300 12 482.6 323.9 303.3 31.8 381 431.8 114.3 12 25.4 M 22 x 95 36.5

350 14 533.4 355.6 333.4 35.1 412.8 476.3 127.0 12 28.4 M 24 x 100 48.4


250 10 406.4 273 242.8 30.2 323.9 362.0 101.6 12 25.4 M 22 x 90 24.0

300 12 482.6 323.9 288.9 31.8 381.0 431.8 114.3 12 25.4 M 22 x 95 36.5

400 16 596.9 406.4 363.6 36.8 469.9 539.8 127 16 28.4 M 24 x 105 60.6

500 20 698.5 508 455.6 42.9 584.2 635.0 144.5 20 31.8 M 27 x 120 84.5

600 24 812.8 609.6 547.6 47.8 692.2 749.3 152.4 20 35.1 M 30 x 135 115.0

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WELDING-NECK 150 LBS Sched 160 NOM. DIA. SCREWS

Mm INCH D d1 d3 b g k H

NO. d2 M x L WEIGHT

(kg)

15 ½ 88.9 21.3 11.7 9.5 34.9 60.3 47.6 4 15.9 M 12 x 40 0.8

20 ¾ 98.4 26.7 15.5 11.1 42.9 69.8 52.4 4 15.9 M 12 x 40 1

25 1 107.9 33.5 20.9 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1

32 1 ¼ 117.5 42.2 29.4 15.7 63.5 88.9 57.2 4 15.7 M 12 x 50 1.33

40 1 ½ 127 48.3 34.1 15.9 73 98.4 61.9 4 15.9 M 12 x 50 1.8

50 2 152.4 60.3 42.9 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7

80 3 190.5 88.9 66.7 22.2 127 152.4 69.8 4 19 M 16 x 70 4.5

100 4 228.6 114.3 87.3 22.2 157.2 190.5 76.2 8 19 M 16 x 70 6.8

150 6 279.4 168.3 131.7 25.4 215.9 241.3 88.9 8 22.4 M 20 x 80 10.6

200 8 342.9 219.1 173.1 28.4 269.7 298.5 101.6 8 22.4 M 20 x 85 17.7

250 10 406.4 273 215.8 30.2 323.9 362 101.6 12 25.4 M 22 x 90 24.0

WELDING-NECK 300 LBS Std

15 ½ 95.2 21.3 15.7 12.7 34.9 66.7 52.4 4 15.9 M 12 x 45 0.75

20 ¾ 117.5 26.7 20.9 14.3 42.9 82.5 57.1 4 19 M 16 x 50 1.26

25 1 123.8 33.4 26.6 15.9 50.8 88.9 61.9 4 19 M 16 x 55 1.52

32 1 ¼ 133.3 42.2 35 17.4 63.5 98.4 65.1 4 19 M 16 x 60 2.03

40 1 ½ 155.6 48.3 40.9 19.0 73 114.3 68.3 4 22.2 M 20 x 65 2.89

50 2 165.1 60.3 52.5 20.6 92.1 127 69.8 8 19 M 16 x 65 3.4

65 2 ½ 190.5 73.1 62.6 23.8 104.8 149.2 76.2 8 22.2 M 20 x 75 5.17

80 3 209.5 88.9 77.9 27.0 127 168.3 79.4 8 22.2 M 20 x 80 6.93

100 4 254 114.3 102.3 30.1 157.2 200 85.7 8 22.2 M 20 x 90 12

125 5 279.4 141.3 128.1 33.3 185.7 234.9 98.4 8 22.2 M 20 x 95 15.1

150 6 317.5 168.3 154.1 34.9 215.9 269.9 98.4 12 22.2 M 20 x 100 19.1

200 8 381 219.1 202.7 39.7 269.9 330.2 111.1 12 25.4 M 22 x 110 29.9

250 10 444.5 273 254.4 46.0 323.8 387.3 117.5 16 28.6 M 24 x 125 42.7

300 12 520.7 323.9 304.9 49.2 381 450.8 130.2 16 31.7 M 27 x 135 61.8

350 14 584.2 355.6 336.6 52.4 412.7 514.3 142.9 20 31.7 M 27 x 140 85.8

400 16 647.7 406.4 387.4 55.5 469.9 571.5 146 20 34.9 M 30 x 150 106

450 18 711.2 457.2 438.2 58.7 533.4 628.6 158.7 24 34.9 M 30 x 155 131

500 20 774.7 508 489 61.9 584.2 685.8 161.9 24 34.9 M 30 x 160 158

600 24 914.4 609.6 590.6 68.2 692.1 812.8 168.3 24 41.3 M 36 x 210 230

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WELDING-NECK 150 LBS Sched 160 NOM. DIA. SCREWS


NO. d2 M x L WEIGHT

(kg)

200 8 381 219.1 205 39.7 269.9 330.2 111.1 12 25.4 M 22 x 110 30.5

250 10 444.5 273 257 46.0 323.9 387.3 117.5 16 28.4 M 24 x 125 42.7

300 12 520.7 323.9 307.1 49.2 381 450.8 130.2 16 31.7 M 27 x 135 62.5


300 12 520.7 323.9 303.3 50.8 381 450.8 130.2 16 31.7 M 27 x 135 61.8

350 14 584.2 355.6 333.4 53.8 412.7 514.3 142.7 20 31.7 M 27 x 145 85.8

500 20 774.7 508 477.8 63.5 584.2 685.8 162.0 24 35.0 M 30 x 165 158

600 24 914.4 609.6 574.6 69.8 692.1 812.8 168.1 24 41.1 M 36 x 185 230


250 10 444.5 273 242.8 47.7 323.8 387.3 117.3 16 28.6 M 24 x 130 42.7

300 12 520.7 323.9 288.9 50.8 381 450.8 130.0 16 31.7 M 27 x 135 61.8

400 16 647.7 406.4 363.6 57.1 469.9 571.5 146 20 35 M 30 x 150 106


15 ½ 95.2 21.3 11.7 12.7 34.9 66.7 52.4 4 15.9 M 12 x 45 1

20 ¾ 117.5 26.7 15.5 14.3 42.9 82.5 57.1 4 19 M 16 x 50 1.40

25 1 123.8 33.4 20.9 15.9 50.8 88.9 61.9 4 19 M 16 x 55 1.8

40 1 ½ 155.6 48.3 34.1 19.0 73 114.3 68.3 4 22.2 M 20 x 65 3.6

50 2 165.1 60.3 42.9 20.6 92.1 127 69.8 8 19 M 16 x 65 4.1

80 3 209.5 88.9 66.7 27.0 127 168.3 79.4 8 22.2 M 20 x 80 6.8

100 4 254 114.3 87.3 30.1 157.2 200 85.7 8 22.2 M 20 x 90 11.3

150 6 317.5 168.3 131.7 36.5 215.9 269.9 98.4 12 22.3 M 20 x 100 19.1

200 8 381 219.1 173.1 41.1 269.9 330.2 111.1 12 25.4 M 22 x 110 29.9

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SLEEVE/SOCKET/UNION JOINT SLEEVE TYPE JOINTS FOR STEEL PIPE

1. SCOPE: THIS STANDARD COVER SLEEVE TYPE JOINTS USED FOR GROUP II AND III PIPES 2. CONSTRUCTION, SHAPE AND DIMENSION TYPE S1 FOR JOINTS

DIMENSION WEIGHT (KG) REFERENCE

NOM. DIA. API PIPE OUT.DIA

D d T L S1 2C W

10 17.2 27.2 19.4 3.9 30 0.067 2.1 3

15 21.3 34.0 24.0 5.0 40 0.143 2.3 3

20 26.7 38.1 29.1 4.5 40 0.149 1.9 3

25 33.4 45.0 36.0 4.5 40 0.179 2.0 4

32 42.2 55.0 45.0 5.0 50 0.309 2.3 4

40 48.3 63.5 51.5 6.0 50 0.426 2.9 5

50 60.3 76.3 62.3 7.0 50 0.598 1.8 6

65 73.0 96.0 78.0 9.0 60 1.17 1.7 6

80 88.9 110.0 91.0 9.5 70 1.68 1.9 7

100 114.3 139.8 117.8 11.0 75 2.61 3.5 8

125 141.3 165.2 143.2 11.0 80 3.34 3.4 9

150 168.3 190.7 168.7 11.0 100 4.88 3.5 9

200 219.1 247.3 221.9 12.7 110 7.33 2.8 11

250 273.0 304.1 276.1 14.0 120 11.79 3.0 11

300 323.8 352.8 326.8 13.0 130 13.94 3.0 12

350 355.6 384.6 358.6 13.0 130 15.49 3.0 12

400 406.4 435.4 409.4 13.0 150 20.31 3.0 12

450 457.2 486.2 460.2 13.0 150 22.75 3.0 12

500 508.0 537.0 511.0 13.0 150 25.20 3.0 12

550 558.8 588.3 562.3 13.0 150 27.66 3.5 12

600 609.6 639.1 613.1 13.0 150 30.11 3.5 12

650 660.4 689.9 663.9 13.0 200 43.40 3.5 12

700 711.2 740.7 714.7 13.0 200 46.66 3.5 12

750 762.0 791.5 765.5 13.0 200 49.91 3.5 12

800 812.8 842.3 816.3 13.0 200 53.17 3.5 12

850 863.6 893.1 867.1 13.0 200 56.43 3.5 12

900 914.4 943.9 917.9 13.0 200 59.69 3.5 12

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SLEEVE TYPE JOINTS FOR STEEL PIPE

TYPE S2 FOR PENETRATION PIECE TYPE S3, SPECICAL

DIMENSION REFERENCE

D T L WEIGHT (KG)

CUT DIA W2 (kg) NOM. DIA.

API PIPE O.D

S2 S3 D

S2 S3 S2 S3 S2 S3 S2 S3 2C W

10 17.2 27.2 - 19.4 3.9 - 100 - 0.224 - 29 - 2.1 3

15 21.3 34.0 - 24.0 5.0 - 100 - 0.358 - 36 - 2.3 3

20 26.7 38.1 - 29.1 4.5 - 100 - 0.373 - 40 - 1.9 3

25 33.4 45.0 - 36.0 4.5 - 100 - 0.449 - 47 - 2.0 4

32 42.2 55.0 - 45.0 5.0 - 100 - 0.617 - 57 - 2.3 4

40 48.3 63.5 - 51.5 6.0 - 100 - 0.851 - 65 - 2.9 5

50 60.3 76.3 - 62.3 7.0 - 100 - 1.20 - 79 - 1.8 6

65 73.0 96.0 - 78.0 9.0 - 100 - 1.96 - 98 - 1.7 6

80 88.9 110.0 - 91.0 9.5 - 100 - 2.40 - 112 - 1.9 7

100 114.3 139.8 - 117.8 11.0 - 100 - 3.49 - 142 - 3.5 8

125 141.3 165.2 - 143.2 11.0 - 100 - 4.18 - 168 - 3.4 9

150 168.3 190.7 - 168.7 11.0 - 100 - 4.88 - 194 - 3.5 9

200 219.1 247.3 - 221.9 12.7 - 110 - 7.33 - 251 - 2.8 11

250 273.0 304.1 - 276.1 14.0 - 120 - 11.79 - 308 - 3.0 11

300 323.8 352.8 358.8 326.8 13.0 16.0 130 130 13.94 17.31 355 361 3.0 12

350 355.6 384.6 390.6 358.6 13.0 16.0 130 130 15.49 19.21 387 393 3.0 12

400 406.4 435.4 441.1 409.4 13.0 16.0 150 150 20.31 25.20 438 444 3.0 12

450 457.2 486.2 492.2 460.2 13.0 16.0 150 150 22.75 28.20 489 495 3.0 12

500 508.0 537.0 543.0 511.0 13.0 16.0 150 150 25.20 31.20 540 546 3.0 12

550 558.8 588.3 594.3 562.3 13.0 16.0 150 150 27.66 34.30 590 596 3.5 12

600 609.6 639.1 645.1 613.1 13.0 16.0 150 150 30.11 37.30 642 648 3.5 12

650 660.4 689.9 695.9 663.9 13.0 16.0 200 200 43.40 53.70 692 698 3.5 12

700 711.2 740.7 746.7 714.7 13.0 16.0 200 200 46.66 57.80 744 750 3.5 12

750 762.0 791.5 797.5 765.5 13.0 16.0 200 200 49.91 61.80 794 800 3.5 12

800 812.8 842.3 848.3 816.3 13.0 16.0 200 200 53.17 65.80 845 851 3.5 12

850 863.6 893.1 899.1 867.1 13.0 16.0 200 200 56.43 69.80 896 902 3.5 12

900 914.4 943.9 949.9 917.9 13.0 16.0 200 200 59.69 73.70 947 953 3.5 12

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SOCKET WELDING TYPE COUPLING (SCH 80)

FORGED STEEL (SF 45)

NOTE: THIS DRAWING BASE ON ISSO-0073510 C

DIMENSIONS NOM.DIA.

PIPE O.D A B

(MIN) C

(MIN) D L l T (MIN) S

WT (kg)

6 10.5 11.0 17.8 9.6 7.1 25.6 6.4 3.4 3.4 0.03

10 17.3 17.8 26.8 9.6 12.7 25.6 6.4 4.5 4.5 0.07

15 21.7 22.2 32.6 9.6 16.1 28.7 9.5 5.2 5.2 0.12

20 27.2 27.7 38.7 12.7 21.4 34.5 9.5 5.5 5.5 0.18

25 34.0 34.5 46.9 12.7 27.2 38.1 12.7 6.2 6.2 0.28

32 42.7 43.2 57.0 12.7 35.5 38.1 12.7 6.9 6.9 0.37

40 48.6 49.1 62.9 12.7 41.2 38.1 12.7 6.9 6.9 0.42

50 60.5 61.1 75.9 15.9 52.7 50.9 19.1 7.4 7.4 0.75

65 76.3 77.1 93.1 15.9 65.9 50.9 19.1 8.0 8.0 1.24

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SOCKET WELDING TYPE COUPLING (SCH 160) FORGED STEEL (SF 45)

NOTE: THIS DRAWING BASE ON ISSO-0073540 B

DIMENSIONS NOM.DIA.

PIPE O.D A B

(MIN) C

(MIN) D L l T (MIN) S

WT (kg)

15 21.7 22.2 35.4 9.6 12.3 28.7 9.5 6.6 6.6 0.16

20 27.2 27.7 43.1 12.7 16.2 34.9 9.5 7.7 7.7 0.26

25 34.0 34.5 52.5 12.7 21.2 38.1 12.7 9.0 9.0 0.43

32 42.7 43.2 61.2 12.7 29.9 38.1 12.7 9.0 9.0 0.52

40 48.6 49.1 69.1 12.7 34.4 38.1 12.7 10.0 10.0 0.65

50 60.5 61.1 85.5 15.9 43.1 50.9 19.1 12.2 12.2 1.31

65 76.3 77.1 103.7 15.9 57.3 50.9 19.1 13.3 13.3 2.47

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MALLEABLE IRON UNIONS 150 LBS, 250 LBS, 300 LBS

STANDARD : ANSI B 16.11 MATERIAL : ASTM A 197

NOMINAL SIZE 150 LB 250 LB 300 LB

INCH MM A WEIGHT (KG) A WEIGHT

(KG) A WEIGHT (KG)

1/8 6 31.75 0.06 31.75 0.06 31.75 0.06

¼ 8 36.51 0.08 42.86 0.12 42.86 0.12

3/8 10 41.28 0.12 41.28 0.16 47.63 0.17

½ 15 47.63 0.17 52.39 0.25 52.39 0.23

¾ 20 55.56 0.24 58.74 0.38 58.74 0.37

1 25 57.15 0.36 65.09 0.57 65.09 0.55

1 ¼ 32 63.50 0.59 69.85 0.74 69.85 0.72

1 ½ 40 66.68 0.70 76.20 0.93 76.20 0.93

2 50 76.20 1.05 85.73 1.58 85.73 1.55

2 ½ 65 87.31 1.59 98.43 2.43 98.43 2.45

3 80 95.25 2.19 107.95 3.39 107.95 3.40

4 100 127.00 8.00 127.00 8.00

A

Administrator

71

MARINE 10 KG/CM² WELDED UNION FOR STEEL PIPE

DIMENSION OF d5 = OUTSIDE DIAMETER OF PIPE APPLICABLE + 0.5mm THREADS BODY UNION NUT NIPPLE

NOM. DIA.

PIPE O.D. d

d2 C

D2 L H a b BET’N FACES

S

BET’N FACES

S1 m t1 d4 D1 L1 t

CAL.MASS(KG)

W 6 10.5 6 M 22 x 1.5 6 15 23 6 4 10 17 27 16 3 14.5 18.5 18 3 0.12

10 17.3 10 M 30 x 2 6 22 26 7 4 12 24 36 18 3 22 27 20 3 0.24

15 21.7 15 M 36 x 2 8 27 32 11 4 13 30 41 20 4 26.5 31.5 22 3 0.40

20 27.2 20 M 40 x 2 10 33 35 13 4 14 36 46 22 4 32.5 37 24 4 0.53

25 34.0 25 M 48 x 2 10 40 39 16 4 15 41 55 24 5 40 45 26 4 0.75

32 42.7 32 M 58 x 2 13 52 49 21 5 18 55 65 29 6 49.5 55 32 5 1.72

40 48.6 40 M 65 x 2 14 57 53 23 5 20 60 75 31 6 56 62 34 5 2.22

50 60.5 50 M 80 x 2 16 70 63 29 5 24 70 95 37 7 69.5 77 40 6 3.91

REMARKS: 1. THE TREADS SHALL CONFORM TO JIS B 0207

2. THE STEEL PARTS SHALL BE GALVANIZED ELECTRICALLY.

NO COMPONENT MATERIAL

1 BODY

2 UNION NUT

3 NIPPLE

JIS G 3101 – SS41

4 GASKET JIS F 7102

NOTE: THIS STANDARD BASE ON JIS F 7438-1977

m

4d d 5

C

D1

S 1 d Dd 5 2

S

Ct1 t

d

H a

2

1

b

LL

3 2 4 1

Administrator

72

ELBOW WELDABLE 90° SHORT STEEL ELBOW

(ASTM STANDARD)

NOMINAL DIAMETER

MM INCH

OUTSIDE DIA. (MM)

D

RADIUS (MM)

R

STD XS

XXS SCHEDULE

THICKNESS (MM)

T

WEIGHT (Kg/pc)

25 1 33.4 25.4 STD - 3.4 0.104

32 1 ¼ 42.2 31.8 STD - 3.6 0.200

40 1 ½ 48.3 38.1 STD - 3.7 0.200

STD - 3.9 0.500 50 2 60.3 50.8

XS - 5.4 0.600

STD - 5.2 0.900 65 2 ½ 73 63.5

XS - 7.0 1.10

STD - 5.5 1.40 80 3 88.9 76.2

XS - 7.6 1.80

STD - 6.0 2.70 100 4 114.3 101.6

XS - 8.6 3.60

125 5 141.3 127 STD - 6.5 4.50

STD - 7.1 6.80 150 6 168.3 152.4

XS - 10.9 10.3

STD - 8.2 14.0 200 8 219.1 203.2

XS - 12.7 20.7

250 10 273 254 STD - 9.3 24.5

300 12 323.9 304.8 STD - 9.5 36.0

350 14 355.6 355.6 STD - 9.5 46.3

400 16 406.4 406.4 STD - 9.5 61.3

450 18 457.2 457.2 STD - 9.5 78.1

500 20 508 508 STD - 9.5 98.1

600 24 609.6 609.6 STD - 9.5 138.5

Administrator

73

WELDABLE 90° LONG STEEL ELBOW (ASTM STANDARD)

NOMINAL DIAMETER

MM INCH

OUTSIDE DIA. (MM)

D

RADIUS (MM)

R

STD XS

XXS SCHEDULE

THICKNESS (MM)

T

WEIGHT (Kg/pc)

STD - 2.8 0.077 15 ½ 21.3 38.1

XS - 3.7 0.100 STD - 2.9 0.077

20 ¾ 26.7 28.6 XS - 3.9 0.100

STD - 3.4 0.154 XS - 4.5 0.195 25 1 33.4 38.1 - 160 6.4 0.255

STD - 3.6 0.263 XS - 4.8 0.340 32 1 ¼ 42.2 47.6

XXS 9.7 0.610 STD - 3.7 0.376 XS - 5.1 0.481 - 160 7.1 0.680

40 1 ½ 48.3 57.2

XXS - 10.2 0.907 STD - 3.9 0.676 XS - 5.5 0.907 - 160 8.7 1.38

50 2 60.3 76.2

XXS - 11.1 1.68 STD - 5.2 1.40 XS - 7 1.73 65 2 ½ 73 95.2

XXS - 14.05 3.21 STD - 5.5 2.08 XS - 7.6 2.78 - 160 11.1 4.09

80 3 88.9 114.3

XXS - 15.3 5.18 STD - 6 4.10 XS - 8.5 5.50 - 120 11.15 7.08 - 160 13.5 8.34

100 4 114.3 152.4

XXS - 17.1 10.3

Administrator

74

WELDABLE 90° LONG STEEL ELBOW

(ASTM STANDARD)

NOMINAL DIAMETER

MM INCH

OUTSIDE DIA. (MM)

D

RADIUS (MM)

R

STD XS

XXS SCHEDULE

THICKNESS (MM)

T

WEIGHT (Kg/pc)

STD - 7.1 10.9 XS - 11 16.0 - 160 18.3 25.2

150 6 168.3 228.6

XXS - 22.0 29.9 - 20 6.4 18.2 - 30 7.04 20.4

STD - 8.2 22.7 XS - 12.7 32 - 160 22.3 54.5

200 8 219.1 304.8

- 160 23.5 55.8 - 20 6.4 27.2 - 30 7.8 34.1

STD - 9.3 37.7 250 10 273 381

XS - 12.7 50.9 - 20 6.4 38.6 - 30 8.4 49.9

STD 9.5 55.8 300 12 323.9 457.2

XS - 12.7 71.2 - 20 7.9 61.3

STD - 9.5 71.5 XS - 12.7 92.0

350 14 355.6 533.4

- 80 19.05 140.7 - 20 7.9 79.5

STD - 9.5 94.0 400 16 406.4 609.6 XS - 12.7 120 - 20 7.9 99.9

STD - 9.5 119 XS - 12.7 157

450 18 457.2 685.8

- 60 19.05 117 STD 20 9.5 147

500 20 508 762 XS - 12.7 190

STD 20 9.5 212 600 24 609.6 914.4

XS - 12.7 275 750 30 762 1143 STD - 9.5 333 900 36 914.4 1371.6 STD - 9.5 472.2

Administrator

75

DIMENSION ON WELDABLE STEEL ELBOW

(AS PER JIS B2305 STANDARD)

DIMENSION NOMINAL

DIAMETER Ø 45

ELBOW (B)

Ø 90 ELBOW

(A)

Ø 180 ELBOW

(P)

Ø 180 ELBOW

(K) MM INCH

OUTSIDE DIA. (MM)

D LONG LONG SHORT LONG SHORT LONG SHORT

CAP

15 ½ 21.7 15.8 38.1 - 76.2 - 49 - -

20 ¾ 27.2 15.8 38.1 - 76.2 - 51.7 - -

25 1 34 15.8 38.1 25.4 76.2 50.8 55.1 42.4 38.1

32 1 ¼ 42.7 19.7 47.6 31.8 95.2 63.6 69 53.2 38.1

40 1 ½ 48.6 23.7 57.2 38.1 114.4 76.2 81.5 62.4 38.1

50 2 60.5 31.6 76.2 50.8 152.4 101.6 106.5 81.1 38.1

65 2 ½ 76.3 39.5 95.3 63.5 190.6 127 133.5 101.7 38.1

80 3 89.1 47.3 114.4 76.2 228.6 152.4 158.9 120.8 50.8

90 3 ½ 101.6 55.3 133.4 88.9 266.8 177.8 184.2 139.7 63.5

100 4 114.3 63.1 152.4 101.6 304.8 203.2 209.6 158.8 63.5

125 5 139.8 78.9 190.5 127 381 254 260.4 196.9 76.2

150 6 165.2 94.7 228.6 152.4 457.2 304.8 311.2 235 88.9

200 8 216.3 126.3 304.8 203.2 609.6 406.4 413 311.4 101.6

250 10 267.4 157.8 381 254 762 508 514.7 387.7 127

300 12 318.5 189.4 457.2 304.8 914.4 609.6 616.5 464.1 152.4

350 14 355.6 220.9 533.4 355.6 1066.8 711.2 711.2 533.4 165.1

400 16 406.4 252.5 609.6 406.4 1219.2 812.8 812.8 609.6 177.8

450 18 457.2 284.1 685.8 457.2 1371.6 914.4 914.4 685.8 203.2

500 20 508 315.6 762 508 1524 1016 1016 762 228.6

A

AA

DD

B

B

45° ELBOW

90° ELBOW 180° ELBOW

DP

K D

E

CAP

Administrator

76

DIMENSION “H” ON LONG RADIUS ELBOW

H=R x tan θ/2

N.D 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 900 °D R 76 95 114 152 191 229 305 381 457 533 610 686 762 914 1143 1372

30° 20 25 31 41 51 61 82 102 123 143 163 184 204 245 306 368 1 21 26 32 42 53 64 85 106 127 148 169 190 211 253 317 380 2 22 27 33 44 55 66 87 109 131 153 175 197 218 262 328 393 3 23 28 34 45 57 68 90 113 135 158 181 203 226 271 339 406 4 23 29 35 46 58 70 93 116 140 163 186 210 233 279 349 419

35° 24 30 36 48 60 72 96 120 144 168 192 216 240 288 360 433 6 25 31 37 49 62 74 99 124 149 173 198 223 248 297 371 446 7 25 32 38 51 64 77 102 127 153 178 204 230 255 306 382 459 8 26 33 39 52 66 79 105 131 157 184 210 236 262 315 394 472 9 27 34 40 54 68 81 108 135 162 189 216 243 270 324 405 486

40° 28 35 41 55 70 83 111 139 166 194 222 250 277 333 416 499 1 28 36 43 57 71 86 114 142 171 199 228 256 285 342 427 513 2 29 36 44 58 73 88 117 146 175 205 234 263 293 351 439 527 3 30 37 45 60 75 90 120 150 180 210 240 270 300 360 450 540 4 31 38 46 61 77 93 123 154 185 215 246 277 308 369 462 554

45° 31 39 47 63 79 95 126 158 189 221 253 284 316 379 473 568 6 32 40 48 65 81 97 129 162 194 226 259 291 323 388 485 582 7 33 41 50 66 83 100 133 166 199 232 265 298 331 397 497 597 8 34 42 51 68 85 102 136 170 203 237 272 305 339 407 509 611 9 35 43 52 69 87 104 139 174 208 243 278 313 347 417 521 625

50° 35 44 53 71 89 107 142 178 213 248 284 320 355 426 533 640 1 36 45 54 73 91 109 145 182 218 254 291 327 363 436 545 654 2 37 46 56 74 93 112 148 186 223 260 298 335 372 446 557 669 3 38 47 57 76 95 114 152 190 228 266 304 342 380 456 570 684 4 39 48 58 77 97 117 155 194 233 272 311 350 388 466 582 699

55° 40 49 59 79 99 119 159 198 238 277 318 357 397 476 595 714 6 40 51 61 81 102 122 162 203 243 283 324 365 405 486 608 730 7 41 52 62 83 104 124 166 207 248 289 331 372 414 496 621 745 8 42 53 63 84 106 127 169 211 253 295 338 380 422 507 634 761 9 43 54 64 86 108 130 172 216 259 302 345 388 431 517 647 776

60° 44 55 66 88 110 132 176 220 264 308 352 396 440 528 660 792 1 45 56 67 90 113 135 180 224 269 314 359 404 449 538 673 808 2 46 57 68 91 115 138 183 229 275 320 366 412 458 549 687 824 3 47 58 70 93 117 140 187 233 280 327 373 420 467 560 700 841 4 47 59 71 95 119 143 191 238 286 333 381 429 476 571 714 857

65° 48 61 73 97 121 146 194 243 291 340 388 437 485 582 728 874 6 49 62 74 99 124 149 198 247 297 346 396 445 494 594 742 891 7 50 63 75 101 126 152 202 252 303 353 404 454 504 605 757 908 8 51 64 77 103 129 154 206 257 308 360 411 463 514 617 771 925 9 52 65 78 104 131 157 210 262 314 366 419 471 524 628 786 943

70° 53 67 80 106 134 160 214 267 320 373 427 480 534 640 800 961 1 54 68 81 108 136 163 218 272 326 380 435 489 544 652 815 979 2 55 69 83 110 139 166 222 277 332 387 443 498 554 664 830 997 3 56 70 84 112 141 169 226 282 338 394 451 508 564 676 846 1015 4 57 72 85 115 144 173 230 287 344 402 459 517 574 689 861 1034

75° 58 73 87 117 147 176 234 292 351 409 468 526 585 701 877 1053 6 59 74 89 119 149 179 238 298 357 416 477 536 595 714 893 1072 7 60 76 91 121 152 182 243 303 364 424 485 546 606 727 909 1091 8 62 77 92 123 155 185 247 309 370 432 494 556 617 740 926 1111 9 63 78 94 125 157 189 251 314 377 439 503 565 628 753 942 1131

80° 64 80 96 127 160 192 256 320 384 447 512 576 639 767 959 1151 1 65 81 97 130 163 196 260 325 390 455 521 586 651 781 976 1172 2 66 83 99 132 166 199 265 331 397 463 530 596 662 795 994 1193 3 67 84 101 134 169 203 270 337 404 472 540 607 674 809 1011 1214 4 68 86 103 137 172 206 275 343 411 480 549 618 686 823 1029 1235

85° 70 87 104 139 175 210 279 349 419 488 559 629 698 838 1047 1257 6 71 89 106 142 178 214 284 355 426 497 569 640 710 852 1056 1279 7 72 90 108 144 181 217 289 362 434 506 579 651 723 867 1085 1302 8 73 91 110 147 184 221 295 368 441 515 589 662 736 883 1104 1325 9 75 93 112 149 188 225 300 374 449 524 599 674 749 898 1123 1348

90° 76 95 114 152 191 229 305 381 457 533 610 686 762 914 1143 1372

H

R

ANGLE

Administrator

77

DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)

NOMINAL SIZE WEIGHT & THICKNESS

INCH MM DIMENSION

THICKNESS

1 x 2 1 x 2 D D1 H

STD XS

XXS SCHEDULE

T1 T2 WEIGHT (kg/PC)

STD 2.9 2.8 0.095 XS 3.9 3.7 0.118

160 6.4 4.8 0.132 ¾ x ½ 20 x 15 26.7 21.3 38.1

XXS 9.1 7.5 0.155 STD 3.4 2.9 0.136 XS 4.5 3.9 0.168

160 6.4 5.6 0.191 1 x ¾ 25 X 20 33.4 26.7 50.8

XXS 9.1 7.8 0.227 STD 3.4 2.8 0.136 XS 4.5 3.7 0.168

160 6.4 4.8 0.191 1 x ½ 25 x 15 33.4 21.3 50.8

XXS 9.1 7.5 0.227 STD 3.6 3.4 0.200 XS 4.8 4.5 0.227

160 6.4 6.4 0.286 1 ¼ x 1 32 x 25 42.2 33.4 50.8

XXS 9.7 9.1 0.341 STD 3.6 2.9 0.200 XS 4.8 3.9 0.227

160 6.4 5.6 0.286 1 ¼ x ¾ 32 x 20 42.2 26.7 50.8

XXS 9.7 7.8 0.341 STD 3.6 2.8 0.200 XS 4.8 3.7 0.227

160 6.4 4.8 0.286 1 ¼ x ½ 32 x 15 42.2 21.3 50.8

XXS 9.7 7.5 0.341 STD 3.7 3.6 0.255 XS 5.1 4.8 0.318

160 7.1 6.4 0.409 1 ½ x 1 ¼ 40 x 32 48.3 42.2 63.5

XXS 10.2 9.7 0.455 STD 3.7 3.4 0.255 XS 5.1 4.5 0.318

160 7.1 6.4 0.409 1 ½ x 1 40 x 25 48.3 33.4 63.5

XXS 10.2 9.1 0.455 STD 3.7 2.8 0.255 XS 5.1 3.7 0.318

160 7.1 4.8 0.409 1 ½ x ¾ 40 x 20 48.3 26.7 63.5

XXS 10.2 7.5 0.455 STD 3.9 3.7 0.455 XS 5.5 5.1 0.546

160 8.7 7.1 0.727 1 ½ x ½ 40 x 15 48.3 21.3 63.5

XXS 11.1 10.2 0.909

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78



INCH MM DIMENSION

THICKNESS

1 x 2 1 x 2 D D1 H

STD XS

XXS SCHEDULE


STD 3.9 3.7 0.455 XS 5.5 5.1 0.546

160 8.7 7.1 0.727 2 x 1½ 50 x 40 60.3 48.3 76.2

XXS 11.1 10.2 0.909 STD 3.9 3.6 0.455 XS 5.5 4.8 0.546

160 8.7 6.4 0.727 2 x 1 ¼ 50 x 32 60.3 42.2 76.2

XXS 11.1 9.7 0.909 STD 3.9 3.4 0.455 XS 5.5 4.5 0.546

160 8.7 6.4 0.727 2 x 1 50 x 25 60.3 33.4 76.2

XXS 11.1 9.2 0.909 STD 3.9 2.9 0.455 XS 5.5 3.9 0.546

160 8.7 5.6 0.727 2 x ¾ 50 x 20 60.3 26.7 76.2

XXS 11.1 7.8 0.909 STD 5.2 3.9 0.682 XS 7.0 5.5 0.909

160 9.5 8.7 1.227 2 ½ x 2 65 x 50 73.0 60.3 88.9

XXS 14.0 11.1 1.455 STD 5.2 3.7 0.682 XS 7.0 5.1 0.909

160 9.5 7.1 1.227 2 ½ x 1 ½ 65 x 40 73.0 48.3 88.9

XXS 14.0 10.2 1.455 STD 5.2 3.6 0.682 XS 7.0 4.8 0.909

160 9.5 6.4 1.227 2 ½ x 1 ¼ 65 x 32 73.0 42.2 88.9

XXS 14.0 9.7 1.455 STD 5.2 3.4 0.682 XS 7.0 4.5 0.909

160 9.5 6.4 1.227 2 ½ x 1 65 x 25 73.0 33.4 88.9

XXS 14.0 9.2 1.455

Administrator

79



INCH MM DIMENSION

THICKNESS

1 x 2 1 x 2 D D1 H

STD XS

XXS SCHEDULE


STD 5.5 5.2 1.136 XS 7.6 7.0 1.364

160 11.1 9.5 1.727 3 x 2 ½ 80 x 65 88.9 73.0 88.9

XXS 15.2 14.0 2.045 STD 5.5 3.9 1.136 XS 7.6 5.5 1.364

160 11.1 8.7 1.727 3 x 2 80 x 50 88.9 60.3 88.9

XXS 15.2 11.1 2.045 STD 5.5 3.7 1.136 XS 7.6 5.1 1.364

160 11.1 7.1 1.727 3 x 1 ½ 80 x 40 88.9 48.3 88.9

XXS 15.2 10.2 2.045 STD 5.5 3.6 1.136 XS 7.6 4.8 1.364

160 11.1 6.4 1.727 3 x 1 ¼ 80 x 32 88.9 42.2 88.9

XXS 15.2 9.7 2.045 STD 5.7 5.5 1.364 XS 8.1 7.6 1.818 3 ½ x 3 90 x 80 101.6 88.9 101.6

XXS 16.2 15.2 2.955 STD 5.7 5.2 1.364 XS 8.1 7.0 1.818 3 ½ x 2 ½ 90 x 65 101.6 73.0 101.6

XXS 16.2 14.0 2.955 STD 5.7 3.9 1.364 XS 8.1 5.5 1.818 3 ½ x 2 90 x 50 101.6 60.3 101.6

XXS 16.2 11.1 2.955 STD 5.7 3.7 1.364 XS 8.1 5.1 1.818 3 ½ x 1 ½ 90 x 40 101.6 48.3 101.6

XXS 16.2 10.2 2.955 STD 5.7 3.6 1.364 XS 8.1 4.8 1.818 3 ½ x 1 ¼ 90 x 32 101.6 42.2 101.6

XXS 16.2 9.7 2.955

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80



INCH MM DIMENSION

THICKNESS

1 x 2 1 x 2 D D1 H

STD XS

XXS SCHEDULE


STD 6.0 5.7 1.591 XS 8.6 8.1 2.273 4 x 3 ½ 100 x 90 114.3 101.6 101.6

XXS 17.1 16.2 2.955 STD 6.0 5.5 1.591 XS 8.6 7.6 2.273

160 13.5 11.1 3.0 4 x 3 100 x 80 114.3 88.9 101.6

XXS 17.1 15.2 3.182 STD 6.0 5.2 1.591 XS 8.6 7.0 2.273

160 13.5 11.1 2.50 4 x 2 ½ 100 x 65 114.3 73.0 101.6

XXS 17.1 14.0 3.182 STD 6.0 3.9 1.591 XS 8.6 5.5 2.273

160 13.5 8.7 2.546 4 x 2 100 x 50 114.3 60.3 101.6

XXS 17.1 11.1 3.182 STD 6.0 3.7 1.591 XS 8.6 5.1 2.273

160 13.5 7.1 2.591 4 x 1 ½ 100 x 40 114.3 48.3 101.6

XXS 17.1 10.2 3.182 STD 6.6 6 2.50 XS 9.5 8.6 3.182

160 15.9 13.5 5.455 5 x 4 125 x 100 141.3 114.3 127

XXS 19.0 17.1 5.909 STD 6.6 5.7 2.50 XS 9.5 8.1 3.182 5 x 3 ½ 125 x 90 141.3 101.6 127

XXS 19. 16.2 5.909 STD 6.6 5.5 2.50 XS 9.5 7.6 3.182

160 15.9 11.1 5.455 5 x 3 125 x 80 141.3 88.9 127

XXS 19.0 15.2 5.909 STD 6.6 5.2 2.50 XS 9.5 7.0 3.182

160 15.9 11.1 5.455 5 x 2 ½ 125 x 65 141.3 73.0 127

XXS 19.0 14.0 5.909 STD 6.6 3.9 2.50 XS 9.5 5.5 3.182

160 15.9 8.7 5.455 5 x 2 125 x 50 141.3 60.3 127

XXS 19.0 11.1 5.909

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81



INCH MM DIMENSION

THICKNESS

1 x 2 1 x 2 D D1 H

STD XS

XXS SCHEDULE


STD 7.1 6.6 3.864 XS 11.0 9.5 5.0

160 18.3 15.9 8.182 6 x 5 150 x 125 168.3 141.3 139.7

XXS 21.9 19.0 9.091 STD 7.1 6.0 3.636 XS 11.0 8.5 5.0

160 18.3 13.5 8.182 6 x 4 150 x 100 168.3 114.3 139.7

XXS 21.9 17.1 9.091 STD 7.1 5.7 3.636 XS 11.0 8.1 5.0 6 x 3 ½ 150 x 90 168.3 101.6 139.7

XXS 21.9 16.2 9.091 STD 7.1 5.5 3.636 XS 11.0 7.6 5.0

160 18.3 11.1 8.182 6 x 3 150 x 80 168.3 88.9 139.7

XXS 21.9 15.2 9.091 STD 7.1 5.2 3.636 XS 11.0 7.0 5.0

160 18.3 11.1 8.182 6 x 2 ½ 150 x 65 168.3 73.0 139.7

XXS 21.9 14.0 9.091 STD 8.2 7.1 5.909 XS 12.7 11.0 8.182

160 23.0 18.3 13.64 8 x 6 200 x 150 219.1 168.3 152.4

XXS 22.2 21.9 13.64 STD 8.2 6.6 5.909 XS 12.7 9.5 8.182

160 23.0 15.9 13.64 8 x 5 200 x 125 219.1 141.3 152.4

XXS 22.2 19.0 13.64 STD 8.2 6.0 5.909 XS 12.7 8.5 8.182

160 23.0 13.5 13.64 8 x 4 200 x 100 219.1 114.3 152.4

XXS 22.2 17.1 13.64 STD 8.2 5.7 5.909 XS 12.7 8.1 8.182 8 x 3 ½ 200 x 90 219.1 101.6 152.4

XXS 22.2 16.2 13.64

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82



INCH MM DIMENSION

THICKNESS

1 x 2 1 x 2 D D1 H

STD XS

XXS SCHEDULE


STD 9.3 8.2 10.455 XS 12.7 12.7 13.182 10 x 8 250 x 200 273.0 219.1 177.8

160 28.6 23.0 26.364 STD 9.3 7.1 10.0 XS 12.7 11.0 13.182 10 x 6 250 x 150 273.0 168.3 177.8

160 28.6 18.3 22.727 STD 9.3 6.6 10.0 XS 12.7 9.5 13.182 10 x 5 250 x 125 273.0 141.3 177.8

160 28.6 15.9 22.727 STD 9.3 6.0 0.105 XS 12.7 8.6 13.182 10 x 4 250 x 100 273.0 114.3 177.8

160 28.6 13.5 22.727 STD 9.5 9.3 15.455 XS 12.7 12.7 19.546 12 x 10 300 x 250 323.9 273.0 203.2

160 33.3 28.6 42.727 STD 9.5 8.2 15.455 XS 12.7 12.7 19.546 12 x 8 300 x 200 323.9 219.1 203.2

160 33.3 23.0 39.091 STD 9.5 7.1 15.0 XS 12.7 11.0 19.546 12 x 6 300 x 150 323.9 168.3 203.2

160 33.3 18.3 34.091 STD 9.5 6.6 14.546 XS 12.7 9.5 19.546 12 x 5 300 x 125 323.9 141.3 203.2

160 33.5 15.9 35.455 STD 9.5 9.5 29.546

14 x 12 350 x 300 355.6 323.9 330.2 XS 12.7 12.7 40.909

STD 9.5 9.3 29.546 14 x 10 350 x 250 355.6 273.0 330.2

XS 12.7 12.7 40.909 STD 9.5 8.2 27.727

14 x 8 350 x 200 355.6 219.1 330.2 XS 12.7 12.7 40.909

STD 9.5 7.1 27.727 14 x 6 350 x 150 355.6 168.3 330.2

XS 12.7 11.0 40.909 STD 9.5 9.5 33.182

16 x 14 400 x 350 406.4 355.6 355.6 XS 12.7 12.7 45.455

STD 9.5 9.5 33.182 16 x 12 400 x 300 406.4 323.9 355.6

XS 12.7 12.7 45.455 STD 9.5 9.5 33.182

16 x 10 400 x 250 406.4 273.0 355.6 XS 12.7 12.7 45.455

STD 9.5 9.5 33.182 16 x 8 400 x 200 406.4 219.1 355.6

XS 12.7 12.7 45.455

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83



INCH MM DIMENSION

THICKNESS

1 x 2 1 x 2 D D1 H

STD XS

XXS SCHEDULE


STD 9.5 9.5 41.364 18 x 16 450 x 400 457.2 406.4 381

XS 12.7 12.7 52.273 STD 9.5 9.5 41.464

18 x 14 450 x 350 457.2 355.6 381 XS 12.7 12.7 52.273

STD 9.5 9.5 41.364 18 x 12 450 x 300 457.2 323.9 381

XS 12.7 12.7 52.273 STD 9.5 9.5 41.364

18 x 10 450 x 250 457.2 273.0 381 XS 12.7 12.7 52.273

STD 9.5 9.5 61.818 20 x 18 500 x 450 508 457.2 508

XS 12.7 12.7 81.818 STD 9.5 9.5 54.546

20 x 16 500 x 400 508 406.4 508 XS 12.7 12.7 81.818

STD 9.5 9.5 67.727 20 x 14 500 x 350 508 355.6 508

XS 12.7 12.7 81.818 STD 9.5 9.5 54.546

20 x 12 500 x 300 508 323.9 508 XS 12.7 12.7 81.818

STD 9.5 9.5 71.364 22 x 20 550 x 500 558.8 508 508

XS 12.7 12.7 94.091 STD 9.5 9.5 70.0

22 x 18 550 x 450 558.8 457.2 508 XS 12.7 12.7 91.818

STD 9.5 9.5 68.64 22 x 16 550 x 400 558.8 406.4 508

XS 12.7 12.7 90.0 STD 9.5 9.5 67.273

22 x 14 550 x 350 558.8 355.6 508 XS 12.7 12.7 88.636

STD 9.5 9.5 73.636 24 x 22 600 x 550 609.6 558.8 508

XS 12.7 12.7 95.455 STD 9.5 9.5 73.636

24 x 20 600 x 500 609.6 508 508 XS 12.7 12.7 95.455

STD 9.5 9.5 73.636 24 x 18 600 x 450 609.6 457.2 508

XS 12.7 12.7 95.455 STD 9.5 9.5 73.636

24 x 16 600 x 400 609.6 406.4 508 XS 12.7 12.7 95.455

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DIMENSION OF WELDABLE STEEL EQUAL TEE (ASTM STANDARD)

NOMINAL SIZE OUTSIDE

DIA. (MM)

DISTANCE FROM

CENTER

MM INCH D1=D2 C=M

STD XS

XXS SCHEDULE

THICKNESS (MM)

T

WEIGHT (kg/PC)

25.6 STD - 2.8 0.159 XS - 3.7 0.204 - 160 4.75 0.16

15 ½ 21.3 25.4

XXS - 7.47 0.17 STD - 2.9 0.204 XS - 3.9 0.272 - 160 5.54 0.25

20 ¾ 26.7 28.6

XXS - 7.82 0.27 STD - 3.4 0.286 XS - 4.5 0.354 - 160 6.35 0.55

25 1 33.4 38.1

XXS - 9.1 0.59 STD - 3.6 0.526 XS - 4.8 0.653 - 160 6.35 0.91

32 1 ¼ 42.2 47.6

XXS - 9.70 1.14 STD - 3.7 0.771 XS - 5.1 0.962 - 160 7.14 1.36

40 1 ½ 48.3 57.1

XXS - 10.2 1.45 STD - 3.9 1.89 XS - 5.5 1.87 - 160 8.7 2.30

50 2 60.3 63.5

XXS - 11.1 2.72 STD - 5.2 2.68 XS - 7 3.08 - 160 9.53 3.64

65 2 ½ 73 76.2

XXS - 14.02 4.55 STD - 5.5 3.82 XS - 7.6 4.50 - 160 11.1 5.90

80 3 88.9 85.7

XXS - 15.3 7.60 STD - 6 5.99 XS - 8.6 8.44 - 120 11.1 9.5 - 160 13.5 14.0

100 4 114.3 104.8

XXS - 17.1 15.5 STD - 6.6 9.93

125 5 141.3 123.8 XS - 9.5 12.9

STD - 7.1 16.5 XS - 11.0 19.3 - 120 14.3 24.5

XXS - 21.9 32.0 - 160 18.3 36.5

150 6 168.3 142.9

- - 22.0 38.6

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DIMENSION OF WELDABLE STEEL EQUAL TEE (ASTM STANDARD)

NOMINAL SIZE OUTSIDE

DIA. (MM)

DISTANCE FROM

CENTER

MM INCH D1=D2 C=M

STD XS

XXS SCHEDULE

THICKNESS (MM)

T

WEIGHT (kg/PC)

20 6.4 22.7 STD - 8.2 27.7 XS - 12.7 34.5 - 120 18.3 52

XXS - 22.23 54.55 - 160 23.0 60

200 8 219.1 177.8

- 30 7 22.8 20 6.4 32

STD - 9.3 41.3 - 80 15.1 68

XS 12.7 58.5 - 120 21.4 98

250 10 273 215.9

- 160 28.6 120 20 6.4 41

STD - 9.5 66.7 - 40 10.3 64

XS 12.7 84.8 - 80 17.5 91

300 12 323.9 254

- 160 33.3 163.64 20 7.9 63.5 - 30 8.4 56.2

STD - 9.5 102 350 14 355.6 279.4

- 40 11.1 86 20 7.9 79.5

STD - 9.5 110 400 16 406.4 304.8 XS - 12.7 167

STD - 9.5 151 XS - 12.7 193 450 18 457.2 342.9 - 40 14.3 237.5

STD - 9.5 228 XS - 12.7 264 500 20 508 381 - 40 15.1 320

STD - 9.5 347 XS - 12.7 423 600 24 609.6 431.8 - 40 17.5 570.6

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TEE (REDUCING) (ASTM STANDARD)

ANSI B 16.9 ASTM-A 234

DIMENSION WEIGHT & THICKNESS

NOMINAL SIZE THICKNESS INCH INCH

1 x 2 x 3 1 x 2 x 3 D1 D2 C M

STD XS

XXS SCHED

T1 T2 WEIGHT

(kg/M)

STD 40 2.87 2.8 0.17 XS 80 3.90 3.7 0.23 - 160 5.6 4.8 0.24

¾ x ¾ x ½ 20 x 20 x 15 26.7 21.3 28.6 28.6

XXS - 7.8 7.5 0.26 STD 40 3.4 2.87 0.34 XS 80 4.5 3.9 0.41 - 160 6.4 5.6 0.46

1 x 1 x ¾ 25 x 25 x 20 33.4 26.7 38.1 38.1

XXS - 9.1 7.8 0.55 STD 40 3.4 2.8 0.34 XS 80 4.5 3.7 0.41 - 160 6.4 4.8 0.46

1 x 1 x ½ 25 x 25 x 15 33.4 21.3 38.1 38.1

XXS - 9.1 7.5 0.54 STD 40 3.56 3.4 0.64 XS 80 4.8 4.5 0.73 - 160 6.4 6.4 0.82

1¼ x 1¼ x1 32 x 32 x 25 42.2 33.4 47.6 47.6

XXS - 9.7 9.1 1.05 STD 40 3.56 2.87 0.64 XS 80 4.80 3.9 0.73 - 160 6.40 5.6 0.77

1¼ x 1¼ x ¾ 32 x 32 x 20 42.2 26.7 47.6 47.6

XXS - 9.70 7.8 1.0 STD 40 3.56 2.8 0.64 XS 80 4.80 3.7 0.73 - 160 8.40 4.8 0.77

1¼ x 1¼ x ½ 32 x 32 x 15 42.2 21.3 47.6 47.6

XXS - 9.70 7.5 1.0 STD 40 3.7 3.56 0.91 XS 80 5.1 4.8 1.14 - 160 7.1 6.4 1.27

1½ x 1½ x 1¼ 40 x 40 x 32 48.3 42.2 57.2 57.2

XXS - 10.16 9.7 1.55 STD 40 3.7 3.4 0.91 XS 80 5.1 4.5 1.14 - 160 7.1 6.4 1.18

1½ x 1½ x 1 40 x 40 x 25 48.3 33.4 57.2 57.2

XXS - 10.16 9.1 1.5 STD 40 3.7 2.87 0.91 XS 80 5.1 3.9 1.14 - 160 7.1 5.6 1.18

1½ x 1½ x ¾ 40 x 40 x 20 48.3 26.7 57.2 57.2

XXS - 10.16 7.8 1.46 STD 40 3.7 2.8 0.91 XS 80 5.1 3.7 1.14 - 160 7.1 4.8 1.18

1½ x 1½ x ½ 40 x 40 x 15 48.3 21.3 57.2 57.2

XXS - 10.16 7.5 1.46

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1 x 2 x 3 1 x 2 x 3 D1 D2 C M

STD XS

XXS SCHED

T1 T2 WEIGHT

(kg/M)

STD 40 3.9 3.7 1.36 XS 80 5.5 5.1 1.60 - 160 8.7 7.1 2.09

2 x 2 x 1½ 50 x 50 x 40 60.3 48.3 63.5 60.3

XXS - 11.1 10.16 2.50 STD 40 3.9 3.56 1.36 XS 80 5.5 4.8 1.60 - 160 8.7 6.4 2.0

2 x 2 x 1 ¼ 50 x 50 x 32 60.3 42.2 63.5 57.2

XXS - 11.1 9.7 2.41 STD 40 3.9 3.4 0.46 XS 80 5.5 4.5 1.59 - 160 8.7 6.4 2.0

2 x 2 x 1 50 x 50 x 25 60.3 33.4 63.5 50.8

XXS - 11.1 9.1 2.32 STD 40 3.9 3.4 1.36 XS 80 5.5 4.5 1.59 - 160 8.7 6.4 1.96

2 x 2 x ¾ 50 x 50 x 20 60.3 26.7 63.5 44.5

XXS - 11.1 9.1 2.32 STD 40 5.2 3.9 2.27 XS 80 7.0 5.5 2.73 - 160 9.5 8.7 3.32

2½ x 2½ x 2 65 x 65 x 50 73.0 60.3 76.2 69.9

XXS - 14.0 11.1 4.23 STD 40 5.2 3.7 2.27 XS 80 7.0 5.1 2.73 - 160 9.5 7.1 3.23

2½ x 2½ x 1½ 65 x 65 x 40 73.0 48.3 76.2 66.7

XXS - 14.0 10.16 4.18 STD 40 5.2 3.56 2.27 XS 80 7.0 4.8 2.73 - 160 9.5 6.4 3.14

2½ x 2½ x 1¼ 65 x 65 x 32 73.0 42.2 76.2 63.5

XXS - 14.0 9.7 4.09 STD 40 5.2 3.4 2.27 XS 80 7.0 4.5 2.73 - 160 9.5 6.4 3.14

2½ x 2½ x 1 65 x 65 x 25 73.0 33.4 76.2 57.2

XXS - 14.0 9.1 4.05 STD 40 5.5 5.2 3.18 XS 80 7.6 7.0 4.09 - 160 11.1 9.5 5.23

3 x 3 x 2½ 80 x 80 x 65 88.9 73.0 85.7 82.6

XXS - 15.24 14.0 6.50 STD 40 5.5 3.9 3.18 XS 80 7.6 5.5 4.09 - 160 11.1 8.7 5.09

3 x 3 x 2 80 x 80 x 50 88.9 60.3 85.7 76.2

XXS - 15.24 11.1 6.32

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1 x 2 x 3 1 x 2 x 3 D1 D2 C M

STD XS

XXS SCHED

T1 T2 WEIGHT

(kg/M)

STD 40 5.5 3.7 3.18 XS 80 7.6 5.1 4.09 - 160 11.1 7.1 5.05

3 x 3 x 1½ 80 x 80 x 40 88.9 48.3 85.7 73.0

XXS - 15.24 10.16 6.27 STD 40 5.5 3.56 3.18 XS 80 7.6 4.8 4.09 - 160 11.1 6.4 4.96

3 x 3 x 1¼ 80 x 80 x 32 88.9 42.2 85.7 69.9

XXS - 15.24 9.7 6.23 STD 40 5.74 5.5 4.09 XS 80 8.1 7.6 5.46 3½ x 3½ x 3 90 x 90 x 80 101.6 88.9 95.3 92.1

XXS - 16.2 15.24 8.91 STD 40 5.74 5.2 4.09 XS 80 8.1 7.0 5.46 3½ x 3½ x 2½ 90 x 90 x 65 101.6 73.0 95.3 88.9

XXS - 16.2 14.0 8.73 STD 40 5.74 3.9 4.09 XS 80 8.1 5.5 5.46 3½ x 3½ x 2 90 x 90 x 50 101.6 60.3 95.3 82.6

XXS - 16.2 11.1 8.46 STD 40 5.74 3.7 4.09 XS 80 8.1 5.1 5.46 3½ x 3½ x 1½ 90 x 90 x 40 101.6 48.3 95.3 79.4

XXS - 16.2 10.16 8.46 STD 40 6.0 5.74 5.46 XS 80 8.6 8.1 7.27 4 x 4 x 3½ 100 x 100 x 90 114.3 101.6 104.8 101.6

XXS - 17.1 16.2 11.82 STD 40 6.0 5.5 5.23 XS 80 8.6 7.6 7.27 - 160 13.5 11.1 9.59

4 x 4 x 3 100 x 100 x 80 114.3 88.9 104.8 98.4

XXS - 17.1 15.24 11.36 STD 40 6.0 5.2 5.23 XS 80 8.6 7.0 7.27 - 160 13.5 9.5 9.41

4 x 4 x 2½ 100 x 100 x 65 114.3 73.0 104.8 95.3

XXS - 17.1 14.0 11.36 STD 40 6.0 3.9 5.23 XS 80 8.6 5.5 5.46 - 160 13.5 8.7 9.41

4 x 4 x 2 100 x 100 x 50 114.3 60.3 104.8 88.9

XXS - 17.1 11.1 11.18 STD 40 6.0 3.7 5.46 XS 80 8.6 5.1 7.27 - 160 13.5 7.1 9.36

4 x 4 x 1½ 100 x 100 x 40 114.3 48.3 104.8 85.7

XXS - 17.1 10.16 11.18

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1 x 2 x 3 1 x 2 x 3 D1 D2 C M

STD XS

XXS SCHED

T1 T2 WEIGHT

(kg/M)

STD 40 6.6 6.0 8.64 XS 80 9.5 8.6 11.36 - 160 15.9 13.5 16.4

5 x 5 x 4 125 x 125 x 100 141.3 114.3 123.8 117.5

XXS - 19.05 17.1 19.1 STD 40 6.55 5.74 8.64 XS 80 9.5 8.1 11.36 5 x 5 x 3½ 125 x 125 x 90 141.3 101.6 123.8 114.3

XXS - 19.05 16.2 18.64 STD 40 6.6 5.5 8.64 XS 80 9.5 7.6 11.36 - 160 15.9 11.1 16.4

5 x 5 x 3 125 x 125 x 80 141.3 88.9 123.8 111.1

XXS - 19.05 15.24 18.64 STD 40 6.6 5.2 8.64 XS 80 9.5 7.0 11.36 - 160 15.9 9.5 15.91

5 x 5 x 2½ 125 x 125 x 65 141.3 73.0 123.8 108.0

XXS - 19.05 14.0 18.64 STD 40 6.6 3.9 8.64 XS 80 9.5 5.5 11.36 - 160 15.9 8.7 15.91

5 x 5 x 2 125 x 125 x 50 141.3 60.3 123.8 104.8

XXS - 19.05 11.1 18.64 STD 40 7.1 6.6 13.18 XS 80 11.0 9.5 17.27 - 160 18.3 15.9 25.91

6 x 6 x 5 150 x 150 x 125 168.3 141.3 142.9 136.5

XXS - 21.9 19.05 29.55 STD 40 7.1 6.0 11.82 XS 80 11.0 8.6 17.27 - 160 18.3 13.5 25.46

6 x 6 x 4 150 x 150 x 100 168.3 114.3 142.9 130.2

XXS - 21.9 17.1 29.55 STD 40 7.1 5.74 4.55 XS 80 11.0 8.1 17.27 6 x 6 x 3½ 150 x 150 x 90 168.3 101.6 142.9 127

XXS - 21.9 16.2 29.1 STD 40 7.1 5.5 11.82 XS 80 11.0 7.6 17.27 - 160 18.3 11.1 25.46

6 x 6 x 3 150 x 150 x 80 168.3 88.9 142.9 123.8

XXS - 21.9 15.24 29.1 STD 40 7.1 5.2 11.82 XS 80 11.0 7.0 17.27 - 160 18.3 9.5 25.46

6 x 6 x 2½ 150 x 150 x 65 168.3 73.0 142.9 120.7

XXS - 21.9 14.0 29.1 STD 40 8.2 7.1 24.1 XS 80 12.7 11.0 34.1 - 160 23.0 18.3 51.82

8 x 8 x 6 200 x 200 x 150 219.1 168.3 177.8 168.3

XXS - 22.2 21.9 51.36

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1 x 2 x 3 1 x 2 x 3 D1 D2 C M

STD XS

XXS SCHED

T1 T2 WEIGHT

(kg/M)

STD 40 8.2 6.6 24.1 XS 80 12.7 9.5 34.1 - 160 23.0 15.9 51.82

8 x 8 x 5 200 x 200 x 125 219.1 141.3 177.8 161.9

XXS - 22.0 19.05 50.46 STD 40 8.2 6.0 24.1 XS 80 12.7 8.6 34.1 - 160 23.0 13.5 51.36

8 x 8 x 4 200 x 200 x 100 219.1 114.3 177.8 155.6

XXS - 22.2 17.1 50.46 STD 40 8.2 5.74 24.1 XS 80 12.7 8.1 34.1 8 x 8 x 3½ 200 x 200 x 90 219.1 101.6 177.8 152.4

XXS - 23.0 16.2 50.46 STD 40 8.2 5.5 24.1

8 x 8 x 3 200 x 200 x 80 219.1 88.9 177.8 152.4 XS 80 12.7 7.6 34.1

STD 40 9.3 8.2 39.1 XS 80 12.7 12.7 51.82

21.4 120 21.4 18.3 98.0 10 x 10 x 8 250 x 250 x 200 273.1 219.1 215.9 203.2

- 160 28.6 23.0 96.36 STD 40 9.3 7.1 39.1 XS 60 12.7 11.0 51.82 - 80 15.1 11.0 68.0

10 x 10 x 6 250 x 250 x 150 273.1 168.3 215.9 193.7

- 160 28.6 18.3 95.46 STD 40 9.3 6.6 39.1 XS 60 12.7 9.5 51.82 10 x 10 x 5 250 x 250 x 125 273.1 141.3 215.9 190.5

160 28.6 15.9 95.0 STD 40 9.3 6.0 39.1 XS 60 12.7 8.6 51.82 - 80 15.1 8.6 68.0

10 x 10 x 4 250 x 250 x 100 273.1 114.3 215.9 184.2

160 28.6 13.5 95.46 STD - 9.5 9.3 64.1 XS - 12.7 12.7 75.0 12 x 12 x 10 300 x 300 x 250 323.9 273.1 254 241.3 - 160 33.3 28.6 156.4

STD - 9.5 8.2 64.1 XS - 12.7 12.7 75.0 12 x 12 x 8 300 x 300 x 200 323.9 219.1 254 228.6 - 160 33.3 23.0 154.55

STD - 9.5 7.1 64.1 XS - 12.7 11.0 75.0 - 80 17.5 11.0 91.0

12 x 12 x 6 300 x 300 x 150 323.9 168.3 254 219.1

- 160 33.3 18.3 154.55 STD - 9.5 6.6 64.1 XS - 12.7 9.5 75.0 12 x 12 x 5 300 x 300 x 125 323.9 141.3 254 215.9 - 160 33.3 15.9 155

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1 x 2 x 3 1 x 2 x 3 D1 D2 C M

STD XS

XXS SCHED

T1 T2 WEIGHT

(kg/M)

STD 30 9.5 9.5 77.27 14 x 14 x 12 350 x 350 x 300 355.6 323.9 279.4 269.9

XS - 12.7 12.7 94.1 STD 30 9.5 9.3 77.27

14 x 14 x 10 350 x 350 x 250 355.6 273.1 279.4 257.2 XS - 12.7 12.7 94.1

STD 30 9.5 8.2 77.27 14 x 14 x 8 350 x 350 x 200 355.6 219.1 279.4 247.7

XS - 12.7 12.7 94.1 STD 30 9.5 7.1 77.27

14 x 14 x 6 350 x 350 x 150 355.6 168.3 279.4 238.1 XS - 12.7 11.0 94.1

STD 30 9.5 9.5 110.0 16 x 16 x 14 400 x 400 x 350 406.4 355.6 304.8 304.8

XS 40 12.7 12.7 118.64 STD 9.5 9.5 110.0

16 x 16 x 12 400 x 400 x 300 406.4 323.9 304.8 295.3 XS 12.7 12.7 113.0

STD 30 9.5 9.3 110.0 XS 40 12.7 12.7 118.64 16 x 16 x 10 400 x 400 x 250 406.4 273.1 304.8 282.6 - 80 21.4 15.1 200.0

STD 30 9.5 8.2 110.0 XS 40 12.7 12.7 118.64 16 x 16 x 8 400 x 400 x 200 406.4 219.1 304.8 273.1 - 80 21.4 12.7 200.0

STD 30 9.5 7.1 110.0 16 x 16 x 6 400 x 400 x 150 406.4 168.3 304.8 263.5

XS 40 12.7 11.0 118.64 STD - 9.5 9.5 141.82

18 x 18 x 16 450 x 450 x 400 457.2 406.4 342.9 330.2 XS - 12.7 12.7 164.55

STD - 9.5 9.5 141.82 18 x 18 x 14 450 x 450 x 350 457.2 355.6 342.9 330.2

XS - 12.7 12.7 164.55 STD - 9.5 9.5 141.82

18 x 18 x 12 450 x 450 x 300 457.2 323.9 342.9 320.7 XS - 12.7 12.7 164.55

STD - 9.5 9.3 141.82 18 x 18 x 10 450 x 450 x 250 457.2 273.1 342.9 308.0

XS - 12.7 12.7 164.55 STD - 9.5 8.2 141.82

18 x 18 x 8 450 x 450 x 200 457.2 219.1 342.9 298.5 XS - 12.7 12.7 164.55

STD 20 9.5 9.5 162.27 20 x 20 x 18 500 x 500 x 450 508.0 457.2 381 368.5

XS 30 12.7 12.7 215.9 STD 20 9.5 9.5 162.27

20 x 20 x 16 500 x 500 x 400 508.0 406.4 381 355.6 XS 30 12.7 12.7 215.9

STD 20 9.5 9.5 162.27 20 x 20 x 14 500 x 500 x 350 508.0 355.6 381 355.6

XS 30 12.7 12.7 215.9 STD 20 9.5 9.5 162.27

20 x 20 x 12 500 x 500 x 300 508.0 323.9 381 346.1 XS 30 12.7 12.7 215.9

STD 20 9.5 9.3 162.27 20 x 20 x 10 500 x 500 x 250 508.0 273.1 381 333.4

XS 30 12.7 12.7 215.9 STD 20 9.5 8.2 162.27

20 x 20 x 8 500 x 500 x 200 508.0 219.1 381 323.9 XS 30 12.7 12.7 215.9

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EXPANSION JOINT SHIP’S CAST IRON PIPE SLEEVE TYPE EXPANSION JOINTS

F 3016-1980

No Component Material

1 Body JIS G 5501-FC 20

2 Sliding cylinder JIS G 3459-SUS 304 or JIS H 5111-BC 6

3 Flange JIS G 3103-SS 41 or JIS H 5111-BC6

4 Packing gland JIS G 5501-FC 20 or JIS G 3101-SS41

5 Gland bush

6 Gland bush JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6

7 Packing Conform to JIS F 7102 according to the application

8 Stud bolt JIS G 4303-SUS 304

9 Hexagon nut JIS H 3250-C 3602 BD

Remarks: 1. No 5 gland bush may be integral with the body.

2. The sliding cylinder and its flange may be an integral casting of BC 6. In this case the gland bush shall be BC 6.

3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or

S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G 3101.

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F 3016-1980 UNIT: MM

FLANGE

BOLT HOLE NOMINAL PRESSURE

NOM. DIA

SLIDING CYLINDER

OUTER DIA. D

OUTER DIA. D1

DIA. OF PITCH CIRCLE C

NO. DIA. h

NOMINAL SIZE OF SCREW

THREADS ON BOLT

LENGTH FOR

FITTING S

40 48.6 120 95 4 15 M 12 450

50 60.5 130 105 4 15 M 12 465

65 76.3 155 130 4 15 M 12 480

80 89.1 180 145 4 19 M 16 495

100 114.3 200 165 8 19 M 16 515

125 139.8 235 200 8 19 M 16 540

150 165.2 265 230 8 19 M 16 565

200 216.3 320 280 8 23 M 20 595

250 267.4 385 345 12 23 M 20 635

300 318.5 430 390 12 23 M 20 680

350 355.6 480 435 12 25 M 22 725

5 KGF/CM²

400 406.4 540 495 16 25 M 22 770

40 48.6 140 105 4 19 M 16 475

50 60.5 155 120 4 19 M 16 485

65 76.3 175 140 4 19 M 16 500

80 89.1 185 150 8 19 M 16 520

100 114.3 210 175 8 19 M 16 550

125 139.8 250 210 8 23 M 20 585

150 165.2 280 240 8 23 M 20 620

200 216.3 330 290 12 23 M 20 660

250 267.4 400 355 12 25 M 22 700

300 318.5 445 400 16 25 M 22 745

350 355.6 490 445 16 25 M 22 790

10 KGF/CM²

400 406.4 560 510 16 27 M 24 835

REMARK: Dimension D2 shall be equal to the inner diameter of sliding cylinder.

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SHIP’S CAST STEEL PIPE SLEEVE TYPE EXPANSION JOINTS

F 3017-1980

No Component Material

1 Body JIS G 5101-SC 46

2 Sliding cylinder JIS G 3459-SUS 304 or JIS H 5111-BC 6

3 Flange JIS G 3101-SS 41 or JIS H 5111-BC6

4 Packing gland JIS G 5101-SC 46 or JIS G 3101-SS41

5 Gland bush

6 Gland bush JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6

7 Packing Conform to JIS F 7102 according to the application

8 Stud bolt JIS G 4303-SUS 304

9 Hexagon nut JIS H 3250-C 3602 BD

Remarks: 1. No 5 gland bush may be integral with the body.

2. The sliding cylinder and its flange may be an integral casting of BC 6. In this case the gland bush shall be BC 6.

3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or

S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G 3101.

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F 3017-1980 UNIT: MM

FLANGE

BOLT HOLE NOMINAL PRESSURE

NOM. DIA

SLIDING CYLINDER

OUTER DIA. D

OUTER DIA. D1

DIA. OF PITCH CIRCLE C

NO. DIA. h

NOMINAL SIZE OF SCREW

THREADS ON BOLT

LENGTH FOR

FITTING S

40 48.6 120 95 4 15 M 12 450

50 60.5 130 105 4 15 M 12 465

65 76.3 155 130 4 15 M 12 480

80 89.1 180 145 4 19 M 16 495

100 114.3 200 165 8 19 M 16 515

125 139.8 235 200 8 19 M 16 540

150 165.2 265 230 8 19 M 16 565

200 216.3 320 280 8 23 M 20 595

250 267.4 385 345 12 23 M 20 635

300 318.5 430 390 12 23 M 20 680

350 355.6 480 435 12 25 M 22 725

5 KGF/CM²

400 406.4 540 495 16 25 M 22 770

40 48.6 140 105 4 19 M 16 475

50 60.5 155 120 4 19 M 16 485

65 76.3 175 140 4 19 M 16 500

80 89.1 185 150 8 19 M 16 520

100 114.3 210 175 8 19 M 16 550

125 139.8 250 210 8 23 M 20 585

150 165.2 280 240 8 23 M 20 620

200 216.3 330 290 12 23 M 20 660

250 267.4 400 355 12 25 M 22 700

300 318.5 445 400 16 25 M 22 745

350 355.6 490 445 16 25 M 22 790

10 KGF/CM²

400 406.4 560 510 16 27 M 24 835

40 48.6 140 105 4 19 M 16 505

50 60.5 155 120 8 19 M 16 525

65 76.3 175 140 8 19 M 16 550

80 89.1 200 160 8 23 M 20 580

100 114.3 225 185 8 23 M 20 610

125 139.8 270 225 8 25 M 22 650

150 165.2 305 260 12 25 M 22 690

200 216.3 350 305 12 25 M 22 730

250 267.4 430 380 12 27 M 24 775

300 318.5 480 430 16 27 M 24 820

350 355.6 540 480 16 33 M 30 870

20 KGF/CM²

400 406.4 605 540 16 33 M 30 930

REMARK: Dimension D2 shall be equal to the inner diameter of sliding cylinder.

Administrator

96

STEEL (SS) DRESSER TYPE COUPLING

1. SCOPE This standard covers dresser type coupling for electric cable steel pipe.

2. SHAPE AND DIMENSIONS Shall be as shown fig. 1.2.3. table 1.2 and material table.

3. WORKING PRESSURE AND TEMPERATURE Fluid water or oil 16 kg/cm² not exceed 80°C

4. HYDRAULIC SHOP TEST 32 kg/cm² 5. DESIGNATION

NAME : NOM SIZE EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING Ø 40

MARK ITEM MATERIAL QTY. WT (kg) REMARKS

1 MIDDLE RING STEEL SS 41 OR STPG 38 1

2 FOLLOWER STEEL SS 41 OR CAST IRON FCD 45 2

3 GASKET SYNTHETIC RUBBER 2 N.B.R. Hs70° + 5°

4 BOLT AND NUT STEEL SS 41 4-10 GALV.

5 WASHER STAINLESS STEEL SUS 304 2

6 STOPPER BOLT STAINLESS STEEL SUS 304 2

7 PACKING SYNTHETIC RUBBER 2 N.B.R.

8 PLUG STEEL SS 41 2 GALV.

9 BOLT AND NUT STEEL SS 41 2 GALV.

10 SPRING WASHER STAINLESS STEEL SUS 304 2

11 WEDLED STOPPER PIECE STEEL SS 41 2 GALV

NOTE : THIS DRAWING IS BASED ON ISSO-0080295I

Administrator

97


UNIT : MM TABLE 1

1 2 4 6 NOM. SIZE

PIPE O.D L1 L2 T d D C H1 H2 MATERIAL N-d1 S N-d2

AB’T L B WT

(kg)

40 48.6 127 105 5.1 50 120 94 14 6 FCD45 4-M12 175 2-M12 147 230 3.8

50 60.5 127 103 5.5 62 132 106 14 6 FCD45 4-M12 175 2-M12 147 230 4.2

65 76.3 127 103 7.0 78 148 122 15 6 FCD45 4-M12 185 2-M12 150 230 6.2

80 89.1 127 100 7.6 91.5 161 135 18 6 FCD45 4-M12 185 2-M12 154 230 7.8

100 114.3 178 148 8.6 117 198 168 24 7 FCD45 4-M16 240 2-M16 210 330 10.7

125 139.8 178 148 9.5 142 229 197 24 7 FCD45 4-M16 240 2-M16 210 330 17.9

150 165.2 178 134 12.7 168 263 231 25 9 FCD45 6-M16 240 2-M16 213 330 22.6

200 216.3 178 134 12.7 219 320 289 25 9 FCD45 6-M16 240 2-M16 213 330 28.6

250 267.4 178 134 12.7 271 373 339 28 9 FCD45 8-M16 240 2-M16 213 330 33.6

300 318.5 178 134 12.7 322 425 391 29 9 FCD45 8-M16 240 2-M16 213 330 41.6

350 355.6 178 134 12.7 359 473 433 40 13 SS41 8-M16 250 2-M16 216 330 50.2

400 406.4 178 134 12.7 410 524 484 40 13 SS41 10-M16 270 2-M16 225 330 58

Ød

d2

(ABOUT)

71 5FIG.1

10

11

9

8

432

10S

B15 35

L1

L2

H1

H2

L

N-d

1

T

P IPE

O.D

.

ØCØD

Administrator

98


TABLE 2 NOM.

SIZE m x t l a b E C1 n d3 d4 h

NOM. SIZE

m x t l a b E C1 n d3 d4 h

40 32x6 205 50 30 14 24 40 14 M12 30 150 38x9 275 60 40 19 31 50 18 M16 40

50 32x6 205 50 30 14 24 40 14 M12 30 200 38x9 275 60 40 19 37 56 18 M16 40

65 32x6 205 50 30 14 24 40 14 M12 30 250 38x9 275 60 40 19 37 56 18 M16 40

80 32x6 205 50 30 14 24 40 14 M12 30 300 38x9 275 60 40 19 37 56 18 M16 40

100 38x9 275 60 40 19 31 50 18 M16 40 350 38x9 275 60 40 19 37 56 18 M16 40

125 38x9 275 60 40 19 31 50 18 M16 40 400 50x12 275 75 50 19 40 65 18 M16 40

K.L

tt

tR

d3

ba

h

n

m

m

h

m

m

n

80 AND OVERFOR NOM.SIZE

FIG 3.

FOR NOM.SIZE 40-65FIG 2.

8

11

9

10

11

9

108

K.L

m/2

E

5C

C1

50 110 45l

d4

E

5C

C1

tR

m/2l

d4

tt

d3

ab

8 11 9 8 11 9

Administrator

99


1. SCOPE This standard covers dresser type coupling for electric cable steel pipe.

2. SHAPE AND DIMENSIONS

Shall be as shown fig. 1.2.3. table 1.2 and material table. 3. WORKING PRESSURE AND TEMPERATURE

Fluid water or oil 16 kg/cm² not exceed Ø80 4. HYDRAULIC SHOP TEST 32 kg/cm² 5. DESIGNATION

NAME : NOM SIZE EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING Ø 40

MARK ITEM MATERIAL QTY. WT (kg) REMARKS

1 MIDDLE RING STEEL SS 41 OR STPG 38 1

2 FOLLOWER STEEL SS 41 OR CAST IRON FCD 45 2

3 GASKET SYNTHETIC RUBBER 2 N.B.R. Hs70° + 5°

4 BOLT AND NUT STEEL SS 41 4-10 GALV.

8 STOPPER PIECE STEEL SS 41 2 GALV.

9 BOLT AND NUT STEEL SS 41 2 GALV.

10 SPRING WASHER STAINLESS STEEL SUS 304 2

11 WEDLED STOPPER PIECE STEEL SS 41 2 GALV

NOTE : THIS DRAWING IS BASED ON ISSO-0080296

Administrator

101


UNIT : MM TABLE 1

1 2 4 NOM. SIZE

PIPE O.D L1 L2 T d D C H1 H2 MATERIAL N-d1 S

AB’T L B WT

(kg)

40 48.6 127 105 5.1 50 120 94 14 6 FCD45 4-M12 175 147 230 3.8

50 60.5 127 103 5.5 62 132 106 14 6 FCD45 4-M12 175 147 230 4.2

65 76.3 127 103 7.0 78 148 122 15 6 FCD45 4-M12 185 150 230 6.2

80 89.1 127 100 7.6 91.5 161 135 18 6 FCD45 4-M12 185 154 230 7.8

100 114.3 178 148 8.6 117 198 168 24 7 FCD45 4-M16 240 210 330 9.9

125 139.8 178 148 9.5 142 229 197 24 7 FCD45 4-M16 240 210 330 17.4

150 165.2 178 134 12.7 168 263 231 25 9 FCD45 6-M16 240 213 330 22.6

200 216.3 178 134 12.7 219 320 289 25 9 FCD45 6-M16 240 213 330 28.6

250 267.4 178 134 12.7 271 373 339 28 9 FCD45 8-M16 240 213 330 33.6

300 318.5 178 134 12.7 322 425 391 29 9 FCD45 8-M16 240 213 330 41.6

350 355.6 178 134 12.7 359 473 433 40 13 SS41 8-M16 250 216 330 50.2

400 406.4 178 134 12.7 410 524 484 40 13 SS41 10-M16 270 225 330 58

450 457.2 178 134 12.7 461 575 535 40 13 SS41 12-M16 270 225 330 66

500 508 178 134 12.7 512 626 586 40 13 SS41 12-M16 270 225 330 71

550 558.8 178 134 12.7 563 677 637 40 13 SS41 14-M16 270 230 330 77

600 609.6 178 134 12.7 614 728 688 40 13 SS41 14-M16 270 230 330 83

650 660.4 178 134 12.7 665 779 739 40 13 SS41 14-M16 270 230 330 90

700 711.2 178 134 12.7 716 830 790 40 13 SS41 16-M16 270 230 330 98

750 762 178 134 12.7 767 881 841 40 13 SS41 16-M16 280 230 330 110

800 812.8 178 134 12.7 818 932 892 40 13 SS41 18-M16 280 230 330 123

850 863.6 178 134 12.7 869 983 943 40 13 SS41 18-M16 280 230 330 131

900 914.4 178 134 12.7 920 1034 994 40 13 SS41 18-M16 280 230 330 142

Ød(ABOUT)

FIG.1

10

11

9

84

3

2

1

L/2

10S

B15 35

L1

L2

H1

H2

L

N-d

1

T

PIPE

O.D

.

ØCØD

Administrator

101

TEEL (SS) DRESSER TYPE COUPLING

UNIT: MM

TABLE 2 NOM.

SIZE m x t l a b E C1 n d3 d4 h

NOM. SIZE m x t l a b E C1 n d3 d4 h

40 32x6 205 50 30 14 24 40 14 M12 30 500 50x12 275 75 50 19 40 65 18 M16 40

50 32x6 205 50 30 14 24 40 14 M12 30 550 50x12 275 75 50 19 40 65 18 M16 40

65 32x6 205 50 30 14 24 40 14 M12 30 600 50x12 275 75 50 19 40 65 18 M16 40

80 32x6 205 50 30 14 24 40 14 M12 30 650 50x12 275 75 50 19 40 65 18 M16 40

100 38x9 275 60 40 19 31 50 18 M16 40 700 50x12 275 75 50 23 40 65 18 M20 50

125 38x9 275 60 40 19 31 50 18 M16 40 750 50x12 275 75 50 23 40 65 18 M20 50

150 38x9 275 60 40 19 31 50 18 M16 40 800 50x12 275 75 50 23 40 65 18 M20 50

200 38x9 275 60 40 19 37 56 18 M16 40 850 50x12 275 75 50 23 40 65 18 M20 50

250 38x9 275 60 40 19 37 56 18 M16 40 900 50x12 275 75 50 23 40 65 18 M20 50

300 38x9 275 60 40 19 37 56 18 M16 40

350 38x9 275 60 40 19 37 56 18 M16 40

400 50x12 275 75 50 19 40 65 18 M16 40

450 50x12 275 75 50 19 40 65 18 M16 40

h

tRba

d3

tt

m n

m

h

80 AND OVERFOR NOM.SIZE

FIG 3.

FOR NOM.SIZE 40-65FIG 2.

8

11

9

10

11

9

108

K.L K.L

m/2

E

m 5C

C1nm

50 110 45l

d4

E

5C

C1

tR

m/2l

d4

tt

d3a

b

98 11 8 11 9

Administrator

102

ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE) 1. SCOPE

This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction.

2. CONSTRUCTION SHAPE AND DIMENSIONS

The construction, shape and dimensions shall be as shown in figure 1.

3. MATERIALS The material shall be as shown in table 1.

4. PRESSURE RATING

The relation between fluid condition and maximum working pressure are given in the following table.

FLUID CONDITION WORKING PRESSURE EXHAUST STEAM 400° C 4 kg/cm² FEED WATER 150° C 6 kg/cm²

5. ALLOWANCE OF EXPANSION

COMPRESSION -20 mm EXPAND + 10 mm LATERAL + 5 mm

6. INSPECTION AND TESTS

(1) Material test (2) Visual inspection (3) Inspection on dimension (4) Inspection on assembly (5) Hydraulic test

BODY 12 kg /cm² NOTE : THIS STANDARD BASE ON ISSO-0080407A

Administrator

103

ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE)

UNIT: mm FLANGE BELLOWS INSIDE TUBE NOM

SIZE D C h n T d P d1 l t1 NLxNo d t2 WEIGHT

(kg)

50 130 105 15 4 14 58.5 20 110.5 45 1.0 200 x 10 46 1.0 10.84

65 155 130 15 4 14 72.6 24 124.2 49 0.8 x 2 192 x 8 60 1.0 12.26

80 180 145 19 4 14 85.9 28 147.5 47 0.8 x 2 196 x 7 70 1.0 15.92

100 200 165 19 8 16 111.1 28 172.7 47 0.8 x 2 196 x 7 98 1.0 17.66

125 235 200 19 8 16 136.6 28 198.2 47 0.8 x 2 196 x 7 120 1.0 25.8

150 265 230 19 8 18 161.2 32 235.2 49 1.0 x 2 192 x 6 145 1.2 28.5

200 320 280 23 8 20 212.3 32 286.3 49 1.0 x 2 192 x 6 196 1.2 31.7

250 385 345 23 12 22 263.4 32 337.4 49 1.0 x 2 192 x 6 248 1.2 45.2

TABLE 1 MATERIAL

6 NUT CARBON STEEL (SS41) 18

5 CONTROL ROD CARBON STEEL (SS41) 3

4 CONTROL JAG CARBON STEEL (SS41) 6

3 SLEEVE STAINLESS STEEL (SUS 304) 1

2 BELLOWS STAINLESS STEEL (SUS 304) 1

1 FLANGE CARBON STEEL (SS41) 2

WORK SPARE MARK ITEM MATERIAL

QUANTITY REMARKS

FLOW

DRAIN HOLES

FIG.1 NOM.DIA 50-250

3 2

1

465

WELDINGT.I.G.

n-hØ HOLES

CØ

DØ

t2do

Ø

dØdØ

t1

t1

P

NL NO. OF CORFUGATION

SETTING LENGTH 300TOTAL FREE LENGTH 290

ll

4-8Ø DRILL

5 260 25

T

Administrator

104

ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE) 1. SCOPE This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction. 2. CONSTRUCTION SHAPE AND DIMENSIONS The construction, shape and dimensions shall be as shown in figure 1. 3. MATERIALS The material shall be as shown in table 1. 4. PRESSURE RATING The relation between fluid condition and maximum working pressure are given in the following table.

FLUID CONDITION WORKING PRESSURE

EXHAUST STEAM 400° C 4 kg/cm²

FEED WATER 150° C 6 kg/cm² 5. ALLOWANCE OF EXPANSION

COMPRESSION -20 mm

EXPAND + 10 mm

LATERAL + 5 mm 6. INSPECTION AND TESTS (1) Material test (2) Visual inspection (3) Inspection on dimension (4) Inspection on assembly (5) Hydraulic test

BODY 12 kg /cm² NOTE : THIS STANDARD BASE ON ISSO-0080417

Administrator

105

ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE)

UNIT: mm

FLANGE BELLOWS INSIDE TUBE SETTING ROD NO

M SIZE D C h n T d P d1 l t1 NLxNo d t2 Bh Do Co BN x

No

WT (kg)

50 155 120 19 4 16 58.5 20 110.5 45 1.0 200 x 10 46 1.0 M12 250 215 M14 x 4 19

65 175 140 19 4 18 72.6 24 124.2 49 0.8 x 2 192 x 8 60 1.0 M12 270 235 M14 x 4 23

80 185 150 19 8 18 85.9 28 147.5 47 0.8 x 2 196 x 7 70 1.0 M12 280 245 M16 x 4 26

100 210 175 19 8 18 111.1 28 172.7 47 0.8 x 2 196 x 7 98 1.0 M12 310 270 M16 x 4 30

125 250 210 23 8 20 136.6 28 198.2 47 0.8 x 2 196 x 7 120 1.0 M16 350 310 M20 x 4 45

150 280 240 23 8 22 161.2 32 235.2 49 1.0 x 2 192 x 6 145 1.2 M16 380 340 M20 x 4 51

200 330 290 23 12 22 212.3 32 286.3 49 1.0 x 2 192 x 6 196 1.2 M16 430 390 M20 x 4 56

250 400 355 25 13 24 263.4 32 337.4 49 1.0 x 2 192 x 6 248 1.2 M16 500 460 M20 x 4 74

TABLE 1 MATERIALS 7 STOPPER CARBON STEEL (S G P) 4

6 NUT CARBON STEEL (S 25 C) 8

5 GUIDE BOLT CARBON STEEL (S 25 C) 4

4 SETTING BOLT & NUTS CARBON STEEL (SS41) 4 SET

3 SLEEVE STAINLESS STEEL (SUS 304) 1

2 BELLOWS STAINLESS STEEL (SUS 304) 1

1 FLANGE CARBON STEEL (SS41) 2

WORK SPARE MARK ITEM MATERIAL

QUANTITY REMARKS

DØ

DRAIN HOLESFLOW

FIG.1

B.N

4 SETTING BOLT & NUTS

n-hØ HOLES

DoØ

CØCoØ

3030

7

T

2526054-8Ø DRILL

l l

TOTAL FREE LENGTH 290SETTING LENGTH 300

NL NO. OF CORFUGATION

P

t1

t1

dØ d1Ø

doØ

t2

T.I.G.WELDING

5 6 123

NOM.DIA 50-250

Administrator

106

VIKING JOHNSON COUPLINGS FOR STEEL AND P.V.C. PIPES From 44.5mm (1.75”) to 3048mm (120” ) OD larger sizes available on request

COUPLING DIMENSION AND DETAIL

PIPE DIMENSION SLEEVE PLUG BOLT

COUPLING REF

PIPE O.D.

TOLERANCE ON O.D

FOR DIST L L A B C D x AVE

THICKNESS NO OFF IF SPECIFIED

NO. DIA x LENGTH

STD RING NO. SUPPLIED

MAX TEST PRESSURE

APPROX. WEIGHT

MM IN

MM IN

MM IN

MM IN

MM IN

MM IN

MM IN NO IN atm

lbs/in² KG LBS

MU 44.5 1.75

+0.8 -0.40 +0.031 -0.016

152 6

118 4.625

146 5.75

111 4.375

82.5 x 5.6 3.25 x 0.219 1 2 0.5 x 5.25 1573 Q 68

1000 1.7

3.75

MU 48.3 1.906

+0.8 -0.40 +0.031 -0.016

152 6

121 4.75

146 5.75

111 4.375

82.5 x 5.6 3.25 x 0.219 1 2 0.5 x 5.25 A1574 Q 68

1000 1.75

3.875

MU 57 2.25

+0.8 -0.40 +0.031 -0.016

152 6

133 5.25

146 5.75

121 4.75

82.5 x 6.4 3.25 x 0.25 1 2 0.5 x 5.25 A 1599 Q 68

1000 2.2

4.75

MT 60.3 2.375

+0.8 -0.80 +0.031 -0.031

152 6

133 5.25

146 5.75

121 4.75

82.5 x 6.4 3.25 x 0.25 1 2 0.5 x 5.25 1500 Q 68

1000 2.2

4.75

MP 63 2.48

+0.8 -0.80 +0.031 -0.031

102 4

137 5.375

172 6.75

127 5

102 x 6.4 4 x 0.25 1 2 0.5 x 6.25 A 1582 Q 68

1000 2.3

5.07

MP 70 2.75

+0.8 -0.80 +0.031 -0.031

102 4

143.5 5.65

172 6.75

127 5

102 x 6.4 4 x 0.25 1 2 0.5 x 6.25 1565 Q 68

1000 2.5 5.5

MP 73 2.875

+0.8 -0.80 +0.031 -0.031

102 4

148 5.812

172 6.75

127 5

102 x 6.4 4 x 0.25 1 2 0.5 x 6.25 804 68

1000 2.6

5.75

MP 76.1 3

+0.8 -0.80 +0.031 -0.031

102 4

148 5.812

172 6.75

127 5

102 x 6.4 4 x 0.25 1 2 0.5 x 6.25 1560 Q 68

1000 2.6

5.75

MP 32.5 3.25

+0.8 -0.80 +0.031 -0.031

102 4

157.5 6.2

172 6.75

127 5

102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 1567 Q 68

1000 3.6 8.0

MP 38.9 3.5

+0.8 -0.80 +0.031 -0.031

102 4

162 6.375

172 6.75

127 5

102 x 6.4 4 x 0.25 1 3 0.5 x 6.25 1501 Q 68

1000 3.5

7.75

MP 101.6 4

+0.8 -0.80 +0.031 -0.031

102 4

176 6.929

172 6.75

127 5

102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 1564 Q 68

1000 3.9 8.6

MP 108 4.25

+0.8 -0.80 +0.031 -0.031

102 4

184.5 7.264

172 6.75

127 5

102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 A 1596 Q 68

1000 4.3 9.5

MP 110 4.331

+0.8 -0.80 +0.031 -0.031

102 4

184.5 7.264

172 6.75

127 5

102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 1561 Q 68

1000 4.4

9.62

MP 114.3 4.5

+0.8 -0.80 +0.031 -0.031

102 4

192 7.562

172 6.75

127 5

102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 A 1593 Q 68

1000 4.4

9.62

MP 120.7 4.75

+0.8 -0.80 +0.031 -0.031

102 4

195.5 7.688

172 6.75

127 5

102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 549 68

1000 4.5 10

MP 127 5

+0.8 -0.80 +0.031 -0.031

102 4

202 7.937

172 6.75

127 5

102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 1538 Q 68

1000 4.9

10.75

MO 133 5.25

+1.6 -0.80 +0.062 -0.031

102 4

216 8.5

172 6.75

133 5.25

102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 1563 Q 68

1000 6.1

13.5

MO 140 5.5

+1.6 -0.80 +0.062 -0.031

102 4

224 8.812

172 6.75

133 5.25

102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1598 Q 68

1000 6.6

14.52

MO 141.3 5.562

+1.6 -0.80 +0.062 -0.031

102 4

224 8.812

172 6.75

133 5.25

102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1503 Q 68

1000 6.6

14.52

LO 159 6.25

+1.6 -0.80 +0.062 -0.031

102 4

246 9.687

172 6.75

133 5.25

102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1559 Q 61

900 8.6 19

LO 165.1 6.5

+1.6 -0.82 +0.062 -0.032

102 4

252 9.937

172 6.75

133 5.25

102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1585 Q 61

900 8.8

19.5

LO 168.3 6.625

+1.6 -0.84 +0.062 -0.033

102 4

254 10.143

172 6.75

133 5.25

102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1595 Q 61

900 9

19.75

LO 193.7 7.625

+1.6 -0.97 +0.062 -0.038

102 4

281 11.062

172 6.75

133 5.25

102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1507 Q 58

850 10 22

LO 219.1 8.628

+1.6 -1.0 +0.062 -0.039

102 4

309 12.187

172 6.75

133 5.25

102 x 7.2 4 x 0.281 1 5 0.5 x 6.25 A 1597 Q 58

850 11.6 25.5

Administrator

107


COUPLING REF

PIPE O.D.

TOLERANCE ON O.D



NO. DIA x LENGTH


MAX TEST PRESSURE

APPROX. WEIGHT

MM IN

MM IN

MM IN

MM IN

MM IN

MM IN

MM IN NO IN atm

lbs/in² KG LBS

KN 244.5 9.625

+1.6 -1.0 +0.062 -0.039

102 4

337 13.25

172 6.75

133 5.25

102 x 8.7 4 x 0.344 2 6 0.5 x 6.25 1511 Q 54

800 14.1 31

KN 273 10.75

+1.6 -1.0 +0.062 -0.039

102 4

367 14.437

172 6.75

133 5.25

102 x 8.7 4 x 0.344 2 6 0.5 x 6.25 A 1557 Q 47

700 15.4 34

A2E 273 10.75

+1.6 -1.0 +0.062 -0.034

152 6

397 15.67

273 10.75

235 9.25

178 x 11.1 7 x 0.437 2 12 0.625 x 9.75 J 132 M 98

1438 30.8 68.0

KN 323.9 12.75

+1.6 -1.0 +0.062 -0.039

102 4

419 16.5

172 6.75

133 5.25

102 x 8.7 4 x 0.344 2 8 0.5 x 6.25 A 1558 Q 47

700 18.6 41

A2E 323.9 12.75

+1.6 -1.0 +0.062 -0.034

152 6

448 17.68

273 10.75

235 9.25

178 x 11.1 7 x 0.437 2 12 0.625 x 9.75 J 101 M 83

1220 35.8 79.0

CF6 355.6 14

+1.6 -1.6 +0.062 -0.062

152 6

460 18.11

254 10

216 8.5

178 x 8.7 7 x 0.344 2 6 0.625 x 9.5 J 51 L 46.6

675 31.1 68.5

CF10 355.6 14

+1.6 -1.6 +0.062 -0.062

152 6

460 18.11

254 10

216 8.5

178 x 8.7 7 x 0.344 2 10 0.625 x 9.5 J 51 L 77.7

1125 32.9 72.5

A2E 355.6 14

+1.6 -1.6 +0.062 -0.062

152 6

480 18.897

273 10.75

235 9.25

178 x 11.1 7 x 0.437 2 18 0.625 x 10.25 J 102 M 106.4

1540 51.5

113.5

CF6 406.4 16

+1.6 -1.6 +0.062 -0.062

152 6

511 20.125

254 10

216 8.5

178 x 8.7 7 x 0.344 2 6 0.625 x 9.5 J 53 L 40.7

590 34.7 76.5

CF10 406.4 16

+1.6 -1.6 +0.062 -0.062

152 6

511 20.125

254 10

216 8.5

178 x 8.7 7 x 0.344 2 10 0.625 x 9.5 J 53 L 68.4

990 36.7 81

A2E 406.4 16

+1.6 -1.6 +0.062 -0.062

152 6

530 20.866

273 10.75

235 9.25

178 x 11.1 7 x 0.437 2 18 0.625 x 10.25 J 104 M 92.9

1345 56.9

125.5

CF8 457 18

+1.6 -1.6 +0.062 -0.062

152 6

562 22.125

254 10

216 8.5

178 x 8.7 7 x 0.344 3 8 0.625 x 9.5 J 55 L 48.7

705 39.5 87

CF10 457 18

+1.6 -1.6 +0.062 -0.062

152 6

562 22.125

254 10

216 8.5

178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 55 L 60.8

880 40.4 89

A2E 457 18

+1.6 -1.6 +0.062 -0.062

152 6

581 22.874

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 106 M 82.5

1195 62.4

137.5

CF 508 20

+1.6 -1.6 +0.062 -0.062

152 6

613 24.125

254 10

216 8.5

178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 57 L 54.9

795 44.2 97.5

A2E 508 20

+1.6 -1.6 +0.062 -0.062

152 6

632 24.881

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 108 M 74.2

1075 67.8

149.5

CF 559 22

+1.6 -1.6 +0.062 -0.062

152 6

664 26.125

254 10

216 8.5

178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 59 L 50.1

725 47.8

105.5

A2E 559 22

+1.6 -1.6 +0.062 -0.062

152 6

683 26.889

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 110 M 67.7

980 73.3

161.5

CF 610 24

+1.6 -1.6 +0.062 -0.062

152 6

714 28.125

254 10

216 8.5

178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 60 L 45.9

665 51.5

113.5

A2E 610 24

+1.6 -1.6 +0.062 -0.062

152 6

734 28.897

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 111 M 61.8

895 78.7

173.5

CF 660 26

+1.6 -1.6 +0.062 -0.062

152 6

765 30.125

254 10

216 8.5

178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 61 L 12.5

615 55.3 122

A2E 660 26

+1.6 -1.6 +0.062 -0.062

152 6

784 30.866

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 112 M 57.0

825 84.1

185.5

CF 711 28

+1.6 -1.6 +0.062 -0.062

152 6

816 32.125

254 10

216 8.5

178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 63 L 39.4

570 58.9 130

A2E 711 28

+1.6 -1.6 +0.062 -0.062

152 6

835 32.874

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 113 M 53.2

770 89.6

197.5

YF 762 30

+1.6 -1.6 +0.062 -0.062

152 6

871 34.291

254 10

222 8.75

178 x 8.7 7 x 0.344 3 12 0.625 x 9.5 J 64 L 38.7

560 73.5 162

A2E 762 30

+1.6 -1.6 +0.062 -0.062

152 6

886 34.881

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 115 M 49.4

715 95.3 210

YF 813 32

+1.6 -1.6 +0.062 -0.062

152 6

922 36.299

254 10

222 8.75

178 x 8.7 7 x 0.344 3 12 0.625 x 9.5 J 65 L 36.3

525 77.8

171.5

A2E 813 32

+1.6 -1.6 +0.062 -0.062

152 6

937 36.889

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 123 M 46.3

670 100.7 222

YF 864 34

+1.6 -1.6 +0.062 -0.062

152 6

973 38.307

254 10

222 8.75

178 x 8.7 7 x 0.344 3 12 0.625 x 9.5 J 66 L 34.2

495 82.1 181

A2E 864 34

+1.6 -1.6 +0.062 -0.062

152 6

988 38.897

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 116 M 43.5

630 106.1 234

YF 914 36

+1.6 -1.6 +0.062 -0.062

152 6

1024 40.315

254 10

222 8.75

178 x 8.7 7 x 0.344 3 12 0.625 x 9.5 J 67 L 32.5

470 86.4

190.5

A2E 914 36

+1.6 -1.6 +0.062 -0.062

152 6

1038 40.866

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 117 M 41.1

595 111.6 246

YF 1016 40

+1.6 -1.6 +0.062 -0.062

152 6

1125 44.291

254 10

222 8.75

178 x 8.7 7 x 0.344 3 14 0.625 x 9.5 J 71 L 29.0

420 95.9

211.5

A2E 1016 40

+1.6 -1.6 +0.062 -0.062

152 6

1140 44.882

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 119 M 37.0

535 122.5 270

YF 1067 42

+1.6 -1.6 +0.062 -0.062

152 6

1176 46.299

254 10

222 8.75

178 x 8.7 7 x 0.344 3 14 0.625 x 9.5 J 72 L 27.6

400 100.2 221

A2E 1067 42

+1.6 -1.6 +0.062 -0.062

152 6

1191 46.889

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 119 M 35.2

510 127.9 282

YF 1118 44

+1.6 -1.6 +0.062 -0.062

152 6

1227 48.307

254 10

222 8.75

178 x 8.7 7 x 0.344 3 14 0.625 x 9.5 J 73 L 26.6

385 104.5 230.5

A2E 1118 44

+1.6 -1.6 +0.062 -0.062

152 6

1242 48.897

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 120 M 33.8

490 133.3 294

A2E 1220 48

+1.6 -1.6 +0.062 -0.062

152 6

1343 52.874

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 121 M 30.7

445 144.2 318

AD 1220 48

+1.6 -1.6 +0.062 -0.062

152 6

1350 53.149

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 176 H 37.6

545 173.3 382

A2E 1270 50

+1.6 -3.2 +0.062 -0.125

152 6

1394 54.882

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 122 M 29.7

430 149.7 330

AD 1270 50

+1.6 -3.2 +0.062 -0.125

152 6

1400 55.118

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 176 H 36.3

525 179.8 396.5

A2E 1321 52

+1.6 -3.2 +0.062 -0.125

152 6

1445 56.889

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 124 M 28.3

410 155.4 342.5

AD 1321 52

+1.6 -3.2 +0.062 -0.125

152 6

1451 57.125

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 177 H 34.9

505 186.2 410.5

Administrator

108


COUPLING REF

PIPE O.D.

TOLERANCE ON O.D



NO. DIA x LENGTH


MAX TEST PRESSURE

APPROX. WEIGHT

MM IN

MM IN

MM IN

MM IN

MM IN

MM IN

MM IN NO IN atm

lbs/in² KG LBS

A2E 1372 54

+1.6 -3.2 +0.062 -0.125

152 6

1496 58.897

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 124 M 27.3

395 161.1 354.5

AD 1372 54

+1.6 -3.2 +0.062 -0.125

152 6

1502 59.134

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 178 H 33.5

485 193.2 425

A2E 1420 55.906

+1.6 -3.2 +0.062 -0.125

152 6

1544 60.787

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 20 0.625 x 10.25 J 125 M 26.6

385 167.3 368

AD 1420 55.906

+1.6 -3.2 +0.062 -0.125

152 6

1551 61.063

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 178 H 32.5

470 199.3 438.5

A2E 1473 58

+1.6 -3.2 +0.062 -0.125

152 6

1597 62.874

273 10.75

235 9.25

178 x 11.1 7 x 0.437 3 20 0.625 x 10.25 J 126 M 25.5

370 173

380.5

AD 1473 58

+1.6 -3.2 +0.062 -0.125

152 6

1604 63.149

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 179 H 31.1

450 206.1 453.5

AD 1524 60

+1.6 -3.2 +0.062 -0.125

152 6

1654 65.118

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 180 H 30.4

440 212.7 468

AD 1575 62

+3.2 -3.2 +0.125 -0.125

152 6

1707 67.205

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 180 H 29.3

425 219.1 482

AD 1620 63.780

+3.2 -3.2 +0.125 -0.125

152 6

1751 68.937

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 181 H 28.6

415 225 495

AD 1676 66

+3.2 -3.2 +0.125 -0.125

152 6

1808 71.181

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 182 H 27.6

400 232.3 511

AD 1727 68

+3.2 -3.2 +0.125 -0.125

152 6

1859 73.189

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 28 0.625 x 10.75 J 182 H 28.0

405 240.9 530

AD 1778 70

+3.2 -3.2 +0.125 -0.125

152 6

1910 75.197

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 28 0.625 x 10.75 J 183 H 27.3

395 247.1 544

AD 1820 71.654

+3.2 -3.2 +0.125 -0.125

152 6

1951 76.811

286 11.25

238 9.375

178 x 14.3 7 x 0.563 3 28 0.625 x 10.75 J 183 H 26.6

385 252.5 556

SG 1880 74

+3.2 -3.2 +0.125 -0.125

203 8

2015 79.331

413 16.25

365 14.375

254 x 14.3 10 x 0.563 3 32 0.625 x 15.75 J 184 H 25.5

370 397.8 877

SG 1930 76

+3.2 -3.2 +0.125 -0.125

203 8

2065 81.299

413 16.25

365 14.375

254 x 14.3 10 x 0.563 3 32 0.625 x 15.75 J 185 H 24.9

360 407.5 898

SG 1981 78

+3.2 -3.2 +0.125 -0.125

203 8

2116 83.307

413 16.25

365 14.375

254 x 14.3 10 x 0.563 3 32 0.625 x 15.75 J 185 H 24.5

355 417.5 920.5

SG 2020 79.528

+3.2 -3.2 +0.125 -0.125

203 8

2154 84.803

413 16.25

365 14.375

254 x 14.3 10 x 0.563 3 36 0.625 x 15.75 J 186 H 23.8

3.45 427.9 943

SG 2083 82

+3.2 -3.2 +0.125 -0.125

203 8

2218 87.323

413 16.25

365 14.375

254 x 14.3 10 x 0.563 3 36 0.625 x 15.75 J 187 H 23.1

335 440.2 970.5

SG 2134 84

+3.2 -3.2 +0.125 -0.125

203 8

2269 89.331

413 16.25

365 14.375

254 x 14.3 10 x 0.563 3 36 0.625 x 15.75 J 187 H 22.8

330 450.2 992.5

SG 2240 88.190

+3.2 -3.2 +0.125 -0.125

203 8

2375 93.504

413 16.25

365 14.375

254 x 14.3 10 x 0.563 3 36 0.625 x 15.75 J 188 H 21.4

310 471

1038

SGR 2340 92.125

+3.2 -3.2 +0.125 -0.125

203 8

2475 97.441

413 16.25

365 14.375

254 x 20.2 10 x 0.795 3 40 0.625 x 15.75 J 190 H 29.1

425 634

1398

SGR 2470 97.250

+3.2 -3.2 +0.125 -0.125

203 8

2605 102.559

413 16.25

365 14.375

254 x 20.2 10 x 0.795 3 40 0.625 x 15.75 J 191 H 27.6

400 667.5 1471

SGR 2540 100

+3.2 -3.2 +0.125 -0.125

203 8

2675 105.315

413 16.25

365 14.375

254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 192 H 26.9

390 685

1510

SGR 2642 104

+3.2 -3.2 +0.125 -0.125

203 8

2777 109.331

413 16.25

365 14.375

254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 193 H 25.9

375 716

1580

SGR 2743 108

+3.2 -3.2 +0.125 -0.125

203 8

2878 113.307

413 16.25

365 14.375

254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 194 H 24.9

360 742.1 1632

SGR 2845 112

+3.2 -3.2 +0.125 -0.125

203 8

2980 117.323

413 16.25

365 14.375

254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 194 H 23.8

345 768

1694

SGR 2946 116

+3.2 -3.2 +0.125 -0.125

203 8

3081 121.299

413 16.25

265 14.375

254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 195 H 23.1

335 794

1750

SGR 3048 120

+3.2 -3.2 +0.125 -0.125

203 8

3183 125.315

413 16.25

365 14.375

254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 196 H 22.4

325 820

1808

Administrator

109

PENETRATION PIECE

SHIP’S 5K AND 10K DECK AND BULKHEAD PIECES FOR PIPE CONNECTION (JIS F 3009)

TABLE 1 MAXIMUM WORKING PRESSURE UNIT : MPa (kgf/cm²)

NOMINAL PRESSURE (Sym)

FLUID CONDITION 5K 10K

STEM, AIR, GAS AND OIL OF 300°C OR LESS 0.49 (5) 0.98 (10)

STILL AND NON-SHOCK WATER OF 120°C OR LESS 0.69 (7) 1.37 (14)

Unit : mm 5K 10K

FLANGE FLANGE

BOLT HOLE DIA. NOM. DIA

OUTSIDE DIA OF PIPE DIA OF

PITCH CIRCLE

NO DIA.THREAD ON BOLT

DIA OF PITCH

CIRCLENO DIA.

THREAD ON BOLT

D t C h (D1) l D t C h (D1) l

15 21.7 80 9 60 4 12 M10 135 90 95 12 70 4 15 M12 150 90

20 27.2 85 10 65 4 12 M10 140 90 100 14 75 4 15 M12 155 90

25 34.0 95 10 75 4 12 M10 150 90 125 14 90 4 19 M16 180 90

32 42.7 115 12 90 4 15 M12 170 90 135 16 100 4 19 M16 190 90

40 48.6 120 12 95 4 15 M12 175 90 140 16 105 4 19 M16 195 90

50 60.5 130 14 105 4 15 M12 185 100 155 16 120 4 19 M16 210 100

65 76.3 155 14 130 4 15 M12 210 100 175 18 140 4 19 M16 230 100

80 89.1 180 14 145 4 19 M16 235 100 185 18 150 8 19 M16 240 100

(90) 101.6 190 14 155 4 19 M16 245 100 195 18 160 8 19 M16 250 100

100 114.3 200 16 165 8 19 M16 255 100 210 18 175 8 19 M16 265 100

125 139.8 235 16 200 8 19 M16 290 120 250 20 210 8 23 M20 305 120

150 165.2 265 18 230 8 19 M16 370 120 280 22 240 8 23 M20 385 120

200 216.3 320 20 280 8 23 M20 425 120 330 22 290 12 23 M20 435 120

Remarks: 1. Plate thickness (t1) of item No. 2 shall, as a rule, to be equivalent to the thickness (t2) of wall to

be fitted or more (t1> t2). 2. When fitted to division for fire protection or where thermal insulation is applied, dimension l shall

be extended as necessary. TABLE 2

NO COMPONENT MATERIAL

1 PIPE FLANGE JIS G 3101-SS-41

2 FITTING PLATE JIS G 3106-SM 41 OR JIS G 3101-SS 41

3 PIPE JIS G 3452-SGP OR JIS G 3454-STPG

Remarks: When fitted to strength deck, bulkhead or division for fire protection, the material and thickness of plates to be fitted shall conform to respective requirements.

t1

O

O

O

O

l

l

12

T

Øh

tt

1

2

3

D

D+5

D

C

Administrator

110

PENETRATING SLEEVE FOR COPPER PIPE

1. SCOPE : This standard cover penetrating sleeve used for copper pipe 2. CONSTRUCTION SHAPE AND DIMENSION

FOR COPPER PIPE

DIMENSION WEIGHT NOM MARK

PIPE O.D D d T L CUT DIA 2C W L=100 L=150

REMARKS

4 6 15.0 6.6 4.2 100 150 16.0 0.6 3 0.13 0.19

6 10 19.0 10.6 4.2 100 150 20.0 0.6 3 0.15 0.23

10 15 25.0 15.5 4.75 100 150 26.0 0.4 3 0.29 0.36

15 20 32.0 20.4 5.8 100 150 33.0 0.4 4 0.38 0.56

20 25 38.1 25.5 6.3 100 150 39.1 0.4 4 0.49 0.74

25 30 42.7 30.4 6.15 100 150 43.7 0.4 4 0.55 0.83

32 35 48.6 35.6 6.5 100 150 49.6 0.4 4 0.67 1.01

40 45 57.0 45.4 5.8 100 150 58.0 0.4 4 0.73 1.10

50 55 70.0 55.4 7.3 100 150 71.0 0.4 5 1.13 1.70

NOTE: 1) THIS STANDARD IS BASE ON ISSO-0070850

COPPER PIPEØD

T

ØdC

L

CU

T D

I A

P IPE

O.D

W DK OR B.H.D

BRASS BRAZING OR TIG WELD

STEEL SLEEVE(SS41)

Administrator

111

PENETRATING SLEEVE FOR COPPER NICKEL PIPE (FOR AIR TIGHT BULKHEAD/DECK ONLY)

DIMENSION

CSD SEALING PLUG SIZE CONDUIT CUNI PIPE OUTER DIA

(mm) LENGTH S (mm)

ID (mm)

OD (mm)/ CONDUIT ID

NOM. DIA (mm)

LENGTH L (mm)

THICKNESS (mm)

MIN LENGTH OF CUNI PIPE

(mm) P 20 60 20 52.5 50 150 3.9 400

25 60 25 52.5 50 150 3.9 400

30 60 30 52.5 50 150 3.9 400

44.5 60 44 77.9 80 150 5.5 400

76.1 60 76 128.2 125 150 6.6 500

159 80 158 202.7 200 200 8.2 500

193.7 80 194 254.4 250 200 9.3 500

MATERIALL LIST

MARK ITEM MATERIAL QUANTITY REMARKS

CONDUIT STEEL PIPE 1

OUTER FLANGE CARBON STEEL 2

COPPER NICKEL PIPE CUNI 1

COPPER NICKEL INNER FLANGE CUNI 2

CSD SEALING PLUG FRR - 2

DECKBULKHEAD OR

BY BRAZINGSTEEL PIPEMADE FROM

S

SEAM JOINT

3

4

2

5

1

P

L

FLANGECARBON STEEL

COLLAR)(WELDINGFLANGE INNERNICKELCOPPER

COPPER NICKEL PIPE (CUNI)

PLUG FRRCSD SEALING

CONDUIT

1

2

3

4

5

Administrator

112

PENETRATING SLEEVE FOR COPPER NICKEL PIPE (FOR WATER TIGHT BULKHEAD/DECK)

OUTSIDE DIA

OF PIPE d6 a L4 S1 L2 d1 k BOLT HOLES d2

WEIGHT kg/STUCK Kg/PIECE

NOM MM

NOM MM

PN

MM MM MM MM MM MM MM MM MM MM

20 25 86 62 4 11

25 30 92 68 4 11

32 38 126 180 1.5 124 100 76 6 11 2.37

40 44.5 134 180 1.5 124 108 84 6 11 2.81

50 57 146 180 1.5 120 120 96 6 11 3.31

70 76 166 200 2 136 140 116 8 11 4.61

80 89 176 200 2 136 150 126 8 11 5.14

100 108 198 200 2.5 136 172 148 10 11 6.76

125 133 226 200 2.5 128 200 176 10 11 8.76

150 159

BIS 25

252 200 2.5 128 226 202 12 11 10.1

175 194 290 220 2.5 144 264 240 14 11 13.2

200 219 314 220 3 144 288 264 16 11 16.1

250 267 366 240 3 160 340 316 20 11 23.1

300 324

BIS 10

420

DECKS +

2MM

240 4 156 392 368 24 11 28.4

MATERIALL LIST


CARBON STEEL OUTER FLANGE CARBON STEEL 2

COPPER NICKEL INNER FLANGE COPPER NICKEL 2

COPPER NICKEL PIPE COPPER NICKEL 1

COPPER NICKEL SLEEVE COPPER NICKEL 1

CARBON STEEL MIDDLE FLANGE CARBON STEEL 1

KS

d

a

L

L4

2

2

161 Ødd

BULKHEAD OR DECK

COPPER NICKELSLEEVE

CARBON STEELMIDDLE FLANGE

COPPER NICKELPIPECOPPER NICKEL

INNER FLANGECARBON STEELOUTER FLANGE

5

4

3

2 1

1

2

5

3

4

Administrator

113

PIPE BENDING TABLE & CALCULATION BENDING TABLE FOR STEEL PIPE

80R 70R 80R 105R 100R 150R 185R 230R 270R 345R 420R 500R 650R

10Ø 15Ø 20Ø 25Ø 32Ø 40Ø 50Ø 65Ø 80Ø 100Ø 125Ø 150Ø 200Ø

A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C

70

150

110

70

150

110

70

150

110

70

150

110

85

150

120

110

120

150

110

120

150

130

250

258

160

230

280

180

300

320

260

350

260

330

430

330

430

470

430 DEG

REE

AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H

1° 1 1 1 1 1 1 2 1 2 1 3 1 3 2 4 2 4 2 6 3 7 4 8 5 11 5 2° 2 1 2 1 3 1 4 2 3 2 5 3 7 3 8 4 9 5 12 6 14 7 17 10 22 113° 4 2 4 2 4 2 6 3 5 3 7 4 10 5 12 6 15 7 18 9 20 10 25 14 33 174° 5 3 5 2 5 3 8 4 7 4 9 5 13 7 16 8 18 9 23 12 28 15 33 18 44 235° 7 4 6 3 7 4 9 5 8 4 12 7 16 8 19 11 23 12 29 15 35 18 42 22 55 286° 8 4 7 4 8 4 11 6 10 5 15 8 20 10 23 12 27 14 35 18 42 22 50 26 65 347° 9 5 8 4 10 5 13 7 12 6 17 9 23 11 27 14 31 17 41 21 48 26 59 31 76 408° 10 6 9 5 11 6 15 7 13 7 20 10 26 14 31 16 36 19 47 24 56 29 66 35 87 459° 12 6 10 6 12 6 16 8 15 8 23 12 29 15 35 18 40 21 52 27 63 33 75 39 98 51

10° 14 7 12 6 14 7 18 9 17 9 26 13 31 16 39 20 46 24 58 30 70 37 84 44 109 5711° 15 8 13 7 15 8 20 10 18 10 28 14 35 18 43 22 50 26 64 33 78 40 92 48 120 6212° 16 8 14 7 16 8 21 11 20 11 31 16 38 20 47 24 55 28 70 36 84 44 100 53 131 6813° 17 9 15 8 18 9 23 12 22 11 33 17 41 21 50 26 59 31 76 39 91 48 109 57 142 7414° 18 10 16 9 19 10 25 13 23 12 36 18 44 23 54 28 64 33 82 42 99 52 118 61 153 7915° 21 10 18 9 20 11 27 14 25 13 39 20 47 24 58 30 68 36 89 45 105 55 126 66 164 85 16° 21 11 18 10 22 11 28 15 27 14 42 21 50 26 62 32 72 38 93 48 110 59 134 70 175 91 17° 22 12 19 10 23 12 30 16 28 15 44 22 53 28 66 34 77 40 99 52 118 63 142 75 185 97 18° 23 13 20 11 24 13 32 17 30 16 47 24 57 29 70 36 82 43 105 55 125 67 150 79 196 10319° 24 13 21 12 26 13 34 18 32 17 49 25 60 31 74 38 86 45 111 58 132 70 158 84 207 10920° 26 14 22 12 27 14 35 19 33 18 52 26 63 33 78 41 90 48 116 61 139 74 166 88 218 11321° 28 15 24 13 28 15 37 20 35 19 54 28 66 34 81 43 95 50 122 64 147 78 176 93 229 12022° 29 16 25 14 30 16 39 21 37 19 57 29 68 36 85 45 99 52 128 67 154 82 182 97 240 12623° 30 16 26 14 31 16 41 22 39 20 59 31 72 38 89 47 103 55 134 70 162 85 190 102 251 13224° 32 17 28 15 32 17 43 23 40 21 62 32 75 39 92 49 108 57 140 73 169 89 198 106 262 13825° 34 18 30 16 34 18 44 24 42 22 64 33 78 41 97 51 113 60 146 77 174 93 208 111 273 14426° 36 18 31 16 35 19 46 25 44 23 67 35 81 43 101 53 118 62 151 80 183 97 214 115 284 15027° 37 19 32 17 37 19 48 26 45 24 69 36 85 44 105 55 123 65 157 83 190 101 222 120 295 15628° 38 20 33 17 38 20 50 27 47 25 72 37 88 46 108 57 128 67 163 86 197 105 231 125 306 16229° 40 20 34 18 39 21 52 28 49 26 75 39 91 48 112 59 132 70 169 89 205 109 242 129 317 16830° 41 21 35 19 41 21 53 29 50 27 77 40 94 50 116 62 137 72 175 92 211 113 251 134 328 17431° 42 22 36 19 42 22 55 30 51 28 80 42 97 51 120 64 141 75 180 96 217 116 259 139 338 18032° 43 23 37 20 43 23 57 31 54 29 82 43 100 53 124 66 146 77 186 99 224 120 267 143 349 18633° 44 24 38 21 45 24 59 32 55 30 85 44 103 55 128 68 150 80 192 102 231 124 276 148 360 19234° 45 24 39 21 46 25 61 33 57 31 87 46 107 57 132 70 155 83 198 106 238 128 284 153 371 19835° 46 25 40 22 47 25 62 34 59 32 90 47 110 58 136 73 160 85 204 109 244 132 292 158 382 20536° 47 26 41 23 49 26 64 35 60 33 92 49 113 60 140 75 164 88 210 112 251 136 301 162 393 21137° 49 27 42 23 50 27 66 36 62 34 95 50 116 62 143 77 168 90 215 115 259 141 309 167 404 21738° 50 28 43 24 51 28 68 37 64 34 99 52 119 64 147 79 173 93 221 119 267 145 317 172 415 22439° 52 28 45 25 53 28 69 38 65 35 100 53 122 65 151 81 177 96 227 122 274 149 326 177 426 23040° 53 29 46 25 54 29 71 39 67 36 102 55 126 67 155 84 181 98 233 126 281 153 334 182 437 23741° 54 30 47 26 55 30 73 40 69 37 105 56 129 69 159 86 186 101 239 129 286 157 343 187 449 24342° 55 31 48 27 57 31 75 41 70 38 107 58 132 71 163 88 191 104 244 132 301 161 351 192 458 250

B

C

A

Administrator

114

80R 70R 80R 105R 100R 150R 185R 230R 270R 345R 420R 500R 650R

10Ø 15Ø 20Ø 25Ø 32Ø 40Ø 50Ø 65Ø 80Ø 100Ø 125Ø 150Ø 200Ø

A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C

70

150

110

70

150

110

70

150

110

70

150

110

85

150

120

110

120

150

110

120

150

130

250

258

160

230

280

180

300

320

260

350

260

330

430

330

430

470

430 DEG

REE

AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H

43° 58 32 50 28 58 32 76 42 72 39 110 59 135 73 167 91 196 106 250 136 306 165 360 197 469 25644° 60 32 52 28 59 32 78 43 74 40 112 61 138 75 171 93 200 109 256 139 312 170 368 202 480 26345° 62 33 54 29 61 33 80 44 75 41 115 62 142 77 174 95 204 112 262 143 318 174 378 207 491 26946° 64 34 56 30 62 34 82 45 77 42 117 64 145 79 178 98 209 115 268 146 324 178 386 212 502 27647° 65 35 57 30 64 35 84 46 79 44 120 65 148 80 182 100 213 117 274 150 330 183 394 217 513 28348° 66 36 58 31 65 36 85 47 80 45 122 67 151 82 186 102 218 120 279 154 336 187 403 223 524 29049° 68 36 60 32 66 36 87 48 82 46 125 68 154 84 190 105 222 123 285 157 343 191 411 228 535 29650° 69 37 62 33 68 37 89 49 84 47 127 70 157 86 194 107 227 126 291 161 350 196 420 233 546 30351° 71 38 64 33 69 38 91 50 85 48 130 72 160 88 198 110 231 129 297 165 357 200 428 238 556 31052° 72 39 65 34 71 39 92 51 87 49 132 73 163 90 202 113 236 132 303 168 364 205 437 243 567 31753° 74 40 66 35 72 40 94 52 89 50 135 75 166 92 206 115 241 135 309 172 371 209 445 249 578 32554° 75 41 67 36 73 41 96 53 90 51 137 76 170 94 210 117 244 138 314 176 378 214 454 255 589 33255° 76 42 68 36 74 42 98 55 92 52 140 78 173 96 214 120 249 141 320 180 385 219 462 260 601 33956° 78 43 70 37 76 43 100 56 94 53 142 80 176 98 217 122 254 144 326 183 392 223 470 266 612 34657° 79 43 71 38 77 43 101 57 95 54 145 81 179 100 221 125 259 147 332 187 400 228 478 271 622 35458° 81 44 72 39 78 44 103 58 97 55 147 83 182 102 225 127 263 150 338 191 407 233 487 277 633 36059° 82 45 73 40 80 45 105 59 99 57 150 85 185 105 229 130 269 153 343 195 414 238 495 283 644 36860° 83 46 74 40 81 46 107 61 100 58 153 87 189 107 232 133 273 156 349 199 421 242 503 289 655 37861° 85 47 75 41 82 47 108 62 102 59 155 88 192 109 236 135 277 159 355 203 426 247 511 295 666 38362° 86 48 76 42 84 48 110 63 104 60 158 90 195 111 240 138 281 162 361 207 433 252 518 300 677 39063° 88 49 77 43 85 49 112 64 106 61 160 92 197 113 244 141 286 165 367 211 441 257 526 306 688 39864° 89 50 78 44 86 50 114 66 107 62 163 94 200 115 248 144 291 169 374 216 448 262 534 312 699 40665° 90 51 79 45 88 51 116 67 109 64 166 96 202 118 252 146 294 172 378 220 455 268 543 319 710 41466° 92 52 80 45 89 52 117 68 111 65 169 97 206 120 256 149 299 175 384 224 462 273 552 325 720 42267° 93 53 81 46 91 53 119 70 112 66 171 99 210 122 260 152 304 179 390 228 469 278 561 331 731 43068° 94 54 82 47 92 54 121 71 114 68 174 101 214 125 264 155 309 182 396 233 476 283 569 337 742 43869° 96 55 83 48 93 55 123 72 116 69 176 103 217 127 268 158 314 186 402 237 483 289 578 344 753 44670° 97 56 84 49 95 56 124 74 117 70 179 105 220 129 272 161 318 189 407 242 492 294 585 350 764 45571° 99 57 85 50 96 57 126 75 119 71 181 107 223 132 275 164 323 193 413 246 500 300 594 357 775 46672° 100 58 86 51 97 58 128 76 121 73 183 109 226 134 279 167 327 196 419 251 507 305 602 363 786 47273° 101 59 87 52 99 59 130 78 122 74 186 111 229 137 283 170 332 200 425 255 515 311 611 370 796 48074° 103 60 88 53 100 60 132 79 124 75 188 113 232 139 287 173 337 203 431 260 522 316 619 377 807 49175° 104 61 89 54 101 61 133 81 126 77 191 115 236 142 291 177 341 207 437 265 530 322 628 384 818 49976° 106 63 90 55 103 63 135 82 127 78 194 117 238 145 294 180 345 211 442 270 536 328 636 391 830 50877° 107 64 91 56 104 64 137 84 129 80 196 119 242 147 299 183 350 215 448 274 544 334 642 398 841 51878° 108 65 92 57 105 65 139 85 131 81 199 121 245 150 302 186 355 219 454 279 550 340 654 405 852 52779° 110 66 93 58 107 66 140 87 132 82 201 124 248 152 306 190 359 223 460 284 558 346 662 412 862 53680° 111 67 94 59 108 67 142 88 134 84 204 126 251 155 310 193 363 227 466 289 565 352 670 420 873 54581° 113 68 95 60 109 68 144 90 136 85 207 128 254 158 314 196 368 231 471 295 572 359 680 427 884 55682° 114 70 96 61 111 70 146 91 137 87 209 130 258 160 318 200 373 235 477 300 579 365 690 435 895 56583° 115 71 97 62 112 71 148 93 139 89 212 133 260 163 322 204 378 239 483 305 586 372 697 442 905 57684° 117 72 99 63 113 72 149 95 141 90 214 135 264 166 326 207 383 245 489 311 594 378 706 450 916 58685° 118 73 101 64 115 73 151 96 142 92 217 137 267 169 330 210 387 247 495 316 600 385 715 458 928 59686° 120 75 103 65 116 75 153 98 144 93 220 140 270 172 334 214 391 252 501 322 608 392 722 466 939 60687° 121 76 105 66 118 76 155 100 146 95 222 142 273 175 338 218 395 256 506 328 614 399 731 474 949 61788° 122 77 107 68 119 77 156 101 147 97 225 145 276 178 342 222 399 261 512 333 622 406 740 483 960 62889° 124 79 108 69 120 79 158 103 149 98 227 147 279 183 345 226 404 265 518 339 630 413 750 491 971 63890° 125 80 110 70 122 80 160 105 151 100 229 150 283 185 349 230 409 270 524 345 636 420 758 500 982 650

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115

TABLE OF H & AL DIMENSION FOR BEND PIPE (COPPER PIPE) BEND R 60R 70R 85R 100R 125R 150R 150R 225R 255R 305R 320R 420R 545R 685R 800R

NOM DIA 10 15 20 25 32 40 50 65 80 90 100 125 150 200 250

CLAMP L A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C

MARK 50

160

50

160

55

200

100

100

110

100

125

150

110

150

135

200

160

300

140

300

150

300

200

350

295

400

350

450

530

500

ANGLE AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H

5° 5 3 6 3 7 4 8 5 11 6 12 7 12 7 20 10 22 11 27 13 28 14 35 18 48 24 60 30 70 35

10° 10 5 12 6 14 7 18 9 22 11 26 13 26 13 39 20 45 22 53 27 56 28 70 37 95 48 119 59 140 70

15 16 8 18 9 21 11 26 13 33 16 39 20 39 20 59 30 67 34 80 40 84 42 105 55 143 72 179 90 209 105

20° 21 11 24 12 28 15 35 17 44 22 52 26 52 26 79 40 89 45 106 54 113 56 139 74 190 96 239 121 279 141

25° 26 13 31 16 35 19 43 21 55 27 64 33 64 33 98 50 111 57 133 68 140 71 174 93 238 121 298 152 349 177

30° 31 16 37 19 43 23 52 26 65 33 77 40 77 40 118 60 134 68 160 82 168 86 211 113 285 146 358 183 419 214

35° 37 19 43 22 49 27 61 30 77 38 90 47 90 47 137 71 156 80 186 96 195 101 244 132 332 173 417 208 489 252

40° 42 22 49 25 57 31 70 34 87 43 102 55 102 55 157 82 178 93 213 111 224 116 281 153 380 198 478 249 558 291

45° 47 25 55 29 66 35 78 41 98 48 115 62 115 62 177 93 200 105 240 126 251 132 318 174 429 226 538 284 628 331

50° 52 28 61 33 72 40 87 47 109 52 127 70 127 70 197 105 222 119 266 142 279 149 350 196 476 254 598 319 698 373

55° 58 31 67 37 79 44 96 52 120 65 140 78 140 78 216 117 244 133 293 159 307 166 385 219 524 284 655 356 768 416

60° 63 35 73 40 87 49 104 58 131 73 153 87 153 87 236 130 267 147 319 176 335 184 421 242 570 314 716 396 838 462

65° 68 38 79 45 94 54 115 64 143 80 166 96 166 96 257 143 292 163 346 194 366 204 455 268 623 347 781 435 907 510

70° 73 42 86 49 101 60 123 70 154 88 179 105 179 105 277 157 314 179 373 214 395 224 492 294 671 381 845 480 977 560

75° 79 46 92 54 109 65 130 77 164 96 191 115 191 115 296 178 334 196 399 234 420 245 530 322 715 418 895 525 1047 614

80° 84 50 98 59 118 71 140 84 174 105 204 126 204 126 316 188 356 214 426 256 447 268 565 352 761 456 955 575 1117 671

85° 89 55 104 64 126 78 149 94 187 115 217 137 217 137 337 203 382 234 452 279 478 292 600 385 815 499 1023 625 1187 733

90° 94 60 110 70 134 85 157 100 196 125 229 150 229 150 356 225 400 255 479 305 502 320 636 420 856 545 1075 685 1257 800

)2θTanxRH()Rπ2x

360θAL( ==

Administrator

117

BENDING & TWISTING ANGLES CALCULATION CASE 1

BENDING ANGLES

TWIST ANGLES

± 90°

PXCosθ

X²)(V²θCosXαCos =

+=

XVTanβ =

VP

β

θ

α

X

Administrator

117

CASE II

BENDING ANGLES

β = 90°

TWIST ANGLES

PSinθX

X²)(V²SinθXCosα =

+=

Pθ TanV λ Tan =

)( λ

λ

−°±°<

°±°<

m

m

90 90 θ

90 90 θ

VPβθ

α

X

Administrator

118

CASE III

BENDING ANGLES

WHEN MAKING β = 45°

Cos 2φ = (V/Z)²

TWIST ANGLES

PZCosθ

Z² (V²θ Cos Z α Cos =

+=

Pφ Cos Z

Z² (V²φ Cos Z β Cos =

+=

α FORP

θ TanV 1λ Tan −=

1λ2λλP

θ TanV 2λ Tan −==

V

Z

ØP

β

α θ

Administrator

119

CASE IV

BENDING ANGLES IN TERM OF ANGLE θ WHEN θ ≠ 90°

TWIST ANGLES

IN TERM OF ANGLE Φ AND ANGLE Ρ WHEN Θ ≠ 90°

WHEN MAKING EITHER α AND β BE 45°

)βSinY)(αSinX(2

)²PV()²βSinY()²αSinX(

λCosZ−+

=

PρCosZ

²)Z²V(ρCosZβCos

PCosZ

²)Z²V(CosZαCos

=+

=

Φ=

+

Φ=

ρ2Cos²X²Y

²V2Cos

90θWHEN

ρ2Cos)²ZV(2Cos

=+

=Φ

°=

==Φ

yV ZP

αθ

X

β

PZV y

α

θ

β

φρ

X

PY

²)Z²V(YβCos

PY

²)Z²V(XαCos

90θWHEN

PθCosXY

²)Z²V(θCosXYβCos

²)Z²V(θCosYXαCos

=+

=

=+

=

°=

−=

+

−=

+

−=

Administrator

120

CASE IV

BENDING ANGLES

β = 90° TWIST ANGLES

WHEN θ > 90° AND MAKING A BEND AT LENGTH P, P MUST BE LONG ENOUGH AND V > Z

α = 90° β = 90° BENDING ANGLES

FINDING LENGTH Y AND X

TWIST ANGLES

VP

zα θ

Y

z

V

θ

V

φZ²V²Z²V²CosΦ

+−

=

PθCosZ

²)X²V(θCosZαCos =

+=

)λ(090θ

λ090θ

θTanPVλTan

−+°°>

+°°<

=

SinΦZYX ==

)θ180(0λ −°+°=

Administrator

121

ISOMETRIC SKETCH OF BENDING MACHINE

PIPEBENDER

BENDANGLE

TWISTANGLE

0°

+90°

-90°

180°NOTE

1. TWIST ANGLE OF SIDE L 1 & 3 IS INDICATE TWIST ANGLE OF FLANGE.

2. TWIST ANGLE OF SIDE L 2 IS INDICATETWIST ANGLE OF PIPE

* THIS DATA INDICATE TWO BEND. ONLYTHREE OR MORE ARE SAME

.

.

L(TWIST)(BEND)

1 1000 45 90

2 400 180 90

3 300 -45

TWIST ANGLE OF FLANGE

45°45°

1

2

3

BEND AND TWIST

Administrator

122

AB

C

K

H

AL

1

1

H

AL

2

2K2

1K

H3

K3

AL3

a

b

c

d

GRIPPING

NOTE: ALLOWANCE

Usually b > c > a

K

a

b

c

K

H1

1

H2

AL2

K2

AL1

TYPICAL EXAMPLE ON CALCULATION OF BENDER GRIP LENGTH

333

2322

1211

1

ALHKdALHHKc

ALHHKbHKa

+−=

+−−=+−−=

−=

222

1211

1

ALHKcALHHKb

HKa

+−=+−−=

−=

Administrator

123

EXAMPLE OF PIPE-PREFABRICATION TABLE

ASSE

MBL

Y

EREC

TIO

N

JOI N

T

LEN

GTH

TWIS

T 2

BEN

D O

MAT

ERIA

L

NO

M. D

IA.

R S

IZE

BLO

CK

PIPE

MAR

K

FLAN

GE

FITT

I NG

QTY

. LIS

T

E LBO

W

SLEE

V E

RED

UC

ER

TOT A

L Q

TY.

Thic

knes

s

Bend

er: G

ripEl

bow

: Cut

I n C

harg

e

Tota

l Wei

ght

X-R

ay In

sp.

Anne

alin

gW

.T.P

. kg/

cmG

alv .

Pick

leLi

ning

Insu

latio

nH

eat R

esis

Anti.

Cer

res

P ain

tP a

int

PRIM

ERAN

TI-R

UST

BRAN

CH

. BO

SSN

OM

. DIA

.BR

ANC

H. L

ENG

T HJO

INT

POSI

TIO

ND

IREC

T IO

N

C

Ref

. Len

gth

Cut

. Len

gth

S1-8

0S F

S SF A

SCL B

H C

12

34

5

5K-6

5

4 010

- 4-

3740 0 90

6 00

739 0 0

3 00

207 0 0

8 0SC

- BR

1 - 1

API 5

L G

R B

S CH

80

80 7 .6

65 7 .0

4479

207

B=27

0

M: O

UT.

SID

E G

ALV .

5K -

65

S 1 -

65S1

- 80

CO

N. 8

0 X

6 5

8 7.9

7 KG

MAR

KE

= EL

BOW

S =

STR

A IG

HT

B =

B EN

DER

Y =

HO

T BE

ND

ING

MA T

ERIA

L

RAD

IUS

1 4 1 11

SET

PIPE

TR

EATM

ENT

QU

ANTI

T Y

E ND

ING

PO

INT

STAR

TIN

G P

OIN

TO

= O

PEN

EN

DX

= BL

ANK

FL'G

.S

= SL

E EVE

JO

INT

F =

FLAN

GE

P IPE

EN

DW

ELD

ING

LEG

LEN

GTH

T T TY(

1 34°

)

65 65 65 65

144

194

144

2 44

S1 -

65S1

- 65

S1 -

65S1

- 65

L1 =

200

L1 =

252

0L1

= 3

070

L1 =

354

0

1° 174° 1° 1 72°

L

89

300

600

900

L3 L2

4010

134°

200

252030

70

3540

BEN

DPO

INT

172°

174°

1°

150 200

250

c c c c

Ø Ø Ø Ø

1

EX. O

F C

ALC

ULA

TIO

N

Administrator

124

JIS VALVE ASA VALVE PIPE JIS FLANGE ASA FLANGE ELBOW REDUCER TEE SLEEVE BENDER

GLOBE V ANGLE V SLUICE V (FC) SLUICE V ( SC) GLOBE V ANGLE V SLUICE V

CLAMP LENGTH FOR BENDER

THICKNESSWEIGHT

OUT.DIA CUT.DIA

WEIGHT BOLTxNO

SS. FC FC SS. SS FC

OUT.DIA CUT.DIA

WEIGHT BOLTxNO

BOLT LENGTH RADIUS WEIGHT LENGTH WEIGHT LENGTH WEIGHT D TYPE

BD I 90° 75° 60° 45° 30° 15° L D

H

L D

H A

L D

H A

L D

H A

L D

H

L D

H

L D

H A A B

NOM DIA MM A: SGP 5K 150 # LONG

SHORT A L S

L D A B x H A OUT DIA

CUT DIA BEND B

JSL JSBL 5K 125 #

INCH B: #40 10K 300 # B L S B B L

L H AL

JSL 10K 150 # S

OUT.DIA C: #80 30K 600 # C L S C C WT 5K

10K H AL

JSBL 16K 300 # CLAMP

LENGTH

10 2.3 0.851

75 100

0.26 10 x 4 30 35 40 27.2

35 60

3/8 2.3 0.851

90 100

0.51 12 x 4 40 45 45 60

90 120 4

17.3 3.2 1.11

110

1.10 0.36

0.61 0.496 0.746

0.25

60 92

46 26

35 61

25 46

16 31

8 15 70 150

15 2.8 1.31

80 100

2.30 10 x 4 30 35 40 88.9

100 0.4

12 x 4

35 38.1

0.08

25 25 31.8 35 (45)

60 100 80 155 55

80 145

½ 2.8 1.31

95 100

0.58 12 x 4 40 45 45 95.3

100 1.0

12 x 4 45 0.08 25 25 60

90 120

45 71

35 59

26 47

19 35

12 24

6 12

110 80 165 70

80 145 110 80 159 70

80 149 4

21.7 3.7 1.64

115

1.27 95.3

100 1.1

0.01 25.4 25.4 0.44

0.76 0.613 0.886

0.33

60 91

46 76

35 61

25 25

16 30

8 15

110 80 165 70

80 145 152.4 100 188 76.2

100 166 70 150

20 2.8 1.67

85 100

0.37 10 x 4 35 40 40 98.4

115 0.7

12 x 4

40 38.1

0.10

38.1 15

0.08 28 28 38.1

40 ( 55 ) 80 110

100 165 60 100 155

¾ 2.9 1.74

100 115

0.74 12 x 4 45 50 50 117.5

145 1.9

16 x 4 50 0.10

0.09 28 28 60 90 120

55 86

42 72

32 58

13 23

15 29

7 14

120 100 165 75

100 155 120 100 173 75

100 161 4

27.2 3.9 2.24

120

1.37 117.5

145 1.5

0.13

0.1 28.6 28.6 0.56 0.92

0.773 1.133

0.4

80 122

61 101

46 81

33 61

21 41

11 20

120 100 165 75

100 155 177.8 125 215 88.9

140 180.5 70 150

25 3.2 2.43

95 100

0.45 10 x 4 35 40 40 108.0

120 10

12 x 4 45 38.1 25.4

0.14

50.8 15

0.12 38 38.1 0.16 45

50 ( 70 ) 100 120

125 185 65 125 175

1 3.4 2.57

125 145

1.14 16 x 4 45 50 50 123.8

145 1.6

16 x 4

55 0.15

0.13 38 38.1 0.2 60 90 120

90

110 54 92

40 73

29 55

19 37

9 18

130 125 185 85

125 175 111 125 196 65.1

125 182 4

34.0 4.5 3.27

130

1.77 123.8

145 2.1

0.19

0.15 38.1 38.1 0.29 0.72 1.41

1.014 1.694

0.54

100 152

77 127

58 101

41 76

27 51

13 25

130 125 185 85

125 175 203.2 140 233 101.6

140 200 70 150

32 3.5 3.38

115 120

0.63 12 x 4 40 45 50 117.5

120 1.2

12 x 4 45 47.6 31.8

0.25 0.17

50.8 15

0.16 40 35 0.24 55

60 100 140 125 195 80

125 175

1 ¼ 3.6 3.47

135 145

1.49 16 x 4 50 55 60 133.4

145 1.8

16 x 4 55 0.26 0.17 0.16 40 35 0.29 60

90 120 160

125 195 95 125 175 140

125 176 76 120 155 4

42.7 4.9 4.57

140

2.24 133.4

145 2.7

0.34 0.29 0.21 47.6 47.6 0.38 1.17

1.87 1.564 2.259

0.74

100 151

77 126

58 100

41 75

27 50

13 25

160 125 195 95

125 175 216 140 108

140 85 150

40 3.5 3.89

120 145

0.83 12 x 4 40 45 50 127.0

145 1.4

12 x 4

50 57.2 38.1

0.35 0.27

63.5 15

0.25 45 38 0.31 60.5

65 ( 129 ) 125 160

140 210 85 140 175

1 ½ 3.7 4.10

140 160

1.57 16 x 4 50 55 60 155.6

169 2.7

20 x 4 65 0.37 0.24 0.26 57.2 57.2 0.4 60

90 120

120 189

92 157

69 126

50 94

32 63

16 31

180 140 210 100

140 190 139.7 140 221 81

140 199 4

48.6 5.1 5.47

160

2.91 155.6

160 3.2

0.51 0.32 0.33 57.2 57.2 0.53 129

2.03 1.73 2.46

0.82

125 189

98 158

72 126

52 96

33 63

16 32

180 140 210 100

140 190 228.6 160 286 114.3

160 261 110 120

50 3.8 5.31

130 145

1.07 12 x 4 45 45 50 152.4

160 2.3

16 x 4 60 76.2 50.8

0.64 0.42

76.2 20 0.39 50 45 0.53 73

80 ( 150 ) 150 210

160 270 100 160 240 180

125 285 153 203.2

160 289 101.6 160 289

2 3.9 5.44

155 160

1.88 16 x 4 50 55 60 165.1

170 3.2

16 x 8 65 0.65 0.43 0.40 63.5 63.5 0.66 80

90 140 150 236

115 196

87 157

62 113

40 74

20 39

220 160 285 120

160 255 200 140

300 160 203.2

160 279 101.6 160 279 178

140 301 160 4

60.5 5.5 7.46

165

5.4 165.1

170 4.0

0.88 0.58 0.53 63.5 63.5 0.9 169

25 2.498 3.308

1.34

150 227

115 187

87 157

62 113

90 76

20 38

220 160 285 120

160 254 210 160 266.7

200 305 133.4 200 275 110 120

65 4.2 7.47

155 160

1.50 12 x 4 45 50 55 177.8

180 3.5

16 x 4 65 95.3 63.5

1.12 0.72

88.9 25 0.60 65 55 0.97 101.6

100 ( 190 ) 220 250

180 300 115 180 255 190

140 330 172 215.9

200 319 108 200 319

2 ½ 5.2 9.12

175 180

2.6 16 x 4 55 60 65 190.5

200 4.5

20 x 8 75 1.26 0.90 0.63 76.2 76.2 1.43 80

90 140

190 298

146 249

110 199

79 149

51 99

25 50

270 200 310 130

200 270 220 160

350 192 215.9

200 312 108 220 312 190

160 351 192 5

76.3 7.0 12.0

200

5.1 190.5

200 6.0

1.30 1.20 0.91 76.2 76.2 1.87 2.4

3.5 4.47 5.58

3.46

220 334

169 278

121 223

91 167

59 111

29 56

270 200 310 130

200 266 240 180 292.1

224 344 146.1 224 304 130 250

80 4.2 8.79

180 200

1.99 16 x 4 50 60 55 190.5

200 4.1

16 x 4 70 114.3 76.2

1.58 1.05

88.9 40 0.76 75 65 1.38 110

115 ( 270 ) 250 280

180 310 130 180 265 200

160 380 195 241.3

200 329 120.7 200 329 203.2

180 400 212

3 5.5 11.3

185 200

2.62 16 x 8 55 60 65 209.6

220 5.9

20 x 8 80 2.02 1.35 0.95 85.7 85.7 2.04 80

90 160

270 424

207 358

156 283

112 212

72 141

36 71

300 200 320 140

200 262 230 180

400 212 241.3

200 322 120.7 200 322 203.2

180 397 212 5

89.1 7.6 15.3

210

5.0 209.6

220 7.0 2.74 1.53 1.27 85.7 85.7 2.71 3.2

3.84 5.09 5.71

3.58

250 279

192 316

144 253

104 190

67 126

33 63

300 224 340 150

224 295 260 200

413 244 317.5

250 383 158.8 250 338 160 230

90 4.2 10.1

190

2.11 16 x 4 50 50 55 215.9

5.0

16 x 8 70 133.4 88.9

2.12 1.42

101.6 40 0.99 90 75 1.82 300 310

220 327 140 200 277 210

160 396 210

3 ½ 5.7 13.5

195

2.78 16 x 8 55 60 65 228.6

7.7

20 x 8 85 2.82 1.88 1.31 95.3 95.3 2.93 320

224 348 150 224 298 240

180 415 227 5

101.6 8.1 18.1

230

7.4 228.6 10 3.82

3.62 1.79 95.3 95.3 4.03 300 456

230 380

173 304

124 228

80 152

39 76

320 250 360 160

250 310 180

100 4.5 12.2

200 220

2.38 16 x 8 35 55 60 228.6

255 5.4

16 x 8 70 152.4 101.6

2.92 1.95

101.6 50 1.18 100 85 2.44 137

145 330 340 224 360 150

224 310 230 180

430 230 292.1

250 376 146.1 250 376 228.6

200 450 245

4 6.0 160

210 220

3.14 16 x 8 55 60 70 254.0

270 10.0

20 x 8 85 3.82 2.56 1.51 104.8 104.8 3.85 120

120 160 350 250 370 160

250 315 250 200

450 245

250 200

450 245

292.1 250 368 146.1

250 368 228.6 200

450 245 5

114.3 8.6 22.4

240

8.4 273.9

305 17.0 5.36 3.58 2.18 130 100 5.4 4.17

493 8.71 9.46

5.01

330 501

258 418

197 334

137 261

88 167

43 84

350 250 385 170

250 328 290 224

480 265 355.6

280 436 177.8 280 381 190 300

125 4.5 15.0

235 255

3.25 16 x 8 55 55 60 254.0

270 6.0

20 x 8 70 190.5 127.0

4.48 3.0

12.70 65 1.84 123.8 123.8 3.15 160

170 400 410 250 390 170

250 330 250 200

495 265 330.2

280 425 165.1 280 425 254.0

224 520 285

5 6.6 21.7

250 255

4.84 20 x 8 65 70 70 279.4

305 13.0

20 x 8 95 6.48 4.32 2.56 123.8 123.8 6.24 120

120 180 420 280 420 180

280 360 270 224

520 285

270 224

520 285

355.6 280 420 177.8

280 420 254.0 224

520 285 6

139.8 9.5 30.5 275 12.2 330.2

360 29.0 9.14 6.10 3.58 123.8 123.8 8.26 5.7

7.3 16.98 12.52

2.36

400 607

307 506

231 405

166 304

101 202

53 101

430 315 455 200

315 386 310 250

540 295 400.1

315 496 200 315 436 260 350

150 5.0 19.8

265 305

4.45 16 x 8 55 60 65 279.4

305 8.0

20 x 8 75 228.6 152.4

7.10 4.74

139.7 65 2.55 140 120 5.94 190.7

200 500 480 280 445 190

280 380 270 224

560 295 355.6

315 476 177.8 315 476 266.7

250 580 320

6 7.1 27.7

280 305

6.43 20 x 8 70 70 75 317.5

360 18.0

20 x 12 95 7.84 6.62 3.62 142.9 142.9 8.58 150

120 200 490 315 470 205

315 405 290 250

580 320

290 250

580 312

406.4 315 479 203.2

315 399 266.7 250

580 312 7

165.2 11.0 41.8 325 163

355.3 360

36.0 15.0

10.0 5.31 142.9 142.9 14.1 7.77 9.15

17.06 18.98

10.6

500 761

384 634

269 507

207 380

134 254

66 127

500 355 510 225

355 435 330 315

627 335 444.5

355 549 222.3 355 484 330 430

200 5.8 30.1

320 360

6.40 20 x 8 70 70 70 342.9

360 13.0

20 x 8 80 304.8 203.2

17.4 9.6

152.4 100 4.11 180 145 12.05 244.5

255 650 570 315 530 220

315 450 290 280

680 365 495.3

355 552 247.7 355 472 292.1

315 700 400

8 8.2 42.1

330 360

8.17 20 x 12 70 70 75 381.0

400 26.0

22 x 12 110 20.3 13.4 5.74 177.8 177.8 18.24 150

120 250 570 355 555 230

355 475 320 315

700 400

310 315

700 375

495.3 355 565 247.7

355 480 292.1 315

700 315 7

216.3 12.7 63.8 370 22.6 419.1

450 52.0

30.5 20.4 8.69 177.8 177.8 27.6 10.49

12.26 24.65 26.49

18.6

650 989

499 824

375 659

269 494

174 330

86 165

570 450 630 370

355 740 400 558.8

450 629 279.4 450 539 430 470

250 6.6 42.0

385 400

10.2 20 x 12 70 70 75 406.4

410 17.0

22 x 12 85 381.0 254.0

25.4 13.0

177.8 150 6.94 220 180 21.2 740

355 650 275 355 540 330

355 800 438 622.2

450 677 311.2 450 568 330.2

400 840 488

10 9.3 60.2

400 410

12.8 22 x 12 75 80 85 444.5

460 37.0

24 x 16 130 35.4 23.6 6.59 215.9 215.9 31.32 740

450 677 290 450 570 380

400 840 488

340 400

840 443

622.2 400 643 311.2

400 534 330.2 400

840 443

267.4 15.1 81.5 308.0

550 80.0

56.2 37.4 14.9 215.9 215.9 42.24 770

500 756 430 450

877 501 622.2

560 725 311.2 560 620

1. CUT. DIA IS THE DIMENSION OF HOLE FOR PENETRATION PIECE. 2. NOMINAL SIZE Ø32 AND Ø90 ARE NOT TO BE USED AS FAR AS POSSIBLE.

BOLTLENGTH

R NO

M.D

IA

D

L

B B

H L

L

D

L

HH

AL

O

C

B

A

-H

+AL-2H

+AL-H

H

D

K

H

L

L

D D

L

H AL

D

L

H

D

K

H

L

L

DD

L

H A

Administrator

PIPING TABLE

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125

PIPE SUPPORT

(A) TYPE OF PIPE SUPPORTS FOR STEEL PIPE

SKETCH APPLICATION

FOR STEEL PIPES: 1. ALL STEEL PIPE LINES IN ENGINE ROOM. 2. PIPE LINES OF DIAMETER 150Ø AND BELOW EXCEPT AS UNDER MENTIONED. (SO-0088110C : U1 TYPE)

FOR STEEL PIPES: 1. LONGITUDINAL PIPE LINES OF DIAMETER 50mm TO 65mm ON

UPPER DECK. 2. PIPE LINES OF DIAMETER OF DIA 200mm AND ABOVE IN

SPACES OTHER THAN ENGINE ROOM. 3. SET PIECE TO BE FITTED AT FORE AND AFT OF DRESSER

JOINT ON LONGITUDINAL PIPE LINE OF 50mm DIA.

(SO-0088120B : U2 TYPE)

1. LONGITUDINAL PIPE LINES OF DIAMETER OF 80mm AND

ABOVE ON UPPER DECK. 2. SET PIECE TO E FITTED AT FORE AND AFT OF DRESSER

JOINT ON LONGITUDINAL PIPE LINE OF 550mm DIA AND ABOVE ON UPPER DECK.

(SO-0088130B – U3 TYPE)

1. PIPING IN FOT, LOT AND VOID SPACE IN ENGINE ROOM, AND

STERN TO BE CWT. 2. HEATING COIL IN TANK (SO-0088140B : U4 TYPE)

1 - NUT

SUPPORT

U-BOLT

SET PIECE

U-BOLT

SUPPORT

2 - NUTS

FOR PROTECTION OF SCREW RETURN

1-NUT WITH SPOT WELDING OR FRICTION RING

U-BOLT

SUPPORT

RUBBING PIECE2 - NUTS

SUPPORT

U-BOLT

SET PIECE

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126

U-BOLT (STEEL)

COPPER TUBE

(U6 TYPE)

PLATECOPPER

(U5 TYPE)SUPPORT

(B) TYPE OF PIPE SUPPORTS FOR COPPER PIPE

SKETCH APPLICATION

FOR COPPER PIPE OF ENGINE ROOM SEA WATER LINE 80 mm AND ABOVE (SO-0087211D : BC1 TYPE)

FOR COPPER PIPE OF STEAM EXHAUST LINE AND WATER LINE 15mm ~ 40mm PIPE DIA

(SO-0087221D : BC2 TYPE)

FOR COPPER PIPE OF DECK STEAM AND EXHAUST LINE 50mm ~ 350mm PIPE DIA (SO – 0088210B : U5 TYPE) ___________________________________________________________ RUBBER PIECE: LONGITUDINAL PIPE LINES OF 80mm AND ABOVE ON UPPER DECK (SO-0088220B – U6 TYPE)

SMALL COPPER PIPE (SO-0087230 B)

SMALL COPPER PIPE

NUTBOLT &

NEOPRENE

STEEL PLATE

SUPPORT

SUPPORT

BRASS PLATEU-NUT

BRASS PLATEIN CASE OF 5~6 PIPES

BRASS PLATE

IN CASE OF 4 & BELOW PIPE

IN CASE OF 6 & ABOVE PIPE

SHEET

BRASS

ANGLE

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127

(C) TYPE OF PIPE SUPPORTS FOR AL-BRASS PIPE

SKETCH APPLICATION

FOR AL-BRASS PIPE 65 mm AND ABOVE

FOR AL-BRASS PIPE 8mm ~ 50mm PIPE DIA

(SO-0087320A : A2 TYPE)

FOR AL-BRASS PIPE

NOTE : LENGTH OF BOLT FOR PIPE SUPPORTS TO BE AS FOLLOWS.

SUPPORT

STEEL BAND

NEOPRENE

BOLT &NUT

BRASS PLATE

BOLT & DOUBLE NUTS

BRASS PLATE

D

MIN

. 0

D

MAX

. D

MAX

. DM

IN. 0

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128

(C) TYPE OF PIPE SUPPORTS AL-BRASS PIPE

SKETCH APPLICATION

FOR AL-BRASS PIPE OF 8mm TO 25mm DIA. ON UPPER DECK

FOR AL-BRASS PIPE OF 40mm & ABOVE DIA. ON UPPER DECK.

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129

DIMENSION OF PIPE SUPPORT FOR STEEL PIPE

CALCULATION TABLE OF PIPE SUPPORT FOR STEEL PIPE

DIMENSION NOM.DIA. h B C

ANGLE SHAPE APPLICATION

10 8

42 90

L40 x 5

(36) 15 11

48 100

(45) 25 17

58 120

PIPE : 80Ø & ABOVE A : 500 & ABOVE

(52) 40 25

62 130

L40 x 5

(L50 x 6) (58)

50 30 68

140

L50 x 6 (66)

65 38 76

170


(72) 80 45

82 180

(90) 100 57

101 230

L65 x 8

(L75 x 9) (103)

125 70 115

260

(116) 150 83

127 280


(147) 200 108

360

L75 x 9 (173)

250 134

410 (L75 x 9)

L90 x 10

(205) 300 160

490

L90 x 10 (223)

350 178

530

L100 x 10

IT CAN BE USED FOR ALL SIZE OF PIPE

(249) 400 203

580

(284) 450 229

680

(310) 500 254

730

L150 x 12 (335)

550 280

780

(370) 600 305

860

(395) 650 330

920

(420) 700 356

970

(446) 750 380

1030

IT CAN BE USED FOR ALL CASES

REMARKS 1. If there are more than 4 pipes on the common type band, the band to be increased by one step from the usual standard and in case of

more than 8 pipes the size to be increased by two steps from the usual standard. 2. Dimension with bracket in the b dimension column shows lower limit length.

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130

(D) INTERVAL OF PIPE SUPPORT

NOMINAL PIPE DIA STEEL PIPE NOMINAL PIPE DIA NONFERROUS PIPE

15Ø AND UNDER ABOUT 1500 mm 4Ø – 10Ø ABOUT 600 – 1000 mm

25Ø – 65Ø ABOUT 2000 – 2500 mm 15Ø ABOUT 1200 mm

20Ø – 65Ø ABOUT 1500 – 2000 mm ABOUT 3000 – 4000 mm 80Ø – 200Ø ABOUT 2500 mm

80Ø – 200Ø 250Ø AND OVER - 5500 mm 250Ø AND OVER ABOUT 2500 – 3000 mm

NOTE: As for larger pipe such as cargo pipe, interval of pipe support to be determined on the basic of

strength of pipe and pipe support in each case

(E) SIZE OF U-BOLT FOR STEEL PIPE

NOMINAL PIPE

DIAMETER (mm)

U-BOLT

BOLT HOLE DIAMATER

(h) (mm)

NOMINAL PIPE DIAMETER

(mm) U-BOLT

BOLT HOLE DIAMETER

(h) (mm)

10 10 mm Ø ROUND BAR 12 450 30 mm Ø ROUND BAR 33

15 500

25 12mm Ø ROUND BAR 15 550

40 600 36 mm Ø ROUND BAR 39

50 650

65 700

80 750

100 16 mm Ø ROUND BAR 19 800 42 mm Ø ROUND BAR 46

125 850

150 900

200 20 mm Ø ROUND BAR 23 1000

250 1100

300 24 mm Ø ROUND BAR 27

350

400

Detail of bolt hole

(Steel)

h

(Steel)U-bolt

Double nutsSingle nut

U-bolt

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131

U-BOLT FOR STEEL PIPE (WITH SINGLE NUT) (U1 TYPE)

1. SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH SINGLE NUT) FOR STEEL PIPE

2. SHAPE AND DIMENSIONS UNIT: mm

NOMINAL SIZE U-BOLT T-18 TYPE

(A) (B)

API PIPE

OUTSIDE DIA

d K R S E F G WT.(Kg)

(10) 3/8 17.2 M10 1.5 9 24 28 35 11 0.08

15 ½ 21.3 M10 1.5 12 24 34 40 16 0.09

(20) ¾ 26.7 M10 1.5 15 24 40 46 22 0.10

25 1 33.4 M10 2.0 18 24 46 53 29 0.11

(32) 1 ¼ 42.2 M10 2.0 23 24 56 61 37 0.13

40 1 ½ 48.3 M10 2.0 26 24 62 67 43 0.14

50 2 60.3 M10 2.0 32 24 74 79 55 0.15

65 2 ½ 73.0 M12 2.0 38 28 88 98 70 0.27

80 3 88.9 M12 2.0 46 28 104 111 83 0.29

100 4 114.3 M16 2.0 59 50 134 140 90 0.66

125 5 141.3 M16 2.0 74 50 164 166 116 0.79

150 6 168.3 M16 2.0 87 50 190 192 142 0.88

3. MATERIALS


1 U-BOLT STEEL SS 1

2 NUT STEEL SS41 2 JIS 81181

DESIGNATION NOMINAL SIZE TYPE NAME EXAMPLE 50 T-18 U-BOLT

50 U1 U-BOLT FOR STEEL PIPE IS NO SO-0088110B

G

E

S K

2

1

d

R

F

T

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132

U-BOLT FOR STEEL PIPE (WITH DOUBLE NUT) (U2 TYPE) 1. SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH DOUBLE NUT) FOR STEEL PIPE


NOMINAL SIZE U-BOLT T-18 TYPE

(A) (B)

API PIPE

OUTSIDE DIA

d K R S E F G WT.(Kg)

50 2 60.3 M10 2 32 45 74 79 - 0.18

65 2 ½ 73.0 M12 2 38 45 88 98 - 0.30

80 3 88.9 M12 2 46 45 104 111 - 0.34

100 4 114.3 M16 2 59 50 134 140 90 0.73

125 5 141.3 M16 2 74 50 164 166 116 0.83

150 6 168.3 M16 2 87 50 190 192 142 0.94

200 8 219.1 M20 2.5 112 60 244 248 188 1.85

250 10 273.0 M20 2.5 140 60 300 300 240 2.20

300 12 323.8 M24 3 166 70 356 354 284 3.75

350 14 355.6 M24 3 181 70 386 390 320 4.08

400 16 406.4 M24 3 207 70 438 440 370 4.54

450 18 457.2 M30 3.5 233 85 496 497 412 8.17

500 20 508.0 M30 3.5 259 85 548 548 463 8.85

550 22 558.8 M30 3.5 284 85 598 600 515 9.58

600 24 609.5 M36 4 310 100 656 665 565 15.48

650 26 660.4 M36 4 335 100 706 715 615 16.15

700 28 711.2 M36 4 361 100 758 765 665 17.55

750 30 762.0 M36 4 387 100 810 815 715 18.59

800 32 812.8 M42 4.5 413 110 868 870 760 27.44

850 34 863.6 M42 4.5 438 110 918 920 810 28.84

900 36 914.4 M42 4.5 463 110 968 970 860 30.24

1000 40 1016.0 M42 4.5 515 110 1072 1070 960 33.07

1100 44 1117.6 M42 4.5 561 110 1164 1170 1060 35.94

NOTE: WEIGHT IS TOTAL WEIGHT OF 2 SETS WITH NUT.

K

E

S

2

1

T

d

RG

F

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133

U-BOLT FOR STEEL PIPE (U3 TYPE) 1. SCOPE: THIS STANDARD COVERS THE U-BOLT (U3 TYPE) FOR STEEL PIPE


U-BOLT T = 6 T = 8 ~ 10 T = 12 ~ 15 NOMINAL

SIZE

API PIPE

OUTSIDE DIA

d K R S E F WT.(Kg) F WT.(Kg) F WT.(Kg)

80 88.9 M12 2 46 45 104 ±0.9 ∆ 119 0.338 ∆ 123 0.35 128 0.36

(90) 101.6 M12 2 53 45 118 ±0.9 ∆ 135 0.38 140 0.39

100 114.3 M16 2 59 55 134 ±0.9 ∆ 152 0.76 157 0.78

125 141.3 M16 2 74 55 164 ±0.9 ∆ 181 0.87 187 0.88

150 168.3 M16 2 87 55 190 ±0.9 ∆ 207 0.97 212 0.99

200 219.1 M20 2.5 112 65 242 ±1.0 ∆ 261 1.92 265 1.95

250 273.0 M20 2.5 140 65 300 ±1.0 ∆ 316 2.24 321 2.28

300 323.8 M24 3 166 80 356 ±1.3 ∆ 372 3.81 376 3.86

350 355.6 M24 3 181 80 386 ±1.3 ∆ 403 4.15 407 4.20

400 406.4 M24 3 207 80 438 ±1.3 ∆ 454 4.62 458 4.63

450 457.2 M30 3.5 233 100 496 ±1.5 ∆ 510 8.30 516 8.16

500 508.0 M30 3.5 259 100 548 ±1.5 ∆ 564 9.02 570 9.15

550 558.8 M30 3.5 284 100 598 ±1.5 621 9.87

600 609.6 M36 4 310 120 656 ±1.5 678 15.68

650 660.4 M36 4 335 120 706 ±1.5 729 16.73

700 711.2 M36 4 361 120 758 ±1.5 780 17.78

750 762.0 M36 4 387 120 810 ±1.5 831 18.84

800 812.8 M42 4.5 413 130 868 ±1.5 888 27.82

850 863.6 M42 4.5 438 130 918 +2.0-1.0 939 29.24

900 914.4 M42 4.5 463 130 968 +2.0-1.0 990 30.87

1000 1016.0 M42 4.5 515 130 1072 +2.0-1.0 1092 33.54

1100 1117.6 M42 4.5 561 130 1164 +2.0-1.0 1194 36.33

K

E

S

2

1

T

d

R

F

RUBBING PIECE (IN OTHER ARR'T)t = 9 OR 12

3. MATERIALS

2 NUTSTEELSS41

4 JISB1181

1 U-BOLT 1

MARK ITEM MAT'L QTY REMARKS

STEEL

NOTE: THE TYPE MARKED NOT

TO BE USED EXCEPT

SPECIAL CASES.

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134

U-BOLT FOR STEEL PIPE (U4 TYPE) 1. SCOPE: THIS STANDARD COVERS THE U-BOLT (U4 TYPE) FOR HEATING PIPE IN TANK


U-BOLT t = 5-8 NOMINAL

SIZE

API PIPE

OUTSIDE DIA

d K R S E H F WT.(Kg)

15 21.3 M10 1.5 12 24 34 8.2 40 0.09

(20) 26.7 M10 1.5 15 24 40 8.2 46 0.10

25 33.4 M10 2.0 18 24 46 8.2 53 0.11

(32) 42.2 M10 2.0 23 24 56 8.2 61 0.12

40 48.3 M10 2.0 26 24 62 8.2 67 0.13

50 60.3 M10 2.0 32 24 74 8.2 79 0.15

3. MATERIAL

MARK ITEM MATERIAL QTY WT. (KG) REMARKS

1 U-BOLT CARBON STEEL SS 1

2 U-NUT CARBON STEEL SS41 2 S0-0090528B

4. DESIGNATION NOMINAL SIZE NAME IS NO (EXAMPLE) 15 U-BOLT FOR STEEL PIPE SO-0088140D NOTE: WT IS TOTAL WEIGHT OF 1 SET WITH NUT

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135

PIPE BAND FOR COPPER PIPE 1. SCOPE: THIS STANDARD COVERS PIPE BAND FOR COPPER PIPE NOMINAL SIZE 50 AND UNDER. 2. SHAPE AND DIMENSIONS.

CU PIPE BAND AND LINER BOLT & NUT

l NOM. DIA

OUT DIA R L P H B r t h d

T=5

6 10 5.5 62 42 9.0 25 4.5 1.8 10 M8 25

10 15 8.0 70 50 14.0 25 4.5 1.8 10 M8 25

15 20 10.5 90 63 19.0 30 4.5 1.8 12 M10 25

20 25 13.0 98 70 24.0 30 6.0 1.8 12 M10 25

25 30 15.5 104 76 29.0 30 6.0 2.5 12 M10 25

32 35 18.0 114 84 33.5 30 6.0 2.5 12 M10 25

40 45 23.0 124 94 43.5 30 6.0 2.5 12 M10 25

50 55 28.5 134 104 53.5 38 6.0 2.5 12 M10 25

3. MATERIAL


1 BAND BRASS BSP 1

2 LINER BRASS BSP 1

3 BOLT STEEL SS41 2

4 U-NUT STEEL SS41 2

24

3 1

B

t

H

T

rd

t

R

L

P

h~t

B

NOM. SIZE 6 ~ 50

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136

PIPE BAND FOR COPPER – NICKEL PIPE

TABLE *MARK PRO. SHEET t1 IS SAME AS PRO. SHEET t1

AL-Br PIPE BAND

PRO SHT

PRO SHEET

BOLT & U-NUT

TOTAL WT(kg) INCLUDED

- NOM

DIA CUT DIA

FLAT BAR B x t R r P d L H

B x t1 B x L x t1* D T=6 T=10 T=6 T=10

10 16 32 x 3.2 11 4 64 12 94 17 32 x 2 32 x 94 M10 25 30 0.188 0.198

15 20 13 70 100 21 32 x 2 32 x 100 M10 25 30 0.206 0.216

25 30 18 74 104 31 32 x 2 32 x 104 M10 25 30 0.294 0.304

32 38 22 5 90 120 39 32 x 2 32 x 120 M10 25 30 0.329 0.339

40 44.5 38 x 4.5 25 97 127 45 38 x 2 38 x 127 M10 25 30 0.364 0.374

50 57 31 8 105 135 57 38 x 2 38 x 135 M10 25 30 0.464 0.474

65 76.1 50 x 6 41 145 15 185 76 50 x 2 50 x 185 M12 30 35 0.764 0.774

80 88.9 47 164 204 89 50 x 2 50 x 204 M12 30 35 0.870 0.880

100 108 56 178 19 228 107 50 x 2 50 x 228 M16 - 40 - 1.22

125 133 69 209 259 131 50 x 2 50 x 259 M16 - 40 - 1.40

150 159 65 x 6 83 232 282 158 65 x 3 65 x 282 M16 - 40 - 1.98

175 194 101 277 327 194 65 x 3 65 x 327 M16 - 40 - 2.26

200 219 75 x 9 113 12 320 23 380 218 75 x 3 75 x 380 M20 - 45 - 4.25

250 267 137 368 428 266 75 x 3 75 x 428 M20 - 45 - 5.00

300 324 75 x 12 166 15 444 27 514 323 75 x 3 75 x 514 M24 - 55 - 7.61

350 368 188 487 557 367 75 x 3 75 x 557 M24 - 55 - 9.00

3. MATERIAL


1 BAND STEEL PLATE SS 1 - GALV.

2 PROTECTION SHEET NEOPRENE 1 -

3 1 -

4 BOLT & NUT STEEL SS 2 - GALV.

Hr

60°

t1t

R/4

P

D

2 TO BE ADHERED

L

R

t

3

4BOLT AND

1

U - NUTT

t1

5C2-d

B

1 4

3

2

1 23

4

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137

PIPE CLAMPS SERIES A (STANDARD SERIES) DIMENSION TABLE

2 CLAMP HALVES SCREWS

TUBE AD

SLOTTED HEAD

EXTERNAL

HEX-HEAD

INTERNAL HEX-HEAD BUILD UP

SCREW BUSH

SAFETY PLATE

WELD PLATE SHORT GROUP

a b c d e a x L d x L d x L a b a b c a b d e

0

6 8 10 12

R 1/8 ¼

5/16 3/8

28 26 - 13 M 6 x 20 M 6 x 27 M 6 x 301 M 6 x 20 20 30 - 29 - 28

1

6 8 10 12

R 1/8 ¼

5/16 3/8

34 26 20 13 M 6 x 20 M 6 x 27 M 6 x 301 M 6 x 20 20 33 20 34 20 34

2

14 15 16 18

R ¼ R 3/8

½ 5/8

40 33 26 16.5 M 6 x 25 M 6 x 32 M 6 x 351 M 6 x 25 25 38 26 40 26 40

3

20 22 23 25

R ½ ¾ 1

48 35 33 17.5 M 6 x 30 M 6 x 35 M 6 x 381 M 6 x 30 28 41 33 48 33 48

4 28 30

R ¾ 57 42 40 21 M 6 x 35 M 6 x 32

M 6 x 351 M 6 x 35 35 48 40 57 40 57

5

32 35 38 40 42 R 1

R 1¼ 1¼ 1½

70 58 52 29 M 6 x 50 M 6 x 57 M 6 x 601 M 6 x 50 50 63

7 8 12

52 70 52 70

1) ONLY FOR CLAMPS WITH COVER PLATE.

a

a

ec

db

ec

b

GROUP 1-5

GROUP 0

dL L

d d

L

M 6

M 6SW 11

ba

12

b

c

a

30

a

1-5GROUP

b

SW11

30

29

SW11

GROUP 0

30

d

30

e

GROUP1-5

GROUP 028

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PIPE CLAMPS SERIES A (STANDARD SERIES) DIMENSION TABLE

WELDED PLATE LONG

TUBE AD

EXTERNAL HEX-HEAD INTERNAL

HEX-HEAD BUILD UP

SCREW BUSH

SAFETY PLATE

WELD PLATE SHORT GROUP

a d e f d e d e b d a b c m a h

0

6 8 10 12

R 1/8 ¼

5/16 3/8

- 48 38 - 61 - 298 28 -

1

6 8 10 12

R 1/8 ¼

5/16 3/8

20 54 44 20 71 20 349 34 20

2

14 15 16 18

R ¼ R 3/8

½ 5/8

26 60 50 26 86 26 427 5082 40 26

3

20 22 23 25

R ½ ¾ 1

33 68 58 33 104 33 516 7232 48 33

28 11 12 M6 26 26

11 26

4 28 30

R ¾ 40 77 67 40 120 40 297 57 40

5

32 35 38 40 42 R1

R 1 ¼ 1 ¼ 1 ½

52 90 80 52 145 52 370 70 52

28 28 30

11 14 30

2) LONGER TYPE WITH GREATER TUBE-SPACING

30

38

fe

d

30GROUP 0

48

1-5GROUP

d

e

30

d

30

e

30

d

30

GROUP1-5

b

28

GROUP 0

b

h

12 2

b

a

m

14.59

mc

h

Ø11

3

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139

PAD TYPE DIMENSION

MARK SKETCH A B R T

WEIGHT(kg) APPLICATION REMARKS

G1 70 38 19 6 0.12 38 x 6, 38 x 4.5 F.B.

G2 80 38 19 6 0.14 50 x 6 F.B.

G3 100 38 19 6 0.18 65 x 6 F.B.

H2 90 50 25 9 0.31 50 x 9 F.B.

H3 110 50 25 9 0.39 65 x 9 F.B.

H4 120 50 25 9 0.42 75 x 9 F.B.

J2 100 65 32.5 12 0.61 50 x 12, 50 x 16, 50 x 19 F.B

J3 120 65 32.5 12 0.73 65 x 12, 65 x 16, 65 x 19 F.B

J4 130 65 32.5 12 0.79 75 x 12 F.B.

J5 140 65 32.5 12 0.85 90 x 12 F.B.

J6

150 65 32.5 12 0.92 100 x 12 F.B.

L1 65 65 15 6 0.13 40 x 40 x 5, 40 x 40 x 3L

L2 75 75 15 6 0.17 50 x 50 x 6, 50 x 50 x 4L

L3 95 95 20 9 0.42 65 x 65 x 8, 65 x 65 x 6L

L4 110 110 20 9 0.56 75 x 75 x 9, 75 x 75 x 6L

L5 125 125 20 12 0.73 90 x 90 x 10, 90 x 90 x 7L

L6 135 135 20 12 0.85 100 x 100 x 10L

L7 180 180 25 12 1.52 130 x 130 x 12, 130 x 130 x 9L

L8

200 200 25 12 1.88 150 x 150 x 15, 150 x 150 x 12L

P1 240 80 15 6 0.9 50 x 50 x 6 l_l APPLICABLE FOR 40 x 40 x 5 l_l

P2 165 105 20 9 1.2 125 x 65 [¯ 100 x 50 [¯

P3 200 125 25 12 2.3 150 x 75 [¯

P4 250 140 25 12 3.3 200 x 90 [¯ 200 x 90 [¯ , 180 x 75 [¯

P5

300 140 25 12 4.0 250 x 90 [¯

C1 60 - - 6 0.13 NOM DIA 25 STEEL PIPE APPLICABLE FOR 30Ø ST. R.B.

C2 75 - - 6 0.20 32, 40 STEEL PIPE

C3 90 - - 6 0.30 50 STEEL PIPE

C4 110 - - 9 0.70 65 STEEL PIPE

C5

130 - - 9 0.94 80 STEEL PIPE

NOTE: This drawing base on ISSO-0088810 B

A

B

R

T~

A

B

T~

R

A

B

T~

R

ØA

T~

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140

BOLT AND NUT STANDARD (ISO)

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)

1 8 0.0041 3 12 0.010 9 20 0.025

5 12 0.0048 7 16 0.011 14 25 0.026

9 16 0.0055 11 20 0.013 19 30 0.029

13 20 0.0063 16 25 0.015 24 35 0.032

18 25 0.0074 21 30 0.017 29 40 0.035

23 30 0.0085 26 35 0.019 34 45 0.038

31 40 0.021 39 50 0.042

44 55 0.045

49 60 0.048


11.5 25 0.038 20 35 0.065 13 30 0.079

16.5 30 0.041 25 40 0.071 18 35 0.085

21.5 35 0.046 30 45 0.077 23 40 0.093

26.5 40 0.050 35 50 0.083 28 45 0.100

31.5 45 0.055 40 55 0.089 33 50 0.108

36.5 50 0.059 45 60 0.095 38 55 0.116

41.5 55 0.063 43 60 0.124

46.5 60 0.068 48 65 0.132

51.5 65 0.072 53 70 0.140

56.5 70 0.077 58 75 0.148

61.5 75 0.081 63 80 0.156

68 85 0.164

73 90 0.171

78 95 0.180

G52l 4

9.8

0.5R

30°x18

M6

11.5 x 10

d=M6 NUT WEIGHT 0.0025 kg d=M8 NUT WEIGHT 0.0054 kg

15 x 13

M8

22 x 30°

0.5R

12.6

5.5l2.5 6.5 G

d=M10 NUT WEIGHT 0.012 kg

19.6 x 17

M10

26 x 30°

0.8R

16.5

7l3 8 G

G103.5l 8

18

0.8R

30°x30

M12

21.9 x 19


G114l 9

21

0.8R

30°x34

M14

25.4 X 22


G134l 10

23

1.2R

30°x38

M16

27.7 x 24


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141


19 40 0.162 27 50 0.225 25 50 0.281

24 45 0.173 32 55 0.240 30 55 0.297

29 50 0.185 37 60 0.255 35 60 0.315

34 55 0.197 42 65 0.270 40 65 0.333

39 60 0.209 47 70 0.285 45 70 0.350

44 65 0.221 52 75 0.299 50 75 0.368

49 70 0.234 57 80 0.314 55 80 0.386

54 75 0.246 62 85 0.329 60 85 0.404

59 80 0.258 67 90 0.344 65 90 0.422

64 85 0.270 72 95 0.359 70 95 0.440

69 90 0.283 82 105 0.389 75 100 0.457

74 95 0.295 87 110 0.404 80 105 0.475

79 100 0.307 85 110 0.493


62 90 0.561 29 60 0.556 77 110 1.048

67 95 0.583 39 70 0.607 82 115 1.081

72 100 0.605 49 80 0.663 87 120 1.114

77 105 0.627 59 90 0.718 92 125 1.147

82 110 0.650 64 95 0.746 97 130 1.18

87 115 0.675 69 100 0.774 102 135 1.22

102 130 0.735 74 105 0.802 107 140 1.25

79 110 0.829 112 145 1.29

84 115 0.857 117 150 1.32

89 120 0.885 127 160 1.39

94 125 0.913

99 130 0.935

109 140 0.990

115 145 1.020

G165l 13

29

1.2R

30°x46

M20

34.6 x 30

d=M20 NUT WEIGHT 0.064 kg d=M22 NUT WEIGHT 0.079 kg

37 x 32

M22

50 x 30°

1.2R

31

14l5 18 G

d= M24 NUT WEIGHT 0.11kg

41.6 x 36

M24

54 x 30°

1.6R

34

15l6 19 G

G226l 17

39

1.6R

30°x60

M27

47.3 x 41


G247l 19

44

1.6R

30°x66

M30

53.1 x 46


G267l 21

48

2R

30°x78

M33

57.7 x 50


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142


83 120 1.34 96 135 1.75 107 150 2.23

88 125 1.38 101 140 1.80 127 170 2.44

93 130 1.42 111 150 1.90

103 140 1.50 121 160 2.00

113 150 1.58 131 170 2.09

123 160 1.66 141 180 2.19

133 170 1.74 151 190 2.29

143 180 1.82

NOTE: 1) The above standard base on ISSO – 0090100B

G298l 23

53

2R

30°x84

M36

63.5 x 55

d = M36 NUT WEIGHT 0.395 kg d = M39 NUT WEIGHT 0.502 kg

69.3 x 60

M39

90 x 30°

2R

57

25l8 31 G G349

l 26

62

2R

30°x96

M42

75 X 65

d= M42 NUT WEIGHT 0.653 kg

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143

STUD BOLT AND NUT STANDARD (ISO THREAD)


9 20 0.016 11.5 25 0.030 15 28 0.047

11 22 0.017 14.5 28 0.032 17 32 0.052

14 25 0.019 18.5 32 0.036 20 33 0.055

22.4 36 0.040


15 32 0.070 17 38 0.134 22 45 0.183

18 35 0.076 19 40 0.138 27 50 0.198

21 38 0.080 24 45 0.151 32 55 0.213

23 40 0.083 29 50 0.163 37 60 0.228

28 45 0.091 34 55 0.176 42 65 0.242

39 60 0.188

d=M10 NUT WEIGHT 0.012 Kg

1.5

12l18

1.5

G1.5 8

dØ


1.75

15l22

1.75

G1.75 10

dØ dØ

112 G

2

25l 18

2


dØ

132 G

2

28l 20

2


dØ

162.5 G

2.5

32l 25

2.5

d=M20 NUT WEIGHT 0.064 Kg d=M22 NUT WEIGHT 0.079 Kg

2.5

25l36

2.5

G2.5 18

dØ

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144


30 55 0.252 32 60 0.360 34 65 0.481

35 60 0.271 37 65 0.382 39 70 0.509

40 65 0.290 42 70 0.404 44 75 0.537

45 70 0.309 47 75 0.426 49 80 0.565

50 75 0.326 52 80 0.450 54 85 0.592


42 75 0.668 43 80 0.852 46 85 1.05

47 80 0.702 48 85 0.892 51 90 1.10

52 85 0.736 53 90 0.933 61 100 1.19

57 90 0.769 63 100 1.01 71 110 1.28

67 100 0.836 73 110 1.09 81 120 1.38

NOTE : 1) The above standard base on ISSO – 0090300A

dØ

193 G

340

l 27

3


dØ

223 G

3

42l 30

3

d=M27 NUT WEIGHT 0.16 Kg d=M30 NUT WEIGHT 0.23 Kg

3.5

33l45

3.5

G3.5 24

dØd=M33 NUT WEIGHT 0.289 Kg

3.5

36l50

3.5

G3.5 26

dØ


4

40l56

4

G4 29

dØ dØ

314 G

4

60l 40

4


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BELLMOUTH

CIRCULAR SUCTION BELLMOUTH TYPE A (JIS F3020)

FIG 1 TYPE A

Unit : mm BODY REFERENCE

NOMINAL SIZE

OUTSIDE DIA OF

APPLICABLE PIPE d

D1 D2 H1 C t SUCTION

AREA RATIO CALCULATED MASS (kg)

50 60.5 63 110 28 13 4.5 2.28 1.3

65 76.3 79 160 48 15 4.5 2.27 2.0

80 89.1 92 220 76 15 6 2.06 3.9

90 101.6 103 255 91 17 6 2.1 5.0

100 114.3 117 275 94 20 6 2.2 5.5

125 139.8 142 400 154 20 6 2.04 10.4

150 165.2 168 450 158 25 8 2.0 16.4

REMARKS: 1. In place of sleeve joint pipe, flange joint may be used, or the pipe may be welded directly to

the cone. In such cases the dimensions of neck shall suitably be modified.

2. The legs made from round steel bar may be replaced with ribs made from steel plate.

3. Material of bell mouth : steel plate

A

100

HC

A-A

2

1

t

D

D

1

Ø

Ø

Ød

Ø16

50

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CIRCULAR SUCTION BELLMOUTH TYPE B (JIS F3020)

FIG 2 TYPE B

Unit : mm BODY FLANGE REFERENCE

NOMINAL SIZE H D1 D4 C D3 D2 T N d

RIB B

SUCTION AREA RATIO

CALCULATED MASS (kg)

50 90 50 105 13 155 120 20 4 19 40 2.03 3.3

65 120 70 170 15 175 140 22 4 19 50 1.99 6.3

80 140 80 220 15 185 150 22 8 19 55 1.99 8.6

90 145 90 235 17 195 160 22 8 19 60 1.91 9.6

100 150 100 250 20 210 175 24 8 19 60 1.92 11.2

125 230 130 400 20 250 210 24 8 23 65 1.85 22.5

150 270 160 475 25 280 240 26 8 23 80 1.82 30.1

200 300 200 525 35 330 290 26 12 23 100 1.80 38.6

REMARKS: 1. The flange shall conform to JIS B 2210 nominal pressure 10K, but the pipe flange, nominal

pressure 5K, may be used if necessary. 2. The ribs shall be attached at the points which divide the circumference into three equal arcs. 3. Material of bell mouth : Gray iron casting (JIS G5501-FC20)

A

A-A

2

1ØdN

D

-

H

C

T

8

B

ØDØD

ØD

13

4

8

50°

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CIRCULAR SUCTION BELLMOUTH TYPE C (JIS F3020)

FIG 3 TYPE C

Unit : mm BODY REFERENCE

NOMINAL SIZE

OUTSIDE DIA OF

APPLICABLE PIPE d

D H1 X Y C t LEG

I SUCTION

AREA RATIO

CALCULATED MASS (kg)

200 216.3 220 340 750 450 25 10 50 1.70 45.0

250 S 267.4 271 520 900 600 25 10 100 1.36 80.3

250 267.4 271 395 850 550 50 10 100 2.46 60.9

300 S 318.5 323 485 1100 700 25 10 100 1.12 92.1

300 318.5 323 365 850 550 50 10 100 1.68 59.9

350 355.6 360 375 850 550 80 12 160 2.12 76.4

400 406.4 411 345 850 550 80 12 160 1.59 74.8

450 457.2 462 360 900 600 100 12 200 1.65 84.6

500 508.0 512 450 1100 600 100 12 200 1.54 114.1

550 558.8 563 440 1100 700 120 12 240 1.58 120.1

600 609.0 614 540 1300 700 130 12 260 1.62 158.0

REMARKS: 1. In place of sleeve joint, pipe flange may be used, or the pipe may be welded directly to the

cone. In such cases, the dimensions of neck shall suitably be modified. 2. The legs made from round steel bar may be replaced with ribs made from steel plate.

3. The bellmouths of nominal sizes 250S and 300S are for stripping purpose 4. Material of bell mouth : Steel plate

Ød

1

X

t

A-A

CH

100

a

a

AA

B

B

Ø16

a-a

l

Y

B-B

ØD

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HEATING COIL FABRICATION (FOR BELLMOUTH AREA)

1. SHAPE AND DIMENSIONS

USED PIPE: NOMINAL DIA 40 STPG 38 OUT DIA

48.6

SCH 80 THICKNESS

5.1 PIPE LENGTH / ONE ROLL 1193.2 MM

HEATING AREA / ONE ROLL 0.1821 M²

PIPING LENGTH / 5 ROLLS 5.500 MM

HEATING AREA / 5 ROLLS 0.84 M²

HEATING AREA / 1M 0.1528 M²

2. MATERIAL USED

WEIGHT MARK ITEM MATERIAL QTY PER

ONE TOTAL REMARK

1 HEATING COIL

STEEL PIPE

STPG 38 1 30.1

2 SOCKET STEEL PIPE

STPG 38 2 0.437 0.774

HYDRAULIC TEST 20kg/CM²

NOTE: 1) THE ABOVE STANDARD BASE ON ISSO – 4819831

100

5010

010

050

100

100

100

100

100

5 00

60

60

350

25 350

350

125R

R125

R125

125

R2

1

25

2

63.1

Ø

50.5

Ø

(STP

G 3

8)48

.6Ø

5.1

6.5

6.5

MAX.1.6

25

50

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149

WELDING METHOD OF SLIP-ON FLANGE (5K, 10K AND 16K)

5K FLANGE 10 K FLANGE 16K FLANGE 150 PSI FLANGE NOMINAL DIA E E1 E2 E E1 E2 E E1 E2 E E1 E2

15 3.5 2.8 5 3.5 2.8 5 3.5 2.8 5 3.5 3.7 5

25 3.5 3.2 5 3.5 3.2 5 3.5 3.4 5 3.5 4.5 6

40 3.5 3.5 5 3.5 3.5 5 4 3.7 5 4 5.1 7

50 3.5 3.8 5 4 3.8 5 4 3.9 5 4 5.5 8

65 3.5 4.2 7 4 4.2 7 5 5.2 8 5 7.0 9

80 4 4.2 7 4 4.2 7 5 5.5 8 5 7.6 10

100 4 4.5 7 5 4.5 7 5 6.0 8 5 8.6 11

125 5 4.5 7 5 4.5 7 6 6.6 8 6 9.5 12

150 5 5.0 7 6 5.0 7 6 7.1 10 6 11.0 13

200 5 5.8 9 6 5.8 9 7 8.2 10 7 12.7 15

250 6 6.6 9 7 6.6 9 8 9.3 13 8 12.7 15

300 6 6.9 9 8 6.9 9 9 10.3 13 9 12.7 15

350 7 7.9 11 8 7.9 11 10 11.1 13 9 12.7 15

400 7 7.9 11 8 7.9 11 10 12.7 15

450 7 7.9 11 8 7.9 11 11 12.7 15

500 7 7.9 11 8 7.9 11 12 12.7 15

550 7 8.0 11 8 8.0 11 13 12.7 15

600 8 8.0 11 9 8.0 11 13 12.7 15

650 8 8.0 11 9 8.0 11 13 12.7 15

700 9 8.0 11 11 9.0 12 13 12.7 15

750 9 8.0 11 11 9.0 12 13 12.7 15

800 9 8.0 11 11 9.0 12 13 12.7 15

850 10 8.0 11 13 12.7 15 13 12.7 15

900 10 8.0 11 13 12.7 15 13 12.7 15

1000 10 8.0 11 13 12.7 15 14 12.7 15

1100 10 8.0 11 13 12.7 15

1200 10 8.0 11 13 12.7 15

1350 10 8.0 11 13 12.7 15

WHERE E – OUTSIDE LEG LENGTH E1 – INSIDE LEG LENGTH

E

E1

E2

E2

E2

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150

D

CUT HOLE OPENING STANDARD

JIS ANSI JIS ANSI

FOR

COPPER PIPE

FOR STEEL PIPE

S1 OR S2 SLEEVE

FOR WALL TYPE 5K

FLG 10K FLG

16K FLG

150PFLG

300PFLG 5K FLG 10K FLG 16K FLG 150 P FLG

D D D D D D D D D D A D A D A D A

15 25 35 65 85 100 100 95 100 125 25 125 35 125 35 125 30

25 35 50 80 100 130 130 115 130 125 30 160 45 160 45 140 35

40 50 65 90 125 145 145 135 165 160 35 170 45 170 45 160 35

50 65 80 100 135 160 160 160 170 160 35 180 45 180 45 190 45

65 80 96 125 160 180 180 185 195 180 40 200 50 200 50 205 50

80 95 115 130 185 190 205 195 215 205 45 230 45 230 55 230 50

100 120 145 145 160 210 220 235 240 265 230 40 240 45 255 55 260 55

125 145 170 170 180 245 260 280 265 290 260 45 285 55 300 65 285 55

150 170 200 200 230 275 290 315 290 330 300 50 320 55 330 70 320 55

200 220 255 255 285 330 340 360 355 390 350 50 380 55 380 65 380 60

250 270 305 305 320 395 410 440 420 455 410 60 450 65 460 80 450 65

300 320 355 355 380 440 455 490 495 530 460 55 500 60 510 80 510 80

350 360 390 395 400 490 500 550 545 595 540 60 520 65 570 90 560 85

400 410 440 445 450 550 570 615 610 660 570 65 600 75 630 95 620 90

450 460 490 495 500 615 640 685 645 630 70 650 80 700 110 660 90

500 510 545 545 560 665 685 740 710 680 70 700 80 760 110 730 95

550 565 595 600 600 730 755 805 760 750 80 770 90 820 115

600 615 650 660 660 780 805 855 825 800 80 820 90 870 115 840 100

650 665 710 835 855 880 880

700 715 760 885 915 940 940

750 765 810 955 980 995 995

800 820 860 985 1030 1070 1070

850 870 915 1055 1080 1120 1125

900 920 965 1105 1130 1180 1180

950 1250

1000 1020 1070 1205 1245 1300 1300

1100 1315 1355 1415

1200 1430 1475 1520

D D

D

D D

A

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151

LIMIT OF WORKING SPACE FOR OUTFITTING IN ENGINE ROOM 1. APPLICATION:

This standard is to ensure the necessary working space available and also to decide the limitation dimension inside the engine room for the normal commercial vessel such as piping arrangement, installation of out fitting, welding and hull reinforcement work.

2. DIMENSION OF PIPING ARRANGEMENT:

In engine room, the clearance between pipe to pipe, pipe and the surrounding fitting or pipe and hull structure are as follows. 2-1 Arrange big pipe and small pipe in parallel. Using JIS 5K and 10K (ANSI 150 LB) flanges and without l dimension refer to TABLE –1. 2-2 Arrange bare pipe and bare pipe in perpendicular Base on steel pipe without considering and allowance. l dimension base o TABLE –2

l MIN. 25mm

MIN. 100mm

MIN. 25mm

MIN. 25mml

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152

2-3 Pipe with insulation 1) In case the pipe are cover with insulation, the minimum dimension for about 2-1 and 2-2 to be

50mm.

2) In way of high pressure pipe flanges, sufficient room to be provided for the flanges area as shown on the figure below for retightening or renewal of packing in case of leakage. Standard dimension is 500MM but not to be less than 300mm. (Applicable for flange part with 600 LB above)

2-4 Minimum clearance between hull structure and pipe

1) Pipe on top of double bottom tank 2) Minimum clearance between pillar and pipe

Applicable in case of ground stage

LADDER OR OTHER OBSTRUCTION.FROM STRUCTURE, TRUNKING,SHADED AREA TO BE FREE

300mm)(MIN.500

300m

mM

IN.

500

BE ALLOWED.)LIMITATION, MIN. 150mm MAY (FOR SMALL VESSEL, DUE TO

TK. TOP 200

200

BRACKET

PILLARPILLAR

COVER PLATE

APPLICABLE IN CASE OF SHIP INTERNAL STAGE

INSTALL PIPE NEAR TO THE PILLAR)(IN CASE OF GROUND STAGE, DO NOT

5050

INSTALLED SEPERATELY)AND FLAT TO BE(IN CASE PILLAR AREA.

INSIDE SHADEDINSTALL PIPE STAGE, DO NOT USING GROUNDIN CASE OF

300

300

FLAT

PLATE TYPE)(IN CASE OF COVER

FLAT

50

50

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153

3) Follow the bulkhead to run the pipe 4) In case of pipe passing through engine flat and deck

5) In case of pipe running along the side shell 6) Penetration fitting 7) Clearance in way of assembling and block joint.

BHD STIFFENER

5050

50 50

MIN.50

50

50

5050

50 50

SHELLSIDE

100

WEB

SHELLSIDE

100

100

SHELLSIDE

100

100

=D > 50mm

SEAMOR

D

BUTT

SHELLSIDE

100

BHD

30

SHELLSIDE

BHD

300

BHD

300

300

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2-5 Minimum clearance of outfitting and pipe 1) Minimum clearance of ventilation trunk and pipe 2) Minimum clearance of cable and insulated pipe

2-6 Welding allowable area in way of confine space

Welding work required space in way of confine space to be refer to SOT IS-SOT-A327003 minimum dimension for welding work in way of confine space.

TRUNK

A DIMENSION TO BE 400mm.

IN CASE OF THE TRUNK ABOVE 1000mm,

A

50

WALL

50

CABLE

INSULATION O.D.

400

MIN

.

CABLE

MIN

.20

0

SIDE VIEWSECTION

INSULATION O.D.

PIPECABLE

CABLE PIPE

PIPE

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155

3. MINIMUM SPACE REQUIRED FOR OUTFITTING WELDING WORK

3-1 Pipe and hull structure ( beam, stiffener, bulkhead )

100

IN CASE ANGLE HEIGHT >150mm

50MIN.

IN CASE ANGLE HEIGHT <150mm

50MIN.

NO RELATION TO ANGLE HEIGHT

MIN.50

BE FOLLOWED.OUTFITTING, SAME METHOD TO

2) IN CASE OF OBSTRUCTION BY

MIN. TO BE 25mm.1) IN CASE OF ONE SIDE BULKHEAD,

NOTE:

PENETRATION FITTING

FRAME OR BULKHEAD

MIN

. 25

MIN. 250

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3-2 Minimum clearance between outfitting and hull structure.

Fire station and valve to be careful No relation to angle height Angle height <150 (No relation to the angle flange) Angle height > 150

OUTFITTING

100100

OUTFITTING

OUTFITTING

150

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4. STANDARD DIMENSION FOR WALKWAY AND LADDER

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5. MINIMUM SPACE REQUIRED FOR HULL REINFORCEMENT WORK

The minimum space required for the hull reinforcement work to be ensured during the design stage with the following dimension.

SPACE

MINIMUM WORKING

800

600

600

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TABLE –1 Arrange bare pipe and bare pipe in parallel

NOM. DIA. 10 15 20 25 40 50 65 80 100 125 150 200 225 250 300

10 48 54

15 49 57

51 59 56

20 52 59

54 61 61

57 64 64

25 57 72

59 74 66

62 77 69

65 80 72

40 69 79

71 81 75

74 84 78

77 87 71

85 95 89

50 74 87

76 89 88

79 92 91

82 95 94

90 102 102

96 108 108

65 87 97

89 99

100

92 102 103

95 105 106

102 112 114

108 118 120

116 126 128

80 99

102

101 104 107

104 107 110

107 110 113

115 117 121

121 123 127

129 131 135

135 137 141

100 109 114

111 116 126

114 119 129

117 122 132

125 130 140

131 136 146

139 144 154

145 150 160

158 163 173

125 127 134

129 136 138

132 139 141

135 142 144

142 150 152

148 156 158

156 164 166

163 170 172

175 183 185

188 195 197

150 142 149

144 151 151

147 154 154

150 157 157

157 165 165

163 171 171

171 179 179

178 185 185

190 198 198

203 210 210

216 223 223

200 169 174

171 176 183

174 179 186

177 182 189

185 190 197

191 196 203

199 204 211

205 210 217

218 223 230

230 235 242

243 246 255

269 275 281

225 182 184

184 186

187 189

190 192

197 200

203 206

211 214

218 220

230 233

243 245

256 258

281 285

294 296

250 202 209

204 211 215

207 214 218

210 217 221

217 225 229

223 231 235

231 239 243

238 245 249

250 258 262

263 270 274

276 283 287

301 310 313

314 321

327 334 338

300 224 232

226 234 253

229 237 256

232 240 259

240 247 267

246 253 273

254 261 281

260 268 288

273 280 300

285 293 312

293 306 325

325 331 351

336 344

349 357 376

375 382 402

BTM. :150PSIMID. : 10KTOP : 5K

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TABLE –2 Arrange bare pipe and bare pipe in perpendicular:

NOM. DIA. 10 15 20 25 32 40 50 65 80 90 100 125 150 200 250 300

10 18 20 23 26 30 33 39 47 54 60 66 79 92 117 143 168

15 22 25 28 33 36 42 49 56 62 68 81 94 119 145 171

20 28 31 35 38 44 52 59 65 71 84 97 122 148 173

25 34 39 42 48 56 62 68 75 87 100 126 151 177

32 43 46 52 60 66 73 79 92 104 130 156 181

40 49 55 63 69 76 82 95 107 133 158 184

50 61 59 75 82 83 101 113 139 164 190

65 77 83 89 96 109 121 147 172 198

80 90 96 102 115 128 153 179 204

90 102 108 121 134 159 185 211

100 115 128 140 166 191 217

125 140 153 179 204 230

150 166 191 217 242

200 217 242 268

250 268 293

300 319

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STANDARD OF FITTING STEEL MATERIAL

THIN PLATE : SS (GAL.)

DIMENSION FITTING CODE THICKNES

S WIDTH LENGTH UNIT WT (kg/m²)

WEIGHT (kg) SS41 SS

USAGE

1.2 0.914 ( 3’ )

1.829 ( 6’ ) 9.42 15.8 — — VENTILATION TRUNKING

1.6 1.219 ( 4’ )

2.438 ( 8’ ) 12.56 37.3 — VENTILATION TRUNKING

CABLE HANGER

2.3 1.219 ( 4’ )

2.438 ( 8’ ) 18.05 53.7 — VENTILATION TRUNKING

CABLE HANGER

The thickness of thin plate is between 0.8mm ~ 2.9mm

MEDIUM THICK PLATE : SS41 AND SS(GALVANIZE)

DIMENSION FITTING CODE MATERIAL

THICKNESS WIDTH LENGTH UNIT WT (kg/m²)

WEIGHT (kg) SS41 SS

USAGE

SS 3.2 1.219 ( 4’ )

2.438 ( 8’ ) 25.12 74.7 —

VENTILATION TRUNKING CABLE HANGER, EQ COVER,

TANK

SS 4.5 1.524 ( 5’ )

3.048 ( 10’ ) 35.32 164 — VENTILATION TRUNK

EQ. COVER

SS41 4.5 1.524 ( 5’ )

6.096 ( 20’ ) 35.32 328 — — TANK

NOTE: 1) The thickness of medium thick plate is between 3.0mm ~ 5.9mm. 2) This standard base on < IS > : SOT-0001000A

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THICK PLATE : SS41 AND SS(GALVANIZE)

DIMENSION FITTING CODE


WEIGHT (kg) SS41 SS

USAGE

6 1.524 ( 5’ )

6.096 ( 20’ ) 47.10 438 FOR GENERAL STEEL FITTING,

STEEL DOOR, TANK, FUNNEL

7 1.524 ( 5’ )

6.096 ( 20’ ) 54.95 511 — STEEL DOOR

583 8 62.80

1.884 TANK, FUNNEL

656 9 70.65

2.120 TANK, FUNNEL

729 10 78.50

2.355 TANK, FUNNEL

875 12 94.20

2.826 TANK

1.021 14 109.9

3.297 — TANK, EYE PLATE

1.167 16 125.6

3.768 — EYE PLATE

1.386 19 149.2

4.475 — EYE PLATE, EQ. SEAT

1.458 (20) 157.0

4.710 — EYE PLATE, EQ. SEAT,

BLIND FLANGE

1.604 22 172.7


BLIND FLANGE

1.750 (24) 188.4

2.652 — — EYE PLATE, EQ. SEAT,

BLIND FLANGE

1.823 25 196.2


BLIND FLANGE

1.896 (26)

1.524 x 6.096 ( 5’) x ( 20’)

2.500 x 12.00

204.1 6.123

— — EYE PLATE, EQ. SEAT, BLIND FLANGE

28 1.524 ( 5’ )

6.096 ( 20’ ) 219.8 2.042 — EYE PLATE, EQ. SEAT,

BLIND FLANGE

(30) 1.524 ( 5’ )

6.096 ( 20’ ) 235.5 2.188 — — EYE PLATE, EQ. SEAT,

BLIND FLANGE

32 1.524 ( 5’ )

6.096 ( 20’ ) 251.2 2.334 — EYE PLATE, EQ. SEAT,

BLIND FLANGE

NOTE: 1) Plate thickness more than 32 mm are not regularly use and excluded from this standard.

2) Figure shown in ( ) are mainly use for blind flange. 3) This standard base on < IS >: SOT-001000A

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THICK PLATE FOR WELDING STRUCTURE SM41A * DO NOT USE THICKNESS WITH ‘ ∆ ‘ MARK EXCEPT SPECIALLY REQUEST

DIMENSION


WEIGHT (kg) FITTING CODE USAGE

∆ 8 62.80 583 —

∆ 9 70.65 656 —

10 78.50 729 PENETRATION RING PLATE, FLANGE

12 94.20 875 — PENETRATION RING PLATE, FLANGE

14 109.9 1.021 PENETRATION RING PLATE, FLANGE

16 125.6 1.167 — PENETRATION RING PLATE, FLANGE



24 188.4 1.750 SIDE SHEET RING PLATE

25 196.2 1.823 — SIDE SHEET RING PLATE




32

1.524 x 6.096 ( 5’) x ( 20’)

251.2 2.334 SIDE SHEET RING PLATE

NOTE: 1) Plate thickness more than 32 mm are not regularly use and excluded from this standard.

2) This standard base on < IS >: SOT-001000A CHECKERED PLATE : SS (GALVANIZE)

DIMENSION



3.2 1.219 ( 4’ )

2.438 ( 8’ ) 26.83 79.7 FLOOR GRATING AND STEP

4.5 1.219 ( 4’ )

2.438 ( 8’ ) 37.04 110 FLOOR GRATING AND STEP

∆ 4.5 1.524 ( 5’ )


6 1.524 ( 5’ )


NOTE: Base on kawasaki steel data

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STAINLESS STEEL PLATE

DIMENSION



3.2 1.400 x 9.700 25.12 — — BOILER EXHAUST TRUNKING, INERT GAS PIPE, EXPANSION JOINT

6.0 1.600 x 15.000 47.10 — BOILER EXHAUST TRUNKING, INERT GAS PIPE

8.0 3.100 x 20.000 62.8 — — BOILER EXHAUST TRUNKING, INERT GAS PIPE

14.0 3.600 x 20.000 109.8 — — BOILER EXHAUST TRUNKING, INERT GAS PIPE

GALVANIZE PLATE DIMENSION



1.6 12.86 38.22 VENTILATION TRUNKING


3.2

1.219 x 2.438 ( 4’) x ( 8’ )

25.50 75.78 VENTILATION TRUNKING

GALVANIZE PLATE (JIS G3302) DIMENSION



0.4 3.38 5.65 INSULATION COVER

0.5 4.17 6.97 — FOR DUCTING USED

∆ 0.6

0.914 x 1.829 ( 3’ ) x ( 6’ )

5.02 8.39

11.02 0.8 0.914 x 1.829

0R 1.219 x 2.438 6.59 19.58

INSULATION COVER (TANK)



3.2

1.219 x 2.438 ( 4’) x ( 8’ )

25.12 74.65 VENTILATION TRUNKING

* DO NOT USE THICKNESS WITH ‘ ∆ ‘ MARK EXCEPT SPECIALLY REQUEST

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EQUAL ANGLE BAR : SS41 AND SS(GALVANIZE) DIMENSION FITTING CODE

H x W x THICKNESS UNIT WT (kg/m²)

R1 R2 SS41 SS USAGE

25 x 25 x 3 1.12 — INSULATION SUPPORT, TANK LEVEL GAUGE SUPPORT

30 x 30 x 3 1.36 — INSULATION SUPPORT, TRUNKING FLANGE

40 x 40 x 3 1.83 — ACCOMMODATION INSULATION SUPPORT

40 x 40 x 5 2.95 —

50 x 50 x 4 3.06 —

PIPE SUPPORT, TRUNKING FLANGE, WORKING PLATFORM, CABLE LADDER SUPPORT SHELVES

50 x 50 x 6 4.43 6.5 4.5 — PIPE SUPPORT, VENT. TRUNKING, FLOORING SUPPORT

65 x 65 x 6 5.91 8.5 4 PIPE SUPPORT, VENT. TRUNKING, VERTICAL LADDER

65 x 65 x 8 7.66 8.5 6 PIPE SUPPORT, VENT. TRUNKING

75 x 75 x 6 6.85 8.5 4 — PIPE SUPPORT, VENT. TRUNKING

75 x 75 x 9 9.96 8.5 6 PIPE SUPPORT, EXHAUST PIPE FLANGE, AUX. SEAT

∆ 90 x 90 x 7 9.95 —

90 x 90 x 10 13.3 10 7

PIPE SUPPORT, VENT. TRUNKING, PLATE SUPPORT, LADDER STEP IN

CARGO HOLD, EXHAUST PIPE FLANGE

100 x 100 x 10 14.9 10 7 PIPE SUPPORT, EXHAUST PIPE FLANGE, AUX. SEAT

130 x 130 x 9 17.9 12 6 — PIPE SUPPORT

130 x 130 x 12 23.4 12 8.5 PIPE SUPPORT, AUX SEAT

150 x 150 x 12 27.3 14 7 PIPE SUPPORT

150 x 150 x 15 33.6 14 10 PIPE SUPPORT

∆ 200 x 200 x 15 45.3 — —

* DO NOT USE THICKNESS WITH ‘ ∆ ‘ MARK EXCEPT SPECIALLY REQUEST

UNEQUAL ANGLE BAR : SS41 AND SS(GALVANIZE) DIMENSION FITTING CODE

H x W x THICKNESS UNIT WT (kg/m²)

R1 R2 SS41 SS USAGE

100 x 75 x 7 9.32 10 5 FUNNEL, PIPE SUPPORT

100 x 75 x 10 13.0 10 7 CARGO HOLD INCLINE LADDER

125 x 75 x 7 10.7 10 5 FUNNEL, FLOAT GAUGE SUPPORT

125 x 75 x 10 14.9 10 7 HOLD LADDER, AUX. SEAT

150 x 90 x 9 16.4 12 6 FUNNEL, DECK LADDER

150 x 90 x 12 21.5 12 8.5 AUX. SEAT

200 x 90 x 9/14 23.3 14 7 — AUX. SEAT, HOLD VERTICAL LADDER

250 x 90 x 10/15 29.4 17 8.5 — — AUX. SEAT

300 x 90 x 11/16 36.3 19 9.5 — — AUX. SEAT

R2R1H

W

R2

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H-BEAM : SS41 DIMENSION FITTING CODE

H B t1 t2 UNIT WT

(kg/²) LENGTH SS41 SS

USAGE

100 100 6 8 17.2 L ≥ 6.000 Ο BEAM FOR CAR DECK

∆ 125 125 6.5 9 23.8 L ≥ 26.000

∆ 150 75 5 7 14.0 Ο

∆ 148 100 6 9 21.1

∆ 150 150 7 10 31.5

∆ 175 175 7.5 11 40.2

200 100 5.5 8 21.3 Ο

∆ 194 150 6 9 30.6

200 200 8 12 49.9 Ο

∆ 250 125 6 9 29.6

∆ 244 175 7 11 44.1

∆ 250 250 9 14 72.4

∆ 300 150 6.5 9 36.7

∆ 294 200 8 12 56.8

∆ 300 300 10 15 94.0

∆ 350 175 7 11 49.6

∆ 340 250 9 14 79.7

∆ 350 350 12 19 137.0

∆ 400 200 8 13 66

∆ 390 300 10 16 107.0

∆ 400 400 13 21 172.0

∆ 450 200 9 14 76.0

∆ 500 200 10 16 89.6

∆ 488 300 11 18 128.0

∆ 600 200 11 17 106.0

∆ 588 300 12 20 151.0

∆ 700 300 13 24 185.0

∆ 800 300 14 26 210.0

∆ 900 300 16 28 243.0

∆ 346 174 6 9 41.4 Ο

* DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED

H

B

t1t2

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CHANNEL BAR : SS41 DIMENSION FITTING CODE

H B t1 t2 UNIT WT


USAGE

∆ 75 40 5 7 6.92 9.000 PIPE SUPPORT, FLOORING PLATE SUPPORT, LIFTING

100 50 5 7.5 9.36 OR Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT

125 65 6 8 13.4 12.000 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT, DK LADDER

150 75 6.5 10 18.6 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT

180 75 7 10.5 21.4 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT

200 80 7.5 11 24.6 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT

200 90 8 13.5 30.3 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT, AUX SEAT

250 90 9 13 34.6 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT

300 90 10 15.5 43.8 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT, AUX SEAT, FUNNEL

∆ 380 100 10.5 16 54.5

I-BEAM : SS41 DIMENSION FITTING CODE

H B t1 t2 UNIT WT


USAGE

125 75 5.5 9.5 16.1 9.000 Ο BEAM (0.5 TON)

150 75 5.5 9.5 17.1 OR Ο BEAM (1.0 TON)

200 100 7 10 26.0 12.000 Ο BEAM (2.0 TON)

∆ 200 150 9 16 50.4 Ο

250 120 10 19 55.5 Ο BEAM (3.0 TON)

∆ 300 150 8 13 48.3 Ο

300 150 11.5 22 76.8 Ο BEAM (5.0 TON)

∆ 400 150 12.5 25 95.8

∆ 450 175 13 26 115 * DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED

B

H

t2

t1

H/2

(B-t1)/2

B

t2

Ht1

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FLAT BAR : SS41 AND SS(GALVANIZE)


WIDTH THICKNESS LENGTH UNIT WT

(kg/²) WEIGHT SS41 SS

USAGE

25 3 0.59 3.25 Ο INSULATION SUPPORT

25 4.5 0.88 4.84 Ο CABLE PIECE, FOUNDATION COAMING

32 3 0.754 4.15 Ο VENT, TRUNK FLANGE, FOUNDATION

32 4.5 1.13 6.22 Ο CABLE PIECE, CABLE LADDER

32 6 1.51 8.31 Ο STEEL DOOR STIFFENER

38 4.5 1.34 7.37 Ο VENT TRUNK FLANGE, STIFFENER, PIPE BAND

38 6 1.79 9.85 Ο CABLE SUPPORT, CHILL PLATE

50 6 2.36 13.0 Ο PIPE BAND, STIFFENER FOR VENT TRUNK

50 9 3.53 19.4 Ο Ο PIPE BAND, VERTICAL LADDER

50 12 4.71 25.9 Ο HANDRAIL, STANCHION STAY, SAFETY RACK

50 19 7.46 41.0 Ο HANDRAIL STANCHION (WALKWAY)

65 6 3.06 16.8 Ο Ο PIPE BAND STIFFENER, FOR VENT TRUNK

65 9 4.59 25.2 Ο Ο LADDER SIDE PLATE

∆ 65 12 6.12 33.7 Ο Ο

65 16 8.16 44.9 Ο HANDRAIL STANCHION

65 19 5.500 9.69 53.3 Ο HANDRAIL STANCHION

75 6 3.53 19.4 Ο Ο COAMING

75 9 5.30 29.2 Ο Ο COAMING, STIFFENER FOR VENT TRUNK

∆ 75 12 7.06 38.8 Ο Ο

∆ 90 6 4.24 23.3 Ο Ο

90 9 6.36 35.0 Ο Ο INCLINE LADDER (MACHINERY)

∆ 90 12 8.48 46.6 Ο Ο

100 6 4.71 25.9 COAMING

100 9 7.06 38.8 Ο Ο INCLINE LADDER (HULL), COAMIING

∆ 100 12 9.42 51.8 Ο Ο

125 9 8.83 48.6 Ο Ο INCLINE LADDER (HULL)

∆ 125 12 11.8 64.9 Ο Ο

150 12 14.1 77.6 Ο Ο SEAT

200 19 29.8 163.9 Ο Ο SEAT

* DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED

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ROUND BAR : SS41 AND SS(GALVANIZE)


DIAMETER LENGTH UNIT WT


USAGE

6 0.22 1.21 Ο GENERAL USE EYE

9 0.499 2.74 Ο FOR SMALL RING, HOOK

10 0.62 3.41 Ο Ο U.BOLT, HOOK

12 0.88 4.84 Ο U.BOLT

13 1.04 5.72 Ο Ο RING, HOOK

16 1.58 8.69 Ο Ο RING, HOOK, HANDRAIL, U.BOLT

19 5.500 2.23 12.3 Ο Ο LADDER STEP, HANDRAIL

20 2.47 13.6 Ο U.BOLT

22 2.98 16.4 Ο Ο STEEL OUTFITTING, STEP

24 3.55 19.5 Ο U.BOLT

25 3.85 21.2 Ο Ο ROUND BAR CLIP, HOLD LADDER, HANDRAIL

28 4.83 26.6 Ο Ο VENT TRUNK DAMPER SHAFT

30 5.55 30.5 Ο U.BOLT

32 6.31 34.7 Ο FOR TRANSMISSION SHAFT

36 7.99 43.9 Ο Ο U.BOLT

38 8.90 49.0 Ο Ο FOR CRANE LOAD

42 10 55.0 Ο Ο TRANSMISSION SHAFT, JOINT, U.BOLT

50 15.4 84.7 Ο TRANSIMISSION SHAFT JOINT

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SQUARE BAR : SS41 DIMENSION FITTING CODE



USAGE

19 x 19 5.500 2.83 15.57 Ο LADDER, FOR GRATING STEP

22 x 22 5.500 3.80 20.9 Ο STEP

MACHINING USE ROUND BAR : (JIS-G3123-SS41 B) DIMENSION FITTING CODE



USAGE

25 5.500 3.85 21.17 Ο TRANSMISSION SHAFT




LIGHT TYPE ANGLE BAR : (JIS-G3350) DIMENSION FITTING CODE

WIDTH x LENGTH x THICKNESS UNIT WT


USAGE

LIGHT ANGLE BAR ∆ 38 x 15 x 1.4 0.74

40 x 20 x 10 x 1.6 1.14 9.000 Ο INCOMBUSTIBLE PARTITION SUPPORT

60 x 30 x 10 x 1.6 1.63 OR Ο INCOMBUSTIBLE PARTITION SUPPORT, TANK LEVEL GAUGE, STORE SHELVES STAY

60 x 30 x 10 x 2.3 2.25 12.00 Ο INCOMBUSTIBLE PARTITION SUPPORT

LIP

CH

ANN

EL B

AR

125 x 50 x 20 x 3.2 6.13 Ο INCLINE LADDER

• DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED

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CARBON STEEL ROUND BAR FOR MACHINERY STRUCTURE

DIAMETER LENGTH UNIT WT (kg/²) WEIGHT

FITTING CODE

USAGE

50 15.4 84.7 TRANSMISSION SHAFT JOINT AND MACHINERY PART

55 18.7 103

60 22.2 122

∆ 65 26.0 143

70 30.2 166

∆ 75 34.7 191

80 39.5 217

∆ 85 44.5 245

S 25 C 90 49.9 274

∆ 95 55.5 306

(S 33 C) ∆ 100 61.7 339

110 74.6 410

S 35 C 120 88.8 488

130 104 572

(S 43 C) ∆ 140 5.500 121 666

∆ 150 139 764

S 45 C ∆ 160 158 869

∆ 170 178 979

∆ 180 200 1100

∆ 190 223 1226

∆ 200 247 1358

∆ 210 272 1496

∆ 220 298 1639

∆ 230 326 1793

∆ 240 355 1953

∆ 250 385 2118

∆ 260 417 2294

∆ 270 449 2470

∆ 280 483 2657

∆ 290 515 2849

∆ 300 555 3053

• DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED

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TAP DRILLS & SCREW THREAD CHART PREFERRED THREAD SERIES

METRIC (I.S.O.)

NOMINAL DIA OF

THREADS MM

PITCH (P) MM

TAPPING DRILL DIA MM

NOMINAL DIA OF

THREADS MM

PITCH (P) MM


NOMINAL DIA OF

THREADS MM

PITCH (P) MM


M 2.0 0.25 1.75 M 11.0 1.00 10.00 M 25.0 1.50 23.50 M 2.0 0.40 1.60 M 11.0 1.50 9.50 M 25.0 2.00 23.00 M 2.2 0.25 1.95 M 12.0 1.00 11.00 M 27.0 1.50 25.50 M 2.2 0.45 1.75 M 12.0 1.25 10.80 M 27.0 3.00 24.00 M 2.5 0.35 2.15 M 12.0 1.50 10.50 M 28.0 1.50 26.50 M 2.5 0.45 2.05 M 12.0 1.75 10.20 M 30.0 1.50 28.50 M 3.0 0.35 2.65 M 14.0 1.00 13.00 M 30.0 3.50 26.50 M 3.0 0.50 2.50 M 14.0 1.25 12.80 M 32.0 1.50 30.50 M 3.5 0.35 3.15 M 14.0 1.50 12.50 M 33.0 2.00 31.00 M 3.5 0.60 2.90 M 14.0 2.00 12.00 M 33.0 3.50 29.50 M 4.0 0.50 3.50 M 16.0 1.00 15.00 M 36.0 3.00 33.00 M 4.0 0.70 3.30 M 16.0 1.50 14.50 M 36.0 4.00 32.00 M 4.5 0.50 4.00 M 16.0 2.00 14.00 M 39.0 3.00 36.00 M 4.5 0.75 3.70 M 18.0 1.00 17.00 M 39.0 1.00 35.00 M 5.0 0.50 4.50 M 18.0 1.50 16.50 M 40.0 1.50 38.50 M 5.0 0.80 4.20 M 18.0 2.00 16.00 M 40.0 3.00 37.00 M 6.0 0.75 5.20 M 18.0 2.50 15.50 M 42.0 4.00 38.00 M 6.0 1.00 5.00 M 20.0 1.00 19.00 M 42.0 4.50 37.50 M 7.0 0.75 6.20 M 20.0 1.50 18.50 M 45.0 4.00 41.00 M 7.0 1.00 6.00 M 20.0 2.00 18.00 M 45.0 4.50 40.50 M 8.0 0.75 7.20 M 20.0 2.50 17.50 M 48.0 4.00 44.00 M 8.0 1.00 7.00 M 22.0 1.00 21.00 M 48.0 5.00 43.00 M 8.0 1.25 6.80 M 22.0 1.50 20.50 M 52.0 4.00 48.00 M 9.0 0.75 8.20 M 22.0 2.00 20.00 M 52.0 5.00 47.00 M 9.0 1.00 8.00 M 22.0 2.50 19.50 M 56.0 4.00 52.00 M 9.0 1.25 7.80 M 24.0 1.00 23.00 M 56.0 5.50 50.50 M 10.0 1.00 9.00 M 24.0 1.50 22.50 M 60.0 4.00 56.00 M 10.0 1.25 8.80 M 24.0 2.00 22.00 M 60.0 5.50 54.50 M 10.0 1.50 8.50 M 24.0 3.00 21.00 • SPARK PLUG PITCHS

UNIFIED NATIONAL COURSE (U.N.C.) UNIFIED NATIONAL FINE (U.N.F)

NOMINAL DIA OF THREADS

PITCH (P) mm T.P.I TAPPING DRILL DIA

MM NOMINAL DIA OF THREADS


MM

NO. 1 0.397 64 1.55 NO. 0 0.318 80 1.25 NO. 2 0.454 56 1.85 NO. 1 0.353 72 1.55 NO. 3 0.529 48 2.10 NO. 2 0.397 64 1.90 NO. 4 0.635 40 2.35 NO. 3 0.454 56 2.15 N0. 5 0.635 40 2.65 NO. 4 0.529 48 2.40 NO. 6 0.794 32 2.85 NO. 5 0.577 44 2.70 NO. 8 0.794 32 3.50 NO. 6 0.635 40 2.95

NO. 10 1.058 24 3.90 NO. 8 0.706 36 3.50 NO. 12 1.058 24 4.50 NO. 10 0.794 32 4.10

¼” 1.270 20 5.10 NO. 12 0.907 28 4.70 5/16” 1.411 18 6.60 ¼” 0.907 28 5.50 3/8” 1.588 16 8.00 5/16” 1.058 24 6.90 7/16” 1.814 14 9.40 3/8” 1.058 24 8.50 ½” 1.954 13 10.80 7/16” 1.270 20 9.90

9/16” 2.117 12 12.20 ½” 1.270 20 11.50 5/8” 2.309 11 13.50 9/16” 1.411 18 12.90 ¾” 2.540 10 16.50 5/8” 1.411 18 14.50

7/8” 2.822 9 19.50 ¾” 1.588 16 17.50 1” 3.175 8 22.25 7/8” 1.814 14 20.40

1 1/8” 3.629 7 25.00 1” 2.117 12 23.25 1 ¼” 3.629 7 28.00 1 1/8” 2.117 12 26.50

1 3/8” 4.233 6 30.75 1 ¼” 2.117 12 29.50 1 ½” 4.233 6 34.00 1 3/8” 2.117 12 32.75 1 ¾” 5.080 5 39.50 1 ½” 2.117 12 36.00

2” 5.644 4.5 45.00

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PREFERRED THREAD SERIES NON-PREFERRED THREAD SERIES BRITISH STANDARD

PIPE PARALLEL (B.S.P.PI) Ap BRITISH STANDARD WHITWORTH (B.S.W)



MM NOMINAL DIA OF THREADS


MM

1/8” 0.907 28 8.60 1/8” 0.0250 40 2.55 ¼” 1.337 19 11.50 3/16” 0.0417 24 3.70

3/8” 1.337 19 15.00 ¼” 0.0500 20 5.10 ½” 1.814 14 18.75 5/16” 0.0556 18 6.50 ¾” 1.814 14 24.25 3/8” 0.0625 16 7.90 1” 2.309 11 30.40 7/16” 0.0714 14 9.30

1 ¼” 2.309 11 39.00 ½” 0.0833 12 10.50 1 ½” 2.309 11 45.00 9/16” 0.0833 12 12.10

2” 2.309 11 56.75 5/8” 0.0909 11 13.50 11/16” 0.0909 11 15.00

¾” 0.1000 10 16.25 7/8” 0.1111 9 19.25 BRITISH STANDARD

PIPE FASTENING (B.S.P.F) G 1” 0.1250 8 22.00 1 1/8” 0.1429 7 24.75 NOMINAL DIA OF

THREADS PITCH (P)

mm T.P.I TAPPING DRILL DIA MM 1 ¼” 0.1429 7 28.00

1/8” 0.907 28 8.80 1 ½” 0.1667 6 33.50 ¼” 1.337 19 11.80 1 ¾” 0.2000 5 39.00

3/8” 1.337 19 15.25 2” 0.2222 4.5 44.50 ½” 1.814 14 19.00

5/8” 1.814 14 21.00 ¾” 1.814 14 24.50

BRITISH STANDARD FINE (B.S.F)

7/8” 1.814 14 28.25 1” 2.309 11 30.75



MM

1 ¼” 2.309 11 39.50 3/16” 0.0312 32 4.00 1 ½” 2.309 11 45.00 7/32” 0.0357 28 4.60 1 ¾” 2.309 11 51.00 ¼” 0.0385 26 5.30

2” 2.309 11 57.00 9/32” 0.0385 26 6.10 5/16” 0.0455 22 6.80 3/8” 0.0500 20 8.30 7/16” 0.0556 18 9.70 ½” 0.0625 16 11.10 9/16” 0.0625 16 12.70 5/8” 0.0714 14 14.00 11/16” 0.0714 14 15.50 ¾” 0.0833 12 16.75 7/8” 0.0909 11 19.75 1” 0.1000 10 22.75 1 1/8” 0.1111 9 25.50 1 ¼” 0.1111 9 28.50 1 3/8” 0.1250 8 31.50 1 ½” 0.1250 8 34.50

BRITISH ASSOCIATION (B.A.)


PITCH (P) mm


NO. 0 1.00 5.10 NO. 1 0.90 4.50 NO. 2 0.81 4.00 NO. 3 0.73 3.40 NO. 4 0.66 3.00 NO. 5 0.59 2.65 NO. 6 0.53 2.30 NO. 7 0.48 2.05 NO. 8 0.43 1.80 NO. 9 0.39 1.55 NO. 10 0.35 1.40 NO. 11 0.31 1.20 NO. 12 0.28 1.05 NO. 13 0.25 0.98

NO. 14 0.23 0.80

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STANDARD GAGES DIMENSION (IN MM)

COMPARISON TABLE OF WIRE GAUGES UNIT : mm

NO STANDARD

WIRE GAUGE S.W.G.

BIRMINGHAM GAUGE

B.G

AMERICAN BROWN &

SHARPE’S GAUGE

U.S GOVERNMENT

STANDARD

BIRMINGHAM STUBS IRON WIRE

GAUGE B.W.G.

0 8.230 10.07 8.25 7.938 8.64 1 7.620 8.971 7.35 7.144 7.62 2 7.010 7.993 6.54 6.747 7.21 3 6.401 7.122 5.83 6.35 6.58 4 5.893 6.350 5.19 5.953 6.05 5 5.385 5.652 4.62 5.556 5.59 6 4.877 5.032 4.11 5.159 5.16 7 4.470 4.431 3.67 4.762 4.57 8 4.064 3.988 3.26 4.366 4.19 9 3.658 3.551 2.91 3.969 3.76

10 3.251 3.175 2.59 3.572 3.40 11 2.946 2.827 2.30 3.175 3.05 12 2.642 2.517 2.05 2.778 2.77 13 2.337 2.240 1.83 2.381 2.41 14 2.032 1.994 1.63 1.984 2.11 15 1.829 1.775 1.45 1.786 1.83 16 1.626 1.588 1.29 1.588 1.65 17 1.422 1.412 1.15 1.429 1.47 18 1.219 1.257 1.02 1.270 1.24 19 1.016 1.118 0.91 1.111 1.07 20 0.914 0.995 7 0.812 0.952 0.89 21 0.813 0.886 5 0.723 0.873 0.81 22 0.711 0.793 8 0.644 0.794 0.71 23 0.610 0.706 6 0.573 0.714 0.64 24 0.559 0.628 9 0.511 0.635 0.56 25 0.598 0.559 8 0.455 0.556 0.51 26 0.457 0.498 1 0.405 0.476 0.46 27 0.416 6 0.443 2 0.361 0.437 0.41 28 0.375 9 0.396 9 0.321 0.397 0.36 29 0.345 4 0.353 1 0.286 0.357 0.33 30 0.315 0 0.312 4 0.255 0.318 0.30 31 0.294 6 0.279 4 0.227 0.278 0.25 32 0.274 3 0.248 9 0.202 0.258 0.23 33 0.254 0 0.221 0 0.180 0.238 0.20 34 0.233 7 0.195 6 0.160 0.218 0.18 35 0.213 4 0.175 3 0.143 0.198 0.13 36 0.193 0 0.154 9 0.127 0.179 0.10 37 0.172 7 0.137 2 0.113 0.169 38 0.152 4 0.121 9 0.101 0.159 39 0.132 1 0.109 2 0.090 40 0.121 9 0.098 04 41 0.111 8 0.087 12 42 0.101 6 0.077 72 43 0.091 4 0.069 09 44 0.081 3 0.061 47 45 0.071 1 0.054 61 46 0.061 0 0.048 77 47 0.050 8 0.043 18 48 0.040 6 0.038 61 49 0.030 5 0.034 29 50 0.025 4 0.030 48

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IRON AND STEEL

COMPARISION OF STANDARD GAGES (THICKNESS IN DECIMALS OF AN INCH)

GAGE NO BWG STUBS IRON WIRE AWG : B & S

U.S STEEL WIRE: AM/ STEEL & WIRE;

WASH-BURN & MOEN; STEEL

WIRE

U.S STANDARD (OLD) SWG MANUFACTURERS’

STANDARD

0000000 . . . . . . . . . . . . 0.4900 0.5000 0.500 000000 . . . . . . 0.580000 0.4615 0.4687 0.464 00000 . . . . . . 0.516500 0.4305 0.4375 0.432 0000 0.454 0.460000 0.3938 0.4062 0.400 000 0.425 0.409642 0.3625 0.3750 0.372 00 0.380 0.364796 0.3310 0.3437 0.348

0 0.340 0.324861 0.3065 0.3125 0.324 1 0.300 0.289297 0.2830 0.2812 0.300 2 0.284 0.257627 0.2625 0.2656 0.276 3 0.259 0.229423 0.2437 0.2500 0.252 0.2391 4 0.238 0.204307 0.2253 0.2344 0.232 0.2242 5 0.220 0.181940 0.2070 0.2187 0.212 0.2092 6 0.203 0.162023 0.1920 0.2031 0.192 0.1943 7 0.180 0.144285 0.1770 0.1875 0.176 0.1793 8 0.165 0.128490 0.1620 0.1719 0.160 0.1644 9 0.148 0.114423 0.1483 0.1562 0.144 0.1495

10 0.134 0.101897 0.1350 0.1406 0.128 0.1345 11 0.120 0.090742 0.1205 0.1250 0.116 0.1196 12 0.109 0.080808 0.1055 0.1094 0.104 0.1046 13 0.095 0.071962 0.0915 0.0937 0.092 0.0897 14 0.083 0.064084 0.0800 0.0781 0.080 0.0747 15 0.072 0.057068 0.0720 0.0703 0.072 0.0673 16 0.065 0.050821 0.0625 0.0625 0.064 0.0598 17 0.058 0.045257 0.0540 0.0562 0.056 0.0538 18 0.049 0.040303 0.0475 0.0500 0.048 0.0478 19 0.042 0.035890 0.0410 0.0437 0.040 0.0418 20 0.035 0.031961 0.0348 0.0375 0.036 0.0359 21 0.032 0.028462 0.03175 0.0344 0.032 0.0329 22 0.028 0.025346 0.0286 0.0312 0.028 0.0299 23 0.025 0.022572 0.0258 0.0281 0.024 0.0269 24 0.022 0.020101 0.0230 0.0250 0.022 0.0239 25 0.020 0.017900 0.0204 0.0219 0.020 0.0209 26 0.018 0.015941 0.0181 0.0187 0.018 0.0179 27 0.016 0.014195 0.0173 0.0172 0.0164 0.0164 28 0.014 0.012641 0.0162 0.0156 0.0148 0.0149 29 0.013 0.011257 0.0150 0.0141 0.0136 0.0135 30 0.012 0.010025 0.0140 0.0125 0.0124 0.0120 31 0.010 0.008928 0.0132 0.0109 0.0116 0.0105 32 0.009 0.007950 0.0128 0.0102 0.0108 0.0097 33 0.008 0.007080 0.0118 0.0094 0.0100 0.0090 34 0.007 0.006305 0.0104 0.0086 0.0092 0.0082 35 0.005 0.005615 0.0095 0.0078 0.0084 0.0045 36 0.004 0.005000 0.0090 0.0070 0.0076 0.0067 37 . . . . . 0.004453 0.0085 0.0066 0.0068 0.0064 38 . . . . . 0.003965 0.0080 0.0062 0.0060 0.0060 39 . . . . . 0.003531 0.0075 . . . . . 0.0052 40 . . . . . 0.003144 0.0070 . . . . . 0.0048

• PRIINCIPAL USERS – BWG: STRIPS, BONDS, HOOPS AND WIRE AWG OR B&S: NON –FERROUS SHEETS, ROD AND WIRE U.S STEEL WIRE : STEEL WIRE EXCEPT MUSIC WIRE: U.S STANDARD (old) : STAINLESS STEEL SHEETS, SWG: ENGLISH LEGAL STANDARD WIRE GAUGE ; MANUFACTURERS’ STANDARD: UNCOATED STEEL SHEETS.

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33621570 Piping Handbook Hf

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