3322 Microgard Training Slides Abridged

download 3322 Microgard Training Slides Abridged

of 47

Transcript of 3322 Microgard Training Slides Abridged

  • 5/20/2018 3322 Microgard Training Slides Abridged

    1/47

    MICROGARD&MICROCHEMDistributorTraining

    Version2012_11_EN

  • 5/20/2018 3322 Microgard Training Slides Abridged

    2/47

    GlobalNetwork

    MICROGARDLtdisdevelopingaglobaldistributionnetwork

    Current

    MICROGARDLtd

    distribution

  • 5/20/2018 3322 Microgard Training Slides Abridged

    3/47

    HeadOffice,European

    DistributionCentre&

    Laboratory

    MICROGARDLtd Hull,UK

  • 5/20/2018 3322 Microgard Training Slides Abridged

    4/47

    MICROGARDTestLab Hull,UK

  • 5/20/2018 3322 Microgard Training Slides Abridged

    5/47

    A

    World

    Class

    Manufacturing

    Facility

    MICROGARDXiamenLtd

  • 5/20/2018 3322 Microgard Training Slides Abridged

    6/47

    MICROGARDLaminatingDivision Xiamen

  • 5/20/2018 3322 Microgard Training Slides Abridged

    7/47

    CompetitiveAdvantages

    Price Profitmargin

    Securebusiness

    Repeatbusiness

    Comprehensiveproductrange

    ProductDevelopment

    TechnicalSalesSupport

    Uptotheminuteproduct&marketinformation

    atruepartnership!

    WhyMICROGARD?

  • 5/20/2018 3322 Microgard Training Slides Abridged

    8/47

    Limited

    protection

    againstliquid

    spray/splash

    TYPE6EN13034

    ISO16602

    Protection

    againstsolid

    particulates

    TYPE5ENISO139821

    Protection

    against

    saturatingspray

    ofliquids

    TYPE4EN14605

    ISO16602

    Protection

    againststrong&

    directionaljets

    ofliquid

    TYPE3EN14605

    ISO16602

    nongastight

    protection

    againstliquids,

    gases&solid

    particulates

    TYPE2EN9431

    ISO16602

    GasTight

    protection

    againstliquids,

    gases&solid

    particulates

    TYPE1EN9431/2

    ISO16602

    MicrogardLtd2011

    TheGlobalTypesofChemicalProtectiveClothing

  • 5/20/2018 3322 Microgard Training Slides Abridged

    9/47

    MICROGARD/MICROCHEMProductRange

  • 5/20/2018 3322 Microgard Training Slides Abridged

    10/47

    UltrasonicallyWelded&TapedSeamsAfeaturethroughouttheMICROCHEM4000&5000range,thisseamtechnologyisourhighestbarriertoliquidandparticulates.

    UltrasonicallyWeldedSeamsProvidesastrongliquidandparticlebarrier.

    Stitched&TapedSeamsInternalstitchingwhichisovertaped toofferincreasedstrengthandaneffectivebarriertoliquidsandparticulates.

    MICROGARD/MICROCHEMSeamTechnology

    MicrogardLimiteduse5mainseamtypesforitsrangeofprotectiveclothing,

    dependingonthefabricandthefinalapplicationforwhichitwillbeused

    BoundSeamsAnoverlayofmaterialsimilartothebasefabricislockstitchedinplace.Thistechnologyprovidessuperiorstrength,liquidandparticlebarrierwhencomparedtoatraditional

    stitchedseam.

    StitchedSeamsMicrogardLimitedutilise3threadoverlockingtechnology,whichoffers

    an

    excellent

    balance

    of

    a

    strongseamwithgoodparticlebarrier.Internalstitchingreducestheriskofanypotentiallintingfromthethread.

  • 5/20/2018 3322 Microgard Training Slides Abridged

    11/47

    Noordinarywhitesuits

  • 5/20/2018 3322 Microgard Training Slides Abridged

    12/47

    GasTightChemicalProtectiveClothing

    Protectiveclothingagainstliquidandgaseous

    chemicals,aerosolsandsolidparticulates

    NonGasTightChemicalProtectiveClothing

    Suitswhichretainpositivepressuretoprevent

    ingressofdusts,liquidsandvapours

    LiquidTightSuits

    Suitswhichcanprotectagainststrongand

    directionaljetsofliquidchemical

    SprayTightSuits

    Suitswhichofferprotectionagainst

    saturationofliquidchemicals

    DryParticulateProtection

    Suitswhichprovideprotectiontothe

    fullbodyagainstairbornesolidparticulates

    ReducedSpraySuits

    Suitswhichofferlimitedprotection

    againstalightsprayofliquidchemicals

    Protectiveclothingagainst

    radioactiveparticulate

    contamination

    Protectiveclothingagainst

    infectiveagents(Typeprefixed

    withB[i.e.Type3B]indicates

    approvaltothisEuropeanNorm)

    ProtectiveClothingwith

    electrostaticproperties

    ProtectiveClothing.

    Protectivesuitsagainst

    pesticides

    ProtectiveClothing

    Limitedflamespreadmaterials,

    materialassembliesandclothing

    Respiratoryprotectivedevices.

    Poweredfilteringdevices

    incorporatingahelmetorahood

    SymbolKey

  • 5/20/2018 3322 Microgard Training Slides Abridged

    13/47

    MICROGARD1500

    ProtectionProventofilter100%ofparticles>3micron

    ComfortAirandwatervapourpermeabletohelp

    reducetheriskofheatstress

    TypicalApplicationsAsbestosrelatedwork

    PowderHandling

    GeneralMaintenance

    Construction

    Mining

  • 5/20/2018 3322 Microgard Training Slides Abridged

    14/47

    ProtectionProventofilter99.9%ofparticles>3micron

    ComfortAirandwatervapourpermeabletohelp

    reducetheriskofheatstress

    TypicalApplicationsAsbestosrelatedwork

    PowderHandling

    GeneralMaintenance

    Construction

    Laboratories(Lowhazardparticulates)

    PharmaceuticalIndustries

    MICROGARD1500PLUS

  • 5/20/2018 3322 Microgard Training Slides Abridged

    15/47

    MICROGARD1500,Model138

    MICROGARD1500PLUS,Model111

    StitchedSeams

  • 5/20/2018 3322 Microgard Training Slides Abridged

    16/47

    ProtectionExceptionalparticleandsprayprotection.

    PassedASTM1670/1671testingforresistance

    topenetrationofbloodbornepathogens

    ComfortBreathablemicroporous filmlaminate

    technology

    TypicalApplicationsPharmaceuticalIndustriesCleanrooms

    Forensics/CSI(SOCO)

    MedicalResearch

    SprayPainting

    Utilities

    FineParticleProtection

    MICROGARD2000

  • 5/20/2018 3322 Microgard Training Slides Abridged

    17/47

    MICROGARD2000

    TestMethod

    Microgard

    2000

    DuPont

    TYVEK

    EN530AbrasionResistance 100cycles 100cycles

    ENISO7854FlexCrackingResistance 40,000 100,000

    ENISO90734TearResistance(MD) 40.7N 16.6N

    ENISO90734TearResistance(CD) 18.6N 24.4N

    ENISO139341TensileStrength(MD) 108.1N 58.5N

    ENISO139341TensileStrength(CD) 48.3N 81.3N

    EN863PunctureResistance 8.2N 12.9N

    EN

    ISO

    13938

    1

    Burst

    Resistance 184.1kPa Not

    publishedEN132744Resistancetoignition Pass Pass

    EN20811HydrostaticHead

    (Resistancetowaterpressure) >200cm 120cm

    EN11491Antistatic Pass Pass

    (EN)ComparisonofPhysicalPropertieswithTYVEK

  • 5/20/2018 3322 Microgard Training Slides Abridged

    18/47

    Testmethodmeasurestheforce

    requiredtopulltheseamapart

    TestMethod 2000PLUS

    (Bound)

    TYVEK1431N

    (Serged)

    ENISO139352 >75N50N60%

    stronger than

    TYVEKserged seams

    MICROGARD2000

    ComparisonofSeamStrengthwithTYVEKClassic

  • 5/20/2018 3322 Microgard Training Slides Abridged

    19/47

    MICROGARD2000

    ENISO6530TestApparatus

    GutterTest

    Resistancetopenetrationofliquidchemicals

  • 5/20/2018 3322 Microgard Training Slides Abridged

    20/47

    Penetration

    is

    a

    process

    wherebyaliquid,gaseousor

    solidsubstancepenetratesa

    fabricbypassingthroughthe

    poresorholes

    MICROGARD2000

    Resistancetopenetrationofliquidchemicals

  • 5/20/2018 3322 Microgard Training Slides Abridged

    21/47

    MICROGARD2000

    Chemical

    Microgard2000

    DuPontTyvek

    Repellence Penetration Repellence Penetration

    AceticAcid 91.7% 0% 95.4% 0%

    Acetone 52.5% 0%

    DimethylSulphate 98.4% 0%

    nHeptane 93.8% 0%

    HydrochloricAcid(37wt%) 94.2% 0% 96.7% 0%

    Isopropanol 95.5% 0% 90.2% 0.5%

    Methanol 84.3% 0.2%

    SodiumHydroxide(10wt%) 96.7% 0% 93.6% 0%

    SulphuricAcid(30wt%) 96.7% 0% 96.8% 0%

    oXylene 95.5% 0% 83.7% 6.2%

    Repellenceresultsexpressedasthe%ofchemicalthatwasrepelledbythefabric

    Penetrationresultsexpressedasthe%ofchemicalthatpenetratedthefabric

    Comparisonofresistancetopenetrationofliquid

    chemicalswithTYVEK

  • 5/20/2018 3322 Microgard Training Slides Abridged

    22/47

    Surface

    Tension

    43.972.8

    >72.8

    22.6

    28.4

    Water 7732185 >20 11.18 >72.8

    Chemical CAS

    Number

    2000

    Result

    kPa

    TYVEK

    Result

    kPa

    SodiumHydroxide30% 1310732 >14 -

    SulfuricAcid96% 7664939 >14 -

    Methanol 67561 10.5 -

    Toluene 108883 7.0 -

    Remember:TYVEKHydrohead=114cm(11.18kPa)

    ISO13994 ResistancetoLiquidPenetrationUnderPressure

    MICROGARD2000

    Comparisonofresistancetopenetrationofliquid

    chemicalswithTYVEK

  • 5/20/2018 3322 Microgard Training Slides Abridged

    23/47

    MICROGARD2000

    EN14126:2003BarriertoInfectiveAgents

    TestMethod MICROGARD

    2000

    DuPont

    Tyvek

    ISO16603

    Resistance topenetrationbysyntheticbloodunderpressure Class6of6 Nodata

    ISO 16604

    Resistancetopenetrationbybloodbornepathogensusing

    bacteriophagePhiX174

    Class6of6 Nodata

    ISO22610

    Resistancetopenetrationofbacteria Class6of6 Class1of6

    ISO22611Resistancetopenetrationbybiocontaminatedaerosols

    Class3of3 Class1of3

    ISO22612

    Resistancetopenetrationbybiocontaminateddust Class3of3 Class1of3

    ComparisonofbarriertoinfectiveagentswithTYVEK

  • 5/20/2018 3322 Microgard Training Slides Abridged

    24/47

    FiltrationEfficiency EMSLAnalyticalInc.TestMethod

    ParticleSize(m) MICROGARD2000PercentPassingsample(%)

    TYVEKPercentPassingsample(%)

    0

  • 5/20/2018 3322 Microgard Training Slides Abridged

    25/47

    MICROGARD2000

    Fabric

    Thermal

    Resistance

    m.k/w

    WaterVapour

    Resistance

    (Ret)

    WaterVapour

    Permeability

    Index

    DuPontTyvek 15.710 9.0 0.0157

    MICROGARD2000 18.410 14.6 0.0184

    Thewater

    vapour

    permeability

    index

    is

    avalue

    between

    0and

    1, with

    0being

    watervapourimpermeableand1meaningthematerialhasthethermalresistance

    andwatervapourresistanceequaltoanairlayerofthesamethickness

    ComparisonofcomfortpropertieswithTYVEK

  • 5/20/2018 3322 Microgard Training Slides Abridged

    26/47

    MICROGARD2000STANDARD

    BoundSeams

  • 5/20/2018 3322 Microgard Training Slides Abridged

    27/47

    MICROGARD2000COMFORT

    BoundSeams

  • 5/20/2018 3322 Microgard Training Slides Abridged

    28/47

    MICROGARD2000Ts PLUS

    Stitched&TapedSeams

  • 5/20/2018 3322 Microgard Training Slides Abridged

    29/47

    TIL=TotalInwardLeakage

    MICROGARD2000

    Comparisonofwholesuitparticleprotectionwith

    DuPontTYVEKCoveralls

    WholesuitparticleinwardleakageaccordingtoENISO139821

    ParticleSize

    MICROGARD

    2000

    COMFORT

    MICROGARD

    2000

    STANDARD

    DuPont

    TYVEK

    Classic

    MICROGARD

    2000

    Ts PLUS

    DuPont

    TYVEK

    ClassicPlus

    0.02mto2m

    (Average 0.6m) 5.6%TIL 1.02%TIL 7.3%TIL 0.68%TIL 0.84%TIL

  • 5/20/2018 3322 Microgard Training Slides Abridged

    30/47

    MICROGARD2000ISO146441CleanroomClassificationcomparedwithDuPontTYVEK

    ISO146441Class 1 2 3 4 5 6 7 8 9

    USFederalStandard209E 1 10 100 1,000 10,000 100,000

    EUGMP(2008) A/B C D

    MICROGARD1500PLUS X X X X X X

    MICROGARD2000COMFORT X X X X X X

    MICROGARD2000STANDARD X X X X X

    DuPontTYVEKClassic X X X X X X

    MICROGARD2000TsPLUS X X X X X

    DuPontTYVEKClassic Plus X X X X X X

  • 5/20/2018 3322 Microgard Training Slides Abridged

    31/47

    ProventoProtect

  • 5/20/2018 3322 Microgard Training Slides Abridged

    32/47

    ProtectionAneffectivebarrieragainstinorganic

    chemicalsandbiologicalhazards

    ComfortLightweightyetdurablemultilayerbarrier

    fabric

    TypicalApplicationsChemicalhandling/transportation

    OilbasedmudprotectionHazardouswasteremediation

    CausticCleandowns

    Sewagepurificationinstallations

    Industrial/Tankcleaning

    Mining

    HAZMAT

    Emergency

    Response

    (I.e.

    Level

    B)

    MICROCHEM3000

    ExternalCoexfilmbarrierlayer

    PPnonwoven

  • 5/20/2018 3322 Microgard Training Slides Abridged

    33/47

    MICROCHEM3000

    UltrasonicallyWeldedSeams

  • 5/20/2018 3322 Microgard Training Slides Abridged

    34/47

    ChemicalPermeation NBTat1.0g/cm/min

    Chemical Microchem3000 DuPont

    TychemC KleenguardA70 Lakeland

    Tomtex Lakeland

    Chemmax 1

    Acetone 28 Imm Imm

    Acetonitrile 7 Imm >480

    Ammonia(anhydrous),99.99%(Gas) 3 Imm Imm

    CarbonDisulfide Imm Imm >480

    Chlorine

    Gas,

    99.5% 10 Imm ImmDichloromethane Imm Imm Imm

    Diethylamine Imm Imm Imm

    EthylAcetate 3 Imm Imm

    nHeptane Imm Imm

    HydrogenChloride,99.0% 8 235 Imm

    Methanol >540 Imm 210

    SodiumHydroxide,30% >540 >480 >480 >480 >480

    SulfuricAcid(96%) >540 >480 >480 >480 >480

    Tetrahydrofuran Imm Imm Imm

    Toluene Imm Imm Imm

    Chemical BarrierComparison

    MICROCHEM3000vCompetition

  • 5/20/2018 3322 Microgard Training Slides Abridged

    35/47

    ProtectionPermeationtestedagainstover150organic&

    inorganicchemicals,includingchemicalwarfare

    agents

    ComfortTextilelikeinnerimprovesweareracceptance,

    morethan15%lighterthanTychem Fand3

    timeslighterthanPVC*

    TypicalApplicationsChemicalhandling/transportation

    Hazardouswasteremediation

    Industrial/Tankcleaning

    Mining

    HAZMATEmergencyResponse(I.e.LevelB)

    *AveragePVCchemicalbarrierfabricsrangefrom320gsm

    to380gsm.DuPontTychemFbasisweight of120gsm

    versusMicrochem4000at100gsm

    MICROCHEM4000

    Externalcoexfilmbarrierlayer

    PPnonwoven Corehighbarrierfilmlayer

  • 5/20/2018 3322 Microgard Training Slides Abridged

    36/47

    MICROCHEM4000

    UltrasonicallyWelded&Taped

    Seams

  • 5/20/2018 3322 Microgard Training Slides Abridged

    37/47

    ChemicalBarrierComparison

    ChemicalPermeation NBTat1.0g/cm/min

    Chemical Microchem

    4000DuPont

    TychemFLakeland

    Chemmax 2Lakeland

    Chemmax 3North

    Northylon*

    (PVC)

    North

    NorthylonPremier*

    (PVC)

    AceticAcid(Glacial) >480mins >480mins >480mins >480mins 64mins

    Acetone >480mins >480mins >480mins >480mins

    Ammonium Hydroxide >480mins >480mins

    Chloroform 11mins Imm

    nHexane >480mins >480mins >480mins >480mins

    Methanol >480mins >480mins >480mins >480mins

    MethylEthylKetone (MEK) >480mins 64mins >480mins >480mins

    NitricAcid(Whitefuming) >480mins 15mins 1min

    Sodium Hydroxide, 30% >480mins >480mins >480mins >480mins 64mins

    SulfuricAcid, 96% >480mins >480mins >480mins >480mins 78mins 33mins

    Styrene >480mins >480mins 12mins >480mins

    Toluene >480mins >480mins Imm >480mins

    Xylene >480mins >480mins >480mins >480mins 12mins 3mins

    MICROCHEM4000vCompetition

  • 5/20/2018 3322 Microgard Training Slides Abridged

    38/47

    MICROCHEM5000

    ProtectionPermeationtestedagainstnumerousorganic&

    inorganicchemicals,includingchemicalwarfare

    agents.>480minutesbreakthroughtime

    against14of15chemicalslistedinISO6529

    ComfortMultilayermaterialswhichislightweight,yet

    stronganddurable

    TypicalApplicationsChemicalhandling/transportation

    Hazardouswasteremediation

    Industrial/Tankcleaning

    Mining

    HAZMATEmergencyResponse(I.e.LevelB)

  • 5/20/2018 3322 Microgard Training Slides Abridged

    39/47

    MICROCHEM5000

    UltrasonicallyWelded&Taped

    Seams

  • 5/20/2018 3322 Microgard Training Slides Abridged

    40/47

    ChemicalBarrierComparison

    Chemical

    BreakthroughTimesat1.0g/(min.cm2)

    Microchem

    4000

    Microchem

    5000

    Tychem

    F

    ChemMax

    3 KCA80

    Acetone >540 >480 >480 >480 41

    Acetonitrile >540 >480 >480 >480 7

    AmmoniaGas,1atmos 60 >480 >480 >480

    Ammonia(Liquified at 34c) >480 >480

    CarbonDisulphide 2 >480 >480 >480

    Chloroform 11 101 Imm

    Chloromethane >540 >480

    Cyclohexylamine 82 >480

    Dichloromethane 9 59 Imm >480

    Diethyl

    Ether 2 >480

    >480 ImmDiethylamine Imm >480 >480 Imm

    EthyleneOxide >540 195 120 >480

    nHexane >540 >480 >480 >480 Imm

    Hydrofluoricacid(7175wt%) >540 >480 >480 38

    HydrogenFluoride

    (HF99wt%)Liquified at17C 190 >480

    HydrogenChlorideGas >480 >480

    Nitrobenzene >540 >480 >480 170

    nPropylamine >480

    PropyleneOxide 17 114 92 >480

    Sulphuricacid(9596%) >540 >480 >480 >480 15

    Tetrachloroethylene >540 >480 >480 >480

    Tetrahydrofuran 5 >480 >480 >480

    ThionylChloride 2 17 21 Imm

    Toluene >540 >480 >480 >480

  • 5/20/2018 3322 Microgard Training Slides Abridged

    41/47

    Accessories

    LabCoats/Hospital

    Gowns/Aprons

    Jackets&Trousers

    Overboots &

    Overshoes

    Hoods/Visors

    Oversleeves

  • 5/20/2018 3322 Microgard Training Slides Abridged

    42/47

    SowhatproductdoIchoose..???

  • 5/20/2018 3322 Microgard Training Slides Abridged

    43/47

    MICROGARD

    SimplifiedProduct

    Selector 43

    Liquid, Gas

    or

    Particulate

    ConsiderType1or2

    andPermeationdata

    Skin

    Protection

    Required?

    Riskof vapour

    exposureat

    hazardous

    concentrations?

    ConsiderType5

    Note:forhigherconcentrationsa

    positivepressuresuit(i.e.Type2,PAPR

    orAirfedshouldbeconsidered)

    Particulate Gas

    Liquid

    Liquid

    under

    pressure?

    Morethan

    lightsprayexpected?

    Lightspray,

    splashor

    aerosol

    Exposure

    toliquid

    expected?

    Liquidclassified

    asharmful,

    carcinogenicor

    otherwisetoxic?

    PerformaRiskAssessment

    1. Identifythechemicalhazard

    2. Determinepotentialforexposure

    3. Determineexposureconsequence(s)

    ChemicalProtectiveClothing

    maynotberequiredConsiderType3

    andPermeationdata

    ConsiderType4

    andPermeationdata

    ConsiderType4

    andPenetration data

    ConsiderType4or6

    andPermeationdata

    ConsiderType6

    andPenetration data

    ChemicalProtectiveClothing

    maynotberequired

    ConsiderType1or2

    andPermeationdata

    Yes

    Yes

    Yes Yes

    Yes

    Yes

    Yes

    Yes

    No

    No

    No

    No

    No

    No

    No

    Liquidclassified

    asharmful,

    carcinogenicor

    otherwisetoxic?

  • 5/20/2018 3322 Microgard Training Slides Abridged

    44/47

    ParticulateProtection

    LowHazard

    ParticulateProtection

    HighHazard

    LiquidProtection

    LowHazard

    LiquidProtection

    HighHazard

    MICROGARD(evensimpler)ProductSelector

  • 5/20/2018 3322 Microgard Training Slides Abridged

    45/47

  • 5/20/2018 3322 Microgard Training Slides Abridged

    46/47

  • 5/20/2018 3322 Microgard Training Slides Abridged

    47/47

    Thank you

    If you have any questions

    or require further

    information contact:

    0800 323 223

    www.daltoninternational.co.nz